Beruflich Dokumente
Kultur Dokumente
Abstract— This document describes about designing and with adequate performance and productivity in a cost
manufacturing of bamboo processing machine having effective manner to process bamboo culms to slivers and
three functions, namely; splitting, grinding and sanding slats for different applications.
bamboo surfaces. It helps to avoid a tedious and time In Ethiopia, from time to time forests are destructing in
taking manual bamboo processing. Three people can rural areas, if this continuous in the same manner; there
work at the same time when a need arise. It is designed will be change to bad weather conditions. Even though
considering safety factors and ergonomic considerations. forests are declining, on the other hand, our country has
The machine is robust in design having low sound, and good bamboo substituting resources, so it is better to use
good aesthetic so as to look attractive and durable while bamboo substituting wood forests. Bamboo is a
giving service. Designing and fabricating such type of renewable plant belonging to grass and its growing rate is
machine is important so as to save money and it avoids faster than wood. Now a day’s our government also
from buying individual machine. focused on bamboo plants and initiating investors to
For the purpose of convenience, focusing on the need invest in the area to process bamboo for different uses,
assessment of the project, developers are using this project will contribute significant role for the
exploratory research method. Exploratory research made improvement of bamboo products since wood lumber is
by conducting focus group interviews to get detail expensive and also forests are declining, many SMEs
information. Developers used four data gathering emerge to use bamboo for different furniture makings.
techniques (tools), namely; oral questions, direct Thus, this Bamboo Processing Machine will help them for
observation, document analysis and questionnaires facilitating and improving their productivity.
(closed and open questionnaires) to understand current The International Network for Bamboo develops,
problems of bamboo processing activities and for the provides and promote appropriate technologies and other
need of this machine. solutions to benefit people and the environment [1].
After the quantitative and qualitative data are gathered Bamboo is one of the oldest building materials used by
from those sources developersreached at conclusion to mankind the bamboo Culm, or stem, has been made into
designed and manufactured bamboo processing machine an extended diversity of products ranging from domestic
as a solution to facilitate bamboo products. The findings household products to industrial applications. Examples
indicate that, there is lack of bamboo processing machine of bamboo products are food containers, skewers,
and having high demand of it. chopsticks, handicrafts, toys, furniture, flooring, pulp and
In general, according to the newly designed and paper, boats, charcoal, musical instruments and weapons
manufactured bamboo processing machine, it can [2].
perform manual splitting, grinding bamboo knots and In Asia, bamboo is quite common for bridges, scaffolding
sanding bamboo surfaces. For the future it can create job and housing, but it is usually a temporary exterior
opportunity to the society. structural material. In many overly populated regions of
Keywords—Designing, Manufacturing, bamboo the tropics, certain bamboos supply the one suitable
processing, splitting and grinding knots, all cost are in material that is sufficiently cheap and plentiful to meet the
Birr (Ethiopian currency). extensive need for economical housing. Bamboo shoots
are an important source of food, and a delicacy in Asia. In
I. INTRODUCTION addition to its more common applications, bamboo has
1.1 Background other uses, from skyscraper scaffolding and phonograph
Machinery from various sources has become operational needles to slide rules, skins of airplanes, and diesel fuels
in recent years for the primary processing of bamboo by [3]. Extractives from various parts of the plant have been
bamboo processing machine (BPM). The main used for hair and skin ointment, medicine for asthma,
requirement is for an optimal configuration of machinery eyewash, potions for lovers and poison for rivals. Bamboo
IV. DESIGN OF SHAFT Therefore, the shaft must be strong, wear resistant, tough
Shaft is a basic, important and very common machine and ductile.
element. It is a rotating member used for the transmission 4.3 Material’s Priorities Requirement of the Shaft
of power. It is designed to perform a specific task in this To satisfy the functional requirement of shaft, the material
machine. A pulley is mounted on it to receive motion should be chosen require the following:
from motor through belt and then the shaft rotates. This The material should have better yield strength and
rotational movement of shaft performs grinding and tensile strength.
polishing activities of bamboo. The material to be selected requires higher young
4.1 Material Selection for the Shaft modules value.
Most shafts are made from steel, either low- or medium- Should be tough enough, machine able and light in
carbon. However, high quality alloy steel, usually heat weight.
treated, may be chosen for critical applications. Other To select the material for the shaft, the following
metals, e.g. brass, stainless steel or aluminium, may be candidate materials are listed:
used where corrosion is a problem or lightness is required. Annealed SAE 1020
4.2 Functional Requirements of the Shaft SAE 1010
The main function of shaft is to transmit power. Since the W-100 of SAE 1045
shaft is subjected to high torque, it may be bent. SAE 1040
REFERENCES
[1] M., K.C. Khoo, 2004, The proceedings of 7th
World Bamboo Congress, New Delhi.
[2] M.A. Nor Azah, 2006, Prashant Bamboo Machine
Sales Corporation, Nagpur (India).
[3] Abd.Latif, and 1991, Carbohydrates in some
natural stand bamboos.
[4] EFAP. 1993. Ethiopian Forestry Action program,
vol. II.
[5] SeyoumKelemwork February, 2008, Testing of Two
Ethiopian Bamboo Species
[6] Zhang Qisheng, 2004, Bamboo processing
Machine, China