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    Magnetic Particle Testing Method Questions & Answers Book Second Edition SUpplement to Recommended Practice.No. SNI-TC-1A Book B Levels 1) || and Ill Review Questions The American Society for Nondestructive Testing, Inc. Magnetic Particle Testing Method Questions & Answers Book Second Edition Supplement to Recommended Practice No. SNT-TC-1A Book B > Levels |, Il and III Review Questions The American Society for Nondestructive Testing, Inc. Copyright © 2010 by The American Society for Nondestructive Testing, Inc. ‘The American Society for Nondestructive Testing, Inc. (ASNT) is not responsible fr the authenticity or ‘accuracy of information herein. Published opinions and statements do not necessarily retest the ‘opinion of ASNT. Products or services that are advertised or mentioned do not carry the endorsement ‘oF recommendation of ASNT. 'No part ofthis publication may be reprocluced or transmitted in any form, by means electronic or ‘mechanical including phatoconying, recording, or otherwise, without the expressed pror vrtten permission of The American Society for Nondestructive Testing In. IRRSP, NDT Hanabook, The NOT Technician and www.asntorg are trademarks of The American Society for Nondestructive Testing, Inc. ACCP, ASNT, Level Il Study Guide, Materials Evaluation, Nondestructive Testing Handbook, Research in Nondestructive Evaluation and RINDE and are registered trademarks of The American Sosiaty for Nondestructive Testing, nc. fst printing 07/87 second printing 03/88 third printing 04/88 fourth printing 02/80 ‘ith printing 04/90 sikth printing 05/92 seventh printing with revisions 05/94 ciehth printing 10/96 Yy ninth printing 11/98 J 410th printing 07/03 “Lith printing 03/08 ‘Second edition first printing 03/07 ‘second printing with revisions 03/10 ‘third printing with revisions 08/10 Errata if available fr this printing may be obtained from ASNT's Web site, www.csnt.org, SBN-413: 978.1.57117. 2084 Printed in the United States of America Published by: The American Society for Nondestructive Testing, nc. ATLL Asingate Lane Columbus, OH 432280518 swww.asnt org Edited by: Oynthia M. Leeman, Educational Materials Supervisor Assisted by: Bab Conklin, Educational Materials Editor ‘Tim Jones, Senior Manager of Publications. ASNT Mission Statement: ASNT exists to create a safer world by promoting the profession and technologies of nondestructive testing. Y) ) Contents Acknowledgments Recommended References Reference Usage Level I Questions Level II Questions Level II Questions vi 11 23 iv Acknowledgments ASNT thanks the following individuals for their input in updating the references for this edition: Charles W. Eick ~ Horizon NDT Services, LLC David G. Moore ~ Sandia National Laboratories Recommended References Magnetic Particle Testing Method The following references were used in formulating the questions contained in this book. A Betz, Catl E. Principles of Magnetic Particle Testing. Chicago, IL: Magnaflux Corporation (2000), 5» Magnetic Particle Testing Classroom Training Book. Columbus, OH: The American Society for Nondestructive Testing, Inc. (2004), C.* Moore, David G., tech. ed., and Patrick 0, Moore, ed. Nondestructive Testing Handbook, third edition: Volume 8, Magnetic Testing, Columbus, OH: The American Society for Nondestructive Testing, Inc. (2008). D.* Eick, Chuck W. Level 1! Study Guide: Magnetic Particle Testing Method, second edition, Colurnbus, OH: The American Society for Nondestructive Testing, Inc. (2003). E.* Fenton, John D. ASNT Level ili Study Guide: Magnetic Partiole Testing Method, second edition, Columbus, OH The American Society for Nondestructive Testing, Inc. (2006). » Available from The American Society for Nondestructive Testing, Inc. The following reference is frequently cited in contracts and may be a useful study aid. There are no questions in this book that refer to this reference, F ASTME 1444, Standard Practice for Magnetic Particle Examination, West Conshohocken, PA: ASTM International. Current edition, Each question found in this book is followed by letter(s) and page number(s) indicating the specific recommended reference(s) where the answer may be found. For example: 27. Ametal that is difficult to magnetize is said to have: a. high permeability ». low permeability c. low coercive force 4. low retentivity 36 In this example, the letter “C* refers to Reference C in the list above and 56 Is the specific page in Reference C where the answer to the question is located. Vi Supplement to Recommended Practice SNT-TC-1A (Q&A Book): Magnetic Particle Testing Method Reference Usage Reference A: Total = 64 Level | 10 Level Il 31 Level ill 23 Reference 8: Total= 3 Level | 3 Level it 0 Level ill 0 Reference C: Total =161 Level | 75 Level i 48 Level i 40 Reference O: Total= 7 Level | 4 Level it 3 Level ill 0 Reference E: Total = 23, Lovel | 14 Level Il 6 Level Ill 3 %) Level | Questions ~ Magnetic Particle Testing Method 4. Level I Questions Magnetic Particle Testing Method 1, Magnetic particle is a nondestructive 5, Magnetic particles ae available in testing method used for: difierent colors: 4. locating surface and near-surface a. for color contrast with the part discontinuities in aluminum surface thereby enhancing detection b. locating surface and near-surface of indications discontinuities in steel b. toenhance the detection of «. finding and measuring material indications by allowing background separation color matching 4. measuring flux density €. to determine if an indication is 2 surface or subsurface 4. toindicate diferent magnetic fux 2. erromagnetic material is values 180 4. strongly attracted by a magnet ’. not highly saturated by magnetic 6. Which ofthe following can be fields magnetized? ©. amaterial wth a 0 permeability 4. not capable of being magnetized ». copper 300,63 . aluminom magnesium 3. The permeability of a material describes: cas 1 the ease with which it can be 7. The magnetic field is strongest when: magnetized ’. the depth of the magnetic eld in the a. the magnetiaing voltage is owing part ’. the magnetizing current is flowing the length of time required to €. the material exhibits high coercive dlemagnetize it forces 4. the ability to retain the magnetic field 44. the magnetizing current isnot flo 0.385: €6 4, The retentvity ofa material describes: -8_‘Ifacrackexists ina circular magnet, the attraction of magnetic particles to the 1, the ease with which itcan be crack is caused by: magnetized b. the depth ofthe magnetic Fld in the a. acoercive force part leakage field . the length of time required to . aDoppler effect ddemagnetize it 4. a high reluctance atthe crack 4. the ability to retain the magnetic field cag Q casr:e4 a © © © GF 2 Supplement to Recommended Practice SNT-TC-1A (Q&A Book): Magnetic Particle Testing Method » 9. ‘Then usually used to denote flux 14, The magnitude of the residual magnetic density is field in a specimen is dependent on: a. tesla 1 the length-to-diameter ratio (L/D) b. henry by. the strength of the applied farad magnetizing force ampere the right-hand rule ese 4. the left-hand rule 58 10, Which statement is true when related to magnetic ines of force? 15, The proper number of ampere-turns fora given test specimen being exemined by 4. they are often forced to cross due to longitudinal magnetism is determined by: pact geometry ‘they are most dense atthe poles ofa a. its length and diameter magnet b. the material they seek the path of most resistance . the diameter and the material d. they cannot be detected 4. its diameter cas Ase 11, Magnetic ux lines thet are paralleltoa 16, circular field may-be induced into a discontinuity produce: specimen by: 4. strong indications 1. placing the part in an energized coil '. weak indications ’b passing current directly through the & noindications part y 4. fuzzy indications passing a magnetic field through the cas part 4. placing the partin a north-south 12, Apart is adaptable to magnetic particle orientation inspection if eso a, itis attached toan electrostatic field 17. Aneelectrical yoke produces: bi. the material is ferromagnetic the material is nonferrous a. longitudinal field 4, the material isan electric conductor be. aciular field cas . alternating fields <4. a swinging field 13, What rule describes the diection of esae27 ‘current flow (+ to ~) when ines of magnetic force surround a conductor? 18, An energized coll around the part produces: a. left-hand rule b, right-hand rule a. aciular eld fe. fuxrule by, allongitudinal fla di. reluctance rule . an intermittent field 50 4. a field dependent on the type of ‘current applied csne9 » a et aeeStSOCE:SOCED:SCSC«tT:SC SC Level | Questions - Magnetic Particle Testing Method In longitudinal magnetization the proper term for calculating magnetizing force is amperes ampere-turns watts ohms A62 20, Magnetic lines of force: travel in straight lines form a closed loop are randomly oriented overlay in highly Ferromagnetic materials came 21, A magnetic particle buildup from a discontinuity is strongest when the discontinuity is oriented: 180 degrees to the magnetic flux low 45 degrees to the magnetic flux flow 90 degrees to the magnetic flux flow 90 degrees to the current flow cag 22. A specimen may be demagnetized by which of the following methods? 4, heat treatment below the curie temperature bb. placing the part in an alternating current coil «placing the part in reversing and decreasing direct current fields . applying a direct current yoke and removing it from the part Ags: 58 23, Which of the following is an advantage of ‘magnetic particle testing over penetrant testing? a, it does not require post-cleaning of the part b, it requires direct access to the surface of the part «. itcan detect near-surface discontinuities 4. it requires a shorter dwell time 10 produce results Age 24, The amount of amperage used for ‘magnetic particle inspection using the prod method is determined from the: a. typeof material b. distance between the prods &. diameter ofthe part 4. total length ofthe part ons 25, The fc within and surrounding a ‘magnetized pat or around a conductor carrying currents known as: the saturation point a magnetic field the ferromagnetic field the paramagnetic field on 26, The areas on a magnetized part from which the magnetic field is leaving or returning into the part are called salient points defects magnetic poles nodes cas 27, A-metal that i difficult to magnetize is ssid to have: a. high permeability b. low permeability €. low coercive force 4. low retentivity csce4d a a a or 40z~—GT 4 Supplement to Recommended Practice SNT-TC-1A (Q&A Book): Magnetic Particle Testing Method 28, ‘The magnetism that remains ina piece of 33, Inspecting a part by magnetizing, *) smagnetizable material aftr the removing the curtent flows then applying magnetizing force has been removed is the medium is called the called the continuous method a tramp magnetism bb wet method b. residual magnetism residual method damped magnetism 4. dry method dl. permanent magnetism cos css 34, Which ofthe following is the most 28,_ Subsurface discontinuity indications effective method for the detection of, vsually appear: near-surface defects? a. sharp and distinct, a. dry esidual method using DC with ', sharp and wide surge wide and fuzzy b. wet continuous method using dl. high and loosely held half-wave rectified current os wet residual method 4. dry continuous method using 30, Which residual fel is most difficult to half-wave rectified current with prods dlemagnetie? ca 4. longitudinal 35. A curveis sometimes drawn to show be. ciecular ‘graphically the relation of the vector ‘magnetizing force to the strength of the 4. binodal magnetic field produced in a certain 281 ‘material. This curve is known as the: 31. Which magnetic particle application a. magnetic force curve technique isthe most sensitive? b. hysteresis curve saturation curve continuous 4. induction curve b residual estes © interrupted 4. counter-current 36. What method of applying particles cee provides greater sensitivity in locating subsurface weld discontinuities? 32, Fluorescent magnetic particle indications should be inspected under: a. continuous a anylight ». ancon light 4. longitudinal an ultraviolet light caso 4, affuorescent light 626.39 ) eae GSECE:SC*C*CE:C*«E:*C*«iTE:*C*«itE:CSC SC Level | Questions ~ Magnetic Particle Testing Method When magnetizing a weld in two 4 directions, and if the current used in the fist direction is 750 A and the current in the second direction is 400 A, which of the following is true? 1. the part should be checked to see if ‘demagnetization between operations necessary 'b, no precautions should be taken before the second operation . thisis not valid technique 2. d. theres no need to magnetize a weld in ewo directions care ‘When there is absolutely no pattern or distribution of magnetic particles on the part, the possible cause is that 4. the amperage setting is too low the particle bath strength is too high the partis made of steel with bigh retentivity Ags ‘What are three causes of nonrelevant indications? 4. lack of fusion, change of section thickness, grinding cracks change of section thickness, heat 44, affected zones, drilled hole near surface . very high amperage, drilled hole near surface, bowholes 4. drilled hole near surface, very bigh amperage, lack of fusion car Using the residual test method, a number of parts are magnetized and laid on arack 45. prior to application of magnetic particles. ‘Why isit important that they do not rub, ‘or touch each other? a theres a possible loss ofthe magnetic field it may cause magnetic writing it may damage the part 4. itmakes parts hard to handle cur ‘The point at which the magnetism in a ‘material cannot be increased even though the magnetizing force continues to increase is known as the: salient pole saturation point residual point remnant point ca Which type of current produces askin effect on the surface ofthe part? a, alternating current b. direct current half-wave rectified . full-wave rectified, caress ‘When using the wet method, why shoul a bigh velocity dow of wet method bath ‘over surfaces following removal ofthe magnetizing current got be used? a. it may wash away a fine or weakly held indication b. thisis nota problem it may splash particles into eyes |. none of the above is correct, p23 Residual magnetic particle inspection ‘may be used when: parts are irregular in shape >. parts are highly retentive parts are highly stressed d, evaluating continuous method indications cas, ‘Magnetic particle inspection is not @ reliable method of detecting: laps deep internal cavities cracks aoge 28 38. 39, 40. ogy wy eer ey OY wee WBE PLE 6 Supplement to Recommended Practice SNT-TC-1A (Q&A Book): Magnetic Particle Testing Method 46, a7. 48. 49, 50. ‘The wet fluorescent magnetic particle 51 inspection method is the same as the visible wet magnetic particle method except that the Quorescent magnetic particle inspection method requires: an ultraviolet light ahigher current different machine alternating current cea 52, ‘A discontinuity open to the surface produces an indication whiel sharp and distinct ‘wide and indefinite crisscrossed high and fuzzy pas:e2 Which of the following will produce 53 circular magnetism? 1. passing current through a coil b. placing the test part in a solenoid c. yokes passing current through prods eat When using the wet continuous method, $4. the flow of suspension from the hose should be shut off ‘a. immediately after applying the current ’. immediately before applying the current while the current is flowing 4. 30 seconds before applying the current 58. 652 ‘The strongest magnetic field in aco sat the: » ‘To detect lengthwise discontinuities on the inside diameter of hollow parts, you should: ‘a. pass current through it ‘. magnetize with a coil ‘pass current through a central conductor di. increase the amperage used c1z0 What equipment is used to determine ita part has been demagnetized? 4, amagnet onthe part by afield indicator ©. asurvey meter 4. careful observation for linging smagoetc particles 289 Which ofthe follwing is most often used for dry magnetic particle inspection? a, flleycle direct current 7 b. halfewave direct current y €. high voltage. low amperage current 4 di. direct curzen from electrolytic cell csr ‘An electric current through copper creates magnetic fed around the creates magnetic polesin the wice © magnetizes the wire 44. does not create a magnetic field eso Parts shouldbe cleaned after demagnetization: ‘to ensure that the magnetic particles are removed b. to prevent false indications a. outside edge to save the solids of the suspension b, inside edge 4. to prevent cracking during heat ©. center treatment end ors eur ) ess eStES GCOS OSSGY PHYS, Level | Questions ~ Magnetic Particle Testing Method 7 37. 38. 59. In circular magnetization, the 6 magnetizing force is expressed in amperes, What term is used to express ‘magnetizing force in longitudinal magnetization? amperes ampere-turns consequent poles volts aa 62, A longitudinal surface crack in a circularly magnetized part will cause: the magnetic field to die out a decrease in permeability a magnetic leakage field current flow cao In a magnetic particle test, assuming that all ofthe following are in the same relative position in a small part, which would be the hardest co detect? a surface crack a near-surface crack scratch, aseam aoge 62 If wet magnetic particle suspension is not uniform, then: a, the strength of an indication nay 64 vary, and the interpretation of the indication may be erroneous b. the magnetic flux would not be uniform greater mobility would be required the part cannot be magnetized Ae Which of the following currents will best define surface cracks? half-wave rectified alternating current direct current alternating current ‘surge current aoge Azae ‘When a magnetic field is induced in a part with prods spaced 152 mm (6 in.) apart, the field is solenoidal circular Tongitudinal distorted trapezoidal 53 Applying the theory of the right-hand rrule,a longitudinal surface defect in a round bar is detected by “current passing, ina direction parallel to the direction of expected defects” because: a. the current direction isin line with the defect bb the magnetic field is at right angles to the defect . ittmakes no difference dl. the magnetic field is parallel to the defect 80 Ifa current is passed through an electrical conductor, what will surround the conductor? eddy current field current magnetic field residual Held 50 With current flowing from + to ~ in a coil, a longitudinal field is created. Which of the following may be used to establish the direction of the magnetic field? left-hand rule right-hand rule Obmi law Newton's law 80 v9 22 ag 08 6S oes S488 ‘Supplement to Recommended Practice SNT-TC-1A (Q&A Book): Magnetic Particle Testing Method 65, When magnetic material is placed into a coil, the magnetic lines of flux concentrate tHemselves in the material and: 70. 5) ‘A.major factor that determines the success of magnetic particle inspection is a. create a longitudinal magnetic field a. field strength b, creat circular magnetic field By volage on magoetizng coll €. create a longitudinal circular field current through the coll &. have no effect 4. time of magnetization cst cus49 66, Which orm of magnetization iseasiest to 71. What type of eurent is best sulted to detect in most part detect surface discontinuities 4. longitudinal magnetization a direct current & permanent magnetism by alternating current 6. ercular magnetization €.puleting direct current 4. parallel magnetization &. half wave e200 cst 67. “Thebesttype of magnetic field to use 1972, When preparing a magnetic particle bath, inspect a tubular product fr surface itis important to have the bath strength a defect along its ength sa a proper level, as too many patiles can rest a longitudinal field b. crear field a. lowering the test amperage swinging field B. havingto Increase the magnetizing) 4. yoke magnetization current g eu . masking the indications 4. none ofthe above 68, ‘Theareaof maximum induced fed cass strength using aye 73. Onendvantage of using furescent a atthe north poe ofthe yoke parties i by at the south ple ofthe yoke . the area ditecly between te poles a. that less equipments required i. on the outside of pole pices B. the high speed of inspection css. thecost 44. that they are more readily atracted 69. ‘The strength ofthe magnetic field than other prticles indoced ina partis often referred to as: azrsz16 current density 74, When using a dry magnetic particle B. voltage powder, the proper way to apply it tothe flux density partis to 4. retenivity car 208 a. forcibly apply it with air b. roll the mattial in the container of powder .Sppl it from the bottom ofthe part dk. Moat the particles to the ingpecton surface as gently as possible cam (QD) a | Level | Questions - Magnetic Particle Testing Method 9 7) 25. When using wet particles in ater p. Suspension wling agents are added a. prevent freezing. b. prevent corrosion of inspection equipment . ensure the proper wetting of the part i. decrease the amount of water needed 186 76. When preparing an inspection bath, the amount of magnetic particles per gallon 80. of fluid is called its: ‘measuring scale particle number strength or concentration usable limits | aoge 8s 77. Coercive force: ‘a describes the means by which the 81 ‘magnetic particles are suspended in the liquid when using the wet method 0 bb, describes the magnetizing force used with the continuous method ‘c represents the reverse magnetizing force necessary to remove the residual ‘magnetism in a material d, isnot. term used in magnetic particle testing. ose 2 78, Demagnetization 1, maybe accomplished by heating ‘material above itscurie point b, is always necessary . can be performed only with alternating current 4. can be performed only with direct current cases 83, Resistance to demagnetization: a. is greater in hard materials than soft materials b. is greater in soft materials than herd materials isthe same for both hard and soft satevials d. isnonexistent zea Demagnetization: a. maybe easy or difficult depending on the type of material . is easy for materials having a high coercive force . is always most difficult in materials retaining a high residual field 4. allof the above answers are correct 282 ‘The strength of the wet suspension should be maintained ata given level because: a. alow level may give weak indications . abigh level may give heavy background . both AandB 4. none of the above cass Indications such as those at local external poles, sharp fillets or thread roots are called: fake indications relevant indications nonrelevant indications ‘magnetic writing indications 216217 ‘Magnetic particle testing will reveal discontinuities in which one ofthe following materials? bronze ‘carbon steel aluminum castings austenitic stainless steel, aoge ca aes oe 10 ‘Supplement to Recommended Practice SNT-TC-1A (Q&A Book): Magnetic Particle Testing Method 84. Magnetic particle testing isa 88. nondestructive testing method for detecting discontinuities in magnetizable raterial. This method can detect b a surface discontinuities only subsurface discontinuities only surface and near-surface discontinuities discontinuities at surface and subsurface of any depth 89, ca E2 49 ‘Nonrelevant indications can be caused by the following, except: excessive magnetizing current inadequate magnetizing current structural design of the test specimen variance of permeability within the test specimen pore czis217 A material with magnetic permeability less than 1 is known as: 85. Which of the following statements is true a diamagnetic ‘of magnetic partie testing? b. paramagnetic © ferromagnetic 1. itcannotbe utilized to inspect dd. panamagnetic through coatings cas b. itcan be applied only to detect surface defects 90, A small device, generally a metal strip or . itcan be applied only to detect disk, containing an artificial discontinuity subsurface defects, used to determine when the correct 4. itcan be applied to detect surface and 1magoetizing condition or magnetic field near-surface discontinuities in direction has been achieved is: ferromagnetic material 0008; 0.8 a. an ohmmeter b. a gauss meter 86, Which one of following magnetic a flux indicator particles will be most sensitive to small afield indicator surface discontinuities such a fatigue 38s, 386 cracks? 91. The direction of magnetic line of force is a. dry powder degrees from the direction of b. fluorescent particle ‘current flow. . visible particle using ol as carrier (vehicle) a 45 4. visible particle using water as carrier b. 90 (vehicle) 180 222 4. 220 cso 87. Magnetic particles should have the: a. highest possible retentivity '. lowest possible permeability highest possible permeability 4. highest possible permeability and lowest possible retentivity 80 as 06S yd )) Level Il Questions ~ Magnetic Particle Testing Method 11. Level II Questions Magnetic Particle Testing Method 1. Theinterpretation of magnetic particle 4. indications may be aided by: a. observing with a magnifying glass b. reproducing the indication after demagnetization . observing the indications after the partis pre-cleaned 4. observing the indications after the part ispost-cleaned. ons 2, Residual magnetism may be beneficial as 5. an aid: a. in demagnetization b. in proper heat treating . in the deposition of weld metal d. in interpretation and evaluation of indications Agar 3. Aninterruption in the normal physical structure or configuration of a part which produces a magnetic particle testing. indication is called: adefect ‘an indication ‘a deformation a discontinuity aese cae2i7 ‘Comparing parts that have been circularly magnetized and those that have been longitudinally magnetized, which retain the most objectionable residual field if not demagnetized? circular vectored remnant longitudinal asta ‘What type of magnetization uses the formula: Ampere-turns = 45 000/(L/D)? a. circular ». parallel &. vectored 4. longitudinal ane: E28 Why are large soft contact pads such as lead or copper braid used for surfaces or headstocks? 4 toinerease the contact area and reduce the possibility of burning the part ', because they help heat metal, thus facilitating magnetic induction «. toincrease the contact area and flux density 4, because of their low melting points cata rr 12 Supplement to Recommended Practice SNT-TC-1A (Q&A Book): Magnetic Particle Testing Method 7. Arough forging that has received no 11. When testing for fine shallow surface y further processing is magnetic particle cracks, the preferred magnetic particle tested. An indication is observed to run test method should be: in every direction and appears to extend deeply into the part and perpendicular to a. dry alternating current the surface Itis very sharp. What isthe b. dey direct current probable identity of the indication? ©. wet alternating current wet direct current a. forging burst 057.63 b. flake ©. seam 12, Which ofthe following isan advantage of d. lap the dry method over the wet method? AS586 ‘more sensitive to fine surface 8. A gear with case-hardened ground teeth cracks ‘and lub ends is magnetic particle tested. b. itis easier to use for fied inspection Individual indications are detected on with portable equipment five teeth and one end surface ofthe bub, itis faster than the wet method when ‘The indications do not break over the testinga number of small parts part edges. What isthe probable identity 4, itis more capable of providing fll of the indication? surface coverage on irregularly shaped parts grinding cracks css b. quench cracks inclusions 13, When testing bar with alength-to- porosity diameter ratio of 4 ina 10-turn coil the y Asean required current would be: 9. fam overall pattern (sometimes circular 2. 450008 lines) appears on the test surfaces, how b. 180008 should the inspector reprocess the test ©. 125A piece? unknown; more information is needed 4 demagnetize the piece A208 b. retest ata higher amperage retest at lower amperage 14, Internal splines and holes drilled parallel 4. partis not testable to.or near, test surfaces will cause A383 8. sharp, well-defined indications 10. A prime consideration when selecting a directly aligned withthe part's powder to be used asa magnetic particle internal contours medium isto select a powder that: b. broad, fuzzy indications directly aligned with the par’ internal will adhere to the surface being tested contours b, provides alow contrast to the surface distinct indications not aligned with being tested any internal contours provides «high contrast tothe surface 4. no indications being tested cain ‘requires a high demagnetization current to remove it 180 ) wr eT eFC Level II Questions ~ Magnetic Particle Testing Method 43 A limitation of coil magnetization techniques is that ‘regardless of part size, the part cannot be painted 1. the coil must be of maximum diameter in relation to the part &. the effective field is generally limited on either side of the coil small diameter parts must be placed close to the center ofthe coil Aas Which of the following casting discontinuities is caused by nonuniform cooling resulting in stresses that rupture the surface of the metal? a. hot tears . porosity € dross 4. shrinkage cre The term used to refer tothe total ‘opposition to flow of current represented by the combined effect of resistance, inductance and capacitance of a circuit i: inductive reactance impedance reluctance decay azz A desirable property of magnetic particles used for either the dry or wet ‘method is that they: a. betoxic b. benonferromagnetic possess high retentivity 4. possess high permeability caro 19. Which ofthe following wave patterns depicts the wave form of three-phase full-wave rectified alternating current? cee a + Spee een Mean DC Bere Rae — — Elfy ANA AVA Volts BA a Time 1 cycle oF é & é Time aot & VV | é Time 16, 0 v7. 18, or Pet ait eot —oGr 44 — Supplement to Recommended Practice SNT-TC-1A (Q&A Book): Magnetic Particle Testing Method 20, a 2, 23. 4.3500 ampere-turn coil shot is required 24, to be performed in a Sturn coil altera head shot of 800 A using the wet ‘continuous method. In order to properly conduct the coil sho it is necessary to: a. demagnetize the part between the head and first coil shot >. check the part for residual magnetism with a field indicator . remove all residual wet magnetic ppartile fuid from the part using, clean, dry absorbent rags dd place the part in the coil and continue the inspection after evaluating the 25, head shot indications 4308 When adding concentrate in paste form toany wet magnetic particle suspension liquid, itis common practice to: 1, add the paste directly tothe suspension liquid by change the entire bath after ‘thoroughly cleaning the system . makea small, slurry-like test mixture 26. of paste and suspension and add directly tothe bath 4d, mix paste in a small container with suspension to the required bath. strength and add directly to the bath, A264 Which of the following can cause nonrelevant magnetic particle indications? joints between diss thread cracks scratches can6218 External poles which are too strong to permit good inspection of a part are -more likely to result when using: a, longitudinal magnetization b. polarized magnetization . residual magnetization . circular magnetization 4.382 burrs 27, A rough forging discontinuity has the following characteristics: can occur on surface or internally, is associated with Jow temperature processing, is often caused by excessive working and creates cavities varying in size. How would it be identified? a. pipe b. burst shrinkage 4. lamination ore Discontinuities in plate, sheet or strip caused by internal fissures, inclusions or Blowholes in the original ingot which, after rolling, are usually lar and parallel tothe outside surface are called: laps cracks laminations on Forging laps occur in what relation to the axial direction of part? 4. they are always found on thermal centerline . they are found on the surface of a part ‘ata 90-degree angle to the long axis, . they may occur anywhere in the part and alveays run in the direction of ‘working they may oceur anywhere on the surface and may bear no relation to the axial direction ofthe part Age ‘The accumulation of particles ata site on the part surface, collected at and held to the site by the magnetic leakage field, is called: a. adefect », anindication &. adiscontinuity 4. magnetic writing az pee(PGe. ae mEZCESCT »)) )) Level il Questions - Magnetic Particle Testing Method 45 29, 30, 31 Where particles are attracted toasiteon 32. the surface ofa part by a magnetic leakage field that is caused by a condition ssuch asa crack, lp, or other condition not acceptable to the applicable standards for the part, then we have: a defect an indication «discontinuity anonrelevant indication baa 33 Half-wave rectified alternating current is used for detection of a. surface defects only b. subsurface defects only «surface and subsurface defects when using dry particles 4. surface and subsurface defects when using wet particles ca;e1s 3. Which of the following isan acceptable technique for removing & thin film of oil or grease prior to magnetic particle testing? a. wash with a solvent . dogrease using a sand-blasting method . brush the surface with power wire 35, brush 4. coat the surface with a thick layer of chalk and then wipe with cloth 246247 ‘Which ofthe following is the most common current method used for preserving and documenting magnetic particle indications? digital photography 36, color-tinted tape color-tinted lacquer all of the above Aa07-412; 6.243 Yokes of solid steel have been used for many years to indicate transverse cracks, “Alternating current yokes are assembled from laminated transformer sheet to reduce: the size of the yoke production costs the weight of the yoke eddy current losses cazs Which one of the followings not a discontinuity that can be produced by the forging process? a. laps b. bursts c. flakes 4. shrinkage era Which of the following isa discontinuity commonly associated with the welding process? a, flakes b. seam: . Taminations . lack of penetration cra Which of these cracks may appear as an inegular, checked or seattered pattern of fine lines usually caused by local overheating? 1. corrosion b. crater cracks ©. fatigue cracks 4. grinding cracks ers Of the following discontinuity categories, which one is considered most detrimental to the service life of an item? corrosion subsurface inclusions cracks open tothe surface subsurface porosity and voids 369970 aoee 298 poe PPE ~DeePZECTE ee 86z~SC 16 Supplement to Recommendet .d Practice SNT-TC-1A (Q&A Book): Magnetic Particle Testing Method 37, 38, 39, Ifa copper conductor is placed through 40. ferrous eylinder and a currents passed through the conductor, then the magnetic field ({lux density) in the cylinder will be: ‘a. less than in the conductor b. greater than in the conductor the same intensity and pattern asin the conductor G. the same regardless ofits proximity to the cylinder wall aise ‘The length ofa part being magnetized by passing an electric current from one end to the other: 4 ‘a. causes the magnetic field to vary by. affects the permeability of the part cc changes the strength of the magnetic field dd. does not affect the strength of the ‘magnetic Feld Ass 1£25 mm (1 in.) and 51 mm (2in.) diameter bars ofthe same material were 42. magnetized by passing the same current through them, the magnetic fields would be: a. the same for both », stronger in the $1 mm (2 in.) diameter bar ce weaker in the 25 mm (1 in) diameter bar {stronger in the 25 mm (1 in.) 43, diameter bar Asse acuresotthesmeanpengeis =“) passed through two conductor ofthe Tame dimensions, one of which s smagocticand one of which nonmagneti the magnet eld Siobution surounding he conductors will a. vary with the permeability b. be the same for both conductors cc. be stronger for the magnetic conductor 4._be stronger for the nonmagnetic conductor A289) “The most effective magnetic particle est method for inspection ofa large casting isusing central conductor

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