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1.0 Dynamic Analysis Of Pump Block Foundation:

Y Axis of Rocking
Note :
The foundation shall be
2670 oriented such that the
principal axis of rocking is
(L) parallel to Y - axis.

Pump
1

Shaft with coupling

Axis of Pitching / Rolling
5300 4900
(B)
1 1

Motor 2

Origin X
2150

PLAN VIEW (GENERIC SKETCH OF FOUNDATION)

Z
Axis of Twisting

C.L.of Pump / Rotating Eqp.

625
Grout Level

925 800

Origin
X'

SECTION : 1-1

1.1 Block and Soil Information:

Length of the block, Lb = 5.3 m
Width of the Block, B = 2.67 m
Thickness /Depth of the Block, Df = 0.8 m
Thickness of grout = 0.125 m
Top of grout level = 0.925 m
Af is the base area of the block Af= (Lb*B) = 14.151 m²
qu is the bearing pressure of soil, = 85 kN/m2
Modulus of elasticity of Soil,E s 60000 kN/m2
G is the shear modulus of soil G=Es/2*(1+n) = 22506 Mpa
gs is the unit weight of soil = 2.65 kN/m³
gb is the unit weight of block material, (concrete) = 24 kN/m³
n is the poisson's ratio of soil = 0.333
operating speed of machine(ω) = 450 rpm
Unbalanced mass of the rotor,munbalanced = 50 kN
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Aspect Ratio Factor, α = 1.0896

Co-efficient of elastic uniform compression (C z) Cz=α*Es/(1-n2)*(√B*Lb) = 19546 kN/m³
Coefficient of Elastic non uniform compression, C θ Cθ=2*Cz = 39092 kN/m³
Coefficient of Elastic uniform shear,Ct Ct=0.5*Cz = 9773 kN/m³
Coefficient of elastic non-uniform shear,Cz Cz=0.75*Cz = 14660
Circular Frequency (ωm) of machine ωm=2*p*(ω/60) = 47 sec--1
Balance quality grade of machine(eω) = 0.0063 m/sec
Diameter of reinforcement bar, used- ( d ) = 16 mm
Spacing of reinforcement bar ,S p = 200 mm
Weight of re-bar per square meter of surface area = 15.780 kg
The weight of reinforcement required , in kg/m 3 = 30 kg/m3
1.2 Machine (Pump/Motor) Data:
xi yi zi
ITEM NO. Description of Element Weight Co-ordinate of C.G Co-ordinate of C.G Co-ordinate of C.G
kN Along X-Axis(m) Along Y-- Axis (m) Along Z-- Axis(m)
1 Pump 15 1.335 2.575 1.55
2 Motor 35 1.335 2.575 1.55
3 Base pl & coupling 21 0.55 0.56 1.05
4
5
6
7
8

1.3 Other machine data:

iv) Allowable out of range value of resonant freq. to operating freq. (in %): = 20% } Data provided
v) Maximum allowable amplitude of vibration ( in mm): = 200 mm } by machine
vi) Maximum allowable differential settlement for the foundation: = 8.0 mm } vendor.

1.4 Foundation Parameters:

Length /Width Ratio (Lb/B) = 1.985

Moment of inertia about the axis , X = "Ix" = 33.13 m4
Moment of inertia about the axis , y "Iy"= = 8.41 m4

1.5 Foundation Geometry :

xi yi zi
ELEM. Dimension of elements Co-ordinate of C.G Co-ordinate of C.G Co-ordinate of C.G
MKD. lx (m) ly (m) lz (m) Along X-Axis(m) [xi ] Along Y- Axis (m) [ yi ] Along Z-- Axis(m) [ zi ]

1 2.67 5.30 0.80 1.335 2.650 0.400

2 2.15 4.90 0.13 1.335 2.650 0.863
3
4
5
6
7
8

1.6 CHECK FOR FOUNDATION MASS REQUIREMENT FOR ROTATING MACHINE:

The total mass of the machine including all accessories = 71.0 kN

The total mass of the foundation = 303.3 kN

Ratio of Foundation mass and total mass of machine = 4.3 > 3 times machine mass - O.K.

1.7 CALCULATION FOR COMBINED C.G. OF MACHINE AND FOUNDATION:

ITEM
WEIGHT STATIC MOMENT OF MASS
MKD.
ALONG X - AXIS ALONG Y - AXIS ALONG Z - AXIS
(kN) (kN - m) (kN - m) (kN - m)
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i) Machine :
1 15.00 20.03 38.63 23.25
2 35.00 46.73 90.13 54.25
3 21.00 11.55 11.76 22.05
4 0.00 0.00 0.00 0.00
5 0.00 0.00 0.00 0.00
6 0.00 0.00 0.00 0.00
7 0.00 0.00 0.00 0.00
8 0.00 0.00 0.00 0.00
S 71.00 78.30 140.51 99.55
C.G. Distance (m) 1.103 1.979 1.402

STATIC MOMENT OF MASS

ITEM WEIGHT
ALONG X - AXIS ALONG Y - AXIS ALONG Z - AXIS
MKD.
(kN) (kN - m) (kN - m) (kN - m)
ii) Foundation :
1 271.70 362.72 720.00 108.68
2 31.61 42.19 83.75 27.26
3 0.00 0.00 0.00 0.00
4 0.00 0.00 0.00 0.00
5 0.00 0.00 0.00 0.00
6 0.00 0.00 0.00 0.00
7 0.00 0.00 0.00 0.00
8 0.00 0.00 0.00 0.00
S 303.304 404.91 803.76 135.94
C.G. Distance (m) 1.335 2.650 0.448

iii) Combined Machine and Foundation :

S 374.304 483.21 944.27 235.49
C.G. Distance (m) 1.291 2.523 0.629

1.8 CALCULATION FOR ECCENTRICITY OF THE COMBINED C.G. W.R.T. FOUNDATION BASE CENTROID:

Distance of foundation base centroid along X - axis from origin : = 1.335 m

Distance of foundation base centroid along Y - axis from origin : = 2.650 m
Distance of foundation C.G. along Z - axis from origin : = 0.448 m

Distance of Combined C.G. along X - axis from origin (x') : = 1.291 m

Distance of Combined C.G. along Y - axis from origin (y') : = 2.523 m
Distance of Combined C.G. along Z - axis from origin (z') : = 0.629 m

Eccentricity of combined C.G. wrt fdn. base centroid along X - axis (m): = 3.3 < 5%, Hence O.K.
Eccentricity of combined C.G. wrt fdn. base centroid along Y - axis (m): = 4.8 < 5%, Hence O.K.
Eccentricity of combined C.G. wrt foundation C.G. along Z - axis (m): = 40.372

1.9 CALCULATION OF LOAD ON THE BLOCK DUE TO STATIC LOAD:

Combined weight of Machine and Foundation : = 374.304 kN

Total mass of the system = 38.167 kN-sec²/m

2.0 DYNAMIC ANALYSIS OF THE FOUNDATION:

Calculation of mass moment of inertia for the machine and foundation:

ITEM
MASS M.I. MASS M.I. MASS M.I. mi(xoi2+zoi2) mi(xoi2+yoi2) mi(yoi2+zoi2)
MKD. MASS
(mi) mi(lxi2+lzi2) mi(lyi2+lzi2) mi(lxi2+lyi2)
(kN-sec2/m) 12 12 12
(1) (2) (3) (4) (5) (6) (7) (8) (3)+(6) (4)+(7) (5)+(8)
i) Machine :
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1 1.53 0 0 0 1.30 0.007 1.302 1.30 0.007 1.302

2 3.57 0 0 0 3.04 0.017 3.038 3.04 0.017 3.038
3 2.14 0 0 0 1.55 9.419 8.623 1.55 9.419 8.623
4 0 0 0 0 0.00 0.000 0.000 0.00 0.000 0.000
5 0 0 0 0 0.00 0.000 0.000 0.00 0.000 0.000
6 0 0 0 0 0.00 0.000 0.000 0.00 0.000 0.000
7 0 0 0 0 0.00 0.000 0.000 0.00 0.000 0.000
8 0 0 0 0 0.00 0.000 0.000 0.00 0.000 0.000

S 7.24 0 0 0 5.89 9.443 12.963 5.89 9.440 12.960

ii) Foundation : (3)+(6) (4)+(7) (5)+(8)

1 27.70 17.94 66.33 81.31 0.064 0.00 0.064 18.00 66.39 81.37
2 3.22 1.25 6.45 7.69 0.553 0.00 0.553 1.80 6.45 8.24
3 0.00 0.00 0.00 0.00 0.000 0.00 0.00 0.00 0.00 0.00
4 0.00 0.00 0.00 0.00 0.000 0.00 0.00 0.00 0.00 0.00
5 0.00 0.00 0.00 0.00 0.000 0.00 0.00 0.00 0.00 0.00
6 0.00 0.00 0.00 0.00 0.000 0.00 0.00 0.00 0.00 0.00
7 0.00 0.00 0.00 0.00 0.000 0.00 0.00 0.00 0.00 0.00
8 0.00 0.00 0.00 0.00 0.000 0.00 0.00 0.00 0.00 0.00
S 30.93 19.18 72.78 89.00 0.62 0.00 0.618 19.80 72.85 89.62

i) Mass moment of Inertia effective against rocking excitation (5.89+19.8) = 25.69 kN-sec2-m
for combined effect of machine and foundation: ( φy )

ii) Mass moment of Inertia effective against pitching excitation (9.44+72.85) = 82.29 kN-sec2-m
for combined effect of machine and foundation:

iii) Mass moment of Inertia effective against torsional excitation (12.96+89.62) = 102.58 kN-sec2-m
for combined effect of machine and foundation:

iv) Effective mass for translational (both horiz.and vert.) excitation : (7.24+30.93) = 38.17 kN-sec2-m

Calculation of Spring Constant for the Block foundation:

3.0 Dynamic analysis parameters:

I. Mass of the foundation:,Σmi = 30.93 kN-sec2/m

II. Horizontal exciting force('Fx') acting at the C.L of the pump,(Fx= m*eω*ω) = 1.51 kN
III. Moment ( 'My') caused by the exciting force,Fx (1.51*(0.625+0.925-0.629) = 1.391 kN-m

IV. The mass moment of inertia about the axis passing through the centroid of the = 37.93 kN-sec2-m
base area and perpendicular to the plane of vibration. .( φoy=φy+mi*z' 2 )

V. The mass moment of inertia ratio ( φy / φoy ) = 0.677

Check for limiting frequencies:

Limiting Frequencies: (ω²θy= (CθIy-Wz')/φoy ) ( For Rocking ) = 8658.09 /sec²

Frequency along X- direction: ( ωx²=Cζ*Af /m) (For Horizontal translational) = 3623.20 /sec²

Corresponding Natural Frequencies are:

f1L = 14.81 cps No possibility of Resonance
f2L = 9.58 cps No possibility of Resonance

Coupled Natural Frequencies:

ωn4-- (ωθy2+ω²x) ωn² + ωθy2 ωx2

= 0
αy αy
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Solving the above equation we have two roots . One is ωn1 and other is ωn2
Where
ωn12=1/2αy [ωθy2+ωx2+√(ωθy2+ωx2)2--4αyωθy2ωx2)] /sec² ωn12 = 15064.96 /sec²

ωn22=1/2αy [ωθy2+ωx2--√(ωθy2+ωx2)2--4αyωθy2ωx2)] /sec² ωn22 = 3075.80 /sec²

Corresponding Natural Frequencies are: f1c = 19.53 cps No possibility of Resonance

f2c = 8.83 cps No possibility of Resonance

CHECK FOR AMPLITUDE:

The horizontal amplitude and rotational amplitude of the foundation subjected to the simultaneous action
of an exciting force and an exciting moment.
Moment caused by horizontal exciting force (M y) = 1.391 kN-m

Amplitude co-efficient, f(ω2m)=mφy(ωn12--ωm2)(ω²n2--ωm2) = 1.0770E+10

Horizontal Amplitude ax= [(CθIy--Wz'+CζAbz' 2 --φyωm2)Px+(CζAbz')My ] 1/f(ω2m)

ax = 0.0570 mm

CζAfz' CζAf--mω²m
Rotational Amplitude,( aθY) = Px + My
f(ω2m) f(ω2m) aθy = 0.01913 mm

Net amplitude at the base level: ( ax-z' * aθy) = 0.04501 mm

Net horizontal amplitude at top of the foundation:

(ax+(D-z')aθY) = 0.06031 mm
Hence O.K , as value is within the permissible limit
(Where the permissible limit is 0.2mm)

CHECK FOR SOIL STRESS:

Static weight of the machine and foundation = 374.30 kN

Maximum and Minimum stresses on soil are given by: ( б=) maximum = 27.06 kN/m²
minimum 25.84 kN/m²
=
Safe against soil bearing pressure

CALCULATION FOR REINFORCEMENT:

The volume of the foundation block = (5.3*2.67*0.925) = 13.09 m³

The weight of reinforcement required , considering the volume of the block = 392.700 kg

Face Area of the concrete block foundation,

(5.2*2.57+5.2*0.75+2.57*0.75)*2 = 38.383 Sq.m

Total area of reinforcement provided (38.383*15.78) = 605.68 kg

O.K, as reinforcement provided > reinforcement reqd.
Hence, provide reinforcement at all faces of the block foundation with 16 dia bar @ 200 mm

Triaxial reinforcement:

Provide T16 - 500 as triaxial body reinforcement.