Stress analysis of Part1

Author: reinaldi erbakan

Company: FT UNTIRTA

Note:

Do not base your design decisions solely on the data presented in this report. Use this information in
conjunction with experimental data and practical experience. Field testing is mandatory to validate your final
design. Simulation helps you reduce your time-to-market by reducing but not eliminating field tests.
Table of Contents

Table of Contents .................................................................................................................................... 2

List of Figures ......................................................................................................................................... 2
Description .............................................................................................................................................. 3
Assumptions............................................................................................................................................ 3
Model Information .................................................................................................................................. 3
Study Properties ...................................................................................................................................... 3
Units ........................................................................................................................................................ 4
Material Properties .................................................................................................................................. 4
Loads and Restraints ............................................................................................................................... 6
Connector Definitions ............................................................................................................................. 7
Contact .................................................................................................................................................... 7
Mesh Information.................................................................................................................................... 7
Sensor Results ......................................................................................................................................... 7
Reaction Forces....................................................................................................................................... 8
Free-Body Forces .................................................................................................................................... 8
Bolt Forces .............................................................................................................................................. 8
Pin Forces ............................................................................................................................................... 8
Beams...................................................................................................................................................... 8
Study Results ........................................................................................................................................ 14
Conclusion ............................................................................................................................................ 16

List of Figures

Part1-Study 2-Stress-Stress1................................................................................................................. 14
Part1-Study 2-Displacement-Displacement1 ........................................................................................ 15
Part1-Study 2-Displacement-Displacement1{1} ................................................................................... 15
Part1-Study 2-Factor of Safety-Factor of Safety1 ................................................................................. 16
Description

Summarize the FEM analysis on Part1

Assumptions

Model Information

Document Name Configuration Document Path Date Modified

Part1 Default<As Machined>

Study Properties
Study name Study 2

Analysis type Static

Mesh Type: Beam Mesh

Solver type Direct sparse solver

Inplane Effect: Off

Soft Spring: Off

Inertial Relief: Off

Thermal Effect: Input Temperature

Zero strain temperature 298.000000

Units Kelvin

Include fluid pressure effects from SolidWorks Flow Off

Simulation

Friction: Off
Ignore clearance for surface contact Off

Use Adaptive Method: Off

Units
Unit system: SI

Length/Displacement mm

Temperature Kelvin

Angular velocity rad/s

Stress/Pressure N/m^2

Material Properties

No. Beam Name Material Formulation Section Mass/Area

Standard/Type/Size

1 SolidBody Chrome Beam iso/pipe/21.3 x 2.3 0.389991 kg

1(Structural Stainless Steel /0.000137288
Member2[5]) m^2

2 SolidBody Chrome Beam iso/pipe/21.3 x 2.3 0.0440075 kg

2(Structural Stainless Steel /0.000137288
Member4[4]) m^2

3 SolidBody Chrome Beam iso/pipe/21.3 x 2.3 0.0506948 kg

3(Structural Stainless Steel /0.000137288
Member6[1]) m^2

4 SolidBody Chrome Beam iso/pipe/21.3 x 2.3 0.321228 kg

4(Structural Stainless Steel /0.000137288
Member2[7]) m^2

5 SolidBody Chrome Beam iso/pipe/21.3 x 2.3 0.511204 kg

5(Structural Stainless Steel /0.000137288
Member2[6]) m^2

6 SolidBody Chrome Beam iso/pipe/21.3 x 2.3 0.428199 kg

6(Structural Stainless Steel /0.000137288
Member2[3]) m^2

7 SolidBody Chrome Beam iso/pipe/21.3 x 2.3 0.406789 kg

7(Structural /0.000137288
 Member2[2]) Stainless Steel m^2

8 SolidBody Chrome Beam iso/pipe/21.3 x 2.3 0.406789 kg

8(Structural Stainless Steel /0.000137288
Member2[4]) m^2

9 SolidBody Chrome Beam iso/pipe/21.3 x 2.3 0.24853 kg

9(Structural Stainless Steel /0.000137288
Member4[3]) m^2

10 SolidBody Chrome Beam iso/pipe/21.3 x 2.3 0.428199 kg

10(Structural Stainless Steel /0.000137288
Member2[1]) m^2

11 SolidBody Chrome Beam iso/pipe/21.3 x 2.3 0.444341 kg

11(Structural Stainless Steel /0.000137288
Member5[3]) m^2

12 SolidBody Chrome Beam iso/pipe/21.3 x 2.3 0.44447 kg

12(Structural Stainless Steel /0.000137288
Member4[1]) m^2

13 SolidBody Chrome Beam iso/pipe/21.3 x 2.3 0.300662 kg

13(Structural Stainless Steel /0.000137288
Member4[5]) m^2

14 SolidBody Chrome Beam iso/pipe/21.3 x 2.3 0.289084 kg

14(Structural Stainless Steel /0.000137288
Member5[2]) m^2

15 SolidBody Chrome Beam iso/pipe/21.3 x 2.3 0.516343 kg

15(Structural Stainless Steel /0.000137288
Member2[8]) m^2

16 SolidBody Chrome Beam iso/pipe/21.3 x 2.3 0.450197 kg

16(Structural Stainless Steel /0.000137288
Member4[2]) m^2

17 SolidBody Chrome Beam iso/pipe/21.3 x 2.3 0.256994 kg

17(Structural Stainless Steel /0.000137288
Member6[2]) m^2

18 SolidBody Chrome Beam iso/pipe/21.3 x 2.3 0.45867 kg

18(Structural Stainless Steel /0.000137288
Member5[1]) m^2

Material name: Chrome Stainless Steel

Description:

Material Source:
Material Model Type: Linear Elastic Isotropic

Default Failure Criterion: Max von Mises Stress

Application Data:

Property Name Value Units Value Type

Elastic modulus 2e+011 N/m^2 Constant

Poisson's ratio 0.28 NA Constant

Shear modulus 7.7e+010 N/m^2 Constant

Mass density 7800 kg/m^3 Constant

Tensile strength 4.1361e+008 N/m^2 Constant

Yield strength 1.7234e+008 N/m^2 Constant

Thermal expansion 1.1e-005 /Kelvin Constant

coefficient

Thermal conductivity 18 W/(m.K) Constant

Specific heat 460 J/(kg.K) Constant

Loads and Restraints

Fixture

Restraint name Selection set Description

Fixed-1 <Part1> on 4 Joint(s) fixed.

Load

Load name Selection set Loading type Description

Force-1 <Part1> on 4 Joint(s) apply force Sequential Loading

-40 N moment 50 N
normal to reference plane
with respect to selected
reference using uniform
distribution
Connector Definitions
No Connectors were defined

Contact
Contact state: Touching faces - Free

Mesh Information
Mesh Type: Beam Mesh

Mesher Used: Standard mesh

Automatic Transition: Off

Smooth Surface: On

Jacobian Check: 4 Points

Element Size: 16.969 mm

Tolerance: 0.84844 mm

Quality: High

Number of elements: 363

Number of nodes: 375

Time to complete mesh(hh;mm;ss): 00:00:02

Computer name: DESKTOP-LTMLECK

Sensor Results
No data available.
Reaction Forces

Selection set Units Sum X Sum Y Sum Z Resultant

Entire Body N 25.8667 -28.9633 194.733 198.568

Reaction Moments

Selection set Units Sum X Sum Y Sum Z Resultant

Entire Body N-m 6.13046 2.6575 -23.1859 24.1295

Free-Body Forces

Selection set Units Sum X Sum Y Sum Z Resultant

Entire Body N 0 0 -0.000366211 0.000366211

Free-body Moments

Selection set Units Sum X Sum Y Sum Z Resultant

Entire Body N-m 43.8236 -44.5596 -27.264 68.1865

Bolt Forces
No data available.

Pin Forces
No data available.

Beams

Beam Forces
Beam Name Joints Axial Shear1 Shear2 Moment1 Moment2 Torque

Beam- 1 20.96 8.532 48.7 8.666 -0.9396 1.193

1(Structural
Member2[5])

2 -20.96 -8.532 -48.7 9.217 -2.193 -1.193

Beam- 1 -110.8 137.9 -18.73 -1.736 16.27 -8.306

2(Structural
Member4[4])

2 110.8 -137.9 18.73 0.9017 -22.41 8.306

Beam- 1 78.19 130.6 14.43 1.107 14.22 -7.898

3(Structural
Member6[1])

2 -78.19 -130.6 -14.43 -0.4237 -20.4 7.898

Beam- 1 -2.698 1.368 -1.542 -0.2447 0.05475 -0.299

4(Structural
Member2[7])

2 2.698 -1.368 1.542 -0.218 -0.4654 0.299

Beam- 1 -1.518 -1.313 -2.739 0.02594 -0.2948 0.2544

5(Structural
Member2[6])

2 1.512 1.349 2.725 1.288 -0.354 -0.2549

Beam- 1 164.8 -28.88 -66.25 8.141 4.161 -6.094

6(Structural
Member2[3])

2 157.2 28.99 44.16 6.039 -3.489 1.934

3 172.6 66.56 -64.97 9.461 -2.594 -5.452

4 -171.6 -73.87 63.89 4.475 9.185 4.238

5 116.8 -42.76 -88.01 1.069 6.145 -5.987

Beam- 1 -46.49 28.3 -156.1 5.6 -0.7456 3.845

7(Structural
Member2[2])

2 41.03 8.862 160.8 5.5 -1.747 3.45

Beam- 1 64.57 -64.31 173.6 -9.531 -5.322 2.606

8(Structural
Member2[4])

2 -70.81 27.34 -177.8 -8.097 -5.878 4.696

Beam- 1 31.25 -174.1 18.73 -2.451 -16.27 8.124

9(Structural
Member4[3])

2 -31.26 174.1 -18.73 -1.924 -24.41 -8.124

Beam- 1 53.95 87.81 30.45 -0.3712 5.78 -4.787

10(Structural
Member2[1])

2 162.5 -11.25 -37.64 -5.757 -3.654 -1.004

3 178 27.42 70.36 -8.103 -4.7 5.867

4 2.326 101.3 48.13 -7.218 -9.241 -3.373

5 -163.2 16.51 37.39 0.2287 4.116 2.055

Beam- 1 -130.7 -175.5 88.97 -18.44 -31.04 -8.261

11(Structural
Member5[3])

2 -20.56 158.6 -103.4 -12.07 -18.26 7.069

3 130.7 175.5 -88.97 -10.92 -26.88 8.261

Beam- 1 376.6 183.8 81.29 -18.07 32.45 -8.27

12(Structural
Member4[1])

2 -376.6 -183.8 -81.29 -8.752 28.21 8.27

3 -202.5 -152.6 -100 -9.129 15.66 6.226

Beam- 1 21.55 -122.6 -123.6 5.558 10.73 -1.642

13(Structural
Member4[5])

2 -27.26 84.82 129.3 7.362 10.32 8.784

Beam- 1 175 45.55 -23.59 1.596 5.361 4.583

14(Structural
Member5[2])

2 -175 -45.55 23.59 4.774 6.939 -4.583

Beam- 1 1.934 -2.469 1.301 -0.2638 -0.4953 0.1966

15(Structural
Member2[8])
 2 0 0 0 0 0 0

Beam- 1 -361.4 146.6 -104.3 20.74 28.15 -7.493

16(Structural
Member4[2])

2 361.4 -146.6 104.3 16.89 24.77 7.493

3 196.9 -211.8 123 16.36 14.87 5.817

Beam- 1 16.9 -151.3 14.43 2.272 14.22 -7.645

17(Structural
Member6[2])

2 -16.91 151.3 -14.43 1.192 22.09 7.645

Beam- 1 307.5 140.2 94.95 -19.75 26.9 -7.437

18(Structural
Member5[1])

2 -162.5 -186.4 -109.4 -8.628 6.504 6.044

3 -162.3 -186.6 -109.4 -14.09 15.82 6.054

Beam Stresses

Beam Name Joints Axial Bending Bending Torsional Worst Case

Dir1 Dir2

Beam- 1 1.527e+005 1.468e+007 1.592e+006 0 1.492e+007

1(Structural
Member2[5])

2 1.527e+005 -1.562e+007 -3.716e+006 0 1.62e+007

Beam- 1 -8.068e+005 -2.941e+006 -2.756e+007 0 2.852e+007

2(Structural
Member4[4])

2 -8.068e+005 -1.528e+006 -3.797e+007 0 3.881e+007

Beam- 1 5.695e+005 1.876e+006 -2.409e+007 0 2.473e+007

3(Structural
Member6[1])

2 5.695e+005 7.179e+005 -3.456e+007 0 3.514e+007

Beam- 1 -1.965e+004 -4.146e+005 -9.277e+004 0 4.445e+005

4(Structural
Member2[7])

2 -1.965e+004 3.694e+005 -7.884e+005 0 8.903e+005

Beam- 1 1.105e+004 -4.396e+004 -4.995e+005 0 5.125e+005

5(Structural
Member2[6])

2 1.101e+004 2.183e+006 5.997e+005 0 2.275e+006

Beam- 1 1.2e+006 1.379e+007 -7.049e+006 0 1.669e+007

6(Structural
Member2[3])

2 1.145e+006 1.023e+007 5.911e+006 0 1.296e+007

3 -1.257e+006 -1.603e+007 -4.395e+006 0 1.788e+007

4 -1.25e+006 7.582e+006 -1.556e+007 0 1.856e+007

5 8.508e+005 1.811e+006 -1.041e+007 0 1.142e+007

Beam- 1 3.386e+005 -9.488e+006 -1.263e+006 0 9.91e+006

7(Structural
Member2[2])

2 2.988e+005 9.319e+006 2.96e+006 0 1.008e+007

Beam- 1 -4.704e+005 1.615e+007 -9.017e+006 0 1.897e+007

8(Structural
Member2[4])

2 -5.158e+005 -1.372e+007 9.959e+006 0 1.747e+007

Beam- 1 -2.276e+005 4.153e+006 -2.756e+007 0 2.81e+007

9(Structural
Member4[3])

2 -2.277e+005 -3.259e+006 4.135e+007 0 4.17e+007

Beam- 1 3.93e+005 -6.288e+005 -9.792e+006 0 1.021e+007

10(Structural
Member2[1])

2 -1.184e+006 9.754e+006 -6.19e+006 0 1.274e+007

3 1.296e+006 -1.373e+007 7.963e+006 0 1.717e+007

4 1.694e+004 -1.223e+007 1.566e+007 0 1.988e+007

5 -1.189e+006 3.875e+005 -6.974e+006 0 8.173e+006

Beam- 1 9.523e+005 3.124e+007 -5.259e+007 0 6.212e+007
11(Structural
Member5[3])

2 -1.498e+005 -2.045e+007 3.094e+007 0 3.724e+007

3 9.523e+005 -1.851e+007 4.554e+007 0 5.011e+007

Beam- 1 -2.743e+006 3.062e+007 5.498e+007 0 6.567e+007

12(Structural
Member4[1])

2 -2.743e+006 -1.483e+007 -4.78e+007 0 5.279e+007

3 -1.475e+006 -1.547e+007 -2.653e+007 0 3.219e+007

Beam- 1 1.57e+005 9.417e+006 -1.818e+007 0 2.063e+007

13(Structural
Member4[5])

2 1.986e+005 -1.247e+007 1.749e+007 0 2.168e+007

Beam- 1 -1.275e+006 -2.705e+006 9.083e+006 0 1.075e+007

14(Structural
Member5[2])

2 -1.275e+006 8.088e+006 -1.176e+007 0 1.555e+007

Beam- 1 -1.409e+004 4.47e+005 -8.391e+005 0 9.648e+005

15(Structural
Member2[8])

2 0 0 0 0 0

Beam- 1 2.632e+006 -3.514e+007 4.769e+007 0 6.187e+007

16(Structural
Member4[2])

2 2.632e+006 2.861e+007 -4.196e+007 0 5.342e+007

3 1.435e+006 2.772e+007 -2.519e+007 0 3.889e+007

Beam- 1 1.231e+005 3.849e+006 -2.409e+007 0 2.452e+007

17(Structural
Member6[2])

2 1.232e+005 -2.02e+006 3.743e+007 0 3.761e+007

Beam- 1 -2.24e+006 3.346e+007 4.558e+007 0 5.878e+007

18(Structural
Member5[1])

2 -1.183e+006 -1.462e+007 -1.102e+007 0 1.949e+007

 3 -1.182e+006 -2.387e+007 -2.681e+007 0 3.708e+007

Study Results

Default Results

Name Type Min Location Max Location

Stress1 TXY: Shear in 0 N/m^2 (90.492 mm, 6.5674e+007 (-134.957 mm,

Y Dir. on YZ N/m^2
Plane Element: 353 -186.502 mm, 199.999 mm,
Element: 204
0.0825904 mm) -406.316 mm)

Displacement1 URES: 0 mm (-125.512 mm, 1.17852 mm (263.385 mm,

Resultant
Displacement Node: 184 -200 mm, Node: 32 119.599 mm,

-415 mm) 480.669 mm)

Part1-Study 2-Stress-Stress1
 Part1-Study 2-Displacement-Displacement1

Part1-Study 2-Displacement-Displacement1{1}
 Part1-Study 2-Factor of Safety-Factor of Safety1

Conclusion