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3)
A neutral
B agglomerated
C fused
D they are all about the same
2. A large grain size, in the HAZ of a C-Mn steel weld joint, may have.....
A low ductility
B low toughness
C high toughness
D high tensile strength
A C-Mn steels
B austenitic stainless steels
C low alloy steels for elevated temp.service
D low carbon steels for cryogenic service
5. The property of a material that has the greatest influence on welding distortion is its.....
A yield strength
B co-efficient of thermal expansion
C elastic modulus
D co-efficient of thermal conductivity
6. Which of the following is a suitable shielding gas for FCAW of stainless steels?
A 100% Argon
B 70% Argon + 30% He
C Argon + 5% Hydrogen
D Argon + 20% CO2
A solidification cracking
B hydrogen cracking
C lamellar tearing
D weld decay
9. Which of the following procedures would be expected to produce the least distortion in 15mm straight butt
weld ?
A 100% CO2
B 100% Argon
C 80% Argon + 20% CO2
D 98% Argon + 2% O2
11. Which of the following is associated with SAW more often than it is with MMA welds is ?
12. EN ISO 5817 (Level C) specifies that the limit for the diameter (D) of a single pore in a weld is: -
D ≤ 0.3s, but max.4mm where s = material thickness.
For which of the following situations is the pore acceptable?
13. To measure arc voltage accurately it is recommended that the voltmeter should be connected .......
14. Lamellar tearing has occurred in a steel fabrication. What technique could have been used to find it before the
weld was made ?
A X-ray examination
B liquid penetrant examination
C ultrasonic examination
D it could not have been found by any inspection method.
15. Pre-heating a low alloy steel prior to welding is done to minimise the risk of ........
A porosity
B excessive distortion
C HAZ cracking
D lack of fusion
16. Typical temperatures used for normalising a C-Mn steel plate are ........
A 600 to 650°C
B 1000 to 1100°C
C 700 to 800°C
D 880 to 920°C
17. For GMAW the burn-off rate of the wire is directly related to .........
18. For MMA welding of a 60mm wall nozzle to a 100mm wall vessel shell, pre-heat temperature should be
checked .
19. A crack running along the centreline of a weld bead could be caused by .........
20. In order to improve resistance to service failure caused by cyclic loading, it is good practice to .......
21. The use of low carbon austenitic stainless steels and stabilised stainless steels will minimise the risk of .......
A HAZ cracking
B weld decay
C weld metal cracking
D distortion
22. Which type of SAW flux is susceptible to breaking down into fine particles during circulation?
A fused
B neutral
C alloyed
D agglomerated
23. The maximum hardness in the HAZ of a steel will increase if the .......
24. BS EN ISO 5817 (Level B) specifies the limit for Excess Weld Metal (h) on a butt weld as: -
h ≤ 1mm + 0.1b, but max. 5mm, b = weld width.
In which of the following situations is the measured Excess Weld Metal acceptable.
25. A carbon manganese steel is being welded by MMA and the electrode run-out-lengths that have been used are
much shorter than specified by the WPS. This deviation may give ......
26. The first procedure that is prepared for a Weld Procedure Qualification test weld is a ........
A pWPS
B WPS
C WPQR
D WPAR
27. Transfer of material identification by hard stamping is sometimes not allowed for high integrity applications
because ......
A it is too slow
B it can be a safety hazard
C it may be damaging to the material
D it causes problems with coating operations
29. Which of the following would be considered to be high Heat Input welding?
A 550 J/mm
B 55 J/mm
C 5.5 J/mm
D 5.0 kJ/mm
30. Initiation of a TIG arc by using a High Frequency spark may not be allowed because ..........