Contents

FUJI NXT Grid-Lok TM Installation Manual

CONTENTS
Manual Scope. . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
CHAPTER 1
Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . 3
CHAPTER 2
Kit Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
CHAPTER 3
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
CHAPTER 4
Locating the Kit
Controller Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . 6
CHAPTER 5
Connecting Up
Connections Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . 7
Locating and fitting Pneumatic Connections . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . 8
Locating and fitting Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
CHAPTER 6
Specific Details and Instructions
Operator Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
CHAPTER 7
Adjustments and Settings
Module Flow Adjustors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . 14
Adjusting Module Configuration . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . 15
CHAPTER 8
Sensor Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Sensor Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Sensor Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
CHAPTER 9
Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . 20
Manual The Scope of this manual is to provide guidance only, with respect to the
Scope fitting of the Grid-LokTM tooling option to a FUJI NXT pick and Placement
module. It has been designed as a general guide for a competent person to
complete, with minimal downtime of the machine.

No liability can be accepted by the publishers for any machine issues or

failures, subsequent to a Grid-LokTM installation using this guide. In all
cases Ovation Products recommend the use of a properly trained engineer
to complete the works.

The Installation Manual is intended to be used in conjunction with the

Grid-LokTM Technical Manual, which is included with the kit. Please refer
to this document for additional details. For additional copies please contact
Ovation Products or visit our web site, www.ovation-products.com.
 CHAPTER 1
Tools Required

Required 1. Machine access keys (To remove machine panels).

Tools 2. Cutters (Required to trim pneumatic pipes and cable ties).

Optional 1.Double sided adhesive pad or tape (To locate Operator Interface).
Tools
CHAPTER 2
Kit Description

Kit Your exact Grid-LokTM kit contents will be determined by the option
Description purchased. This typically would be with respect to the number of
modules and type. All kits are supplied with a number of typical
components required to facilitate fitting. Please make sure you have
identified all parts required either included with your kit or fitted to
the target machine.

Standard Controller, Manifold, Operator interface, Pneumatic connection cables,

Components Grid-Lok™ modules and Power Supply.

Controller
 CHAPTER 2
Kit Description

Tooling
Modules
(Number
Dependant
On exact
Kit)
 CHAPTER 3
Preparation

WARNING
COMPRESSED AIR. COMPRESSED AIR SHOULD NEVER IMPINGE UPON
THE BODY. PORTS, TUBING, ETC MUST NEVER BE BLOCKED BY HAND.
BEFORE ANY PNEUMATIC EQUIPMENT TO A COMPRESSED AIR SUPPLY,
ALL MOUNTINGS, FITTINGS, PIPEWORK AND ELECTRICAL
CONNECTIONS SHOULD BE REMOVED FOR SAFETY. NO PIPEWORK
ALTERATIONS OR REMOVAL OF FITTINGS SHOULD BE ATTEMPTED
WITH AIR SUPPLIES CONNECTED.

Pre- Before installing the equipment the target machine must be powered
Installation down and in a safe state. All machine safety procedures must be
followed. Please ensure you are familiar with these procedures before
undertaking this installation.

1. Close the system software and when it is safe to do so, switch off
electrical power to the machine at the mains isolator switch.

2. If possible remove the NXT module from the inline base to gain better
access:
• Machine top cover.
• Machine rear panel top
• Machine rear panel bottom

3. Disconnect the air supply from the machine.

 CHAPTER 4
Locating the Kit

Controller Fit the Grid-LokTM Controller as follows:

Location 1. The Grid-LokTM controller fits at the rear of the machine under the
top cover. The photograph below shows the approximate location
of the controller located on the top Y beam of the machine.

Controller
Location
 CHAPTER 5
Connecting Up

Overview The following drawing shows an overview of the Grid-Lok ™

system connections. The actual Grid-Lok™ modules are not
shown for clarity, see the diagram on page 12 for more details.

Power
Supply

Set/Reset

Set/Reset
24 VDC
On LED

Manual
Table 1

Table 2

Auto
Grid-Lok TM
Dual Table Control Unit
Pin-Lok 2

Pin-Lok 1
Sensor 2
Pin-Up 2

Pin-Up 1
Sensor 1
90 PSI

Table 2 Air Table 1

Sensor Supply Sensor

Table 1 Table 2
Grid-Lok TM Grid-Lok TM
 CHAPTER 5
Connecting Up

Locating and Fitting Pneumatic Connectors

Air Supply to At the rear of the machines Y pillar (see picture), remove the
Controller pneumatic cover, Locate the spare 8mm air connection, remove the
plug and insert the 8mm piping. Feed the pipe up the back wall of
the pillar and feed through cut outs and connect to control box

Pneumatic Cover
 CHAPTER 5
Connecting Up

Locating and Fitting Pneumatic Connectors

Air Supply to From the control box, feed the 4mm twin tubes from Pin Up and Pin
Modules lok for table 1 and pin up and pin lok for table 2 on the control box
through cut out on Y pillar of machine.

Feed 4mm twin tubes from control box through box frame
 CHAPTER 5
Connecting Up

Locating and Fitting Pneumatic Connectors

Air Supply to Feed the pipes with the 8mm tube to tables through chamber where
Modules the 8mm pipe is connected and out through the lower gaps (take
care to avoid the belt drive pulleys) and feed to right hand side of
machine.

Feed 4mm twin tubes from control box through box frame
 CHAPTER 5
Connecting Up

Locating and Fitting Pneumatic Connectors

Air Supply to Feed the pipes for the front table through the tube guard and locate
Modules the tubes so that the modules can be connected. The tubes for the
rear table simply lay the tubes in the base of the machine and locate
the tubes so that the modules can be connected

Feed 4mm twin tubes from control box through box frame
 CHAPTER 5
Connecting Up

Locating and Fitting electrical Connections

24 VDC Power From the rear of the control box, connect the power lead, feed the
Supply cable to the rear of the machine and feed through the cut out in the
box section, down through to the lower rear fan unit. Using
connectors, connect the red and the black wire to the same
connections on the fan. Insulate to complete connection.

Feed 4mm twin tubes from control box through box frame
 CHAPTER 6
Operator Interface

Operator The operator interface is located on the rear of the control box. It
Interface comprises of 3 toggle switches.

- Set/Reset Table 1 – To raise and lower the tooling pin (in semi-
automatic mode)
- Set/Reset Table 2 - To raise and lower the tooling pin (in semi-
automatic mode)
Auto/Manual – Automatic or semi-automatic

NOTE – the semi-Automatic function is overridden when the sensor

signal is detected

Feed 4mm twin tubes from control box through box frame

Two power on LED’s are also located on the rear of the control box
to indicate that each of the control board inside the control box
have correct functionality
 CHAPTER 7
Adjustments and settings

Module Flow
Controllers

Feed 4mm twin tubes from control box through box frame
Grid-Lok™ modules are fitted with Flow Adjustors that are factory
set to ensure that all modules behave the same

Changing this setting is may be required to obtain the required pin

momentum when contacting the board.

Below is the procedure should it become necessary.

1. Set the flow regulator adjustment to approximately half way.
2. Attach all modules to the manifold adjust manifold flow control to
approximately half way.
3. Raise and lower the pins (in manual mode), adjust the individual
module flow control so that all modules behave the same. That is,
the speed at which the pins raise on all modules is the same.
Increase air at manifold flow adjustor as necessary.
4. The adjustment can be fixed if required by using the lock nut
provided.
 CHAPTER 7
Adjustments and settings

Adjusting The tooling modules can be configured to suit the product to be

Module printed. The tooling modules can be staggered in the X axis and/or
Configuration spread evenly in the Y axis to fully support the product to be
populated.

See figure below for examples

NOTE
Keep the tooling modules clear of the rails
 CHAPTER 8
Connecting Up

Locating and Fitting Sensors

Sensor Using the magnetic feet provided, locate the two sensors for table 1
Location and table 2 on the back of the second (table 1) and forth (table 2)
rail with the optics looked down at the table and the adjustment
controls facing the right hand side of the machine

Feed 4mm twin tubes from control box through box frame
 CHAPTER 8
Connecting Up

Locating and Fitting Sensors

Sensor Feed the cable down the left hand side of the machine ensuring that
Connection the second and forth rail can move without catching cable. Secure
with tie wraps and bases where necessary. Feed cable up to
pneumatics chamber securing to existing cables

Feed 4mm twin tubes from control box through box frame
 CHAPTER 8
Connecting Up

Locating and Fitting Sensors

Sensor From the pneumatics chamber feed the cables up the rear box
Connection section pillar, secure with tie wraps and bases, feed through the
pillar cut out to and connect to the front of the control box to the
two large screw connector sockets. These may need to be swapped
over later when the sensors are powered up to get the right sensor
working with the right table

Feed 4mm twin tubes from control box through box frame
 CHAPTER 8
Sensors

Setting the sensor

Sensor The sensor has two LED indicators and two adjustors. The
Setting operational adjuster must be set to “L”. With the NXT table in the up
position tune the sensitivity adjuster so that the orange LED is
permanently light and the green LED just illuminates. This is
correctly set!

Sensor Run the machine with everything connected, monitor when the pins
Setting come up. If the table 2 pins raise when table one is actuated then
Test the sensor connections on the control box require swapping. The pin
should raise approximately 10mm from full table travel. If they raise
too early then the pin lock will actuate before the pins reach the
board and compliant support will not be achieved
CHAPTER 9
Contact