Repair Solutions

Repair, Rebuild, and Coating Products

 EP 3900 Paste with SC 3300 topcoat

Repair, Rebuild, & Coating Solutions

When machinery and infrastructure wear down, we know you need solutions that
fix things fast and keep them in good condition for the long haul. Novocoat offers
a variety of products that are simple to use, safe for workers, and second to none
at eliminating downtime. We also offer a range of coating options to keep issues
from occurring in the first place.

For more information about our products, visit ergonarmor.com/novocoat.

Product descriptions

Repair & Rebuilding Solutions

m e ta l pa r t s & s u r fa c e s

EP 4900 SERIES | Ceramic Carbide Metal Repair

EP 4900 series products are rugged ceramic-filled repair/wear compounds for severe environments
such as chutes, crushers, dry bag houses, and slurry tanks. The EP 4900 series offers exceptional
abrasion resistance, cures in very low temperatures, and tolerates less than optimal conditions.

Features:
»» 100% solids, no VOCs
»» Excellent UV stability
»» Strong impact resistance and corrosion protection

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EP 3900 SERIES | Machinable Multipurpose Repair Compound EP 3300 SERIES | Epoxy Grout
EP 3900 series products are synthetic rebuild materials for metal parts and surfaces. They are EP 3300 series products are cost-effective, fully machinable pastes suitable for a wide range of
machinable, and have a smooth spreadable consistency that makes them easy to apply. EP 3900 general metal repairs. These products can be applied effectively in hot environments and offer an
series products are most often used in steel tank repair, but are also suited to rebuilding tube extended working life, ideal for large applications where greater volumes of material are required.
sheets, shafts, bearing housings, pump casings, etc.
Features:
Features: »» 1:1 mix ratio
»» 100% solids, no VOCs »» Multipurpose
»» Easily machinable using conventional tools »» 100% solids, no VOCs, solvent free
»» Ambient cure with easy mix ratios »» Easily machinable using conventional tools
»» Excellent resistance to a wide range of chemicals »» Excellent resistance to a wide range of chemicals
»» No shrinkage, expansion, or distortion »» No shrinkage, expansion, or distortion

EP 57oo SERIES | Ceramic Paste (formerly known as SC 5400 Paste)

EP 5700 series products are 100% solids novolac coatings designed for maximum heat and
chemical resistance. They are excellent coatings for floors, secondary containment, ducts, piping,
vessels, and storage tanks. The EP 5700 series products withstand phosphoric acid, 35% nitric acid,
35% hydrofluoric acid, MEK, mineral acids, bleach, chlorides, potassium, and sodium.

Before after Features:

»» 100% solids, no VOCs
Heat exchanger floating head before and after pits in steel were filled using EP 3920 from the EP 3900 series »» Excellent chemical resistance
SC 5400 series Ceramic Liquid applied as topcoat »» Maximum heat resistance

Before after Before after

Pitted and worn steel rebuilt with EP 3920, an EP 3900 series product Tube sheet resurfaced using EP 5720, an EP 5700 series Ceramic Paste

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R 1900 SERIES | Quick Repair Machinable Compound
R 1900 series products are two-component emergency repair composites with ceramic and steel
reinforcement. These fully machinable products are used to make permanent bonds, repairs, or
to rebuild metal components. These products meet ASME PCC-2 Part 4 Article 4.1 for long term repair.

Features:
»» Complies with ASME PCC-2 Part 4 Article 4.1 Long Term Repair
»» Fast cure for emergency repairs
»» 100% solids, no VOCs
»» Easily machinable using conventional tools
»» Excellent resistance to a wide range of chemicals
»» No shrinkage, expansion, or distortion
»» Fast return to service

1 2 3

4 5 6

1. Pipe with 5 mm hole

2. Hole filled with R 1920 Quick Repair of the R 1900 series
3. Pipe wrapped with fiberglass wetted out with SC 3000 series Liquid Epoxy
4. Four pipe spools produced and tested simultaneously. Pipes then joined together for hydro testing
at 1,450 psi for 1,000 hours
5. Pipe pressure holding at 1,900 psi with no leaks
6. Pressure increased after 1,000 hour test; gaskets gave out at 4,600 psi but patches remained strong

SC 3000 series lined fittings

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 ER 2000 SERIES | Elastomeric Liquid
ER 2000 series products are versatile, elastomeric coatings and joint compounds that can be used
as sealant for secondary containment and other structures, crack-bridging base coats for other
coatings, pourable joint compounds for expansion joints or large stress cracks, or topcoats on
substrates subject to cracking, high vibration, or other movement. The ER 2000 series can be applied to
a wide variety of surfaces, including metal or concrete, and tolerates less than ideal surface conditions.

FEATURES:
»» 100% solids
»» Respectable chemical resistance
»» Good UV stability
»» Outstanding adhesion
»» Can be applied to asphalt and concrete secondary containment structures
»» Can be applied over geotextiles to form barriers over sand, dirt, or rock
NovoLite Aggregate
Product descriptions

Concrete Repair Solutions NovoLite Aggregate

d i v e r s e s u r fa c e s NovoLite is a 100% solids three component, easy to use repair compound for vertical and overhead
areas. NovoLite may be applied to repair walls or overhead areas where damaged concrete exists.
NovoLite incorporates the use of an aggregate in conjunction with NovoPrime SC 1100. The use of
NovoPrime allows NovoLite to strike into the substrate, providing excellent adhesion.

HF 1200 SERIES | High Friction Surface Features:

»» 100% solids, no VOCs
HF 1200 series products are epoxy polymer overlays that provide a multipurpose high friction »» Lightweight, easy to use concrete repair
surface for asphalt concrete or portland cement concrete pavements and other surfaces. »» Stronger than concrete
High Friction Surface (HFS) is a field installed system that consists of a specially formulated »» Long term protection
two component epoxy binder that is field mixed, applied to the surface at the correct rate, and »» No sagging or slumping
covered with specially selected aggregate to provide desired surface characteristics of friction
and color. Typical HFS pavement installations include intersections, entrance/exit ramps,
crosswalks, school crossings, bridge surfaces, grades, curves, roundabouts, toll plazas, bike paths,
or anywhere increased friction and delineating color are desired.

FEATURES:
»» Highly durable and wear-resistant high friction surface
»» Flexible and impact resistant Before after
»» Resistant to traffic, fuel, oil, and pavement de-icers
»» Colored surface NovoLite Aggregate used on concrete

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 SP 2000AR (Formerly SP 1500) SERIES | Abrasion Resistant Overcoat (aro)
SP 2000AR is an epoxy coating that can actually improve the efficiency of pipes, pumps, valves
and more. It also reduces energy use and lowers maintenance costs.

Features:
»» Improved efficiency of pipes, pumps, valves, and more
»» Strong protection against corrosion and erosion over long time periods
»» Protection against abrasion and/or cavitation

SC 3000 series Liquid Epoxy applied SP 2000AR lining in a tank sump

Product descriptions

Liquid Coating Solutions R 200 | Rapid Set Epoxy

b r u s h a b l e / s p r a ya b l e
R 200 is a 100% solids Novolac epoxy coating that is fast-setting and cures down to 0°C. The
unique chemistry of R 200 provides excellent chemical resistance, corrosion protection, cathodic
disbondment properties, heat resistance, and outstanding adhesion to steel and organic
coatings. Cured films up to 40 mils DFT provide an excellent balance of flexibility and toughness
SC 5400 SERIES | Ceramic Liquid making it highly versatile for a variety of petrochemical and industrial applications.

SC 5400 series products are 100% solids Novolac coatings designed for maximum heat and chemical Features:
resistance. They are excellent coatings for floors, secondary containment, ducts, piping, vessels, »» 100% solids, no VOCs
and storage tanks. SC 5400 series products withstand sulfuric acid, 100% phosphoric acid, 35% »» High film build in a single coat application
nitric acid, 35% hydrofluoric acid, MEK, mineral acids, bleach, chlorides, potassium, and sodium. »» Resistance to cathodic disbondment up to 100°C
»» Quick return-to-service under proper cure conditions
Features: »» Exterior coating for buried pipelines, valves, and fittings
»» 100% solids, no VOCs »» Girth weld coating
»» Excellent chemical resistance »» Internal lining for pipeline and tanks
»» Maximum heat resistance »» New construction and repair, field digs

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SC 3000 SERIES | Liquid Epoxy SG 2500 SERIES | High Build Epoxy Coating
SC 3000 series products are epoxy coatings that can actually improve the efficiency of pipes, pumps, The SG 2500 series offers 100% solids high build epoxy coatings. These coatings can be used
valves, and more. The products in this series reduce energy use and lower maintenance costs. on a variety of substrates and applications. Typical applications include wastewater (tanks, lift
stations, wet wells, and manholes), cooling towers, and more. Products in the SG 2500 series can
Features: also be used as an interior or exterior pipe lining or coating.
»» Improved efficiency of pipes, pumps, valves, and more
»» Strong protection against corrosion and erosion over long time periods Features:
»» Diverse chemical resistance »» 100% solids, no VOCs
»» High film build in one coat »» Can be spray applied at 125 mils in a single pass
»» Immersive heat resistance up to 250 °F »» Excellent immersion resistance

RI 80 | DTM Surface Tolerant Epoxy

RI 80 DTM Surface Tolerant Epoxy is a high grade, nonflammable, corrosion resistant material.
It’s a two-part epoxy with corrosion resistance fillers that can be used for any environment. RI 80
can be applied over manually prepared surfaces to provide a primer or a top coat for corroded
areas where blasting is not allowed.

Features:
»» 100% solids
»» Nonflammable
»» Excellent corrosion resistance SG 2500 series High Build Epoxy application
»» High adhesion
»» Long term protection

R 200 Rapid Set Epoxy applied on outside RI 80 DTM Surface Tolerant Epoxy applied on outside
SC 3000 series applied inside SC 3000 series coated inside

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 SC 3300 series on the inner coating, R 3400 series on the outer coating

technic al data

Metal Repair Products

p r o d u c t c o m pa r i s o n & s p e c i f i c at i o n s

Novocoat Belzona Thortex Novocoat Adhesion Abrasion Rockwell Compressive Flexural Tensile Shear
product product product Product ASTM D4541 ASTM D4060 Hardness ASTM D695 ASTM D790 Adhesion
CS17 Wheel 1000 Cycles ASTM D2240 ASTM D1002
1 kg Load Weight Loss

EP 3900 Machinable Multipurpose Repair Compound 1111 Super Metal Metal Tech EG EP 3900 >2,500 psi 45 mg >80 >17,500 psi >13,000 psi >3,000 psi

SP 2000 Series Hybrid Novolac Epoxy 1821 Fluid Metal Metal Tech FG SP 2000 >3,000 psi 40 mg 78 >15,000 psi >13,000 psi >3,000 psi

R 1900 Quick Repair Machinable Compound 1211/ 1221 Metal Tech RG R 1900 >2,500 psi 35 mg >80 >15,500 psi >13,000 psi >3,000 psi

SC 3900 Machinable Multipurpose Repair Compound 1121 Metal Tech XG SC 3900 >2,500 psi 40 mg >80 >16,000 psi >13,000 psi >3,500 psi

EP 5700 Ceramic Paste 1311 Ceramic R Metal Cerami Tech EG EP 5700 >2,500 psi 35 mg >80 >15,500 psi >13,000 psi >3,500 psi

SP 2000AR Abrasion Resistant Overcoat 1321 Ceramic S Metal Cerami Tech FG SP 1500 >2,500 psi 23 mg >80 >15,000 psi >13,000 psi >3,000 psi

SC 3400 Liquid Epoxy 1341 Supermetal Glide Cerami Tech CR SC 3400 >3,000 psi 42 mg >80 >16,000 psi >13,000 psi >3,500 psi

EP 4900 Ceramic Carbide Metal Repair 1812 Ceramic Cerami Tech HG EP 4900 >2,500 psi 25 mg >80 >17,000 psi >13,000 psi >3,500 psi

SC 3300 Epoxy Grout 1391 Ceramic Cerami Tech HTX SC 3300 >3,000 psi 35 mg >80 >15,500 psi >13,000 psi >3,000 psi

SC 5400 Ceramic Liquid 1392 No Equivalent SC 5400 >3,000 psi 37 mg >80 >15,500 psi >13,000 psi >3,500 psi

R 200 Rapid Set Epoxy 1831 No Equivalent SC 1100 >2,500 psi 89 mg 75 11,800 psi >11,000 psi >2,000 psi
Concrete Primer/
Binder for
NovoLite

RI 80 >2,500 psi 56 mg 70 >12,000 psi >11,000 psi >2,000 psi

DTM Surface
Tolerant Epoxy
About ErgonArmor:
For 40 years ErgonArmor has been a leader in providing high performance linings, coatings and corrosion resistant
solutions for demanding applications in petrochemical markets. With an extensive portfolio of long-lasting, chemical-
resistant products designed for sustained immersion in aggressive chemical and slurry applications, ErgonArmor
can provide the right solution for your corrosion concerns.

ErgonArmor’s Novocoat coating solutions emerged out of America’s growing concern for the environment. As a result,
Novocoat has developed carefully engineered, 100% solids coating products that provide better and broader-based
protection than conventional products, are easy to apply, and safe for the user as well as the environment.

Novocoat remains the preferred coating choice for our customers. From harsh chemical/immersion and heat
environments, to marine, oil and gas, and wastewater, you can count on Novocoat’s 100% solids, no solvents, VOC
free coatings to provide the best coverage to protect your assets and infrastructure. No hazardous waste. No solvents.
Just simple, long-lasting service and time tested, safe solutions for your maintenance and protection needs.

You’ve built it. Now let ErgonArmor protect it.

We provide advanced surface protection solutions to a

diverse range of harsh environments.

With ErgonArmor, you can be assured that our depths

and strengths stand behind the solutions we offer. Let
us be the manufacturing and technical resource you
turn to for answers in protecting and maintaining the
investment you have made in your industry.

ergonarmor.com
877-98ARMOR
877-982-7667

Ordering Information
For additional information, prices, or to place an order, please contact your
ErgonArmor sales representative. If you do not know the name of your sales
representative, call 877-98ARMOR.