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AIAA-97-2238

MULTI-ELEMENT AIRFOIL IN GROUND EFFECT- AN EXPERIMENTAL


AND COMPUTATIONAL STUDY

Robert Ranzenbach, Manager Research and Business Development. Member of AIAA,


Jewel B. Barlow, Associate Professor, Aerospace Engineering. Associate Fellow of AIAA, &
Ricardo H. Diaz, Graduate Fellow, Student Member of AIAA

GLM Wind Tunnel, University of Maryland

ABSTRACT NOMENCLATURE

A critical aspect of the performance of the front


w i n g of a F o r m u l a One or I n d y race car is
studied by idealizing it as a negatively cambered Chordlen2th=L
two-element airfoil operating in ground effect and
determining the flowfield at various heights. When
the airfoil operates at heights roughly equal to the
airfoil thickness, significant negative lift is c
generated. As the height is decreased, there is an Gap=G
expected downforce reduction. ground
The p r i m a r y objective of this work is to
elucidate the force reduction phenomena for the
specific case of an inverted NACA 63T-215 Mod Figure 1: Nomenclature
B a i r f o i l w i t h a s i n g l e - s l o t t e d , 30% chord flap
traveling at high Reynolds number above ground
in s t i l l a i r . T h i s i s t h e road c o n d i t i o n . T h e Symbol Description
secondary objective is to compare and contrast the L Chordlengtn
flowfield about this airfoil in road conditions and G Minimum Ground Clearance, or Gap
when operating in the wind tunnel environment, H Non-Dimensionalized Gap=G/L
H
thick Non-Dimensional Gap=G/thickness
i.e. when the airfoil and the ground are not
Cl Section Lift Coefficient
m o v i n g r e l a t i v e t o each other. F i n a l l y , t h e t h i r d Section Drag Coefficient
Cd
o b j e c t i v e of t h i s w o r k is to r e v i e w and c o m m e n t Edge Velocity Magnitude
Ue
u p o n the general n a t u r e of a i r f o i l performance in
g r o u n d effect by c o m p a r i n g and c o n t r a s t i n g the
LL Freestream Velocity magnitude
U
g Velocity of Ground
r e s u l t s for a s y m m e t r i c NACA 00 I 5 a i r f o i l , a
n e g a t i v e l y cambered NACA 4412 airfoil, and the Cuf Velocity of Foil
negatively cambered two-element NACA 632-215 P Pressure Coefficient
Mod B a i r f o i l w i t h a s i n g l e - s l o t t e d , 30% chord
llap. INTRODUCTION

The a e r o d y n a m i c d e s i g n of the f r o n t w i n g is
crucial to successful performance of Formula One
and I n d y race cars. The well k n o w n d i f f i c u l t i e s
associated with the Ground Floor Boundary Layer
(GFBL) i n t h e w i n d t u n n e l t e s t i n g e n v i r o n m e n t
make e x p e r i m e n t a l s t u d y of f r o n t w i n g
performance somewhat problematic. Classic
Copyright© 1997 by Authors. Published by the boundary layer analysis is not capable of y i e l d i n g
American Institute of Aeronautics and Astronautics Inc. credible results when applied to the complex
with permission. d e t a i l s of bodies o p e r a t i n g near g r o u n d such as
1
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merging and/or separated boundary layers. The


most promising technology for modeling all of the Uf=0
p e r t i n e n t flow d e t a i l s w i t h t h e p o s s i b i l i t y o f
a p p l i c a t i o n as a d e s i g n tool are R e y n o l d ' s
Averaged Navier-Stokes (RANS) methods.

MODEL PROBLEM
To evaluate the applicability of RANS methods
to the design of front wings and better understand
the force reduction phenomena, a model problem
was studied, namely an inverted NACA 632-215 Figure 2: Characteristic velocity profile- wind
Mod B a i r f o i l w i t h a single-slotted, 30% chord tunnel conditions
flap at zero degrees angle-of-attack operating near
ground at a Reynolds number of 1.5 million based I n t h e w i n d t u n n e l case, t h e b o u n d a r y
upon chord length. conditions on the airfoil and groundplane were set
This appears to be a a reasonable simplification to reflect no-slip s u r f a c e s . To r e d u c e the
to the three-dimensional flow problem of race-car c o m p u t a t i o n a l e x p e n s e of t h e s e s t u d i e s , t h e
f r o n t w i n g s because typical practice is to place boundary layer along the tunnel ceiling is
large endplates onto the front wingtips to reduce neglected and the boundary conditions are set to
three-dimensional flow effects. Additionally, at the reflect an inviscid boundary, i.e. a no-penetration
h e i g h t s t y p i c a l of race car p r a c t i c e , the gap s u r f a c e . Thus t h e b o u n d a r y c o n d i t i o n s a r e
b e t w e e n the b o t t o m of the f r o n t w i n g and the summarized as follows:
ground is much smaller than the span of the w i n g Inlet plane: (U= 1, V=0, P=extrapolated)
which suggests that there are likely large regions • Exit plane: (U=V=P=radiation)
near the center of the w i n g span where two- • Groundplane: (U=V=0, P=extrapolated)
dimensional like flow exists. These rationalizations • Ceiling: (U=extrapolated,V-0,P=extrapolated)
are not meant to i m p l y that three-dimensional Airfoil surface: (U=V=0, P=extrapolated)
effects are u n i m p o r t a n t , but in light of the costly W h e r e r a d i a t i o n r e f e r s to a n o n - r e f l e c t i n g
c o m p u t a t i o n a l resources required to solve large boundary condition[4] and extrapolated refers to a
RANS problems and the significant labor required simple first order extrapolation from the interior
for g r i d d i n g , they were not considered for t h i s points boundary condition.
study.
Two classes of flows were studied, wind t u n n e l "ROAD CONDITIONS" CASE
a n d road c o n d i t i o n s . RANS c a l c u l a t i o n s were I n t h e road c o n d i t i o n s case, i . e . a n a i r f o i l
p e r f o r m e d at v a r i o u s h e i g h t s for each class of moving through an otherwise quiescent flowfield.
H o w s a n d e x p e r i m e n t s were p e r f o r m e d f o r t h e b o u n d a r y c o n d i t i o n s d i f f e r e n t t h a n those used in
w i n d t u n n e l cases. This s t u d y should better the w i n d t u n n e l case are r e q u i r e d . The a i r f o i l is
i l l u s t r a t e the flowfield about front wings than modeled as a s t a t i o n a r y a i r f o i l , w i t h the g r o u n d
e a r l i e r s t u d i e s [ 1,2,3] because the large negative and the f r e e s t r e a m flow m o v i n g by at a r e l a t i v e
camber and two-element nature of the inverted velocity of 1.0 as shown in Figure 3.
N A C A 6 3 2 - 2 1 5 Mod B a i r f o i l w i t h a s i n g l e -
slotted, 30% chord flap more closely resembles
typical practice of Formula One and Indy cars. U,=0

"WIND TUNNEL" CASE


The wind t u n n e l case is modeled as a stationary
a i r f o i l and ground, w i t h a freestream velocity U -1.0
U M = 1 . 0 as s h o w n in F i g u r e 2. The l i f t and drag
as a f u n c t i o n of n o n - d i m e n s i o n a l i z e d m i n i m u m
g r o u n d clearance, H. for the case of zero degrees
angle-of-attack is reported.'
Figure 3: C h a r a c t e r i s t i c v e l o c i t y p r o f i l e - road
conditions

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Similar to the wind tunnel case, both the airfoil m o u n t e d b e l o w the t u n n e l floor, is a six
and the g r o u n d r e m a i n as n o - s l i p s u r f a c e s as component yoke type balance.
r e q u i r e d by a solid b o u n d a r y in viscous flow. D e t a i l s of the e x p e r i m e n t a l m e t h o d are
However, to maintain the no-slip boundary described in Appendix B- E x p e r i m e n t a l Method
condition on the groundplane, the u-component of and Apparatus.
velocity along the groundplane must be set to 1.0.
T h e n o r m a l c o m p o n e n t r e m a i n s a t zero a n d RESULTS
pressure remains extrapolated.
The boundary conditions were set as follows: WIND TUNNEL
Inlet plane: (U=l, V=0, P=extrapolated) S c i b o r - R y l s k i [ 7 ] describes h o w d o w n f o r c e
Exit plane: (U=V=P=radiation) increases as g r o u n d clearance is reduced u n t i l
Groundplane: (U=l .0, V=0, P=extrapolated) some critical h e i g h t is reached at w h i c h p o i n t
• Far-field: (U= 1.0, V=0, P=extrapolated) decreasing the height further causes the airfoil to
Airfoil surface: (U=V=0, P=extrapolated) generate substantially reduced downforce or
possibly positive lift.
COMPUTATIONAL METHOD Experimental Results- Experimental results were
o b t a i n e d for a set of h e i g h t s at a f r e e s t r e a m
S o l u t i o n s were o b t a i n e d u s i n g a two- Reynolds number of 1.5 million (based upon chord
d i m e n s i o n a l , m u l t i - b l o c k , structured grid RANS length). The expected force reduction is modeled
solver for c o m p u t i n g the incompressible, viscous by the experiment.
flow around arbitrary bodies referred to as Finite C o m p u t a t i o n a l R e s u l t s - F i v e h e i g h t s were
Analytic Navier Stokes (FANS).[5] Details of the studied. The values of n o n - d i m e n s i o n a l i z e d
computational method are described in Appendix m i n i m u m ground clearance were H=2.56, 1.00,
A- Computational Method. 0.444, 0.389, 0.278, and 0.222. The expected force
This c o m p u t a t i o n a l approach has been reduction is modeled by the computations.
previously validated by comparing computational All cases were run in a t i m e a c c u r a t e m a n n e r
a n d e x p e r i m e n t a l r e s u l t s o v e r a n u m b e r of and convergence controlled by choice of the time
a x i s y m m e t r i c geometries by Chen and Korpus[5] step. All cases converged to a steady solution
and the vortex shedding frequency of a rectangular Physical Phenomena- When no force reduction
block by Chen and Chen[6]. In a d d i t i o n , earlier phenomena is present, the boundary layers along
studies concluded that the approach was applicable the g r o u n d and the a i r f o i l do not merge. To
over the range of h e i g h t s s t u d i e d here when visualize this effect, rather than plot displacement
applied to s i m i l a r problems, namely a NACA 0015 thickness, a contour plot of vorticity magnitude is
and NACA 4412 a i r f o i l in g r o u n d effect by s h o w n in F i g u r e 4 for a n o n - d i m e n s i o n a l i z e d
c o m p a r i n g experimental and computational results ground clearance of H=0.278.
for wind tunnel conditions.! 1,2,3]

EXPERIMENTAL METHOD

Detailed w i n d t u n n e l measurements were made


for an inverted s t a t i o n a r y NACA 6 3 2 - 2 I 5 Mod B
a i r f o i l w i t h a single-slotted, 30% chord (lap airfoil
in ground effect. All experiments were performed
in the G l e n n L. M a r t i n Wind T u n n e l at the
U n i v e r s i t y of M a r y l a n d . The t u n n e l is a closed,
s i n g l e r e t u r n , a t m o s p h e r i c type. The test section Figure 4: Vorticity Magnitude Plot, contour
m e a s u r e s 2.36 m e t e r s H i g h , 3.365 m e t e r s w i d e
value=7.0- Wind t u n n e l c o n d i t i o n @ H=0.278. no
w i t h f i l l e t s . Test S e c t i o n A r e a i s 7 . 8 8 m". force reduction phenomena present
M a x i m u m test speed is 107.3 meters/sec. The
t u r b u l e n c e f a c t o r i s -1.05 a s m e a s u r e d b y t h e Vorticity magnitude contours were selected so
sphere test, and the t u r b u l e n c e i n t e n s i t y is 0.21% as to p r o v i d e a v i s u a l r e p r e s e n t a t i o n of the
as m e a s u r e d by hot wire. The e x t e r n a l b a l a n c e . boundary layer edge. The v o r t i c i t y m a g n i t u d e

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v a l u e of 7.0 was selected by o b s e r v i n g FANS


results for a boundary layer along a flat plate and
calculating the vorticity magnitude at the boundary Two-Element Airfoil In Ground Effect

layer edge defined by Ue=.995*U00.


It can be observed that the b o u n d a r y layers
along the ground and the airfoil remain distinct
and far apart throughout the flowfield. When the
force r e d u c t i o n p h e n o m e n a is present, the
boundary layer along the ground and the airfoil do 3 0.2

merge with significant consequences.


To visualize the force reduction phenomena,
once again consider a plot of vorticity magnitude
as shown in Figure 5 for a non-dimensionalized
ground clearance of H=0.222. The phenomena of
downforce reduction occurs at this height. Observe
the groundplane boundary layer thickening
underneath the airfoil. It can be observed that just Figure 6: Drag comparison- wind t u n n e l
downstream of the flap, the distance between the
conditions
a i r f o i l and groundplane boundary layers becomes
quite small.
Experimental and computational results for lift
share common characteristics but differ in detail. This is
thought to be related to difficulties in the seal along the
groundplane/mounting disk intersection in the two-
dimensional insert and associated lift sensitivity. Both
experiment and computations however capture the
essential nature of the force reduction phenomena in
spite of the lift magnitude discrepancy.

Two-Element AirkHi In Ground Effect


-2.2

-2.4
F i g u r e 5 : V o r t i c i t y M a g n i t u d e Plot, c o n t o u r
-2.6
v a l u e = 7 . 0 - W i n d t u n n e l c o n d i t i o n @ H-0.222,
force reduction phenomena present -2.8

X experiment
-3 * compulation
Thus it appears that the force reduction o !
phenomena is a result of merging boundary layers.
The b o u n d a r y layer m e r g i n g tends to reduce the -3.4

flow velocity beneath the a i r f o i l . The reduced -3.6

airflow velocity leads to an increase in the


pressure of that region and hence the downforce is
reduced. This describes the physical rationale for
the force reduction phenomena.
Comparison- Comparison plots of experimental
Figure 7: Lift comparison-, wind tunnel conditions
and c o m p u t a t i o n a l results for l i f t and drag for the
w i n d t u n n e l cases are shown in Figures 6 and 7.
ROAD CONDITIONS
All e x p e r i m e n t a l r e s u l t s are s h o w n as upper and
T h e same f i v e n o n - d i m e n s i o n a l i z e d g r o u n d
lower confidence bounds.
The c o m p u t a t i o n a l results for drag show fairly
clearances as the w i n d t u n n e l cases were studied.
Results for road conditions are similar to the wind
good agreement with experiment when applied to
t u n n e l cases. C o m p a r i s o n o f l i f t i n t h e w i n d
the model problem.
tunnel and road conditions is shown in Figure 8.

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These r e s u l t s i n d i c a t e t h a t t h e d o w n f o r c e Both lift and drag results indicate that at the


generated in road conditions is slightly larger at large ground clearances, the flow is nearly
the same ground clearance than the downforce indistinguishable from the stationary airfoil case as
generated in the wind tunnel case over the entire one might expect. This seems q u i t e reasonable
range of heights studied. Lift results indicate that because at these h e i g h t s , the a b s e n c e of the
at the large ground clearance H=2.56, the lift is groundplane boundary layer is virtually undetected
close to the expected freestream value Cl=-2.4. by the airfoil.

COMPARISON TO OTHER AIRFOILS


Two-Element AlrtoH In Ground Effect

Comparison of the road condition results for the


case of the NACA 63 2 -215 Mod B airfoil w i t h a
single-slotted, 30% chord flap to earlier studies for
the case of a NACA 0015 symmetric airfoil and a
c a m b e r e d NACA 4 4 1 2 i n d i c a t e q u a l i t a t i v e
agreement but differences in detail. The earlier
studies also showed that the force r e d u c t i o n
p h e n o m e n a occurred at the h e i g h t at w h i c h the
groundplane and airfoil boundary layers merged.
To h i g h l i g h t two i m p o r t a n t d i f f e r e n c e s , a
comparison plot is shown in Figure 10 where the
gap has been non-dimensionalized by the thickness
rather than the chord to account for the different
thicknesses of the three airfoils. One can observe
Figure 8: Lift comparison- road and wind tunnel that the primary difference apart from the actual
conditions values of lift coefficient, is that the force reduction
p h e n o m e n a occurs at a much h i g h e r ground
C o m p a r i s o n o f drag i n t h e w i n d t u n n e l a n d clearance for the m u l t i - e l e m e n t airfoil (H,^^ on
road c o n d i t i o n s is shown in Figure 9. Both.sets of
the order of the 1.7) than the c a m b e r e d a i r f o i l
results show a m o n o t o n i c increase in drag as the
(H t h i c k on the order of the 0.7) or the symmetric
height is decreased.
airfoil (H^^ on the order of 0.4).

Two-Element Airfoil In Ground Elfect


Alrtoris m Ground Eltoct

02SJ-

I * wind tunnel
: o road conditions
—— NACA 0015. Cl=0 OO
X NACA 4412 01— 4 ttO
o NACA632-215ModB.CI=-2.5 QO

0 OS
1.5
HltacK

Figure 9: Drag comparison- m o v i n g ground and Figure 10: E f f e c t of camber u p o n the h e i g h t at


stationary ground conditions which force reduction phenomena occurs

5
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SUMMARY CONCLUSIONS

Study and comparison of experimental The force reduction phenomena is tied to the merg-
measurements and FANS computations for the case ing of the groundplane and airfoil boundary layers, and
of an inverted NACA 63 2 -215 Mod B airfoil with the associated velocity and pressure fields generated
a single-slotted, 30% chord flap in the wind tunnel between the two surfaces.
testing e n v i r o n m e n t led to the following The observation that the force reduction phenom-
observations: ena occurs at a much higher ground clearance (on the
• As height is decreased, an increasingly large nega- order of 25% of chordlength) for high lift devices leads
tive lift is developed until a critical height is to the supposition that multi-element wings typically
reached at which point decreasing the height further used by Formula One and Indy cars may be experienc-
causes positive increments in lift. ing force reduction phenomena. This requires further
• Drag monotonically increases with decreased investigation.
ground clearance.
With the advent of the ABO scheme which allows
• Lift continues to be difficult to simulate experimen- quick preprocessing of grids, two-dimensional RANS
tally because of the groundplane/mounting disk computations can be performed with sufficient speed so
intersection seal. However, experiment and compu- as to be used in the design of the front wings for For-
tation demonstrate the essential nature of the force mula One and Indy cars. Various airfoil profiles and
reduction phenomena. angles-of-attack could be looked at simply by changing
A p p l i c a t i o n of FANS to the p r o b l e m of an the one grid block directly along the body. Computa-
i n v e r t e d NACA 632-215 Mod B w i t h a s i n g l e - tional speed and memory requirements are suited to
slotted, 30% chord flap a i r f o i l m o v i n g over presently available workstations.
stationary ground in still air, i.e. road conditions, Three dimensional effects have not been studied
led to the following observations: and require investigation.
• Lift as a function of ground clearance is qualita-
tively similar to the wind tunnel case but more REFERENCES
down force is generated at any given height. Drag
behavior is also similar to the wind tunnel case. 1. Ranzenbach, R.C. and Barlow, J.B., "Two-
The results indicate that the heights at which the Dimensional Airfoil in Ground Effect, An
force reduction phenomena occurs, namely ground E x p e r i m e n t a l and C o m p u t a t i o n a l Study," SAE
clearances less than approximately 22% of front paper 942509, 1994.
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clearances of typical front wings. "Cambered Airfoil in Ground Effect- Wind Tunnel
Thick boundary layers and regions of separated and Road Conditions." AIAA paper 95-1909, 1995.
flow dominate the rlowfield. RANS calculations 3. R a n z e n b a c h , R.C. and B a r l o w , J . B . ,
hold great promise for modeling such flow details "Cambered Airfoil in Ground Effect- An
E x p e r i m e n t a l a n d C o m p u t a t i o n a l Study," S A E
in this operating region which is more consistent
paper 960909, 1996.
with typical front wing practice.
4. Han, T.Y., Meng, J.C., and I n n i s , G.E., "An
Comparison of the FANS results for an inverted Open B o u n d a r y C o n d i t i o n f o r I n c o m p r e s s i b l e
NACA 63 2 -215 Mod B w i t h a single-slotted, 30% Stratified Flows," J. Comp. Physics, Vol. 49, 1983.
chord Hap w i t h an inverted NACA 4412 cambered 5. Chen, H.C. and Korpus, R., "A M u l t i - b l o c k
a i r f o i l and a NACA 0015 s y m m e t r i c a i r f o i l in Finite-Analytic Reynolds-Averaged Navier-Stokes
road conditions, led to the following observations: Method for 3D I n c o m p r e s s i b l e Flows," ASME
• height at which the force reduction phenomena Summer Fluid Dynamic Conference, 1993.
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the lift coefficient at zero degrees angle-of-attack, Method for U n s t e a d y T w o - D i m e n s i o n a l N a v i e r -
i.e. higher lift devices experience force reduction at Stokes Equations," J o u r n a l of C o m p u t a t i o n a l
much higher ground clearances. Physics 53, pp. 209-226, 1984.
7 . S c i b o r - R y l s k i , A . J . , "Road V e h i c l e
Aerodynamics," John Wiley & Sons, New York,
1984.

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Copyright© 1997, American Institute of Aeronautics and Astronautics, Inc.

8. C h e n , H.C. and Patel, V.C., "Near-Wall independent variables (jt,,jc 2 .0 i nto generally non-
Turbulence Models for Complex Flows Including
Separation," AIAA J o u r n a l , Vol. 26, No. 4, pp. orthogonal body-fitted coordinates ( % | , ^ 2 , t ) while
641-648, 1988. retaining the dependent variables (velocity
9. C h e n , H.C., P a t e l , V.C., and Ju, S., components, pressure, and turbulence quantities) in
"Solutions of Reynolds-Averaged Navier-Stokes a Cartesian coordinate system.
Equations for Three-Dimensional Incompressible The partially transformed momentum equations
Flows," J. Computational Physics, Vol. 88, No. 2, are discretized u s i n g the f i n i t e - a n a l y t i c method
pp. 305-336. developed by Chen, Patel, and Ju.[9] This method
10. Weems, K., K o r p u s , R., and F r i t t s , M., relies upon w r i t i n g each m o m e n t u m equation in
"RANS/Potential Flow C o u p l i n g , G r i d d i n g the form of a general convection/diffusion problem,
I m p r o v e m e n t s , Wake and V o r t i c i t y Transport and then linearizing across each computational cell
V a l i d a t i o n , " , S A I C - 9 3 / 1 121, 1993, S c i e n c e by assuming constant coefficients. The resulting
Applications International Corporation, Annapolis equations may be solved by the classic technique
MD. of separation of variables.
1 1. LaBozzetta, W. et. al., "The I n t e r a c t i v e Pressure/velocity coupling is accomplished using
Graphics for Geometry Generation Program (I3G)," the hybrid SIMPLER/PISO method. The usefulness
W r i g h t Research and Development Center of this technique is that dependent variables reside
Configuration Data Management System, Chapter at the grid nodes and the mass and m o m e n t u m
6. AFWAL-TR-88-117, Eglin Air Force Base, FL, are conserved simultaneously at every time step.
1988. FANS solves the governing equations for mean
12. W o z n i a k , R., " D e v e l o p m e n t of a Two- flow and t u r b u l e n c e on structured m u l t i p l e block
Dimensional Insert," GLMWT Report, 1993. grids. Each block is allowed to overlap its
neighbors in an a r b i t r a r y m a n n e r w i t h the o n l y
APPENDIX A- FANS COMPUTATIONAL METHOD requirement being that the entire domain be
c o m p l e t e l y covered by the u n i o n of the blocks.
FLOW SOLVER
Thus the onerous requirements of point-by-point
connectivity across block overlaps is eliminated.
In Cartesian coordinates, the non-dimensional-
Instead, c o m m u n i c a t i o n between blocks is
ized incompressible, RANS equations are:
p e r f o r m e d by i n t e r p o l a t i o n . The t e c h n i q u e is
3U referred to as Arbitrary Block Overlap (ABO) and
is similar to Chimera grid schemes except that no
points may be outside of the flow domain.[5] At
each iteration, the approach sets variables on block
d'u, faces that are i n t e r i o r to the s o l u t i o n domain by
It reading them from the appropriate m a t c h i n g block
and then c o m p u t i n g a s o l u t i o n block by block
where U/, {« ; « ; -} , and P r e p r e s e n t the u s i n g D i r i c h l e t b o u n d a r y c o n d i t i o n s . T h e face
values are updated after each iteration by interpolat-
Cartesian mean velocities, Reynolds stresses, and ing the appropriate quantity from adjoining blocks.
pressure, respectively, and repeated indices indicate The advantage of ABO is that no longer must
summation. the grids posses smoothly fitted together blocks,
The R e y n o l d s n u m b e r , Re = UL/\>, is based and the f i n e r e s o l u t i o n near the body does not
u p o n the a p p r o p r i a t e l e n g t h and v e l o c i t y scales have to extend i n t o the far field. Thus grids can
used to non-dimensionalize the above relations. b e p r o d u c e d w i t h s i m p l i f i e d t o p o l o g i e s , fewer
The exact form of the Reynolds stresses depend points, and most importantly significantly reduced
on the selection of a turbulence model. FANS uses man-hours. A d d i t i o n a l l y , the pre-processing code
a two-layer turbulence model based upon the multi- P R E F A N S [ 1 0 ] , w h i c h reads a n A B O g r i d a n d
layer approach of Chen and PatelfS], consisting.of computes all the necessary interpolation and block
the k£ approach for the majority of the domain, connectivity information automatically, actually
and the o n e - e q u a t i o n kl model for the near w a l l r e q u i r e s less user i n p u t t h a n necessary for more
viscous sublayer. conventional multi-block structured grids.
T h e c u r r e n t FANS i m p l e m e n t a t i o n p a r t i a l l y For the e l l i p t i c RANS m e t h o d used here,
t r a n s f o r m s the RANS equations from Cartesian boundary conditions for the Cartesian components

American Insiiluc of Aeronautics and Astronautics


Copyright© 1997, American Institute of Aeronautics and Astronautics, Inc.

of the mean velocity and t u r b u l e n c e q u a n t i t i e s groundplane to allow for airfoil height changes.
m u s t be s p e c i f i e d on all b o u n d a r i e s of the This made preprocessing of grids for the various
computational domain. heights quite straightforward.
Forces are computed by integrating pressure and Chen and K o r p u s [ 5 ] h a v e s h o w n t h a t t h e
shear stresses over the body surface. convergence is independent of blocking topology
The two-dimensional version of FANS' total
memory requirement is 53 words per grid point, APPENDIX B- EXPERIMENTAL METHOD AND
and requires about 5.0 E-4 seconds of CPU time APPARTUS
per grid p o i n t per iteration on a 16 MFLOPS
workstation. Typical results for the cases reported GENERAL
in this s t u d y required approximately 8000 time Tests were performed within a two-dimensional
steps to converge. i n s e r t [12]. The 2D i n s e r t is of the h o r i z o n t a l
endplate type whereby two parallel wall plates
GRIDS span the entire h e i g h t of the test s e c t i o n . The
In the present calculations, a eleven block grid leading and trailing edges of the wall plates were
was constructed using the interactive gridding code constructed from a fiberglass shell with the cross
I3G.[ 11 ] Blocks #4 and #6 are thin C-grids which section of a NACA 0015 airfoil. The leading and
w r a p a r o u n d the s u r f a c e of the a i r f o i l . Other t r a i l i n g edges are separated by a p a r a l l e l m i d -
blocks are added to fill in the remaining domain. section with mounting disks on the interior walls
The c o m p u t a t i o n a l d o m a i n was d e s i g n e d to a n d access p l a t e s o n t h e e x t e r i o r w a l l s . T h e
coincide w i t h the extents of the 2D insert mounting disks are connected to the balance
described in A p p e n d i x B- Experimental Method t h r o u g h a pitch control mechanism which can
and A p p a r a t u s . As a r e s u l t , the g r i d e x t e n d s p i t c h the m o d e l 360 degrees. The m o d e l was
upstream from the leading edge of the airfoil to mounted such that the quarter-chord point along
the leading edge of the ground plane 1.75 chord the c h o r d l i n e w a s a t t h e e x a c t c e n t e r o f t h e
lengths and downstream from the trailing edge of wallplate mounting disks. The model was attached
the airfoil, 1.25 chordlength to the trailing edge of to the balance through the wallplate mounting
the g r o u n d p l a n e . The top of the grid is fixed at disks as seen in Figure B-I.
the tunnel ceiling height approximately 2.56 chords G r o u n d p l a n e - A 1.83 m e t e r l o n g a d j u s t a b l e
above the center of the model and extends down height g r o u n d p l a n e was i n s t a l l e d consisting of a
to the height of the groundplane which varies. The flat plate spanning from wallplate to wallplate with
total n u m b e r of grid p o i n t s for these grids is a 3.2 m i l l i m e t e r g a p i n t h e v i c i n i t y of t h e
30,734. m o u n t i n g disks to avoid any interference. The gap
T h e g r i d f o r e v e r y case i s a l g e b r a i c a l l y was filled w i t h a s m a l l piece of soft foam to
generated u s i n g spacing criteria developed from reduce flow t h r o u g h this gap. The h e i g h t was
past e x p e r i e n c e in the b o u n d a r y layer, and near a d j u s t e d by p i n s and the c o u l d be f i n e - t u n e d by
t h e l e a d i n g a n d t r a i l i n g edges. T h e f o l l o w i n g screw jacks at the four corners.
c r i t e r i a w e r e u s e d : L o n g i t u d i n a l s p a c i n g near
trailing edge=.002*chord; Longitudinal spacing near
leading edge=.001*chord; and Transverse spacing
i n t h e w a k e n e a r t h e t r a i l i n g e d g e of t h e
airfoil=IOO*boundary layer spacing. The turbulence
model requires that the first point off the body be
at a y + = I . O w h i c h r o u g h l y c o r r e s p o n d s to a
s p a c i n g o f 1 0 / R e . F o r t h i s case, t h e r e q u i r e d
s p a c i n g of the first p o i n t off the body is a n o n -
d i m e n s i o n a l i z e d d i s t a n c e of 4.4 x 10" 6 . G r i d
i n d e p e n d e n c e studies were not u n d e r t a k e n as part
of this study.
Because of the Chimera-like capability of the
FANS code, arbitrarily overlapped grids, could be
u s e d . w h i c h r e q u i r e d o n l y simple changes to the
g r i d . b l o c k d i r e c t l y between t h e a i r f o i l a n d t h e
Figure B-l: Exploded view of 2D insert

8
American Instituc of Aeronautics and Astronautics
Copyright© 1997, American Institute of Aeronautics and Astronautics, Inc.

Tunnel Speed- Tunnel speed is controlled by done prior to presentation of the balance readings
m a n u a l f e e d b a c k based u p o n t u n n e l d y n a m i c to the t u n n e l operator and prior to the reading
pressure. The dynamic pressure is measured by the being recorded in the raw balance data files.
following method. Two strategically placed taps on U n c e r t a i n t y - The u n c e r t a i n t y of the balance
the interior walls of the insert whose location had m e a s u r e m e n t s is e v a l u a t e d by c o m p u t i n g the
been determined by previous experiment were precision of the mean of the force and moment
monitored to represent the reference static components through statistical analysis and
pressure. These taps are s u f f i c i e n t l y above and c o m p a r i n g these v a l u e s against user specified
upstream of the model installation so as to not be levels of acceptable error. This process works in
significantly affected by the presence of the model. the following manner. During every internal loop
In the i n s e r t , a t o t a l probe was i n s t a l l e d . The of the balance data acquisition process, each of
probe base was m o u n t e d on the East insert wall the six balance components is sampled. This
in the v i c i n i t y of the static reference tap and the occurs at a typical rate of 8 Hz. When eight data
probe tip extended to the transverse centerline of p o i n t s have been s a m p l e d , t h e m e a n b a l a n c e
the insert. The recorded dynamic pressure is the c o m p o n e n t and the p r e c i s i o n of each mean is
corrected difference between these two pressures. computed and compared to preset target levels. If
The dynamic pressure correction was determined the computed precision of the mean is below the
by comparing the above pressure difference w i t h target levels on all six c o m p o n e n t s , the mean
the total pressure measured by a NACA standard v a l u e of each c o m p o n e n t , the p r e c i s i o n of the
probe placed w i t h i n the insert during a calibration mean, and n u m b e r of data p o i n t s required is
run with the g r o u n d p l a n e installed but no model recorded. If the p r e c i s i o n of the mean has not
in place. The corrected t u n n e l d y n a m i c pressure reached its target value, then more sampled data is
was set at a c o n s t a n t q = 992 N e w t o n s / m 2 w h i c h acquired, and the process continues until the target
corresponds to a velocity of approximately 40.2 precision levels are met or the operator overrides
m e t e r s / s e c or a R e y n o l d s n u m b e r based u p o n the system. For this e x p e r i m e n t , the target
chord l e n g t h of a p p r o x i m a t e l y 1.5 m i l l i o n . This precision of the mean for lift and drag was set at
t u n n e l speed gave the largest possible R e y n o l d s 0.44 N e w t o n s w h i c h t r a n s l a t e s i n t o 0.002 i n
number without introducing significant compressibil- coefficient form. Lift was commonly the
ity effects in the accelerated region beneath the component w h i c h met the target precision level
airfoil. Blockage of the model was also taken into last. The n u m b e r of data p o i n t s sampled to
effect by c o m p u t i n g a blockage correction factor achieve this m i n i m u m level of precision was
based upon frontal area of the model and applying t y p i c a l l y 24. If it was d e s i r e d to i m p r o v e the
a continuity correction. precision of the balance measurements, then it is
theoretically possible to s i m p l y lower the target
MODEL p r e c i s i o n l e v e l s a n d take more data u n t i l lower
The model was a NACA 63T-215 Mod B a i r f o i l levels of acceptable error are achieved. This is not
always possible in practice since the v a l u e of the
w i t h a s i n g l e - s l o t t e d , 30% c h o r d flap m o u n t e d
p r e c i s i o n o f t h e mean o f a n y g i v e n c o m p o n e n t
i n v e r s e l y w i t h a 0.508 meter chord and 0.61 meter
decreases e x p o n e n t i a l l y and sometimes further
span numerical control milled out of aluminum.
improvement is too slow to achieve u n i f o r m l y for
all runs d u r i n g a fixed schedule experiment.
FORCE DATA
However, this technique does allow the q u a n t i f i c a -
Force Tares- Tare r u n s at v a r i o u s g r o u n d p l a n e
t i o n and e v a l u a t i o n of the e r r o r p r e s e n t in the
h e i g h t s were p e r f o r m e d to a c c o u n t for the
balance measurements at every data point.
presence of the m o u n t i n g disks a c t i n g as model
support.
B a l a n c e M e a s u r e m e n t s - The process o f
m e a s u r i n g forces from the m a i n balance proceeds
as f o l l o w s : Before the w i n d is b r o u g h t up o n . a n y
data r u n , all six balances are read. These readings
become k n o w n as the "wind o f f " zeros. The
" w i n d o f f " zeros a n * t h e n s u b t r a c t e d f r o m a l l
subsequent balance measurements u n t i l the next set
«f "wind off" zeros are taken. This subtraction is

American Inslitue of Aeronautics arid Aslruriaurics

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