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∆H CP
ALIRAN TS (oF) TT (oF)
(kBtu/h) (kBtu/h oF)
2 240 5 5 25
4 180 30 25 750
5 150 30 -5 -150
6 120
Tabel Problem
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QH
T1 = 250oF
∆H = 300
Q1
T2 = 240oF
∆H = 25
QH QH = 0 QH = 500
T1 = 250oF
∆H = 300
o
Q1 300 800
T2 = 240 F
∆H = 25
o
Q2 325 825 Diperoleh:
T3 = 235 F
T pinch = 180oF
∆H = -825 QHmin = 500 kBtu/h
o
Q3 -500 0 QCmin = 600 kBtu/h
T4 = 180 F
∆H = 750
o
Q4 250 750
T5 = 150 F
∆H = -150
o
QC 100 600
T6 = 120 F
Example
CP
Stream TS (oC) TT (oC) DH (kW)
(kW/oC)
H1 180 40 280 2,0
H2 150 40 440 4,0
C1 60 180 360 3,0
C2 30 130 260 2,6
DTmin = 10oC
(Linnhoff and Flower, 1978)
Example
• Step 1: Temperature Intervals
(subtract ΔTmin from hot temperatures)
• Temperature Intervals
180oC 170oC 140oC 130oC 60oC 30oC
Example
• Step 2: Interval heat balances
(For each interval, compute: ΔHi = (Ti − Ti+1)×(ΣCPHot
−ΣCPCold )
Example
Inter ΣCPHot−
val
H1 H2 C1 C2 Ti Ti+1 ΣCP ΔHi
Cold
1 180 10 -3,0 -30
2 170 30 -1,0 -30
3 140 10 3,0 30
4 130 70 0,4 28
5 60 30 3,4 102
6 30
QH QH = 0 QH = 60
Example T1 = 180oC
DH = - 30
DH = 28
This defines: Q4 Q4 = -2 Q4 = 58
T5 = 60oC
Cold pinch = 140oC
DH = 102
QHmin = 60 kW
QCmin = 160 kW QC QC = 100 QC = 160
T7 = 30oC
Threshold Problems
• Networks with excess heat supply or heat demand
may have MER targets with only one utility (i.e., either
QHmin = 0 or QCmin = 0).
H1 1 2 3 4 C
H 1 3 C1
H 2 4 C2
Loops
Pinch
H1 1 2 3 4 C
H 1 3 C1
H 2 4 C2
Loops
Pinch
H1 1 2 3 4 C
H 1 3 C1
H 2 4 C2
Loops
Pinch
H1 1 2 3 4 C
H 1 3 C1
H 2 4 C2
Loops
Pinch
H1 1 2 3 4 C
H 1 3 C1
H 2 4 C2
H2 2 3
1 C1
2 C2
H 3 C2
H 1 3 C1
H 2 C2
DTmin = 10oC
(Linnhoff and Flower, 1978)
QH QH = 0 QH = 60
Example T1 = 180oC
DH = - 30
DH = 28
This defines: Q4 Q4 = -2 Q4 = 58
T5 = 60oC
Cold pinch = 140oC
DH = 102
QHmin = 60 kW
QCmin = 160 kW QC QC = 100 QC = 160
T7 = 30oC
Example
• MER Design above the pinch:
180oC 150oC
H1 C CP = 2,0
151,1oC 186,66
180oC 113,33oC 100oC
60oC
H C C C C1 CP = 3,0
86,66 113,33 40 120
130oC 94,1oC 30oC
C C C2 CP = 2,6
93,33 166,66
151,1oC 186,66
180oC 113,33oC 100oC
60oC
H C C C C1 CP = 3,0
86,66 113,33 40 120
130oC 94,1oC 30oC
C C C2 CP = 2,6
93,33 166,66
Example
Identification and elimination of 2nd loop:
180oC 123,33oC 40oC
H1 C C CP = 2,0
151,1oC 186,66
180oC 113,33oC 60oC
H C C C1 CP = 3,0
86,66 113,33 160
130oC 94,1oC 30oC
C C C2 CP = 2,6
93,33 166,66
Example
Identification and elimination of 2nd loop:
151,1oC 186,66
180oC 113,33oC 60oC
H C C C1 CP = 3,0
86,66 113,33 160
130oC 94,1oC 30oC
C C C2 CP = 2,6
93,33 166,66
Example
Identification and elimination of 3rd loop:
151,1oC 186,66
180oC 144,44oC 60oC
H C C1 CP = 3,0
86,66 20 253,33
130oC 30oC
C C2 CP = 2,6
260
ΔTmin volation = 150 – 144,44 = 5,56 ≤ 10
Example
Identification and elimination of 3rd loop:
180oC 170oC 40oC
H1 C C CP = 2,0
200
180oC 146,47oC 140oC 60oC
H C C C1 CP = 3,0
100 20 240
130oC 30oC
C C2 CP = 2,6
260
Loop Breaking - Summary
Step 1:
Perform MER Design for UHEX units. Try and ensure that design meets
UMin,MER separately above and below the pinch.
Step 2:
Compute the minimum number of units:
UMin = NStream + NUtilIity − 1
This identifies UHEX − Umin independent “heat loops”, which can be
eliminated to reduce U.
Loop Breaking - Summary
Step 3:
For each loop, eliminate a unit. If this causes a ΔTmin violation, identify
the “heat path” and perform “energy relaxation” by increasing the
duties of the cooler and heater on the heat path
Stream split design
Stream split design
The number of hot stream on the cold side is less
than the number of cold stream.
The number of cold stream on the hot side is less
than the number of hot stream.
Stream splitting helps to reduce the number of
exchanger, without increasing the utility duties.
Example
Stream Ts (oC) Tt (oC) CP Q (kW)
(kW/oC)
H1 200 100 5 500
H2 150 100 4 200
C1 90 190 10 1,000
150o 100o
H2 CP = 4
190o 90o
C1 CP = 10
Example
Solution:
Since NH > NC, we must split C1. The split ratio is dictated
by the rule: CPH ≤ CPC (necessary condition) and by a
desire to minimize the number of units (“tick off “streams)
Example
200o 100o
H1 CP = 5
150o 100o
H2 CP = 4
190o T1 x 90o
C1 CP = 10
500
T2
10 - x
200
Example
H2
150o 100o
CP = 4