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COURSE: 8611

INVENTORY MANAGEMENT
IN MICROSOFT DYNAMICS NAV 5.0

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January 2008

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Table of Contents

Introduction to Inventory Management in


Microsoft Dynamics NAV 5.0 0-1
E-Learning..........................................................................................................0-1
Instructor-Led Training .......................................................................................0-1
Training Materials ...............................................................................................0-2
Certifications.......................................................................................................0-2
Certification Exam Preparation Guides ..............................................................0-3
Learning Plans ...................................................................................................0-3
Elements of Training Materials for Microsoft Dynamics .....................................0-4
About This Training Material...............................................................................0-6
Student Objectives .............................................................................................0-9
Chapter 1: Control Inventory 1-1
Objectives...........................................................................................................1-1
Introduction.........................................................................................................1-1
Analyze Item Availability.....................................................................................1-2
Adjust Inventory..................................................................................................1-6
Count Inventory ................................................................................................1-11
Reclassify Inventory .........................................................................................1-14
Summary ..........................................................................................................1-18
Test Your Knowledge .......................................................................................1-19
Quick Interaction: Lessons Learned .................................................................1-22
Solutions...........................................................................................................1-23
Chapter 2: Reserve and Order Track Items 2-1
Objectives...........................................................................................................2-1
Introduction.........................................................................................................2-1
Reserve Items ....................................................................................................2-2
Track Supply and Demand .................................................................................2-6
Reserving vs. Order Tracking...........................................................................2-11
Summary ..........................................................................................................2-12
Test Your Knowledge .......................................................................................2-13
Quick Interaction: Lessons Learned .................................................................2-15
Solutions...........................................................................................................2-16
Chapter 3: Use Multiple Locations 3-1
Objectives...........................................................................................................3-1
Introduction.........................................................................................................3-1
Set Up a Company with Multiple Locations ........................................................3-2
Link Customers and Vendors to Locations.........................................................3-5
Set Up Responsibility Centers............................................................................3-7
Link Responsibility Centers ................................................................................3-9
Guidelines for Setting Up a Company with Multiple Locations .........................3-13
Lab 3.1 – Create and Set Up a New Location ..................................................3-15
Lab 3.2 – Create and Set Up a New Responsibility Center..............................3-16
Lab 3.3 – Set Up a Multi-site Company............................................................3-18
Overview of Cronus Organizational Setup .......................................................3-19
Sell and Purchase in a Company with Multiple Locations ................................3-20
Lab 3.4 – Create Purchase Orders in a Company with Multiple Locations ......3-32

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Lab 3.5 – Create a Sales Order in a Company with Multiple Locations ...........3-33
Control Inventory at Multiple Locations ............................................................3-34
Lab 3.6 – Create and Set Up Stockkeeping Units ............................................3-38
Summary ..........................................................................................................3-40
Test Your Knowledge .......................................................................................3-41
Quick Interaction: Lessons Learned .................................................................3-43
Solutions...........................................................................................................3-44
Chapter 4: Transfer Between Locations 4-1
Objectives...........................................................................................................4-1
Introduction.........................................................................................................4-1
Set Up Transfers ................................................................................................4-2
Lab 4.1 – Set Up a Transfer Route ....................................................................4-6
Use Transfer Orders...........................................................................................4-7
Demonstration - Transfer 50 Top Panels from Yellow to Blue Warehouse ........4-7
Lab 4.2 – Transfer Items between Locations ...................................................4-14
View Items in Transit ........................................................................................4-16
Summary ..........................................................................................................4-18
Test Your Knowledge .......................................................................................4-19
Quick Interaction: Lessons Learned .................................................................4-20
Solutions...........................................................................................................4-21
Chapter 5: Perform Basic Warehouse Tasks 5-1
Objectives...........................................................................................................5-1
Introduction.........................................................................................................5-1
Set Up Basic Warehousing ................................................................................5-3
Lab 5.1 – Set Up a Warehouse Location ...........................................................5-8
Receive and Put Away Items..............................................................................5-9
Lab 5.2 – Receive and Put Away from the Purchase Document......................5-25
Lab 5.3 – Receive with a Warehouse Receipt..................................................5-26
Pick and Ship Items..........................................................................................5-27
Lab 5.4 – Pick and Ship with Inventory Pick Documents .................................5-42
Lab 5.5 – Ship with Warehouse Pick and Ship Documents .............................5-43
Move and Adjust Items in Warehouse..............................................................5-44
Lab 5.6 - Move Ten Loudspeakers to an Empty Bin ........................................5-47
Summary ..........................................................................................................5-48
Test Your Knowledge .......................................................................................5-49
Quick Interaction: Lessons Learned .................................................................5-51
Solutions...........................................................................................................5-52
Chapter 6: Handle Serial/Lot Numbers 6-1
Objectives...........................................................................................................6-1
Introduction.........................................................................................................6-1
Set Up Item Tracking..........................................................................................6-2
When to Use Serial/Lot Numbers .......................................................................6-7
Handle Inbound Serial/Lot Numbers ..................................................................6-9
Handle Serial/Lot Numbers on Inventory..........................................................6-17
Handle Outbound Serial/Lot Numbers..............................................................6-31
Lab 6.1 – Buy and Sell Items with Serial/Lot Numbers ....................................6-47
Lab 6.2 - Auto-Pick Monitors by FEFO.............................................................6-49

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Table of Contents

Trace Serial/Lot Numbers ................................................................................6-51


Lab 6.3 - Trace First Production Order for Item 2000.......................................6-64
Navigate with Serial/Lot Numbers ....................................................................6-65
Print Serial/Lot Number Documents and Reports ............................................6-67
Reserve Items With Serial/Lot Numbers ..........................................................6-72
Summary ..........................................................................................................6-74
Test Your Knowledge .......................................................................................6-75
Quick Interaction: Lessons Learned .................................................................6-80
Solutions...........................................................................................................6-81
Appendix A: Terminology List A-1

Appendix B: Granules B-1


Inventory Management Granules in Microsoft Dynamics NAV.......................... B-1
Appendix C: Customizing IT Reports C-1
Generic Report (Item Tracking Appendix) ......................................................... C-1
Implementing Item Tracking on Existing Reports .............................................. C-4

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Inventory Management in Microsoft Dynamics™ NAV 5.0

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Introduction

INTRODUCTION TO INVENTORY MANAGEMENT IN


MICROSOFT DYNAMICS NAV 5.0
Training is a vital component of retaining the value of your Microsoft
Dynamics™ investment. Quality training from industry experts helps keep you
updated on your solution and develops skills to maximize the value of your
solution. Whether choosing E-Learning, instructor-led training, or self-paced
study using training materials, there is a type of training that meets your needs.
Additionally, validate your training and demonstrate your expertise with one of
many certifications for Microsoft Dynamics. Choose the training or certification
type that best enables you to stay ahead of the competition.

E-Learning
Online training for Microsoft Dynamics products helps you increase your
productivity without spending time away from your home or office. E-Learning
allows you to learn at your own pace through flexible access to training, therefore
proving beneficial for those lacking the time or budget to travel. E-Learning are
online training courses designed to cover detailed concepts on specific product
areas and allow you to:

• Gain in-depth technical and business application training through


daily on-demand training.
• Learn at your own pace - lessons can be stopped and restarted,
skipped or repeated.
• Save time and increase your productivity.
• Receive product knowledge comparable to instructor-led training
without the need for travel or time away from the office.
• Gain beneficial training when preparing for Microsoft Dynamics
certification exams.
• Find tips and tricks to show you how to increase productivity and
save time.
• Learn about the changes in features and functionality of a new
Microsoft Dynamics product version.
• Evaluate a new Microsoft Dynamics module or product.

Instructor-Led Training
With instructor-led training, you can gain a solid foundation or refresh your
knowledge in Microsoft Dynamics products and processes while learning from
an expert in an interactive environment. With courses on a variety of topics, you
can:

• Follow demonstrations and attend presentations.


• Receive hands-on product experience.

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• Participate in classroom activities and discussions with other


attendees.
• Gain beneficial training when preparing for Microsoft Dynamics
certification exams.

Training Materials
Training materials can be ordered for the purpose of self-paced study. These
materials are comparable to courseware used with instructor-led training, and
enable you to:

• Learn at your own pace, in your own time.


• Refer to an abundance of tips, tricks, and insights.
• Learn using a self-study format when preparing for Microsoft
Dynamics certification exams.

For selected training materials there are training material – local functionality
available which cover country specific features in the product. The training
material – local functionality add on to existing training materials and are
designed to teach local functionality within a given country. Please notice that
training material – local functionality are used only in conjunction with the
training material, not as stand-alone training materials.

Certifications
Certifications help identify and distinguish an individual’s technical skill set
using a Microsoft Dynamics or related business product. Certifications for
Microsoft Dynamics are widely recognized by industry employers and provide an
objective validation of an individual’s knowledge. Organizations that employ
certified individuals benefit from a complete approach to learning – certified
individuals have higher skills retention and increased productivity. Organizations
can streamline their employee recruitment process and lower their external
support costs plus downtime by maintaining technically skilled employees by
requiring Microsoft Certified Business Management Solutions Specialist and
Professional certifications.

Microsoft Certified Business Management Solutions


Specialist
The achievement of this certification demonstrates an individual’s proficiency in
one module of a Microsoft Dynamics or related business product. Microsoft
Certified Business Management Solutions Specialists must pass a single
certification exam for a Microsoft Dynamics or related business product to earn
the title.

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Introduction

Microsoft Certified Business Management Solutions


Professional
The Microsoft Certified Business Management Solutions Professional is a
premier certification where an individual has completed a pre-determined set of
required and elective certification exams. These include certification exams for
Microsoft Dynamics and related business products, as well as certification exams
for other Microsoft technologies such as SQL Server. The pre-determined set of
required and elective exams for this certification are focused on one of three
specific knowledge areas – Applications, Developer, or Installation and
Configuration – for one Microsoft Dynamics product. This certification
demonstrates an individual’s broad and deep knowledge of a Microsoft
Dynamics product — more knowledge than what is needed to achieve a
Microsoft Certified Business Management Solutions Specialist title.

Certification Exam Preparation Guides


To help prepare for a certification exam, Microsoft highly recommends the use of
the certification exam preparation guides available for each exam. Certification
exam preparation guides contain valuable information about a specific exam,
including:

• The target audience


• Skills being measured
• Time expected to take each portion of the exam
• Pass rates and requirements
• Question types and topics
• Preparation tools, such as:
– recommended training
– supplemental learning resources
– additional recommended skills

Certification Exam Preparation Guides help you determine which learning


options are appropriate to best prepare you for a certification exam. Microsoft
does not expect or intend one course or type of training to be the sole preparation
method for passing a certification exam. A combination of hands-on experience
using the product and training are recommended certification exam preparation.
Certification exam preparation guides are available through PartnerSource and
CustomerSource.

Learning Plans
Learning Plans can help you plan the best learning strategy for you and your
organization. Learning plans illustrate module specific learning tracks that can
be easily targeted towards specific roles. Learning plans also provide a learning
track towards obtaining certifications. Learning plans can be found on both
PartnerSource and CustomerSource.

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NOTE: For more information on E-Learning, instructor-led training, training materials


and certifications for Microsoft Dynamics log in to PartnerSource or CustomerSource
and visit Training & Certification.

Elements of Training Materials for Microsoft Dynamics


Training Materials for Microsoft Dynamics products contain a number of
sections or elements. Each chapter includes the following elements:

Objectives
Each chapter begins with a statement of the learning objectives for that chapter.
Learning objectives are important because they inform you about what needs to
be done to successfully complete the chapter.

Introduction
An introduction sets the stage for the learning to take place and prepares you with
key statements of the chapter.

Topics
Chapters are split up into topic areas, usually according to the learning objectives
for the chapter. This is especially beneficial in large chapters so that the
knowledge and skills to be learned are split up into more manageable units.

Test your Knowledge


The Test your knowledge section consists of review questions for each chapter or
topic and is designed to help reinforce learning concepts. Questions can be short
answer, true and false, multiple-choice, fill-in-the-blank or any other type.
Answers to questions are also provided.

Conclusion
The conclusion wraps up the chapter by highlighting the important parts of the
chapter as well as providing a transition to the next chapter. The conclusion also
offers an opportunity to refresh earlier learning.

Labs
Labs test your skills with the learning concepts presented and learned during a
topic or chapter. Labs begin with a scenario paragraph which describes the
business problem to be solved, and also sets the stage for the exercise. Solutions
to the labs are also provided. Labs may be offered at different levels to
accommodate the variety of skills and expertise of each student.
Challenge Yourself!
Challenge Yourself! labs are the most challenging. These exercises are designed
for the experienced student who requires little instruction to complete the
required task. This level of exercise states the business problem to be solved and
describes the tasks the learner needs to complete.

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Introduction

Need a Little Help?


These exercises are designed to challenge students while providing some
assistance. These exercises do not provide step-by-step instructions; however,
they provide the user with helpful hints and more information to complete the
lab.

We suggest you try the “Challenge Yourself!” labs first, and if you need help
completing the task, look to the information in the “Need a Little Help?” labs. If
additional assistance is required, refer to the “Step by Step” lab solutions located
in an Appendix.

Quick Interaction: Lessons Learned


At the end of each chapter within the Training Material for Microsoft Dynamics,
you will find a Quick Interaction: Lessons Learned page. This interaction is
designed to provide you with a moment to reflect on the material you have
learned. By outlining three key points from the chapter, you are maximizing
knowledge retention, and providing yourself with an excellent resource for
reviewing key points after class.

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About This Training Material


This section provides you with a brief description of:

• The training material


• Audience
• Suggested prerequisites
• Training material objectives
• Student materials
• Related certification exams

Description
This 2-day course covers all aspects of the inventory and basic warehousing
functionality available for Microsoft Dynamics NAV, as well as conceptual
information on inventory management in general. This course also provides
background information to set up Microsoft Dynamics NAV for inventory
management.

Typical inventory tasks are covered, such as availability analysis, inventory


reclassification and adjustment. All possible inbound, internal, and outbound
item handling tasks are described, including how to perform these for assigned
serial/lot numbers. Lastly, the comprehensive Item Tracing feature is covered in
detail.

Audience
The intended audience for this course is individuals who want to learn how to set
up and use inventory management functionality in Microsoft Dynamics NAV.

The course is targeted toward sales people, consultants, and implementers within
a Microsoft partner staff who need to master the inventory management
functionality in order to support or teach it to end users, such as order processors,
account managers, and purchasing agents.

At Training Material Completion


Completing this course allows students to:

• Determine actual and projected item availability.


• Make manual adjustments to inventory quantities.
• Count and record how many items are physically present in
inventory.
• Reclassify an inventory item by changing information attached to
its item ledger entry.
• Reserve items on inventory or inbound.
• Track from demand to matching supply and vice versa.

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Introduction

• Distinguish reservations from order tracking links.


• Set up a company with multiple locations.
• Link customers and vendors to locations.
• Set up responsibility centers.
• Link users, customers, and vendors to responsibility centers.
• List multi-location setup guidelines.
• Get an overview of Cronus setup data.
• Create sales and purchase orders for multiple locations.
• Create and set up stockkeeping units.
• Set the program up to handle transfers.
• Explain central transfer concepts.
• Create and post manual transfers.
• Identify the locations and quantities of items in transit.
• View inventory value of items in transit.
• Set up locations for warehousing, including bin setup.
• Receive and put away items using the purchase order, inventory put-
away, or warehouse receipt documents.
• Pick and ship items using the sales order, inventory pick, or
warehouse shipment documents.
• Move items between bins.
• Adjust item quantities in bins.
• Set up Item Tracking.
• Distinguish when and how to use serial/lot numbers.
• Handle inbound serial lot numbers.
• Handle serial/lot numbers on inventory.
• Handle outbound serial/lot numbers.
• Trace posted serial/lot numbers throughout the supply chain.
• Navigate with serial/lot numbers.
• Print serial/lot number documents and reports.
• Reserve items with serial/lot numbers.

Prerequisites
Before attending this course, students must have:

• Taken the Introduction to Microsoft Dynamics NAV 5.0 course


• Knowledge of basic business processes and ERP user roles
• Basic knowledge of distribution and logistics

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Student Materials
The following materials for Microsoft Dynamics NAV version 5.0 are related to
this course:

• Introduction
• Finance
• Trade

Related Certification Exam


This course is related to the Trade/Inventory exam

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Introduction

Student Objectives
What do you hope to learn by participating in this course?

List three main objectives below.

1.

2.

3.

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Chapter 1: Control Inventory

CHAPTER 1: CONTROL INVENTORY


Objectives
The objectives are:

• Determine actual and projected item availability.


• Make manual adjustments to inventory quantities.
• Count and record how many items are physically present in
inventory.
• Reclassify an inventory item by changing information attached to its
item ledger entry.

Introduction
Inventory management is a cornerstone of any company within the wholesale and
manufacturing business. Inventory reliability at a low cost is the key factor to
ensure the smooth functioning of all related operations.

The Basic Inventory granule in Microsoft Dynamics™ NAV supports companies


in achieving their goals of having accurate inventory data and reliable availability
figures. The “Introduction” course provides a general explanation with regard to
the first goal: the functions and use of item cards representing inventory records.

This chapter addresses the second goal and covers the following topics:

• Analyzing availability
• Manually adjusting inventory levels
• Counting the physical inventory
• Reclassifying inventory items

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Analyze Item Availability


To service customers properly, most wholesalers and manufacturers need:

• Reliable availability figures when taking orders.


• Overview of inventory levels and expected supplies over time to
promise delivery dates.

In principle, available items can be defined as a quantity that the company has at
its disposal at a given point of time. This definition goes beyond the actual
inventory quantity and includes such factors as allocations, meaning quantities
that have already been set aside or reserved for specific purposes, and expected
inbound orders representing future supply.

With this in mind, item availability is defined in connection to the following


three aspects:

• Item
• Location
• Point of time

Depending on the profile and requirements of the company's functional units,


calculating the availability of items is done in a broad range of situations:

a. Generally, when inquiring into the item availability situation.


b. For a requisition department, when deciding if, when, and how much
to replenish a specific item. In this case, it is necessary to know the
quantity available during a certain planning time period.
c. For a sales department, when responding to customers’ inquiries as
to if their orders can be met and when.
d. When a customer request for a specific item cannot be met,
salespeople must be able to get an overview of other alternatives,
such as, if there are item quantities that have been set aside for other
purposes or can be found elsewhere, or a requested item can be
substituted with a similar one.
e. When warehouse staff need to know the availability of an item to be
picked.
f. When counting physical inventory and identifying differences.

Availability calculations in Microsoft Dynamics NAV meet all of the above-


mentioned requirements. Availability calculation consists of the following
elements:

• Inventory. (This is relevant in connection to situations A. and F.)

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Chapter 1: Control Inventory

• Inventory minus allocations. (This is usually relevant in connection


to situation D.)
• Inventory plus inbound orders minus allocations. (This is relevant in
connection to situations B. and C.)

In principle, availability calculation is based on the following formula:

Availability = Inventory + Inbound Quantity - Allocations

Because the expected dates of inbound and allocated quantities are known, the
program can calculate availability over time. This is shown as projected available
balance. Refer to “Projected Availability” in this chapter.

Inventory
The program calculates the inventory quantity as the sum of all item increases
minus all item decreases on the current date. Accordingly, inventory is calculated
from posted item transactions, that is item ledger entries.

The total inventory quantity across all locations is shown in the Inventory field
on the General tab of each item card.

1. Click Warehouse→Planning & Execution→Items.


2. Browse to the item card for item 70060.
3. Drill down on the Inventory field (showing 832 pieces) to see in the
Item Ledger Entries window that inventory is the sum of quantities
flowing in and out of the company's warehouse locations.

FIGURE 1.1 INVENTORY FIELD SHOWS THE SUM OF QUANTITIES


EXISTING IN ALL LOCATIONS AS SHOWN IN THE ITEM LEDGER
ENTRIES WINDOW.

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When a company has more than one location set up in the program and orders are
received into different locations, it is relevant to know the current and expected
availability of items for each location. This is provided with the Items by
Location window.

On the item card, click Item→Items by Location.

FIGURE 1.2 EXTRACT OF THE INVENTORY QUANTITIES OF ALL ITEMS


SHOWN FOR EACH LOCATION

This window contains the item quantities available on all company sites that are
set up in the program as locations. Note that BLANK location is not included.
For more information about locations, refer to “Use Multiple Locations” in this
course.

The actual physical inventory quantity can differ from the recorded quantity due
to shrinkage caused by, for example, scrap, deterioration, or pilferage, as well as
administrative mistakes. Refer to “Count Inventory” in this course.

Allocations
As mentioned earlier, the available quantity can be reduced by allocations, that
is, quantities set aside for a specific purpose, temporarily or permanently. The
following are examples of allocations:

• A quantity entered on outbound orders, but is yet unposted.


• A quantity, either on inventory or inbound order, that is reserved for
an outbound order, either manually, automatically, or through
planning.
• A quantity defined as safety stock.
• A quantity that is blocked.
• A quantity specified for picking or shipment in the warehouse.

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Chapter 1: Control Inventory

For more information about manual and automatic reservations, refer to “Reserve
and Order Track Items” in this course.

A typical scenario where the availability calculation must consider possible


allocations is a sales situation. On every sales line, the program checks if the
requested quantity can be fulfilled against the inventory quantity minus
allocations on the sales shipment date.

Projected Availability
Inbound quantities or outstanding receipts like purchase orders, inbound
transfers, and production orders are included in the projected (expected)
availability calculation. This is relevant in situations when there is a need to
know when the inventory quantity is supposed to increase, such as to promise a
delivery.

You can get an overview of when quantities are expected to be available in the
three different Item Availability By windows. Using the Item Availability by
Periods window is described in the “Introduction” course. For information on
using dedicated order promising functions, refer to the “Trade” course.

1. From the item card for item 1908-S, click Item→Item Availability
By→Location.
2. In the Item Availability by Location window, set the date interval
button in the bottom corner to Month (automatically filters on the
month of the work date, January).

FIGURE 1.3 AVAILABILITY INFORMATION OVER TIME


REPRESENTED IN MPS DIMENSIONS.

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Adjust Inventory
It is sometimes necessary to make adjustments to quantities in inventory, such as
when there is inventory shrinkage or items are not salable.

Adjustments of this kind are usually made when the physical inventory has been
counted, typically at the end of a fiscal year. For that particular purpose,
inventory adjustments are made in the Phys. Inventory Journal window. For
more information, refer to “Count Inventory” in this chapter.

Most companies may need to do minor inventory adjustments a few times in the
course of the fiscal year, while other companies regularly make inventory
adjustments as a part of their business process. An example of this is smaller
wholesaler who sometimes perform light manufacturing in the process of
fulfilling sales orders, but do not use production orders.

The Item Journal


The Item Journal window is used to post item transactions to adjust inventory
levels directly without posting a business document, such as purchase or sales
orders.

The item journal can be accessed from Warehouse→Inventory→Item Journals.

FIGURE 1.4 EMPTY ITEM JOURNAL SHOWING THE FOUR SUPPORTED


ENTRY TYPES

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Chapter 1: Control Inventory

The item journal can be used to post the following four types of item entries:

Purchase – to post a positive inventory adjustment that works as a purchase


order transaction.

Sale – to post a negative inventory adjustment that works as a sales order


transaction.

Positive Adjmt. – to post a positive inventory adjustment.

Negative Adjmt. – to post a negative inventory adjustment.

Most fields on the item journal are rather elementary and therefore not covered in
this course. However, three fields relate to cost accounting and are briefly
explained in the following.

The Unit Amount field shows the price of one unit of the item on the journal
line. Depending on what you select in the Entry Type field, the price is
represented by either a unit cost or a unit price. When the Item No. field is filled
in, the program automatically copies the price from one of the following fields on
the item card:

Entry Type Field on Item Card


Purchase Last Direct Cost
Sale Unit Price
Positive Adjmt. Unit Cost
Negative Adjmt Unit Cost

The Unit Cost field shows the cost for each unit of the item on the journal line. It
is copied from the item’s Unit Cost field.

In the Applies-to Entry field, you can look up and select an entry number if the
item journal line must be applied to an already-posted document.

Refer to the “Inventory Costing” course for more information about why and
how these three fields are used.

Demonstration - Save and Post Recurring Production as


Standard Journal
If a company often uses the item journal to make inventory adjustments, for
example, in connection with consumption and output of items in light
manufacturing, the Save as Standard Journal and Get Standard Journal functions
can be used to make this recurring work easier.

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Follow these steps to fill in the item journal:

1. Click Warehouse→Inventory→Item Journals.


2. Fill in the journal lines as shown in figure 1.5:

FIGURE 1.5 ONE POSITIVE INVENTORY ADJUSTMENT CREATED


FOR THE FINISHED "NEW ATHENS DESK". FIVE NEGATIVE
INVENTORY ADJUSTMENTS MADE FOR THE ITEMS USED TO
BUILD IT.

Notice that the unit amounts on all lines are simply carried from the respective
item cards. The item journal is ready to be posted, but first it must be saved as a
standard item journal.

3. Select all the journal lines.

NOTE: If no journal lines are selected, the function will include all the journal
lines.

4. Click Functions→Save as Standard Journal.

The program now prepares to save the lines that are currently in the item journal,
but first you must name the standard item journal that they must be saved in. The
Save as Standard Item Journal window appears.

5. In the Code field, enter a code to identify the standard item journal
that you are about to save, for example, “New1896-S”.
6. Place a check mark in the Save Unit Amount field to have the
program save the value(s) in the Unit Amount field of the item
journal you are saving.

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7. Place a check mark in the Save Quantity field to have the program
save the value(s) in the Quantity field of the item journal you are
saving.

FIGURE 1.6 SAVE AS STANDARD JOURNAL REQUEST FORM


FILLED IN

NOTE: Selecting the Save Unit Amount and/or Save Quantity fields will save
you the trouble of entering amounts and quantities in a future item journal that
reuses the standard item journal. But, it also increases the risk of wrongful
posting if the quantities and amounts of that future item journal are not
supposed to be the same as those in the standard item journal.

8. Click OK to save the item journal. The program reverts to the Item
Journal window so you can proceed to post it – while knowing that
it can easily be recreated next time you need to post the same or
similar lines.

Illustrate the Get Standard Journal function, proceed to delete the existing item
journal lines and then get the lines from the standard journal just created.

9. In the item journal, press Ctrl+A to mark all lines, and then press
Delete.
10. Click Functions→Get Standard Journals.

The Standard Item Journals window appears showing codes and descriptions
for all existing standard item journals:

FIGURE 1.7 SELECTING THE STANDARD JOURNAL FOR NEW1896-S.

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To review or change a standard item journal before you select it for reuse, click
Standard, Show Journal (or Shift+F5).

NOTE: Any changes you make in a standard item journal are implemented
right away, that is, they will also be there the next time you open or reuse the
standard item journal in question. Therefore, ensure you want the change to
apply generally. Otherwise, make the specific change in the item journal after
the standard item journal lines have been inserted.

11. Back in the Standard Item Journals window, select the standard
item journal for NEW1896-S, and then click OK to complete the Get
Standard Journals function.

Now the item journal is filled with the lines you saved as the standard item
journal.

FIGURE 1.8 THE SAVED STANDARD ITEM JOURNAL LINES ARE


INSERTED IN THE ITEM JOURNAL.

If journal lines already existed in the item journal, the inserted lines are placed
under the existing journal lines.

Normally, that is, if you did not check the Save Unit Amount field during the
Save as Standard Journal function, the Unit Amount field on lines that you have
inserted is automatically filled with the item’s current value (copied from the
Unit Cost field on the item card).

NOTE: If you checked the Save Unit Amount and/or Save Quantity fields
during the Save as Standard Journal function, you should now make sure the
inserted values are correct for this particular inventory adjustment before you
post the item journal.

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If inserted item journal lines carry saved unit amounts, which you do not want to
post, you can adjust it to the current value of the item in the following way:

Select the item journal line(s) in question and click Line→Recalculate Unit
Amount. This will update the Unit Amount field with the current unit cost of the
item card.

12. Post the item journal.

This concludes the demonstration of how to save item journal lines to reuse them
for recurring tasks.

Count Inventory
From time to time, at the end of a fiscal year as a minimum, the items that are
physically in the company warehouse(s) must be counted to check if the quantity
registered in the program agrees with the actual inventory quantity. If there are
differences, these must be posted to the item accounts before the finance
department performs their periodic inventory valuation.

The Physical Inventory Journal


To assist in taking a physical inventory, the program provides a special version of
the item journal – the Phys. Inventory Journal window.

Click Warehouse→Inventory→Phys. Inventory Journals.

FIGURE 1.9 PHYSICAL INVENTORY JOURNAL FOR REGISTRATION OF


COUNTED ITEMS

Taking a physical inventory involves a number of steps:

1. Fill in a physical inventory journal with calculated (expected)


inventory.
2. Print the Physical Inventory List sheet to write counted quantities on.

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3. Count the quantity of each item and write the figure in the empty
field.
4. Enter the counted quantities in the physical inventory journal.
5. Post the journal.

After posting the journal, the inventory quantities registered in the program will
agree with the actual quantities in inventory as determined by the physical count.

The physical inventory process is often initiated and managed by a company's


finance department as a part of doing the annual accounts, but may also be a
shared responsibility of warehouse staff - as in the following demonstration.

Demonstration - Take a Physical Inventory at Yellow


Location
Scenario: John, the warehouse worker in charge of YELLOW warehouse, must
perform the annual count of inventory items. He initiates the process by filling
the physical inventory journal with calculated inventory quantities, prints the
Physical Inventory List report, and then proceeds to do the physical counting. In
the process, he records that two Swivel Chairs are missing and that one lost
Guest Chair is found.

Follow these steps to count and post the physical inventory:

1. Click Warehouse→Inventory→Physical inventory journals.


2. Click Functions→Calculate Inventory and set a location code filter
for YELLOW.
3. Click OK to run the calculation.

FIGURE 1.10 PHYSICAL INVENTORY JOURNAL FILLED WITH


CALCULATED YELLOW INVENTORY

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The Qty. (Calculated) field holds the quantities that the program expects to be in
inventory. The Qty. (Phys. Inventory) field is preset with the same quantities,
and this is where John will enter counted quantities if they differ from the
calculated.

4. Proceed to prepare the physical inventory report by clicking Print.


5. Do not set any filters on the first two tabs, but click the Options tab.

The Options tab defines what information will be shown on the printed Phys.
Inventory List report. John prefers to print the sheet with the expected quantities
preset so that he only has to write down the deviating figures.

None of the items carry serial or lot numbers so the Show Serial/Lot Numbers
field is irrelevant. Refer to Chapter 6 for information on counting serial/lot
numbers.

6. Select the Show Qty. (Calculated) field and click Preview or Print.

With the printout in hand, John now goes into YELLOW warehouse to take a
physical inventory. In the process he discovers that two MUNICH Swivel Chairs,
item 1972-S, are missing and that there is one more SEOUL Guest Chair than
expected.

For item 1972-S, John writes 88 after the calculated 90 on the empty line in the
Qty. (Phys. Inventory) column. For item 1988-S, he writes 44 on the empty line.
All other items are on inventory in the expected quantity and he leaves these lines
empty.

FIGURE 1.11 COUNTED ITEM QUANTITIES ENTERED ON THE PHYS.


INVENTORY LIST PRINTOUT

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The physical counting is done and John proceeds to record the actual inventory
quantities in the system.

7. Back in the physical inventory journal that contains the calculated


YELLOW inventory, select the line for item 1972-S, MUNICH
Swivel Chair.
8. Enter 88 instead of 90 in the Qty. (Phys. Inventory) field.

Notice that the Entry Type field changes to Negative, and the Quantity field
shows 2.

9. On the line for item 1988-S, SEOUL Guest Chair, enter 44 instead of
43.

FIGURE 1.12 PHYS. INVENTORY JOURNAL READY TO POST THE


INVENTORY ADJUSTMENTS.
10. Post the journal.

This completes the demonstration of tasks involved in counting and recording


physical inventory.

Reclassify Inventory
It is sometimes necessary to change information attached to items in inventory,
such as to correct a data entry error made when the item was posted to inventory.

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The following are examples of information that may be changed:

• Dimension code
• Location code
• Bin code
• Serial/lot number
• Expiration date - of a serial/lot number
• Serial/lot number information cards

For more information on the last three types of item information, refer to “Handle
Serial/Lot Numbers” in this chapter.

The Item Reclassification Journal


Changing such information on item ledger entries can only be done in the Item
Reclass. Journal window. Although this journal functions in a way similar to the
item journal and physical inventory journal, it is unique because of the dedicated
New.. fields in which to enter the new information value.

FIGURE 1.13 ITEM RECLASSIFICATION JOURNAL SHOWING SPECIAL


NEW FIELDS IN THE SHOW COLUMN LIST.

Notice in the Show Column window that for each changeable field there is a
corresponding New.. fields, such as the New Department Code field.

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Demonstration - Change Department Code from Sales to


Blank
Scenario: On 01/13/08, two units of item 1968-S are placed in inventory after
they have been returned by a customer. The two item ledger entries still carry the
SALES department code that was assigned during the original sale, and this
dimension value must be removed from the inventory items. The warehouse
manager uses the item reclassification journal to make this correction.

Follow these steps to set up the Item Reclass. Journal window for the task:

1. Click Warehouse→Inventory→Item reclass. Journals.


2. Click View→Show Column.
3. Select the Department Code, New Department Code, and
Location Code fields and then press OK.

The journal now includes the fields that will hold the old and new
department codes, plus shows where the item is stored. Before
proceeding to fill in the journal line, verify that the item ledger entry
currently carries the SALES department code.
4. Back in the Item Reclass. Journal window, look up from the Item
field and select item 1968-S in the Item List window (or press F6).
5. While the item is selected, click Item→Entries→Ledger Entries (or
press Ctrl+F5) to open the Item Ledger Entries window.

FIGURE 1.14 THE SECOND-LAST ITEM LEDGER ENTRY OF ITEM


1968-S SHOWS THAT TWO PIECES WERE RETURNED ON
01/13/08 AND PUT BACK IN RED INVENTORY WITH THE SALES
DIMENSION VALUE.

NOTE: The last item ledger entry shows that on 01/20/08, the two swivel chairs
are in fact sold again, with the SALES department code. This demonstration
assumes that this date has not yet arrived. Therefore, disregard the last item
ledger entry.

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6. Back in the item reclassification journal, enter 01/13/08 in the


Posting Date field.
7. Look up in the Department Code field and select SALES.
8. Leave the New Department Code field empty to indicate that the
item ledger entry will not hold a dimension value.
9. Look up in the Location Code field and select RED to ensure that
the reclassification happens in the right warehouse.
10. In the Quantity field, enter 1.

FIGURE 1.15 THE ITEM RECLASSIFICATION JOURNAL READY TO


POST AND THEREBY REMOVE THE SALES DEPARTMENT CODE
FROM THE ITEM LEDGER ENTRY.
11. Post the journal.

To verify that the reclassification functioned as intended, proceed to check the


item ledger entries of item 1968-S.

12. Click Warehouse→Planning & Execution→Items.


13. Scroll to the card of item 1968-S.
14. Press Ctrl+F5 to open the Item Ledger Entries window.

FIGURE 1.16 SALES DEPARTMENT CODE REMOVED THROUGH


RECLASSIFICATION

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Notice that two new item ledger entries of type Transfer are created: one for a
quantity of -2, removing the existing entry, and one for a quantity of +2, restoring
the entry, but without the SALES department code.

Again assuming that the last item ledger entry does not exist, when 01/20/08
arrives, the order processor will sell from inventory two Mexico swivel chairs
that do not hold dimension values as is company rule.

Summary
A typical task involved in controlling inventory is to analyze and maintain
inventory levels to keep the supply chain flowing. Other general tasks are to post
adjustments to inventory, either with the item journal, as a substitute for
production orders or other purposes, with the physical inventory journal in
connection with periodic counting, or with the reclassification jouirnal when only
attached item information needs to be changed.

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Test Your Knowledge


1. Which of the following windows show item availability according to MPS
(Master Production Schedule) concepts? (Select all that apply.)
( ) Item Availability by Period
( ) Item Availability by Date
( ) Item Availability by Variant
( ) Item Availability by Location

2. Which of the following are allocations? (Select all that apply.)


( ) A quantity consumed as production components
( ) A quantity entered on inbound orders, but yet unposted
( ) A quantity entered on outbound orders, but yet unposted
( ) Reserved items

3. Which window shows how many items are available in different


warehouses?
( ) Item Availability by Warehouse
( ) Location Availability
( ) Item Availability by Location
( ) Warehouse Availability

4. Complete the following formula:


Availability = ___________+ Inbound Quantities - __________________

5. Which item journal functions enable you to reuse item journal lines? (Select
all that apply.)
( ) Reuse Journal Lines
( ) Get Standard Journals
( ) Get Posted Journal lines
( ) Save as Standard Journal

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6. Which field must be selected to show expected inventory on the Phys.


Inventory List report?

7. Task: Put the following steps in order:

Step _____ : Count the quantity of each item and write the figure in the
empty field.

Step _____ : Fill in a physical inventory journal with calculated (expected)


inventory.

Step _____ : Print the Physical Inventory List sheet to write counted
quantities on.

Step _____ : Enter the counted quantities in the physical inventory journal.

8. In the Phys. Inventory Journal window, what value is shown in the Entry
Type field when you enter a surplus in the Qty. (Phys. Inventory) field?

9. Which of the following are special characteristics of the reclassification


journal? (Select all that apply.)
( ) It is used to rename items
( ) It creates one item ledger entry of type Transfer for each posting.
( ) It uses variations of the New field.
( ) It creates two item ledger entries for each posting.

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10. Which journal do you use to post an adjustment of item information in


inventory?

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Quick Interaction: Lessons Learned


Take a moment and write down three key points you have learned from this
chapter:

1.

2.

3.

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Solutions
Test Your Knowledge
1. Which of the following windows show item availability according to MPS
(Master Production Schedule) concepts? (Select all that apply.)
(√) Item Availability by Period
( ) Item Availability by Date
(√) Item Availability by Variant
(√) Item Availability by Location

2. Which of the following are allocations? (Select all that apply.)


( ) A quantity consumed as production components
( ) A quantity entered on inbound orders, but yet unposted
(√) A quantity entered on outbound orders, but yet unposted
(√) Reserved items

3. Which window shows how many items are available in different


warehouses?
( ) Item Availability by Warehouse
( ) Location Availability
(•) Item Availability by Location
( ) Warehouse Availability

4. Complete the following formula:


Availability = ___________+ Inbound Quantities - __________________

MODEL ANSWER - 1: Inventory 2: Allocations

5. Which item journal functions enable you to reuse item journal lines? (Select
all that apply.)
( ) Reuse Journal Lines
(√) Get Standard Journals
( ) Get Posted Journal lines
(√) Save as Standard Journal

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6. Which field must be selected to show expected inventory on the Phys.


Inventory List report?

MODEL ANSWER - Show Qty. (Calculated)

7. Task: Put the following steps in order:

Step 3 : Count the quantity of each item and write the figure in the empty
field.

Step 1 : Fill in a physical inventory journal with calculated (expected)


inventory.

Step 2 : Print the Physical Inventory List sheet to write counted quantities
on.

Step 4 : Enter the counted quantities in the physical inventory journal.

8. In the Phys. Inventory Journal window, what value is shown in the Entry
Type field when you enter a surplus in the Qty. (Phys. Inventory) field?

MODEL ANSWER - Positive Adjmt.

9. Which of the following are special characteristics of the reclassification


journal? (Select all that apply.)
( ) It is used to rename items
( ) It creates one item ledger entry of type Transfer for each posting.
(√) It uses variations of the New field.
(√) It creates two item ledger entries for each posting.

10. Which journal do you use to post an adjustment of item information in


inventory?

MODEL ANSWER - The reclassification journal

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Chapter 2: Reserve and Order Track Items

CHAPTER 2: RESERVE AND ORDER TRACK ITEMS


Objectives
The objectives are:

• Reserve items on inventory or inbound.


• Track from demand to matching supply and vice versa.
• Distinguish reservations from order tracking links.

Introduction
For many companies, the greater challenge lies in their ability to couple demand
with supply in a manner that provides transparency and guarantees superior
customer satisfaction without increasing inventory carrying costs.

To meet such a challenge, most wholesalers and manufacturers generally need


the ability to:

• Ensure that a specific demand can always be fulfilled by committing


a corresponding supply to it.
• See the details of such allocations to locate alternatives that can
satisfy urgent customer requests in situations where inventory is
otherwise unavailable.

The program supports these needs with the following features:

• Reservations
• Order tracking

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Reserve Items
Reservations are intended for salespeople who want to reserve inventory or
inbound items for a specific sales order, and for production planners who want to
reserve components for firm planned production orders before they are released.

The reservation system enables the user to make a firm link between existing
supply and demand, which directly affects the way the inventory transaction is
performed. Reservations may also be used to handle exceptional situations where
the results of the normal, automatic offsetting of supply and demand are
unacceptable.

The program follows the simplicity principle that if reservations are broken
because of quantity changes on the demand or supply side, the user must
manually remove and recreate the reservation.

Set Up Reservations
Each item can be set up to handle reservations by selecting one of three different
options in the Reserve field on the Planning tab of the item card:

• Always
• Optional
• Never

FIGURE 2.1 ITEM CARD SHOWING THE THREE RESERVATION SETUP


OPTIONS

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The reservation setup options define the following system reactions:

• Always(also called automatic): Every time the item is entered on a


sales order or other outbound order, such as an outbound transfer or a
production component line, the system automatically tries to reserve
the required quantity from the first available supply in inventory or
on inbound orders, such as purchase or production orders.
• Optional (most common setup): Reservations are never made
automatically, but the user can reserve manually in the
Reservationwindow.
• Never: Neither automatic nor manual reservation is possible.

No other setup is required for reservations.

Automatic reservation with no user involvement, irrespective of the above


reservation setup, occurs when the planning system creates supply orders using
the Make-to-Order (M-T-O) manufacturing policy, or when the user creates a
production order directly from a sales order. Refer to “Manufacturing I” for more
information on supply planning.

The Reservation Window


From any outbound order, a user can reserve from four different types of supply:

• Item ledger entry (quantity in inventory)


• Purchase order line
• Released production order line
• Firm planned production order line

Manually reserving either of these supply types takes place when you select from
proposed supply with dedicated functions in the Reservation window. Review
this by opening existing sales order 109001 in the demonstration company.

1. Click Sales & Marketing→Order Processing→Orders.


2. Scroll to sales order number 109001.

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3. Place the pointer in the first and only sales order line.
4. Click Functions→Reserve.

FIGURE 2.2 THE RESERVATION WINDOW PROPOSING RESERVATIONS


FROM THREE DIFFERENT SUPPLY TYPES

The Reservation window shows all the supply types that may cover the required
quantity on the sales order line.

To reserve a quantity, place the pointer on a supply type line, and then click
Functions→Reserve from Current Line.

The program allows you to reserve items that are not available in inventory but
are inbound on purchase or production orders. The condition is that the expected
receipt date of such inbound quantities is earlier than the shipment date of the
sales order. The program cancels a reservation automatically when date changes
make the supply-demand link impossible.

Demonstration - Reserve Items on a Purchase Order


Scenario: Susan, the order processor, is about to finalize a sales order for four
units of item 80201 for customer 20000. The items are not in inventory, but they
are expected to arrive before the sales order is to be shipped. To be absolutely
sure that the sales order is fulfilled, she reserves the needed quantity from the
purchase order.

1. Create a purchase order for vendor 3000 for ten units of item 80201
with expected receipt date on 02/01/08 at blank location.
2. Create a sales order for customer 20000 for four units of item 80201
with a shipment date of 02/03/08 from blank location.

Now, make the reservations for the required item quantity.

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3. From the sales order, click Functions→Reserve.

FIGURE 2.3 RESERVATION WINDOW SHOWING THAT 4 ARE


REQUIRED AND 10 ARE AVAILABLE ON A PURCHASE ORDER
LINE.

The Reservation window header contains information about the demand. The
lines show the available supply, including how much of the supply is currently
allocated in the warehouse on picks or shipments. This is shown in the Qty.
Allocated in Warehouse field. The lines may contain several sources of supply
with different reservation status.

NOTE: If the sales order is for a specific serial and/or lot number, the
Reservation system will allow the user to reserve that specific serial/lot number
in a dedicated window. Refer to “Handle Serial/Lot Numbers” in this course.

In this scenario, Susan is not concerned with reserving specific items (serial/lot
numbers), so she proceeds to reserve four of the 10 units on the purchase order
line.

4. Click Functions→Reserve from current line.

FIGURE 2.4 FOUR PIECES ARE NOW RESERVED.

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Susan can see from the Reservation window that the units of item 80201are
reserved for her sales order. To verify this, she looks up the reservation entries of
the sales order.

5. From the sales order, click Line→Reservation Entries.

FIGURE 2.5 RESERVATION ENTRIES CREATED BETWEEN THE


SALES ORDER AND THE INBOUND PURCHASE ORDER

Track Supply and Demand


Like reservations, order tracking is the linking of demand to a corresponding
supply. However, order tracking is merely informational and does not affect
availability as do reservations.

Depending on item setup, the program creates order tracking links dynamically to
reflect possible order fulfillment. This linking works as information about
possible fulfillment within the availability system and, as such, may work as a
simple planning tool. If the item is not set up for such dynamic order tracking,
then order tracking links are only created as a reflection of concrete reservations
or planning results.

A more advanced feature of order tracking is that of action messaging (planning


suggestions), which is mostly for decision making in connection with production
planning.

Relation to Reservations and Planning


Order tracking is managed in the same system that manages reservations and
action messages. Accordingly, reservations created automatically or manually
will also create order tracking links even if the item is not set up for dynamic
order tracking. To illustrate this, briefly review the demonstration “Reserve Items
on a Purchase Order” by performing the following final step:

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From sales order 1001, click Functions→Order Tracking.

FIGURE 2.6 ORDER TRACKING INFORMATION CREATED AS A RESULT


OF A RESERVATION

Notice that the four reserved pieces are now also reflected as order tracking links
between the sale and the purchase, although item 80201 is not set up for dynamic
order tracking.

For the same reason as for reservations, the program creates order tracking links
between demand and a corresponding supply that is created by the planning
system. A typical example of this is the order tracking between a sales order and
a purchase order indicating that the existence of the sales order caused the
planning run to create the purchase order. For detailed information on order
tracking and action messages in planning, refer to the “Manufacturing II” course.

Set Up Order Tracking


Each item can be set up to create order tracking links by selecting one of three
different options in the Order Tracking Policy field on the Planning tab of the
item card:

• None
• Tracking Only
• Tracking & Action Msg.

The order tracking setup options define the following system reactions:

• None: Order tracking links are not created dynamically, only as a


result of concrete reservations or planning results.

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• Tracking Only (also called dynamic tracking): The program creates


order tracking links as soon as the user creates an order that may be
offset by an existing order.
• Tracking & Action Msg: In planning, this option means the same as
above, plus the program creates action messages for net change
planning purposes.

No other setup is required for order tracking.

Demonstration - Track to a Purchase that Matches a Sale


Scenario: Susan, the order processor, is about to promise to a customer the sale
of eight Performance Keyboards, item 80212 on 01/24/08. She knows these items
are not on inventory, so to make sure they will be available she uses order
tracking and sees that they are inbound on a purchase order with a receipt date of
01/20/08.

Begin by setting the item up for dynamic order tracking.

1. Click Purchase→Planning→Items and scroll to item 80212.


2. On the Planning tab, look up in the Order Tracking Policy field
and select Tracking Only.

The item is now set up for order tracking. Proceed to buy and sell it.
3. Click Purchase→Order Processing→Orders.
4. Create a new purchase order from any vendor for 20 pieces of item
80212 to BLUE location with receipt date on 01/20/08.

FIGURE 2.7 PURCHASE ORDER FOR 20 PERFORMANCE KEYBOARDS

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The purchase order is created. Proceed to create the sales order.

5. Click Sales & Marketing→Order Processing→Orders.


6. Create a new sales order to any customer for eight pieces of item
80212 from BLUE location with shipment date on 01/24/08.

To verify that the items will be available on 01/24/08, Susan uses order tracking
to see if a matching supply exists.

7. From the sales order, click Functions→Order Tracking.

FIGURE 2.8 ORDER TRACKING LINK TO THE PURCHASE ORDER


8. Create a new sales order to any customer for eight pieces of item
80212 from BLUE location with shipment date on 01/24/08.

To verify that the items will be available on the shipment date, Susan uses order
tracking to see if a matching supply exists.

9. From the sales order, click Functions→Order Tracking.

FIGURE 2.9 ORDER TRACKING LINK FROM THE DEMAND TO THE


SUPPLY

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The Order Tracking window shows that the full sales quantity of eight pieces is
covered by purchase order 106024; the Untracked Quantity field shows zero.
Susan decides to take a closer look at the purchase order.

10. From the Order Tracking window, click Show.

Purchase order 106024 opens.

To be absolutely sure that the purchase order is linked to her sales order, Susan
uses order tracking in the other direction: from the supply to the demand.

11. Click Functions→Order Tracking.

FIGURE 2.10 ORDER TRACKING LINK FROM THE SUPPLY TO THE


DEMAND

Now the Order Tracking windows shows that eight pieces on the purchase
order are linked to eight pieces on the sales order. The remaining 12 pieces is an
untracked quantity, meaning that no link is made for this quantity. In connection
with order tracking between actual supply and demand windows, like purchase
and sales orders, a lookup from the Untracked Quantity field will never yield
any additional information.

When using order tracking in supply planning, through the requisition worksheet
or planning worksheet, a lookup from the Untracked Quantity field will show
order tracking links to the following other types of demand:

• Planning parameters
• Production forecasts
• Blanket sales orders

For detailed information about using this information in the Untracked Planning
Elements window, refer to the “Manufacturing II” course.

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Chapter 2: Reserve and Order Track Items

Reserving vs. Order Tracking


As illustrated in this chapter, order tracking is managed within the reservation
system but with a distinct difference from reservations: reservations are only
possible against order network entities that are part of the availability calculation
and have a status higher than planned (scheduled availability). Order tracking, on
the other hand, is possible against any order network entity that takes part in the
net requirement calculation by the planning run. This includes pure order
suggestions and planned production orders.

The following table shows which order network entities can be order tracked and
which can be reserved:

Name Option
Item Ledger Entry Reserve / Order Track
Sales Quote Can only be order tracked to a simulated
production order and vice versa.
Sales Order Reserve / Order Track
Purchase Order Reserve / Order Track
Requisition line Order Track
(Only if resulting from a planning run)
Planned Prod. Order line Order Track
Firm Planned Prod. Order line Reserve / Order Track
Released Prod. Order Line Reserve / Order Track
Simulated Prod. Order Line Order track to sales quote only
Prod. Order Component Reserve / Order Track
(Reservation only against firm planned and
released components)
MRP Line Order Track (Only if resulting from a
planning run)
MRP Component Order Track (Only if resulting from a
planning run)
Planning Parameter Order Track (in Untracked Quantity field)
Production Forecast Order Track (in Untracked Quantity field)
Blanket Sales Orders Order Track (in Untracked Quantity field)

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Summary
Reservations and order tracking links are managed in the same system and serve
similar purposes, namely to link demand with supply. In the case of reservations,
the link locks the two together and thereby excludes the supply from availability
until posting or cancellation. Order tracking, on the other hand, is merely
informational and can dynamically link all types of supply and demand.

Both reservations and order tracking links help order processors and planners
meet customer requirements without increasing inventory carrying costs.

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Chapter 2: Reserve and Order Track Items

Test Your Knowledge


1. Which setting must you select if you sometimes want to manually reserve an
item?
( ) Sometimes
( ) Never
( ) Optional
( ) Always

2. What is the purpose of the reservation feature?

3. Which of the following types of supply can be reserved? (Select all that
apply.)
( ) Released production order line
( ) Sales order
( ) Planned production order line
( ) Item ledger entry

4. With a setup option of None, when are order tracking links created? (Select
all that apply.)
( ) Between a sales order and a matching production order that is created by
the planning system
( ) Between a sales order and its reserved purchase order
( ) Between a sales order and its reserved production order
( ) Between a sales order and a matching purchase order

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5. What is the purpose of the order tracking feature?

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Quick Interaction: Lessons Learned


Take a moment and write down three key points you have learned from this
chapter:

1.

2.

3.

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Solutions
Test Your Knowledge
1. Which setting must you select if you sometimes want to manually reserve an
item?
( ) Sometimes
( ) Never
(•) Optional
( ) Always

2. What is the purpose of the reservation feature?

MODEL ANSWER - To make a firm link from a demand to a supply that

blocks the supply from being available to other demands.

3. Which of the following types of supply can be reserved? (Select all that
apply.)
(√) Released production order line
( ) Sales order
( ) Planned production order line
(√) Item ledger entry

4. With a setup option of None, when are order tracking links created? (Select
all that apply.)
(√) Between a sales order and a matching production order that is created by
the planning system
(√) Between a sales order and its reserved purchase order
(√) Between a sales order and its reserved production order
( ) Between a sales order and a matching purchase order

5. What is the purpose of the order tracking feature?

MODEL ANSWER - To view system-created links between supply and

demand, either as a result of reservation or planning or as a dynamic

matching of potential order fulfillment.

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Chapter 3: Use Multiple Locations

CHAPTER 3: USE MULTIPLE LOCATIONS


Objectives
The objectives are:

• Set up a company with multiple locations.


• Link customers and vendors to locations.
• Set up responsibility centers.
• Link users, customers, and vendors to responsibility centers.
• List multi-location setup guidelines.
• Get an overview of Cronus setup data.
• Create sales and purchase orders for multiple locations.
• Create and set up stockkeeping units.

Introduction
Many modern companies have their organization and operations distributed over
large geographic areas, with each unit being managed independently. Such an
approach to organizing their business helps companies gain competitive
advantage through achieving operational flexibility and customer responsiveness.
At the same time, companies with multiple locations face the challenge of
retaining control over their decentralized operations and optimizing the inventory
flows. To meet this challenge, such companies must ensure that the real-time
information generated at the location level is available to the rest of the
organization.

The Multiple Locations and Responsibility Centers granules in Microsoft


Dynamics™ NAV provide companies that have multiple sites the opportunity to
manage their business operations in a flexible, yet optimal way.

With the Multiple Locations granule, companies can manage their inventory in
multiple locations using one database. Two concepts, location and stockkeeping
unit, are the cornerstone of this granule. A location is defined as a place that
handles physical placement and quantities of items. The concept is broad enough
to include locations such as:

• Plants or production facilities


• Distribution centers
• Warehouses
• Showrooms
• Service vehicles

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A stockkeeping unit is defined as an item or a variant of an item at a specific


location. With the stockkeeping units, companies with multiple locations are able
to add replenishment information, addresses, and some financial posting
information on the location level. As a result, they can replenish variants of the
same item for each location as well as order items for each location on the basis
of location-specific replenishment information.

The Responsibility Centers granule extends the multiple locations functionality


by providing the possibility of handling administrative centers. A responsibility
center can be:

• A cost center
• A profit center
• An investment center

Examples of responsibility centers are a sales office, a purchasing department for


several locations, and a plant planning office. With this granule, companies can
set up user-specific views to show only sales and purchase documents related to a
particular responsibility center.

Note that the Multiple Locations and the Responsibility Centers granules can be
implemented independently.

Set Up a Company with Multiple Locations


The first half of this chapter discusses how to use the Multiple Locations granule
to set up your company with multiple locations to reflect its current and future
administrative and geographic configuration. The second half explains the
implications that alternative setup options have on the company's business
processes in respect to making sales and purchase orders.

First, the Multiple Locations granule and then the Responsibility Centers granule
are demonstrated by reviewing the logistical setup of the Cronus demonstration
company.

Demonstration - Review a Centralized Warehouse Setup


In the following demonstration, a company's structure is represented by a head
office, which administers all purchases and sales, and a number of warehouses
where inventory is handled and stored. The company follows a centralized
purchase policy.

Scenario: To run its business in the United Kingdom, Cronus International Ltd.
has five physical premises: the headquarters, located in London, and five
warehouses located in other cities around the country. The warehouse in
Birmingham functions as a central warehouse to which most of the company's
vendors ship their items. The central warehouse then transfers inventory to all
other warehouses, which operate as distribution centers from which sales orders
are shipped to the customers.

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Look at how Cronus reflects their organizational configuration in the Microsoft


Dynamics NAV setup.

The general company information is recorded on the company information card.

1. Click Administration→Application Setup→General→Company


Information. The Company Information window appears.

Fields on the General tab contain the address details of the Cronus company
headquarters:

FIGURE 3.1 GENERAL INFORMATION OF THE CRONUS COMPANY


HEADQUARTERS
2. Click the Shipping tab.

FIGURE 3.2 SHIPPING INFORMATION OF THE CRONUS


COMPANY HEADQUARTERS

By default, the program fills in the various ship-to fields on the Shipping tab
with the address details of the company's headquarters. However, if the
company's warehouse is located at a different address than the headquarters, the
user can overwrite information in the ship-to fields with the location's address.
The information in these fields is then printed on purchase orders, for example,
so that vendors ship items to the correct location.

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In the Location Code field, the user can select the location code that corresponds
to the company's ship-to address. If the field contains a code, whenever the
purchasers order items are shipped to the company, the program automatically
uses the warehouse location represented by the code.

Location codes are set up on individual location cards.

3. Click Administration→Application Setup→Warehouse→Locations.


The Location Card window appears.

Generally, the location card is used to record information about the company's
locations. In Microsoft Dynamics NAV, location is defined as a physical place
where items are produced, handled, and stored before being sold. A location can
be, for example, a production plant, a warehouse, or a distribution center. The
purpose of setting up locations in Microsoft Dynamics NAV is to make a
distinction between where different locations are geographically located and how
they handle inventory. The address information held on the location card is
printed on the purchase documents to notify vendors to which locations they
must ship the ordered items.

Companies must set up a location card and a location code for each of their
locations.

BEST PRACTICE: It is recommended that companies set up at least one


location, where they record inventory increases and decreases. If no location is
set up, the program uses a “blank location.” If part of the inventory quantity is
on the “blank location,” it is difficult to discern that quantity in Microsoft
Dynamics NAV. For example, the Item Availability by Location window only
shows the quantities in the different locations but does not show any quantity
that does not belong to a location.

4. On the location card, press F5 to view the Location List window.

FIGURE 3.3 LIST OF LOCATIONS SET UP IN CRONUS

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Cronus has set up eight locations: six represent warehouses and two, OUT. LOG.
and OWN LOG., are the in-transit locations. For more information on in-transit
location, refer to “Location Transfers” in this course.

By selecting a location on the list and clicking Location→Card, you can see the
address and setup details for each location.

The distribution center in Birmingham, represented by location code BLUE, is


the location that Cronus wants its vendors to ship ordered items to. To set up this
process in the program, follow this procedure:

5. Reopen the Company Information window and on the Shipping


tab, enter BLUE in the Location Code field.

Cronus is now set up to use BLUE location as the main receiving location for
purchase orders.

FIGURE 3.4 BLUE LOCATION SET UP AS THE MAIN RECEIVING


LOCATION OF ITEMS SHIPPED TO CRONUS

Link Customers and Vendors to Locations


For a number of reasons, such as to ensure fast deliveries to their customers or to
optimize purchase processes with some vendors, companies may choose to
pursue a decentralized distribution strategy. Such a strategy suggests that instead
of one central warehouse, vendors ship purchase orders to different locations,
which then ship the sales orders to the customers. To reflect these procedures in
the program, the company can link certain customers and vendors to specific
locations.

The following is an example of a situation where a company that implemented a


decentralized distribution policy chooses to link some of their customers and
vendors to specific locations. As in the previous example, the company has a
head office and a number of warehouses located at different geographical
locations.

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Demonstration - Review a Decentralized Warehouse


Setup
Scenario: Cronus customer 40000, Deerfield Graphics Company, is located in
Gloucester. Due to the customer's proximity to the YELLOW warehouse, the
company has established a procedure by which they always ship items to this
customer from this specific warehouse instead of the central warehouse
represented by the default BLUE location.

Similarly, Cronus has decided that one of its vendors, vendor 40000, will always
ship orders to its GREEN warehouse located in Liverpool.

To reflect these procedures in the program, the company links customer 40000 to
the YELLOW location and links vendor 40000 to the GREEN warehouse.

To link a customer to a location, the user must select a default location code on
the customer card:

1. Click Warehouse→Orders & Contacts→Customers.


2. Select customer 40000 and click the Shipping tab.

FIGURE 3.5 CUSTOMER 4000 SET UP TO HAVE ITEMS SHIPPED


FROM YELLOW LOCATION

Notice that the Location Code field contains the code for the YELLOW
warehouse. The program uses this code as a default location code every time the
user makes a sales order for this customer.

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Similarly, to link a vendor to a location, the user must select a default location
code on the vendor card.

3. Click Warehouse→Orders & Contacts→Customers.


4. Select vendor 40000 and click the Receiving tab.

FIGURE 3.6 VENDOR 4000 SET UP TO HAVE ITEMS RECEIVED


AT GREEN LOCATION

Notice that the Location Code field contains the code for GREEN location. The
program uses this code as a default location code every time the user makes a
purchase order from this vendor.

The implications that this setup has on where addresses on different documents
come from are discussed in this chapter. Aditionally, you will see how the
company uses the Multiple Locations granule functionality granule to distinguish
between different locations and manage inventory at each specific location.

Set Up Responsibility Centers


With the Responsibility Centers granule, companies can set up responsibility
centers to help administer their business. For example, a responsibility center can
administer sales and purchases for one or more warehouses or distribution
centers, where goods are handled and stored prior to being sold. With this
functionality, companies can set up user-specific views to show only sales and
purchase documents related to a particular responsibility center.

The following demonstrates a situation where a company chooses to set up two


responsibility centers.

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Demonstration - Review Responsibility Center Setup


Scenario: To optimize their business operations on the United Kingdom market
and to be closer to their customers, Cronus International Ltd. divides their
activities into two main geographical areas: the Central area and the Southern
area. Each of these areas is administered through a responsibility center. The
London responsibility center administers the southern area, while the
Birmingham responsibility center is responsible for the central area.

Remember that the company also has six warehouses located in these two areas.
In the Central area, the BLUE warehouse operates as a central warehouse to
which most of the vendors in the area ship their purchase orders, while in the
Southern area, vendors ship the orders to different warehouses.

Notice how Cronus reflects their organizational configuration in the Microsoft


Dynamics NAV setup. First, look at the responsibility center cards.

1. Click Administration→Application Setup→General→Company


Information.
2. Click Company→Responsibility Centers. The Responsibility
Center Card window appears.
3. Open the card for the Birmingham responsibility center.

FIGURE 3.7 BIRMINGHAM RESPONSIBILITY CENTER SHOWING


DEFAULT LOCATION BLUE

Fields on the General tab of the responsibility center card specify the code and
the name for the responsibility center as well as address details.

Each responsibility center has a name, such as the address of the regional office,
as well as a code representing the name. The user can apply this responsibility
center code elsewhere in the program. For example, when the user enters a
responsibility center code on purchase and sales documents, it affects the address
and dimensions on the documents.

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The Location Code field contains the code of a default warehouse, which in this
case is the Blue warehouse. Physical transactions administered by the
Birmingham responsibility center take place at this location. Entering a location
code here makes that location the automatic default on all sales and purchase
documents with this responsibility center.

Another responsibility center for Cronus is located in London:

FIGURE 3.8 LONDON RESPONSIBILITY WITHOUT A DEFAULT LOCATION

Note that the London responsibility center does not have a default location code.

Link Responsibility Centers


Having multiple locations can create problems in terms of who can access what.
In Microsoft Dynamics NAV, it is possible to assign permission for different
users to perform activities in relation to the different responsibility centers. In
this way, the company can ensure that a specific user only gets access to the data
relevant for that user's responsibility center. For detailed information on setting
up roles and permissions, refer to the “Application Setup” course.

Once a user is defined and assigned to a responsibility center, the program


automatically selects the responsibility center linked to this specific user every
time the user logs on with their own user ID. Specifically, this means that users
can make sales and purchases only from the responsibility center indicated in
their set of permissions. Also, the responsibility center name appears in the sales
and purchase orders as well as in other places in the program where the
Responsibility Center field is present.

The following is an example of a situation where a company wants to set up their


users so that they can create and view sales and purchase documents only related
to the responsibility center from which they operate.

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Demonstration - Link Users to Responsibility Centers


Scenario: Cronus has two responsibility centers, one in London and another one
in Birmingham. The company has decided to set up three main users according to
the following considerations:

• A user with the user ID ALL has all the permissions.


• A user with the user ID BR-USER has permission to operate only
from the Birmingham responsibility center.
• A user with the user ID LD-USER has permission to operate only
from the London responsibility center.

To reflect these procedures in the program, the company must link users to the
corresponding responsibility center. The following is the procedure for how to do
that.

First, create the users and assign roles to them.

1. On the menu bar, click Tools→Security→Database Logins.


2. Create three users with the user IDs: ALL, BR-USER and LD-USER

FIGURE 3.9 THREE USER IDS CREATED

3. Leave the Password and Expiration Date fields blank.


4. Select user ID ALL and click Roles to open the Roles window.
5. In the Role ID field, select SUPER.
6. Repeat steps 4 and 5 for the user IDs BR-USER and LD-USER.

Now, assign new users to specific responsibility centers so that the program can
accordingly filter data used when creating transactions.

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Set up permissions for users in the User Setup window.

7. Click Administration→Application Setup→Users→User Setup.


8. Create three lines for each of the newly created users by selecting the
corresponding user IDs in the User ID field.
9. In the Sales Resp. Ctr. Filter, Purchase Resp. Ctr. Filter and
Service Resp. Ctr. Filter fields, select Birmingham for the user with
the BR-USER as user ID to indicate that this user is linked to the
Birmingham responsibility center and has permission to make sales,
purchase and service orders from this center.
10. Similarly, link the user with the user ID LD-USER to the London
responsibility center.

FIGURE 3.10 LD_USER LINKED TO LONDON

NOTE: Always have one user configured as ALL, so that there is always a user
ID with all the permissions.

Demonstration - Link Customers and Vendors to


Responsibility Centers
Companies often have established processes whereby certain customers are
always administered from a specific sales responsibility center. A similar process
may exist for vendors. To reflect these business practices, companies may want
to use the program's functionality to link their customers and vendors to certain
responsibility centers.

As an example of this feature, suppose that a salesperson creates a sales order for
a customer that is linked to a specific responsibility center. The corresponding
responsibility center code defaults on the sales order header as well as on the
printout of the sales order. In addition, the company is able to track their
performance toward customers for each specific responsibility center.

The following is an example of a situation where a company chooses to link


some of their customers and vendors to a specific responsibility center.

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Scenario: As a part of their strategy to increase customer responsiveness and


improve customer care, Cronus has placed the responsibility for key customers
with each individual responsibility center. Similarly, each responsibility center is
responsible for improving its relationship with key vendors. To help the
responsibility centers fulfill their new role, Cronus has chosen to link its
customers 10000 and 50000 to the Birmingham and London responsibility
centers, respectively. Similarly, one of its vendors, 10000, is linked to the
London responsibility center.

Look at how Cronus reflects this business pattern in their setup of Microsoft
Dynamics NAV setup.

To link a customer to a responsibility center, the user must select a responsibility


center code on the customer card.

1. Click Warehouse→Orders & Contacts→Customers. Browse to the


customer card for customer 10000.

FIGURE 3.11 CUSTOMER 10000 IS LINKED TO THE BIRMINGHAM


RESPONSIBILITY CENTER

Notice that the Responsibility Center field on the General tab contains the code
for the Birmingham responsibility center.

2. Open the customer card for customer 50000 to see that this customer
is linked to the London responsibility center.

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Similarly, to link a vendor to a responsibility center, the user must select a


responsibility center code on the vendor card.

3. Click Warehouse→Orders & Contacts→Vendors. Browse to the


vendor card for vendor 10000.

FIGURE 3.12 VENDOR 10000 IS LINKED TO THE LONDON


RESPONSIBILITY CENTER

Guidelines for Setting Up a Company with Multiple Locations


As previously illustrated, with the two granules in Microsoft Dynamics NAV,
Multiple Locations and Responsibility Centers, multi-site companies can exercise
a high degree of flexibility when setting up their organizations in the program.

However, it is recommended that companies choose one of the two following


generic approaches to the setup:

• The user-focused approach


• The account (customer/vendor)-focused approach

The companies where the user perspective is of a higher priority than that of the
account may want to choose the user-focused approach. In this case, they follow
the general guidelines for setup as follows:

• Link responsibility centers to the users.


• Select a default location code for each responsibility center.
• Do not select default location codes for the accounts.

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Where the account perspective is of a higher priority than the user, companies
may want to choose the account-focused approach. In this case, companies can
follow the general guidelines for setup:

• Select default responsibility centers and location codes for the


accounts.
• Do not link responsibility centers to the users.
• Do not select default location codes for the responsibility centers.

NOTE: The demo database for Cronus does not reflect the above-mentioned
approaches.

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Lab 3.1 – Create and Set Up a New Location


Scenario

Cronus International Ltd. extends its operations in England and purchases a new
warehouse in Brighton.

Cronus management decides that vendors 10000 and 50000 will use this new
warehouse as a ship-to location.

Challenge Yourself
Your tasks are as follows:

1. Set up this new location in the program. To do so, you must create a
new location card. The new location is called Orange Warehouse and
it has the location code ORANGE.
2. Set the orange location as the default location for vendors 10000 and
50000.

Step by Step
1. Click Warehouse→Inventory→Setup.
2. Press F3 to create a new location card.
3. In the Codefield, enter ORANGE .
4. In the Namefield, enter Orange Warehouse.

The new location is created. (Additional setup can be made later.)


Proceed to link the location to selected vendors.

5. Click Warehouse→Orders & Contacts→Vendors.


6. Open the card for vendor 10000.
7. Open the Receivingtab, enter ORANGE in the Location Code field.
8. Open the card for vendor 50000.
9. Open the Receivingtab, enter ORANGE in the Location Code field.

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Lab 3.2 – Create and Set Up a New Responsibility Center


Scenario

As Cronus business in northern England increases, the company decides to open


a new office in Manchester, which acts as a profit center administrating sales and
purchases in the area. A warehouse located in Liverpool and represented by the
location code GREEN is chosen as a default location for this responsibility
center.

Employees responsible for sales and purchases at the Manchester responsibility


center will have their own user IDs, which allow them to perform the respective
processes only from this responsibility center.

Among other things, management also decides to administrate all deals with
customer 30000 from the Manchester responsibility center.

Challenge Yourself
Your tasks are as follows:

1. Set up this new administrative office in the program. To do so, you


must create a new responsibility center card. The new responsibility
center will have the responsibility center code Manchester.
2. Set location Green as a default location for this responsibility center.
3. Set up at least one user at the Manchester responsibility center with
the permission to make both sales and purchase orders from this
center. First, create this user in the program with the MNC-USER
user ID. Then set up permissions for this user.
4. Set the Manchester responsibility center as a default for customer
30000.

Step by Step
1. Click Administration→Application Setup→Responsibility Centers.
2. Press F3 to create a new responsibility center card.
3. In Codefield, enter MANCHESTER.
4. In the Location Codefield, enter GREEN.

The responsibility center is created (additional setup can be made


later.) Proceed to create a new user.

5. Click Tools→Security→Database Logins.


6. On a new line, enter MNC-USER in the User IDfield.
7. Click Roles.
8. In the Role IDfield, enter SUPER.

The new user is created. Proceed to make the user setup.

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9. Click Administration→Application Setup→Users→User Setup.


10. On a new line, enter MNC-USER in the User IDfield.
11. In the three responsibility center fields, enter MANCHESTER.

The new user setup is created. Proceed to link the new responsibility
center to customer 30000.

12. Click Warehouse→Orders & Contacts→Customers.


13. Open the card of customer 30000.
14. In the Responsibility Centerfield, enter MANCHESTER.

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Lab 3.3 – Set Up a Multi-site Company


Challenge Yourself
Using an example of a multi-site company that you may be familiar with, suggest
a setup for this company in Microsoft Dynamics NAV. Discuss your
considerations and findings in a class and/or with an instructor.

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Chapter 3: Use Multiple Locations

Overview of Cronus Organizational Setup


The overview of the Cronus organizational setup is summarized in the following
tables. This includes the setup presented in scenarios 2-5 of this section as well as
the setup performed in Lab 3.1 - Create and Set up a New Location and Lab 3.2 -
Create and Set up a New Responsibility Center.

Responsibility Center Default Location Code Comments


Birmingham Blue As set up in the demo
data
London no default location As set up in the demo
data
Manchester Green Setup performed during
exercises 1 and 2

Customer No. Responsibility Default Location Comments


Center (RC) Code
10000 Birmingham Blue As set up in the
demo data
20000 no default RC no default As set up in the
location demo data
30000 Manchester no default Setup performed
location during exercises 1
and 2
40000 no default RC Yellow As set up in the
demo data
50000 London no default
location

Vendor No. Responsibility Default Location Comments


Center (RC) Code
10000 London Orange Setup performed
during exercises 1
and 2
30000 no default RC no default As set up in the
location demo data
40000 no default RC Green As set up in the
demo data
50000 no default RC Orange Setup performed
during exercises 1
and 2

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Sell and Purchase in a Company with Multiple Locations


If you do not have responsibility centers, you can simply link customers and
vendors to different locations. This section discusses what implications the
alternative setups have on the company's business processes, with respect to
making sales and purchase orders. To illustrate these implications, refer to the
different setup scenarios described in the previous section. Before doing so,
however, pay attention to the priority in which location codes and responsibility
centers appear on the sales and purchase documents.

Priorities
In Microsoft Dynamics NAV, there is a pattern according to which the program
applies the responsibility centers and locations codes to the sales and purchase
documents. This pattern is based on a priority issue.

The following table shows the priority rules that determine which responsibility
center must appear on the sales and purchase documents:

The User Setup The Company The Customer/


Card Information Card Vendor Card
Priority 1 *

Priority 2 no default RC *

Priority 3 no default RC no default RC *

Read the table as follows:

• If you selected a responsibility center as the default on the user setup


card, the program will always apply this responsibility center to the
sales and purchase documents.
• If you did not select a default responsibility center on the user setup
card, the program will apply the responsibility center that you
selected as the default on the company information card to the sales
and purchase documents.
• If you did not select a default responsibility center on the user setup
card, and did not select a default responsibility center on the
company information card, the program will apply the responsibility
center that you selected as the default on the customer or vendor
cards to the sales and purchase documents respectively.

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The following table shows the priority rules that determine which location should
appear on the sales and purchase documents:

The Customer/ The Responsibility The Company


Vendor Card Center Card Information Card
Priority 1 *

Priority 2 no default location *

Priority 3 no default location no default location *

You read the table as follows:

• If you selected a location code as the default on the customer or


vendor cards, the program applies this location code to the sales and
purchase documents respectively.
• If you did not select a default location code on the customer and
vendor cards, the program will apply the location code selected as
the default on the responsibility center card to the sales and purchase
documents. The program applies a responsibility center according to
the rules described on the previous page.
• If you did not select a default location code on the customer or
vendor card, and you did not select a default location code on the
responsibility center card or you have not set up responsibility
centers in the program, the program applies the location code
selected as the default on the company information card to the sales
and purchase documents.

The following section describes specific situations in which the program applies
a responsibility center or a location code to sales and purchase documents,
depending on the setup of the multi-site company.

These situations are described in the form of scenarios that represent different
setups. However, instead of going through all the scenarios you may just choose
to have a closer look at the selected few that are of interest to you.

Demonstration - Purchase in a Centralized Distribution


System
Consider the following scenario and its implications for the purchase document.

Scenario: The setup: A head office with a default ship-to location. (See the
demonstration “Review a Centralized Warehouse Setup”):

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Cronus has one head office set up on the company information card and a
number of locations represented by warehouses, with the Blue location being a
central warehouse. On the company information card, the location code BLUE is
set up as a default ship-to location.

A purchaser in Cronus creates a purchase order for vendor 30000 for ten units of
item 70000.

Create the purchase order for vendor 30000.

1. Fill in the Buy-from Vendor No., Type, No., and Quantity fields in
the Purchase Order window with the corresponding information.

FIGURE 3.13 PURCHASE ORDER FOR VENDOR 30000

Notice that the program has automatically filled in the Location Code field on
the Shipping tab and on the purchase line with BLUE.

Now, view the printout of the purchase order document that Cronus sends to their
vendor.

2. In the Purchase Order window, click Print. Click the Preview


button. The Print Preview window appears.

The vendor's address is in the top-left corner of the document. The address in the
top-right corner is the company's headquarters address that the company set up in
the Company Information window. The bottom-left corner displays the ship-to
address that the vendor ships the ordered items. This address is for the Blue
warehouse.

Consider the following scenario and its implications for the purchase document.

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Demonstration - Purchase from a Vendor Linked to a


Warehouse
Scenario: The setup: A head office with a default ship-to location; one
warehouse is a default location for a vendor. (See the demonstration, “Review a
Decentralized Warehouse Setup”)

Cronus has one head office set up on the company information card and a
number of locations represented by warehouses, with the Blue location being a
central warehouse. The location code Blue is set up as the default ship-to location
on the company information card. The location code GREEN is set as a default
for vendor 40000 on the vendor card.

A purchaser in Cronus creates a purchase order for vendor 40000 for 25 units of
item 70001.

Create the purchase order for vendor 40000.

1. Fill in the Buy-from Vendor No., Type, No., and Quantity fields in
the Purchase Order window with the corresponding information.

FIGURE 3.14 SALES ORDER FOR CUSTOMER 40000

Notice that the program has automatically filled in the Location Code field on
the Shipping tab and the purchase line with GREEN.

Consider the following scenario and its implications for the sales document.

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Demonstration - Sell as a User Linked to a Responsibility


Center
Scenario: The setup: A head office with a default ship-to location; one
warehouse is a default location for a responsibility center; a user is linked to the
responsibility center. (See the demonstrations “Review responsibility Center
Setup” and “Link Users to Responsibility Centers”)

Cronus has one head office set up on the company information card, a number of
locations represented by warehouses, and three responsibility centers. The
location code Blue is set up as a default for the Birmingham responsibility center.
A user with user ID BR-USER is linked to the Birmingham responsibility center.
Customer 20000 does not have a default location code set up.

A salesperson at the Birmingham responsibility center makes a sales order for


customer 20000 and 10 units of item 70000.

Create the sales order for customer 20000 from the Birmingham responsibility
center.

First, log on as BR-USER:

1. In the Login window, enter br-user in the User ID field and no


password.

FIGURE 3.15 LOGGING IN AS BR-USER


2. Click OK.

Now, create a new sales order:

3. Click Sales & Marketing→Order Processing→Orders.

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4. Press F3 to create a new order.

FIGURE 3.16 NEW ORDER CREATED BY BR-USER IS AUTOMATICALLY


MADE FOR BIRMINGHAM RESPONSIBILITY CENTER.

Notice that the Responsibility Center field on the General tab is automatically
filled in with BIRMINGHAM. The Location Code field on the Shipping tab
contains BLUE, because this is the default location for the Birmingham
responsibility center.

5. Fill in the Sell-to Customer No., Type, No., and Quantity fields in
the Sales Order window with the corresponding information.

FIGURE 3.17 SALES ORDER LINE FILLED IN

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Notice that the program has automatically filled in the Location Code field on
the sales lines with BLUE. This code is copied from the Shipping tab.

Now you can see how these different addresses appear on the printout of the sales
order to be sent to the customer for confirmation:

6. Click Print→Order Confirmation.


7. In the Order Confirmation window, click Preview.

The customer's sell-to address is in the top-left corner of the document. The top-
right corner of the document contains the address of the responsibility center that
the sales order has been made for. In this case, it is the Birmingham
responsibility center.

Consider the following scenario and its implications for the purchase document.

Demonstration - Purchase as a User Linked to a


Responsibility Center with No Default Location
Scenario: The setup: A head office with a default ship-to location; a user is
linked to a responsibility center with no default location. (See the demonstrations
“Review a Centralized Warehouse Setup”, “Link Users to Responsibility
Centers”, and “Link Customers and Vendors to Respnsibility Centers”)

Cronus has one head office set up on the company information card, a number of
locations represented by warehouses, and three responsibility centers. The
location code BLUE is set up as a default ship-to location on the company
information card. A user with user ID LD-USER is linked to the London
responsibility center. The London responsibility center does not have a default
location code.

A purchaser in the London responsibility center creates a purchase order for


vendor 30000, for ten units of item 70200.

Create the purchase order for vendor 30000 from the London responsibility
center.

1. Log in as LD-USER.
2. Click Purchase→Order Processing→Orders.
3. Press F3 to create a new order.

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Notice that the Responsibility Center field on the General tab is automatically
filled in with LONDON. The Location Code field on the Shipping tab is filled
in with BLUE. This is a default location that has been set up for the entire
company on the Shipping tab of the company information card.

4. Fill in the Buy-from Vendor No., Type, No. and Quantity fields in
the Purchase Order window with the corresponding information.

FIGURE 3.18 PURCHASE ORDER LINE CREATED FOR BLUE LOCATION.


ORDER HEADER IS SET TO LONDON RESPONSIBILITY CENTER.

Notice that the program has automatically filled in the Location Code field on
the sales lines with BLUE. This code is copied from the Shipping tab.

Look at the printout of the purchase order to see how these different addresses
appear on the printout that is sent to the vendor.

The vendor's address is in the top-left corner of the document. The top-right
corner of the document contains the address of the responsibility center that the
purchase order has been made for. In this case it is the London responsibility
center. The bottom-left address is the recipient's address, at the Blue warehouse.

If Cronus did not have a default location set up on the company information card,
the ship-to address will be the company's general address.

The last two scenarios illustrated how the program uses the address information
in situations when a user is linked to a specific responsibility center. Now,
consider scenarios when customers and vendors are linked to a responsibility
center or location that is different from the one linked to the user.

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Demonstration - Sell from a Responsibility Center with No


Default Location
Scenario: The setup: A head office with a default ship-to location; a customer is
linked to a responsibility center with no default location; the customer does not
have a default location. (See the demonstration “Link Customers and Vendors to
Responsibility Centers”)

Cronus has one head office set up on the company information card, a number of
locations represented by warehouses, and three responsibility centers. The
location code Blue is set up as a default ship-to location on the company
information card. The London responsibility center is the default for customer
50000. There is no default location set up for this customer. The London
responsibility center does not have a default location code. A salesperson in
Cronus creates a sales order for customer 50000, for five units of item 70002.

Create the sales order for customer 50000:

1. Log in with user ID ALL.


2. Click Sales & Marketing→Order Processing→Orders.
3. Press F3 to create a new order and fill in the Sell-to Customer No.
field with the customer number.

Notice that the Responsibility Center field on the sales header contains
LONDON which is a default code for this customer. Meanwhile, the Location
Code field on the Shipping tab is filled in with BLUE. This is a default location
that has been set up for the entire company.

4. Fill in the Type, No, and Quantity fields in the Sales Order
window with the appropriate information.

FIGURE 3.19 SALES ORDER CREATED WITH LOCATION CODE PRESET

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The program copies the location code to the sales line from the Shipping tab.

Consider the following scenario and its implications for the sales document.

Demonstration - Sell to a Customer with a Conflicting


Responsibility Center
Scenario: The setup: A head office with a default ship-to location; a user is
linked to a responsibility center with a default location; a customer is linked to
another responsibility center. (See the demonstrations “Link Users to
Responsibility Centers” and “Link Customers to Responsibility Centers”)

Cronus has one head office set up on the company information card, a number of
locations represented by warehouses, and three responsibility centers. A user
with user ID BR-USER is linked to the Birmingham responsibility center. The
location code Blue is set up as the default for the Birmingham responsibility
center. The London responsibility center is the default for customer 50000.

A salesperson at the Birmingham responsibility center creates a sales order for


customer 50000, for 15 units of item 70010.

Create the sales order for customer 50000 from the Birmingham responsibility
center:

1. Log in with user ID BR-USER.


2. Click Sales & Marketing→Order Processing→Orders.
3. Press F3 to create a new order.
4. In the Sell-to Customer No. field in the Sales Order window, select
customer 50000.

You then receive the following warning message:

FIGURE 3.20 WARNING ABOUT CONFLICTING RESPONSIBILITY


CENTERS
5. Click OK.

You have accepted that the program will process the sales order from the
Birmingham responsibility center, which is a default responsibility center for the
salesperson making the orders, rather than from London responsibility center,
which is the default responsibility center for the customer.

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Consider the following scenario and its implications for the sales document.

Demonstration - Sell to a Customer with a Conflicting


Default Location
Scenario: The setup: A head office with a default ship-to location; a user is
linked to a responsibility center with a default location; a customer has a default
location. (See the demonstrations “Review a Decentralized Warehouse Setup”
and “Link Users to Responsibility Centers”)

Cronus has one head office set up on the company information card, a number of
locations represented by warehouses, and three responsibility centers. A user
with user ID BR-USER is linked to the Birmingham responsibility center. The
location code Blue is set up as the default for the Birmingham responsibility
center. The customer 40000 is not linked to any responsibility center, but has the
location code Yellow as default.

A salesperson at the Birmingham responsibility center creates a sales order for


customer 40000, who has placed an order for 10 units of item 1896-S.

Create the sales order for customer 40000 from the Birmingham responsibility
center.

1. Log in with user ID BR-USER.


2. Click Sales & Marketing Processing→Orders.
3. Press F3 to create a new order.

Notice that the Responsibility Center field on the sales order header is
automatically filled with BIRMINGHAM, while the Location Code field on the
Shipping tab contains BLUE.

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4. Fill in the Sell-to Customer No. Notice that the Location Code field
on the Shipping tab now contains YELLOW.
5. Fill in the Type, No. and Quantity fields in the Sales Order
window with the appropriate information:

FIGURE 3.21 THE LOCATION CODE OF THE CUSTOMER OVERRIDES THE


USER'S DEFAULT LOCATION

The program copies the location code to the sales line from the Shipping tab.

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Lab 3.4 – Create Purchase Orders in a Company with Multiple


Locations
Scenario

A purchaser at Cronus needs to buy 70 units of item 70000 from vendor 20000
and 30 units of item 70200 from vendor 40000.

Challenge Yourself
Your tasks are as follows:

1. Create the two purchase orders.


2. Make printouts of the two purchase documents that will be sent to
the vendors. Instead of printing, you can view the print previews of
the documents.
3. Explain where the addresses on the purchase documents come from.

HINT: Make sure that you are logged on as ALL.

Step by Step
1. Log on to NAV as ALL.
2. Click Purchase→Order Processing→Orders.
3. Press F3 to create a new purchase order.
4. Enter 20000 in the Buy-from Vendor No.field.
5. On a purchase line, enter 70000 in the Item No.field.
6. In the Quantityfield, enter 70.
7. Press F3 to create a new purchase order.
8. Enter 40000 in the Buy-from Vendor No.field.
9. On a purchase line, enter 70200 in the Item No.field.
10. In the Quantityfield, enter 30.
11. From each purchase order, click Print→Preview.

On the first purchase order (for 70 pieces), the Cronus company address in the
top right corner is that of the London responsibility center, as linked to vendor
2000. The ship-to address (at the bottom) is that of the Cronus Yellow
Warehouse.

On the second purchase order (for 30 pieces), the Cronus company address in n
the top right corner is that of the company's default address (whenno
responsibility center is linked), as defined in the Company Information
window. The ship-to address (at the bottom) is that of the Cronus Green
Warehouse.

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Lab 3.5 – Create a Sales Order in a Company with Multiple


Locations
Scenario

At Cronus, a salesperson at the Manchester responsibility center needs to make a


sales order for the customer 40000, who has placed an order for 25 units of item
1896-S.

Challenge Yourself
Your tasks are as follows:

1. Log in at the Manchester responsibility center.


2. Create the sales order.
3. Print the sales document that will be sent to the customer for
confirmation. Instead of printing, you may just view the print
preview of the document.
4. Explain where the addresses on the sales document come from.

Step by Step
1. Log on to NAV as MNC-USER
2. Click Sales & Marketing→Order Processing→Orders.
3. Press F3 to create a new sales order.
4. Enter 40000 in the Sell-to Customer No.field.
5. On a sales line, enter 1896-s in the Item No.field.
6. In the Quantityfield, enter 25.
7. Click Print→Order Confirmation→Preview.

Notice that, although the sales person is in Manchester, which normally uses
GREEN location, the location code on the sales line uses the location code that is
linked to customer 4000, YELLOW.

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Control Inventory at Multiple Locations


Companies with many warehouse locations want to have a certain degree of
flexibility in managing these locations. They need to be able to make individual
replenishment plans based on the supply-demand pattern at a specific location or
based on a variant of the item.

Microsoft Dynamics NAV provides companies with multiple locations with


functionality that allows them to handle and control inventory in such a flexible
manner. This is done by means of creating stockkeeping units. Information
recorded on the stockkeeping unit card specifies individual parameters used by
the program to calculate replenishment schedules at the location and/or variant
level.

The Stockkeeping Unit Concept


The Stockkeeping Unit (SKU) is an item with a particular variant and/or at a
particular geographic location. For example, a product stocked at both a main
location and six different distribution centers represents seven SKUs. Information
held on the SKU card can include:

• Cost prices
• Replenishment information
• Manufacturing information

Whenever there is an SKU, the program uses the information on the SKU card
instead of referring to the item card. SKUs have priority over the item card but do
not replace it.

Demonstration - Set Up an SKU


Scenario: Based on different supply-demand patterns for a number of certain
items at specific warehouses, Cronus realizes the need to reflect this difference in
the program. For this purpose, an inventory manager creates and sets up the
corresponding number of stockkeeping units for the selected items.

Item 70001 is among these items.

Look at the SKUs that have been created for item 70001.

NOTE: The user can create a stockkeeping unit by clicking Inventory,


Stockkeeping Units, pressing F3, and then entering the appropriate information
on the SKU card. To create several stockkeeping units for an item, the user can
use the Create Stockkeeping Unit batch job by clicking Functions on the item
card.

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Notice the Stockkeeping Unit Exists field on the Planning tab of the item card.
If this field contains a check mark, then one or more stockkeeping units for this
item have already been created.

1. Click Warehousee→Planning & Execution→Items and browse to the


item card for item 70001.
2. On the item card, click Item→Stockkeeping Units. A list of SKUs
for the item appears.

FIGURE 3.22 LIST OF SKUS CREATED FOR ITEM 70001


3. Select the SKU for the Blue location and click SKU→Card (or press
Shift+F5).

Notice that many fields on the General tab of the SKU card are the same as on
the item card for the corresponding item.

4. Click the Replenishment tab.

FIGURE 3.23 REPLENISHMENT SETUP FOR THE SKU AT BLUE


LOCATION

The fields on the Replenishment tab specify details of the replenishment process
that the inventory manager has established for this item at the Blue location.

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The Replenishment System field specifies the type of order the program
suggests when it creates orders as the result of the replenishment planning.

At Cronus, where location Blue is the company's main distribution center, most
of the items stored at this location are replenished through purchase. Therefore,
Purchase is selected in the Replenishment System field for this stockkeeping
unit.

The user can differentiate between items at different locations by specifying


unique values in the SKU for characteristics such as maximum inventory, reorder
point, and reorder quantity. To learn about other fields on the Replenishment
and Planning tabs, click the respective field and press f1.

Now, view the details for the SKU card for the same item at the Yellow location:

5. From the stockkeeping units list, select the SKU for location Yellow
and click SKU→Card (or press Shift+F5).
6. Click the Replenishment tab.

FIGURE 3.24 REPLENISHMENT SETUP FOR THE SKU AT YELLOW


LOCATION

According to the company's established procedures, most of the items stored at


the Yellow location are replenished by means of transfer from the Blue location.
This practice is reflected in the program through the selection of Transfer as
replenishment system and the selection of BLUE as a transfer-from code.

When the user selects a code in the Transfer-from Code field, the program
verifies whether the combination of the transfer-to and the selected transfer-from
locations is a valid transfer route.

For more information on transfer orders, refer to “Transfer Between Locations”


in this course.

Cronus has stockkeeping units for item 70001 at the Blue and Yellow locations.
When this item is handled from other locations, the program uses the information
on the item card.

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To view a list of all stockkeeping units:

1. Click Warehouse→Planning and Execution→Stockkeeping Units.


2. Click SKU→List (or press F5).

Using SKU Information


The program uses information on the stockkeeping unit card when producing
different reports. In this way, companies handle and control inventory stored at
different locations, without losing the overview of the entire inventory.

To make an inventory availability report:

1. Click Purchase→Inventory & Costing→Reports→Inventory


Availability.
2. In the Inventory Availability window, click the Options tab.
3. Select the Use Stockkeeping Unit field.
4. Click Preview.

The report lists the availability of items by stockkeeping unit.

To print other inventory reports, follow the same procedure as described in steps
1-4.

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Lab 3.6 – Create and Set Up Stockkeeping Units


Scenario

Due to the different conditions under which the various warehouses within
Cronus operate, the company decides to establish a set of parameters with regard
to certain items, which will distinguish the way that these items are handled and
managed at different locations.

Among these items is item 70100. General practice is that this item is purchased
from a limited number of vendors, who are located in close proximity to the Blue
warehouse. These vendors therefore ship their orders directly to this warehouse.
The Red and Yellow warehouses will not purchase this item from the vendors but
will transfer it from the Blue warehouse.

Challenge Yourself
Your tasks are as follows:

1. Create stockkeeping units for item 70100 at the Blue, Red and
Yellow locations.
2. Set up the stockkeeping units according to the following parameters:

At the Blue At the Red At the Yellow


Warehouse Warehouse Warehouse
Requisition System Purchase Transfer Transfer
Transfer-from Code - Blue Blue
Lot Size 100 100 100

3. Print an inventory availability report for each stockkeeping unit.

Step by Step
1. Click Warehouse→Planning and Execution→Items.
2. Open the card of item 70100.
3. Click Functions→Create Stockkeeping Unit.
4. On the Item tab, enter this filter in the Location Code field:
BLUE|RED|YELLOW. (The vertical line is done by pressing Alt
Gr+| keys).
5. Leave the Options tab unchanged and click OK.
6. From the item card, click Item→Stockkeeping Units.
7. With the pointer in the first line, BLUE location, press Shift+F5.
8. Go to the Replenishment tab and enter 100 in the Lot Size field.
9. Press Esc to return to the Stockkeeping Unit List window.
10. With the pointer in the second line, RED location, press Shift+F5.

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11. Go to the Replenishment tab.


12. In the Replenishment System field, enter Transfer.
13. In the Transfer-from Code field, enter BLUE.
14. In the Lot Size field, enter 100.
15. Press Esc to return to the Stockkeeping Unit List window.
16. With the pointer in the third line, YELLOW location, press Shift+F5.
17. Go to the Replenishment tab.
18. In the Replenishment System field, enter Transfer.
19. In the Transfer-from Code field, enter BLUE.
20. In the Lot Size field, enter 100.
21. Press Esc to close all open windows.
22. Click Purchase→Inventory & Costing→Reports→Inventory
Availability.
23. On the Item tab, enter a filter of 70100 in the No. field.
24. On the Options tab, select the Use Stockkeeping Unit field.

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Summary
Microsoft Dynamics NAV helps to provide rich functionality to manage
inventory in dispersed warehouses and still maintain effective distribution to and
from business partners. This is enabled with dedicated program granules centered
on the concepts of locations, responsibility centers, and stockkeeping units.

A location is defined as a place that handles physical placement and quantities of


items. A location typically designates a warehouse.

A responsibility center is a grouping of one or more warehouses or distribution


centers where trade with certain locations or business partners is adminstered.
User IDs in the database can be linked to specific responsibility centers and
thereby define a default workflow and location.

A stockkeeping unit (SKU) is an item with a particular variant and/or at a


particular location. For example, a product stored at both a main location and six
different distribution centers represents seven SKUs.

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Test Your Knowledge


1. In Microsoft Dynamics NAV, a ______________ is defined as a physical
place where items are produced, handled, and stored before being sold, such
as a production plant, a warehouse, or a distribution center.

2. What is the difference between using multiple locations and using


responsibility centers?

3. Which is the correct hierarchy of priorities that the program uses to


determine which responsibility center must appear on a document such as a
sales order?
( ) Company Information card, User Setup card, Customer card
( ) Customer card, User Setup card, Company Information card
( ) User Setup card, Company Information card, Customer card

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4. Suppose that you have set up multiple locations for your company, and you
have decided that a certain customer must always receive shipments from a
particular location. How do you specify that the customer must be associated
with the location?

5. What feature do you use to specify in Microsoft Dynamics NAV that a


certain variant of an item in a certain location must have unique inventory
handling?

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Chapter 3: Use Multiple Locations

Quick Interaction: Lessons Learned


Take a moment and write down three key points you have learned from this
chapter:

1.

2.

3.

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Solutions
Test Your Knowledge
1. In Microsoft Dynamics NAV, a ______________ is defined as a physical
place where items are produced, handled, and stored before being sold, such
as a production plant, a warehouse, or a distribution center.

MODEL ANSWER - location

2. What is the difference between using multiple locations and using


responsibility centers?

MODEL ANSWER - Locations are defined as physical locations where

items are handled whereas responsibility centers are not necessarily physical

places or can reflect larger categories such as regions.

3. Which is the correct hierarchy of priorities that the program uses to


determine which responsibility center must appear on a document such as a
sales order?
( ) Company Information card, User Setup card, Customer card
( ) Customer card, User Setup card, Company Information card
(•) User Setup card, Company Information card, Customer card

4. Suppose that you have set up multiple locations for your company, and you
have decided that a certain customer must always receive shipments from a
particular location. How do you specify that the customer must be associated
with the location?

MODEL ANSWER - Assign the location code on the Shipping tab of the

customer card.

5. What feature do you use to specify in Microsoft Dynamics NAV that a


certain variant of an item in a certain location must have unique inventory
handling?

MODEL ANSWER - The Stockkeeping Unit feature allows you to set up a

specific inventory handling for items and variants of items in certain

locations.

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Chapter 4: Transfer Between Locations

CHAPTER 4: TRANSFER BETWEEN LOCATIONS


Objectives
The objectives are:

• Set the program up to handle transfers.


• Explain central transfer concepts.
• Create and post manual transfers.
• Identify the locations and quantities of items in transit.
• View inventory value of items in transit.

Introduction
Many large wholesale distributors and manufacturers have a number of branch
warehouse locations, each servicing a specific area or region. To minimize their
total inventory level, these companies often follow the strategy of having safety
stock in one main warehouse, while maintaining minimum inventory in regional
warehouses. This practice requires the transfer of inventory from the main
warehouse to the regional ones. Companies also move inventory from one
location to another to satisfy unexpected demand.

If the company is large enough, a significant amount of inventory can be in


transit at any given time. This creates problems from both a financial and a
logistical perspective. Financially, it is difficult to determine the value of the
inventory, because it is in transit. Logistically, it is not possible to accurately
estimate total availability of the inventory.

With the Location Transfers granule, companies use a transfer order to accurately
track the movement of inventory from one location to another. To transfer items,
companies create a transfer order containing a line for each inventory item being
transferred. When the inventory is shipped from the source location, it is
considered to be in transit until received at its destination.

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Set Up Transfers
The following example illustrates the functionality of the Location Transfers
granule using Cronus International Ltd.

NOTE: To follow the suggested demonstrations, remember to install a clean


database.

Cronus is a company with many warehouses located all over the United Kingdom
(UK), with one central warehouse and a number of regional warehouses, each
with its own manager. To help ensure a high level of customer service in terms of
delivery time, the company strives to achieve maximum operational flexibility
through decentralized management of its warehouses.

Refer to “Use Multiple Locations” to see that Cronus has established a setup to
achieve this flexibility. According to this setup, some customers are always
supplied from specific warehouse(s) and some vendors deliver to certain
warehouses. With such an organizational configuration, Cronus sometimes needs
to transfer inventory from one location, for example a central warehouse, to
another, such as a regional warehouse.

To use location transfers, a company must have the Multiple Locations granule.
Learn more about this granule and the setup procedures in “Multiple Locations.”

The location transfer setup consists of two elements:

• In-Transit Location Setup:To use the transfer functionality, a


company must define an in-transit location, which is a temporary
location created for transferring items only. When the order is
shipped from the transfer-from location, the program assigns the
items to the in-transit location. When the order is received at the
transfer-to location, the program moves the items from the in-transit
location to the transfer-to location.
• Transfer Routes Setup:A company can choose to set up transfer
routes between locations. This enables the company to assign a
default in-transit location code, shipping agent and shipping agent
service code to each route. With the shipping time defined, the
program uses the information to calculate the receipt date for transfer
orders at the target location.

Set Up In-Transit Locations


With the in-transit location, companies can track the quantity and value of items
in transit at any given time after they are shipped from the source location, called
a transfer-from location, up until they are received at the target location, called a
transfer-to location. Companies can set up as many or as few in-transit locations
as they like.

Review how Cronus has decided to set up two in-transit locations.

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Chapter 4: Transfer Between Locations

Demonstration - Review an In-Transit Location Setup


Due to its organizational and geographical configuration, Cronus needs to make
inventory transfers from one warehouse to another. To do so in Microsoft
Dynamics™ NAV, they must set up a temporary location where the items are
placed while in-transit.

Typically, the in-transit location is a truck or van transporting the inventory from
one location to another. Because the distance between different warehouses
within the Cronus distribution network varies, the company uses either its own
logistics facilities or external ones to transport inventory between its different
locations.

To reflect this practice in the program, Cronus has set up two in-transit locations.
Follow the these steps to review the setup:

1. Click Warehouse→Setup→Locations.
2. From the Location Card window, click Locations→List to see the
list of all locations in Cronus.

FIGURE 4.1 LOCATIONS IN CRONUS, INCLUDING TWO IN-


TRANSIT LOCATIONS

Notice the two locations called Outsourced Logistics and Own Logistics. These
two locations are the in-transit locations with OUT. LOG. and OWN LOG. in-
transit codes, respectively.

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3. Select location code OWN LOG. from the list and click
Location→Card (or press Shift + F5) to open the location card.

FIGURE 4.2 THE LOCATION CARD OF THE OWN LOG IN-


TRANSIT LOCATION

At a minimum, the Code and Name fields on the General tab must be filled in.
The Use As In-Transit field must contain a check mark. This indicates that this
location is used as an in-transit location.

Read about how to set up in-transit locations in the topic called "Setting up In-
Transit Codes" in online Help.

Set Up Transfer Routes


Typically, an authorized person, such as the company's administrator, is in charge
of setting up the transfer routes. A transfer route is the combination of a transfer-
from location and a transfer-to location. The program uses the transfer route to
validate location information when making transfer orders or entering lines in the
requisition worksheet.

You can assign each transfer route a default in-transit code, shipping agent code
and shipping agent service code. The program uses the shipping time of the
shipping agent service to calculate the receipt date at the transfer-to location.

Read about how to set up shipping agents and shipping agent services in the
topics called “Setting up Shipping Agents” and “Setting Up Shipping Agent
Services” in online Help. At Cronus, transfer routes have been set up to reflect
the current business processes. Follow these steps to review the setup:

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Click→Warehouse→Planning & Execution→Setup Inventory→Transfer Routes.

FIGURE 4.3 TRANSFER ROUTES IN CRONUS

Cronus has set up five transfer routes. On the transfer routes from the Blue to the
Red and Yellow locations, and from the Red to the Blue location, the company
uses an external carrier represented by the OUT. LOG. code. On the transfer
routes from the Green to the Red and Yellow locations, the company uses its own
logistics facilities represented by the OWN LOG. code.

In the Show field, the user can select the transfer route specification that they
want to have shown in the fields in the right pane.

To display the names of the transfer-to locations as headings in the right pane,
the user must place a check mark in the Show Transfer-to Name field. If the
field is blank, the program displays the location codes.

Read about how to set up transfer routes in the topic called “Setting up Transfer
Routes” in online Help.

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Lab 4.1 – Set Up a Transfer Route


Scenario

Cronus needs a new transfer route to bring items from Red to Green warehouse
using their own trucks.

1. Set up a transfer route between Red and Green location


2. Use RED as transfer-from code.
3. Use OWN LOG. as the in-transit code.

Step by Step
1. Click→Warehouse→Planning & Execution→Setup
Inventory→Transfer Routes.
2. In the Transfer Routesmatrix window, look up in the cell between
RED (as Transfer-from Code) and GREEN.
3. In the Trans. Route Spec.window, look up in the In-Transit Code
field and select OWN LOG.

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Chapter 4: Transfer Between Locations

Use Transfer Orders


The transfer order is the key object of the transfer functionality. With the transfer
order, a company can:

• Create a transfer
• Post the shipment of the items
• Post the receipt of the items

The transfer order contains information regarding how much has been shipped
and received in the same manner as the purchase and sales documents, using
quantity shipped, quantity received and so on.

With the location transfers functionality, companies can make transfers both
manually and automatically. A company may need a manual transfer when there
is lack of inventory at a certain location, and this inventory is needed to fulfill a
sales order. In this case, an initiator, such as a salesperson, decides to move items
from a location where the required inventory is available to the location in
question.

Automatic transfer order creation is an outcome of the replenishment planning


activity. To make automatic transfers, dedicated persons, typically purchasers,
use the requisition or planning worksheet.

The previous section described the rationale and procedure for creating transfer
orders manually. It is also possible for companies to use the requisition
worksheet to create transfer orders automatically.

Demonstration - Transfer 50 Top Panels from Yellow to Blue


Warehouse
The following demonstrates a complete transfer process and then how the
planning system creates transfers. The demonstration is divided into the
following sub processes

• Create a transfer order.


• Ship a transfer order.
• Receive a transfer order.

Each part is preceded by a short scenario description.

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Create a Transfer Order


The following demonstrates how to create a manual transfer between locations.

Scenario: Cronus customer 40000 is expected to place an order for 50 units of


item 70002 to be delivered within one week. According to the company's
established procedure, this customer's orders normally come from the Yellow
warehouse.

When creating a sales order for this customer, a salesperson finds out that the
quantity of item 70002 on stock in warehouse Yellow is not sufficient to fulfill
this order. To ensure order fulfillment, the salesperson decides to make a transfer
from the Blue warehouse, where the needed items are available, to the Yellow
warehouse, from which the order is shipped to the customer. This customer wants
to ship complete and from one warehouse, and they have only agreed to pay any
transportation costs that occur when the final complete order is shipped from the
Yellow warehouse.

The first thing the salesperson must do is to create a transfer order.

1. Click Warehouse→Planning & Execution→Transfer Orders. The


Transfer Order window appears.
2. Press F3 to create a new transfer order.
3. In the Transfer-from Code field, select BLUE.
4. In the Transfer-to Code field, select YELLOW.

FIGURE 4.4 TRANSFER ORDER HEADER CREATED

Note that the program fills the In-Transit Code field automatically with the in-
transit code OUT. LOG. This code is a default in-transit code for the transfer
route between the Blue location and the Yellow location.

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The program also automatically fills in the name and address information for the
Blue and Yellow locations in the corresponding fields on the Transfer-from and
Transfer-to tabs, respectively.

5. Click the Transfer-from tab.

FIGURE 4.5 TRANSFER-FROM TAB PRESET BY THE BLUE LOCATION


CARD

On the right side of the transfer order header, there are six fields specifying
shipping details for this transfer. The program fills in the Shipping Agent Code,
the Shipping Agent Service Code and the Shipping Time fields automatically
from information defined for this transfer route.

6. Click the Transfer-to tab.

FIGURE 4.6 TRANSFER-FROM TAB PRESET BY THE YELLOW


LOCATION CARD

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The Receipt Date field indicates when the items are to be received at the Yellow
location. This calculation is based on the outbound warehouse handling time at
the Blue location (0 days), the shipping time set up for this transfer route, which
is two days, and inbound warehouse handling time at the Yellow location, which
is one day.

If the user enters Green as the location code in the Transfer-to Code field, the
program does not suggest a default in-transit location. This is because the transfer
route that permits transfers from Blue to Green is not a valid route in the
program.

In this case, the user must manually enter an in-transit code in the In-Transit
Code field. Because there are no shipping agent and shipping agent service set up
for this transfer route, the program uses only the outbound warehouse handling
time for the transfer-from location and the inbound warehouse handling time for
the transfer-to location to estimate the receipt date. To estimate the receipt date
more accurately for this transfer order, the user must select a specific shipping
agent and shipping agent service or enter a shipping time in the corresponding
fields on the Transfer-from tab.

Complete the transfer order from the Blue to Yellow location by filling in the
transfer order lines with the item number and quantity to be transferred:

7. On the first line, enter 70002 in the Item No. field.


8. In the Quantity field, enter 50.

The header and line are ready. Proceed to release the transfer order. Some
companies may have an authorized person responsible for releasing transfer
orders.

9. Click Functions→Release.

The Status field on the header has changed from Open to Released.

To release all transfer orders from a given location, you can open the Transfer
Order List window and release all existing transfer orders in one batch.

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10. Click Order→List. Then click Functions→Release.

FIGURE 4.7 LIST OF ALL OPEN TRANSFER


ORDERS IN THE DATABASE

In this window, you could set a table filter for the transfer orders to be released,
such as those shipping from Blue location.

Do not batch release transfer orders at this point.

Ship a Transfer Order


Scenario: The transfer order has been released. A warehouse worker with
authorization to ship transfer orders Blue locations proceeds to post the transfer
order. The worker is only permitted to post only one transfer order shipment at a
time.

To post a transfer shipment, follow these steps:

1. Open the transfer order created in the previous part of the


demonstration.
2. Click Posting→Post (or press F11).
3. Select Ship.

FIGURE 4.8 TRANSFER SHIPMENT READY TO BE POSTED

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4. Click OK.

Now, the transfer order has been shipped out of the Blue location and 50 units of
item 70002 are currently in transit.

To view the posted transfer shipment document for this specific transfer, open
the Posted Transfer Shipments window:

5. In the Transfer Order window, click Order→Shipment.

FIGURE 4.9 POSTED TRANSFER SHIPMENTS WITH ACCESS TO


DETAILED INFORMATION

From this window, you can navigate to gain more detailed information about this
transaction.

This posted shipment and all other posted transfer shipments can be accessed
directly from the navigation pane.

6. In the navigation pane, click Warehouse→History→Posted


Documents→Posted Transfer Shipments.
7. Browse to the posted transfer shipment for the transfer order you
have just shipped.

Receive a Transfer Order


Receiving the transfer order at the target location is the final step in the transfer
process. This process illustrated in the transfer you have just shipped from the
Blue warehouse to the Yellow warehouse.

Scenario: Two days after the Blue warehouse shipped the transfer order, 50 units
of item 70002 arrive at the Yellow warehouse, which is the target location for
this transfer. A warehouse person at the Yellow warehouse must open the
transfer order that corresponds to the arrived items and post the transfer receipt.

As in the case of posting the transfer shipment, a warehouse person can use a
table filter to filter the transfer orders according to certain parameters, for
example, the transfer-to code.

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To post a transfer receipt, follow these steps:

1. Browse to the transfer order for 50 units of item 70002.

Notice that the Quantity Shipped field now contains 50.

NOTE: If you ship the transfer order from a location that requires picking, or if
you receive the order at a location that requires receiving, the program
requires you to process the shipping or receiving through dedicated warehouse
documents and gives the message “There is nothing to post.” You can skip this
process by entering the corresponding amounts in the Qty. To Ship/Qty. to
Receive fields on the transfer lines and then accepting the warning messages
given by the program.
The receiving/shipping processes of the Warehouse Management functionality
are described in detail in “Perform Basic Warehouse Tasks” in this course.

2. Enter 50 in the Qty. to Receive field.

A message appears reminding you that Yellow location is set up to use dedicated
warehouse receiving documents. Click OK to continue.

3. Click Posting→Post, select Receive, and then click OK.

FIGURE 4.10 TRANSFER RECEIPT OF 50 UNITS READY TO BE


POSTED

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Lab 4.2 – Transfer Items between Locations


Scenario

Cronus customer 50000 places an order for:

• 1000 units of item 70200


• 30 units of item 1908-S
• 10 units of item 1964-W

The order is for delivery in five days.

Due to certain considerations, the order is shipped to this customer from the Red
warehouse. The availability check undertaken by the salesperson shows that there
are not enough items in stock at the Red warehouse to fill the order and no
receipt of new stock is scheduled or planned within the next five days. At the
same time, there is enough stock available at the Blue warehouse to fulfill this
sales order. The salesperson decides to transfer the required quantity of the above
items from the Blue to the Red warehouse.

Challenge Yourself
Your tasks are as follows:

1. Create one transfer order for the required quantity of items 70200,
1908-S, and 1964-W.
2. Release and ship the transfer order with the full quantity of all three
items from the Blue warehouse.
3. Receive the full quantity of items 80100 and 1908-S at the Red
warehouse.
4. Do not receive the ten units of item 1964-W at the Red warehouse.

NOTE: The outcome of this exercise is used in the following section as well as
the next exercise.

Step by Step
1. Click Warehouse→Planning & Execution→Transfer Orders.
2. Press F3 to create a new order.
3. Enter GREEN in the Transfer-from Codefield.
4. Enter RED in the Transfer-from Codefield.

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5. Create three transfer lines with this information:

Item No. Quantity


70200 1000
1908-S 30
1964-W 10

6. Click Functions→Release (or press Ctrl+F11).


7. Click Posting→Post (or press F11), select Ship, and then click OK.

The three transfer shipments are posted. Proceed to post two transfer
receipts.
8. In the Qty. to Receive field, leave 1000and 30 in the first two
transfer lines, but remove 10 on the last transfer line.
9. Press F11, select Receive, and then click OK.

Notice that the transfer order is not deleted because the last line is
incomplete.

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View Items in Transit


Constant movement of inventory between different locations creates a need in
companies with multiple locations to determine the status of a specific item(s).
With the location transfers functionality in Microsoft Dynamics NAV, a multi-
site company is able to track quantity and value of inventory currently in transit
at any time.

Demonstration - View Quantity of Item 1964-W in Transit


Companies can view items in transit for each in-transit location code and for each
item. Furthermore, all the reports that relate to item availability include quantities
in transit. Have a closer look at these options using Cronus.

Follow these steps to view items in transit:

1. Click Warehouse→Planning & Execution→Items.


2. Scroll to the item card of item 1964-W.
3. Click Item→Items by Location. The Items by Location window
appears:

By default, this window shows item availability for each physical location. It can
also be used to show item quantities for each in-transit location code.

4. Select the Show Items In Transit field.

Proceed to view the quantity in transit for item 1896-S in the period up to
01/25/08 (one day after the work date).

5. In the Items by Location window, select the line for item 1964-W.
6. Click Item→Item Availability by→Location.
7. Add the Qty. In Transit field by using the Show Column function.

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8. In the Date Filter field of Item Availability by Location window,


enter 01/25/08 and press Enter.
9. Click the Balance at Date button at the bottom of the window to see
the balance up to 01/25/01.

FIGURE 4.11 10 UNITS ARE IN TRANSIT TOWARDS RED LOCATION ON


01/25/08

The Item Availability by Location window now shows the total quantity of an
item that is in-transit on a specific date towards a specific location.

As indicated by the contents of the Qty. in Transit field, ten units of item 1864-
W are on the way to the Red warehouse on 01/25/01. (These are the ten units that
you left unreceived in lab 4.2.)

Quantities in transit are also included in all the reports that specify inventory
availability. The Inventory - Inbound Transfer report shows items in transit that
are to be received at the transfer-to location.

To view value of items in transit, you can use the Inventory Valuation report.

1. Click Financial Management→Inventory→Reports→Inventory


Valuation.
2. On the Item tab, on a new empty line, look up from the Field field to
select the Location Filter field.

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3. Look up from the Filter field and select an in-transit code, such as
OWN LOG.

FIGURE 4.12 PREPARING THE INVENTORY VALUATION


REPORT TO SHOW IN-TRANSIT VALUES
4. Click Preview to view the inventory value of items in transit at
OWN LOG.

The Inventory Valuation - Cost Spec. and the Item Age Composition - Value
reports also show the value of items in transit.

Summary
Transfer orders are used to manage and track the movement of inventory from
one location to another. When the inventory item is shipped from the source
(transfer-from location), it is considered to be in transit until received at its
destination (transfer-to location). Both the transfer shipment and the transfer
receipt are posted from one transfer order to ensure a simple and stable workflow
of such inventory items. The system also offers functionality for tracking where
and when items are in transit.

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Test Your Knowledge


1. Besides standard multiple location setup, what two elements must you set up
before you can use location transfers? (Select all that apply.)
( ) Responsibility centers
( ) In-transit locations
( ) SKUs
( ) Transfer routes

2. How do you specify that a location will be used as an in-transit location?

3. True or False: It is possible to check what quantity of an item is in transit by


using the Item Availability by Period window.

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Quick Interaction: Lessons Learned


Take a moment and write down three key points you have learned from this
chapter:

1.

2.

3.

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Solutions
Test Your Knowledge
1. Besides standard multiple location setup, what two elements must you set up
before you can use location transfers? (Select all that apply.)
( ) Responsibility centers
(√) In-transit locations
( ) SKUs
(√) Transfer routes

2. How do you specify that a location will be used as an in-transit location?

MODEL ANSWER - By selecting the Use as In-Transit field on the Location

card.

3. True or False: It is possible to check what quantity of an item is in transit by


using the Item Availability by Period window.

MODEL ANSWER - False. However, it is possible to check in-transit

quantities by using the Items by Location window or the Item Availability by

Locations window.

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Chapter 5: Perform Basic Warehouse Tasks

CHAPTER 5: PERFORM BASIC WAREHOUSE


TASKS
Objectives
The objectives are:

• Set up locations for warehousing, including bin setup.


• Receive and put away items using the purchase order, inventory put-
away, or warehouse receipt documents.
• Pick and ship items using the sales order, inventory pick, or
warehouse shipment documents.
• Move items between bins.
• Adjust item quantities in bins.

Introduction
Maximum efficiency, data accuracy, and reliability in inventory management and
warehousing operations are of utmost importance to any company striving for
excellence in customer service and cost reduction. While these goals are relevant
to a business, not every company considers warehousing as their core
competence, which in turn reflects on their willingness to invest in extensive
warehousing solutions and accept long implementation time.

With this in mind, companies with straightforward warehousing needs, such as


small distributors, manufacturing or service companies, have a number of
challenges to deal with while ensuring that overall goals are reached.

To sustain efficiency and short order handling time, items must be easy to find in
the warehouse. Additionally, warehouse workers must be able to focus on
carrying out physical movements rather than spending time in front of computers
recording information. Moreover, in companies that experience high turnover of
warehouse workers, the ability to train them quickly on using the program is
highly relevant.

Basic Warehousing Concepts


Considering the varying challenges with inventory management and warehousing
operations, companies with simple warehousing generally need the ability to:

• Reflect their warehouse data structure in the program.


• Obtain an overview of inventory levels and item placement in the
warehouse.
• Reveive program support to perform the basic movements of
receiving, putting away, picking, and shipping.

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The warehousing offering in Microsoft Dynamics™ NAV provides a way for


companies with even the most simple warehouse data and processes to perform
daily activities in a reliable and easy-to-use environment, while allowing for
increasing complexity as the company grows and processes change. The program
does this by providing the following benefits:

• Efficiency and overview - This is supported by features such as:


− Dynamic bin suggestion, the ability to record warehouse
information directly on the order documents.
− The facility to handle warehousing tasks on separate documents
where only relevant order information is displayed.
− Ability to get an overview of warehouse pending tasks.

• Shortened learning curve - Features, such as a simplified user


interface on warehouse documents and support for reversing
mistakes help warehouse workers to quickly learn the program.
• Reduced implementation risk - Scalability of the total warehousing
offering, that is, the possibility to start with a base level from which
more advanced functionality can be installed in the preferred place,
is the key factor that contributes to mitigating implementation risk.

The warehousing offering in Microsoft Dynamics NAV is represented by five


granules:

• Bin
• Pick
• Put-away
• Receipt
• Shipment

These granules can be implemented in any combination, thereby giving


companies with different warehousing requirements the ability to tailor their
warehouse solutions as they see fit.

The ability to use bins on sales and purchase documents with the Bin granule
gives companies with a simple warehouse organization a way to perform picks
and put-aways while using documents they are already familiar with. When these
companies grow and find that their pick and put-away processes become more
complicated, the Pick and Put-away granules provide the perfect step up to a
level where their information can be handled with greater flexibility. With the
Pick and Put-away granules comes the ability to access pick and put-away
information from separate documents and menu options, which means that
warehouse workers can do their work in a specialized and focused environment.
Finally, the Receipt and Shipment granules give companies the ability to process
receiving and shipment information for multiple orders in one separate
warehouse document.

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This chapter describes the different setup options for warehousing and explains
the implications of selecting them. The warehousing processes are divided into
the following categories:

• Receiving and putting away


• Picking and shipping
• Movements and adjustments
• Physical inventory

This chapter uses comprehensive scenarios and examples to demonstrate the


value of the warehouse management features in improving the efficiency of
warehouse operations.

Read the respective topics in the online help for a quick overview of typical
procedures associated with specific warehouse handling activities.

Set Up Basic Warehousing


When you set up warehousing options in Microsoft Dynamics NAV, the
following options trigger the features in the warehousing granules. The
warehousing setup consists of two elements:

• Location setup:Setup begins with defining a warehouse as a


location and specifying the extent to which the company wants their
warehouse processes to be supported by the program.
• Bin setup:A bin is the most basic storage unit in the warehouse. To
reflect the actual warehouse structure in terms of a bin numbering
system and to keep inventory records on the bin level, the company
must set up bins in the program. This includes defining how bins
must be used and specifying what to store in them.

The following sections describe these two elements.

NOTE: Load a clean Cronus database without changes to the data.

Set Up Locations
In the program, you must set up each warehouse as a location. Define the extent
to which you want the program to support warehouse processes for a specific
location on the Warehouse tab of the location card.

The Cronus company has a number of locations for warehousing. Consider the
setup for the Silver location.

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Click Warehouse→Setup→Locations. Browse to the Silver location and click the


Warehouse tab.

FIGURE 5.1 WAREHOUSE SETUP OF SILVER LOCATION

The fields on the left side of the tab define the different ways the program can
handle inbound and outbound warehouse processes. As previously explained,
these different ways are directly linked with the functionality of different
warehousing granules.

A check mark in the Bin Mandatory field indicates that a company has chosen
to define and record bin information for all movements that take place in this
location. This means that posting of transactions, both from journals and
documents, is not possible unless a bin code is specified. Keeping records of
inventory movements at the bin level is an important precondition for efficient
warehousing.

The Require Receive, Require Shipment, Require Put-away, and Require


Pick fields define if separate warehouse documents are used to handle the
respective warehousing processes: receiving, shipping, putting away, and
picking. You can decide to use one or another document, or a combination of
documents, to support handling a corresponding process using the same logic as
when you decide to use one or another warehousing granule. Consider also the
volume and complexity of the warehousing workload and the organizational
setting of the warehouse.

Essentially, if these fields contain checkmarks, it means that the company has a
designated warehouse environment, where actual order handling is carried out
and order posting takes place. Otherwise, the company operates on the premise
that all warehousing activities are handled and posted from the actual order
document (or journal).

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NOTE: If the Bin Mandatory field contains a check mark, the Directed Put-
away and Pick field is available. A check mark in this field indicates that the
company is using functionality from the Warehouse Management Systems
granules and that the location requires advanced warehousing functionality.
Directed put-away and pick makes it possible to use such features as bin
ranking, bin capacity, and put-away templates to let the program suggest which
bins to use for put-aways and picks. Learn about these features in the
Warehouse Management Systems training material.

Notice that at Cronus, the Silver location is set up to use bins without requiring
the use of separate warehouse documents. The Green and Yellow warehouses
are, on the other hand, set up in a way that requires all warehouse activities to be
processed separately from the order documents without registering bin
information.

Set Up Bins
A bin is the most basic storage unit in the warehouse. When companies require
workers to enter bin codes for each inventory transaction and movement, they
must consider a number of bin setup options.

For locations that use bins, the program uses a system of default bins to facilitate
the warehouse handling tasks. You can assign every item that is stored in a
warehouse a default bin, and each item can have only one default bin for each
location. The program then suggests the default bin whenever you perform a
transaction with the item. For instance, when creating a purchase order, the user
enters the item number and location code, and the program automatically fills in
the bin code with the item's default bin.

The first step is to create the bins in the program. You must identify bins by
codes that reflect the actual bin numbering in the warehouse.

Set Up Bin Codes and Bin Contents


Assign a code to and describe bins in two ways:

• Manually
• Automatically by using the Bin Creation Worksheet

The method you choose depends on the scope of the setup task. If the task is
limited to only a few modifications, then the manual bin creation method is most
appropriate. If the task is to register a large number of bin codes, as is typically
the case in the startup phase of an entire warehouse setup, then you must choose
to do so automatically.

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You create bins manually from the location card. Cronus has a number of bins
for the Silver location:

1. On the location card for the Silver warehouse, click Location→Bins.

FIGURE 5.2 AN EXTRACT OF AVAILABLE BIN CODES IN CRONUS

In the Bins window, a bin has a code and description.

Create bins automatically using the worksheet, the user must first define bin
templates. The user can then create bins automatically using the Bin Creation
Worksheet window. In the worksheet, the user can apply the Calculate Bins
function to create a large number of bins.

Once bin codes have been assigned, the user can define bin contents.

Bin content defines which items are stored in each bin. It also describes a relation
between the bin and the item in terms of if a particular bin is default or fixed for a
specific item.

Like bins, bin content can also be set up in two ways: manually and
automatically. The first and simplest method is to set up bin content manually.
This can be done from both the location card and item card.

Look at the content of one of the bins set up for Silver location:

2. From the Bins window for Silver location, select the first bin code
and click Bin→Contents.

FIGURE 5.3 THE CONTENTS OF BIN S-01-0001

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In the Bin Content window, the user specifies which item will be stored in the
bin.

A check mark in the Fixed field indicates that the item (bin content) has been
associated with this bin, and that the bin normally contains the item. If the item
quantity goes to zero, the program does not delete the bin content line.

A check mark in the Default field indicates that this bin must be the first bin the
program suggests when the user enters details of a transaction involving this item
on the order document or journal line. For items with no default bin specified in
advance, the program sets the bin in which the item is put away for the first time
as the default bin.

NOTE: The way that the program behaves (as previously described) can be
used as an alternative method for setting up default bins.

The Quantity field is for information only and is not editable. This field shows
how many units of the item are currently in the bin.

If required, you can set up the same bin to contain more than one item and,
similarly, you can store the same item in several bins. However, an item has only
one default bin for each location.

The second, and most efficient, way to set up large numbers of bins with bin
content is to use the Bin Content Creation Worksheet window.

NOTE: The bin creation and bin content creation worksheets are part of the
Bin Setup granule. For more details on these two worksheets, read the
corresponding topic in the online Help or refer to the “Warehouse Management
Systems” course.

To complete the setup of bin usage rules for the location, the company must
specify how the program will handle default bins once they are set up. This is
done by selecting one of the two options in the Default Bin Selection field on
the Warehouse tab of the location card.

• If the Fixed Binoption is selected, the program always suggests the


same bin for picking and putting the item away. The user can always
change the default bin assignment if such a need occurs.
• If Last-Used Binis selected, the program changes the default bin
assignment to the last bin in which the item was put away.

Selecting fixed bins as default bins is the rule specified for the Silver warehouse.

This completes the setup procedure for a warehouse using bins.

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Lab 5.1 – Set Up a Warehouse Location


Scenario

Cronus has established a new warehouse location that is referred to as the Orange
location. This location uses bins.

The warehouse manager must set up the new Orange location to use a basic bin
structure using bins numbered from O-01-0001 to O-01-0005, and set up bin O-
01-0001 as the default bin for item LS-75.

Challenge Yourself
1. Create a new location card for Orange warehouse, and set the
warehousing options so that bin usage is mandatory.
2. Manually create the five bins for the Orange location, using bin
codes O-01-0001 to O-01-0005.
3. Set up bin O-01-0001 as the default bin for item LS-75.

Step by Step
1. Click Warehouse→Setup→Locations.
2. Press F3 to create a new location card
3. Enter ORANGE in the Codefield.
4. On the Warehousetab, select the Bin Mandatory field.
5. Leave all other tabs unchanged.
6. Click Location→Bins.
7. On the first line, enter O-01-0001 in the Codefield.
8. On the next four lines, enter O-01-0001 to O-01-0005.
9. Place the pointer on the first line, and then click Bin→Contents.
10. Select the Defaultfield.
11. Look up in the Item No.field to select item LS-75.

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Receive and Put Away Items


This section explains how warehousing functionality in Microsoft Dynamics
NAV enables the receiving and putting away of inbound orders, such as purchase
orders, sales return orders, or inbound transfer orders. For more information on
putting away a production output, refer to the “Manufacturing” course.

In principle, the process of receiving inbound orders consists of two major


activities:

• Receiving items at the warehouse receiving dock


• Putting away items to the stocking area

A typical scenario when items arrive at the warehouse may be the following,
where a warehouse person:

• Confirms the received quantities stated on the delivery documents,


with the quantities on the company's order records.
• Records the received quantities
• Records the place where the items are put away

In the Microsoft Dynamics NAV warehousing solution, receiving and putting


away takes place in one of four ways, described in the following table:

Bin Granule Receipt Put-away


Granule Granule
(a) Post receipt and *
put-away from
the order line
(b) Post receipt and *
put-away from an
inventory put-
away document
(c) Post receipt and *
put-away from a
warehouse receipt
document
(d) Post receipt from * *
a warehouse
receipt document
and post put-away
from a warehouse
put-away
document

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Selecting one or another approach depends upon the company's accepted


practices and the level of their organizational complexity. In an order-by-order
warehousing environment, where most of the warehouse workers work directly
with order documents, a company might decide to use option (a). On the other
hand, a company that has a more complex put-away process, or where there are
dedicated warehouse staff to perform warehousing functions, might decide to
separate their put-away functions from the order document. Additionally,
companies that need to plan the handling of multiple orders may find it helpful to
use warehouse receipt documents.

In methods (a), (b), and (c), the program combines the actions of receiving and
putting away in one step when posting the corresponding documents as received.
In the method (d), the program posts the receipt first to recognize the increase of
inventory and thus that items are available for sale. The user registers the put-
away to make items available to pick.

When a location is set up for mandatory bin usage, the program also creates
warehouse entries in addition to the item ledger entries and value entries, upon
posting a receipt. These entries are the records of the items’ placement in the
warehouse at the bin level.

An order document is available for invoicing when the warehouse worker


complete handling the receiving and put-away processes. If the source document
is an inbound transfer order, the program deletes it and creates a posted transfer
receipt.

The following sections show how to use methods (a), (b), and (c) and explain the
implications of each. For simplicity, the example of a purchase order is used as
the inbound order throughout the explanations.

Recording a receipt and put-away on the order is the simplest way to receive and
put away items. With this method, the program posts the receipt and put-away in
one step, and no additional warehouse documents are required. This method is
available with the Bin granule, and the only requirement to use this method is
that the location must be set up with mandatory bin usage. When items arrive at
the warehouse, the person who receives the shipment records the bin code on the
order line. This bin code is where the item is put away. When the user posts the
order as received, the program posts the put-away as well.

The following demonstration illustrates the processes of receiving and putting


away in Cronus. The scenario is based on existing data in the demo database.

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Demonstration - Receive and Put Away from a Purchase


Order
Scenario: A purchaser creates a purchase order for 70 units of item LS-120 and
80 units of item LS-150 from vendor 10000 to be delivered to the Silver
warehouse. When the shipment arrives at the warehouse, the warehouse worker
must perform a series of activities to record the correct numbers of items in the
program and make them available for sale.

1. Create the purchase order from vendor 10000 to be received in the


Silver location. Use the Show Column function to make the Bin
Code field visible.

FIGURE 5.4 PURCHASE ORDER FOR TWO DELIVERIES TO SILVER


LOCATION

Notice that the program fills in the default bin code for each item in the Bin
Code field.

To make the order ready for handling in the warehouse, the purchaser must use
the release function. Releasing the order changes the order's status to Released,
which serves as a signal to the warehouse that the order is complete and ready to
be delivered from the vendor and received into the warehouse.

2. Click Functions→Release (or press Ctrl+F11).

Assume that the shipment now arrives at the warehouse. The warehouse worker
uses the accompanying delivery documents to determine to which purchase order
the shipment belongs. With this information, the worker can now carry out
receiving and putting the order away.

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The bin codes on the purchase order lines serve as an indication to the warehouse
person as to where the respective items must be put away. A situation may occur
where items must be put in a bin other than a default one or be placed in more
than one bin.

Suppose that, when putting item LS-120 away, the warehouse worker finds that
the bin can only hold 20 units. The remaining 50 units must be put away in bin S-
01-0002. To record this handling in the program, the warehouse worker must do
a partial receipt.

3. In the Qty. to Receive field on the first purchase line, change the
quantity to 20. This indicates that only 20 units are put into the bin
specified on the line.
4. Click Posting→Post. The following window appears:

FIGURE 5.5 PURCHASE ORDER READY TO BE RECEIVED WITH ONE


PARTIAL RECEIPT
5. Select Receive and click OK.

Proceed to complete the put-away and receipt of the remaining 50 units of item
LS-120.

6. In the Bin Code field, change the code to S-01-0002 - the bin code
where the remaining quantity is actually put away.
7. Post the order as received.

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As a result of the posting, the program has now:

• Run the receive function for the received items and updated the
relevant fields on the order.
• Recorded the put-away information for the bin by creating a
warehouse register and warehouse entries specifying the quantity and
bin information for the put-away.
• Updated the bin contents for the corresponding bin.

To view the put-away information, open the warehouse registers created by the
posting.

8. Click Warehouse→History→Registers→Registers.

FIGURE 5.6 WAREHOUSE REGISTER SHOWING WAREHOUSE


ACTIVITIES IN CRONUS

Notice that the last two entries are marked with the Purchases’ source code.
Those are the registers for the put-away that were just posted.

9. Select the first of the two lines and click Register→Warehouse


Entries to see the warehouse entries that correspond to the put-away.

FIGURE 5.7 WAREHOUSE ENTRIES CREATED IN THE FIRST OF


THE TWO RECEIPT POSTINGS FROM THE PURCHASE ORDER

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Based on these entries, the program updates the bin content records for the bins,
respectively.

To check that the quantity has been received and put away in the appropriate
place, check the bin contents.

10. Open the location card for the Silver warehouse.


11. Click Location→Bins.

The program opens the list of all the bin codes set up for this location. Notice that
the Empty field for the bins to which the items on the purchase order have been
put away does not contain a check mark.

12. Select the line for the bin code S-02-0001 (the default bin code) and
click Bin→Contents.

The bin content record specifies that there are 20 units of item LS-120 in the bin.

FIGURE 5.8 BIN S-02-0001 CONTAINS 20 UNITS FROM THE FIRST


RECEIPT POSTING

NOTE: When a purchase order is associated with a sales order set to be drop
shipped (the order line has a purchasing code defined as drop shipment), in
principle, items do not enter and are not handled in the company's warehouse.
In this case, the program prevents the user from entering a bin code on a
sales/purchase order, even though the location has mandatory bin usage. As a
consequence, when the user posts the orders, the program does not create
warehouse entries.

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Demonstration - Undo the Put-away Quantity


When a user has posted an order with incorrectly entered quantity as received but
not invoiced, he or she can use the program's function of undoing the posting,
which is available on the posted receipt document. In a situation where an order
was posted as received into the location with mandatory bin usage, the undo
quantity posting function ensures that the warehouse-related records are
automatically reversed. The following example illustrates this.

Scenario: Suppose that in the process of putting the item LS-150 away in the bin
and, importantly, after the order has been posted as received, a warehouse worker
discovers that only 60 of the expected quantity of 80 units were delivered. When
the purchaser is alerted to the problem, it turns out that according to the
agreement with the vendor, the order was indeed for 60 units.

This error must now be corrected.

Follow these steps to undo the posting of the receipt and put-away:

1. Click Warehouse→History→Posted Documents→Posted Purchase


Receipts.
2. Browse to the first posted receipt for the purchase order, in which the
item LS-150 was received.

FIGURE 5.9 POSTED PURCHASE RECEIPTS RELATING TO THE FIRST


RECEIPT POSTING FROM THE PURCHASE ORDER
3. Select the line containing the receipt of the item LS-150 and click
Functions→Undo Receipt.

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In addition to performing a number of regular steps to ensure that the receipt is


undone correctly (which are: (a) creating a corrective negative receipt line
applied to the one to be corrected, and (b) updating the respective fields on the
associated purchase order) the program also reverses the put-away. This is done
by means of creating a warehouse entry for the bin in question with the negative
quantity.

4. In the Warehouse Register window, select the last warehouse


register and open the associated warehouse entry.

FIGURE 5.10 WAREHOUSE ENTRY UNDONE

The record of the content of bin S-03-0001 has now been updated.

FIGURE 5.11 THE BIN CONTENT IS EMPTY AFTER UNDOING THE


RECEIPT

If the warehouse worker had put away the order line in more than one bin using
multiple receipts, then the worker must undo each receipt as appropriate.

Generally, the undo quantity function can reverse the warehouse records for the
posted receipt line as long as there is enough quantity in the bin to which the
corresponding quantity was originally put away. This means that the user can still
perform the function even though some or all of the items in the bin were moved
elsewhere but the bin contains the quantity specified for the undoing operation.

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NOTE: The undo quantity posting functionality is also available if you have
posted a receipt from a warehouse receipt document (when using the Receipt
granule). However, the undo functionality is not available when you post a
receipt from an inventory put-away document (using the Put-away granule and
not the Receipt granule).

To complete the handling of scenario 1, update the purchase order with the
correct quantity of item LS-150.

1. Browse to the purchase order and reopen it.


2. Click Functions→Reopen to reopen the order.
3. In the Quantityfield for the line for item LS-150, enter 60. Post the
order.

Receive and Put Away with Put-away Documents


This second method of receiving and putting away allows companies to record
put-away information separately from the order information. This method
requires the Put-away granule and requires that the Require Put-away field on
the Warehouse tab on the location card contains a check mark.

To register the item's physical placement in the warehouse, rather than using the
purchase order line, the warehouse worker uses a separate document: an
inventory put-away. In essence, this document is a copy of the order document
but only displays the information relevant to the warehouse. Moreover, the
inventory put-away document provides greater flexibility in regard to handling
additional warehouse requirements such as splitting lines and document printing.

Therefore, for companies with dedicated warehouse workers who do not


typically work with orders, the ability to work with inventory put-away
documents can be an advantage in terms of simplicity and better usability.

The user creates an inventory put-away document and accesses it either directly
from the purchase order or from the Warehouse menu on the Navigation Pane.
When the user posts the put-away document, the program also posts the order as
received.

The principle behind the functionality of the Put-away granule is identical to that
of the Pick granule, which is described in detail in the section “Picking and
Shipping” of this chapter.

Receive with a Receipt Document


In addition to recording put-away information separately from the order
document, the third method of receiving and putting away gives companies a
way to plan receipt and put-away tasks for multiple orders. This method requires
the Receive granule and requires that the Require Receive field on the
Warehouse tab of the location card contains a check mark.

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This option is particularly relevant for companies where the receiving process is
more complex or requires more attention. You can plan for the receipt tasks by
creating a warehouse receipt document. With this document, which is based on
released inbound orders, companies get an accurate picture of the expected work
load and can manage the receiving process in the most efficient way.

Typically, creating warehouse receipts falls under the responsibility of a


warehouse manager, who uses this document for planning purposes. When items
arrive at the warehouse, a warehouse worker handles them and records the
received quantities in the appropriate warehouse receipt document. Upon
completion of this task, the warehouse worker must post the warehouse receipt.
The program then registers the items as part of the company's inventory.

If the location has been set up for separate put-away processing (the Require
Put-away field on the location card contains a check mark), described earlier as
method (d), posting the receipt also creates a warehouse put-away document.
This document is an instruction to the warehouse worker to move items from the
receiving area to the storing area. They also use this document to register the
handled quantities and the bin information.

If the location has not been set up for put-away processing but the bin usage is
mandatory, the warehouse worker must record the bin information on the
warehouse receipt lines. The receipt document can be printed as a put-away list
to aid warehouse workers. When the warehouse worker posts the receipt, the
program also posts bin information on the line and creates warehouse entries.

When the warehouse completes the receiving process, the associated order
document (purchase order or sales return order) is ready for invoicing. If the
source document is an inbound transfer order, the program deletes it and creates a
posted transfer receipt.

The following scenario describes the process of receiving with a warehouse


document using Cronus. In this example, the Silver location is set up to require
only receive processing in the warehouse and not put-away processing.

Demonstration - Receive and Put Away with a Warehouse


Receipt Document
Scenario: The purchaser creates two purchase orders, one for 30 units of item
LS-150 for vendor 10000 and another one for 20 units of item LS-120 for vendor
50000, to be received into the Silver location. When the items arrive at the
warehouse, the warehouse worker must perform a series of activities to receive
the items.

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The first step is to set up the Silver location to require that receipts are handled
through warehouse documents.

1. Open the location card for the Silver warehouse. Click the
Warehouse tab.
2. Select the Require Receive field.

FIGURE 5.12 SILVER LOCATION NOW SET UP TO USE WAREHOUSE


RECEIVING PROCESS

Now, create the two purchase orders for vendors 10000 and 50000, respectively.

3. Enter the header and line details for the purchase orders. Make sure
that the items are to be shipped to the Silver location.
4. Release the purchase orders by pressing Ctrl+F11.

A released purchase order represents a request to the warehouse to expect arrival


of the items. Managers use a list of all the released inbound orders to create
receipt documents by setting certain parameters.

Demonstration - Create a Warehouse Receipt


Scenario: A warehouse worker proceeds to receive the items purchased in the
preceding demonstration.

In the program, you can create a receipt of a purchase order from two functional
areas:

• The warehouse: A warehouse manager, at the warehouse where the


order is to arrive, can create a receipt document with all, filtered, or
manually selected released purchase orders.
• The purchase office: A purchaser responsible for the specific order
may choose to send a purchase order directly to the warehouse
receipt document from the purchase order by clicking
Functions→Create Whse. Receipt.

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To create the warehouse receipt:

1. Click Warehouse→Planning & Execution→Receipts. The


Warehouse Receipt window appears.
2. In the No. field, press F3 to create a new document and then press
Enter to assign a number to this document.
3. In the Location Code field, select the Silver location.

The warehouse manager must now select the released source documents (in our
example, purchase orders) with lines for quantities that have not yet been
received. To do this, the manager has two options:

• Click Functions→Use Filters To Get Src. Docs. to use filters to


select the source documents from which to retrieve lines.
• Click Functions→Get Source Documents to view a list of all
released orders with lines to be received at the selected warehouse.
The manager then selects the orders to retrieve, and the program
copies the information from the source documents into the receipt
lines. The procedure for using the Get Source Documents function to
create a warehouse receipt document is described in the respective
topic in the online Help.

The procedure for using the warehouse source filter card to create a warehouse
receipt document is as follows:

4. In the Warehouse Receipt window, click Functions→Use Filters To


Get Src. Docs. The Filters To Get Src. Docs. - Inbound window
appears:

FIGURE 5.13 FINDING INBOUND ORDER LINES TO RECEIVE

The Filters To Get Src. Docs. - Inbound window contains a list of filter codes
that represent filter combinations. The program only retrieves lines from source
documents that meet the filter criteria. You can save and reuse filter
combinations with the code reference.

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If the Show Filter Request field contains a check mark, the Filters to Get Source
Docs. function shows the filter request form before the program retrieves the
lines. Read more about the filter request in the topic called "Get Source
Documents Batch Job" in the online Help.

NOTE: The Filters to Get Source Docs. - Inbound window appears empty only
if the warehouse has not yet set up filters. In this case, when you click Run, the
program retrieves all the released source documents. Once the filters are set up,
the window contains a list of corresponding filter codes.

The warehouse manager at the Silver warehouse decides to set up a filter card
specifying that the program must only retrieve all the released purchase orders,
without retrieving any other inbound orders.

When setting up a filter for the first time, the user must enter a code name on the
Filters To Get Source Docs. - Inbound window and then open the filter card to
specify other parameters.

Follow these steps to set up the filter card:

5. In the Filters to Get Source Docs. - Inbound window, in the Code


field, enter PO ALL, and in the Description field, enter Get all
purchase orders. Click Modify. The filter card appears.

FIGURE 5.14 SETTING UP THE FILTER CARD

The manager can define the source document(s) for a specific filter by inserting
and removing check marks in the fields representing the types of source
documents. Note that, by default, only fields representing the inbound source
documents (sales return orders, purchase orders, and inbound transfers) are
editable and contain check marks.

6. Remove the check marks in the Sales Return Orders and the
Inbound Transfers fields.

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Every time the manager chooses to create a receipt document by using the Use
Filters to Get Src. Docs. function, the program opens the Filters to Get Source
Docs. - Inbound window, where the manager can select, modify, and run the
appropriate filter.

Now the manager wants to retrieve all the released purchase orders with the
expected receipt date of 01/24/08.

7. In the filter card just created, on the Purchase tab, in the Expected
Receipt Date field, enter 01/24/08. Click Run.

The program retrieves the lines from the purchase order documents and fills in
the fields in the Warehouse Receipt window.

FIGURE 5.15 TWO WAREHOUSE RECEIPT LINES CREATED FOR


PURCHASES INTO WHITE LOCATION

As it appears in the Warehouse Receipt window, on this working date there are
two purchase orders (created according the scenario) that meet the parameters
specified in the source document filter card.

Notice that the program fills the Bin Code field on the line with the item's default
bin code.

Suppose that all items now arrive at the warehouse. A warehouse person must
handle the items and record their receipt in the program. While the quantities of
all other items that arrive correspond to the quantities on the purchase orders,
only 25 units out of 30 of item LS-150 arrived.

8. In the Qty. to Receive field in the warehouse receipt document, enter


the quantities that have been received on the respective lines.
9. Post the receipt document. Click Yes to confirm that you want to
post the warehouse receipt.

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The program gives the following message:

FIGURE 5.16 POSTING CONFIRMATION


10. Click OK.

The program has now:

• Updated the relevant quantity fields on the lines of the source


documents (in this example, purchase orders) and run the Post,
Receive function for the orders.
• Recorded the put-away information for the bin by creating
warehouse entries, specifying the quantity and bin code for the put-
away.
• Updated the Qty. to Receivefield for the receipt lines and calculated
the outstanding quantities as the difference between the quantity on
the source document and the quantity handled. Lines with no
outstanding quantities are removed from the receipt document and
those with the outstanding quantities remain.

FIGURE 5.17 WAREHOUSE RECEIPT LINE SHOWS PARTIAL RECEIPT

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The warehouse worker must repeat the handling and posting tasks for the
remaining receipt line(s) when the items arrive at the warehouse.

This example combined the actions of receiving and putting-away in one step of
posting the warehouse receipt document. This is in accordance with the
warehousing setup chosen for the Silver location, the location does not require
put-away processing through separate put-away documents.

If the location is set up with a check mark in the Require Put-away field on the
location card, the posting of the warehouse receipt creates a warehouse put-away
document, accessible from the Warehouse menu. Similar to the inventory put-
away document, the function of the warehouse put-away document is to allow
the warehouse worker to handle put-away information separately from the
warehouse receipt document.

The process of using a warehouse put-away document is not described here,


since it is similar to that of using a warehouse pick document, which is described
in “Pick and Ship Items” in this course.

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Lab 5.2 – Receive and Put Away from the Purchase


Document
Scenario

A purchaser creates a purchase order for four pallets of item LS-75 from vendor
10000 to be delivered to the Silver location. The Silver location is set up for
mandatory bin usage and warehouse receipts.

When the shipment arrives, the warehouse worker finds that only two of the
pallets can be put away in the bin suggested by the program. The other two must
be put away into an available bin, and the warehouse worker chooses to use bin
O-03-0003.

Challenge Yourself
1. Create and release the purchase order, ensuring that the shipment is
delivered to the Silver location.
2. Receive the correct quantity into the correct bins.

Step by Step
1. Click Purchase→Order Processing→Orders.
2. Press F3 to create a new purchase order.
3. Enter 10000 in the Buy-from Vendor No.field.
4. On the first purchase line, enter the following information:

Item Location Bin Quantity


LS-75 SILVER O-01-0001 4

5. In the Qty. to Receivefield, enter 2.


6. Press F11, select Receive, and then click OK.
7. Look up in the Bin Codefield and select O-03-0003.
8. Enter 2 in the Qty. to Receivefield.
9. Press F11 to post the remaining quantity to bin O-01-0001.

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Lab 5.3 – Receive with a Warehouse Receipt


Scenario

A purchaser at Cronus creates a purchase order for 30 units of item 70010 for
vendor 40000. The expected receipt date for this order is 01/24/08.

The Silver warehouse is set up to require receipt, but not put-away.

When the items arrive at the warehouse, the warehouse worker must perform a
series of activities to make items available for sale and for picking.

Challenge Yourself
1. Create and release the purchase order.
2. Create a warehouse receipt for all the orders from vendor 40000 with
the expected receipt date of 01/24/08.
3. Ensure that the items are made available for sale and for picking.

Step by Step
1. Click Purchase→Order Processing→Orders.
2. Press F3 to create a new purchase order.
3. Enter 10000 in the Buy-from Vendor No.field.
4. On the first purchase line, enter the following information.

Item Location Quantity


70010 SILVER 30

5. Press Ctrl+F11 to release the purchase order.


6. Click Warehouse→Planning & Execution→Receipts.
7. Press F3 to create a new warehouse receipt.
8. Enter SILVER in the Location Codefield.
9. Click Functions→Get Source Documents.
10. Select the most recent purchase order for 30 units of item 70010.
11. Add the Bin Codefield, and enter any bin code.
12. Press F11 to post the warehouse receipt.

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Pick and Ship Items


This section explains how warehousing functionality in Microsoft Dynamics
NAV helps companies efficiently manage picking and shipping outbound orders:
sales orders, purchase return orders, and outbound transfer orders. Picking
components for production orders is addressed in the Manufacturing training
material.

In principle, the process of shipping outbound orders consists of two major tasks:

• Picking items from the shelves


• Shipping items out of the warehouse

As with the receiving and putting away processes, four methods exist to support
picking and shipping, controlled by respective granules.

Bin Granule Pick Shipment


Granule Granule
(a) Post pick and *
shipment from the
order line
(b) Post pick and *
shipment from an
inventory pick
document
(c) Post pick and *
shipment from a
warehouse shipment
document
(d) Post pick from a * *
warehouse pick
document and post
shipment from a
warehouse shipment
document

What differentiates the four methods from one another is how complex the
picking process or warehouse organization is for a company. In the order-by-
order warehousing environment, for a company with straightforward processes
where the bin structure is simple, picking and shipping from the order line is
appropriate. Conversely, for a company where items for one order line might
come from more than one bin, or where warehouse workers typically do not work
with the order documents, the use of separate pick documents is more
appropriate. Where a company's picking and shipping processes involve multiple
order handling and thus require greater control and overview, the company might
choose to use a warehouse shipment document and warehouse pick document to
separate the picking and shipping tasks.

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In the methods (a), (b), and (c), the program posts picking and shipping in one
step when either of the corresponding documents is posted as shipped. In method
(d), the program registers the pick first and posts the shipment at a later time
from a different document.

As in the receiving process, upon posting an outbound order or a pick/shipment


document from a location set to use bins, the program creates warehouse entries.
These entries are the records of the decreases in item quantity at the bin level.

The following sections demonstrate methods (a), (b), and (d) and explain the
implications of each. For simplicity, the example of a sales order is used as the
outbound order throughout.

Pick and Ship from the Order Line


Registering the picking information directly on the order line is the simplest
method of warehousing in Microsoft Dynamics NAV. With this method, when
the user creates the sales order, the program automatically fills in the bin
information on the order line. When the time comes to ship the order to the
customer, a warehouse worker uses the specified bin code as an indication of
where to find the item for picking. When the order is posted as shipped, the
program posts the pick information as well, so that the bin contents reflect that
the items have been taken from the bins.

In addition to the item ledger entries and value entries for the shipment, this
shipment posting also creates warehouse entries, which are the records of where
the items were picked from in the warehouse.

The principles behind the functionality of picking and shipping from the order
line are identical to that on the receiving side, which was described in detail in
the previous section.

Pick and Ship with Warehouse Documents


The fourth method of handling picking and shipping allows companies to plan
shipping and picking tasks for multiple orders by means of using a separate
warehouse shipment document and warehouse pick document. This option
requires the Shipment granule and that the Require Shipment field on the
location card is selected.

A released outbound order represents a request to the warehouse to ship items to


customers, or to another warehouse or production, as appropriate. By creating
warehouse shipment documents based on the released orders, companies get an
accurate picture of the expected work load and can thus manage the shipping
process in the most efficient way.

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If the location has been set up for processing picks separately from the shipment
document (the Require Pick field on the location card contains a check mark),
the user must create a warehouse pick document based on the shipment
document. This document is an instruction to the warehouse worker to remove
items from the shelves and move them to the packing and shipping area. They
also use this document to register the handled quantities and the bin information.

Pick and Ship from Inventory Pick Documents


When using separate pick documents, the warehouse worker enters bin code
information on the pick document rather than handling picking information on
the order line. The pick information can then be printed and manipulated as
necessary. To use this method, a company must have the Pick granule, and the
Require Pick field on the location card must contain a check mark.

For companies with dedicated warehouse staff, the use of pick documents is the
best option. This is because the functionality of the Pick granule offers greater
flexibility in terms of meeting their key requirements, such as:

• A warehousing program must be easy and fast for the users to learn.
• The warehouse workers can carry out their jobs without having to be
tied to the computer to perform lengthy or complicated procedures.

An inventory pick document is created on the basis of a released outbound order,


only displaying the information relevant for the warehouse. To prepare the
shipment, the warehouse workers use the pick documents as instructions of what
and how many items to pick and where to find them in the warehouse.

When the user posts the pick document, the program also posts the associated
outbound order as shipped.

The following scenario illustrates how you can create pick documents and use
them to efficiently pick and ship.

Demonstration - Pick and Ship from an Inventory Pick


Document
Scenario: A salesperson creates a sales order for 50 units of item LS-120 to be
shipped to customer 20000 from the Silver warehouse. The warehouse worker
must now ensure that the shipment is prepared and delivered to the customer.

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As explained earlier, for picking to be handled through pick documents, you must
first set up the warehouse location to require pick.

1. Open the location card for the Silver warehouse. On the Warehouse
tab, select the Require Pick field.

FIGURE 5.18 SILVER LOCATION SET UP FOR WAREHOUSE PICKING

Now create the sales order for customer 20000.

2. Enter the header and line details for the sales order. Make sure that
the items are shipped from the Silver location. Use the Show Column
function to make the Bin Code field visible.

FIGURE 5.19 SALES ORDER TO BE PICKED FROM DEFAULT BIN IN


SILVER LOCATION
3. Release the order.

The release of an order is a signal to the warehouse that the order is ready for
picking and shipping.

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Suppose that, as a part of regular daily activity, the warehouse manager consults
the list of released orders and creates a pick document for each.

The warehouse manager has three options for creating a pick document:

• Create the pick document from the sales order document by clicking
functions→create inventory put-away/pick.
• Create the pick document from the Warehouse menu.
• Create pick documents for several orders from the Create Invt. Put-
away/Pick batch job found under Warehouse→Planning &
Execution.

In this scenario, the warehouse manager prefers to create the pick documents for
orders one at a time using the Warehouse menu.

4. Click Warehouse→Goods Handling Order By Order→Inventory


Picks.
5. When the pick document opens, create a new document by clicking
the No. field and pressing F3.
6. In the Location Code field, select Silver.

The next step is to retrieve the information from the sales order to create the pick
lines. You can do this in two ways:

• Select the relevant order details in the fields on the inventory pick
document header.
• Use the Get Source Document function.

The following steps describe the second option.

7. In the inventory pick document, click Functions→Get Source


Document.
8. The Outbound Source Documents window opens to display the
released outbound orders for the specified location.

FIGURE 5.20 GETTING THE SOURCE SALES ORDER

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In this window, the Source Type field indicates the type of outbound order. In
this scenario, the source type is Sales Order. The Source No. field contains the
document number for the outbound order. The Destination Type field indicates
that the source document is for a customer, and the Destination No. field
contains the customer number, if applicable.

The Put-away/Pick No. field contains the number of the put-away or pick
document that has been created for the order. In this example, no pick document
has been created yet. This is the next step.

9. Click the line containing the source number for the sales order and
click OK.

The program now creates the inventory pick lines for item LS-120.

FIGURE 5.21 PICK LINES CREATED

Notice that the document contains two pick lines, specifying that the required
quantity must be picked from two different bins. The program automatically split
the sales order line into two pick lines because the default bin code for item LS-
120 - S-02-0001 - does not contain enough quantity to fulfill the order line.
Based on the bin content records (warehouse entries) for the item in question
within the specified location, the program has suggested picking the remaining
quantity from a bin code with sufficient quantity.

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10. Select the first line and click Line→Bin Content List to view the
quantities of item LS-120 at the bin level.

FIGURE 5.22 BIN CONTENTS FOR ITEM LS-120 IN SILVER


LOCATION

This example shows a pick line being split automatically by the program.
Warehouse workers might experience situations where they must split a pick line
manually. The need for this can occur when, during the picking process, no
sufficient item quantity is found in the bin suggested by the program and the
required quantity is actually picked from another bin. To record this handling in
the program, the warehouse worker uses the Split Line function available on the
inventory pick document.

From the Inventory Pick window, the warehouse workers can print the pick
lines and use the printout to pick the items for the shipment to the customer,
writing down the actual quantities and recording any deviations from the printed
information. When they are finished, the warehouse manager can take the written
feedback and record the actual pick information in the inventory pick document.

11. In the Qty. to Handle field, enter 40 and 10 for the respective lines.

When the pick lines correctly reflect the picked quantities and bin codes, the
manager can post the inventory pick document. As explained earlier, this posting
also posts the shipment of the associated sales order.

12. In the Inventory Pick window, click Posting→Post (or press F11).

FIGURE 5.23 INVENTORY PICK READY TO BE SHIPPED

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13. Click Ship and OK.

The program posts the picking information and the shipment. Notice that the
option of posting the order as invoiced is also available for the warehouse
workers. This can be relevant in situations where the invoice document serves as
a shipment note to be handed over to the shipping agent.

Now, view the inventory records at the bin level by looking at the warehouse
registers created by the posting.

14. Click Warehouse→History→ Registers→Registers.

Notice that the last entry has a source code of SALES. This is the register for the
pick just posted.

15. Select the last line and click Register→Warehouse Entries to see the
warehouse entries that correspond to the pick.

FIGURE 5.24 WAREHOUSE ENTRIES CREATED BY THE PICK

The pick and shipment of the items is now complete.

The program's warehousing functionality also supports the practice used by some
customers of creating order documents with negative lines. A negative order line,
in essence, represents a transaction opposite to the one associated with the order
in question, for example, a negative sales order line stands for an inbound order
of sales return. This means that, when processing warehouse activities, the
program ensures that the corresponding warehouse entries reflect the
corresponding inventory movement at the bin level. In the example of a negative
sales line, the warehouse entry represents an increase in the bin contents.

Where separate inventory warehouse documents are used to process warehouse


activities, the program creates an appropriate warehouse document. In the
example of a negative sales line, the program creates a put-away document.

NOTE: The Undo Quantity function is not available when the process of
putting away/picking is performed by means of using the separate warehouse
documents of inventory put-aways and inventory picks. The Undo Quantity
function is also not available when you post a shipment from a warehouse
shipment document (using the Shipment granule).

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If the location has not been set up for separate pick processing but the bin usage
is mandatory, the warehouse worker must record the bin information on the
warehouse shipment lines. The document can be printed to help warehouse
workers in the picking process. Posting the shipment at the same time registers
the pick information.

A document with ship lines is an instruction to the warehouse worker to pass the
picked items to the shipping agent. The warehouse worker also use this document
to register the handled quantities; they then post the ship lines when the items
leave the warehouse.

When the warehouse completes handling the shipping process, the associated
order document (sales order or purchase return order) is ready for invoicing. If
the order document is an outbound transfer order, the program creates a posted
transfer shipment.

The following scenario describes the processes of creating shipment for items to
pick, picking the items and shipping them to customers using Cronus. In this
example, you must set up the Silver location for both pick and ship processing.
For simplicity, only a sales order is used as an outbound source document.

Demonstration - Pick Using a Warehouse Pick Document


and Ship Using a Warehouse Shipment Document
Scenario: A salesperson at Cronus creates a sales order for 20 units of item LS-
120 and 47 units of item LS-150 for customer 30000. The order must be shipped
from the Silver warehouse. The warehouse worker must perform a series of
activities to ship the items to the customer.

The first step is to ensure that the Silver location requires shipment processing
through warehouse documents.

1. Open the location card for the Silver warehouse. Click the
Warehouse tab.
2. Select the Require Shipment field.

FIGURE 5.25 SETTING SILVER LOCATION UP TO REQUIRE


WAREHOUSE SHIPMENT

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3. Create and release the sales order:

FIGURE 5.26 SALES ORDER RELEASED

Creating a shipment document is the first stage in the flow of items out of the
warehouse. At this stage, a warehouse manager assigns quantities of items from
available inventory to outbound source document lines.

Based on the list of all released outbound orders, managers create shipment
documents, that is, make specific lists of items to be picked for shipment. To
make the picking process more efficient, managers can sort the lines in various
ways by setting certain parameters, such as who must do the picking and what
sorting method to apply. As in the case of receiving, a shipment line can also be
sent to the warehouse shipment document directly from an order document by
clicking Functions→Create Whse. Shipment.

Continue to handle the released sales order as follows:

4. Click Warehouse→Planning & Execution→Shipments. The


Warehouse Shipment window appears.
5. Press F3 to create a new warehouse shipment. In the No. field, press
enter to assign a number to the document.
6. In the Location Code field, select the Silver location.

NOTE: If you do not select a location code for a specific warehouse shipment,
then the program retrieves source document lines from all locations that
require warehouse shipment processing.

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Since the Silver location is set up for mandatory bin usage as well as to require
both shipment and picking documents, the program regards the item movement
from the shelves to the shipping dock as a movement from a picking bin to a
shipping bin. The program automatically suggests the bin code from which to
pick the items, but the user must specify on the warehouse shipment header the
bin code to which items are placed after being picked and from which they are
shipped.

Assume that bin code S-09-0001 has been selected as a shipping bin for the
shipment in question.

7. In the Bin Code field on the shipment header, select S-09-0001.

The manager must now fill in the shipment document with lines of the released
outbound source documents (in this example, sales orders), for which quantities
have not yet been assigned. To do this, the manager has two options:

• Click Functions→Get Source Documents. The manager can view a


list of all released orders with lines to be shipped at the selected
warehouse. The manager can then select the order to retrieve, and the
program copies the information from the source document(s) into the
shipment lines.
• Click Functions→Use Filters to Get Src. Docs. The manager can use
filters to select the source documents that are necessary to retrieve
lines according to the specified criteria.

Suppose that the manager decides to use the Get Source Documents function to
create a warehouse shipment document

8. Click Functions→Get Source Documents.

FIGURE 5.27 GETTING THE SOURCE SALES ORDER

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The program retrieves the source documents and creates the lines in the
Warehouse Shipment window. Use the Show Column function to make the Bin
Code field visible.

FIGURE 5.28 WAREHOUSE SHIPMENT CREATED

For locations not requiring a separate pick processing, the warehouse employees
can print the shipping document with bin code information and use it as an
instruction for where in the warehouse to find the items. When the warehouse
worker post the picking information, the program creates warehouse entries with
bin information.

NOTE: Handling a picking task only with the warehouse shipment document is
based on the assumption that the shipping bin code information is irrelevant
and therefore must not be selected on the document header. Analogous to the
other warehousing scenarios, in this case, the program suggests a default bin
code as a picking bin for each shipment line.

Since the Silver location has been set up to require pick documents, the picking
document must now be created from the warehouse shipment document.

The warehouse manager now creates a picking document for the items required
to fulfill the order.

9. Click Functions→Create Pick.

In the Whse.-Shipment - Create Pick window, the user can assign a user ID in
the Assigned User ID field. The user can choose a sorting method for the pick
lines in the Sorting Method for Activity Lines field. The Set Breakbulk Filter
field is only applicable when the program is set up to use warehouse management
systems.

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A check mark in the Do Not Fill Qty. to Handle field tells the program that the
Qty. to Handle field must be set to zero initially, so that the warehouse worker
filling in the pick document must enter the quantity manually. The worker can
print the pick list by placing a check mark in the Print Document field.

10. Click OK.

The program gives the following message:

FIGURE 5.29 WAREHOUSE PICK CREATED


11. Click OK.

The program creates a picking document.

12. Click Warehouse→Goods Handling Multiple Orders→Picks and


browse to the picking document you just created. Use the Show
Column function to make the Action Type and the Bin Code fields
visible.

FIGURE 5.30 WAREHOUSE PICK SHOWING A TOTAL OF FOUR


ACTIONS

Notice that in the pick document, the program creates two pick lines for each
shipment line; a Take and a Place line for each item. The Take line is, in essence,
a pick line indicating from where the items are to be picked, while the Place line
specifies a shipping bin to which the picked items are to be placed before
shipping.

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Notice that the program suggested bin S-02-0002 instead of the default bin S-02-
0001 on the Take line for item LS-120. This is because the default bin is
currently empty, and the program detected that bin S-02-0002 contains the
required picking quantity.

Upon moving items to the shipping dock, the warehouse worker must record this
action in the program through the Register function. Registering essentially
differs from the posting function in that it does not affect inventory availability
but simply recognizes the fact that the items have been moved from one place to
another within the same warehouse.

13. Click Registering→Register Pick. Click Yes to confirm that you


want to register the document.

As a result, the program has now created:

• A registered pick document


• Warehouse entries to record the pick information at the bin level

The warehouse worker must now pass the picked items to the shipping agent and
post the shipment lines when the items leave the warehouse.

To proceed with the shipping process:

14. Browse to the shipment document created earlier in this


demonstration.

FIGURE 5.31 WAREHOUSE SHIPMENT COMPLETELY PICKED

In the warehouse shipment document, the program has updated the Qty. to Ship
fields and set the document status to Completely Picked. To complete the
shipping process:

15. Click Post→Post Shipment (or press F11).

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The program offers the possibility of posting the shipment and at the same time
invoicing the associated outbound order document(s).

16. Select Ship, and click OK.

FIGURE 5.32 THE SALES ORDER IS SHIPPED FROM THE


WAREHOUSE

The shipment has now become both a posted warehouse shipment and a posted
sales shipment.

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Lab 5.4 – Pick and Ship with Inventory Pick Documents


Scenario

A salesperson enters a sales order for 50 PCS of item LS-75 for customer 30000
to be shipped from the Silver location.

The warehouse manager creates inventory picks from the released source
documents and ensures that the pick is completed and that the shipment is posted.

Challenge Yourself
1. Change the Silver location to not use warehouse
2. Create and release the sales order.
3. Process the pick and shipment, which encompasses:
• Creating the inventory pick
• Ensuring that the picked quantity is recorded
• Posting the pick and shipment

Step by Step
1. On the SILVER location card, deselect the Require Shipmentfield.
2. Click Warehouse→Orders & Contacts→Sales Orders.
3. Press F3 to create a new sales order with the following information:

Customer Item Location Quantity


30000 LS-75 SILVER 50

4. Press Ctrl+F11 to release the sales order.


5. Enter 50 in the Qty. to Shipfield.
6. Click Functions→Create Inventory Put-away/Pick.
7. Click Warehouse→Goods Handling Order By Order→Inventory
Picks.
8. Press F3 to create a new inventory pick.
9. In the Location Codefield, enter SILVER.
10. Click Functions→Get Source Document.
11. Select the sales order just created.
12. Enter 50 in the Qty to Handlefield.
13. Press F11 to ship the sales order.

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Lab 5.5 – Ship with Warehouse Pick and Ship Documents


Scenario

A salesperson at Cronus creates a sales order for 30 units of item 1900-S and 52
units of item 1908-S for customer 30000.

The order must be shipped from the Green warehouse.

The warehouse worker must perform a series of activities to ship items to the
customer.

Challenge Yourself
1. Create and release the sales order.
2. Process the pick and shipment, which encompasses:
• Creating a warehouse shipment document
• Creating a warehouse pick document
• Registering the pick
• Posting the shipment

Step by Step
1. Click Warehouse→Orders & Contacts→Sales orders.
2. Press F3 to create one new sales order with the following
information:

Customer Item Location Quantity


30000 1900-S GREEN 30
1908-S GREEN 52

3. Press Ctrl+F11 to release the sales order.


4. Click Functions→Create Whse. Shipment.
5. In the Warehouse Shipmentwindow, click Functions→Create Pick.
6. Click Warehouse→Goods Handling Multiple Orders→Picks.
7. Press F11 (or click Registering→Register Pick), and then click Yes.
8. Open the warehouse shipment again (notice that Qty. to Ship field is
filled).
9. Press F11 to ship the sales order.

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Move and Adjust Items in Warehouse


In the course of daily activity, users occasionally need to move items from bin to
bin or to adjust the quantity recorded in the program for a bin. A company may
need to move items to different bins to re-organize a section of the warehouse.
Adjustments might be necessary if a real gain or loss of items occurs, such as
items being found that were previously thought lost or items becoming broken or
unusable.

Movements and quantity adjustments in warehousing are simple processes to


learn and perform because, in principle, they are parallel to those of other regular
inventory movements and adjustments, such as transfers between locations or
quantity adjustments within the same location. The important difference is, that
the movement of items from one bin to another within the same warehouse
represents a change in the physical placement of items but essentially does not
affect the inventory quantity in that warehouse. For this reason, when the user
posts a warehouse movement, the program only creates warehouse entries but no
item ledger entries.

When the user adjusts quantities in a warehouse that is set up for mandatory bin
usage, the program creates both item ledger entries and warehouse entries when
the user posts the journal.

The following scenario describes how movements and adjustments are performed
with warehousing in Microsoft Dynamics NAV.

Demonstration - Move Items to Bin S-02-0001


Scenario: The warehouse manager discovers that the bin usually used to store
item LS-120, S-02-0001 is running low and wants to replenish it with the
contents of bin S-02-0002.

The manager must perform a series of steps to ensure that the movement of items
from one bin to another is recorded accurately in the program.

Create a movement using the item reclassification journal.

1. Click Warehouse→Planning & Execution→Item Reclass. Journals to


open the item reclassification journal. Use the Show Column
function to make the Location Code, Bin Code, and New Bin Code
fields visible.

Now that all the necessary fields are visible, fill in the fields of the journal. The
fields can be filled in individually but, for an example like this one where the full
content of one bin must be moved to another bin, the user can apply the Get Bin
Content function to speed up the process.

2. Click Functions→Get Bin Content to open the Whse. Get Bin


Content window.

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3. In the Location Code field, select the Silver location and look up
from the Bin Code field to open the Bin List window.
4. Select the line for bin code S-02-0002, the bin whose contents must
be moved, and then click OK.

FIGURE 5.33 READY TO GET FILL THE RECLASSIFICATION


JOURNAL WITH BIN CONTENT
5. Click OK.

The item reclassification journal now contains a line for item LS-120 specifying
the bin code from which the item is to be moved and the quantity currently
contained in that bin.

6. In the New Bin Code field, enter S-02-0001, the bin code to which
the contents must be moved.

FIGURE 5.34 BIN CODE READY TO BE CHANGED

The item reclassification journal is now ready to be posted.

7. Press F11 (or click Posting→Post). Click Yes to confirm the posting.

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The program posts the movement by creating two warehouse entries, one
indicating the decrease in contents in bin code S-02-0002 and another indicating
increase in bin code S-02-0001, without creating item ledger entries.

Demonstration - Adjust Quantity in Bin S-02-0001


Scenario: Suppose that in the course of moving the items, a warehouse worker
discovers that five of the items have been broken. The warehouse manager
determines that they are unsuitable for sale and that the quantity must be reduced
in the program. The warehouse manager performs this work in an item journal.

1. Open an item journal. Use the Show Column function to make the
Bin Code field visible.
2. In the Entry Type field, select Negative Adjustment, and in the Item
No. field, enter LS-120. In the Location Code field, select the Silver
location.

The program fills in the Bin Code field with the item's default bin. To make sure
that this bin contains the quantity to be adjusted, check the bin contents by
looking up from the field.

3. In the Quantity field of the item journal, enter 5. This is the quantity
to be adjusted.

FIGURE 5.35 BIN S-02-0001 READY TO BE ADJUSTED WITH MINUS


FIVE UNITS
4. Post the item journal. Click Yes to confirm the posting.

The program creates item ledger entries and warehouse entries that adjust the
quantity in the bin to reflect the change.

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Lab 5.6 - Move Ten Loudspeakers to an Empty Bin


Scenario

The warehouse manager needs to move all available loudspeakers, item number
LS-75, to another bin in Silver location to make room for repairs to the default
bin.

Challenge Yourself
Create an item reclassification journal line that moves all units of items LS-75
currently in bin S-01-0001 to the closest empty bin in Silver location.

Step by Step
1. Click Warehouse→Inventory→Item Reclass. Journals.
2. In the Location Codefield, enter Silver.
3. Look up up the Bin Codefield and find S-01-0001.
4. Notice the value in the Quantityfield (750 pcs).
5. Look up from the New Bin Codefield and select the first bin code
that has the Empty field selected.
6. In the Quantityfield, enter the quantity of all the items that are
currently in bin S-01-0001 (750 pcs).
7. Press F11 to post the movement.

Proceed to check that bin S-01-0001 in Silver location is now empty:


8. Click Warehouse→Goods Handling Order by Order→Bin Contents.
9. In the Location Codefilter field, enter SILVER.
10. Confirm in the Bin Contentswindow that the full quantity is now
moved from one bin to another.

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Summary
Efficiency, data accuracy, and reliability in warehousing operations are of utmost
importance to the bottom line of competitive companies. To guarantee short
order handling time, items must be quickly found in the warehouse. Additionally,
warehouse workers must be able to focus on carrying out physical movements
rather than spending time in front of computers recording information. Moreover,
in companies that experience high turnover of warehouse workers, the ability to
train them quickly in how to use the program is highly relevant.

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Test Your Knowledge


1. Where in Microsoft Dynamics NAV do you set up the warehousing options
that trigger the different warehousing features, such as receipt handling or
pick handling?

2. In the Bin Content window, what do the Fixed and Default fields mean?

3. Suppose that you have the Put-away granule and the Bin granule, but not the
Receipt granule. What documents do you use to post the receipt and put-
away of a purchase order?
( ) Post receipt from the purchase order and post put-away from the
warehouse put-away document.
( ) Post both receipt and put-away from the inventory put-away document.
( ) Post both receipt and put-away from the warehouse receipt document.
( ) Post both receipt and put-away from the purchase order.

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4. When you use the Bin granule and post a transaction such as a receipt of an
item to a bin, the program creates ____________ entries in addition to item
ledger entries and value entries.

5. If you used the Bin granule, how do you record a movement from one bin to
another bin in Microsoft Dynamics NAV?

6. True or False: When running the Calculate Inventory function to create


physical inventory journal lines for a location with bins, it is not possible to
filter by dimensions.

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Quick Interaction: Lessons Learned


Take a moment and write down three key points you have learned from this
chapter:

1.

2.

3.

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Solutions
Test Your Knowledge
1. Where in Microsoft Dynamics NAV do you set up the warehousing options
that trigger the different warehousing features, such as receipt handling or
pick handling?

MODEL ANSWER - Set up the warehousing options for a location on the

location card.

2. In the Bin Content window, what do the Fixed and Default fields mean?

MODEL ANSWER - In the Bin Content window, the Fixed field indicates

that the bin normally contains the item. The Default field indicates that the

program must always suggest this bin when the user performs a transaction

for the item.

3. Suppose that you have the Put-away granule and the Bin granule, but not the
Receipt granule. What documents do you use to post the receipt and put-
away of a purchase order?
( ) Post receipt from the purchase order and post put-away from the
warehouse put-away document.
(•) Post both receipt and put-away from the inventory put-away document.
( ) Post both receipt and put-away from the warehouse receipt document.
( ) Post both receipt and put-away from the purchase order.

4. When you use the Bin granule and post a transaction such as a receipt of an
item to a bin, the program creates ____________ entries in addition to item
ledger entries and value entries.

MODEL ANSWER - warehouse

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5. If you used the Bin granule, how do you record a movement from one bin to
another bin in Microsoft Dynamics NAV?

MODEL ANSWER - If you used the Bin granule, you record a movement of

items from one bin to another by using the item reclassification journal.

6. True or False: When running the Calculate Inventory function to create


physical inventory journal lines for a location with bins, it is not possible to
filter by dimensions.

MODEL ANSWER - True: When running the Calculate Inventory function

to create physical inventory journal lines for a location with bins, it is not

possible to filter by dimensions.

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Chapter 6: Handle Serial/Lot Numbers

CHAPTER 6: HANDLE SERIAL/LOT NUMBERS


Objectives
The objectives are:

• Set up item tracking.


• Distinguish when and how to use serial/lot numbers.
• Handle inbound serial lot numbers.
• Handle serial/lot numbers on inventory.
• Handle outbound serial/lot numbers.
• Trace posted serial/lot numbers throughout the supply chain.
• Navigate with serial/lot numbers.
• Print serial/lot number documents and reports.
• Reserve items with serial/lot numbers.

Introduction
As the flow of goods in the modern supply chain becomes more complex, the
ability to keep track of items increases in importance to the companies in the
supply chain. While monitoring an item's transaction flow can be obligatory in
certain businesses (for instance, those dealing with hazardous products), other
businesses may find it advantageous to monitor products that are associated with
warranties or have expiration dates.

The Item Tracking granule in Microsoft Dynamics NAV provides a company


with an easy-to-use tracking system, which can take into account information
about each unique piece of merchandise, such as:

• When it was received


• Where it was placed
• When it expires
• Which customer bought it and when

The functionality is based on using serial and lot numbers and allows the user to
receive and ship multiple quantities with serial and lot numbers from a single
order line entry. Item tracking entries, which represent the transaction history of
each individual item with serial and/or lot numbers, are the records used to trace
an item along its movement through the supply chain.

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Set Up Item Tracking


The item tracking setup consists of three elements:

• Item Tracking Codes setup:An item tracking code defines which


item parameters (serial number, lot number, or both) the program
uses to track the items and in which operational areas they are
handled.
• Serial and Lot Number setup:When a company wants to assign
serial and lot numbers to items automatically, they must set up a
number series for the program to use. The process of setting up these
number series is similar to that of other number series and is part of
the General Ledger Setup.
• Item setup:To track a specific item, a company must first set it up
for item tracking by applying a particular item tracking code. The
setup may also include a serial/lot number series and expiration
formula.

Set Up Item Tracking Codes


The item tracking codes reflect the different considerations that a company has in
respect to the item tracking parameters and areas where the tracking is applied.

Based on careful planning, Cronus has set up a number of item tracking codes
that are applied to certain items.

Consider the item tracking codes set up at Cronus.

1. Click Warehouse→Planning & Execution→Setup Inventory→Item


Tracking Codes.

FIGURE 6.1 ITEM TRACKING CODES SET UP IN CRONUS

The Item Tracking Codes window contains a list of six item tracking codes
created at Cronus. The details of each tracking code are specified on the item
tracking code card.

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2. Select the LOTALL code; click Item Tracking Code→Card.

FIGURE 6.2 SETUP CARD FOR THE LOTALL ITEM TRACKING


CODE

The fields on the General tab specify the code name and the description for the
item tracking code. As the contents of these fields indicate, items to which this
code is applied are tracked by a lot number.

3. Click the Serial No. tab.

Since this tracking code is applied only to items with lot numbers, the Serial No.
tab is not set up for this code.

In some of the following demonstrations, item tracking is used for warehousing.


Therefore, you must set this up in the item tracking codes being used.

4. Click the Lot No. tab and select the Lot Warehouse Tracking field.

FIGURE 6.3 LOTALL BEING SET UP TO REQUIRE LOT TRACKING


IN WAREHOUSE ACTIVITIES

The fields on the Lot No. tab specify the details of the item tracking by lot
number as well as the operational area where the tracking is applied.

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Selecting the Lot Specific Tracking field indicates that when handling an
outbound unit of the item in question, you must always specify which existing lot
number to handle. This means that when you sell a unit of the item, it must be
applied against a specific pool of lot numbers in inventory. In other words, a lot
number assigned to the item when it is entered into inventory must follow that
item type out of inventory.

NOTE: The program does not allow a user to remove a check mark from this
field if the program detects that item tracking entries exist for items to which
this tracking code is applied.

In the remaining check mark fields, the user can define in which operational
area(s) and on what stage of the item flow (inbound, outbound, or both) the
program must apply lot tracking. This is done by placing check marks in the
corresponding field(s).

For instance, for the item tracking code in question, Cronus has decided to
require lot tracking on inbound and outbound documents in all areas. This means
that the user must enter a lot number on the item tracking line before posting any
purchase, sale, and positive or negative adjustment entries for items with this
item tracking code setting. This decision is reflected in the setup, where the
corresponding fields contain check marks.

Selecting the Lot No. Info. Must Exist field (inbound or outbound) indicates
that documents with positive entry for items that require lot numbers cannot be
posted before lot number information is created.

Selecting the Lot Warehouse Tracking field indicates that a lot number is
required for every warehouse activity.

Selecting the Lot Transfer Tracking field indicates that a lot number is required
on the item tracking line before item transfer lines can be posted. The check mark
in this field cannot be deleted once a check mark is placed in the Lot Specific
Tracking field.

5. Click the Misc. tab:

FIGURE 6.4 SETUP OPTIONS ON THE MISC. TAB

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The fields on this tab define two additional parameters related to a specific item
tracking code: warranty date and expiration date.

In the Warranty Date Formula field, the user can enter a formula that the
program uses to calculate the warranty date on the item tracking line entries for
items that require a serial or lot number.

Selecting the Man. Warranty Date Entry Reqd. field indicates that a warranty
date on the item tracking line for items with serial or lot numbers must be entered
manually before a document with entries for these items can be posted.

Selecting the Man. Expir. Date Entry Reqd. field indicates that an expiration
date on the item tracking line for items with serial or lot numbers must be entered
manually before a document with entries for these items can be posted.

Selecting the Strict Expiration Posting field indicates that an expiration date
assigned to the item tracking number as it entered inventory must be respected
when it exits inventory. This option is mostly used for items that cannot be used
after they expire. This field relates to the Expiration Calculation field on the
Item Tracking tab of an item card. The program does not allow posting of a
document with entries for the items when it detects that the posting takes place
after the expiration date.

Because warranties and expiration dates are irrelevant to the items to which the
LOTALL item tracking code is applied, the fields on the Misc. tab are not
activated.

You have now looked at the setup of one of the item tracking codes: LOTALL. It
is recommended that you now learn the setup of the other item tracking codes
created at Cronus because these codes have been applied to some existing items
used in examples in the following sections.

Set Items Up for Item Tracking


The following demonstrates how the item tracking codes and number series for
serial/lot numbers can be applied to items to use the item tracking functionality.

Item tracking code, serial/lot numbers, and expiration calculation are item
properties that are a part of every posting record for that item. Therefore, these
properties must be set up before the item has been involved in any transaction. In
other words, a company must set up item tracking information when they add
items to their inventory file (that is, while creating item cards).

If a company wants to start tracking an item for which posting records already
exist, they must create a new item card and on that new card set up the relevant
item tracking information.

Consider the following scenario.

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Demonstration - Set Up an Item for Item Tracking


Scenario: Cronus has a number of items on their inventory file that are set up for
item tracking. Depending on the type of each specific item, the company has
chosen to apply different tracking methods. For example, some items are to be
tracked only by serial numbers, others only by lot numbers, and still others by
both numbers. Similarly, for some items, serial/lot numbers are required at each
stage of their handling throughout the company, while for others, only at the
point of sale.

Among the items that have been set up for item tracking are items 80102-T and
80218-T.

NOTE: Load a clean Cronus database without changes to the data.

Take a close look at the setup details for these items.

1. Click Warehouse→Planning & Execution→Items. Browse to item


80102-T.
2. Click the Item Tracking tab.

FIGURE 6.5 ITEM TRACKING SETUP OF ITEM 80102-T

Notice that the SNALL item tracking code is selected for this item. This means
that the program requires the user to apply serial numbers to this item at all
stages of item handling, except warehousing, before the posting of the
corresponding entries is allowed. Open the item tracking code card for the
SNALL code to see the setup details. The number series for the serial numbers
when assigned to this item is SN1. The item is not tracked by lot number.

3. Go to the item tracking code card for SNALL code and select the SN
Warehouse Tracking field.

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4. Browse to item 80218-T and click the Item Tracking tab.

FIGURE 6.6 ITEM TRACKING SETUP OF ITEM 80218-T

The selection of LOTSNSALES in the Item Tracking Code field indicates that
serial numbers are required for this item when you are posting the sales entries
and that lot numbers are required when you post all entries (except warehouse
documents). Open the item tracking code card for the LOTSNSALES code to see
the setup details. The number series for the lot numbers assigned to this item is
LOT. There is no number series for serial numbers set for this item.

5. Go to the item tracking code card for LOTSNSALES code and select
the Lot Warehouse Tracking field.

When to Use Serial/Lot Numbers


This section explains how the item tracking functionality of Microsoft Dynamics
NAV can support companies in managing the task of handling items throughout
inbound and outbound transaction processes.

Depending on the business relationships with vendors and customers, including


the types of items handled, companies may have different internal processes for
handling and tracking serial and lot numbers. For instance, some companies may
want to start the tracking process from the moment items arrive at the company's
warehouse. In that case, depending on whether or not items already have
serial/lot numbers assigned, they can choose to:

• Manually record the vendor's original item serial/lot numbers.


• Manually or automatically assign new serial/lot numbers.
• Define and automatically assign customized serial/lot numbers.

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The following table summarizes the alternatives provided in Microsoft Dynamics


NAV for how to handle the receipt of items that require item tracking at the point
of purchase. The alternatives depend on whether or not the purchased items
already have the vendor's serial/lot numbers.

Items with Items with Items with no


vendors’ SN vendors’ LN SN/LN
Enter numbers
manually:

Vendors’ numbers * *

New numbers * * *
Enter numbers
automatically:

Assign new * * *
numbers
Define and assign * *
customized
numbers

Other companies may want item tracking applied to items only when they are
sold to the customers, rather than from the moment they arrive at a warehouse.
Still others may choose to track items from the moment they are purchased up to
the moment they are sold. The way of handling the shipment of items with item
tracking required at the point of sale depends on a company's decision concerning
item tracking on the purchase side.

The following table summarizes the alternatives provided in Microsoft Dynamics


NAV for how to handle the shipment of items that require item tracking at the
point of sale. The alternatives depend on whether or not the items have already
been assigned serial/lot numbers.

Items with Items with Items with no


assigned SN assigned LN SN/LN
Enter numbers
automatically:

Assign own *
numbers

Create and assign *


customized
numbers

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Items with Items with Items with no


assigned SN assigned LN SN/LN
Select from already * *
existing numbers

Enter numbers
manually:

Enter numbers *
manually

The following sections explain some of the most common processes through the
use of scenarios.

Barcode Registration of Item Tracking Information


Company processes often require the use of automatic registration of goods
information, including item tracking information. This is often handled with
barcode readers/scanners placed physically where registration takes place.

Automatic registration is typically used in warehouse pick and put-away


processes, where it is important that warehouse workers can register the
movement of the goods quickly and easily. At this point in the process,
assignment of serial/lot numbers has already taken place, and the system is
therefore designed so that new numbers cannot be assigned automatically.

Handle Inbound Serial/Lot Numbers


As with the general warehouse activities, companies have different procedures
when receiving serial/lot tracked items on purchase orders. The way to assign
serial/lot numbers is almost the same in the program, no matter what procedure
the company chooses.

Another situation where inbound serial/lot numbers require handling is the output
of produced items with serial/lot numbers.

Demonstration - Assign Serial/Lot Numbers to a Purchase


Order
Scenario: A purchaser at Cronus places an order with vendor 50000 for five
units of item 80103-T, five units of item 80218-T and seven units of item 80208-
T. The vendor usually ships item 80103-T with serial numbers, item 80218-T
with lot number(s), and item 80208-T without serial or lot numbers. The order is
shipped to the Blue location.

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The person receiving the items must enter the serial/lot numbers for the arrived
items in the program.

1. Create a purchase order for five units of item 80103-T, five units of
item 80218-T, and seven units of item 80208-T for vendor 50000, to
be received at the BLUE location.

FIGURE 6.7 PURCHASE ORDER CREATED FOR THREE ITEM-TRACKED


ITEMS

Because of item tracking codes that are applied to the first two items, SNALL,
and LOTSNSALES, the program requires the entry of serial numbers on the item
tracking lines for the first item and the entry of lot numbers for the second item
before the receipt can be posted. If a purchaser attempts to post the receipt
without entering the serial numbers, the program gives the following message:

FIGURE 6.8 WARNING ABOUT MANDATORY SERIAL NUMBER TRACKING

NOTE: You cannot use negative quantities in sales and purchase when you are
using item tracking.

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Proceed to enter serial numbers for item 80103-T.

2. In the Purchase Order window, select the first line and click
Line→Item Tracking Lines.

FIGURE 6.9 EMPTY ITEM TRACKING LINES FOR FIRST


PURCHASE ORDER LINE

The Item Tracking Lines window is used to record detailed information for an
item concerning serial/lot numbers. The top panel of this window contains a
summary of the information on the lines, including the name and description of
the item tracking code applied to a particular item.

The user can enter serial numbers for the item in the following ways:

• Automatically, by running the Assign Serial No. function, so that the


program assigns serial numbers to the items based on the number
series specified for a specific item.
• Automatically, by running the Create Customized SN function, so
that the program assigns serial numbers to the items based on the
parameters defined by the user specifically for the arrived items.
• Manually, by entering a specific serial number for each item unit.

Suppose that to assign the serial numbers at the receipt of the purchase order in
an efficient way, a warehouse person chooses to run the Create Customized SN
function.

3. Click Functions→Create Customized SN.

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In the Enter Customized SN window, specify the parameters that define a


certain pattern in the serial numbers of the arrived items.

4. In the Customized SN field, enter SN-85C31. This is the starting


number in the number series assigned to the items by vendor 50000.

By entering a number in the Increment field, you define the increase between
values of two sequential numbers in the number series.

5. In the Increment field, enter 1. This number reflects the fact that the
serial numbers assigned by vendor 50000 to five units of item 80103-
T increase by one.

The Quantity to Create field contains the quantity on the line by default. You
can modify it, if necessary.

FIGURE 6.10 CUSTOMIZED SERIAL NUMBERS READY TO BE ASSIGNED


6. Click OK.

The program creates five individual serial numbers starting from SN-85C31 and
ending at SN-85C35 and creates corresponding item tracking lines:

FIGURE 6.11 SERIAL NUMBERS ASSIGNED TO THE FIRST PURCHASE


LINE

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Notice that the Undefined fields on the top panel are blank. This is because all
individual items on the purchase line have been assigned an item tracking line. If
the user created item tracking lines with less quantity than the quantity in the
Qty. to Receive field on the purchase line, then there will be an undefined
quantity, and the purchase order will not be posted until the full quantity is
assigned.

7. Close the Item Tracking Lines window.

Proceed to assign a lot number to the purchase line for item 80218-T.

8. In the Purchase Order window, select the second line, click


Line→Item Tracking Lines.
9. In the Lot No. field, enter LOT-TD5. This is the lot number assigned
to the items by the vendor.

All five units of item 80218-T are part of the same lot

10. In the Quantity field, enter 5.

FIGURE 6.12 LOT NUMBER ASSIGNED TO THE SECOND


PURCHASE LINE
11. Close the Item Tracking Lines window and post the purchase order
as received: press F11, select Receive, and then click OK.

NOTE: For purchase orders with more than one line, if item tracking lines
have not been created for at least one line, the purchase order is not posted. To
post the order, the quantity in the Qty. to Receive field for the line(s) with
missing item tracking lines must be zero.

In the Item Ledger Entry table, the program posts the information about serial/lot
numbers that was recorded for the items in the posted purchase order.

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Assign Serial/Lot Numbers to Partial Receipts


Companies often have to receive order quantities in separate portions. If such
partial receipts require item tracking, then serial/lot numbers can be assigned to
the received quantities only.

The following scenario shows how to assign serial/lot numbers partially during
receipt/put-away process using an inventory put-away document (requires the
Put-away granule).

NOTE: Partial handling of item tracking numbers is possible from any type of
order or warehouse document.

Demonstration - Assign Serial/Lot Numbers to a Partial


Receipt and Put-Away
Scenario: A purchaser at Cronus places an order with vendor 10000 for three
units of item 80102-T. The vendor ships this item with serial numbers and always
delivers one unit a day. The warehouse worker does not have access to the
purchase order and therefore handles the receipt and put-away using an inventory
put-away document.

The units must be placed at Silver location, bin number S-02-0001. The purchase
order must not be invoiced until it is completely received.

To perform this scenario, make sure that Silver location is set up to require Put-
away and not Receive.

1. Create the purchase order for Silver location for three units of item
80102-T.
2. In the Qty. to Receive field, enter 3.
3. Release the order.

FIGURE 6.13 PURCHASE ORDER READY FOR PICKING

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4. Click Functions→Create Inventory Put-Away/ Pick.


5. Leave the default options and click OK.

The put-away is created. Proceed to handle the items in the warehouse.

6. Click Warehouse→Goods Handling Order by Order→Inventory Put-


Aways, and then find the inventory put-away document just created.
7. With the Show Column function, add the Bin Code and Serial No.
fields.
8. In the first inventory put-away line, enter 334 in the Serial No. field,
and S-02-0001 in the Bin Code field.
9. Enter 1 in the Qty. to Handle field.

FIGURE 6.14 PUT-AWAY DOCUMENT READY TO BE POSTED -


PARTIALLY
10. Press F11 to post (Receive) the inventory put-away.

When the next receipt is to be handled, the warehouse worker repeats steps 8-10
with the remaining two lines.

Demonstration - Receive Items with Expiration Dates


If expiration dates are assigned to serial/lot numbers when inbound, then the
program will make sure that the items with the earliest expiration date are picked
first when outbound. This principle is called First-Expire-First-Out (FEFO).

To enable the demonstration “Pick the First Serial Number to Expire” later in this
chapter, begin by buying five items and apply expiration dates before posting
them to inventory.

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Scenario: A warehouse worker is about to receive four used 17” monitors and
must assign different expiration dates to each monitor.

1. Create a purchase order for any vendor on work date with this
purchase line:
Item Location Quantity
80102-T BLUE 4

2. Open the Item Tracking Lines window and add the Expiration
Date field to your view.
3. Create the following item tracking lines:
Serial no. Expiration Date Qty.
SN00021 01/24/08 1
SN00022 01/24/07 1
SN00023 01/24/06 1
SN00024 01/24/09 1

FIGURE 6.15 EXPIRING SERIAL NUMBERS

NOTE: Make sure that the expiration dates are created as shown for each
serial number, because it will make it easier to illustrate later how the system
sorts the item ledger entries when outbound.

4. Press F11 to post (Receive) the purchase order.

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Assign Serial/Lot Numbers to Drop Shipments


Companies selling goods that are delivered directly from the vendor to the
customer may need to assign serial/lot numbers to the delivered goods.
Depending on the process, the serial/lot numbers can be assigned either to the
purchase order line or to the sales order line.

The program ensures that serial/lot numbers are synchronized between the sale
and the purchase. The Information in the Item Tracking Lines window is locked
for editing during the drop shipment process. For more detail, refer to "Transfer
Serial/Lot Numbers," which is governed by similar principles.

Assign Serial/Lot Numbers to Production Output


Serial/lot numbers can be assigned to items on production order lines in the same
manner as on a purchase order, using the Item Tracking Lines window.

When the produced item is entered on an output journal line, after ended
manufacturing, the assigned serial/lot numbers are still attached. Thereby, the
posted output provides item tracking entries for future tracing of the produced
item.

Refer to "Trace Serial/Lot Numbers" for demonstrations involving produced


output.

Handle Serial/Lot Numbers on Inventory


Items with serial/lot numbers may be handled in different internal warehouse
activities, including:

• Transfers between locations


• Reclassification/movement
• Counting

Transfer Items with Serial and Lot Numbers


Procedures for handling and tracing items with serial and lot numbers that are
being transferred between different locations are similar to those applied when
items are purchased and sold, as described in the previous and following sections.

However, certain principles of handling transfer orders that distinguish transfer


functionality from other application areas mean that tracking items in transfer has
some distinct features. One of those principles defines that shipment and receipt
is done from one and the same transfer line. Therefore, the two transactions share
the same Item Tracking Lines window.

NOTE: The detailed procedures for how to transfer items between locations are
described in "Transfer Between Locations" in this course.

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Demonstration - Transfer Five Serialized Monitors to Red


Location
Scenario: A Cronus employee creates a transfer order for five units of item
80103-T from the Blue to the Red warehouse. The item tracking code applied to
this item specifies that the item must be transferred with serial numbers.

Although shipped complete from the Blue warehouse, the order arrives at the
Red warehouse in two shipments of two and three units.

Warehouse persons shipping the order from the Blue location and receiving it at
the Red location must ensure that the information concerning serial numbers is
recorded correctly.

1. Create a transfer order for five units of item 80103-T for the Blue to
the Red locations.

Before shipping the order, the warehouse worker must enter the serial numbers of
the individual items to be shipped:

2. Click Line→Item Tracking Lines→Shipment.


3. In the Item Tracking Lines window, click Functions→Select
Entries.

FIGURE 6.16 DEFAULT ITEM TRACKING LINES FOR SELECTION

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4. In the Item Tracking - Select Entries window, click OK to select


the entries for the item tracking lines.

FIGURE 6.17 ITEM TRACKING LINES CREATED


5. Close the Item Tracking Lines window and post the shipment of the
transfer order; press F11, select Ship, and then click OK.

Five units of item 80103-T are currently in transit. Suppose now that the first two
units arrive at the Red location. When receiving the items, the warehouse person
must enter the serial numbers of the arrived items.

6. In the Qty. to Receive field, enter 2.


7. Click Line→Item Tracking Lines→Receipt.

FIGURE 6.18 UNDEFINED FIELD SHOWS THAT THREE ARE NOT


RECEIVED

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The fields in the top panel of the Item Tracking Lines window specify order
quantity and quantity to receive on both the transfer order and the associated item
tracking lines. The lines specify individual serial numbers and quantities entered
when the order was shipped.

The warehouse worker can enter the serial numbers of the arrived items by
changing the quantities in the Qty. to Handle (Base) field to zero for those item
serial numbers that have not yet arrived. Additionally, he or she must ensure that
the serial numbers on the lines correspond to the serial numbers of the arrived
items.

Suppose that items with serial numbers from S/N-85C33 to S/N-85C35 are not
among the two units that arrived at the Red warehouse.

8. In the Qty. to Handle (Base) field for lines with serial numbers from
S/N-85C33 to S/N-85C35, enter 0.

FIGURE 6.19 UNDEFINED FIELD IN BALANCE


9. Close the Item Tracking Lines window and post the receipt of the
transfer order: press F11, select Receive, and then click OK.

As in the case of all other inbound and outbound item transactions with serial/lot
numbers, the posting of the transfer order results in the program posting records
containing serial or lot numbers to the item tracking entries table, where they can
be used to trace items.

10. Open the item card for item 80103-T and click Item→Entries→Item
Tracking Entries.

The records in the Item Tracking Entries window reflect the transaction history
of each individual unit of the item.

Notice that three items with serial numbers from S/N-85C33 to S/N-85C35 are
still in transit, as indicated by the corresponding quantities in the Remaining
Quantity field at the in-transit location OUT. LOG.

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NOTE: When receiving a transfer, all the other fields of the Item Tracking
Lines form are locked for writing. This is to ensure that item tracking numbers
remain unchanged.

FIGURE 6.20 ITEM TRACKING ENTRIES RESULTING FROM THE


PURCHASE AND TRANSFER OF ITEM 80103-T

Suppose that the remaining three units of item 80103-T arrive at the Red
warehouse. The warehouse person must enter the serial numbers of the arrived
items.

11. Return to the transfer order and click Line→Item Tracking


Lines→Receipt.
12. In the Item Tracking Lines window, simply confirm that the
remaining serial numbers are recorded, and then close the window.

FIGURE 6.21 LAST THREE SERIAL NUMBERS READY TO BE


RECEIVED

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If the user tries to change the quantity in the Qty. to Handle (Base) field for
lines with serial numbers that have already been received, the program gives the
following warning message:

“You cannot handle more than 1 unit”

13. Close the Item Tracking Lines window and post the final receipt of
the transfer order.

The fully handled transfer order is deleted.

Reclassify Serial/Lot Numbers


When the Item Tracking Lines window is opened from a reclassification
journal, the New Lot No. and New Serial No. fields are located directly on the
item tracking line. This design aligns with that of general data reclassification in
reclassification journal lines.

Serial/lot number information records, including any attached comments, are


automatically carried to the new serial/lot number during reclassification.

When the serial/lot number information cards create a new serial/lot number
information card, users can copy from existing serial number or lot number
information cards by selecting from the Serial No. information List window.

Serial/lot information cards hold information about how many of the serial/lot
numbers are expired, in the Expired Inventory field.

All these features are illustrated in the following demonstration.

Demonstration - Change Expiration Date and Group in Lot


This demonstration shows that the reclassification of serial/lot numbers aligns
with the standard design of entering data into New fields next to the original. It
also shows how to manage serial/lot number information cards.

Scenario: The warehouse worker, must change the expiration date of a particular
serial number on the 17” M780 Monitor. It was wrongly entered as 01/24/09 and
must be changed to 01/24/07. The worker must also record the change in a serial
number information card with an attached comment, and then group all expired
monitors into a new lot called EXLOT.

Start by reclassifying SN00024:

1. Click Warehouse→Inventory→Item Reclass. Journals.


2. Add the Location Code field to your view.

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3. Create the following item reclassification journal line on work date:

Item Location Quantity


80102-T BLUE 1

4. Open the Item Tracking Lines window, look up from the Serial No.
field and select SN00024 (earliest expiration date).

FIGURE 6.22 SN00024 ABOUT TO BE RECLASSIFIED

Notice that the expiration date assigned when the monitor entered inventory is
displayed as shaded to indicate that it cannot be edited on the item tracking line.

Before changing the expiration date, review the serial number information card.

5. Click Line→Serial No. Information and go to the Inventory tab.

The Expired Inventory field enables users to review availability in relation to


expiration date. Notice that the quantity is zero. This indicates that SN00024 is
not expired.

6. Go back to the item tracking line and change the preset date in the
New Expiration Date field to 01/24/06 (two years before work
date).
7. Open the serial number information card again and enter the text
“Expired” in the Description field.

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Continue to enter a comment for the information card instructing order


processors to sell this monitor at a 20% discount.

8. Click Serial No.→Comment and enter this comment on work date.

FIGURE 6.23 COMMENT DEFINED ON THE SERIAL NUMBER


INFORMATION CARD
9. Close the comment, information, and item tracking lines windows
and then post the reclassification journal.

SN00024 now has the correct expiration date and the inventory worker can
continue to group all expired monitors under a new lot number.

Continue to group expired serial numbers in a new lot:

10. Create the following item reclassification journal line on work date:

Item Location Quantity


80102-T BLUE 2

11. Open the Item Tracking Lines window and use the Select Entries
function to select the two oldest available monitors.

FIGURE 6.24 ITEMS WITH EARLIEST EXPIRATION DATES ARE


PRE-SELECTED

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As all four items carry expiration dates, the system suggests SN00023 and
SN00024 (earliest expiration dates). Refer also to the demonstration titled “Select
the First Serial Number to Expire”.

12. Click OK to carry the suggested lines to the Item Tracking Lines
window.

Before creating the new lot, review the result of the first reclassification of
SN00024.

13. Select the item tracking line of SN00024 (now expires 01/24/06) and
open its serial number information card.

Review the Inventory tab to confirm that SN00024 is expired: Expired


Inventory field = 1. Then continue to create the new lot.

14. On each item tracking line, enter EXLOT in the New Lot No. field.

FIGURE 6.25 NEW LOT NUMBER ENTERED

Before posting this reclassification, continue to document the same discount


policy for SN00023.

15. With the pointer on the item tracking line of SN00023, click
Line→New Serial No. Information, and then Functions→Copy Info.

FIGURE 6.26 LIST OF ALL SERIAL NUMBER INFORMATION


RECORDS

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Notice that a list of all existing serial number information records is provided
from which users can drill down to detailed information and copy to the new
information card.

BEST PRACTICES: In ordinary circumstances, this window lists several


serial number information records, usually created upon receiving the item.

16. Click OK to create the same information and comment for SN00023
as for SN00024.
17. Close the comment, information card, and item tracking lines
windows and then post the reclassification journal (press F11).

The two expired monitors are now reentered into inventory with complete serial
number information cards and grouped in one lot.

This completes the description and demonstration of improved usability for the
reclassification of serial/lot numbers.

Count Inventory of Serial/Lot Numbers


If the Show Serial/Lot No. field in the report request form contains a check
mark, the Physical Inventory List report will also list serial/lot numbers for
counting, each serial number on its own line.

This also applies to the corresponding counting documents within Warehouse


Management Systems (WMS): The Warehouse Physical Inventory List report
and the Warehouse Physical Inventory journal. However, the following rules will
govern the display of serial/lot numbers, in the basic and advanced reports
respectively, according to the warehousing complexity as defined by location
setup:

• In locations without Bin Mandatory and without Directed Put-away


and Pick, the report lists serial/lot numbers by item and location
• In locations with Bin Mandatory and without Directed Put-away and
Pick, and with SN and/or Lot Warehouse Tracking, the report lists
serial/lot numbers by item, location, and bin
• In locations with Bin Mandatory and without Directed Put-away and
Pick, and without SN Warehouse Tracking and Lot Warehouse
Tracking, the report lists serial/lot numbers as a summary by item
• In locations with Directed Put-away and Pick, the (whse.) report lists
serial/lot numbers item, zone, and bin.

NOTE: After registering warehouse physical inventory (with WMS documents),


the same count must be entered and posted in the Physical Inventory journal to
synchronize warehouse entries with item ledger entries. Refer to the
“Warehouse Management Systems” course.

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Demonstration - Count Serial/Lot Numbers in Blue


Warehouse
This demonstrates the tasks involved in performing physical inventory of items
with serial/lot numbers.

Scenario: The warehouse worker in charge of location BLUE must perform the
annual count of inventory items carrying serial/lot numbers. The worker initiates
the process by filling the physical inventory journal with calculated inventory
quantities, prints the Physical Inventory List report, and continues to do the
physical counting. In the process, the worker records that one M780 monitor is
missing and that a forgotten lot of ten hard disks are found.

Prepare the physical inventory journal and calculate inventory.

1. Click Warehouse→Inventory→Physical Inventory Journals.


2. Click Functions→Calculate Inventory and set a location code filter
for BLUE. Then run the calculation.

FIGURE 6.27 LAST SIX LINES OF THE RESULT OF THE


CALCULATE INVENTORY FUNCTION

This demonstration focuses on how to count serial/lot numbers, and therefore


only the bottom five journal lines, for serial/lot-numbered items, are shown.

3. Continue to prepare the physical inventory report by clicking Print.


4. Do not enter filters, but on the Options tab, select the Show
Serial/Lot Number field as well as the Show Qty. (Calculated)
field.

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5. Preview the Physical Inventory List report, and scroll to page 2.

FIGURE 6.28 PHYS. INVENTORY LIST REPORT FOR SERIAL/LOT NO.


COUNTING

Notice that serial/lot numbers are listed in extra information columns under the
item in question. The quantity of each (here, all the items are serialized) is shown
in the Quantity (Base) field and each serial/lot number has a separate line in
which to enter the counted quantity.

With the printout in hand, the warehouse worker now goes into BLUE warehouse
to perform a detailed physical inventory, down to serial numbers.

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In the process of counting BLUE inventory, the warehouase worker discovers


that one monitor M780 (SN00021) is missing, and that a forgotten lot of ten hard
disks with serial numbers SN01 to SN10 have reappeared. The worker writes the
counted quantities of each item or serial/lot number on the empty lines in the
Qty. (Phys. Inventory) column of the printed sheet.

FIGURE 6.29 COUNTED SERIAL NUMBERS ENTERED ON PRINTOUT

Notice that on the line of item 80102-T, the worker enters 3 on the empty line
behind the calculated 4, and then he enters 1 for each counted serial/lot number,
to indicate which one is missing. Regarding the ten found hard disks, the worker
enters this count at the bottom of the sheet and remind himself that they must be
recorded under a new lot number.

NOTE: The warehouse worker does not count the three computer packages as
they are currently requested on open sales orders, therefore, the negative
figures.

Continue to enter the count in the physical inventory journal.

6. Back in the physical inventory journal that contains the calculated


BLUE inventory, select the line for item 80102-T, M780 Monitor.
7. Enter 3 instead of 4 in the Qty. (Phys. Inventory) field. Notice that
the Entry Type and Quantity fields are updated.
8. Click Lines→Item Tracking Lines.

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9. Look up from the Serial No. field, select SN00021, and close the
Item Tracking Lines window.
10. In the physical inventory journal, select the line for item 80218-T,
Hard Disk.
11. Change the Qty. (Phys. Inventory) field to 15 (existing five plus the
ten found) and access the Item Tracking Lines window.
12. Click Functions→Create Customized SN.
13. Enter SN01 in the Customized SN field.
14. Select the Create New Lot No. field, and then click OK.

FIGURE 6.30 ASSIGNING CUSTOMIZED SERIAL/LOT NUMBERS

Go back to the physical inventory journal and post the inventory adjustments,
carrying the recorded serial/lot number details.

FIGURE 6.31 COUNTED SERIAL/LOT NUMBERS READY FOR POSTING


15. Press F11 to post the physical inventory journal with counted
serial/lot numbers at Blue warehouse.

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This completes the demonstration of tasks involved in counting and recording


serial/lot numbers.

Handle Outbound Serial/Lot Numbers


Companies assign serial/lot numbers to the items they sell to customers so they
can track down individual items for returns and service contracts.

Depending on the established internal policies and business relationships with


customers, companies may have different processes for tracking sold items.
Examples of these processes are:

• Buying items from vendors without serial/lot numbers and then


assigning the company's own numbers when selling the items.
• Buying items from vendors with the serial/lot numbers already
assigned and using the same numbers when selling the items.

In the situation where a company chooses to assign their own serial and lot
numbers, it is important to emphasize that the more consistently a company sets
up their number series for serial and lot numbers, the more efficient the process.

Availability of Serial/Lot Numbers


Outbound order processors get detailed information about availability problems
or conflicting use of serial/lot numbers at the point in time when they select
serial/lot numbers for outbound documents. Also, warning symbols appear on the
item tracking line as soon as a conflicting serial/lot number or quantity is entered
on an item tracking line of an outbound document.

The availability calculation used for serial/lot numbers is based on a simple


formula. For any given serial and/or lot number, the calculation is:

Available = quantity in inventory – (all demands + quantity in the current


ITL window not yet written to database)

NOTE: This formula implies that the serial/lot number availability calculation
only considers inventory and ignores projected receipts.

The availability overview is provided within one central lookup window. This is
dynamically named and adapted depending on which of these it is opened by
using:

• Select Entries function – to select all needed serial/lot numbers in


one action
• Lookup (F6) from the Serial No. field or the Lot No.field – to select
one serial/lot number

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Both selection methods take the user to the Item Tracking Summary window
(dynamically named depending on where it is opened from). This displays
availability information for each serial/lot number about:

• How many are in inventory (Total Quantity)


• How many are selected for the item tracking line being handled, but
not yet committed to the database (Current Pending Quantity)
• How many are assigned to all unposted document lines. This
includes the one being handled (Total Requested Quantity)
• How many are reserved on the document line being handled
• How many are reserved on all unposted document lines
• When it expires (if carrying an expiration date)
• When its warranty expires (if carrying a warranty date)

Refer to the demonstration “Selling from a Specific Lot” for detailed descriptions
of the user tasks involved in guaranteeing that a customer receives items from a
specific requested lot – without making reservations.

Demonstration - Assign New Serial/Lot Numbers to a


Sales Order

ATTENTION: Load a clean Cronus database without changes to the data.

Scenario: Cronus customer 20000 places an order for five units of item 80208-T.
The order is to be shipped from the Blue warehouse and must be assigned serial
numbers for future item tracing.

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The salesperson creates the sales order. After the warehouse worker has picked
the items from inventory, he assigns the serial numbers in questions to the item
tracking lines of the sales line. This process is mostly done with some sort of bar
code reader. If the warehouse worker forgets and tries to ship without serial
numbers, the program will block the process according to the rules of the SNALL
item tracking code, namely that serial numbers must be assigned.

1. Create the sales order for five units of item 80208-T to customer
20000 to be shipped from Blue location.

FIGURE 6.32 SALES ORDER LINES CREATED

Because of the item tracking code applied to the item, SNSALES, the program
requires of the warehouse worker that serial numbers are assigned on the item
tracking lines for item 80208-T before the order can be posted.

2. Select the sales line for item 80208-T and click Line→Item Tracking
Lines.

This item is usually purchased without serial/lot numbers but it is required (by
the item tracking code applied to this item) to be sold with serial numbers. The
person shipping the order must therefore enter the serial numbers for this item.
Because there is a number series for serial numbers set up for this item, entry of
the serial numbers can be done automatically:

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3. Click Functions→Assign Serial No. The Enter Quantity to Create


window appears.

FIGURE 6.33 REQUEST FORM FOR CREATING NEW SERIAL


NUMBERS

By default, the Quantity to Create field contains the quantity copied from the
sales line. If necessary, the user can modify this quantity.

4. Click OK.

The program automatically assigns serial numbers to each individual unit of the
item:

FIGURE 6.34 REQUEST FORM FOR CREATING NEW SERIAL NUMBERS

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Notice that the Availability, Serial No. field has a warning icon. In this scenario,
where new serial numbers are only assigned, not selected from inventory, the
warnings do not make much sense, except they indicate that the serial numbers in
question are obviously not in inventory. Refer to “Sell from a Specific Lot” for a
relevant demonstration.

5. Close the Item Tracking Lines window. Accept the availability


warning.

The sales order is ready for shipment to the customer.

6. Press F11, select Ship, and then click OK.

Demonstration - Sell from a Specific Lot


The preceding demonstration dealt with assigning new serial numbers. The
following demonstrates the more common situations where serial/lot numbers are
selected from inventory. For this purpose, the program provides an overview of
serial/lot number availability as decision support to order processors at the time
of selecting the serial/lot numbers. This instills confidence that the serial/lot-
numbered supply they are promising to customers in unposted sales orders can be
fulfilled at posting time.

Scenario: An order processor at Cronus International Ltd. is about to create a


sales order for ten Ethernet cables, item 80216-T.

NOTE: Item 80216-T is set up with lot-specific tracking. This means that
outbound transactions with this item must be assigned a lot number selected
from inventory (fully applied). It can be any lot number. However, it must exist
in inventory.

The customer, Cannon Group PLC, is skeptical of the quality of the cables, and
has requested that the ten cables be from the same batch as their last delivery,
LOT0002, which are all working well.

Before this sales negotiation, another order processor has already randomly
selected some of the available Ethernet cables from LOT0002 for another
customer who is not concerned with the lot number.

The order processor dealing with the Cannon Group can communicate the exact
availability of LOT0002 and agree on a compromise offer when the customer is
on the telephone.

NOTE: Similar scenarios can apply to other situations of outbound order


handling, such as, a production planner requesting warehouse workers to pick
components from a specific inventory lot.

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Start by creating inventory for LOT0002, -0003, and -0004.

1. Create the following positive inventory adjustments on work date:

Item Location Lot no. Quantity


80216-T BLUE LOT0002 10
80216-T BLUE LOT0003 10
80216-T BLUE LOT0004 10

HINT: To auto-assign the lot numbers from number series, click Functions,
Assign Lot No.

2. After posting the item journal, open the item ledger entries of item
80216-T.
3. Add the Lot No. field to your view.

The resulting item ledger entries for item 80216-T must be as follows.

FIGURE 6.35 ITEM LEDGER ENTRIES AFTER POSTITIVE ADJUSTMMENT

Data is now created and ready to start the sales order process.

Continue with the steps of the other order processor, who auto-selects twelve
pieces from any lot.

4. Create this sales order line for any customer on work date:

Item Location Quantity


80216-T BLUE 12

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5. Open the Item Tracking Lines window and then click Functions,
Select Entries.

FIGURE 6.36 THE SYSTEM PRE-SELECTS THE REQUIRED


QUANTITY

The Item Tracking – Select Entries window (an adapted display of the Item
Tracking Summary window) provides an overview of the serial/lot number
availability for item 80216-T.

The Selected Quantity field is preset with a suggested selection of the needed
quantity, ordered by lot and serial number sequence. Users can edit the suggested
quantities as they like, if there is only one of each serial number, before they
copy the selected quantities to the item tracking lines.

6. Click OK to carry the default selection to the Item Tracking Lines


window and then close it.

Now that the unspecified sales order is created by using ten pieces from
LOT0002 and two pieces from LOT0003 that are committed and awaiting
posting, create the specified sales order for ten pieces from LOT0003.

ATTENTION:Do not process the first sales order any more.

Continue to try to select the ten pieces from LOT0003.

7. Create this sales order line for Cannon Group PLC on work date:

Item Location Quantity


80216-T BLUE 10

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8. Open the Item Tracking Lines window and manually enter


LOT0003 in the Lot No. field and 10 in the Quantity (Base) field.

FIGURE 6.37 WARNING ICON INDICATES THAT NOT ALL TEN ARE
AVAILABLE

Notice that a yellow triangle icon is displayed in the Availability, Lot No. field.
This is an availability warning to indicate that one or more values entered on the
item tracking line is not feasible according to the availability of LOT0003. (The
warning icon acts on values in the Serial No., Lot No. and Quantity (Base)
fields.)

9. Click the icon in the Availability, Lot No. field to see details.

FIGURE 6.38 AVAILABILITY DETAILS FOR LOT0003

The Availability window is an adapted display of the Item Tracking Summary


window that contains the current availability picture for LOT0003 only.

• Total Quantityof 10 are required on the sales line


• Total Requested Quantity of 2 are selected for to another sales line
• Current Pending Quantityof 10 are entered in the current ITL
window but not yet committed to the database.
• Total Available Quantity of -2 are (un)available to select.

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The order processor is now aware that only eight Ethernet cables with LOT00003
are available, and that the last two must be selected from another lot.

10. Close the availability details for LOT0003 and change the value in
the Quantity (Base) from 10 to 8.

The warning icon disappears to indicate that those eight are available and can be
committed to the sales order. However, as indicated in the Undefined column in
the header of the Item Tracking Lines window, two must still be selected from
inventory for this sales order.

11. In the second (empty) item tracking line, look up from the Lot No.
field to select from the current availability of lot numbers for the
Ethernet cable at BLUE location.

FIGURE 6.39 UPDATED AVAILABILITY OF LOT NUMBERS

Notice in the second line that the current pending quantity is 8. This indicates
that the entry performed in step 10 has not yet been committed to the database as
the Item Tracking Lines window has not been closed. (The first line represents
the ten pieces selected by the other order processor in step 6 of this
demonstration.)

The order processor informs the customer that only eight Ethernet cables from
LOT0003 are available, and that the last two will be from LOT0004. The
customer agrees to the terms.

12. Put the pointer in the last line (LOT0004) and then click OK.

FIGURE 6.40 THE LAST TWO PIECES ARE SELECTED FROM


LOT0002

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Notice that the system has selected the needed quantity of two from LOT0004.

To ensure that no other users have been trying to select these serial/lot numbers
when they were not committed to the database, the order processor uses a
function that updates availability calculations across all concurrent writing of
serial/lot numbers in the database.

13. From the Item Tracking Lines window, click Functions→Refresh


Availability.

FIGURE 6.41 REFRESH MESSAGE – NO WARNINGS

In this case, no other users have selected from the involved lot numbers and
therefore there are no availability conflicts.

However, if, for example, the other order processor had gone in to select more
pieces of LOT0002, the system will give this warning upon running the refresh
function:

“The data used for availability calculation has been updated. There are
availability warnings on one or more lines.”

Also, the yellow warning icon will be displayed on the affected item tracking
lines, to both users in each of their instance of the window.

NOTE: The availability refresh function is automatically performed when the


Item Tracking Lines window is closed.

14. Close the Item Tracking Lines window. The selections are
committed to the database.

The order processor has now secured the requested lot numbers and can move on
to the next customer, reassured that the Cannon Group order can be posted
successfully at any time.

ATTENTION: Do not process or post the two sales orders.

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Demonstration - Select Serial/Lot Numbers from a Bin


If the item is handled at a location that requires a bin, the Item Tracking
Summary window displays availability information for that particular bin. This
makes it easier to pick in bin-controlled environments.

The following demonstrates how outbound order handlers can use the extra level
of availability control offered with the handling of serial/lot numbers across
multiple bins. It also shows how to easily select multiple serial/lot numbers in
one action.

Scenario: The warehouse manager is optimizing inventory at SILVER location


that is set up for bin control. She must transfer 14 serial/lot-numbered 19”
monitors from bin S-04-0001 to BLUE location in no specific bin.

Start by adjusting the SNALL item tracking code to use a default number series
for serial and lot numbers, and then enter item-tracked inventory to a particular
bin in SILVER location:

1. Open the item card of item 80103-T, 19” Monitor.


2. On the Item Tracking tab, enter SN1 in the Serial No. field and
LOT in the Lot No. field.

Now this item tracking code is ready for a demonstration of selecting serial and
lot numbers from specific bins.

3. Open an item journal and add the Bin Code field to your view.
4. Enter serial/lot numbers into different bins by creating the following
positive inventory adjustments on work date:

Item Location Bin Serial no. Lot no. Qty.


80103-T SILVER S-04-0001 SN00001- LOT0005 10
SN00010
80103-T SILVER S-04-0002 SN00011- LOT0006 10
SN00020

HINT: To auto-assign the serial/lot numbers from number series, click


Functions, Assign Serial No .and put a check mark in the Create New Lot No.
field.

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The first set of item tracking lines must look as follows:

FIGURE 6.42 TEN SERIAL/LOT NUMBERS GOING INTO BIN S-04-0001

The second set of item tracking lines must look as follows:

FIGURE 6.43 TEN SERIAL/LOT NUMBERS GOING INTO BIN S-04-0002

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Setup and data is now ready to start the transfer order processing. Continue to
select available serial/lot numbers to transfer.

The warehouse manager creates the transfer order for 14 pieces, but upon
selecting serial/lot numbers from bin S-04-0001, notices that only ten are
available and decides to supplement with four pieces from another bin.

5. Open a transfer order and add the Transfer-from Bin Code field.
6. Create this transfer order on work date (you must manually select
any in-transit code):

Transfer- Transfer- Item Transfer-from Qty.


from Code to Code Bin Code
SILVER BLUE 80103-T S-04-0001 14

7. From the transfer order line, click Line→Item Tracking


Lines→Shipment.
8. Click Functions→Select Entries.

FIGURE 6.44 THE SYSTEM PRE-SELECTS WHAT IS AVAILABLE IN


THE BIN

Notice that, although the transfer line quantity is 14, the Select Entries function
only pre-selects what is available in the specified bin, namely ten pieces.

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The warehouse manager clearly sees that the bin only contains ten and decides to
look into supplying the last four from another bin.

9. Click OK to carry the selected serial/lot numbers to the Item


Tracking Lines window and close it.
10. In the first transfer order line, change the quantity to 10.
11. Create a second transfer order line for the same item and look up
from the Transfer-from Bin Code field.

FIGURE 6.45 OVERVIEW OF AVAILABILITY IN BINS

The warehouse manager sees that the hard disk drive is also available in bin S-
04-0002. She selects it to determine which and how many serial/lot numbers the
bin holds.

12. Select the second bin content line, and then click OK.
13. Enter 4 in the Quantity field.
14. Reopen the Item Tracking Lines window and use the Select Entries
function.

FIGURE 6.46 THE LAST FOUR ITEMS ARE PRE-SELECTED


FROM ANOTHER BIN

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Notice that because the new transfer order line specifies bin S-04-0002, the
Select Entries window now shows availability details for that bin only and has
pre-selected the requested quantity.

15. Click OK to select the four serial/lot numbers for the second transfer
line.

The warehouse manager can now continue to have the items picked for the
transfer shipment, reassured that bin S-04-0001 is emptied and that the requested
quantity of 14 will be transferred to BLUE location.

Demonstration - Select the First Serial Number to Expire


If an expiration date is defined for the serial/lot number when it entered
inventory, that expiration date will be displayed in shaded font and read-only in
the Item Tracking Lines window when that serial/lot number is outbound. Such
serial/lot numbers are sorted by earliest expiration date so that outbound order
handlers can easily select items by first-expire-first-out (FEFO). This sorting
functionality also applies when the Select Entries function is used to select
serial/lot numbers.

The following demonstrates how to store and handle serial/lot numbers according
to their expiration date. This functionality is required in certain industries (for
example those under the American Food & Drug Administration (FDA) and is
useful for perishable goods. Therefore, the following scenario may seem
unrealistic as it uses computer hardware from the Cronus demonstration data.

Scenario: An order processor is about to sell one 17” M780 Monitor. This
particular model shows bigger repair frequency the longer it is stored in
inventory before sale. Expiration date control functions within the system help
the order processor pick the monitor with the earliest expiration date.

1. Create this sales order line for any customer on work date:

Item Location Quantity


80102-T BLUE 1

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2. Click Line→Item Tracking Lines and use the Select Entries


Function.

FIGURE 6.47 ITEM WITH EARLIEST EXPIRATION DATE IS PRE-


SELECTED

Notice that the available items are sorted by expiration date, and that the system
has pre-selected the monitor that expires first.

NOTE: Serial/lot numbers without expiration date will be listed last.

3. Select the serial number by clicking OK.

Notice in the Item Tracking Lines window that the existing expiration date is
shaded. This indicates that the date was recorded as it entered inventory and
cannot be changed, except by reclassification. Refer to “Change Expiration Date
and Group in Lot.”

The demonstrated functionality of sorting serial/lot numbers by expiration date


applies to all outbound handling of serial/lot numbers carrying expiration dates.
In inventory picks, warehouse picks, warehouse movements, and the related
worksheets, the system will auto-select serial/lot numbers by expiration date in
locations set up for Pick according to FEFO (setup field located on the Bin
Policies tab of location cards).

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Lab 6.1 – Buy and Sell Items with Serial/Lot Numbers


Scenario

A purchaser at Cronus places an order with vendor 10000 for 20 units of item
80216-T. The vendor usually ships this item with lot numbers. This time they
shipped the order with two lots - 8 units in lot L/N-HW301 and 12 units in lot
L/N-HW320. The order must be shipped to the Blue location.

Cronus customer 10000 places an order for 15 units of item 80216-T. The order
should be shipped from the Blue warehouse.

Challenge Yourself
1. Create a purchase order for 20 units of item 80216-T for vendor
10000 to Blue location.
2. Handle the purchase order according to the rules set up for the item
in the item tracking code. Register the vendor's lot numbers for the
arrived items.
3. Receive and invoice the order.
4. Create a sales order for 15 units of item 80216-T for customer
10000.
5. Handle the sales order according to the rules set up for the item in
the item tracking code. Look up and select the available lot numbers.
6. Ship and invoice the order.

Step by Step
1. Click Purchase→Order Processing→Orders.
2. Press F3 to create a new purchase order.
3. Enter 10000 in the Buy-from Vendor No.field.
4. Create a purchase line with the following information:

Item Qty. Location


80216-T 20 Blue

5. Click Line→Item Tracking Lines.


6. Enter the following item tracking lines:

Lot No. Quantity (Base)


L/N-HW301 8
L/N-HW320 12

7. Close the Item Tracking Lineswindow.


8. Enter 111 in the Vendor Invoice No.field

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9. Post the purchase order (Receive and Invoice).


10. Click Sales & Marketing→Order Processing→Orders.
11. Press F3 to create a new sales order.
12. Enter 10000 in the Sell-to Customer No.field.
13. Create a sales line with the following information:

Item Qty. Location


80216-T 15 Blue

14. Click Line→Item Tracking Lines.


15. Click Functions→Select Entries.

The Select Entriescolumn suggests to select from another existing


lot. you must change this.
16. Enter 8 in the line for L/N-HW301.
17. Enter 7 in the line for L/N-HW320.
18. Click OK.
19. close the Item Tracking Lines window.
20. Post the sales order (Ship and Invoice).

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Lab 6.2 - Auto-Pick Monitors by FEFO


Scenario

The warehouse worker, must pick five hard disk drives from expiration date-
controlled inventory at SILVER location. No serial/lot numbers are specified on
the sales order and he therefore relies on the system to auto-pick the items with
the earliest expiration dates.

Challenge Yourself
1. Set SILVER location up to require pick and pick according to FEFO.
2. Post 10 pieces of item 80103-T to bin S-04-0001 in SILVER location
with an expiration date of 01/24/08 (work date).
3. Create a sales order for 5 17” monitors from SILVER location. Do
not define item tracking lines; release it.
4. Create an inventory pick for SILVER location and get the sales order
as source document.
5. Show the Serial No.and Lot No. fields in the inventory pick
document.

Step by Step
1. Click Warehouse→Setup→Locations.
2. Open the card for Silver location.
3. Select the Require Pickfield on the Warehouse tab.
4. Select the Pick According to FEFOfield on the Bin Policies tab.
5. Open an item journal and create a positive inventory adjustment with
the following information:

Item Qty. Bin Code Location


80103-T 10 S-04-0001 Silver

6. Click Line→Item Tracking Lines.


7. Click Functions→Assign Serial No.
8. Click OK to the default options to create 10 new serial numbers from
the number series.
9. On each item tracking line, enter work date (w) in the Expiration
Datefield. (Use F8 to copy it to all lines).
10. Close the ITL window and post the item journal.
11. Click Sales & Marketing→Order Processing→Orders.
12. Press F3 to create a new sales order for any customer.

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13. Create a sales line with the following information:

Item Qty. Location


80103-T 5 Silver

14. Press Ctrl+F11 to release the sales order.


15. Click Warehouse→Goods Handling Order By Order→Inventory
Picks.
16. Press F3 to create a new pick.
17. Enter Silver in the Location Codefield
18. Click Functions→Get Source Document.
19. Select the sales order just created.

Five pick lines are created.

20. Look up in the any of the Serial No.fields and verify that among all
the available inventory of item 80103-T in Silver location, bin S-04-
0001, the serial numbers with expiration dates are auto-picked first.

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Trace Serial/Lot Numbers


There is a growing demand for the ability to track items from the vendor to the
customer. This is due in part to new directives from the European Union (EU)
toward businesses dealing in perishable goods. Also, requirements from the
United States Food and Drug Administration (FDA) and consumer requests are
pushing the need for traceability.

Moreover, when errors occur during item flow, the errors must be identified and
affected items must be prevented from leaving the company. If defective items
have already been shipped, it is important to trace who received them and, if it is
required, to recall them.

The first aspect of defects management is to investigate where the defective items
were used. This investigation is based on historic data and is facilitated in
Microsoft Dynamics NAV by searching through item tracking entries using the
Item Tracing window.

The second aspect of defects management is to determine if the tracked items are
planned for in open documents, such as unposted sales orders or consumption
journals. This work can be done in the extended Navigate window. Refer to the
lesson titled Navigate with Serial/Lot Numbers.

Design Concepts
The item tracing feature is designed with three basic limitations:

• It uses posted documents only (not open documents).


• It tracks items with serial/lot numbers only.
• Items must be set up for specific tracking.

Accordingly, it tracks through the history of item ledger entries carrying serial/lot
numbers and answers questions such as:

• Where did the defective component come from?


• In which products and sales is the defective component used?

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The answers are presented in the Item Tracing window as a chain of all the
posted documents the item flowed through, sorted either backward or forward in
the chain depending on the trace method.

FIGURE 6.48 THE ITEM TRACING WINDOW

Traceability Features
The most important user requirement in item tracking is to present data in a
transparent way where the user controls the view. A search in item tracking
entries can result in many records, and if all records are presented at one time
they can be difficult to use. It is also important for a search engine to have
effective search filters and functions and also the ability to keep track of the
search history. The Item Tracing window fulfills these requirements with the
following features.

Expandable/Collapsible Lines

To reduce complexity of search results, the Item Tracing window is designed to


only show the highest level of the item ledger entry chain first. From this initial
overview, the user can then investigate lower levels by expanding the lines.

Expanded lines are indented under their preceding trace line in order to provide
additional transparency of the item's flow through a supply chain.

The different views are selected from the Functions button, or by clicking +/-
icons in the Expand/Collapse field of each line.

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Search Filters
Four main filters can be used to delimit the search:

• Serial No.
• Lot No.
• Item
• Variant

All four filter fields have lookup buttons for selecting data from master data
records. Accordingly, only serial/lot numbers with information card records can
be selected from the Serial No. Filter and Lot No. Filter fields. However, any
serial/lot number can be entered directly in the fields.

NOTE: The lookup from the Serial No. Filter and Lot No. Filter fields opens
the new Serial No. Information List and Lot No. Information List windows
respectively. This new feature is also described in the course titled Item
Tracking - Usability in the lesson titled Serial/Lot Numbers and
Reclassification.

In addition to the basic filters, users can define to what extent production
components must be included by selecting one of these trace settings under the
Show Components field:

• No - to not include components in the trace result


• Item-tracked Only - to only include components that have serial/lot
numbers (this is set as default)
• All - to include all components

BEST PRACTICES: Because items without serial/lot numbers cannot be used


for additional tracking, the All setting is mainly used to obtain an overview of
the whole component list of a particular production order being traced.

Two Search Directions


Business flows vary from company to company and the Item Tracing feature is
therefore designed to search either forward or backward in the supply chain. To
support, for example, the quality control tasks of first determining where a defect
was introduced, and then, where the defect was used, two trace methods exist.

Usage - Origin

The Usage-Origin method traces the item starting from where it was used and
backward to where it came from. For example, if a manufactured item was sold
to a customer, the trace result shows the sales shipment line first. This can then
be expanded to show from which production order it came.

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Origin - Usage

The Origin-Usage method traces the item starting from where it came and
forward to where it was used. For example, if a manufactured item was sold to a
customer, the trace result shows the finished production order first. This can then
be expanded to show in which sales shipment lines it was used.

Search History

In between the header and the lines part of the Item Tracing window is a narrow
band that shows at all times which filters and settings are used to generate the
trace result. This ever-changing string of settings works as a kind of search
history to provide overview as users browse through trace results.

Functions
The following functions are available from the Functions button.

Set Filters with Line Values

The Set Filters with Line Values function inserts the values of the selected line in
the respective filter fields in the header and executes a trace. This function is
useful, for example, when the origin of the defective item is found and that
particular trace line must form the basis of additional tracking with the same
trace method.

Trace Opposite - From Line

The Trace Opposite - From Line function resembles the Set Filters with Line
Values function, except it executes the trace in the opposite direction. This
function is useful, for example, when the source of a defect is found and the
usage of that defect must be found - by tracing in the opposite direction. Refer to
the demonstration titled Trace from Origin to Usage.

Next/Previous Trace Result

The Next/Previous Trace Resultfunctions move through the history of trace


results, as shown in the search string under the header, and change the display of
the trace result accordingly. Clicking the forward/backward arrows to the left of
the search string has the same effect as these functions.

Integration to Navigate
The Item Tracing feature searches through historic data only. Therefore, most
item tracking processes at some point incorporate the Navigate feature for a
listing of all records and documents where a particular serial/lot number occurs.
For this purpose, the Navigate window is extended with an Item Tracking tab.
Refer to “Navigate With Serial/Lot Numbers” in this chapter.

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The Navigate window can be opened directly from the Item Tracing window
and will then be preset with Navigate results based on the serial/lot numbers that
are used as filters in the Item Tracing window.

Item Tracing Specification Report


The trace result (lines in the Item Tracing window) can be printed directly from
the window. The report is a one-to-one reproduction of the trace result. This
means that collapsed lines are only included if they are first expanded in the
window.

The report can only contain eight of the columns available in the Item Tracing
window. But the user can easily define which to include. The report request form
contains eight lookup fields in which users can define for which columns the
trace result must be shown in the report, for example:

FIGURE 6.49 DEFINING WHAT TO DISPLAY IN THE REPORT

The report definitions made in the previous screen shot result in the following
report:

FIGURE 6.50 ITEM TRACING SPECIFICATION REPORT

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Notice that the report also has options to include the number and name of the
customer or vendor of traced sales or purchase documents. Accordingly, it is a
useful printout to reference when investigating an item flow.

Opens from Multiple Places


The Item Tracing window can be opened from:

• All relevant History menu folders in the navigation pane


• Serial number and lot number information cards

When it is opened from, for example, a lot number information card, the lot
number and item number in question will be preset in the filter fields of the Item
Tracing window, and an initial trace with the default trace method is executed.

This completes the conceptual descriptions of the Item Tracing feature. In the
following are two short demonstrations illustrating a complete item tracking
process, starting with a trace of usage to origin and then a trace of origin to
usage. A demonstration of item tracking with Navigate based on the same
scenario is provided in the lesson titled Navigate for Serial/Lot Numbers.

Demonstration – Trace from Usage to Origin

NOTE: Load a clean Cronus database without changes to the data.

This demonstrates how the system supports the initial defects management task
of identifying which items were defective and which vendor supplied them. It is
based on the trace method Origin - Usage.

Scenario: Ricardo, the quality controller, is acting on a sales return of item 1002,
Racing Bike. The customer, Selangorian Ltd., complained that the frame has
cracked welding seams. QC engineers have confirmed that the racing frame of
the returned bike is defective. The quality controller must now know determine:

• Which lot of racing frames was faulty?


• On which purchase order was the faulty lot received?

From the sales department, the quality controller knows which sales shipment the
returned racing bike was shipped on and he knows that the serial number is SN1.
From the usage of item 1002 on that sales shipment, he must first trace the origin
to establish which lot number the faulty racing frame came from.

The results of this first item tracking task will identify which items were
defective and which vendor supplied them. Afterward, but in the same overall
tracking process, the quality controller must find all the sold racing bikes that
contain racing frames from the faulty lot so that those orders can be stopped or
recalled. This second item tracking task is performed by tracing from source to
origin. Refer to the demonstration titled Trace from Source to Origin.

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To prepare the demonstrations of Item Tracing and Navigate, start by creating


two new items and then continue to purchase, produce, and sell the new items in
different transactions to create a varied item tracing foundation.

Demonstration – Prepare Demonstration Data


Start by creating these two new items:

• 2000, Racing Frame: lot-specific tracking, component of 1002


• 1002, Racing Bike: serial number-specific tracking

1. Open the existing item card of item 1900, Frame.


2. Click Edit (in the menu bar), Select and then press Ctrl+C to copy all
selected data.
3. Press F3 to open a new empty item card, and press Ctrl+V to paste
the copied data into the new card.
4. Click OK to the two messages, and then overwrite the No. field with
the number of the new item, 2000.
5. In the Description field, enter Racing Frame.
6. Look up from the Base Unit of Measure field and select PCS.
7. Click the Item Tracking tab and select LOTALL in the Item
Tracking Code field.

Continue to create item 1002, Racing Bike.

8. Open the existing item card of item 1000, Bicycle.


9. Click Edit (in the menu bar), Select and then press Ctrl+C to copy all
selected data.
10. Press F3 to open a new empty item card, and press Ctrl+V to paste
the copied data into the new card.
11. Click OK to the two messages, and then overwrite the No. field with
the number of the new item, 1002.
12. In the Description field, enter Racing Bike.
13. Look up from the Base Unit of Measure field and select PCS.
14. Click the Item Tracking tab and select SNALL in the Item
Tracking Code field.
15. Click the Replenishment tab and look up from the Production
BOM No. field.

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16. Modify production BOM 1000 to contain item 2000, Racing Frame
(remember to recertify the BOM).

FIGURE 6.51 MODIFIED PRODUCTION BOM WITH COMPONENT


2000

Continue to purchase racing frames.

17. Create and post the following purchase order from the vendor
Custom Metals Incorporated:

Item Location Qty. Lot No.


2000 BLANK 10 LOT1

18. Create and post the following purchase order from the vendor
Coolwood Technologies:

Item Location Qty. Lot No.


2000 BLANK 11 LOT2

Proceed to produce the Racing Bikes.

19. Create the following released production order:

Item Location Qty. Serial No.


1002 BLANK 2 SN1
SN2

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20. Click Line, Production Journal


21. In the Production Journal window, select the consumption line of
item 2000 and then click Lines→Item Tracking Lines.
22. In the Item Tracking Lines window, look up from the Lot No. field,
select LOT1 and close the window.
23. Leave all other defaults in the production journal and post it.

Continue to create one more production order using racing frames from LOT1.

24. Create the following released production order:

Item Location Qty. Serial No.


1002 BLANK 2 SN3
SN4

25. Click Line, Production Journal.


26. In the Production Journal window, select the consumption line of
item 2000 and then click Lines→Item Tracking Lines.
27. In the Item Tracking Lines window, look up from the Lot No. field,
select LOT1 and close the window.
28. Leave all other defaults in the production journal and post it.

Continue to sell racing bikes

29. Create and post this sales order to Selangorian Ltd.:

Item Location Qty. Serial No.


1002 BLANK 1 SN1

30. Create and post this sales order to The Cannon Group PLC:

Item Location Qty. Serial No.


1002 BLANK 1 SN2

Continue to sell racing frames. The Cannon Group PLC also orders four separate
racing frames for their own assembly line.

31. Create the following sales order:

Item Location Qty. Lot No.


2000 BLANK 5 LOT1

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NOTE: Do not post the last sales order (for five racing frames).

This completes the preparation of data to demonstrate the Item Tracing and
Navigate features. Now continue to the actual demonstration of the functionality.

Demonstration - Trace from Usage to Origin


Start the demonstration by determining which lot was faulty.

1. Click Manufacturing→History→Item Tracing.


2. Enter 1002 in the Item Filter field and SN1 in the Serial No. Filter
field.

Keep the default setting of Item-Tracked Only in the Show Components field,
and keep the default trace method of Usage - Origin.

3. Click Trace.

FIGURE 6.52 COLLAPSED TRACE RESULT OF USAGE – ORIGIN

Notice that one sales shipment header matches the search criteria. Before
continuing the trace, verify that shipment 102033 is the one that shipped the
faulty racing bike to Selangorian Ltd.

4. Put the pointer on the tracing line and then click Line, Show
Document (or press Shift+F5) or use the lookup button in the
Description field.

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Now continue to trace the origin of this sales shipment.

5. Click the + icon in the Expand/Collapse column or press


Shift+Ctrl+A to gradually expand and trace backward in the chain of
transactions that sales shipment 102033 originates from.

The next posted document backward in the chain is the output posting from a
released production order. The next posted document backward after that is the
consumption posting from a released production order. Here the quality
controller sees that the racing frame carries LOT1.

He can now continue to determine which vendor supplied LOT1.

The lowest posted document in this trace is the posted purchase receipt on which
racing frames with LOT1 entered inventory.

The complete supply chain with all trace lines expanded looks as follows:

FIGURE 6.53 EXPANDED TRACE RESULT OF USAGE – ORIGIN

The quality controller has now established which lot of racing frames was faulty
and he can look up from the last tracing line to see which vendor supplied them,
namely Custom Metals Incorporated.

ATTENTION: Do not modify the trace result any further.

At this point, QC engineers will examine the rest of LOT1 and then suggest a
purchase return process though the purchasing department.

The quality controller must now continue to determine if other posted documents
carried the faulty racing frames. Refer to the demonstration titled Trace from
Origin to Usage.

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Demonstration – Trace from Origin to Usage


This demonstrates how the system supports the defects management tasks
involved in determining where the defective items were used since they arrived.
It is based on the trace method Usage - Origin.

Scenario: The quality controller has established that the faulty racing frames
came from LOT1. He must now determine which other end items and/or other
sales shipments contain item 2000, LOT1?

One way to prepare the next trace is to manually enter LOT1 in the Lot No.
Filter filed and 2000 in the Item Filter field. However, this demonstration will
use the Trace Opposite - from Line function.

Start with the trace result of the previous demonstration.

1. In the Item Tracing window that contains the results of the initial
trace of usage to origin, put the pointer on the line of the purchase
receipt (the last trace line) and then click Functions→Trace Opposite
- from Line.

FIGURE 6.54 COLLAPSED TRACE RESULT OF ORIGIN – USAGE

Notice that the created trace result is based on the filters of the trace line for the
purchase receipt (LOT1 and item 2000) and on the opposite trace method,
namely Origin to Usage.

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To obtain an overview of all uses, continue to expand all trace lines.

2. Click Functions→Expand All.

FIGURE 6.55 EXPANDED TRACE RESULT OF ORIGIN – USAGE

The first four trace lines refer to the sales shipment to Selangorian Ltd., which is
already resolved. The last line indicates to the quality controller that one more
racing bike, SN2, was produced in the same released production order, 101004,
and then sold with sales shipment 102034. The controller immediately informs
the sales department so that they can initiate a recall of the defective racing bike
from the customer, Cannon Group PLC.

At the same time, the controller can see from the last three trace lines that another
two items, SN3 and SN4, have been produced based on racing frames from
LOT1. He takes action to block these end items in inventory from being handled
any more.

Fortunately, the trace result reveals no other orders affected by the faulty lot of
racing frames, at least no orders that are represented by posted documents.

The item tracking tasks for this demonstration are now complete regarding the
Item Tracing window. However, as the item tracing feature is based on posted
entries only, the quality controller must continue to the Navigate feature to make
sure that LOT1 is not used in unposted documents. Refer to the demonstration
titled Find all Occurrences of LOT1

This completes the description of the Item Tracing feature and demonstrations of
how to use it for typical item tracking tasks.

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Lab 6.3 - Trace First Production Order for Item 2000


Scenario

A machine operator on the final assembly of the faulty racing bikes says she
noted on the very first production order header that the frame weldings seemed
weak.

Challenge Yourself
Use Item Tracing to find the first production order for the racing frame and verify
that the document has a comment record.

Step by Step
1. In the Item Tracing window, filter on item 2000 (press Tab after
typing).
2. Select a trace method of Origin to Usage.
3. Expand all trace lines with the Expand All function.
4. In the second trace line (of type Consumption), look up to the
production order.
5. Verify that a comment is created (click the Comment icon).

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Navigate with Serial/Lot Numbers


To support many different item tracking tasks, the Navigate feature in Microsoft
Dynamics NAV 5.0 has been extended to provide global search through all
records that contain serial/lot numbers. Contrary to the Item Tracing feature,
Navigate will find posted and open documents, and it will even find master data
such as serial/lot number information cards. However, it does not provide
information about item flows or document relations as the Item Tracing window
does. Refer to “Trace Serial/Lot Numbers.”

Navigate Window
This global item tracking functionality is provided with the Item Tracking tab in
the Navigate window.

FIGURE 6.56 NAVIGATE WINDOW, THE ITEM TRACKING TAB

This tab enables a global search in the database for all records that contain either
the serial number that is specified in the Serial No. field or the lot number that is
specified in the Lot No. field.

Notice that when both fields in the header contain a value to find, only records
where both values occur will be displayed. Accordingly, the search will typically
yield more results when only one field is filled. This search limitation does not
apply to records of type Serial No. Information or Lot No. Information; they will
both be included in the result if an information card exists for each serial number
and lot number that is specified.

When the Navigate window is opened from, for example, a lot number
information card, the Lot No. field will be preset with that lot number. Refer to
the demonstration titled Find all Occurrences of LOT1.

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Demonstration – Find all Occurrences of LOT01


This demonstrates how Navigate can be used in defects management to find
serial/lot numbers in database records other than posted entries. It is a
continuation of the item tracing demonstrations.

Scenario: With the Item Tracing feature, the quality controller found out that
LOT1 contained the faulty racing frames. He must now determine if LOT1 exist
in any open documents.

Start from the trace result of the previous demonstration.

1. In the Item Tracing window, put the pointer in the first trace line,
the purchase receipt of LOT1.
2. Click Navigate.

FIGURE 6.57 NAVIGATE RESULT FOR LOT1

Notice that the window is preset with the search result for LOT1. The quality
controller recognizes most of the found records as pertaining to documents
already identified in the Item Tracing window. For example, the last Navigate
line of type Production Order refers to the two released production orders that
consumed racing frames from LOT1.

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However, the second Navigate line of type Sales Line stands out as an unposted
document line, and the quality controller continues to investigate.

3. Put the pointer on the second Navigate line and then click the Show
button or drill down from the No. of Records field.

FIGURE 6.58 UNPOSTED SALES LINE FOR DEFECTIVE RACING


FRAMES

Here the quality controller sees one open sales line for the faulty racing frames.
He immediately suggests to the sales department that this order be canceled and a
new production order initiated - based on good racing frames.

This completes the description and short demonstration of the extended Navigate
function for item tracking and how it ties in to a complete defects management
process.

Print Serial/Lot Number Documents and Reports


Serial/lot number information can be included in many different printouts, such
as inventory picking lists and customer correspondence like order confirmations
and sales shipment documents.

All printable documents and reports that hold item information can be set up to
also print related serial/lot number information by these features:

• The generic Item Tracking Appendix report can be printed for


relevant sales and purchase documents carrying serial/lot numbers.
• In selected warehouse activity documents, the request form has a
Show Serial/Lot No.check box to include serial/lot numbers in the
report.
• The Item Tracking Appendix report can be used to customize
existing reports. A suggested customization using this generic report
is implemented in the Sales - Shipment report as inspiration.

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The Generic Item Tracking Appendix Report


For the most common printable sales and purchase documents that display item
information, the Item Tracking Appendix report can be printed and appended to,
for example, the order confirmation printout, before it is sent to customers.

The feature is based on a generic report that can be set up to print serial/lot
numbers for a certain document type and number defined on the request form.
The report is accessed from the Documents menu folder of sales and purchases
navigation pane menus. For example, Sales and Marketing, Order Processing,
Documents, Item Tracking Appendix.

FIGURE 6.59 REQUEST FORM OF THE GENERIC ITEM TRACKING


REPORT

Refer to the demonstration “Print an Item Tracking Appendix”.

The Item Tracking Appendix report can be generated for business documents
based on the following tables:

• Sales header
• Sales Shipment Header
• Sales Invoice Header
• Purchase Header

This means that the report can be printed for all relevant sales and purchase
documents that use any of these four tables. These include quotes, invoices,
credit memos, returns, and blanket orders.

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Foundation for Customization


As illustrated with the Sales - Shipment report, the generic Item Tracking
Appendix report can be used to customize existing reports.

The suggested solution provides order handlers with the option to append
additional report pages that specify serial/lot numbers assigned to the items
specified in the main document printout, such as, for example, an order
confirmation. The figure is an example of the request form and printout of such a
customized report, namely the Item Tracking Appendix report for posted sales
shipments (this is included in the standard release).

FIGURE 6.60 TOP: REQUEST FORM OF THE SALES SHIPMENT REPORT


BOTTOM: SALES SHIPMENT REPORT THAT SHOWS SERIAL/LOT
NUMBERS

NOTE: The actual development steps to customize a serial/lot number report


are described in Appendix C of this course.

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Demonstration – Print an Item Tracking Appendix


This demonstrates how to prepare a printout of serial/lot number information
related to a specific sales order. The report is generated as a stand-alone. This
means that it is not appended directly to the sales order printout.

Scenario: The Cannon Group PLC has requested that lot number information is
included with the order confirmation of their recent order for Ethernet cables.

Start by identifying the sales order number to reference.

1. Open the existing sales order for ten Ethernet cables to The Cannon
Group PLC.
2. Notice that the sales order number is 1003.
3. Click Sales & Marketing→Order Processing→Documents→Item
Tracking Appendix.
4. In the Item Tracking Appendix request form, enter Sales Order in
the Document field and 1002 in the Document No. field.

If no document number is defined, the report will print Item Tracking Appendix
report pages for all sales orders with serial/lot numbers.

5. Preview the report.

FIGURE 6.61 ITEM TRACKING APPENDIX REPORT FOR SPECIFIC SALES


ORDER

The report can now be printed and/or sent to the customer as a specification of
serial/lot numbers together with the sales order confirmation.

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Alternatively, if the order confirmation report is customized to include serial/lot


number information, the appendix will automatically be printed after the order
confirmation, if the option was selected.

This completes the description of new functionality for including serial/lot


number information in different printable business documents and warehouse
reports. Also, the lesson included a short demonstration of how to use the generic
Item Tracking Appendix report that may also be used by developers to connect to
existing reports, as illustrated with the Sales - Shipment report.

Demonstration - Preview When Inventory Items Expire


This demonstrates how to prepare a report that shows which inventory items have
expiration dates and when they expire.

Scenario: A purchaser in charge of replenishing items with expiration date


control decides to run a report to check which items have expired and if any
reordering is needed.

Start by opening the report request form.

1. Click Purchases→Inventory & Costing→Reports→Item Expiration -


Quantity.
2. In the report request form, enter the following options without setting
any filters:

Ending Date Period Length


work date (01/24/08) 1Y (year)

The report calculates backward from the date in the Ending Date field and sets
up three periods of the length specified in the Period Length field. Accordingly,
this particular report will compare the current year with the two previous years.

3. Preview the report.

FIGURE 6.62 ITEM EXPIRATION REPORT FOR THE YEAR OF 2008

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Notice that the 17” and the 19” monitors are the only inventory items that carry
expiration dates. Concerning item 80102-T, two pieces expired in 2006, and one
piece expired in 2007.

This completes the description and short demonstration of the Item Expiration -
Quantity report that is aimed at users who manage or handle items with
expiration dates.

Reserve Items With Serial/Lot Numbers


In environments that use specific serial number tracking, the system is
programmed to silently assist outbound order handlers by trying to resolve any
availability conflicts that occur when reservations and serial/lot numbers are
combined.

The concept of Late Binding makes sure that a non-specific reservation (user
does not care which) of a serial/lot number remains loosely coupled until posting.
At posting time, the system can reshuffle non-specific reservations to make sure
that fixed application is possible against serial/lot number actually picked. The
serial/lot number is meanwhile made available for specific reservation (user does
care which) in other documents requesting that particular serial/lot number.

NOTE: The Late Binding functionality only relates to items set up with specific
tracking and only applies to reservations against inventory, instead of to supply
such as purchase orders.

BEST PRACTICES: The improved information and warnings about serial/lot


number availability will help avoid conflicts between reservations and serial/lot
numbers because outbound order handlers will have less reason to reserve
serial/lot numbers. Refer to the demonstration titled “Sell from a Specific Lot”
for tips about how to help secure serial/lot numbered supply.

Specific Reservation
Late Binding introduces two new states for reservation entries, specific and non-
specific. A specific reservation is a regular reservation, that is, a rigid link
between supply and demand, where both carry serial/lot numbers. Notice that the
demand must carry serial/lot number to be a specific reservation.

An example of a specific reservation is when a user requests the M780 monitor


that carries serial number SN00023, and not just any M780 monitor.

Non-specific Reservation
A non-specific reservation is a state imposed by the system on reservation entries
for serial/lot numbers that are not selected specifically. In that case, the demand
does not carry serial/lot numbers, see figure 1-27.

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An example of non-specific reservation is when a user requests any M780


monitor, not a specific serial number. The user has then reserved any item that
carries a serial/lot number, and the system non-specifically reserves the serial/lot
number in question.

The main difference between specific and non-specific reservation is defined by


the existence of serial/lot numbers on the demand side:

Supply Demand
Specific SN/Lot SN/Lot
Non-Specific SN/Lot

Reshuffle
When a user posts an outbound document after picking the wrong serial/lot
number, the system reshuffles any other non-specific reservations to reflect the
actual serial/lot number that was picked. This satisfies the posting engine with a
rigid link (fixed application) between supply and demand.

For all supported business scenarios, reshuffling will only be possible against
positive item ledger entries that carry reservation and serial/lot numbers, but
without serial/lot numbers defined on the demand side.

The reasons that late binding system only focuses on reservations made against
inventory is that this is the most important customer problem, another is that the
implementation is less complex.

Supported Business Scenarios


The late binding solution involves functionality for three different business
scenarios of serial/lot number reservation against inventory:

• Enter specific serial/lot number on outbound document with non-


specific reservation of “wrong” serial/lot number
• Reserve specific serial/lot number
• Post outbound document with non-specific reservation of serial/lot
number

Entering on Outbound Document with Non-Specific Reservation

Entering a picked serial/lot number on an outbound document with non-specific


reservation of a wrong serial/lot number is a business scenario that is the most
common of the three supported scenarios. In this case, the Late Binding
functionality makes sure that a user can enter a specific picked serial/lot number
on an outbound document that already has a non-specific reservation of another
serial/lot number. The need arises, for example, when an order processor has at
first made a non-specific reservation (of any serial/lot number). Later when the
physical item is picked from inventory, the picked serial/lot number must be
entered on the order before posting it.

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The late binding feature makes sure that users can enter the picked serial/lot
number without losing a reservation. The feature therefore makes sure that the
picked serial/lot number can be fully applied and posted.

Reserve Specific Serial/Lot Numbers

This business scenario is supported with Late Binding functionality that makes
sure a user trying to reserve a particular serial/lot number, that is currently non-
specifically reserved, can do so. This is facilitated as the system tries to reshuffle
a non-specific reservation in order to free it for a specific request.

The functionality happens automatically, but embedded help is displayed in the


bottom of the Reservation window showing the following text:

“XX of the Total Reserved Quantity are non-specific and may be available”.

The Non-specific Reserved Qty. field that displays how many reservation
entries are non-specific. By default, this field is not visible to users.

Post Outbound Document with Non-Specific Reservation of Serial/Lot


Numbers

This business scenario is supported with Late Binding functionality that enables
fixed application and outbound posting of what was actually picked by
reshuffling other non-specific reservations of serial/lot numbers. If the system
cannot reshuffle, the standard inventory error (“cannot be fully applied”) will
appear when the user tries to ship.

This completes the conceptual description of the Late Binding feature.

Summary
Microsoft Dynamics NAV 5.0 offers a comprehensive set of features for the
handling of serial/lot numbers when items are inbound, on inventory, and
ouitbound. In addition, the program provides the industry-required transparency
of item tracking information, whether for FEFO-managed inventory or for
quality control processes.

The Item Tracing feature in integration with Navigate means that Microsoft
Dynamics NAV can more easily meet certain traceability requirements of the
FDA and the EU. In all circumstances, it will greatly minimize the work load
involved in finding and recalling defective items.

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Test Your Knowledge


1. To set up an item to be tracked by serial number, you first specify an
__________________ on the item card, which specifies which transactions
must contain a serial number for the item.

2. True or False: It is not possible to define or automatically assign customized


item tracking numbers, such as lot numbers or serial numbers.

3. Which are valid usability features in the Item Tracking Lines window?
(Select all that apply.)
( ) Availablity warning icons
( ) Search function
( ) Ability to select multiple entries
( ) Create Customized Lot function

4. What is the definition of Current Pending Quantity?


( ) Quantity requested on another outbound order
( ) Quantity remaining to be entered in the item tracking line
( ) Quantity committed to the database but not yet posted
( ) Quantity entered in the item tracking line, but not yet committed to the
database

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5. On which calculation formula is the serial/lot number availability based?


( ) Available = quantity in inventory - all demands
( ) Available = quantity in inventory - (all demands + quantity in the current
ITL window committed to the database
( ) Available = quantity in inventory - (all demands + quantity in the current
ITL window not yet written to the database)
( ) Available = quantity in inventory - (all demands - quantity in the current
ITL window not yet written to database)

6. In which warehouse documents can serial/lot numbers be auto-picked


according to FEFO?
( ) Inventory Pick, Warehouse Pick
( ) Inventory Pick, Warehouse Pick, Warehouse Movement, Warehouse
Internal Pick
( ) Warehouse Pick, Warehouse Movement, Warehouse Internal Pick
( ) Inventory Pick, Warehouse Pick, Warehouse Movement

7. Task: Outline the physical inventory counting process for serial/lot numbered
inventory (not WMS).

Step _____ : Go to the Item Tracking Lines window to specify ich serial/lot.

Step _____ : Print the physical inventory list with the Show Serial/Lot
Number.

Step _____ : Calculate inventory in the physical inventory journal.

Step _____ : Write counted serial/lot number quantities in the dedicated


empty.

Step _____ : Post the journal.

Step _____ : Enter the counted quantities in the Qty. (Phys. Inventory) field
of.

8. You can check on the serial or lot number transactions that have been posted
by looking at what kind of entries?
( ) value entries
( ) item tracking entries or item ledger entries
( ) general ledger entries
( ) item tracing entries

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9. What are the three basic preconditions of the Item Tracing feature? (Select
all that apply.)
( ) Items must be set up for specific tracking.
( ) Items must be set up with any item tracking code.
( ) It tracks items with serial/lot numbers only.
( ) It uses posted entries only.

10. Outline the business needs of the two trace methods respectively.

11. Which Item Tracing function is best suited when the source of a defect is
found and the usage of that defect must be found?
( ) Set Filters with Line Values
( ) Trace Opposite - From Line
( ) Set Filters with Line Values + trace with opposite trace method
( ) Trace opposite - From Line + Next Trace Result

12. Which statements are valid about the differences between Item Tracing and
Navigate? (Select all that apply.)
( ) Item Tracing shows open as well as posted entries containing the search
value.
( ) Navigate shows all records containing the search value.
( ) Navigate shows the relations between entries
( ) Item Tracing shows entry history

13. Which tables are enabled for customization of the Item Tracking Appendix
report by default.
( ) Sales header, Sales Shipment Header, Sales Invoice Header
( ) Sales Header, Purchase Header
( ) Sales header, Sales Shipment Header, Sales Invoice Header, Purchase
Header
( ) Sales Header, Shipment Header

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14. Why can the Item Tracking Appendix report not be customized for
warehouse activity documents?

15. Name at least two warehouse reports that can be printed with serial/lot
numbers.

16. Which statements are true about the Item Expiration - Quantity report?
(Select all that apply.)
( ) The Item Expiration - Quantity report has same layout as the Item Age
Composition - Value report.
( ) The Item Expiration - Quantity report is based on expiration date.
( ) Item Expiration - Quantity report will only display inventory items with
expiration date.
( ) The Item Expiration - Quantity report is based on posting date.

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17. Explain the difference between specific and non-specific reservations.

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Quick Interaction: Lessons Learned


Take a moment and write down three key points you have learned from this
chapter:

1.

2.

3.

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Solutions
Test Your Knowledge
1. To set up an item to be tracked by serial number, you first specify an
__________________ on the item card, which specifies which transactions
must contain a serial number for the item.

MODEL ANSWER - Item tracking code

2. True or False: It is not possible to define or automatically assign customized


item tracking numbers, such as lot numbers or serial numbers.

MODEL ANSWER - False

3. Which are valid usability features in the Item Tracking Lines window?
(Select all that apply.)
(√) Availablity warning icons
( ) Search function
(√) Ability to select multiple entries
( ) Create Customized Lot function

4. What is the definition of Current Pending Quantity?


( ) Quantity requested on another outbound order
( ) Quantity remaining to be entered in the item tracking line
( ) Quantity committed to the database but not yet posted
(•) Quantity entered in the item tracking line, but not yet committed to the
database

5. On which calculation formula is the serial/lot number availability based?


( ) Available = quantity in inventory - all demands
( ) Available = quantity in inventory - (all demands + quantity in the current
ITL window committed to the database
( ) Available = quantity in inventory - (all demands + quantity in the current
ITL window not yet written to the database)
( ) Available = quantity in inventory - (all demands - quantity in the current
ITL window not yet written to database)

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6. In which warehouse documents can serial/lot numbers be auto-picked


according to FEFO?
( ) Inventory Pick, Warehouse Pick
( ) Inventory Pick, Warehouse Pick, Warehouse Movement, Warehouse
Internal Pick
( ) Warehouse Pick, Warehouse Movement, Warehouse Internal Pick
(•) Inventory Pick, Warehouse Pick, Warehouse Movement

7. Task: Outline the physical inventory counting process for serial/lot numbered
inventory (not WMS).

Step 5 : Go to the Item Tracking Lines window to specify ich serial/lot.

Step 2 : Print the physical inventory list with the Show Serial/Lot Number.

Step 1 : Calculate inventory in the physical inventory journal.

Step 3 : Write counted serial/lot number quantities in the dedicated empty.

Step 6 : Post the journal.

Step 4 : Enter the counted quantities in the Qty. (Phys. Inventory) field of.

8. You can check on the serial or lot number transactions that have been posted
by looking at what kind of entries?
( ) value entries
(•) item tracking entries or item ledger entries
( ) general ledger entries
( ) item tracing entries

9. What are the three basic preconditions of the Item Tracing feature? (Select
all that apply.)
(√) Items must be set up for specific tracking.
( ) Items must be set up with any item tracking code.
(√) It tracks items with serial/lot numbers only.
(√) It uses posted entries only.

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Chapter 6: Handle Serial/Lot Numbers

10. Outline the business needs of the two trace methods respectively.

MODEL ANSWER - Usage to Origin: This method traces the item starting

from where it was used and backward to where it came from. Origin to

Usage: This method traces the item starting from where it came and forward

to where it was used.

11. Which Item Tracing function is best suited when the source of a defect is
found and the usage of that defect must be found?
( ) Set Filters with Line Values
(•) Trace Opposite - From Line
( ) Set Filters with Line Values + trace with opposite trace method
( ) Trace opposite - From Line + Next Trace Result

12. Which statements are valid about the differences between Item Tracing and
Navigate? (Select all that apply.)
( ) Item Tracing shows open as well as posted entries containing the search
value.
(√) Navigate shows all records containing the search value.
( ) Navigate shows the relations between entries
(√) Item Tracing shows entry history

13. Which tables are enabled for customization of the Item Tracking Appendix
report by default.
( ) Sales header, Sales Shipment Header, Sales Invoice Header
( ) Sales Header, Purchase Header
(•) Sales header, Sales Shipment Header, Sales Invoice Header, Purchase
Header
( ) Sales Header, Shipment Header

14. Why can the Item Tracking Appendix report not be customized for
warehouse activity documents?

MODEL ANSWER - Printable warehouse activity documents, including

those printed from worksheets and journals, may consist of split lines, which

is not supported by the generic Item Tracking Appendix report.

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15. Name at least two warehouse reports that can be printed with serial/lot
numbers.

MODEL ANSWER - Put-away List Picking List Warehouse Movement

Internal Pick Internal Put-Away Phys. Inventory List Whse. Phys. Inventory

List

16. Which statements are true about the Item Expiration - Quantity report?
(Select all that apply.)
( ) The Item Expiration - Quantity report has same layout as the Item Age
Composition - Value report.
(√) The Item Expiration - Quantity report is based on expiration date.
(√) Item Expiration - Quantity report will only display inventory items with
expiration date.
( ) The Item Expiration - Quantity report is based on posting date.

17. Explain the difference between specific and non-specific reservations.

MODEL ANSWER - A specific reservation is when the user reserves a

specific serial/lot number on the demand side. A non-specific reservation is

when the user simply reserves any item on the demand side - and the system

decides which serial/lot number to reserve.

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Appendix A: Terminology List

APPENDIX A: TERMINOLOGY LIST


This appendix contains the terminology list for the inventory application area in
Microsoft® Dynamics NAV®.
inventory
The on-hand inventory balance minus allocations. Such allocations can include
items being inspected or quarantined, reservations and backorders.
bin
A physical storage unit in which items are placed and stored. This can be
anything from a small container box to an open space on a pallet rack. The
smallest unit of the warehouse logical structure.
bin content
Information that states all items contained in a specific bin
cross-dock
To move items directly from the receiving area to the shipping area, thereby
minimizing handling and storage and allowing sales orders to be shipped sooner.

NOTE: The program systematically compares inventory receipts with outstanding sales
orders and indicates that a cross docking opportunity is available.
Noun and adjective forms: cross dock

delivery note
A note that accompanies a shipment and that lists the items in the shipment
Synonyms: advice note, accompanying note, dispatch note, covering note
expected receipt date
The date, calculated by the program, on which an inbound item will be available
for picking.
inventory
Items held in a store or a warehouse and purchased for resale, items used to
support production (raw materials and work-in-process) and items for
maintenance activities (including repair and operating supplies). The program
calculates inventory as the quantity of an item available in inventory.
item
A manufactured or purchased article, product, part or material that is part of
inventory. If a company has several locations, it stores inventory control
information about items or item variants at a particular location in the
stockkeeping unit for that item or item variant at that location.
item substitute
An item that can be offered to a customer as a substitute for an item that currently
is not available.

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lead time
The time between recognition of the need for an order and the receipt of goods.
Individual components of lead time can include order preparation time, queue
time, processing time, move or transportation time, and receiving and inspection
time.
location
A physical structure or place where inventory is received, stored and shipped. A
location can be a warehouse, service car, showroom, plant or area within a plant.
negative adjustment
A reduction in inventory that is not due to a sale.
non-stock item
An item that a company sells but does not carry in inventory. A non-stock item is
often an item in a vendor catalog, also called a catalog item.
order date
The date on which the vendor must ship the items in order to meet the planned
receipt date.
physical inventory Abbreviation: Phys. Invt.
The determination of inventory quantity by the counting of items, which is
performed on a continuous, periodic or annual basis.
pick
To physically withdraw from inventory items to be shipped or components of
items to be assembled and shipped.
positive adjustment
An increase in inventory that is not due to a purchase.
put away
To remove the item from the receiving area, transport it to a specific location in a
storage area, and record the movement and the exact location of the item. Noun
and adjective form: put-away
receipt
The physical acceptance of an item at a location. A warehouse person
immediately registers the receipt of an item in the program, but the item is not a
part of available to pick inventory until it has been put away.
receiving
The function encompassing the physical receipt of items, the inspection of the
items for conformance to the purchase order (quantity and damage), the putting
away of the items, and the preparation of the receiving report.
registering
Creating an entry in the program that records an action completed in the
warehouse. For example, you can register the put-away, picking or movement of
an item into or from a specific bin. Registering differs from posting in that it does
not create any entries in the general ledger or the inventory item ledger.

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Appendix A: Terminology List

release
To send a document to the next stage of processing without posting the
document. You cannot change information on a released document unless you
reopen the document.
Example: You can release a sales order to the warehouse. The order is then
among the source documents from which the warehouse can retrieve lines to be
assigned, picked and shipped.
reservation
The designation of a quantity of inventory on a purchase order for a specific sales
order or production schedule.
responsibility center Abbreviation: Resp. Ctr.
An organizational unit to which a company assigns duties or activities.

NOTE: A responsibility center can be a cost center or a profit center. Examples are a
sales office that sells items from one or more locations, a purchasing office for one or
several locations, a service unit, a production-planning unit, and a branch office with
responsibility for sales, purchases and cost accounting. A responsibility center that has
been assigned responsibility for a location accounts for location inventory in monetary
terms, while the location is responsible for the physical inventory count.

safety lead time


An element of time added to normal lead time to protect against fluctuations in
lead time so that an order can be completed before its real need date.
shipment date
The date a shipment leaves your location for delivery to a customer, either with a
shipping agent or your own means of transportation.
source document
The original evidence of a transaction that supports journal entries in the
accounting system.
Example: Vouchers and contracts, but also internal documents that create
journal entries, such as sales, transfer or purchase orders or internal freight
charges.
specific item
An individual item that is distinguished by a unique identification number.
stockkeeping unit Abbreviation: SKU
A unit for inventory control that concerns items and item variants at specific
locations.
transfer order
An order to move items from one location to another.

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warehouse Abbreviation: Whse.


A building or part of a building where items are received, stored, and shipped. As
such, it is a particular kind of location.
Synonyms: distribution center, branch warehouse, field warehouse
warehouse activity
An activity in the Warehouse Management application area. Each activity has its
own menu item.

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Appendix B: Granules

APPENDIX B: GRANULES
This appendix contains information about the granules that make up Microsoft®
Dynamics NAV® for inventory management, including the functional area that a
granule belongs to, its description and the requirements.

Inventory Management Granules in Microsoft Dynamics NAV


Multiple Locations
Functional area: Inventory
Description: This feature provides basic functionality that allows the user to
manage inventory in multiple locations. The feature is broad enough to include
locations in plants or production facilities as well as distribution centers,
warehouses and service cars.
Requirements: Basic Inventory

Stockkeeping Units
Functional area: Inventory
Description: This feature provides basic functionality that allows the user to
manage stockkeeping units (SKUs), meaning that identical items with the same
item number can be stored in different locations and managed individually at
each location. The user can add cost prices, replenishment and manufacturing
information, and so on, based on the location.
Requirements: Multiple Locations

Responsibility Centers
Functional area: General Ledger
Description: You use this granule to handle Cost Centers or Profit Centers.
Requirements: Multiple Locations

Location Transfers
Functional area: Inventory
Description: This granule enables you to track inventory effectively as it is
moved from one location to another. You can also better account for the value of
inventory in transit and at various locations.
Requirements: Multiple Locations

Bin
Functional area: Inventory
Description: You use this granule to organize your warehouse by assigning
items to bins, the smallest unit in the warehouse logical structure. This is done on
the item journals or directly on the document lines (does not only apply to order
lines).
Requirements: Basic Inventory and Multiple Locations

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Put-Away
Functional area: Inventory
Description: You use this granule to enable your warehouse employees to carry
out their dedicated tasks. This is done from a separate user interface when
receiving items in an order-by-order environment. Here the put away is created
from the released order.
Requirements: Basic Inventory

Warehouse Receipt
Functional area: Warehouse Management
Description: You use this granule to enable your warehouse employees to carry
out their dedicated tasks. This is done from a separate user interface when
receiving items in a multi-order environment. Here the put away is created from
the receipt.
Requirements: Basic Inventory

Pick
Functional area: Inventory
Description: You use this granule to enable your warehouse employees to carry
out their dedicated tasks. This is done from a separate user interface when
shipping items in an order-by-order environment. Here the pick is created from
the released order.
Requirements: Basic Inventory

Warehouse Shipment
Functional area: Warehouse Management
Description: You use this granule to enable your warehouse employees to carry
out their dedicated tasks. This is done from a separate user interface when
shipping items in a multi-order environment. Here the pick is created from the
shipment.
Requirements: Basic Inventory

Bin Setup
Functional area: Warehouse Management
Description: You use this granule to easily set up and maintain your bins. This
is done by defining both the layout of your warehouse and dimensions of your
racks, columns, and shelves. Furthermore, you use the granule to easily set up
and maintain your planning parameters. This is done by defining the limitations
and characteristics of each bin.
Requirements: Bin

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Appendix B: Granules

Item Tracking
Functional area: Inventory
Description: With this granule, you can handle and track serial and lot numbers.
Serial and lot numbers can be assigned manually or automatically. The feature
allows the user to receive and ship multiple-quantities with serial/lot numbers
from a single order line entry.
Requirements: Basic Inventory, Sales Order Management, Purchase Order
Management.

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Appendix C: Customizing IT Reports

APPENDIX C: CUSTOMIZING IT REPORTS


This appendix describes how to implement new record types in the generic report
in Microsoft Dynamics™ NAV 5.0. The description also helps to change existing
reports to show serial/lot numbers.

Generic Report (Item Tracking Appendix)


The report 6521 Item Tracking Appendix covers reports called for the following
record types (sources):

• Purchase Header
• Sales Header
• Sales Shipment Header
• Sales Invoice Header.

Handling several record types (sources) can be implemented as follows.

1. Adjust the function RetrieveDocumentItemTracking in CU6500


by:
• Creating a new variable for the new record (header and line; for
instance Sales Header and Sales Line)
• Implementing a new procedure collecting Item Tracking for this
record when the function is not implemented earlier

2. In REP6521 do the following:


• Expand the global variable DocType with the new option string
for the new document (as Sales Quote, Sales Order etc), which
also will be shown on the request form
• Adjust the code of the existing procedures handling the different
sources:
– SetRecordFilter
– HandleRec

• Create new procedures handling the new source like:


– HandleSales
– FilterSalesHdr

• Create a new procedure preparing the address of the new source


like:
AddressSalesHdr

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The following functions are created to collect item tracking data from the
different Item Tracking tables and will also be available in CU6500 Item
Tracking Management as global functions:

Function Name Function Description


FindReservEntries Searches through item tracking data for a source
document in Reservation Entry for Quote, Order,
Invoice, and Credit Memo, which are not completely
invoiced yet.
FindTrackingEntries Searches through item tracking data for a source
document in Tracking Specification for Quote, Order,
Invoice, and Credit Memo, which are not completely
invoiced yet.
FindItemEntries Searches through item tracking data for a source
document in Item Entry Relation for Posted
Shipments/Receipts
FindValueEntries Searches through item tracking data for a source
document in Value Entry Relation for Posted Invoices

The following functions are defined in CU6500 Item Tracking Management as


local functions:

Function Name Function Description


FillTrackingSpecBufferFromILE Creates an item tracking buffer line with
information from ILE. (Called by
FindItemEntries and FindValueEntries.)
FillTrackingSpecBuffer Creates an item tracking buffer line.
ItemTrackingExistsInBuffer Checks the temporary Item Tracking
Buffer for existing records and will create
a new one or sum up the quantity if the
record exists.
InitTrackingSpecBuffer Initialize a new item tracking buffer
record.
FilterReservEntries Retrieves a data set of Reservation
Entries.
FilterTrackingEntries Retrieves a data set of Tracking
Specification Entries.
RetrieveILEFromShptRcpt Retrieves a data set of Item Ledger
Entries (used for Posted
Shipments/Receipts).
RetrieveILEFromPostedInv Retrieves a data set of Item Ledger
Entries (used for Posted Invoices).

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Appendix C: Customizing IT Reports

The following procedures defined handling the different source documents in the
generic report are implemented:

Function Name Function Description


SetRecordFilter() Sets filters on the correct table, which are chosen by
the user in the request form.
Calls the following filter-procedures:
• FilterSalesHdr
• FilterPurchHdr
• FilterSalesShip
• FilterSalesInv
HandleRec Started on MainRecord - OnAfterGetRecord() for
every new source and will starting handling Item
Tracking collecting for the different Record Types:
• HandleSales()
• HandlePurchase()
• HandleShipment()
• HandleInvoice()
AddressSalesHdr Set up the address on the report for the Record Type
AddressPurchaseHdr
AddressShipmentHdr
AddressInvoiceHdr
IsStartNewGroup A global function which delivers TRUE if a new
group (item with Lot/Serial No.) starts. Used to
assign a total quantity for all Lot/Serial No. for an
item.

Using function RetrieveDocumentItemTracking for a source document which


is not implemented will create an error message as follows:

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Implementing Item Tracking on Existing Reports


The description assumes that retrieving Item Tracking for a source is defined in
CU6500 RetrieveDocumentItemTracking.

The following steps must be done to implement Item Tracking in an existing


report. The description is done for REP208 Sales – Shipment:

1. Make changes on DataItem “PageLoop.”

PageLoop - OnPreDataItem()
// Item Tracking:
IF ShowLotSN THEN BEGIN
TrackingSpecCount := 0;
OldRefNo := 0;
ShowGroup := FALSE;
END;

2. Make changes on DataItem “Sales Shipment Line.”

Sales Shipment Line - OnPostDataItem()


// Item Tracking:
IF ShowLotSN THEN
TrackingSpecCount :=
ItemTrackingMgt.RetrieveDocumentItemTracking(TrackingSpecBuffer,"Sales
Shipment Header"."No.",
DATABASE::"Sales Shipment Header",0);

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Appendix C: Customizing IT Reports

3. Provide new DataItems for Item Tracking.

ItemTrackingLine - OnPreDataItem()
IF TrackingSpecCount = 0 THEN
CurrReport.BREAK;
CurrReport.NEWPAGE;
SETRANGE(Number,1,TrackingSpecCount);
TrackingSpecBuffer.SETCURRENTKEY("Source ID","Source Type","Source
Subtype","Source Batch Name",
"Source Prod. Order Line","Source Ref. No.");

ItemTrackingLine - OnAfterGetRecord()
IF Number = 1 THEN
TrackingSpecBuffer.FINDSET
ELSE
TrackingSpecBuffer.NEXT;

ShowTotal := FALSE;
IF ItemTrackingAppendix.IsStartNewGroup(TrackingSpecBuffer) THEN
ShowTotal := TRUE;

4. Define the global variables.


Name DataType Subtype Length
TrackingSpecCount Integer
ShowLotSN Boolean
ShowTotal Boolean
ShowGroup Boolean
TotalQty Decimal
OldRefNo Integer
OldNo Code 20

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