Spec 77

SPECIFICATION
of work to be done and materials to be used in carrying

out the works shown on the accompanying drawings
Knowles
(project name)
Lot 3, 13 Taylor Place,

Conifer Grove, Prebbleton
(project address)
Mike and Kara Knowles

(client’s name)
Job Number: J000753
Date: 11 July 2017
© CIL Masterspec 2015 1012 TABLE OF CONTENTS Page 1

1012 TABLE OF CONTENTS
1012 TABLE OF CONTENTS ...................................................................................................... 2

1013 DOCUMENT CONTROL ..................................................................................................... 3
1232 INTERPRETATION & DEFINITIONS ................................................................................. 4
1235 SHOP DRAWINGS ............................................................................................................. 6
2241 EXCAVATION ..................................................................................................................... 8
2242 BACKFILLING ................................................................................................................... 11
2361 STRIP FOOTINGS ............................................................................................................ 15
3101 CONCRETE WORK - BASIC............................................................................................ 18
3105 CONCRETE - COMMON REQUIREMENTS .................................................................... 22
3106 CONCRETE QUALITY CONTROL ................................................................................... 25
3111 FORMWORK FOR CONCRETE ...................................................................................... 31
3112 REINFORCEMENT FOR CONCRETE ............................................................................. 36
3121 CONCRETE PLACEMENT ............................................................................................... 39
3129 CONCRETE PRODUCTION............................................................................................. 43
3131 PRECAST CONCRETE PANEL SUPPLY ........................................................................ 45
3141 PRECAST CONCRETE PANEL INSTALLATION ............................................................ 48
3181 CHEMICAL ANCHORING ................................................................................................ 52
3321 CONCRETE MASONRY - ENGINEERED ....................................................................... 56
3411 STRUCTURAL STEELWORK .......................................................................................... 64
3419 STRUCTURAL STEEL QUALITY CONTROL .................................................................. 68
3821 TIMBER FRAMING ........................................................................................................... 74
© CIL Masterspec 2015 1012 TABLE OF CONTENTS Page 2

1013 DOCUMENT CONTROL
1. DOCUMENT CONTROL
Document Control
1.1 PREPARED BY
Company: Blueprint Consulting Engineers (BCE)
Postal Address: POBOX 97607, Manukau 2241
Street Address: Studio 5, 185 Manchester Street
City: Christchurch Central, 8011
Telephone: 09 294 8993
Email: kevinf@bce.nz
1.2 DOCUMENT DETAILS

Project Name: Knowles Residence
Project Number: J000753
File Reference: ~
Client: Mike and Kara Knowles
Client Contacts:
1.3 REVISION CONTROL

Issue: Building Consent
Revision: 0
Amendment Details: ~
Issued to: Foley Group Architects
Date of Issue: 11 July 2017
Reviewed by: Rohan Pollard
Approved by: Rohan Pollard
© CIL Masterspec 2015 1013 DOCUMENT CONTROL Page 3

1232 INTERPRETATION & DEFINITIONS
1. GENERAL
This general section relates to interpretation and definitions that are used in this
specification.
1.1 DEFINITIONS
Required: Required by the documents, the New Zealand Building Code or by a
statutory authority.
Proprietary: Identifiable by naming the manufacturer, supplier, installer, trade
name, brand name, catalogue or reference number.
Provide and fix: "Provide" or "fix" or "supply" or "fix" if used separately mean provide
and fix unless explicitly stated otherwise.
Review: Review by the contract administrator is for general compliance only.
Review does not remove the need for the contractor to comply with
the stated requirements, details and specifications of the
manufacturers and suppliers of individual components, materials and
finishes. Neither can the review be construed as authorising
departures from the contract documents.
Working Day: Working Day means a calendar day other than any Saturday, Sunday,
public holiday or any day falling within the period from 24 December to
5 January, both days inclusive, irrespective of the days on which work
is actually carried out.
1.2 PERSONNEL
Owner: The person defined as "owner" in the New Zealand Building Code.
Principal: The person defined as "principal" in the conditions of contract.
Contractor: The person contracted by the principal to carry out the contract.
Contract Administrator:
The person appointed by the principal to administer the contract on
the principal's behalf. Where no person has been appointed by the
Principal, it means the Principal or the Principal's representative.
1.3 ABBREVIATIONS
The following abbreviations are used throughout the specification:
AAMA American Architectural Manufacturers Association
AS Australian Standard
AS/NZS Joint Australian/New Zealand Standard
ASTM American Society for Testing and Materials
AWCINZ Association of Wall and Ceiling Industries of New Zealand Inc.
BCA Building Consent Authority
BRANZ Building Research Association of New Zealand
BS British Standard
CSIRO Commonwealth Scientific and Industrial Research Organisation
HERA Heavy Engineering Research Association
LBP Licensed Building Practitioner
MBIE Ministry of Business, Innovation and Employment (includes the old
DBH)
MPNZA Master Painters New Zealand Association Inc
NZBC New Zealand Building Code
NZS New Zealand Standard
NZS/AS Joint New Zealand/Australian Standard
NZTA New Zealand Transport Agency (previously TNZ)
NUO Network Utility Operator
PS1 Producer Statement – Design
PS2 Producer Statement – Design Review
PS3 Producer Statement - Construction
PS4 Producer Statement – Construction Review
RBW Restricted Building Work
SARNZ Scaffolding and Rigging Association New Zealand Inc
SED Specific Engineering Design
© CIL Masterspec 2016 1232 INTERPRETATION & DEFINITIONS Page 4

TA Territorial Authority
TNZ Transit New Zealand (Transit New Zealand is now New Zealand
Transport Agency NZTA, some specifications are still prefixed TNZ)
1.4 DEFINED WORDS

Words defined in the conditions of contract, New Zealand Standards, or other reference
documents, to have the same interpretation and meaning when used in their lower case,
title case or upper case form in the specification text.
1.5 WORDS IMPORTING PLURAL AND SINGULAR

Where the context requires, words importing singular only, also include plural and vice
versa.
© CIL Masterspec 2016 1232 INTERPRETATION & DEFINITIONS Page 5

1235 SHOP DRAWINGS
1. GENERAL
This general section relates to common requirements for the
preparation, submission and review of shop drawings as listed in this section, as referred
to within the body of this specification, and as referred to within separate
specifications/documents relating to this project. Detailed requirements for shop
drawings for particular parts of the work are included in the specific work section.
1.1 PREPARE SHOP DRAWINGS

Prepare shop drawings where specified in the work sections.
1.2 SHOP DRAWING FORMAT

Prepare shop drawings at appropriate scales to enable good legibility. Unless otherwise
specified in a work section, submit shop drawings in a legible format
1.3 PROGRAMME FOR SHOP DRAWINGS

Allow time in the programme for the preparation, coordination and review of shop
drawings. Allow also for such resubmission and further review as may be required prior
to fabrication. No extension of time will be allowed for resubmission and further review.
1.4 COMMUNICATION WITH SHOP DRAWING DETAILER

Agree and arrange for such direct contact as is appropriate between detailer, consultant
and others whose input may be required in the preparation of the shop drawings. Such
direct communication does not relieve the contractor of the need to carry out their own
coordination and check of shop drawings.
1.5 CONTRACTOR COORDINATION OF SHOP DRAWINGS

Before submitting the shop drawings for review, carry out coordination to ensure that
allowance has been made for all other parts of the work that relate to the work detailed in
the shop drawings.
1.6 COORDINATION WITH SITE MEASURE

The contractor is solely responsible for coordination of shop drawing dimensions with site
measurements. The reviewer's dimensional review is limited to visual/aesthetic matters
only
1.7 SHOP DRAWING REVIEW

Submit shop drawings to the named reviewers for review, in due time to ensure
conformance with the contract programme.
- Where no time is stated in a specific section allow 10 working days for review by the
reviewer. Where a large number of drawings are involved more time will be necessary.
- Where no person is named as the reviewer, submit the shop drawings to the contract
administrator.
Shop drawing review indicates only that the shop drawing
interpretation of the design concept has been reviewed without the need for further
modification, other than the corrections indicated by the reviewer.
The reviewer may advise that:
- The shop drawings have been reviewed and work may proceed; or
- The shop drawings have been reviewed and work may proceed subject to notes,
annotations or comments provided; or
- The shop drawings have been reviewed and work may proceed subject to notes,
annotations or comments provided. Resubmitted revised shop drawings shall be
provided for the record, or
- Work may not proceed. Revise and resubmit shop drawings
1.8 RESPONSIBILITY
Review of shop drawings does not relieve the contractor of responsibility for the
correctness of the shop drawings, site dimensions, the overall design, coordination and
performance, or for ensuring the work is carried out in compliance with the contract
documents. It does not remove the need for the contractor to comply with the stated
requirements, details and specifications of the manufacturers and suppliers of individual
© CIL Masterspec 2016 1235 SHOP DRAWINGS Page 6

components, materials and finishes. Review cannot be construed as authorising
departures from the contract documents.
1.9 RESUBMISSION OF SHOP DRAWINGS

Reviewed drawings which are required to be resubmitted to correct comments or
notations indicating where the shop drawings are at variance with the contract
documents, are to be modified and resubmitted to the reviewer for re-review. Allow 5
working days for re-review by the reviewer.
1.10 WORK MAY PROCEED

Before proceeding with any fabrication, installation or erection, advice must be obtained
from the named reviewers that work may proceed. Where no named reviewer has been
nominated advice must be obtained from the contract administrator.
1.11 BIM MODEL

BIM (Building Information Model) is being used for the construction of the works. Refer to
SELECTIONS for details of the BIM model and the information required to be included.
© CIL Masterspec 2016 1235 SHOP DRAWINGS Page 7

2241 EXCAVATION
1. GENERAL
This section relates to the excavating required for the building works, removing surface
soils and the disposal of excavated material.
Related work
1.1 RELATED SECTIONS

N/A
Documents
1.2 DOCUMENTS REFERRED TO

Documents referred to in this section are:
NZS 4402 Methods of testing soils for civil engineering purposes
WorkSafe NZ Approved code of practice for safety in excavation and shafts for
foundations
Documents listed above and cited in the clauses that follow are part of this specification.
However, this specification takes precedence in the event of it being at variance with the
cited document.
Requirements
1.3 ARCHAEOLOGICAL DISCOVERY

If fossils, antiquities and other items of value are found refer to the general section 1220
PROJECT for actions to be taken with archaeological discovery.
Performance
1.4 ACCESS FOR MACHINES

Determine working conditions and access for machines. Take into account the time of
year, the nature of the ground and subsoil to be excavated, the ground water table and all
matters influencing the carrying out of the work.
1.5 SAFE WORKING CONDITIONS

Provide safe working conditions and adequate support to excavations at all times. Cover
holes and fence off trenches and banks.
1.6 FOUNDATION BEARING

Request written instructions if a natural bearing is:
- reached at a lesser depth or
- not reached at the depth shown on the drawings.
In made-up ground excavate down to a natural bearing. Remove unsuitable material that
is exposed and replace with compacted backfill.
1.7 INSPECTION
Arrange for inspections and before placing any new work. If bearing becomes
inadequate due to any cause then stop work and request further instructions.
1.8 SITE MEASUREMENT, OTHER FORMATIONS

If for any reason the excavations have to vary from the drawings, those affected to be
solid measured and the quantity recorded and agreed to in writing as the excavation
proceeds.
2. PRODUCTS
Materials
© CIL Masterspec 2015 2241 EXCAVATION Page 8

2.1 TOPSOIL
Weathered soil, with organic inclusions capable of supporting the growth of vegetation.
2.2 CUT MATERIAL

Consisting of sands, gravels, sedimentary materials, clays, scoria and similar deposits.
2.3 ROCK
Defined as material encountered in excavations which because of its size or position can
be removed only by breaking up by explosives or mechanical plant such as jack hammers
or percussion drills.
2.4 UNCONTROLLED FILL

Variable fill material placed with little or no compaction control.
2.5 EXCAVATED FILL

Material from other formations in the excavation which may be selected and approved as
suitable for filling and complying with NZS 4402 by having grading and moisture content
properties that will allow compaction to 95% of maximum density.
3. EXECUTION
Conditions
3.1 REPORT
Report any survey pegs, bench marks, and the like on any features, leaving them
undisturbed until approval is given for removal.
3.2 COMPLY
Comply with the requirements of the WorkSafe NZ publication: Approved code of practice
for safety in excavation and shafts for foundations.
3.3 WORK BY OTHERS

Before taking over work done on the site by others check all levels and conditions and
report any discrepancies affecting further work.
3.4 EXISTING SERVICES AND FOUNDATIONS

Locate underground services and foundations before work is started. Any information
provided regarding the location of these services and foundations is given from available
records but with no guarantee of accuracy as regards alignment or depth. Furthermore
no guarantee is given or implied that the information provided covers all existing services
and foundations. Make good at no extra cost damage to existing services to the
satisfaction of the appropriate network utility operator. Protect existing roads, footpaths,
gutters, crossings etc from damage during work.
3.5 KEEP FREE OF WATER

Keep excavations free from water and keep water from excavations clear of other
construction work.
3.6 TERRITORIAL AUTHORITY REQUIREMENTS

Obtain from the territorial authority requirements for the method of discharging water from
the site.
3.7 FORM SUMPS

Form sumps outside the line of foundations and deep enough to drain excavations.
Pump from sumps without disturbing excavations or any material in place.
3.8 SILT CONTROL

Undertake silt control measures required by territorial authorities and network utility
operators in relation to design, location and discharge into the drainage system.
Application

3.9 STRIP TOPSOIL
Strip topsoil carefully over the whole site and stockpile where directed on the site, on the
prepared subgrade, for re-spreading at the completion of the contract.
3.10 STRIP TO SUBGRADE

Strip the soil over the whole site to form a subgrade generally, but at a minimum of
200mm below the original ground level. Leave the subgrade level, clear of all loose
material and with no impediment for the excavation work.
3.11 DIVERT WATERWAYS

Temporarily divert as necessary all ditches, field drains and other waterways encountered
during the excavations and reinstate to approval on completion.
3.12 DIVERT DRAINS AND SERVICE LINES

Divert services, drains and field drains encountered in the excavations to new routes
clear of the building and reconnect to the requirements of the network utility operator.
3.13 BREAK OUT

Break out and remove old foundations, floor slabs, drains, manholes and septic tanks,
seal up connections and remove contaminated soil. Grub out roots in excess of 75mm
diameter to a minimum of 500mm below the bottom level of footings or paving. Backfill
with selected excavated material, well rammed in layers.
Take special care when working close to retained trees and shrubs.
3.14 EXCAVATION GENERALLY

Excavate for pads, strip foundations and tie beams to the profiles and levels shown on
the drawings. Allow clearance for working space and formwork as necessary. Trim to
required profiles, falls and levels. If pouring against natural ground excavate an extra
25mm that side to provide 75mm minimum cover to reinforcement horizontally. Bench
surface of sloping ground to receive filling.
3.15 OVER EXCAVATION

Make good with well compacted backfill.
3.16 EXCAVATED BACKFILL

Stockpile selected excavated backfill on site where directed so that it does not impede
continuing works until it is required.
Finishing
3.17 BATTERS, TEMPORARY PROTECTION

Protect batters with a change of level between crest and toe of more than 1.5 metres from
weather erosion with a waterproof covering of either hessian and tar, or heavy duty black
polythene sheet. Seal at joints and securely fix down at crest and toe. Maintain
coverings in good condition until the ground is secured by permanent construction.
Completion
3.18 LEAVE
Leave work to the standard required by following procedures.
3.19 SURPLUS TOPSOIL

Remove unwanted stripped soil from the site continually as the work proceeds. Clean up
continually any soil if dropped on footpaths or roads.
3.20 SURPLUS MATERIAL

Remove surplus excavated material from the site continually as the excavation proceeds.
Clean up continually any excavated material dropped on footpaths or roads.

2242 BACKFILLING
1. GENERAL
This section relates to the supply, placing and compaction of materials for backfill,
basecourse or built-up ground, as required for the contract works.
Related work

N/A
Documents

Documents referred to in this section are:
NZS 3104 Specification for concrete production
NZS 4402 Methods of testing soils for civil engineering purposes
TNZ M/04 Specification for basecourse aggregate
Documents listed above and cited in the clauses that follow are part of this specification.
However, this specification takes precedence in the event of it being at variance with the
cited document.
1.3 MANUFACTURER'S DOCUMENTS

Manufacturer's and supplier's documents relating to work in this section are to be decided
on by the contractor and submitted to the Geotechnical Engineer for approval.
2. PRODUCTS
Materials
2.1 EXCAVATED FILL

Material from other formations in the excavation which may be selected and approved as
suitable for filling and complying with NZS 4402 by having grading and moisture content
properties that will allow recompaction to 95% of maximum density.
2.2 COMPACTED ROP ROCK STRIPPINGS

Rotten rock or quarry strippings, free of organic material, maximum density to NZS 4402,
test 4.1.1 or equivalent.
2.3 VOLCANIC TUFF FILL

Scoriaceous tuff of variable grading excluding excessive silt or clay material, capable of
being placed and compacted as specified.
2.4 ROCK FILL

Hard material comprising rock, broken stone, hard brick, concrete, run of pit scoria, or
other comparable inert material, with a maximum particle size of 100mm, capable of
being placed and compacted as specified.
2.5 SAND FILL

Clean sand of such grading in particle size as to achieve mechanical compaction to 90%
maximum density to NZS 4402.
2.6 BLINDING FILL

Scoria, crushed or river run rock to AP (All Passing) 7 grading.
2.7 HARDFILL
Scoria, crushed or river run rock to AP (All Passing) 65 grading.
© CIL Masterspec 2015 2242 BACKFILLING Page 11

2.8 GRANULAR FILL
Approved screened crushed gravel or scoria graded in size from 20mm to 7mm, clean.
When tested with a standard sieve of 4.75 opening no material is to pass.
2.9 DRESSING COURSE

Scoria to GAP 20 grading, or "dirty footpath scoria", or equivalent "all in" graded crushed
metal aggregate.
2.10 FREE-DRAINING AGGREGATE

Scoria or crushed gravel graded 50 to 14 clean.
2.11 SITE CONCRETE

Prescribed mix 10.0 MPa to NZS 3104.
2.12 PROTECTION SHEETS

Rot proof sheets used to protect tanking from damage (particularly from backfill), refer to
SELECTIONS.
3. EXECUTION
Conditions
3.1 UNSUITABLE MATERIALS

Remove from site all unsuitable filling material.
3.2 REMOVE SURPLUS

Remove surplus imported filling materials from the site.
3.3 SPREAD SURPLUS

Spread and level surplus imported filling materials where directed.
3.4 PLACE FILLING

Place filling using approved methods, to required dimensions, levels, lines and profiles
and so that surface water drains freely.
3.5 PROTECTION OF FORMATION

Do not allow construction traffic on filling until the level has been raised not less than
150mm above formation level by properly compacted temporary protective filling.
Remove temporary protective filling from the site before beginning permanent
construction. Do not stockpile materials on newly filled areas without permission.
3.6 DIFFERING MATERIALS

Where materials of widely divergent characteristics are used for filling, spread and
compact in clearly defined separate layers.
3.7 EARTHMOVING EQUIPMENT

Do not use earthmoving equipment for compaction.
3.8 COMPACTION NEAR EDGE SUPPORTS

Ensure that edge supports are strong enough to support compaction forces without
movement, cracking or other damage. Make good damage caused by compaction.
3.9 MOISTURE CONTENT, GENERAL FILL

Moisture content at time of compaction to be within the range of optimum less 6% up to
optimum. Do not use filling with moisture content above optimum value. If necessary:
- adjust moisture content of filling by turning and drying
- provide water sprinkling equipment if fill is too dry.
Application
3.10 SPREAD AND COMPACT GRANULAR FILL

Spread and level in layers not more than 150mm loose depth from the approved level.
Compact filling in layers as specified by at least four passes of a vibratory roller having a

static linear loading of 1.8 - 2.3 kg/mm, or twelve passes of a vibratory roller having a
static linear loading of 0.8 - 1.2 kg/mm. Achieve a density of not less than 95% of
maximum at optimum moisture content to NZS 4402.
Alternative compaction plant may be used provided it can be shown that the density
requirement can be achieved.
3.11 SPREAD AND COMPACT ROCK FILL

Spread and compact in layers of not more than 200mm loose depth where designated on
the drawings. Compact with suitable heavy plant to provide a dense, unyielding base.
3.12 SPREAD AND COMPACT HARDFILL

Spread and level in layers of not more than 150mm loose depth where required to make
up from approved subgrade to the underside of basecourse, sitework construction or to
where shown on the drawings. Compact as described under SPREAD AND COMPACT
GRANULAR FILL.
3.13 SPREAD AND COMPACT VOLCANIC TUFF

Spread and level in layers of not more than 150mm loose depth where required to make
up from approved subgrade to the underside of construction. Remove lumps larger than
100mm. Compact as described under SPREAD AND COMPACT GRANULAR FILL.
3.14 SPREAD AND COMPACT SAND FILLING

Spread and level in layers of not more than 125mm loose depth for areas designated on
the plan or agreed on site. Carry out vibrating compaction on a trial area to show that
90% maximum density to NZS 4402 can be achieved.
3.15 SAND/AP 7 BLIND SURFACE

Blind surface of area being covered with a concrete slab with sand or AP 7 to a thickness
not more than 12mm with a fill of 25mm maximum for depressions in granular base. Roll
or compact with a vibrating plate tamper ready to take damp-proofing. Finish the surface
with a non-vibrating smooth wheeled roller.
3.16 BACKFILL TO FOUNDATIONS

Backfill with approved material, compacted in 150mm layers using mechanical vibrating
tampers weighing at least 65 kg, to achieve a density of not less than 90% maximum at
optimum moisture content to NZS 4402.
3.17 PROTECT RETAINING WALL TANKING

Protect tanking membranes with protection sheets glue-fixed in place and with joints
taped.
3.18 BACKFILL TO RETAINING WALLS

Backfill the drainage space behind walls with free-draining aggregate in 200mm layers.
Do not disturb subsoil drains. Follow the sequence of filling shown on the drawings so
that dependent action from suspended floors is available before filling behind the wall is
complete. Do not over-compact with heavy plant.
3.19 SUBGRADE TO CONCRETE SLABS

From approved sub-subgrade spread and level granular base in 100mm maximum loose
layers. Compact with a roller or a vibrating plate tamper of at least 70 kg to provide a
dense unyielding base. Dress this surface with a 25mm layer of dressing course and roll
to form a tight dense surface. Blind with a maximum 12mm layer of sand and compact
with a roller or a vibrating plate tamper to leave ready for damp-proofing.
3.20 SUBGRADE FOR CONCRETE SLABS

From approved subgrade spread and level volcanic tuff in 125mm maximum loose layers,
removing lumps over 100mm in size. Compact each layer with a minimum of 4 passes of
a vibratory roller having a static linear loading of 1.8 - 2.3 kg/mm, or 12 passes of a
vibratory roller having a static linear loading of 0.8 - 1.2 kg/mm. Achieve a density not
less than 95% of maximum at optimum moisture content to NZS 4402. Blind with a
maximum 12mm layer of sand and compact with a roller or a vibrating plate tamper to
leave ready for damp-proofing.

Completion
3.21 TAKE AWAY

Take away from the site all selected excavated material or brought-in material not used
for backfilling, leaving the site clear and tidy.
3.22 LEAVE
3.23 REMOVE
Remove all debris and unused materials from the site.
4. SELECTIONS
4.1 HARDFILL AND BLINDING to be selected by the Contractor and approved by the
Geotechnical Engineer.

2361 STRIP FOOTINGS
1. GENERAL
This section relates to the supply and installation of concrete strip footings of non-specific
design to NZS 3604 and NZS 4229, including;
- formwork, reinforcement, concrete mixes and the placing of concrete
1.1 RELATED WORK

Refer to ~ for ~
Documents
1.2 DOCUMENTS
Refer to the general section 1233 REFERENCED DOCUMENTS. The following
documents are specifically referred to in this section:
NZS 3109 Concrete construction
NZS 3121 Water and aggregate for concrete
NZS 3604 Timber-framed buildings
NZS 4229 Concrete masonry buildings not requiring specific engineering design
NZS 4431 Code of practice for earth fill for residential development
AS/NZS 4671 Steel reinforcing materials
Requirements
1.3 QUALIFICATIONS
Concrete workers to be experienced, competent and familiar in the fabrication and
erection of formwork and with the materials and the techniques specified.
All work to be installed or supervised by a Registered Mason or licensed building
practitioner (LBP): Licensed for Bricklaying and Blocklaying 2: Structural Masonry. RBW
must be supervised by an LBP.
1.4 QUALITY RECORDS

Do not place concrete/grout until all excavations, formwork/blockwork and reinforcing
have been inspected and passed by the Building Consent Authority.
2. PRODUCTS
2.1 NORMAL CONCRETE

Normal concrete 17.5, 20 or 25 MPa grade (refer to SELECTIONS), maximum aggregate
size 19mm ready-mixed to NZS 3104. Retain delivery dockets listing mix and despatch
details.
Mass concrete 10 MPa grade.
2.2 REINFORCEMENT
To AS/NZS 4671 Grade 300E deformed mild steel except for ties in plain round mild steel
and as detailed.
2.3 TYING WIRE

Mild drawn steel wire not less than 1.2mm diameter.
2.4 WATER
To NZS 3121. Water from a territorial authority/NUO water supply is acceptable.
2.5 SPACERS AND CHAIRS

Precast concrete or purpose made moulded PVC.
3. EXECUTION
© CIL Masterspec 2015 APR 3101 CONCRETE WORK - BASIC Page 15

3.1 STORAGE
Handle and store reinforcing steel and accessories without damage or contamination.
Store on timber fillets on hard ground in a secure area clear of any building operation.
Lay steel fabric flat.
Ensure reinforcement is clean and remains clean so that at the time of placing concrete it
is free of all loose mill scale, loose rust and any other contamination that may reduce
bonding capacity.
3.2 SOIL BEARING

To NZS 3604 or NZS 4229, Section 3, Site Requirements.
All soil bearing surfaces of footings shall be horizontal and may be stepped to
accommodate variations in cleared ground level. Bearing shall be upon solid bottom in
undisturbed good ground to NZS 3604or NZS 4229, or firm fill with a "Statement Of
Suitability...." to NZS 4431.
3.3 DEPTH OF FOOTINGS

As shown on drawings with minimum depth of footings below cleared ground level, to
NZS 3604 or NZS 4229, clause 3.4.2.
- 600mm.
3.4 STEPPED FOOTINGS

Footings can be stepped for uneven sites with the following requirements:
- minimum vertical step in footings 400mm
- stepped walls overlapped minimum 450mm vertically and horizontally
3.5 MASS CONCRETE SUB FOOTING

Where good ground is greater than 600mm deep, 10 MPa mass unreinforced concrete
can be used to fill up from the good ground to the required depth of the footing, to NZS
3604 or NZS 4229, clause 3.4.1. Refer to SELECTIONS for minimum dimensions.
3.6 BLINDING CONCRETE SUB FOOTING FOR MASONRY FOUNDATION

For footings made of reinforced concrete masonry lay the blocks on a level blinding of
17.5 MPa unreinforced concrete with a minimum thickness of 60mm and a minimum
width of the masonry unit plus 110mm (centred).
3.7 WIDTH OF FOOTINGS

Footing to be centred on foundation wall above. Refer to drawings or SELECTIONS for
minimum dimensions.
3.8 FORMWORK
Use formwork of sufficient strength to retain and support the wet concrete to the required
profiles and tolerances. Select formwork finish to produce the specified finished quality.
Water blast to clean formwork. Keep formwork wet before concrete is placed.
3.9 REINFORCEMENT
Cut and bend bars using proper bending tools to avoid notching and to the requirements
of NZS 3109. Do not rebend bars. Where rebending is approved, use a purpose built
tool, proper preparation and preheating.
Longitudinal reinforcing and ties, refer to SELECTIONS for size and quantity.
Stepped footings to NZS 4229, at least 50% of the lower footing reinforcement shall be
turned up the step to a minimum of 450mm beyond the rebar intersection, and at least
50% of the upper footing reinforcement shall be carry on into the lower foundation wall to
a minimum of 450mm (350 with hook) beyond the rebar intersection.
3.10 REINFORCING LAPS

To NZS 3604, 6.11.7, Foundation wall reinforcement. Horizontal reinforcing bars
lapped 500mm minimum.
To NZS 4229, 6.6.3, 40 diameter laps for deformed bars.
Tie all lapping bars to each other.

3.11 STARTER BARS
Vertical starter reinforcement to NZS 4229, to match vertical wall reinforcement in size,
type, location and spacing. Starters to penetrate foundation wall by 600mm minimum,
and in the footing to be bent through 90° and tied to longitudinal reinforcing.
3.12 COVER
Minimum cover 75mm.
3.13 OPENINGS
Footings to be continuous under openings unless shown otherwise.
3.14 PUMPING CONCRETE

Set up and supervise pump operation, placing and compaction of the mix to, NZS 3109:
7.4Handling and placing and 7.6 Compaction, advise the ready-mix supplier of the type
of pump and the slump required, in addition to the concrete grade, strength and quantity.
3.15 STRIKE FORMWORK

Strike formwork without damaging or overloading structure to NZS 3109. Do not remove
formwork before the following minimum periods under average temperature conditions:
12 hours: Sides of beams, walls and columns
Completion
3.16 PROGRESSIVE CLEANING

Clean off concrete spills as they occur, making good any damage at the same time.
3.17 FINAL CLEANING

Clean down exposed walls and remove waste material from adjoining surfaces at
completion.
3.18 REMOVE
Remove from the site materials not used.
4. SELECTIONS
4.1 CONCRETE
Normal concrete: 25.0 MPa
4.2 MASS CONCRETE SUB FOOTING

Concrete strength: 10 MPa
Minimum height: 50mm
4.3 BLINDING CONCRETE SUB FOOTING FOR MASONRY FOUNDATION

Concrete strength: 17 MPa
Minimum width: Masonry unit foundation width plus 110mm
Minimum height: 60mm
4.4 FOOTING SIZE AND REINFORCING

The following are minimum requirements.
Location: Refer Structural Drawings
Footing width: Refer Structural Drawings
Footing height/depth: Refer Structural Drawings
Longitudinal steel: Refer Structural Drawings
Stirrups: R6 ties @ 600mm centres minimum (to NZS 4229 table 6.2)

3101 CONCRETE WORK - BASIC
1. GENERAL
This section relates to formwork, reinforcement, concrete mixes and the placing of
concrete.
1.1 RELATED WORK

Refer to Structural Drawings
Documents
1.2 DOCUMENTS
NZBC B1/AS1 Structure
NZBC E2/AS3 External moisture
AS 1366.3 Rigid cellular plastics for thermal insulation - Rigid cellular polystyrene
- Moulded (RC/PS - M)
NZS 3101.1 Concrete structures standard
NZS 3114 Specification for concrete surface finishes
AS/NZS 4858 Wet area membranes
CCANZ CP 01 Code of practice for weathertight concrete and concrete masonry
construction
1.3 MANUFACTURER/SUPPLIER DOCUMENTS

Manufacturer's and supplier's documents relating to this part of the work are to be
determined by the Contractor and submitted to the Structural Engineer.
2. PRODUCTS
2.1 NORMAL CONCRETE

Normal concrete 17.5 to 50 MPa grade, (refer to Structural Drawings), maximum
aggregate size 19mm ready-mixed to NZS 3104. Provide delivery dockets listing mix and
despatch details.
2.2 SITE CONCRETE

Concrete 10 MPa with minimum water for workability, all materials and batching to NZS
3104, table 3.1, Prescribed mixes (P).
2.3 REINFORCEMENT
Bars to AS/NZS 4671. Grade 300E deformed, other than for ties, stirrups and spirals,
unless shown otherwise on the drawings. Welded reinforcing mesh Class E to AS/NZS
4671.
2.4 TYING WIRE


Precast concrete or purpose made moulded PVC to approval. Where concrete spacer
blocks are used in exposed concrete work use blocks matching surrounding concrete.
2.6 DAMP-PROOF MEMBRANE

0.25mm minimum polyethylene to NZS 3604, 7.5.4, Damp-proof membrane.

3. EXECUTION
3.1 HANDLE AND STORE

bonding capacity.
3.2 FALSEWORK AND FORMWORK

Use falsework and formwork of sufficient strength to retain and support the wet concrete
to the required profiles and tolerances. Select formwork finish to produce the specified
finished quality. Ensure timber or plywood used for formwork is non-staining to the set
concrete.
Securely fix and brace formwork sufficiently to support loads and with joints and linings
tight enough to prevent water loss. Do not use tie wires or rods unless approved in
writing by the Contract Administrator. Unless detailed otherwise, provide a 19mm
chamfer or fillet strip at all interior and exterior angles of beam and column forms. Mitre
at intersections.
Water blast to clean formwork. Keep formwork wet before concrete is placed.
Unless detailed otherwise, set up soffit boxing for beams and slabs to provide a camber
when forms are stripped, of 3mm rise for every 3 metres of total clear span.
3.3 INSTALL DAMP-PROOF MEMBRANE

Apply polythene membrane to prepared basecourse with 150mm laps between sheets.
Tape seal laps and penetrations with 50mm wide pressure sensitive plastic tape. Refer
to drawings for perimeter details.
3.4 CUT AND BEND REINFORCEMENT

of NZS 3109: 3.3 Hooks and bends. Minimum radii of reinforcement bends to NZS 3109,
table 3.1, Minimum radii of reinforcement bends. Do not rebend bars. Where rebending
is approved, use a purpose built tool, proper preparation and preheating.
3.5 ADJUSTMENTS
Use a purpose built tool for on site bending and to deal with minor adjustments to steel
reinforcement.
3.6 TOLERANCES, BENDING

To NZS 3109, 3.9, Tolerances for reinforcement.
3.7 SECURE REINFORCEMENT

Secure reinforcement adequately with tying wire and place, support and secure against
displacement when concreting. Bend tying wire back well clear of the formwork. Spacing
as dimensioned, or if not shown, to the clear distance minimums in NZS 3109, 3.6,
Spacing of reinforcement.
3.8 LAPPED SPLICES

Length of laps where not dimensioned on the drawings in accordance with the
SELECTIONS. Increase laps of plain round steel by 100%. Provide laps only where
indicated on the drawings. Tie all lapping bars to each other.
Welded wire mesh laps to NZS 3101, lap one mesh square plus 50mm minimum (do not
count bar extension beyond the outermost wire).
3.9 REINFORCEMENT COVER TO NZS 3101.1

Minimum cover to all reinforcing bars, stirrups, ties and spirals, as shown on drawings.
Where cover is not shown on drawings provide minimum cover to NZS 3101.1, table 3.6,
Minimum required cover for a specified intended life of 50 years. Sub-soil cover to

NZS 3101.1, to suit soil and groundwater conditions. Fix chairs for top reinforcement in
slabs at 1.0 metre centres or to ensure adequate support. Cover tolerances to NZS
3109, 3.9, Tolerances for reinforcement.
3.10 CASTING IN
Build in all grounds, bolts and fixings for wall plates and bracing elements, holding down
bolts, pipes, sleeves and fixings as required by all trades and as shown on the drawings,
prior to pouring the concrete.
Do not use grounds exceeding 100mm in length. Location and form of conduits to be
approved in writing by the Contract Administrator. Minimum cover 40mm. Do not encase
aluminium items in concrete. Do not paint steel embedded items more than 25mm into
the concrete encasement. Cut back form ties to specified cover and fill the cavities with
mortar.
Form all pockets, chases and flashing grooves as required by all trades and as shown on
the drawings.
Wrap all pipes embedded in concrete with tape to break the bond and to accommodate
expansion. Do not embed pipes for conveying liquids exceeding a temperature of 50°C
in concrete.
3.11 CONSTRUCTION JOINTS

Locate and construct as shown on the drawings or in accordance with NZS 3109, 5.6,
Type B.
3.12 PRE-PLACEMENT INSPECTION

Do not place concrete until all excavations, boxing and reinforcing have been inspected
and passed by the Building Consent Authority.
3.13 SURFACE FINISHES

To NZS 3114, 105, Specification of finishes, as scheduled or as denoted on the drawings.
3.14 CONCRETE SURFACE TOLERANCES

To NZS 3114, 104, Surface tolerances and NZS 3114, 105, Specification of finishes, with
the suggested tolerances becoming the required tolerances.
3.15 PUMPING CONCRETE

Set up and supervise pump operation, placing and compaction of the mix to NZS 3109,
7.4, Handling and placing and NZS 3109, 7.6, Compaction Advise the ready-mix supplier
of the type of pump and the slump required, in addition to the concrete grade, strength
and quantity.
3.16 COMPACTION
Use power operated vibrators on foundations, vertical constructions and beams.
3.17 SAW CUTS TO NZS 3604 OR NZS 4229

Cut slabs where indicated on the drawings as required to control shrinkage cracking.
Form by saw cutting the slab (blade width approximately 5 mm) to a quarter of the depth
of the slab after it has hardened (saw cutting shall take place no later than 24 hours after
initial set for average ambient temperatures above 20 ºC, and 48 hours for average
ambient temperatures below 20ºC).
Spacing of sawcuts – Refer Structural Drawings
3.18 SURFACE DEFECTS

Make good surface defects immediately after forms are stripped. Make good hollows or
bony areas with 1:2 mortar or plaster, finished to the same tolerances as the parent
concrete. Fill any tie rod holes with 1:2 mortar.
3.19 CURING OF CONCRETE

Keep damp for not less than seven days. Ensure curing of slabs commences as soon as
possible after final finishing, by the use of continuous water sprays, or ponding.

Alternately, apply a curing membrane. Ensure any membrane used will not affect
subsequent applied finishes.
3.20 STRIKE FORMWORK

Strike formwork without damaging or overloading structure. Do not remove formwork
before the following minimum periods:
12 hours: Sides of beams, walls and columns

4 days: Slabs in beam and slab construction (leave props under slab spans
over 2 metres)
10 days: Props from under slab spans over 2 metres
18 days: Beams, soffits and slab spans over 5 metres
3.21 REMOVE
Remove all unused materials and all concrete and reinforcing debris from the site.
4. SELECTIONS
4.1 DAMP-PROOF MEMBRANE

Brand/type: To be specified by the contractor and present
4.2 REINFORCEMENT LAPS

Where reinforcement laps are not shown on the drawings, lap as follows:
Bar diameter Grade 300E deformed
10mm 400mm
12mm 500mm
16mm 650mm
4.3 NORMAL CONCRETE
As per Structural Drawings
4.4 SITE CONCRETE

Site concrete:
10 MPa:
4.5 SURFACE FINISHES FLOOR SLABS

Surface finish class to NZS 3114: table 2, Classes of floor, exterior pavement and invert
finishes.
Finish class Location
U3 See Structural and Architectural Drawings
4.6 SURFACE FINISHES PAVEMENTS AND DRIVEWAYS

Surface finish class to NZS 3114: table 2, Classes of floor, exterior pavement and invert
finishes.
Finish class Location
U2 wood float finish See Structural and Architectural Drawings

3105 CONCRETE - COMMON REQUIREMENTS
1. GENERAL
This section deals with general matters relating to all aspects of concrete work.
1.1 RELATED WORK

Refer to 3111 FORMWORK FOR CONCRETE for formwork
Refer to 3112 REINFORCEMENT FOR CONCRETE for reinforcement
Refer to 3121 CONCRETE PLACEMENT for concrete placing
Refer to 3124 FINISHES TO WET CONCRETE for concrete finishing
Refer to 3129 CONCRETE PRODUCTION for concrete production
Documents
1.2 DOCUMENTS
AS 1366.3 Rigid cellular plastics for thermal insulation - Rigid cellular polystyrene
- Moulded (RC/PS - M)
AS/NZS 1554.3 Structural steel welding - Welding of reinforcing steel
AS/NZS 2269.0 Plywood - Structural - Specifications
NZS 3101.1 Concrete Structures Standard
NZS 3109 Concrete construction *
NZS 3112.1 Methods of test for concrete - Tests relating to fresh concrete
NZS 3113 Chemical admixtures for concrete
NZS 3114 Specification for concrete surface finishes
NZS 3117 Pigments for Portland cement and Portland cement products
NZS 3121 Specification for water and aggregate for concrete
NZS 3122 Specification for Portland and blended cements (General and special
purpose)
NZS 3125 Specification for Portland-limestone filler cement
NZS 3603 Timber Structures Standard
NZS 3631 New Zealand timber grading rules
AS/NZS 4357 Structural laminated veneer lumber
AS/NZS ISO 9001 Quality management systems - Requirements
Alkali aggregate reaction (Cement and Concrete Association)
* A copy of NZS 3109 Concrete construction, must be held on site.

Manufacturer's and supplier's documents relating to work in this section are to be
provided by the Contractor to the Structural Engineer for approval.
Requirements
1.4 QUALIFICATIONS
Workers to be experienced, competent and familiar in the fabrication and erection of
formwork and with the materials and the techniques specified.
1.5 INSPECTIONS
Refer to SELECTIONS for type of inspection.
1.6 RECORDS
Make and keep record of mix, time, date and location of each pour and make available on
request together with delivery dockets. Cross reference delivery dockets in pour records.
© CIL Masterspec 2015 MAR 3105 CONCRETE - COMMON REQUIREMENTS Page 22

1.7 PRODUCER STATEMENTS
Provide Producer Statements where required by the Building Consent Authority and
where required by this specification.
Performance
1.8 TESTING, ON SITE

Carry out sampling and concrete acceptance tests during construction to NZS 3109:
section 9, Concrete acceptance tests during construction, noting that concrete may be
rejected for:
- Non-compliance with this specification.
- Non-compliance with NZS 3109, section 9, Concrete acceptance tests during
construction.
- Showing by appearance when in place that it does not comply with this specification,
especially in respect of surface finish, segregation, or low density and which cannot
acceptably be made good.
Conduct 7 day strength tests. After a 7 day test result of less than 60% of the specified
strength, concrete placement to stop until it is shown the suspect concrete complies with
the specification. Make all test records available.
1.9 CONFIRM STEEL REINFORCING COMPLIANCE

Provide a Producer Statement confirming that the steel reinforcing supplied complies with
the grades specified on the drawings by producing test results to AS/NZS 4671.
1.10 CONTROL TESTS

Carry out slump tests, yield tests and air content tests to NZS 3112.1, sections 4, 5, and 9
respectively and evaluate to NZS 3104: section 2.15, Control tests and their evaluation,
keeping a record of all tests at the plant and making them available on request.
1.11 STRENGTH TESTS

Carry out to NZS 3112.2, section 10 and evaluate to NZS 3104: section 2.15, Control
tests and their evaluation, keeping a record of all tests at the plant and making them
available on request.
1.12 QUALITY ASSURANCE

Carry out the whole of this work to the requirements of NZS 3109 and under the regime of
a quality systems model for quality assurance in production and erection to AS/NZS ISO
9001.
Quality assurance procedures to include all aspects of concrete construction including:

- Formwork quality
- Reinforcing steel placing
- Cast in items
- Concrete quality
- Concrete finishes
- Construction tolerances
Advise name of the suitably experienced and qualified representative who is responsible
for quality control of the concrete work. The representative is to sign a written quality
control checklist for each on site concrete pour. Provide a copy to the construction
reviewer in sufficient time for a pre pour inspection.
2. SELECTIONS
2.1 INSPECTION NOTIFICATION REQUIREMENTS

48 hours prior to pouring.
2.2 INSPECTIONS BY CONSTRUCTION REVIEWER


2.3 INSPECTIONS BY BUILDING CONSENT AUTHORITY

3106 CONCRETE QUALITY CONTROL
1. GENERAL
This section relates to the quality control of concrete.

Refer to 3105 CONCRETE COMMON REQUIREMENTS for general matters
1.2 ABBREVIATIONS AND DEFINITIONS

Refer to the general section 1232 INTERPRETATION & DEFINITIONS for abbreviations
and definitions used throughout the specification.
The following definitions apply specifically to this section:

Primary Concrete Concrete required for structural purposes in tunnel linings, inverts,
walls, floors, plinths and piers
Finishing Concrete High strength concrete which is poured against primary concrete
for embedding steelwork and achieving fine dimensional
tolerances with smooth finishes and durability
TELARC Registered (TRL)Any testing laboratory recognised by the Testing Laboratory
Laboratory Registration Council of New Zealand
Documents
1.3 DOCUMENTS
AS 1478 Chemical Admixtures for Concrete
NZS 3111 Methods of test for water and aggregate for concrete
NZS 3121 Specification for water and aggregate for concrete
NZS 3122 Specification for Portland and blended cements (General and special
purpose)
ASTM C88 05 Standard Test Method for Soundness of Aggregates by use of Sodium
Sulphate or Magnesium Sulphate
Requirements
1.4 QUALIFICATIONS
Workers to be experienced, competent trades people familiar with the materials and
techniques specified.
1.5 CONCRETE MIX DESIGN

Refer to the general section 1235 SHOP DRAWINGS for the requirements for submission
and review and the provision of final mix design.
Not later than eight weeks before commencing concreting operations, submit a concrete
mix design certified by a Registered Engineer for each type of concrete specified herein.
Include the following details in addition to those required by NZS 3109.
- Mix Designation
- Target Strength
- Target Water/Cement Ratio by weight
- Batch weights of cement and aggregate
- Type and brand of cement
- Type, purpose and quantity of admixtures and rate and method of application
- Typical allowances made for aggregate moisture content
© CIL Masterspec 2015 3106 CONCRETE QUALITY CONTROL Page 25

- Target slump
- Amount of air entrainment
- Batch size and yield
Compliance information
1.6 INFORMATION REQUIRED FOR CODE COMPLIANCE

Provide the following compliance documentation: -
- Producer Statement - Construction from the Contractor
- Producer Statement - Design from the Contractor
- Producer Statement - Construction Review from an acceptable suitably qualified person
- Other information required by the BCA in the Building Consent Approval documents.
Quality control and assurance
1.7 REPORTS AND RECORDS

Maintain daily records of concrete placement, including but not limited to, delivery
records, concrete volumes, stationing of concrete placement, lengths of pours, time of
pours, slump, and cylinder sample preparation.
Submit reports and records to the Engineer within 24 hours.
1.8 CERTIFICATES
Provide laboratory test results for aggregates and certification of compliance with contract
requirements; test to NZS 3121.
Provide a certificate of compliance indicating that each of the following conform to the
appropriate standards.
- Portland Cement to NZS 3122
- Fly Ash - Pozzolan to AS 3582.1
- Reinforcing Steel to AS/NZS 4671
- Water to NZS 3111
1.9 TESTING RECORDS

In addition to NZS 3109, 9.5.5, submit;
- a record of each slump test in written form as single results and the mean of the last six
results.
- a record of compressive strength test results in written form as single results and in
control chart form. The control chart form shall show the mean of the last six results,
the target strength, the specified strength, and the cautionary and rejection limits in
accordance with NZS 3109.
- a record of each air content test.
- submit a verification of registration from the TELARC laboratory, for all the specified
tests in this section.
2. PRODUCTS
Materials
2.1 CEMENT
All cement to NZS 3122, and AS 3972. Refer to SELECTIONS for types.
2.2 AGGREGATES
To NZS 3111, NZS 3104 and NZS 3121, from a source approved by the engineer.
Minimum density NZS 3111, Test Number 12 - 2500 kg/m³.
Reactivity ASTM C 289: Innocuous (All Rc and Sc points plotting left of the solid line on
the dissolved silica versus reduction in alkalinity plot).
Sodium Sulphate Soundness of Coarse Aggregate Only, to ASTM C88 05.
5 cycles: cumulative loss not greater than 12%.
Grading to NZS 3104.
2.3 SAND
To NZS 3111, NZS 3104 and NZS 3121, from a source approved by the engineer.
Minimum density NZS 3111, Test Number 16: -2500 kg/m³.

Reactivity ASTM C 289: Innocuous (All Rc and Sc points plotting left of the solid line on
the dissolved silica versus reduction in alkalinity plot).
Sodium Sulphate Soundness of Coarse Aggregate Only, to ASTM C88 05.
5 cycles: cumulative loss not greater than 12%.
2.4 REINFORCEMENT
Strength Grade 300 and 500 deformed steel bars and welded reinforcing fabric (WRF)
conforming to AS/NZS 4671.
Ductility Class N and E.
Components
2.5 ADMIXTURES
To AS 1478.
Use air-entrained agent in accordance with ASTM C 260 to provide a total air content of
4% ± 1.5%, provided that, when the mean daily ambient air temperature in the vicinity of
the work falls below 5°C for more than one day, the total air content provided shall be of
6% ± 1.5%. Add air-entraining agent to the batch in a portion of the mixing water.
Additional admixtures may be added to concrete or grout at the Contractor's option, to
control the set, to reduce the heat of hydration, effect water reduction, improve
pumpability and increase workability. Admixtures shall be approved by the engineer and
shall comply with the following requirements;
- The quantity of admixture used and the method of mixing shall be in accordance with
the manufacturer's instructions and recommendations.
- Low range water reducer shall be either a hydroxylated carboxylic acid type or a
hydroxylated/polymer type.
- Admixtures containing calcium chloride will not be permitted.
- For difficult locations of limited access (such as in secondary concreting) a
superplasticiser admixture may be used.
2.6 WATER
To NZS 3121, except that chloride ion concentration shall not exceed 50ppm.
2.7 BONDING AGENT BETWEEN PRIMARY AND SECONDARY CONCRETE.

Joint preparation, mix design and placing methods which do not rely on bonding agents
to give a long term reliable bond between the primary and secondary concrete are
preferred. The use of bonding agents will only be permitted when approved in writing by
the Engineer, for a specific location.
Accessories
Equipment
2.8 CONCRETE VIBRATORS

Electrically or pneumatically driven immersion type vibrators with operating speeds of
6000 - 7000 rpm and with a diameter capable of passing through reinforcement and
anchorages for embedded steelwork.
3. EXECUTION
Conditions
3.1 DELIVERY, STORAGE AND HANDLING

Take delivery of all materials. Store all materials including coarse aggregate and sand on
site under dry covered shelters to minimise moisture content variability in the stockpiled
materials.
3.2 CONCRETE MIX DESIGN

Proportion the mix to minimise water content consistent with achieving the required
slumps and strengths specified herein. Design the mix to produce a concrete capable of
being placed and consolidated without segregation so as to obtain maximum density and
minimum shrinkage. Where placed in forms, mix shall have good consolidation

properties and meet the surface smoothness standards required for the finish levels
specified.
3.3 MIX DESIGN CHANGES

Change the mix proportions whenever necessary to obtain the required results. Submit
all mix design changes to the Engineer for review prior to use.
3.4 SLUMP
Measure slumps in accordance with NZS 3112, 5, unless otherwise approved by the
Engineer, based on the Contractors demonstration that a greater slump is required for
proper placement.
3.5 TRIAL BATCHES

Evaluate each proposed mix design from field tests of a trial batch conforming to the size
of load, material proportions, slump, mixing and placing equipment and procedures to be
used in the actual work. Do not use concrete from trial batches in the actual work.
Perform a series of 15 compression tests on the trial batch. Initial evidence of suitability
of a mix design will be if the mean 28 day compressive strength of the 15 tests equals or
exceeds the appropriate minimum target mean strength of NZS 3104.
Do not place concrete in the permanent work until the mix design has qualified in these
tests. Should the source of materials or established procedures change, a new trial batch
may be required by the Engineer.
Installation/application
3.6 STANDARDS AND TOLERANCES

Refer to the general section 1270 CONSTRUCTION for general requirements.
All permissible dimensional deviations shall comply with NZS 3109 unless modified by
this specification as follows.
Concrete tolerances: If not shown on the drawings, dimensional tolerances on concrete

work shall comply with the following;
- maximum deviation shall not be more than 13mm from a 3.0m long straight-edge,
placed on a longitudinal surface.
- maximum length and height deviation shall be ± 3mm for primary concrete and +0mm
and -2mm for secondary concrete, from dimensions shown on the drawings.
- maximum overall thickness deviation shall be not more than 1mm or less than 2mm
from dimensions shown on drawings.
- maximum deviation from square shall be not more or less than 6mm for primary
concrete and 2mm for secondary concrete, from dimensions shown on drawings.
3.7 CONCRETE PRODUCTION

Demonstrate the initial grade of production in terms of the criteria given in NZS 3104,
2.13, Target mean strengths and variability control, and the capability of the plant to
consistently achieve the grades of concrete specified.
Except where the mixing water is heated, add water prior to, during and following the
mixer charging operations. When heated water is used during cold weather, place
approximately 75% of the hot water in the mixer either ahead of the aggregates or with
them. Add the cement after the aggregates. Add the final 25% of the water at a
moderate rate as a final component.
If the plant is not attaining the standards required for High Grade concrete production to
NZS 3104, cease concrete delivery until it is shown that the corrective action has been
taken.
Quality Control - Execution
3.8 AGGREGATE QUALITY

Carry out coarse aggregate and sand gradation tests at the frequency required by NZS
3104, using methods specified in NZS 3111. Perform aggregate quality tests to confirm
compliance with this specification during the course of the work. Take test samples on

site from each 250m³ of fine of fine aggregate and each 500m³ of coarse aggregate
delivered to the concrete batch plant.
3.9 IMPURITIES
Various impurity levels contained in the aggregate/cement shall be limited by the
following standards;
- sugar to AS 2758.1
- silt, clay and dust to NZS 3111
- coal, wood and other lightweight materials to NZS 3111
- chloride to NZS 3109
3.10 CONCRETE QUALITY

Take concrete samples for strength testing at the rate of 1 sample/50 m³, or with a
minimum of one sample/ shift. Carry out tests, including numbers of tests and
procedures, to NZS 3109. Sample collection, field tests and laboratory test shall be
carried out by a TELARC Registered testing laboratory accredited for the specific tests.
The Engineer may carry out additional testing on both aggregate and concrete. Ensure
the engineer has access to sample aggregates at the batching plant and concrete at the
worksite.
Moulding and curing of compression test cylinders shall be in accordance with NZS 3112,
3.
Sample concrete at the location where it is to be placed. If concrete is pumped,

representative samples for approval tests shall be taken from the placement end of the
pump line.
3.11 ACCEPTANCE OR REJECTION OF CONCRETE

Acceptance or rejection of concrete on compressive strength will be determined from the
28 day compressive strength of random specimens to NZS 3109, or from such earlier or
accelerated tests as may be agreed with the Engineer.
When concrete is liable to rejection in accordance with the single result criteria to NZS
3109, the Engineer may order the concrete represented by the particular test or tests to
be removed from the work.
When concrete is liable to rejection, the Contractor may elect to take cores in accordance
with NZS 3109, 9.5.7. Within one week of the rejection order and before taking any
action the Contractor shall notify the Engineer in writing of his intention to cut cores. The
Engineer will select the locations where cores will be taken. Cores shall be cut at the
Contractors expense. Cores shall be as large as is practicable up to a maximum of
100mm diameter. The compression testing of cores shall be undertaken by a testing
authority approved by the Engineer. The test results shall be corrected for shape of
specimen by multiplying the compressive strength obtained by the appropriate factor in
accordance with the following table.
Shape Corrections for Compressive Testing

Ratio of Length of Core to Diameter (L/D) Shape Correction Factor
2.00 1.00
1.75 0.99
1.50 0.97
1.25 0.94
1.00 0.91
Cores tested shall have dimensions which provide L/D values within the range of the
table. Intermediate values shall be obtained by linear interpolation. Apart from shape
factor corrections, no other correction factors shall be applied to the compression strength
test results from cores.
If the corrected compressive strength is in compliance with NZS 3109, 9.5.7, the concrete
will be deemed to be satisfactory and the structure will be accepted after the core holes
have been repaired to the satisfaction of the Engineer.

If concrete does not meet specification, stop delivery until rectified.
4. SELECTIONS
4.1 CEMENT TYPE

Cement type: GP (General Purpose Portland Cement)

3111 FORMWORK FOR CONCRETE
1. GENERAL
This section relates to the design and construction of formwork necessary to support and
confine the concrete and shape it to the required dimensions.



Jump formwork Incrementally moved formwork
Lost formwork Void creating sacrificial formwork
Slip formwork Continuously slipped or moving formwork
Table forms Prefabricated and re-useable formwork systems for slabs and beams
Documents

Documents referred to in this section are listed in 3105 CONCRETE COMMON
REQUIREMENTS.
Conditions
1.4 INSPECTIONS
Give notice so that inspection may be made of the following;
- completed formwork before concrete placing
- used formwork, after cleaning and before re-use
2. PRODUCTS
Materials
2.1 TIMBER FALSEWORK

No. 2 framing radiata pine to NZS 3631 or as required to construct the required formwork.
2.2 TIMBER BOARDS

Dressing or merchantable grade radiata pine to NZS 3631 for shutter face, to obtain the
concrete finish specified.
2.3 STRUCTURAL PLYWOOD

To AS/NZS 2269.0 for shutter face with plywood grade as necessary to obtain the
concrete finish specified. Use pre sealed plywood specifically manufactured for use as
formwork or seal with 2 coats of polyurethane.
2.4 MOVEABLE FORMWORK

When using table forms, slip or jump forms, show on the drawings the method of moving
the forms and the sequence method. For slip forms show the average rate of movement.
Provide evidence that the proposed procedures will permit the production of concrete of
the specified quality and surface finish.
2.5 LOST FORMWORK

Not to contain timber or chlorides and not to impair the structural performance of the
concrete members.
© CIL Masterspec 2015 3111 FORMWORK FOR CONCRETE Page 31

2.6 OPENINGS
In vertical forms provide openings or removable panels for inspection and cleaning, at the
base of columns, walls and deep beams.
2.7 VOID FORMERS

Submit test certificates to confirm that the formers comply with the following requirements
under laboratory conditions, when placed on damp sand and loaded with a mass of wet
concrete equal to at least the mass of the beams or slabs they are required to support;
- cardboard or fibreboard, collapsible on absorption of moisture.
- deflection during placing and compaction of the concrete is less than the span of the
beam or slab divided by 1000.
- additional deflection between initial set and 7 days does not exceed span/400.
- collapse and loss of load carrying capacity will occur not more than 48 hours after
flooding with water, creating a void at least 60% of the original depth of the void former.
Finishes
2.8 RELEASE AGENT

A release agent that will not stain or adhere to the concrete, contaminate reinforcing steel
or construction joints, or have a detrimental effect on any applied finishes.
2.9 SURFACE RETARDER

A surface retarder that will not have long term detrimental effects on the concrete or on
any applied finishes.
3. EXECUTION
Conditions
3.1 PROVIDE ALL FORMWORK

Provide all formwork necessary to support and confine the concrete and shape it to the
required dimensions.
3.2 VISUALLY IMPORTANT SURFACES

For concrete of surface finish classes 1, 2 or 3, set out the formwork to give a regular
arrangement of panels, joints, bolt holes, and similar visible elements in the formed
surface.
3.3 ACCURACY
Unless stated otherwise on the drawings permissible deviations from established lines,
grades, dimensions and cambers to remain within the tolerances laid down in NZS 3109:
table 5.1, Tolerances for precast components and table 5.2, Tolerances for in situ
construction.
3.4 TOLERANCES OF CONCRETE SURFACE FINISHES

Unless stated otherwise on the drawings, permissible abrupt, offset and gradual
deviations for the specified surface finish to remain within the tolerances laid down in NZS
3114: table 3, Tolerances for abrupt deviations or offsets and gradual deviations.
3.5 LOADINGS
Design and construct formwork and falsework in accordance with sound engineering
principles to withstand the worst combination of:
- dead loads of formwork, reinforcement, concrete and precast elements such as floor
planks
- construction loads including dynamic effects of placing, compacting and construction
traffic
- wind and snow loads.
3.6 FALSEWORK
Carry strutting down to a construction sufficiently strong and stable to afford the required
support without permissible stress or deflections being exceeded. Prop through to other
floors if the construction load on a particular floor exceeds the design load.

3.7 SLIP FORMWORK
Provide access below the moving formwork, from which surface treatment and inspection
may be carried out.
3.8 CAMBERS
Cambers shown on the drawings or specified, relate to the concrete immediately before
formwork is struck. Unless otherwise shown on drawings, construct forms to achieve the
following:
- maximum deflection of face materials between strutting: 1/240th of span, but not
exceeding 6mm, or within the tolerances specified for surface finish in 3121
CONCRETE PLACEMENT
- maximum deflection of beams: 1/900th of span
- maximum deflection of cantilevers supporting construction loads: 1/300th of cantilever
length.
3.9 VOID FORMERS

Install void formers as detailed on drawings. If likely to be affected by water keep dry until
use. Place on a firm level surface and place reinforcement and concrete with minimum
delay.

To NZS 3109: clause, 5.6 Construction joints. Clean face of previously hardened
concrete at construction joints.
Use surface retarders to provide a key at construction joints. Use in accordance with the
manufacturer's stated requirements. Remove laitance, contamination and cracked or
dislodged aggregate before placing the continuing shutters and forms. Keep joints clean
and undamaged until placing concrete.
3.11 LOCATION OF CONSTRUCTION JOINTS

Unless otherwise shown on the drawings locate the joints at positions listed in
SELECTIONS.
3.12 JOINTS IN FORMS

Construct joints to prevent loss of grout between joints in form linings, as well as between
forms and completed work. Seal the joints consistent with the surface finish class.
Column forms to have full height linings so that no horizontal joints occur on exposed
faces.
Application
3.13 FABRICATION
Fabricate formwork and falsework in a manner permitting its easy removal without
damage to the concrete. Provide positive means of adjustment to ensure the formwork is
secured in its correct position.
Provide a 20mm x 20mm chamfer to all corners unless detailed or noted otherwise.
Protect corners from damage during and after stripping.
3.14 SECURELY FIX

Securely fix and brace to ensure sufficient strength and rigidity to support in safety all
loads arising during construction and to maintain the specified dimensional tolerances.
3.15 WORK BELOW GROUND

Provide formwork to vertical faces below ground level.
3.16 FORM TIES

Use proprietary form ties and spreaders. Wire ties are not permitted.
3.17 CHASES, HOLES, NIBS, REBATES AND REVEALS

Form chases, fillets, holes upstands and nibs as shown on the drawings. Position
accurately at time of casting concrete.

3.18 CAST IN ITEMS, NON STRUCTURAL
Securely fix non-structural cast in items shown on drawings.
3.19 CAST IN ITEMS, STRUCTURAL STEEL

Securely fix structural steel cast in items and hold down bolts shown on drawings.
Position accurately at time of casting concrete.
3.20 TRAPS AND WASHOUT PORTS

To NZS 3109: clause 7.3, Preparation for concreting.
3.21 REMOVABLE BOLTS

Must be removable without causing damage to the concrete.
3.22 BOLT HOLE FILLING

Position formwork tie bolts left in the concrete so that the tie does not project to within
50mm of the finished surface. Provide filling material that has the durability and colour
matching the concrete. When carrying out recessed filling, fill or plug the hole to 6mm
below the surface.
3.23 EMBEDMENTS
Fix embedments through formwork to prevent movement, or loss of slurry or concrete
during concrete placement.
Finishing
3.24 RELEASE AGENTS

Use the same type and brand throughout the entire area of any one finish. Apply evenly
to form faces using the minimum amount necessary to obtain a clean release. Do not
allow the release agent to come in contact with reinforcement, hardened concrete or
other materials not part of the form face. Ensure compatibility with subsequent finishes
being applied to the concrete.
Thoroughly clean any reinforcement coming in contact with release agent to remove all
traces of release agent.
Completion
3.25 STRIKING FORMWORK

Ensure the safe removal of all or any part of the formwork. Remove formwork without
shock or vibration or damage to the concrete and in such a manner as to take the
imposed stresses gradually to NZS 3109: clause 5.4, Removal of forms and shores.
Stripping times to NZS 3109: table 5.3, Minimum formwork stripping times - in situ
concrete for type GP cement. Make appropriate allowances for modified concrete.
3.26 PARTIAL STRIKING

If this is required, retain supports undisturbed as follows:
- to soffit or beams where side forms are struck
- to slabs where soffit forms are struck.
3.27 LOADING BEFORE STRIKING

Do not erect masonry walls or other brittle elements on beams and slabs while they are
still supported by formwork.
4. SELECTIONS
4.1 FORMWORK SYSTEM

Formwork system: To be determined by the Contractor
Location: Refer to Structural and Architectural Drawing
4.2 FORMWORK DRAWINGS

Drawings: N/A

4.3 SPECIAL FINISHES
Refer to 3124 FINISHES TO WET CONCRETE for off-form architectural finishes.
4.4 LOCATION OF CONSTRUCTION JOINTS

Where construction joints are not shown on the drawings, locate as follows:
maximum area maximum length
Slabs on ground: 200 m² 20 metres
Suspended slabs: 400 m² 40 metres
maximum length maximum lift

Beams: 25 metres
Walls 10 metres 4 metres
Columns: 3 metres
Residential slabs on ground Free Joints modified by NZBC B1/AS1

maximum length
NZS 3604 Free joints: 24 metres
NZS 4229 Free joints 18 metres

3112 REINFORCEMENT FOR CONCRETE
1. GENERAL
This section relates to the supply, cutting, bending and fixing of steel bar and steel
welded reinforcement for concrete.
1.1 RELATED WORK

Documents

REQUIREMENTS.
Requirements
1.3 SELECTIONS AND DIAGRAMS

Provide schedules and diagrams of bars and bar bending.
2. PRODUCTS
Materials
2.1 GRADE 300E STEEL

To AS/NZS 4671. Round bars are shown by symbol "R" and deformed bars by symbol
"D", followed by the diameter in millimetres.

To AS/NZS 4671. Round bars shown by symbol "HR" and deformed bars by symbol
"HD" followed by diameter in millimetres.
2.3 WELDED WIRE FABRIC

Hard drawn steel wire spot welded with correct gauge to AS/NZS 4671, smooth or
deformed and to the spacings and dimensions either specified or shown on the drawings.
2.4 WELDED WIRE MESH FOR RESIDENTIAL SLABS ON GRADE

For slabs on ground, mesh to be welded reinforcing mesh to AS/NZS 4671, Class E,
minimum to NZBC B1/AS1 - Grade 500E, 2.27kg/m2 (1.14kg/m2 in each direction).
2.5 TYING WIRE

Components

3. EXECUTION
Conditions
3.1 HANDLE AND STORE

Handle and store all reinforcing steel and accessories without damage or contamination.
© CIL Masterspec 2015 JAN 3112 REINFORCEMENT FOR CONCRETE Page 36

3.2 DELIVER ALL BUNDLES
Deliver all bundles of steel to the site clearly marked or tagged with numbers relating
them to the bending schedule and drawings.
3.3 CLEANLINESS
Keep reinforcement clean so that at the time of placing concrete it is free of all loose mill
scale, loose rust and any other contamination that may reduce bonding capacity.
3.4 PROJECTING REINFORCEMENT

Protect projecting reinforcement from the weather where rust staining of exposed
concrete surfaces may occur.
Protect and/or mark any projecting reinforcement where it provides a potential hazard to
site personnel.
Assembly
3.5 CUT AND BEND

of NZS 3101.1, 8 and NZS 3109: 3.3 Hooks and bends. Minimum radii of reinforcement
bends to NZS 3101.1, 8 and NZS 3109: table 3.1, Minimum radii of reinforcement bends.
Do not rebend grade 500E bars. Where rebending is necessary for grade 300E bars, use
a purpose built tool, proper preparation and preheating.
3.6 ADJUSTMENTS
Use a purpose built tool for on site bending and to deal with minor adjustments to steel
reinforcement.
3.7 TOLERANCES, BENDING

To NZS 3109: clause, 3.9 Tolerances for reinforcement.
Application

Secure reinforcement adequately with tying wire and place accurately, supported
adequately and secured against displacement when concreting. Bend tying wire back
well clear of the formwork.
3.9 SPACING
Spacing as dimensioned on the drawings but if not shown then the clear distance
between parallel bars in a layer, or the distance between layers, or the spacing of other
steel to the minimums laid down in NZS 3109: clause 3.6, Spacing of reinforcement.
3.10 TOLERANCES, SPACING

To NZS 3109: clause 3.9, Tolerances for reinforcement.
3.11 LAPPED SPLICES

Length of laps where not dimensioned on the drawings in accordance with NZS 3101.1,
8.7 Splices in reinforcement, refer SELECTIONS. Increase laps for plain round steel by
100%. Provide laps only where indicated on the drawings. Tie all lapping bars to each
other.
3.12 WELDED SPLICES

No Quench and Tempered (QT) reinforcing bar shall be welded or preheated. For
Microalloy reinforcing bars, carry out only if either specified on the drawings or after
written approval from the Construction reviewer and then to the requirements of AS/NZS
1554.3 and NZS 3109: clause 3.7.2, Welded splices, in respect of developed strength
and location. Welds shall not be permitted at bends in bars, and welding shall be carried
out so that no undercutting of bar sizes occur.
3.13 MECHANICAL SPLICES

Use only where shown on drawings. Use the appropriate sleeve size and length, swaged
onto the bars using correct die and hydraulic press all to the manufacturer's
requirements. Notify when ready for inspection and carry out tests if required.

3.14 STEEL SPACERS
Fix spacers between layers of wall reinforcement at 1.0 metre centres minimum.
3.15 REINFORCEMENT COVER TO NZS 3101.1

Minimum cover to all reinforcing bars, stirrups, ties and spirals, as shown on drawings.
Where cover is not shown on drawings provide minimum cover to NZS 3101.1, table 3.6,
Minimum required cover for a specified intended life of 50 years. Sub-soil cover to
NZS 3101.1, to suit soil and groundwater conditions. Fix chairs for top reinforcement in
slabs at 1.0 metre centres or to ensure adequate support. Cover tolerances to NZS
3109, 3.9, Tolerances for reinforcement.
3.16 TOLERANCES, COVER

Tolerances on cover relative to the values in NZS 3109: clause 3.9 Tolerances for
reinforcement. Tolerances shall be +5mm all positions, but in no case shall cover be less
than that shown on the drawings.
3.17 FIX CHAIRS

Fix chairs for top reinforcement in slabs at 1.0 metre centres or to ensure adequate
support.
3.18 CONCRETE SPACER BLOCKS

Where required in exposed concrete work, make from same materials and mix as the
surrounding concrete.

Hard drawn steel wire spot welded to AS/NZS 4671, smooth or deformed and to the
spacings and dimensions either specified or shown on the drawings. Laps to NZS 3101,
lap one mesh square plus 50mm minimum (do not count bar extensions beyond the
outermost wire).
3.20 WELDED WIRE MESH FOR RESIDENTIAL SLABS

For slabs on ground the welded reinforcing mesh to be lapped such that the outermost
wires overlap by the greater of:
- the spacing of the cross wires plus 50mm
- 150mm or
- manufacturer's requirements
Do not count bar extensions beyond the outermost cross wire.
Welded mesh for slabs to extend to within 50mm to 75mm of the slab outside edge or as
shown on drawings.
Completion
3.21 REMOVE
Remove all debris, unused materials and elements from the site.
4. SELECTIONS

Where reinforcement laps are not shown on the drawings, lap as follows:
Bar Diameter Grade 300E deformed Grade 500E deformed
10mm 400mm 650mm
12mm 500mm 750mm
16mm 650mm 1000mm
20mm 800mm 1250mm
25mm 1000mm 1600mm
32mm 1200mm 2000mm

Refer to Structural Drawings for locations and size of Seismic Mesh (SE grade)

3121 CONCRETE PLACEMENT
1. GENERAL
This section relates to the handling, placing and curing of concrete.

Documents

REQUIREMENTS.
2. PRODUCTS
Materials
2.1 CONCRETE MIXES

Refer to 3129 CONCRETE PRODUCTION.
Equipment
2.2 VIBRATION EQUIPMENT

Provide vibration equipment as required by NZS 3109.
3. EXECUTION
Conditions
3.1 UNFAVOURABLE CONDITIONS

Do not place concrete in high winds or other unfavourable conditions. Refer to NZS
3109: 7.2 Unfavourable conditions, for when concrete may not be placed. Remove and
make good concrete damaged by frost, dry and wet conditions.
3.2 DEFECTS
Reject concrete with structural defects. Immediately after stripping formwork, identify all
defects and obtain direction. Do not carry out any repair work until directed and then only
in accordance with the direction. Repair defects by cutting out, making good and
replacing, or otherwise as directed.
3.3 EXISTING WORK

Protect existing work from damage and make junctions to existing work as detailed.
3.4 INSPECTIONS BY BUILDING CONSENT AUTHORITY

Notify for inspection sufficiently in advance before placing concrete and any necessary
rectification of formwork, reinforcement and construction joint stops. Pour concrete only
between properly positioned stops.
3.5 INSPECTIONS BY CONSTRUCTION REVIEWER

Submit Concrete pour schedule to the engineer, and re-submit amendments as
necessary. Notify for inspection sufficiently in advance before adjustment of formwork,
reinforcement and construction joint stops, and placing concrete. Pour concrete only
between properly positioned stops.
© CIL Masterspec 2015 3121 CONCRETE PLACEMENT Page 39

3.6 PREPARATORY WORK
Ensure at the time of placing, that surfaces to receive the concrete are clean, free of
debris and with no free water present. Thoroughly clean reinforcement to remove any
release agent or other deleterious surface deposit.
3.7 WETTING OF FORMWORK

To NZS 3109: clause 7.3, Preparation for concreting, subclause 7.3.2.
Application
3.8 BUILD IN FIXINGS

Refer to 3105 CONCRETE COMMON REQUIREMENTS

To NZS 3109: clause 5.6, Construction joints, 5.6.3, Types of joints, Type B, unless
directed otherwise for particular minor areas. Prepare joints to produce the required type
B roughened surface.
3.10 PROTECT CONCRETE WORK

Protect formwork, reinforcement, 'built in' items and fresh concrete from damage, as the
pour is placed, making good any damage if it occurs.
3.11 TRANSPORT CONCRETE

Transport concrete from agitator to final placement as quickly as possible using means
that avoid segregation.
3.12 PLACE CONCRETE

Place concrete in layers not more than 500mm deep, compacted and vibrated. Do not
place fresh concrete against the preceding layer after more than 45 minutes, or such
lesser time as required by the circumstances, to NZS 3109: clause 7.4, Handling and
placing. When placing concrete on steel form decks ensure that free water is displaced
rather than trapped.
Do not pour on ground if temperature is below 5°C.
3.13 COMPACT CONCRETE

To NZS 3109: clause 7.6, Compaction. Compact by vibration of the concrete to expel
entrapped air and until settlement of the concrete is visibly evident over all areas of the
surface. Maintain vibration until settlement ceases and coarse aggregate at the surface
is embedded. Do not continue vibration beyond reaching this condition.
3.14 VIBRATORS
Use sufficient immersion vibrators, with one spare for emergency, to ensure that vibration
is achieved throughout the entire volume of each layer of concrete, and until complete
compaction is reached, to NZS 3109: clause 7.6, Compaction. Insert vibrators at points
approximately 500mm apart, and withdraw slowly after compaction.
Finishing
3.15 SCREED THE SURFACE

Screed the concrete surface by straight edge or vibrating screed immediately after
compaction and to tolerances in NZS 3109: table 5.2, Tolerances for in situ construction.
Tolerances in NZS 3109 are not always appropriate. Modify the above clause to include
specified tolerances when justified.
3.16 SAW CUTS

Cut slabs where indicated on the drawings and as required to control shrinkage cracking.
Carry out cutting as soon as possible, without causing tear-out of aggregate and before
shrinkage cracking has occurred, generally within 24 hours of pouring. Where saw cuts
are made, cut out 100mm of every second wire of the mesh for a length of 50mm each
side of the saw cut position. Saw cuts: 1/3rd slab depth or 30mm minimum. Refer to
SELECTIONS for spacing of sawcuts.

3.17 SURFACE FINISH
Refer to 3124 FINISHES TO WET CONCRETE
Curing
3.18 CURING PERIOD

Cure all concrete of normal cement type and mixing proportions for a minimum of 7 days.
Keep time between placing of concrete and the start of curing to an absolute minimum.
Ensure curing is continuous.
3.19 KEEP FORMWORK MOIST

Keep formwork left in place continuously moist by sprinkling with water over the curing
period. Continue sprinkling the exposed surface if the formwork is removed before the
end of the curing period.
3.20 SECURE COVERINGS

When covering with sheet materials, ensure that edges are well secured throughout the
specified curing period, to prevent draughts passing over the surfaces of the concrete.
Protection
3.21 COLD WEATHER

Do not use coverings employing water at times of freezing weather.
3.22 PROTECT PLASTIC CONCRETE

Protect plastic concrete from indentation and surface marking.
3.23 PRECAUTIONS TO PREVENT PLASTIC SHRINKAGE CRACKING

Use one or more of the following methods to suit the conditions.
- dampen sub-grades and forms ensuring any excess
water is removed prior to placing concrete.
- in hot weather, lower the temperature of the fresh concrete by using cool aggregates
and chilled mixing water.
- add polypropylene fibres to the concrete mix.
- erect wind breaks to reduce wind velocity over the concrete surface.
- use aliphatic alcohols sprayed over the surface prior to and after finishing before curing
can commence to reduce rate of evaporation from the surface.
- commence curing promptly after finishing is complete and ensure the surface is subject
to continuous curing.
3.24 RE-VIBRATION OF CONCRETE

Where plastic cracking becomes evident before the concrete has taken its initial set, re-
vibrate the concrete over the full depth of the cracks.
3.25 PRECAUTIONS TO PREVENT PLASTIC SETTLEMENT CRACKING

Plastic settlement cracks may be prevented, or closed, by re-vibrating the concrete after
settlement is virtually complete and before initial set.
3.26 CHANGES IN SECTION

Where there is a significant change in section, the method of placing may be adjusted to
compensate for the different amounts of settlement. If the deep section is poured first to
the underside of the shallow section, this concrete can be allowed to settle before the rest
of the concrete is placed. However, the top layer must be well vibrated into the bottom
layer.
3.27 PROTECT HARDENED CONCRETE

Protect surfaces of stripped concrete from damage especially;
- at arrises
- mechanical disturbance
- chemical reactions with other construction materials
- vehicular traffic and scaffolding

3.28 PROTECT EXPOSED SURFACES
Protect from rust marks and other surface disfigurements.
Completion
3.29 CLEAN AND DRESS

Clean and dress all surfaces, leaving them to the standard of finish specified for the work
to follow.
3.30 CLEAN UP
Clean up surrounding areas. Dispose of surplus concrete away from the site.
3.31 REMOVE
Remove all debris, unused materials and elements from the site.
4. SELECTIONS
Materials
4.1 SAW CUTS

Spacing of sawcuts:
Floor situation: Maximum spacing of sawcuts
both ways
Industrial floor: 5m
Architectural, exposed floor, thin finishes, rigid finishes: 4m
Carpet on underlay flooring: 6m
Supermarket floor: 5m

Blueprint Consulting Limited Mangere Birthing Centre 138416
3129 CONCRETE PRODUCTION

1. GENERAL
This section relates to the production of normal and special concrete, as designated in
NZS 3104 and supplied by a ready-mix plant with a current Certificate of Audit.

Refer to 3105 CONCRETE - COMMON REQUIREMENTS for general matters
Documents

Documents referred to in this section are listed in 3105 CONCRETE - COMMON
REQUIREMENTS.
2. PRODUCTS
Materials
2.1 CEMENT
Portland cement to NZS 3122.
2.2 CEMENT, FILLER

Portland-limestone filler cement to NZS 3125.
2.3 SAND
Sand to NZS 3121.
2.4 COARSE AGGREGATE, NORMAL AND SPECIAL CONCRETE

Coarse aggregate to NZS 3121, except as modified by NZS 3104: clause 2.4.3, Coarse
aggregate. The total mass of reactive alkali in the concrete mix to not exceed the
requirements of section 2 of the Cement and Concrete Association, Alkali Aggregate
Reaction publication.
2.5 AGGREGATE, PRESCRIBED MIX CONCRETE

Builders mix (all-in aggregate) to NZS 3104: clause 3.1.4, Definition and clause 3.3.2,
Aggregate
Accessories
2.6 WATER
To NZS 3121.
2.7 ADMIXTURES, SITE/PLANT

To NZS 3113 and as agreed before manufacture or placing.
2.8 PIGMENT, SITE/PLANT

To NZS 3117 and as agreed before manufacture or placing.
3. EXECUTION
Conditions
3.1 MATERIAL STANDARDS

To comply with respective standards. Store and test coarse aggregate and sand and
store cement and admixtures all separately and to NZS 3104: clause 2.4, Materials
© CIL Masterspec Jun 2017 DRAFT 3131 PRECAST CONCRETE PANEL SUPPLY Page 43
3.2 MEASUREMENT
Weigh aggregates and cement separately, to NZS 3104: table 2.2, Accuracy of
measurement with equipment tested to accuracy to NZS 3104: table 2.4, Accuracy of
weighing equipment and frequency of tests. Measure water by volume or weight.
3.3 MIXING
Carry out with stationary mixer and transport by truck agitator or revolving drum type with
all batches recorded and all to NZS 3104: clause 2.8, Concrete mixing.
4. SELECTIONS
4.1 MIXES, NORMAL CONCRETE AND SPECIAL CONCRETE

Concrete produced to design mix to NZS 3104: section 2, Provisions for ready-mixed and
site-mixed concrete
Refer to Structural Drawings for all selections.
3131 PRECAST CONCRETE PANEL SUPPLY

1. GENERAL
This section relates to precast concrete panel manufacture and supply.

Refer to 3105 CONCRETE - COMMON REQUIREMENTS for general matters
Refer to 3112 REINFORCEMENT FOR CONCRETE for reinforcing
Refer to 3121 CONCRETE PLACEMENT for concrete placement
Refer to 3124 FINISHES TO WET CONCRETE for finishes
Refer to 3129 CONCRETE PRODUCTION for concrete
Refer to 3141 PRECAST CONCRETE PANEL INSTALLATION for erection and
installation of precast
Documents

REQUIREMENTS. In addition the following documents are specifically referred to in this
section:
NZBC D1/AS1 Access Routes

AS 4586 Slip resistance classification of new pedestrian surface materials
WorkSafe NZ Approved Code of Practice for Safe Handling, Transportation and
Erection of Precast Concrete

Manufacturer's and supplier's documents relating to work in this section are:
Refer Project Manager for manufacturer and documentation
Requirements
1.4 PREPLANNING
Prior to shop drawing/manufacture of the precast panels liaise with the relevant parties to
ensure installation/on-site requirements are coordinated with the panel production. These
should include, but not limited to;
- construction and erection sequences
- transport and erection processes and equipment required for lifting, handling or stacking
- lifting inserts and other inserts required
- access for cranes and trucks, clearance and obstructions, loads to be applied to the
ground or structures by cranes or trucks
- loads to be applied from temporary propping or bracing, suitable foundations or
supports for propping and bracing
- temporary loads to be applied from storing or stacking precast elements
1.5 SHOP DRAWINGS

and review and the provision of final shop drawings.
Provide shop drawings to show the general arrangement including, but not be limited to:
- size, spacing and cover of reinforcement
- details, position and layout of cast in items, including those for, lifting, handling,
fastening and connecting
- details of panel edges
- surface finish requirements and locations
- location and size of rebates, recesses and penetrations
- grout ducts
- concrete mix requirements and strength
- concrete volume and weight of finished unit for lifting
- for insulated panels, details of insulation, low conduction connectors/ties, vapour barrier
If requested provide the following additional information:

N/A
Submit shop drawings for review to Peter Haverland (peterh@bce.nz)
- 10 working days (at least) before fabrication is planned to commence, provide shop
drawings for review.
- Do not commence fabrication of any panel before shop drawing review of the panel is
complete.
- Shop drawing review (and subsequent fabrication) can be carried out on an agreed
sectional/staged basis.
1.6 MANUFACTURERS STATEMENT OF COMPLIANCE

Provide a Manufacturer's Statement of Compliance from the Approved Code of Practice
for the Safe Handling, Transportation and Erection of Pre-Cast Concrete.
1.7 PANEL SURFACE

Use appropriate mould materials, moulding systems and casting methods to achieve the
specified surface finishes. Refer to SELECTIONS for surface finishes.
1.8 QUALIFICATION, PRECAST MANUFACTURE

Precast concrete panels manufactured by either;
- a Precast NZ Certified Plant
- or an off-site precast manufacturer with, an established record of panel production to a
similar standard, suitable plant and an appropriate quality assurance system.
Use only precast concrete workers skilled and experienced in precast panel production.
Performance – Panel design (design by contractor)
1.9 PRODUCER STATEMENT - DESIGN

If structural design of the precast panels is the responsibility of the Contractor, provide a
producer statement (PS1) from a suitably qualified person.
2. PRODUCTS
Materials
2.1 CONCRETE
To NZS 3104.
Refer to 3129 CONCRETE PRODUCTION for concrete supply and to SELECTIONS for
concrete strength.

To AS/NZS 4671. Round bars are shown by symbol "R" and deformed bars by symbol
"D", followed by the diameter in millimetres.

To AS/NZS 4671. Round bars shown by symbol "HR" and deformed bars by symbol
"HD" followed by diameter in millimetres.

Hard drawn steel wire spot welded with correct gauge to AS/NZS 4671, smooth or
deformed and to the spacings and dimensions either specified or shown on the drawings.
Any 500E mesh to AS/NZS 4671 as modified by NZS B1/VM1.

Components
2.6 LIFTING INSERTS

Proprietary lifting inserts to the Approved Code of Practice for the Safe Handling,
Transportation and Erection of Pre-Cast Concrete, minimum finish galvanised mild steel.
2.7 CAST IN STEEL ITEMS

Cast in items as detailed and required. Ensure items are prefinished where required.
3. EXECUTION
Conditions
3.1 HANDLE, TRANSPORT AND STACK

Handle, transport and stack panels to ensure support that avoids distortion and stress
and at the same time protects the finished surfaces from chipping, scoring, cracking or
other disfigurement. Storage methods and packing between panels should minimise
colour variations to exposed surfaces.
Arrange delivery and erection of precast panels to minimise handling, storage or
restacking on site.
3.2 TOLERANCES, OFF-SITE PRECAST, STANDARD

Manufacture panels with tolerances to NZS 3109, table 5.1, Tolerance for precast
components.
Application

Secure adequately with tying wire, spacers or other suitable means, and place accurately
where detailed, supported and secured against displacement. Ensure minimum concrete
cover is maintained.
3.4 CONCRETE PLACING

Carefully place concrete to ensure all parts of the mould are completely filled and full
contact is made with the mould surface. Use appropriate compaction techniques to
achieve the required finish.
3.5 CASTING IN ITEMS

Accurately cast in all embedded items and fixings as detailed, all securely located to
avoid displacement during concrete placement and compaction. Where bolts are cast in,
also provide the nut (free moving on the bolt).
3.6 CURING
Confirm in writing the system to be used for curing concrete. Cure panels, for a minimum
of 7 days and until minimum strength is achieved for safe lifting, handling, transportation
and erection. Keep the time between casting and the start of curing to an absolute
minimum. Apply a fine spray of water continuously over the curing period through a
system of nozzles placed to cover the whole of the panels being cured.
4. SELECTIONS
4.1 STRUCTURAL PANELS

Location: ~Refer Strcutural Drawings
Supplier: ~Refer Project Manager
Aggregate size: ~13 mm
28 day strength: ~30 MPa
Admixture: ~N/A
Formed finish: F5
Unformed finish: U3
3141 PRECAST CONCRETE PANEL INSTALLATION

1. GENERAL
This section relates to concrete precast panel installation on site.

Refer to 3131 PRECAST CONCRETE PANEL SUPPLY for supply.
Documents

REQUIREMENTS. In addition the following documents are specifically referred to in this
section:
WorkSafe NZ Approved Code of Practice for the Safe Handling, Transportation and
Erection of Pre-Cast Concrete.
Requirements
1.3 PREPLANNING
Prior to shop drawing/manufacture of the precast panels liaise with the precast
manufacturer and other relevant parties, to ensure installation/on-site requirements are
coordinated with the panel production. These should include, but not limited to;
- construction and erection sequences
- transport and erection processes and equipment required for lifting, handling or stacking
- lifting inserts and other inserts required
- access for cranes and trucks, clearance and obstructions, loads to be applied to the
ground or structures by cranes or trucks
- loads to be applied from temporary propping or bracing, suitable foundations or
supports for propping and bracing
- temporary loads to be applied from storing or stacking precast elements
1.4 SITE LOADINGS, PERMANENT STRUCTURE

Provide details of any loads that will be applied to the permanent structure, or any
component that will form part of the permanent structure, to the Contract Administrator(
and Engineer) at least 5 working days prior to the application of those loads. Also provide
details of any methods proposed to lessen or distribute those loads.
1.5 QUALIFICATION, ON-SITE WORK

Use only crane and rigging contractors skilled and experienced in the lifting, placing and
erection of precast panels.
2. PRODUCTS
Components
2.1 GASKETS
Proprietary type.
2.2 LEVELLING SHIMS

Rigid plastic or other suitable levelling shims to Approved Code of Practice for the Safe
Handling, Transportation and Erection of Pre-Cast Concrete.
Accessories
2.3 SEALANTS
Polysulphide, polyurethane or silicone gap filling proprietary sealants.
© CIL Masterspec Jun 2017 DRAFT 3141 PRECAST CONCRETE PANEL INSTALLATION Page 48
2.4 WATERPROOFING FOR EXTERIOR OPENINGS

Unreinforced wet area membrane to AS/NZS 4858 for waterproofing around openings for,
windows, doors, meters and other services openings, at or above floor level, also
parapets and ends of masonry walls abutting other claddings, to CCANZ CP 01. Refer to
SELECTIONS.
Do not use bituminous coatings.
3. EXECUTION
Conditions
3.1 SETTING OUT

Confirm panel dimensions, set out and site conditions. Also check starter bars, grout
tube positions and fixing points.
Confirm that foundations, dead men, and all supports for temporary propping or bracing
are up to strength and capable of resisting the applied loads prior to commencing
erection of panels.
3.2 TOLERANCES, ON - SITE EXECUTION

Locate precast items to the following tolerances:
Plan: ± 10mm
Vertical: ± 1mm/metre
Panel Joint width: ± 1mm/metre; but no panel joint shall be less than 10mm, or more
than 20mm (unless indicated otherwise on drawings)
3.3 INSTALLATION
Carry out work in accordance with the Approved Code of Practice for the Safe Handling,
Transportation and Erection of Pre-Cast Concrete. In particular isolate and secure any
“drop zones” where panels may fall in the event of a failure of any item of equipment or
fastening.
Prior to lifting any panels from the truck, check and make a record of any damage to the
panels, and obtain approval from the Contract Administrator before incorporating a
damaged panel into the work.
3.4 LIFTING
Carry out work in accordance with the Approved Code of Practice for the Safe Handling,
Transportation and Erection of Pre-Cast Concrete.
Mobile crane positions to be arranged and prepared prior to panel delivery to provide
suitable clearances from power lines, trees and any obstructions for all operations
including lifting and positioning. Ensure the crane has adequate capacity and is suitable
for all aspects of the erection process.
Check that all necessary attachments; strong backs, materials and equipment for rigging,
reorienting, propping or bracing and fastening etc, are on site and available prior to
delivery of the panels.
Panels are to remain attached to the crane until they are either fully fixed into their final
position or adequately secured by temporary means.
3.5 PROPPING AND BRACING

Provide temporary adjustable props or braces to secure the panel in position until final
support is provided. They must be able to withstand the expected wind loads on the panel
for the site and position.
3.6 PLACING
On positioning of the panel, check that all reinforcing and fixings line up with the
appropriate items on the preceding work. Also check fixings will function as intended, in
particularly fixings required to accommodate seismic movement. Ensure that there is no
damage caused to the panel, surrounding surfaces or fixings during placing.
3.7 FINAL POSITION

Adjust panels into final position, check alignment, verticality, joint widths etc and fix into
place.
3.8 GROUT DUCTS

Fill grout ducts with expansive grout, ensure ducts are completely filled.
3.9 POST PLACING ADJUSTMENTS

After permanent placing check and adjust as necessary;
- all fixings for correct alignment and operation, and check the torque on all nuts and bolts
- not less than 1 day after final fixing
- recheck that all props, braces and fastenings are secure and capable of performing as
required - not less than 1 day and not more than 7 days after a panel is fixed into
position and held by temporary means.
- if panels are subject to, high wind loads, unintended or accidental loads during
construction, recheck props braces and fastenings.
Finishing
3.10 FIT GASKETS

Fit gaskets to panel joints in sequence and achieve the flexibility required by the gasket
manufacturer.
3.11 SEALANTS
Ensure at time of erection, that the limits of acceptable joint variation (from the
manufacturer's requirements) for each product are maintained. Prepare joints, protect
adjoining surfaces, seal joint surfaces, fit limiting rods and insert sealant to the gasket
manufacturer's requirements and temperature limits.
Completion
3.12 CLEAN AND DRESS

Clean and dress panels externally and internally to leave them to the standard of finish
specified and without blemish, ensuring following work can be completed to the required
standard.
3.13 REPAIRS
Do not repair or patch damage to panels without written approval.
3.14 WATERPROOFING EXTERIOR OPENINGS

Apply waterproofing to the exposed face of openings for windows, doors, meters etc, also
if necessary the top of parapets/balustrades and ends of masonry walls abutting other
claddings. To CCANZ CP 01, waterproofing manufacturer's requirements and as
detailed.
Provide temporary protection from direct sunlight.
3.15 CLEAN UP
Clean up surrounding areas of trade waste and remove temporary works required for the
installation of the precast concrete items.
3.16 REMOVE
Remove debris, unused materials and elements from the site.
4. SELECTIONS
4.1 GASKETS
Manufacturer: ~ Refer Architect
Type/number: ~ Refer Architect
4.2 LEVELLING SHIMS

Manufacturer: ~ Refer Architect
Brand name: ~ Refer Architect
4.3 FLASHINGS
~ Refer Architect
4.4 SEALANTS
Location: ~Refer Architect
Manufacturer: ~Refer Architect
Type/brand: ~Refer Architect
4.5 WATERPROOFING FOR EXTERNAL OPENINGS

The waterproofing for openings system is covered in the following section:
~ Refer Architect
To be done by others.
4.6 WEATHERTIGHTNESS SYSTEM

The weathertightness system is covered in the following section:
~ Refer Architect
3181 CHEMICAL ANCHORING

1. GENERAL
This section relates to the supply and fixing of chemical anchors, to attach steel frames,
plates and sections, etc to existing concrete structures.
Note: This section must be used in conjunction with NZS 3101.1 and NZS 3109.
1.1 RELATED WORK

Refer to 3411 STRUCTURAL STEELWORK

The following abbreviations apply specifically to this section:

AISI American Iron and Steel Institute
TSRBC Threaded steel reinforcing bar and coupler system
Documents
1.3 DOCUMENTS
AS 1111.1 ISO metric hexagon bolts and screws - Product grade C - Bolts
AS/NZS 1252 High-strength steel bolts with associated nuts and washers for
structural engineering
AS1444 Wrought alloy steels - Standard, hardenability (H) series and
hardened and tempered to designated mechanical properties
NZS 3109 Concrete Construction

Manufacturer's and supplier's documents relating to this part of the work is to be provided
by the Contractor to the Structural ENgineer
Warranties
1.5 WARRANTY - MANUFACTURER/SUPPLIER

Provide a material manufacturer/supplier warranty to Structural Engineer.
- Provide this warranty on the manufacturer/supplier standard form.

- Commence the warranty from the date of practical completion of the contract works.
Refer to the general section 1237 WARRANTIES for additional requirements.
1.6 WARRANTY - INSTALLER

Provide a material manufacturer/supplier warranty to Structural Engineer.
- Provide this warranty on the installer standard form.

- Commence the warranty from the date of practical completion of the contract works.
Requirements
1.7 CO-ORDINATION
Refer to all drawings and calculations to ensure details and fixings required are provided
for in the installation of the chemical anchors.
1.8 QUALIFICATIONS
Installers to be experienced, competent trades people familiar with the materials and
© CIL Masterspec Jun 2017 DRAFT 3321 CONCRETE MASONRY - ENGINEERED Page 52
1.9 ACCEPTABLE PRODUCT/MATERIAL SUPPLIERS

Where a product or material supplier is named in SELECTIONS, the product/material
must be provided by the named supplier. Where more than one named supplier, any one
of the named suppliers will be acceptable.
1.10 NO SUBSTITUTIONS
Substitutions are not permitted to any of the specified systems, components and
associated products listed in this section, without written consent from the engineer.

Provide the following compliance documentation:
- Manufacturer's, importers or distributors warranty
- Installer's warranty
- Producer Statement - Construction from the installer
1.12 INSPECTIONS
Notify the engineer when inspections are required, to certify;
- correct embedment
- type of resin used (as specified)
- quantity of resin used
2. PRODUCTS
Bolts, Nuts, Washers
2.1 ANCHOR STUDS

To AS1444. Minimum Grade 5.8 carbon steel, including nut and washer. Marked with
depth setting indicator for correct embedment. A setting tool should also be supplied by
the manufacturer if spin capsules are being used.
Chemical Anchors - Threaded stud and rod
2.2 EPOXY MORTAR

A chemical anchor system based on injected epoxy mortar.
Use for anchor studs, core drilled holes, structural beams and columns, batten fixing,
barriers.
3. EXECUTION
Conditions

Take delivery of materials and goods and store on site and protect from damage.
Protect finished surfaces from damage.
Move/handle goods in accordance with manufacturer's requirements.
Reject and replace goods that are damaged or will not provide the required finish.
3.2 PRE-INSTALLATION REQUIREMENTS

Check work previously carried out and confirm it is of the required standard for this part of
the work.
Concrete moisture content: As per Manufacturer’s requirements.
Installation/application

As Per Standard building practices.
3.4 INSTALLATION GENERALLY

Construction/installation must be carried out in accordance with the manufacturers
instructions to NZS 3109.
Deep series bolting i.e. Rebar or long threaded rod bolting generally requires a slow cure
resin. No substitutions of similar products by the same manufacturer are to be used
unless approved by the engineer in writing.
3.5 CO-ORDINATION
Refer to original drawings of the existing structure and steel fabrication drawings.
Use a detection system or carry out limited scabbling of the concrete to locate existing
reinforcement and setout hole locations for new steel fixtures.
Report immediately to the engineer if there are any clashes.
3.6 VERIFY DIMENSIONS

Verify dimensions against site measurements prior to fabrication of steelwork and drilling
of holes.

Maintain quality assurance by installing all chemical anchors in strict accordance with the
manufacturers installation guide or instructions.
3.8 NO PREMATURE LOADING

Correctly position and complete temporary bracing and connections to structure before
installing chemical anchors.
Do not rely on chemical anchors to carry the structure until the resin has sufficiently
bonded to the concrete. This time will vary depending on product used.
3.9 INSTALL CHEMICAL ANCHORS - THREADED STUD AND ROD

- Drill hole to recommended diameter and depth.
- Clean hole with hole cleaning brush. Remove all debris using hole blower. Ensure
there is no water in the hole.
- Insert mixing nozzle into bottom of hole. Slowly fill the hole to ¾ the hole depth,
ensuring no air pockets form.
- Insert anchor stud to bottom of the hole, while turning.
- Allow chemical to cure in accordance with the manufacturers setting times.
- Attach fixture and tighten nut in accordance with recommended tightening torque.
- Do not apply load to anchor until the chemical has completely cured as specified.
Completion
3.10 ROUTINE CLEANING

Carry out routine trade cleaning of this part of the work including periodic removal of all
debris, unused and temporary materials and elements from the site.
3.11 DEFECTIVE OR DAMAGED WORK

Replace damaged elements. If in any doubt as to the integrity of the fixing, arrange for
the manufacturer and/or engineer to carry out testing on the anchor.
Leave work to the standard required for following procedures.
3.12 PROTECTION
Provide the following temporary protection of the finished work.
Commissioning
3.13 FINAL INSPECTION AND TESTING

Contact the engineer to arrange required tests.
4. SELECTIONS
Substitutions are not permitted to the following, unless stated otherwise.
Chemical Anchors - Threaded stud and rod
4.1 EPOXY MORTAR

Location: As per the structural drawings
Anchor type: Anchor stud
Metal: As per the structural drawings
Grade: As per the structural drawings
Anchor size (diameter): As per the structural drawings
Anchor total length: As per the structural drawings
Number: As per the structural drawings
Chemical Anchor manufacturer: As per the structural drawings
Product: As per the structural drawings
Substrate temperature limits: As per the structural drawings
Mortar temperature limits As per the structural drawings
3321 CONCRETE MASONRY - ENGINEERED

1. GENERAL
This section relates to the supply and installation of hollow concrete masonry to NZS
4230 including;
- concrete masonry, mortar, reinforcement and grouting
- self insulating concrete masonry
1.1 RELATED WORK

Refer to Structural Drawings for Scope


ACRS Australian Certification Authority for Reinforcing Steels - An
independent certification scheme for reinforcing steel and structural
steel, by product and manufacturer/processor. Certifies compliance
with Australia/New Zealand Standards.
ACRS Web site - www.steelcertification.com
1.3 DOCUMENTS
NZBC B1/VM1 Structure
AS/NZS 2699 Built-in components for masonry
NZS 3101.1 Concrete structures standard - The design of concrete structures
NZS 3103 Specification for sands for mortars and plasters
NZS 3121 Water and aggregate for concrete
NZS 4210 Masonry construction: Materials and workmanship
NZS 4230 Design of reinforced concrete masonry structures
AS/NZS 4455.1 Masonry units, pavers, flags, and segmental retaining wall units -
Masonry units
AS/NZS 4858 Wet Area membranes
CCANZ CP 01 Code of practice for weathertight concrete and concrete masonry
construction

Manufacturer's and supplier's documents relating to work in this section are:
~By Others
Requirements
1.5 QUALIFICATIONS
Carry out all masonry work with people competent and experienced in this type of work,
under the supervision of a suitably qualified tradesperson as required in NZS 4210.
All work to be installed or supervised by a Registered Mason or licensed building
practitioner (LBP): Licensed for Bricklaying and Blocklaying 2: Structural Masonry. RBW
must be supervised by an LBP.
1.6 CONSTRUCTION CONTROL

Supervise masonry construction to NZS 4230, table 3.1, Observation Type A, admissible
use and nominal strengths. Keep records of materials to NZS 4210, 2.4.2. and to the test
requirements listed in this section.
1.7 CONSTRUCTION OBSERVATION BY ENGINEER

Inspections shall confirm compliance with the design and the required standards of
construction.
Obtain from the engineer Producer Statement (PS4) required relating to the masonry
construction.
Advise the engineer when inspections are required.
1.8 QUALITY RECORDS

Keep accurate records relating to strength and quality of materials used in the
construction, and make the information available to the Building Consent Authority
inspector on request.
Do not place grout until all blockwork and reinforcing have been inspected and passed by
the Engineer and the Building Consent Authority.
1.9 SELECTED MASONRY

Refer to the drawings for areas of masonry, which require select quality blocks to both
sides, self-insulating masonry or for weatherproof construction.
1.10 STEEL REINFORCING COMPLIANCE

Steel reinforcing materials for concrete to AS/NZS 4671. Steel to be manufactured in
New Zealand, or by an overseas manufacturer holding a current valid (or equivalent) NZ
S Mark or ACRS certificate for that type of steel.
1.11 CONFIRM STEEL REINFORCING COMPLIANCE

Certification from the supplier confirming that the steel reinforcing supplied complies with
the grades specified on the drawings by producing test results to AS/NZS 4671. For
overseas manufactured steel provide NZ S Mark or ACRS certificate details or approved
equivalent.
1.12 DURABILITY
To NZS 4230, Table 4.1 - Masonry durability requirements, and mortar to NZS 4210,
Table 2.E1. Refer to SELECTIONS.
Eposure Exposure NZS Durability Durability Built Durability Minimum

NZS 3604 3101 Mortar in Components Cover
zones Figure Classification from NZS 4210 (Note 2) Reinforcement
4.2 Table 3.1 (Note 1) (Note 3)
Zone D B2 M4 R4 60 (30)mm
Zone C B1 M4 R3 50 (20)mm
Zone B A2 M3 R3 45 (15)mm
Closed A1 M2 R1 35 (5)mm
interiors
Walls against B2 M4 R4 60 (30)mm
earth (from NZS 4210) (from NZS 4210)
Geothermal U M4 R5 Special study
hotspots
Zone E C M4 R4 60(30)mm
(NZBC
E2/AS1)
Notes:
1. Mortar mixes to NZS 4210, 2.2.2.1.
2. Classifications to the three parts of AS/NZS 2699, R1 is light to heavy galvanised, R3
is heavy hot-dip galvanised, R4 is 316 stainless steel, R5 specific performance.
3. Cover is measured to NZS 4230 from the outside face of the block, assuming 30mm
shell thickness (or in brackets to the inside face of the block cell)
Performance - tests
1.13 TESTS
Carry out all required tests to NZS 4210, appendix 2A, Compressive strength tests for
mortar and grout.
1.14 TESTING PROCEDURES

Provide advance notice of all or any cell filling work. Maintain on site all equipment
necessary for taking and preparing samples for test. Retain records of all test results and
supply on request.
1.15 SPREAD OF GROUT

If requested, carry out tests to NZS 3112, part 1, to the requirements of NZS 4210.
1.16 COMPRESSIVE STRENGTH OF GROUT

If requested, carry out tests to NZS 4210, appendix 2.A, Compressive strength tests
for mortar and grout, with 3 specimens per test.
1.17 COMPRESSIVE STRENGTH OF MORTAR

If requested, carry out tests to NZS 4210, appendix 2.A, Compressive strength tests
for mortar and grout, with 3 specimens per test.
1.18 MASONRY TO MORTAR BOND TEST

If requested, carry out tests to NZS 4210, appendix 2.B, Masonry to mortar bond
strength test, with 6 specimens per test.
1.19 EXPANSION OF GROUT

If requested, carry out tests to NZS 4210, appendix 2.C, Test for expansion of grout.
1.20 RECORDS OF TESTS

To NZS 4210 and kept on site:
- spread of grout tests
- grout supplier's test certificates.
2. PRODUCTS
Materials
2.1 MASONRY
To AS/NZS 4455.1 with true and unblemished surfaces and arrises and from a single
manufacturer. Knock-in bond beam masonry not to be used. Use appropriate masonry
for intermittently filled construction where vertical reinforcement is placed prior to laying of
masonry.
Components
2.2 REINFORCEMENT
To AS/NZS 4671, deformed mild steel except for ties in plain round mild steel and as
detailed.
2.3 SAND FOR MORTAR

Sand to comply with NZS 3103. Chloride levels not exceeding 0.04% by dry weight of
sand.
2.4 MORTAR
To NZS 4210, 2.2 Mortar.
Mix: M2, M3 or M4, refer to DURABILITY in SELECTIONS
Strength: 12.5 MPa
Bond strength: 200 kPa
Pigment: to NZS 3117
Do not rework if not used within 1.5 hours of adding cement.
A plasticiser may be used instead of lime.
2.5 COARSE AGGREGATE GROUT

To NZS 4210, 2.3 Grout.
Mix: 3:8:4 - cement: concreting sand: coarse aggregate
Strength: 20 MPa at 28 days (normal grout)
Aggregate: 4.75mm to 13.2mm maximum
Spread value: 450mm to 530mm

Ready mix: To NZS 3104 with a copy of the mix design information
2.6 FINE AGGREGATE GROUT

To NZS 4210, 2.3 Grout.
Mix: 2:7 - cement: concreting sand
Strength: 20 MPa at 28 days (normal grout)
Aggregate: 4.75mm to 6mm maximum
Spread value: 450mm to 530mm
Ready mix: To NZS 3104 with a copy of the mix design information
2.7 EXPANSIVE AGENT

Proprietary admixture providing controlled expansion prior to initial set. Use in strict
accordance with the manufacturers requirements. Add the required measured dose of
agent to the agitator truck on site, immediately prior to grouting. Ensure thorough mixing
for 3 to 5 minutes before discharge.
2.8 WATER
To NZS 3121. Water from a territorial authority/NUO water supply is acceptable.
Accessories
2.9 WATERPROOFING FOR EXTERIOR OPENINGS

Unreinforced wet area membrane to AS/NZS 4858 for waterproofing around openings for,
windows, doors, meters and other services openings, at or above floor level, also
parapets and ends of masonry walls abutting other claddings, to CCANZ CP 01. Refer to
SELECTIONS.
Do not use bituminous coatings.
3. EXECUTION
Conditions
3.1 MASONRY CONSTRUCTION GENERALLY

To NZS 4210, NZS 4230 and NZBC B1/VM1.
3.2 STORAGE
Store masonry units clear of the ground, under cover and well ventilated until placed in
the work.
bonding capacity.
3.3 MOISTURE CONTENT

Ensure that blocks are air-dry prior to laying. If necessary to reduce excess absorption of
water from the mortar, some dampening of the surface is permissible but no surface
water may be present at the time of placing mortar.
3.4 CHECK BASE

Ensure the base concrete is true to line and level, requiring a base mortar bed of 10mm
(minimum) to 20mm (maximum). Ensure that all laitance, loose aggregate, or anything
preventing bond is removed prior to laying masonry units.
If more than 20mm thickness of mortar bed is needed to correct inaccuracies obtain
written direction on remedial action.
3.5 STARTER POSITIONS

Before commencing laying masonry units, check the location of starter reinforcement by
measure or by a dry trial lay up of the first course. Do not correct misplacement by
cranking bars. Where misplacement exceeds the location tolerance, obtain written
direction before proceeding.
3.6 TOLERANCES
Construct within the tolerances set out in NZS 4210, 2.6.5, Tolerances and clause 2.7,
Laying the units, unless specified otherwise on the drawings or in this specification. Lay
blocks with jointing of consistent thickness throughout.
Lay masonry to an even, plane surface with no deviation exceeding 3mm in 3 metres on
any surface in view in the finished work.

Ensure the structural integration of all masonry with adjacent concrete work by providing
well roughened, retarded construction joints at all junctions.
All construction joints between grout and concrete and between grout and grout similar to
Type B as described in NZS 3109, 5.6.3, prepared using an approved retarder, except
that the roughness at fine grout surfaces may be ±1.5mm above and below the average
level. Use a "double strength" retarder if necessary to suit the high cement content of the
grout.
Vertical joints between masonry and concrete to achieve full structural integration across
the joints. Allow to construct concrete work first with prepared vertical construction joints
at block junctions the same as for horizontal construction joints. Lay masonry so that all
courses have open ends abutting the existing concrete work.
3.8 COVER
Cover to NZS 4230, Table 4.1 - Masonry durability requirements, refer to DURABILITY
clause in SELECTIONS. Maintain reinforcing bars for retaining walls and bond beams, a
minimum of 15mm, and for other masonry a minimum of 9mm, from the masonry work
face, with the space filled with grout.
3.9 PROTECTION
Keep fair face block walls clean of mortar droppings, grout splashes, or stains of any kind
as the work proceeds and before any droppings set.
3.10 WEATHER PRECAUTIONS

When extreme temperatures prevail, either below 4°C or above 27°C, make adjustments
to construction as listed in NZS 4210, 2.18, Cold weather construction, and clause
2.19, Hot weather construction. Do not use expansive grout for filling in temperatures
below 5°C.
Application
3.11 SELECTION
For fair face walls select blocks for consistent colour, texture and lack of imperfections.
3.12 BONDING PATTERN

Unless specifically shown or described otherwise, lay masonry in running bond with full
masonry bonding at intersections.
3.13 OPEN-ENDED DEPRESSED WEB MASONRY

Use open-ended depressed web masonry throughout all courses in fully grouted walls.
3.14 CUTTING
Always use a masonry saw to provide clean, accurate cuts, without chips.
3.15 SHELL BEDDING

Lay masonry on full mortar beds under face shells only where fully grouted.
3.16 BOTTOM COURSE

For fully grouted walls use inverted open-end depressed web bond beam masonry for the
first course, to permit clean-out of grout space at the base.
3.17 CLEAN OUT HOLES

Use special clean-out masonry or saw off a 100mm x 200mm high section of face shell at
the base of all cells containing reinforcement, to form clean out and inspection holes.
3.18 GROUT SPACE

Ensure that grouting cells at reinforcement locations are continuously clear by removal of
projecting mortar. Ensure tightly filled perpends and beds.
3.19 REINFORCEMENT
of NZS 3109. Do not rebend bars. Where rebending is approved, use a purpose built
tool, proper preparation and preheating.
3.20 TIE REINFORCING STEEL

Tie vertical reinforcing steel to starter bars prior to laying blocks. Lay and tie horizontal
bars as the work proceeds.

Minimum reinforcing laps schedule (except as noted otherwise on the drawings)
BAR TYPE LAPS
Deformed grade 300E 40 diameters
bars
Deformed grade 500E 70 diameters
bars
Plain round (with 80 diameters
hooks)
Bars larger than welded
25mm dia.
Refer to CONTROL JOINTS clause for requirements for shrinkage control joints.
3.22 BRACING
Provide temporary lateral bracing where necessary to ensure stability and until final
supporting construction is in place.
3.23 FLUSH JOINTS

Finish joints which are not visible in the completed work, or in walls to be plastered, by
striking off flush with the trowel.
3.24 TOOLED JOINTS

Finish joints on exposed masonry by tooling to produce a neat joint. Refer to
SELECTIONS for joint type.
3.25 WEATHERPROOF JOINTS

Where weatherproof construction is specified, take extra care to ensure that all joints are
tightly filled and tooled to provide an impervious panel between control joints.
3.26 CONTROL JOINTS

To NZS 4210, NZS 4230 and NZBC B1/VM1.
To NZS 4230, 3.5.2.6, Shrinkage and shrinkage/thermal control joints, and to NZS
4230, Figure 3.1, Shrinkage control joints, locate as shown on drawings and not more
than 7.8 metres apart.
NZS 4230, Figure 3.1a should only be used for block walls directly supported on grade.
NZS 4230, Figure 3.1b should be used for block walls supported on beams or on grade.
Rake out and prime adhesion faces of vertical control joints between masonry and
between masonry and concrete as required by the sealant manufacturer. Use masking
tape to avoid over-run of sealant onto the block face. Install a backing strip to limit
sealant depth to 10mm, and insert sealant, all to the manufacturer's requirements.
Discontinue grouting of bond beams at control joint locations unless specifically noted
otherwise.
3.27 CONTROL JOINTS - HORIZONTAL REINFORCEMENT

To NZS 4230, Figure 3.1, Shrinkage control joints, single or two walls as shown on
drawings.
NZS 4230, Fig 1a for block walls on grade only - Two wall, discontinuous reinforcement:
Horizontal reinforcement other than as noted above shall be discontinuous at control
joints. Debond reinforcement passing through control joints with bond break tape for
300mm minimum or as specified. Cells within the masonry units either side of the control
joints shall be vertically reinforced and grouted.
NZS 4230, Fig 1b for block walls on beams or grade - Single wall, continuous
reinforcement: Reinforcement required in lintels and in top course bond beams
connecting to floors and roofs shall be continuous through control joints. Debond
reinforcement passing through control joints with bond break tape for 150mm minimum
either side of the joint or as specified.
Application - grouting
3.28 INSPECTION
Inspect clean-out holes prior to grouting. Ensure that cells are clean and reinforcement is
correctly placed. Mortar back the clean-out hole shell after verifying the adequacy of
grout filling. If holes are covered in the completed work, boxing across the face may
replace the shell infill. Brace hole infills to prevent blowouts during grouting.
Notify when work is ready for inspection.
3.29 GROUT CELLS

Grout all masonry unit cells.
3.30 GROUTING, HIGH LIFT REDUCED COMPACTION

Fill masonry walls to NZS 4210, 2.15, The high lift with reduced compaction method, up
to a maximum height of 2400mm in a continuous pour. Consolidate by mechanical
vibrator. Wait until grout settles, but before any set takes place (between 15 and 60
minutes). Consolidate by mechanical vibrator then top up the wall.
3.31 GROUTING, LOW LIFT

Fill masonry walls to NZS 4210, 2.14, The low lift grouting method, up to a maximum
height of 1200mm. Consolidate by rodding and then prepare a construction joint to NZS
4210, 2.16, Horizontal construction joints, before repeating the sequence.
3.32 LIMIT RATE

Limit rate of pour to avoid hydrostatic blowouts.
Application - ancillary work
3.33 HOLES AND CUT MASONRY

Provide all necessary holes, pockets and chases. Cut blocks when non-standard shapes
are required. When cut masonry units are used, ensure vertical joints in adjacent
courses are no closer than 100mm. Subsequent cutting away of masonry to form holes
is not permitted.
3.34 BUILT IN ELEMENTS

As the work proceeds, mortar in place elements such as sills, copings, lintels, and steps.
3.35 BUILT IN FIXINGS

Build in all necessary plugs, bolts, ties, metal flashings, dowels, fastenings and fixings
required by this and other work sections. Co-operate with others to meet this
requirement. Fixings only permitted into filled cells.
3.36 ELECTRICAL WORK

Ensure that provision for and fitting of boxes, conduit and pre-wiring are made and done
as the work proceeds under the direction of the electrician.
Completion
3.37 PROGRESSIVE CLEANING

Clean off mortar splashes and grout spills as they occur.
3.38 WATERPROOFING EXTERIOR OPENINGS

Apply waterproofing to the exposed face of openings for, windows, doors, meters etc,
also if necessary the top of parapets/balustrades and ends of masonry walls abutting
other claddings. To CCANZ CP 01, waterproofing manufacturer's requirements and as
detailed.
Provide temporary protection from direct sunlight.
3.39 FINAL CLEANING

At completion, clean down block work, remove efflorescence and remove waste materials
from adjoining surfaces and floors.
3.40 REPLACE
Replace damaged, cracked or marked elements.
3.41 LEAVE
3.42 REMOVE
4. SELECTIONS
4.1 DURABILITY - PROJECT REQUIREMENTS

Refer to clause DURABILITY.
Location: ~12 Waddon Place, Mangere
Exposure Zone: ~ Zone 1 to NZS4320
Mortar mix: ~ to NZS 4210, 2.2.2.1
Rebar cover: ~ 50mm
4.2 MASONRY UNITS

Brand: ~
Width: ~190mm and 240mm
Bond: ~Running
4.3 MORTAR JOINTS

Location: ~
Joint profile: Concave
Mortar colour: ~Refer Architect
4.4 FINE AGGREGATE GROUT

Design strength: 20 MPa at 28 days
Aggregate size: 6mm maximum
Grout expansion: ~ % prior to initial set
Note; if expansive agents are used the minimum strength must be 20 MPa or the design
strength whichever is greater.
4.5 WATERPROOFING FOR EXTERNAL OPENINGS

Location: ~Refer Architectural Documentation
Brand/name: ~ Refer Architectural Documentation
Type: Quick curing elastomeric unreinforced waterproofing membrane to
AS/NZS 4858
4.6 WEATHERTIGHTNESS SYSTEM

The weathertightness system is covered in the following section:
~Refer Architectural Documentation
3411 STRUCTURAL STEELWORK

1. GENERAL
This section relates to the fabrication and erection of structural steel framing and steel
framed buildings of a general nature.
1.1 RELATED WORK

Refer to the Structural Drawings
Documents
1.2 DOCUMENTS
NZBC F5/AS1 Construction and demolition hazards
AS/NZS 1252 High strength steel bolts with associated nuts and washers for
AS/NZS 1554.1 Structural steel welding - Welding of steel structures
AS/NZS 1554.2 Structural steel welding - Stud welding (steel studs to steel)
AS 1627.4 Metal finishing - Preparation and pre-treatment of surfaces - Abrasive
blast cleaning
AS 1627.9 Metal finishing - Preparation and pre-treatment of surfaces - Pictorial
surface preparation standards for painting steel surfaces
AS/NZS 2980 Qualification of welders for fusion welding of steel
NZS 3404.1:1997 Steel Structures Standard
NZS 4781 Code of practice for safety in welding and cutting
AS/NZS ISO 9001 Quality systems - Requirements
AS 1111.1 ISO metric hexagon bolts and screws - Product grade C - Bolts
AS 1111.2 ISO metric hexagon bolts and screws - Product grade C - Screws
AS 1112.1 ISO metric hexagon nuts - Style 1 - Product grades A and B
AS 1897 Electroplated coatings on threaded components (metric coarse series)
AS 3828 Guidelines for the erection of building steelwork
HERA R4-99 Specification for the fabrication, erection and surface treatment of
structural steelwork
WorkSafe NZ Guidelines for the provision of facilities and general safety in the
construction industry

Manufacturer's and supplier's documents relating to work in this section are to be
provided by the Contractor to the Structural Engineer.
1.4 CO-ORDINATION
Refer to architectural, electrical and services drawings to ensure details and fixings
required are provided for in the structural steel work.
1.5 VERIFY DIMENSIONS

Verify dimensions against site measurements prior to fabrication. For existing structures,
verify grade of steel and dimensions against site measurement.
Requirements
1.6 QUALIFICATIONS
Welding operators to be experienced, competent workers, qualified to AS/NZS 2980,
familiar with the materials and techniques specified. Comply with NZS 3404.1 and
AS/NZS 1554.1. Welding operators to have passed the qualifications tests covering those
welding positions required to complete the work as set out in NZS 4781. Provide
evidence of qualifications on request.
Riggers to be experienced and competent workers, familiar with the materials and
techniques required.
© CIL Masterspec 2015 MAR 3411 STRUCTURAL STEELWORK Page 64

1.7 SHOP DRAWINGS

Provide shop drawings to show, but not be limited to:
- Design calculations
- Fully dimensioned elevations of all elements (minimum scale 1:20)
- Complete details of construction, connections and all support systems (minimum scale
1:10)
- Dimensions of all typical elements
- Jointing details and method of fixing between individual elements and between this
installation and adjacent work
- Provision for thermal movement
- Provision for seismic movement and movement under prevailing wind loads
- Sequence of installation
- Co-ordination requirements with other work
- A full schedule of materials and finishes.
and review and the provision of final shop drawings.
Performance

Maintain quality assurance programmes to AS/NZS ISO 9001 for both fabrication and
erection as necessary to assure that work is performed in accordance with this
specification and the qualifying requirements of the contract documents.
1.9 INSPECTION
Inspect fabrication and construction of the structure to NZS 3404.1.
1.10 MATERIAL CERTIFICATES

Supply mill test certificates relating to mill sections, bolts and nuts or welding
consumables. High strength steel to be marked accordingly by the supplier before
delivery.
1.11 TEST WELDING

Non-destructive weld examination with method, extent and standards of acceptance to
AS/NZS 1554.1, Section 7 and NZS 3404.1, Appendix D.
2. PRODUCTS
Materials
2.1 STRUCTURAL STEEL

Comply with Australian, British and Japanese Standards for steel as required by NZS
3404.1, part 1. Test and stress relieve for brittle fracture as required by NZS 3404.1,
section 17.
Grade 300, except RHS sections Grade 350, unless noted otherwise on the drawings.
Components
2.2 BOLTS, NUTS AND WASHERS

Grade 4.6, screws AS 1111.2 and bolts to AS 1111.1. Grade 4.6 nuts to comply with AS
1112.1. Grade 8.8 bolts, nuts and washers (high strength structural quality only) to
comply with AS/NZS 1252. Hot-dip galvanize to AS/NZS 4680, bolts, nuts and washers
forming a permanent part of a structure subject to a protective coating. Alternatively
electrogalvanize to AS 1897.
Accessories
2.3 ELECTRODES
To comply with and be selected for grade of steel being welded as required by AS/NZS
1554.1.

2.4 WELDING WIRE

Welding wire as required by the manufacturer for materials to be joined and the welding
position.
2.5 FLUX
Welding flux to be dry and from sealed containers.
2.6 STEEL STUDS

Material for arc stud welding to comply with AS/NZS 1554.1 and AS/NZS 1554.2.
3. EXECUTION
Conditions
3.1 GENERALLY
Construct to NZS 3404.1, section 14 (fabrication) and section 15 (erection). Identify steel
to NZS 3404.1.
3.2 DEFECTS
Discard any material or fabricated items showing defects affecting its structural integrity.
3.3 SURFACE FINISH

Grind off burrs and sharp arrises.
3.4 TOLERANCES
Comply with the tolerances laid down for holding down bolts, columns, beams and other
members in HERA R4-99 and NZS 3404.1. Comply with NZS 3404.1 for level and
alignment of beams and alignment and plumbing of struts.
Structural elements to comply for straightness, length, full contact splices and struts not
prepared for full contact with NZS 3404.1.
3.5 CARRY OUT ERECTION

Carry out the erection of structural steel to the requirements of NZS 3404.1, section 15
Erection. Comply with NZBC F5/AS1: Construction and demolition hazards, and the
WorkSafe NZ publication: Guidelines for the provision of facilities and general safety in
the construction industry.
3.6 START ERECTION

Start erection only when the holding down bolts and anchorages have been cast-in-place
long enough to achieve sufficient strength.
3.7 SAFETY DURING ERECTION

Erection practices to comply with AS 3828. During erection make structure safe against
erection loading including loading due to erection equipment or its operation, and wind.
3.8 TEMPORARY BRACING

Provide temporary bracing and restraint as required to make structure safe. Leave
temporary bracing and restraint in place until the erection is sufficiently advanced to allow
safe removal of temporary bracing.
Assembly
3.9 CUTTING
Hand cut only where machine cutting is not possible. Cutting to comply with NZS
3404.1. Site cutting and welding are forbidden.
Application
3.10 WELD FAILURE

Comply with AS/NZS 1554.1 for detailed guidance on welding inspection and quality
control.

3.11 WELDING
Carry out welding in accordance with AS/NZS 1554.1 and the additional requirements of
NZS 3404.1. Equipment to comply with AS/NZS 1554.1, clause 1.8.2.
3.12 WELDING SYMBOLS

Welding symbols have not been used on the drawings. Unless denoted otherwise on the
drawings, shop weld touching or near-touching steelwork together all round with 6mm
continuous fillet welds.
3.13 HOLING
Comply with NZS 3404.1 for sizes, alignment, finishing, punching and flame cutting of
holes.
3.14 BOLTING
Bolting, including high strength bolting to comply with NZS 3404.1, section 14.3.6.
Ensure that at least one clear thread shows above the nut and at least one thread run out
is clear beneath the thread after tightening
3.15 BOLTING NOTATION

Notation of bolting categories:
Bolting Bolt standard Bolt grade Tension Tensioned joint type
category method
4.6/S AS 1111.1 4.6 Snug tight
8.8/S AS/NZS 1252 8.8 Snug tight
8.8/TB AS/NZS 1252 8.8 Full tension Bearing
8.8/TF AS/NZS 1252 8.8 Full tension Friction
In bearing type connections where the thread position relative to the shear plane is to be
controlled.
N - threads included in shear plane
X - threads excluded from shear plane
F - friction type joints - prepare faying surfaces
3.16 THREADS EXCLUDED FROM SHEAR PLANE

Select length of bolts such that the threaded portion does not occur within the shear
plane between joined parts.
3.17 BASE PLATES

Enlargement or site cutting of holes is not permitted. Bending or displacement of holding
down bolts is not permitted.
3.18 INSTALLATION OF COLUMNS

Plumb columns using sawn steel packs and wedges not larger than necessary for the
purpose. Obtain written instructions when any column base needs to be raised by more
than 25mm. Fill the space beneath the base plate with cement-sand grout, containing an
approved non-shrink additive, having a minimum compressive strength of 30MPa at 28
days, or by the use of a dry pack of 1:2 cement:sand mortar hammered in tight to ensure
complete filling of space.
Finishing
3.19 UNPAINTED SURFACES

Do not paint:
- Faying face of high strength friction grip (HSFG) bolted joints
- Areas for site welding keeping 75mm clear all round
- Surfaces for embedding in concrete.
Where steel is only partly encased, then extend priming 30mm minimum into the concrete
encasement area.
4. SELECTIONS
4.1 SHOP DRAWINGS

Shop drawings: Required

3419 STRUCTURAL STEEL QUALITY CONTROL

1. GENERAL
This section relates to structural steel quality control of;

- fabrication
- erection
- testing (including non-destructive examination)
1.1 RELATED WORK

Refer to 3411 STRUCTURAL STEELWORK for steelwork construction

Refer to the general section 1232 INTERPRETATION AND DEFINITIONS for
abbreviations and definitions used throughout the specification.

TF Friction type
NATA National Association of Testing Authorities, Australia.
Documents
1.3 DOCUMENTS
AS 1111.1 ISO Grade metric hexagon bolts and screws Product grade C - Bolts
AS 1112.3 ISO metric hexagonal nuts - Part 1: Style 1 - Product grades A and B
AS/NZS 1163 Cold-formed structural steel hollow sections
AS 1237.1 Plain washers for metric bolts, screws and nuts for general purposes -
General Plan
AS/NZS 1252 High strength steel bolts with associated nuts and washers for
AS 1397 Continuous hot-dip metallic coated steel sheet and strip-Coatings of
zinc and zinc alloyed with aluminium and magnesium
AS/NZS 1554.1 Structural steel welding - Welding of steel structures
AS/NZS 1594 Hot rolled steel flat products
AS 1710 Non-destructive testing - Ultrasonic testing of carbon and low alloy
steel plate and universal sections - Test methods and quality
classification
AS 2074 Cast steels
AS/NZS 2980 Qualifications of welders for fusion welding of steels
NZS 3404.1 1997 Steel structures Standard
AS/NZS 3678 Structural steel - Hot rolled plates, floorplates and slabs
AS/NZS 3679.1 Structural steel - Hot rolled bars and sections
AS/NZS 3679.2 Structural steel - Welded I sections
AS 3828 Guidelines for the erection of building steelwork
AS/NZS ISO 3834 Quality requirements for fusion welding of metallic materials (Set)
Requirements
1.4 QUALIFICATIONS
Workers to be experienced, competent trades people familiar with the materials and
Welders to have the appropriate AS/NZS 2980 Welder Certificate (or equal) for the work
to be carried out. Provide evidence if required.
1.5 WELDING QUALITY CONTROL SYSTEM

To AS/NZS ISO 3834 (set).
Welding work to be carried out to the appropriate level required by AS/NZS ISO 3834.1
and this section.
6742A / 6745A ALTEX FIREPROOFING & PROTECTIVE COATINGS – STEELWORK Page 68

1.6 SUB-CONTRACTORS
Submit names and contact details of proposed fabricator and installer.
1.7 SUBMISSIONS - STEEL

If it is proposed not to use steel of New Zealand/Australian origin, submit documentation
that demonstrates that the steel complies and is suitable for fabrication to New Zealand
standards.
Submit a manufacturers compliance/test certificate from an accredited testing

organisation confirming compliance with AS/NZS 1252.
1.8 SUBMISSIONS - BOLTS

If bolts are manufactured outside New Zealand/Australia, provide a local NATA
accredited laboratory independent compliance certificate based on appropriate testing
and compliance.
1.9 TESTS
Submit evidence that the steel used in the work complies with the cited material
standards. Acceptable evidence is certified mill test reports, or test certificates issued by
the mill.
- If masonry anchors other than those shown on the drawings are required or proposed
for the support or fixing of structural steel, submit evidence of the anchor capacity to
carry the load.
- If anchor bolts do not meet specified location tolerances, submit proposals that will allow
steel erection to proceed.
- If splicing of structural members is intended, submit proposals.
- Submit details of proposed welding procedures, using the WPS form in AS/NZS 1554.1,
Appendix C.
- Identification marks - if members and/or connections are to be exposed to view submit
details of proposed marking.
- Distortions - submit proposals for preventing or minimising distortion or galvanized
components, welded components or welded and galvanized components, and
proposals for restoration to design shape.
1.10 SHOP DRAWINGS

The following items are additional to items shown in 1235 SHOP DRAWINGS.
- relevant details of each assembly, component and connection
- information relevant to fabrication, surface treatment transport and erection
Include the following information;

- marking plans
- identification
- steel type and grade
- required camber, where applicable
- fabrication methods including, where applicable, hot or cold forming and post weld heat
treatment
- location, type and size of welds and/or bolts and bolt holes
- weld categories and bolting categories
- orientation of members
- surface preparation methods and coating system if shop applied
- best practice details in relation to application of protective coatings
- breather holes for hollow sections (with seal plates) being hot-dip galvanized
- procedures necessary for shop and site assembly, and erection
- location of and preparation for site welds
- temporary works such as lifting lugs, support points, temporary cleats and bracing which
are required for transport and erection of the structural steelwork, and the procedure for
final removal
- required fixings for adjoining building elements
If alternative sections or connections are proposed, provide details.

If it is proposed to support other than cladding on or from purlins and girts, provide
details.

If variations to documented splice locations or if additional splices are proposed, submit

details to the Structural Engineer for approval.
Submit shop drawings for review to the Structural Engineer and Architect
.
- 5 working days (at least) before fabrication is planned to commence, provide shop
drawings for review.
- Complete shop drawing review before commencing fabrication.
1.11 AS BUILT DOCUMENTS
Provide the following as built documents and records:

- Structural and shop drawings.
- Provide draft as built information prior to practical completion.
- Provide final as built information prior to the end of the defects notification/liability
period.

Provide the following compliance documentation: -
- Manufacturers, importers or distributors warranty
- Installers warranty
- Producer Statement - Construction from the installer
1.13 INSPECTIONS
Off Site Notice

- materials including welding consumables before fabrication
- submission of proposed welding procedure to prevent distortion and non-ductile welds
in tension zones
- testing of welding procedures and welder qualification tests
- commencement of shop fabrication
- commencement of welding
- before placement of root runs of complete penetration butt welds
- completion of fabrication before surface preparation
- surface preparation before shop painting
- completion of protective coating before delivery to site
On Site Notice
- steelwork on site before erection
- anchor bolts in position before casting in
- steelwork and column bases erected on site, before grouting, encasing, site painting or
cladding
- tensioning of bolts in categories 8.8/TB and 8.8/TF
- reinforcement and formwork in place prior to any encasement
- after any grouting, encasement, fire protection or site painting is completed
2. PRODUCTS
Materials
2.1 STEEL TYPE AND GRADE

Steel members and sections must conform to the steel grade (minimum) table and/or the
steel grade schedule.

Steel Grade (minimum) table

Type of steel Grade
Universal beams and columns, parallel flange channels,large angles 300
to AS/NZS 3679.1
Flat, small angles, taper flange beams and columns toAS/NZS 250
3679.1
Welded sections to AS/NZS 3679.2 300
Hot rolled plates, floor plates and slabs to AS/NZS 3678 250
Hollow sections to AS/NZS 1163:- circular sections less than 165mm C250/C350C350/C
nominal outside diameter- sections other than the above 450
Cold formed purlins and girts to AS 1397 G550 Z350 or
Z450G450 Z350 or
Z450
Steel Grade (minimum) schedule

Type of steel Grade
Cast steels to AS 2074
Hot-rolled plate to AS/NZS
1594
2.2 BOLTS, NUTS AND WASHERS

To AS 1111.1, and AS/NZS 1252. Hot-dip galvanized, corrosion free, and in serviceable
condition.
2.3 ANCHOR BOLTS

Design to NZS 3101.1,17.5.5. Hexagonal bolts to AS 1111.1, hexagonal nuts to AS
1112.3 and plain washers to AS 1237.1, all with Hot-dip galvanized finish.
2.4 SURFACE PREPARATION AND TREATMENT

Refer to appropriate painting and protective coating sections.
3. EXECUTION
Conditions

Take delivery of materials and goods and store on site and protect from damage.
Protect finished surfaces, edges and corners from damage.
Move/handle goods in accordance with manufacturer's requirements.
Reject and replace goods that are damaged or will not provide the required finish.
Installation

Refer to the general section 1270 CONSTRUCTION for general requirements. Shop
detail and fabricate members so that they can be properly erected, tolerances to NZS
3404.1, 14: 1997 Fabrication, (NZS 3404.1, 3: 2009 Fabrication).
Tolerances to be checked by measurement after fabrication when corrosion protection
has been applied.
After erection is complete confirm compliance with NZS 3404.1.
3.3 BEAM CAMBER

If beam members have a natural camber within the straightness tolerance, fabricate and
erect them with the camber up.
3.4 STRAIGHTENING
If correcting distorted members, conform to the submitted procedures and avoid damage.
3.5 WORK EXPOSED TO VIEW

Grind welds smooth but do not reduce the weld below its normal size. Grind fair those
corners and edges which are sharp, marred or roughened.

3.6 SITE WORK

Other than work shown on the shop drawings as site work, do not fabricate modify or
weld structural steel on site.
3.7 IDENTIFICATION MARKS

Provide marks or other means of identifying each member compatible with the finish, for
the setting out, location, erection and connection of the steelwork in accordance with the
marking plans.
If the work includes more than one bolting category, mark high-strength structural bolted
connections with a 75mm wide flash of colour, clear of holes.
Clearly mark material thickness on cold formed members.
Weld categories
3.8 WELDING
To AS/NZS 1554.1.
Bolting
3.9 BOLTING
Carry out in accordance with Bolting Category Schedule. For connections not
documented, submit proposals.
For bolting category 8.8/TF, contact surfaces to be clean, as rolled and free from applied
finishes.
3.10 BOLTING CATEGORY SCHEDULE
As per Structural Drawings
3.11 ANCHOR BOLTS

Provide each anchor bolt with 2 nuts and 2 oversize washers and provide sufficient
thread to permit the levelling nut and washer to be set below the base plate. Set out bolt
groups using templates and subject to survey check. For each group of anchor bolts
provide a template with setting out lines clearly marked for positioning the bolts when
casting in.
3.12 LOCK NUTS

Provide lock nuts for bolts in moving parts or parts subject to vibration and for vertical
bolts in tension.
3.13 TENSIONING OF BOLTING CATEGORIES 8.8/TB AND 8.8/TF

Use part turn of the nut or load indicating washers.
3.14 PERMANENT BOLTING

Bolt only when correct alignment and preset or camber has been achieved.
Erection
3.15 ERECTION
To AS 3828. Ensure that every part of the structure has sufficient design capacity and is
stable under construction loads produced by the construction procedure or as a result of
construction loads, which are applied.
If required to justify the adequacy of the structure to sustain any loads and/or procedures
which may be imposed, provide calculations.
3.16 TEMPORARY WORK

Provide all necessary temporary bracing or propping. If the required cleats are not shown
on shop drawings, submit details. Where temporary members are required, fix so as not
to weaken or deface permanent steelwork. If hand flame cutting of bolt holes appear to
be necessary, submit a report together with alternative options.
3.17 MOVEMENTS
Allow for thermal movements during erection.

3.18 SITE WELDS

Weld only when correct alignment and preset or camber has been achieved. If overhead
welding is required, submit proposals.
3.19 GROUTING AT SUPPORTS

Before grouting steelwork which is to be supported by concrete or masonry, set steelwork
on packing or wedges. Form permanent packing or wedges with solid steel or grout of
similar strength to the permanent grout. Remove temporary packing or wedges before
completion of grouting.
Ensure grouting at supports is carried out before the construction of any supported floors,
walls, roofing, wall cladding or precast.
Ensure grouting is not carried out if the temperature of the base plate or the footing
surface exceeds 35°C.
3.20 HANDLING
Handle members or components without overstressing or deforming them. Wrap or
otherwise protect members or components to prevent damage to surface finishes during
handling and erection.
3.21 DRIFTING
Use drifting only to bring members in position, without enlarging holes or distorting
components.
3.22 REPAIRS
Repair finishes ensuring the full integrity of each phase and each coating.
Completion
3.23 TEMPORARY CONNECTIONS

Remove temporary cleats on completion and restore the surface.
Commissioning
3.24 TESTING
Conform to the non-destructive testing of bars and section schedule.
If full penetration butt welds are not possible due to geometry of steelwork, ‘Fit For
Purpose’ testing of welds will be required to be carried out to prove that design
intent is met. These testing records are to be provided directly to the engineer.
3.25 ULTRASONIC TESTING OF PLATES

Quality level to AS 1710.
Non-destructive testing of bars to be carried out on a random basis and submitted to the
Structural Engineer.
3.26 NON-DESTRUCTIVE WELD EXAMINATION

To AS/NZS 1554.1. Inspect welds in accordance with the Non-Destructive Weld
Examination (NDE) table. Radiographic and ultrasonic inspection to be carried out by an
independent testing authority.
Repair all welds revealed as defective by non-destructive examination and repeat
examination.
Non-Destructive Weld Examination (NDE) Table

Type of weld and Examination method Extent (% of total length of weld
category type)
Shop fillet welds Visual means 100
Site fillet welds Visual means 100
Butt welds, GP Visual means 100
Butt welds, SP Visual means 100
Fillet and Butt welds, Radiographic or ultrasonic 10
SP inspection

3821 TIMBER FRAMING

1. GENERAL
This section relates to the supply and erection of timber framing, as a framed structure, or
as part of a partitioning system.
1.1 RELATED WORK

Refer to Structural Drawings

SG Structural grade to NZS 3604, 1.3 Definitions
Documents
1.3 DOCUMENTS
NZBC B2/AS1 Durability
AS/NZS 2904 Damp-proof courses and flashings
NZS 3602 Timber and wood-based products for use in building
NZS 3603 Timber structures standard
NZS 3622 Verification of timber properties
NZS 3631 New Zealand timber grading rules
NZS 3640 Chemical preservation of round and sawn timber
WorkSafe NZ Guidelines for the provision of facilities and general safety in the
construction industry.
BRANZ BU 475 Structurally fixed cavity battens
*A copy of NZS 3604 Timber-framed building, must be held on site.

Manufacturer's and supplier's documents relating to this part of the work are to be
submitted by the Contractor to the Engineer
1.5 DIMENSIONS
All timber sizes except for roof battens are actual minimum dried sizes.
2. PRODUCTS
Materials
2.1 TIMBER FRAMING, TREATED

Species, grade and in service moisture content to NZS 3602, NZBC B2/AS1 and
treatment to NZS 3640, NZBC B2/AS1. Structural grade (SG) to NZS 3604, NZS 3622
with properties to NZS 3603.
2.2 APPEARANCE TIMBERS

Graded to NZS 3631, treated where required by NZBC B2/AS1, NZS 3602, table 1, and
treatment to NZS 3640.
2.3 STRAPPING
Treated to NZBC B2/AS1, NZS 3602, table 1 and to NZS 3640, clause 6.3.1.
Species: Radiata pine
Grade: SG6
Size: 70mm x 45mm, 45mm x 45mm or 45mm x 19mm
2.4 EXTERIOR CAVITY WALL BATTENS - TIMBER - NON-STRUCTURAL

H3.1 Radiata pine battens, minimum 20mm thickness, width and height to match timber
framing studs. Temporary fix battens before being fixed into the framing with the cladding

fixings. To NZS 3602, table 1, reference 1D.10, Requirements for wood-based building
components to achieve a 50-year durability performance.
2.5 EXTERIOR CAVITY WALL BATTENS - TIMBER - STRUCTURAL

Suitable for horizontal weatherboards only, to BRANZ BU 475.
H3.2 Radiata pine battens, minimum 20mm thickness, 40mm minimum width, and height
to match timber framing studs. Permanently fix battens onto the framing using 60x2.8mm
jolt head hot-dip galvanised nails, or 64x2.8mm power driven stainless steel annular
grooved nails at 300mm centres maximum, and staggered 12mm either side of the batten
centreline. To NZS 3602, table 1, reference 1D.10, Requirements for wood-based
building components to achieve a 50-year durability performance.
2.6 EXTERIOR CAVITY WALL BATTENS - PROPRIETARY - NON-STRUCTURAL

Extruded polypropylene battens, size approximately 45mm wide x 18mm thickness.
Temporary fix battens before being fixed into the framing with the cladding fixings. To the
scope limitations of NZBC E2/AS1, and NZS 3604 Building Wind Zones up to, and
including "Extra High"
2.7 DPC
Refer to 4161 UNDERLAYS, FOIL AND DPC section
Components
2.8 NAILS
Type to NZS 3604, section 4, Durability, and of the size and number for each particular
types of joint as laid down in the nailing schedules of NZS 3604, sections 6-10.
2.9 BOLTS AND SCREWS

Bolts and screws of engineering and/or coach type complete with washers, to the
requirements of NZS 3604, section 4, Durability, and of the number and form required
for each particular junction to NZS 3604, sections 6-10.
2.10 THREADED RODS

Use stainless steel threaded rods of the required length, with washers and nuts at both
ends, when stainless steel bolts of the required length are not available.
2.11 TIMBER CONNECTORS AND FIXINGS

Supply for each particular joint the connectors and fixings as noted on the drawings.
Comply with the requirements of the manufacturer, NZS 3604, section 4, Durability, and
of the number and form required for each particular junction to NZS 3604, sections 6-10.
2.12 BRACING STRAPS

Nail-on type to the requirements of NZS 3604, section 4, Durability, and of the number
and form required for each particular application to NZS 3604, sections 6-10.
2.13 POWDER ACTUATED FASTENERS

To type, size and charge required by the powder actuated tool manufacturer for each
particular member and the substrate.
2.14 CORROSION RISKS

For exterior timber, timber in damp areas and timber subject to occasional wetting, use
only stainless steel (or equivalent) fixings and connectors, when the timber is treated with;
Copper Azole (CuAz, Preservative code 58), Alkaline Copper Quaternary (ACQ,
Preservative code 90), Micronise Copper Azole (code 88) or Micronised Copper
Quaternary (code 89).
3. EXECUTION
Conditions
3.1 PROTECT TIMBER

Protect all timber against damage and from inclement weather. Ensure that any variation
in moisture content is kept to a minimum, before and after erection and before enclosure.

3.2 EXECUTION
Execution to comply with NZS 3604, except as varied in this specification. Execution to
include those methods, practices and processes contained in the unit standards for the
National Certificate in Carpentry and the National Certificate in Joinery (cabinetry, exterior
joinery, stairs).
3.3 SEPARATION
Separate all timber framing timbers from concrete, masonry and brick by: -
- a full length polyethylene damp-proof membrane overlapping timber by at least 6mm; or
- a 12mm minimum free draining air space
3.4 FRAMING MOISTURE CONTENT

Maximum allowable equilibrium moisture content (EMC) for non air-conditioned or
centrally heated buildings, for framing to which linings are attached.
- At erection: 24% EMC maximum
- At enclosure: 20% EMC maximum
- At lining: 16% EMC maximum
3.5 TOLERANCES
Permissible deviations from established lines, grades and dimensions equal to or less
than the following. Multiples of given limits are not cumulative.
- Deviation in plan, up to 10 metres, 5mm

- Deviation in plan, over 10 metres, 10mm total
- Deviation from horizontal, up to 10 metres, 5mm

- Deviation from horizontal, over 10 metres, 10mm total
- Deviation from vertical position per 3 metres, 3mm
- Deviation from horizontal and vertical, within openings, 3mm.
Application
3.6 SET-OUT
Set-out framing generally in accordance with the requirements of NZS 3604, to carry
superimposed loads and as required to support sheet linings and claddings. Set back
nogs 12.5mm from face of studs where required for back-blocking of plasterboard non-
tapered ends or edges.
3.7 SET TIMBERS

Set timbers true to required lines and levels with mitres, butt joints, laps and housings cut
accurately to provide full and even contact over the whole of the bearing surface.
3.8 TIMBER CUTTING

Select and cut spanning members to minimise allowable defects and avoiding knots and
short grain on edges in the middle third, and shakes, splits and checks at mid-span and
close to ends.
3.9 TIMBER PLATES AND FURRING

Fix to steelwork with bolts and washers or approved proprietary fastenings at 1 metre
maximum spacing and not less than 2 fixings to each member, or to engineering specific
design.
3.10 HOLES AND NOTCHES

Limit holes and notches, checks and half-housing for the structure to those allowable in
NZS 3604. Neatly form holes and notches for services without lessening the structural
integrity of the member.
3.11 CUTTING
Cutting for straightening to comply with NZS 3604, 8.5.3, Straightening studs.

3.12 EXPOSED TIMBER CONNECTORS AND FIXINGS

Do not use steel timber connectors and fixings on any structural framing exposed to view
unless detailed on the drawings.
3.13 POWDER ACTUATED AND MECHANICALLY POWERED FIXING

Comply with the WorkSafe NZ: Guidelines for the provision of facilities and general safety
in the construction industry, part 5, section 5.7. To be operated by a licensed applicator.
3.14 ADDITIONAL FRAMING

Position and fix all necessary members for the fixing of all services, fittings, fixtures,
edges of linings or claddings, and to provide lateral support to load carrying framing.
3.15 FORM NAILED JOINTS

Fully drive nails in all structural joints with the number and location for each particular
joint, to the requirements of the nailing schedules of NZS 3604. Where splitting could
occur, pre-drill to 80% of nail diameter.
3.16 FORM BOLTED JOINTS

Drill for and set bolts to ensure full bearing and development of the joint strength, with
tension to just set the washers into timber or to engineering specific design.
3.17 FIT CONNECTORS AND FIXINGS

Fit connectors and fixings to obtain full bearing over all contact surfaces and full
development of the required loading capacity for that particular joint and in accordance
with the manufacturer's requirements or to engineering specific design.
3.18 FIT JAMB BATTENS

For walls with direct fix cladding, fit 20mm (nominal) jamb battens over the wall underlay,
to the jambs of window and door rough openings, to NZBC E2/AS1, fig 72A. Cut around
sill flashings. Fix with 60 x 2.8 flat head galvanized nails at 300mm centres.
3.19 FIT CAVITY BATTENS

Fit and fix 20mm cavity battens over wall underlay or rigid air barrier, fully nail to timber
studs to the requirements of the manufacturer or to NZS 3604. Fit and fix related
flashings. Fit and fix cavity closers to base of walls, open horizontal (or raking) junctions
and over openings (windows, meters etc).
3.20 FIT BRACING

Fit and fix subfloor, wall and roof bracing elements to the requirements of the
manufacturer or to NZS 3604, to develop the full number of bracing units required.
3.21 DPC TO LOSP TREATED TIMBER

3.22 DPC TO TIMBER

Completion
3.23 CLEAN UP
Clean up timber framing as the work proceeds so no offcuts, chips, sawdust or any other
matter or items remain behind the claddings or linings.
3.24 LEAVE
3.25 REMOVE
4. SELECTIONS
As per the Structural and Architectural Drawings

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SPECIFICATION

of work to be done and materials to be used in carrying

Lot 3, 13 Taylor Place,

Mike and Kara Knowles

Job Number: J000753

Date: 11 July 2017

© CIL Masterspec 2015 1012 TABLE OF CONTENTS Page 1

1012 TABLE OF CONTENTS ...................................................................................................... 2

© CIL Masterspec 2015 1012 TABLE OF CONTENTS Page 2

1.2 DOCUMENT DETAILS

1.3 REVISION CONTROL

© CIL Masterspec 2015 1013 DOCUMENT CONTROL Page 3

© CIL Masterspec 2016 1232 INTERPRETATION & DEFINITIONS Page 4

1.4 DEFINED WORDS

1.5 WORDS IMPORTING PLURAL AND SINGULAR

© CIL Masterspec 2016 1232 INTERPRETATION & DEFINITIONS Page 5

1.1 PREPARE SHOP DRAWINGS

1.2 SHOP DRAWING FORMAT

1.3 PROGRAMME FOR SHOP DRAWINGS

1.4 COMMUNICATION WITH SHOP DRAWING DETAILER

1.5 CONTRACTOR COORDINATION OF SHOP DRAWINGS

1.6 COORDINATION WITH SITE MEASURE

1.7 SHOP DRAWING REVIEW

© CIL Masterspec 2016 1235 SHOP DRAWINGS Page 6

1.9 RESUBMISSION OF SHOP DRAWINGS

1.10 WORK MAY PROCEED

1.11 BIM MODEL

© CIL Masterspec 2016 1235 SHOP DRAWINGS Page 7

1.1 RELATED SECTIONS

1.2 DOCUMENTS REFERRED TO

1.3 ARCHAEOLOGICAL DISCOVERY

1.4 ACCESS FOR MACHINES

1.5 SAFE WORKING CONDITIONS

1.6 FOUNDATION BEARING

1.8 SITE MEASUREMENT, OTHER FORMATIONS

© CIL Masterspec 2015 2241 EXCAVATION Page 8

2.2 CUT MATERIAL

2.4 UNCONTROLLED FILL

2.5 EXCAVATED FILL

3.3 WORK BY OTHERS

3.4 EXISTING SERVICES AND FOUNDATIONS

3.5 KEEP FREE OF WATER

3.6 TERRITORIAL AUTHORITY REQUIREMENTS

3.7 FORM SUMPS

3.8 SILT CONTROL

© CIL Masterspec 2015 2241 EXCAVATION Page 9

3.10 STRIP TO SUBGRADE

3.11 DIVERT WATERWAYS

3.12 DIVERT DRAINS AND SERVICE LINES

3.13 BREAK OUT

3.14 EXCAVATION GENERALLY

3.15 OVER EXCAVATION

3.16 EXCAVATED BACKFILL

3.17 BATTERS, TEMPORARY PROTECTION

3.19 SURPLUS TOPSOIL

3.20 SURPLUS MATERIAL

© CIL Masterspec 2015 2241 EXCAVATION Page 10

1.1 RELATED SECTIONS

1.2 DOCUMENTS REFERRED TO

1.3 MANUFACTURER'S DOCUMENTS

2.1 EXCAVATED FILL

2.2 COMPACTED ROP ROCK STRIPPINGS

2.3 VOLCANIC TUFF FILL