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FLUID POWER SYMBOLS

COMPONENT LOCATIONS RENR9980-04


April 2011 BASIC COMPONENT SYMBOLS
Part Machine Schematic
Description
Number Location Location MAIN AUX.
PUMP: VARIABLE and
SPRING CONTROL VALVES LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
164-6981
PUMP or MOTOR FLUID CONDITIONER RESTRICTION
ACCUMULATOR - HYDRAULIC (PILOT OIL) 1 B-6 (FIXED)

CYLINDER GP - BOOM NOTE A 2 G-3


CYLINDER GP - BUCKET NOTE A 3 G-10 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
CYLINDER GP - STICK NOTE A 4 G-9 COMPENSATED

VALVES
FILTER GP - OIL (CASE DRAIN)
FILTER GP - OIL (HYDRAULIC RETURN)
126-2075
188-4140
5
6
A-6
A-9
23 19 20 21 4 VALVE ENVELOPES VALVE PORTS

FILTER GP - OIL (PILOT) 158-8987 7 A-5 ONE POSITION TWO POSITION THREE POSITION TWO-WAY FOUR-WAY
THREE-WAY
MANIFOLD GP - CONTROL (PILOT OIL) 215-5037 8 B-8
MOTOR GP - PISTON 234-4638 9 A-10
17 18 AB
CONTROL VALVES
AB
CHECK VALVES

MOTOR GP - SWING 200-3373 10 G-8


P T P T
MOTOR GP - TRAVEL 271-6376 11 G-5, G-7 NORMAL POSITION SHIFTED POSITION INFINITE POSITION
BASIC SPRING SHUTTLE PILOT
SYMBOL LOADED CONTROLLED
PUMP GP - PISTON (HYDRAULIC FAN) 259-0815 12 B-4
MEASUREMENT ROTATING SHAFTS
PUMP GP - PISTON (MAIN) 283-6116 13 B-3
SWIVEL GP 234-4440 14 F-6 8 24 6 3
VALVE GP - CHECK (OIL COOLER BYPASS) 190-7745 15 B-10 PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

VALVE GP - LOAD CONTROL


(BOOM DRIFT RED, RELIEF LINE)
255-5683 16 E-3
2 FLUID STORAGE RESERVOIRS

VALVE GP - LOAD CONTROL


(STICK DRIFT RED, RELIEF LINE)
255-5680 17 E-7 15 330D and 336D Excavator VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

VALVE GP - MAIN CONTROL 285-1540 18 D-2


VALVE GP - PILOT CONTROL (LEFT JOYSTICK) 270-5951 19 D-10 Hydraulic System COMBINATION CONTROLS

VALVE GP - PILOT CONTROL (RIGHT JOYSTICK) 270-5952 20 D-9 14


330D: 336D:
VALVE GP - PILOT (TRAVEL) 270-5947 21 E-10 9 MAG1-UP PTB1-UP
SOLENOID SOLENOID
or MANUAL
SOLENOID
and PILOT
SOLENOID and
PILOT or MANUAL
SERVO THERMAL DETENT

VALVE GP - PRESSURE REDUCING (BOOM,


232-4102 22 B-6 MANUAL CONTROL SYMBOLS
SWING PRIORITY) B6H1-UP KDJ1-UP
VALVE GP - SHUTTLE 185-0462 23 C-10 LRM1-UP MYP1-UP
259-7732 24 B-6
JLP1-UP M4T1-UP PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
VALVE GP - SOLENOID (HEAVY LIFT)
VALVE GP - CUSHION CROSSOVER RELIEF
121-6303
158-9085
25
26
B-6
F-8
11 27 HAS1-UP WET1-UP
RELEASED PRESSURE
PILOT CONTROL SYMBOLS
REMOTE SUPPLY PRESSURE
VALVE GP - SWING CUSHION (FINE SWING) ATCH 158-9090 26 F-9 EDX1-UP
VALVE GP - TRAVEL COUNTERBALANCE 204-2819 27 F-5, F-7
T2Y1-UP
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE

Note A: Refer to Parts Manual for your specific machine. 1 16 22 ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

25 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

Tap Locations HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

Tap
Pressure, Sampling, and Sensor
Schematic
11 27 5 7 10 26 FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
INFINITE
POSITIONING
THREE
POSITION
TWO
POSITION
Description
Number Location UNIDIRECTIONAL UNIDIRECTIONAL

AA Pilot Filter Pressure Test Port A-6


FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN
BIDIRECTIONAL

13 12
BB Drive Pump Pressure Test Port B-2 BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION

CC Power Shift Pressure Test Port A-2


DD Idler Pump Pressure Test Port A-2
SOS Hydraulic Oil Sampling Port A-5
Heavy Lift and Fine Swing
MACHINE COMPONENT LOCATIONS © 2011 Caterpillar
All Rights Reserved
Printed in U.S.A.

Electrical Symbols Table


Hydraulic Symbols (Electrical)

BB A B SOS AA 10 14
G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

(Dimensions: 34 inches x 24 inches)


26

RENR9980-04
Pressure Switch Pressure Switch Temperature Switch Electrical Wire
(Adjustable)

18 16 17 Electrical Symbols (Electrical)

VALVE GP - MAIN CONTROL MOTOR GP - SWING AND SWIVEL T


Pressure Temperature Level Flow
Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example


27 5 6 Current Standard Current Standard
Harness identification code
This example indicates

16 Page,
C 9 D CC wire 135 in harness "AG". Wire
Circuit Number
Identification
Wire Color

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Pump Compartment
Previous Standard
(A) Delivery line (Drive Pump) Wire Color
Wire
(B) Delivery line (IdlerPump)
(C) Drive Pump 11 7
(D) Idler Pump
325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)

PUMP GP - PISTON (MAIN) MOTOR GP - PISTON (TRAVEL) FILTER GP


10 9 8 7 6 5 4 3 2 1

PG MOTOR GP
SWING
DR 200-3373

R.C.V-C
G BUCKET CYLINDER STICK CYLINDER MOTOR GP
MOTOR GP G
MU
TRAVEL
TRAVEL BOOM CYLINDER
271-6376
271-6376
B1 DR A1 BG AG

Pp3 Pp3
T1
B1 A1 T1
T2
T2

AL3 BL3
AR3 BR3
AR4 BR4
AG BG BG AG

VALVE GP - ATCH B A
SWING CUSHION (FINE SWING) B A F
F
158-9090 A B B A
BL2 AL2
VALVE GP
VALVE GP
TRAVEL COUNTERBALANCE
TRAVEL COUNTERBALANCE
VALVE GP 204-2819
VALVE GP 204-2819
PILOT (TRAVEL)
CUSHION (CROSSOVER RELIEF)
270-5947 BL1 AL1 BR1 AR1
158-9085

TP TT SWIVEL GP
234-4440
TRAVEL(L) TRAVEL(R)

E E
BACK FWD FWD BACK
T1 T5 T2 T4 T6 T3 VALVE GP
LOAD CONTROL (BOOM DRIFT RED, RELIEF LINE)
aL1 bL1 bR1 aR1 255-5683
VALVE GP
BL3 AL3 BR4
LOAD CONTROL
(STICK DRIFT RED, SP3 SPi SP2 BP3 BPi
RELIEF LINE)
255-5680 SDr aL2 aL1 BDr BP2
AR4
R.C.V-B
AL2 AL1 AR1 aR3 aR4
R.C.V-A
BL2 BL1 aR1 BR1 BR3 AR3
T AL4 aL4 SP1 ST aL3 Di4 Pi4 aR2 BR2 AR2 Pi1 BP1 BT aR5 R3
VALVE GP

BR5
VALVE GP (UP) BL3 R2 (IN) (L) (BACK) (BACK) (CLOSE) (DOWN) BR4 R1 AR5 (IN)
VALVE GP MAIN CONTROL
D PILOT CONTROL 285-1540
D
PILOT CONTROL
(LEFT JOYSTICK)
(RIGHT JOYSTICK)
270-5951
270-5952

JLP JLT JRP JRT


STICK SWING BUCKET BOOM

OUT IN R L OPEN CLOSE DOWN UP

TRAVEL(R)
JL1 JL3 JL2 JL4 JR4 JR2 JR3 JR1

BOOM(1)
TRAVEL(L)

STICK(2)
BUCKET
BOOM(2)

STICK(1)

ATCH
SWING
(Dimensions: 34 inches x 24 inches)

(OUT) (R) (FWD) (OPEN) (UP) (OUT) C


C
Di2 Pi2 Pi3 Di3 DST Pi5 bR2 Di1 bR5
VALVE GP A1 A2 A3 A4 A5 A6 A7 A8
SHUTTLE bR1 R.C.V.: RETURN CHECK VALVE
185-0462 bL2 bL1 bR3 bR4 HR
HL bL4 bL3
RENR9980-04

PL PR
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
PILOT PUMP OUTPUT
IMPLEMENT AND RIGHT TRAVEL PUMP OUTPUT
HEAVY LIFT CONTROL CIRCUIT
B1 B2 B3 B4 B5 B6 B7 B8
Pi1 PUMP GP
FAN PUMP OUTPUT
POWER SHIFT CONTROL CIRCUIT
PISTON (MAIN) SUPPLY LINE
HR 283-6116 STICK CONTROL AND STICK CYLINDER CIRCUIT
VALVE GP PUMP GP LEFT TRAVEL CONTROL AND LEFT TRAVEL MOTOR CIRCUIT
aR3 aR4 bR3 bR4 bL3 bL2 bL4 aL2 PR ATTACHMENT CONTROL CIRCUIT
SHUTTLE PISTON (HYDRAULIC FAN)
A1 B2 A2 SWING CONTROL AND SWING MOTOR CIRCUIT
P2 Pi1 P-IN PSA2 DR1 PSA1 259-7732 259-0815 DRAIN / RETURN LINE
L1 IMPLEMENT AND RIGHT TRAVEL PUMP OUTPUT
TRAVEL SPEED CONTROL CIRCUIT
T-OUT2 DR2 VALVE GP L BUCKET CONTROL AND BUCKET CYLINDER CIRCUIT
R.C.V-C PRESSURE REDUCING
(TRAVEL)

RIGHT TRAVEL CONTROL AND RIGHT TRAVEL MOTOR CIRCUIT


(SWING)

B (BOOM, SWING D0 Ps1 a4 B


R.C.V-B BOOM CONTROL AND BOOM CYLINDER CIRCUIT
T
NO.1

NO.2

C PRIORITY) B a1
(LOCK)

232-4102
NO.3

B P1 P2 M1 BB LINE PATTERNS
A G
Pressure Line
RIGHT
P1 VALVE GP S PUMP
Psv Pilot / Load Sensing Pressure
R.C.V-A D E F A SOLENOID
(HEAVY LIFT) Drain / Return Lines
VALVE GP PAC 121-6303 CC
16 Page,

a3
CHECK (OIL COOLER BYPASS) Component Group
190-7745 FILTER GP
DR3 DR4 Pi2 DR5 T-OUT1 DR6 ACCUMULATOR GP T P FILTER GP LEFT
OIL (HYDRAULIC RETURN) PUMP
M2 Attachment
188-4140 164-6981 OIL (PILOT)
158-8987 a2
DD Air Line
DR1 DR L3 L2 A4 S1 D1 Ps2 a5
MANIFOLD GP FILTER GP OUT IN CALLOUTS
Dr1
CONTROL (PILOT OIL) OIL (CASE DRAIN) PL
215-5037 126-2075 YY Taps (Pressure, Sampling, Sensor - by letter)
T
A
A
MOTOR GP PG PC
PISTON THIS SCHEMATIC IS FOR THE 330D AND 336D EXCAVATOR HYDRAULIC SYSTEM
234-4638 B A WITH HEAVY LIFT AND FINE SWING
HL
AA SOS MEDIA NUMBER: RENR9980-04
Pi2 SCHEMATIC PART NUMBER: 259-7414, CHANGE: 01, VERSION: HE
Components are shown installed on a fully operable machine with the key and engine off,
and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

10 9 8 7 6 5 4 3 2 1

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