Beruflich Dokumente
Kultur Dokumente
?art 1 : 1991
nccwpmting
Lmendment No. 1
Structural use of
aluminium
Part 1: Code of practice fordesign
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ICs 91.080.10
Aluminium Federation
Association of Consulting Engineers
Institution of Civil Engineers
Institution of Structural Engineers
London Regional "ansport
Mirustry of Defence
Royal Institute of British Architects
Royal Institutionof Chartered Surveyors
Welding Institute
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page
Committees responsible h i d e front cover
Foreword 9
Code of practice
Section 1. General
1.1 Scope 10
1.2 Definitions 10
1.3 m o r symbols 11
Section 2. Properties and selection of materials
2.1 Designation of materials 15
2.2 Permitted materials 15
2.2.1 Extrusions, sheet,plate, drawn tube, forgings and castings 15
2.2.2 Bolts and rivets 16
2.2.3 Filler metals 22
2.3 Strength, mechanical and physical properties 22
2.3.1 Strength and mechanical properties 22
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25.2 Physical properties 22
2.4 Durability and corrosion protection 22
2.4.1 General 22
2.4.2 Durability of alloys 23
2.4.3 Corrosion protection 23
2.5 Fabridonand construction 26
2.5.1 General 26
2.5.2 Bending and forming 26
2.5.3 Welding 26
2.6 Selection of materials 26
2.7 Availability 26
2.7.1 General 26
2.7.2 structural sections 26
2.7.3 Tube 29
2.7.4 Sheet, strip and plate 29
2.7.5 Forgings 29
2.7.6 CaStings 29
Section 3. Design principles
3.1 Limit state design 30
3.2 Loading 30
3.2.1 General 30
3.2.2 Nominal l o a m 30
3.2.3 Factored loading 30
effects 3.2.4 Dynamic 31
page
3.3 Static strength 31
3.3.1 General 31
3.3.2 Actioneffect under factored loading 31
3.3.3 Factored resistance 31
3.4 Deformation 31
3.4.1 Recoverable elastic deformation 31
3.4.2 Pernxment inelastic deformation 32
3.4.3 Distortion due to frequent assembly 32
3.5 Durability 32
3.6 Fatigue 32
3.6.1 General 32
3.6.2 Total collapse 32
3.6.3 Stable crack growth 32
3.7 Vibration 33
3.8 Testing 33
Section 4. Static designof members
4.1 Introduction 34
4.1.1 General 34
4.1.2 Linut state of static strength 34
4.1.3 Heat-affected zones W s ) 34
4.1.4 Advanced design 34
4.2 Linuting stresses 34
4.3 Section classification and local buckling 34
4.3.1 General 34
4.3.2 Slenderness parameterß 37
4.3.3 Section classification 40
4.3.4 Local bucklung 40
4.4 HAZ softenmg macent to welds 41
4.4.1 General 41
4.4.2 Severity of softening 41
4.4.3 Extent of HAZ 41
4.5 B€!amS 46
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4.5.1 Introduction 46
4.5.2 Uniaxial monlent resistance of the section 46
4.5.3 Shear force resistance 47
4.5.4 Combined moment and shear force 48
4.5.5 Web bearing 49
4.5.6 Lateral torsional buckling 49
4.6 Tension members 51
4.6.1 General 51
4.6.2 Tension resistance 53
4.6.3 Eccentrically connectedties 53
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4.7.10 Battened struts 66
4.8 Bending with axial force and biaxial bending 66
4.8.1 General 66
4.8.2 Section classification and localb u c m under combined actions 67
4.8.3 Section check 67
4.8.4 Overall buckling check 67
4.9 Deformation (serviceabilitylimit state) 68
4.9.1 General 68
4.9.2 Recoverable elastic deflection 68
~~
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~ ~~
Page
4.1 Limiting stresses, heat-treatable alloys 35
4.2 Linuthg stresses, non-heat-treatable alloys 36
4.3 Limiting values ofP 40
4.4 Curve selection for figure 4.5 (local buckling) 41
4.5 HAZ softening factor 44
4.6 Extent of HAZ, factor a 45
4.7 Lateral torsional bucklingof beams, coefficients X and Y 52
4.8 Effective length factor K for struts 54
4.9 Torsional buckling parameters forstruts 59
4.10 Choice of strut curve diagram 62
6.1 Limiting stress pf for alunkium fasteners 83
6.2 Limiting stresses of weld metal p , 89
6.3 Limiting stress P, and p , in the HAZ 89
7.1 Type 1 classifications: non-welded details 99
7.2 Type 2 classifications: welded details on surface of member 101
7.3 Type 3 classifications: welded details at end connectionsof member 103
7.4 Values of Kz and m in figure 7.9 108
8.1 Fatigue test factorF 117
A. 1 Nearest foreign equivalentsto designated wrought and cast alloys
complying with British Standards 121
c.1 Qpical values of design life 124
D.l Limiting stress P, for weld metal 125
F. 1 Modified HAZ softening factor4
F.2 General deternkation of IC, and 4 130
6.1 Specimen calculation: monosynunetric shape 138
6.2 Specimen calculation: skew-symmetric shape 142
6.3 Specimen calculation: asymmetricshape 143
H. 1 Effective length1 for beanls of length L 146
H.2 Effective length I for cantileverof length L 146
K. 1 Eauations to desim curves
v
152
Figures
4.1 Qpes of flat element 37
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page
5.4 Elastic criticalshear buckling factor v1 75
5.5 Basic tension fieldshear buckling factorv2 76
5.6 Flange assisted tension fieldshear buckling factor v3 77
5.7 Shear buckling factorml 77
ction stiffener 5.8 Effective 78
5.9 Schematic
interaction diagrams
girders
plate for 81
6.1 Effective butt weld throats 87
6.2 Effective fillet weld throats 88
6.3 Failure planes for static welded joint checks 90
6.4 Butt weld design 91
6.5 Fillet weld design 91
6.6 Effective length of longitudmal fillet welds 92
6.7 Thick adhered shear test 93
6.8 Thin sheet test specimens 94
7.1 Fatigue assessment procedure 97
7.2 Stress paranleter for parent nlaterial 105
weld 7.3 Stresses in throats 105
7.4 Stress in lapped joints 106
7.5 Stresses in root of fillet 106
method counting cycle
7.6 Reservoir 107
7.7 Simplified stress spectrum 108
7.8 m i c a l &-N relationship 110
7.9 Designf,-N curves (for variable amplitudestress histories) 111
7.10 Method of identifkation of fatigue class of drawings 112
B.l Ultinmte linut state criterion 123
E.l Assunled elasteplastic stress patterns (non-hybrid) 127
F.1 Extent of HAZ, factor 9 132
F.2 Qpical hardness plot
along a heat
path
from a weld 132
6.1 Torsion constant coefficients
certain
forfillets
and
bulbs 134
6.2 Shear centre position(S) and warping factor(H) for certain thin-walled
sections 135
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STD.BS1 BS B11B: PART It-ENGL 1971 l b 2 4 b b 9 0774539 B38 m
BS 8118 :Part 1 : 1991
Foreword
This Part of BS 8118 has been prepared underthe direction of the Civil Engineering
and Building Structures S t a n h d s Policy Committee.BS 8118 is a document
combining a code of practice to cover the design and testing ofau l nMunstructures
(Part 1) and a specification for materials, fabrication and protection
(Part 2).
This Part of BS 8118 gives recomnlendations forthe design of the elenlents of framed,
alunmunl alloy.
lattice and stiffened plate structures, using wrought
Although BS 8118 is a revision of CP 118 it is written witha different design
philosophy. Because ofthis CP 118 will not be withdrawn immediately so that a period
of overlap in designprocedures can be allowed.
It has been assumed inthe draftmg of this British Standardthat the execution of its
provisions is entrusted to appropriately qualified and experienced people and
that
construction and supervisionis carried out by capable and experienced organizations.
The full list of organizationsthat have taken partin the work of the Technical
Committee is given on the inside front cover. The Chairman of the Technical
Committee is Dr P S Bulson CBE and the following people have made a particular
contribution in the drafting of the code.
Mr R J Bartlett
Mr M J Bayley
Mr P G Buxton
Dr M S G Culliiore
MrJBDwight
Prof. H R Evans
Mr K Ewing
Mr W Ferguson
Mr R A Foulkes
Mr J H Howlett
M r D Knight
Mr W I Liddell
Prof. D A Nethercot
Dr M H Ogle
Mr J A Thornton
Mr P BTindall
Compliance with a British Standarddoes notof itself confer immunity
from legal obligations.
Summary of pages
1 156, an inside
This docunlent conlprisesa front cover, an inside front cover, pages to
back cover anda back cover.
this document indicates whenthe
The BSI copyright notice displayed throughout
document was last issued.
Sideliningin this document indicatesthe most recent changes
by amendment.
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Section 1. General
f Reductionfactor
applied M R S ~ Factoreduniaxialmonlentresistanceabout
to kZ
foc Constant
amplitudecut-off major axis (with allowance for shear)
stress
fov Variable
amplitude cut-off M R S ~ Factoreduniaxialmomentresistance about
stress
nlinor axis (with allowance for shear)
fr Design stress range Factored moment of resistance to lateral
fu Ultimatetensile stress (designated R, in torsional buckling
BS EN 10002-1)
M, Semi-compact value
of MRS
f0,2 Minimum 0.2 % tensileproof stress (designated
Rp0.2 in BS EN 10002-1)
M, Uniaxialmoment about nqjor axis
-
G Shear
modulus M, Equivalentuniformmomentaboutmajor axis
My Uniaxialmoment about n k o r axis
g Stress gradient
coefficient
My Equivalent uniform monlent about n k o r axis
gt Throatweld
of
g, Leg length of weld M1 Maximum factored monlent
H Warping factor M2 Minin~unlfactored nlonlent
h Reinforced
elements
coefficient m Inverse slope off, - N curve(fatigue)
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PRY Factored axial resistance to overall column tC Thickness of thickest elenlent connectedby
buckling about minoraxis welding
PRZ Factored resistance of HAZ under direct te Effective throat thickness
loam Flange thickness
tf
Pa Linuting stress for local capacity (tension and Flange thickness
compression) t2
V Shear force under factored loading
P, Linuting direct stress in HAZ
VRFB Factored shear resistance of HAZ adjacent to
Pf Linuting stress for solid rivets and bolts butt weld fusion boundary
Po Linuting stress for bending and overall yielding Factored shear resistance of HAZ adjacent to
VRFF
Pof Limiting stress for flange material fillet weld fusion boundary
Pow Limiting stress for web material vRS Factored shear force resistance
PS Limiting stress for overall buckling stability VRTB Factored shear resistance of HAZ adjacent to
OT Lateral torsional buckling stress
butt weld toe
or Buckling stress for web treated as a thin VRTF Factored shear resistance of HAZ adjacent to
column between flanges fillet weld toe
Pt Weld penetration VRW Reduced value of VRS
p, Linuting stress in shear VRZ Factored resistance of HAZ in shear
p, Linuting shear stress in HAZ Vtf Tension field factor (plate girders)
p, Limiting stress ofweldmetal V1 Elastic critical shear buckling factor
pwl Stressarising at extremeedge of webdue to v2 Basic tension field shear buckling factor
localized force v3 Flange assisted tension fieldshear buckling
pw2 Stress arising at nud-point of webdueto factor
.localized force W Weld metal
pl Stress axis value of p s in strut curve diagran~ W Pitch of stiffeners in multi-stiffened plate
or Value of po for unwelded fully compact section Y Distance from centre of multi-stiffened plate to
Radius of curvature of curved internal centre of outermost stiffener
element, to nud-metal yc Distancefromneutral axis tomoreheavily
Minor axis radius of gyration conlpressed edge
Plastic section nlodulusof gross section,with yo Distancefromneutral axis to less heavily
no reduction for HAZ, local buckling, or holes compressed edge, or edge in tension
Extemal loading actions under factored Y1 Distancefromneutral axis to mostseverely
loading stressed fibres
Plastic modulus of effective flange section y2 Distancefromneutral axis to the compression
(plate girder) flange element in a bean1
Plastic modulus of net section 2, Elastic
modulusof
effective
section
Plastic modulus of net effective section Zn Elasticnlodulus of netsection
Factor on pl to allow for strut not meeting Zn, Elasticnlodulus of neteffectivesection
tolerances of straightness or twist z Distance the HAZ extends fromaweld
Toe of HAZ z, Basic
value
of 2
Thickness (Y Ratio of nlinimunl to nlaxinlunl shear stress in
Lesser of 0 . 5 ( t ~+ k)and 1.5t~ web (elastic stress distribution)
Thickness of thinnest element connectedby ur Modlfylng factor for extent of HAZ to allow
welding for elevated tenlperature
‘YS Coefficient in calculation of boltorrivet in
single shear
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C
sY
W
3 l b
17
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4
I I
S!
B1
t
I
a lm Ia la
L
O B S I 07-1mcJ 19
n m n n
d
Z Z
4
m m
z z z n
N
m m m m m
m m
E
c\Ic\I c\I
ck VI VI VI dl VI VI VI VI
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1 me 1
Qpe 5
4047A3)
4043A
505GA
I Al Si5 (A)
Al Si12
Al Mg5
(A) IB containing oxygen;the protective film is thw
self-sealing.
In mdd environnlents an alunWum surface will retain
its original appearance for years, and no protection is
5356 Al Mg5Cr(A) A needed for most alloys. In moderate industrial
5556A Al Mg5,BMnCr environments there will be a darkening and roughening
of the surface. As the atmosphere becomes more
5183 Al Mg4,5Mn aggressive such as in certain strongly acidicor strongly
l) See BS 2901 : Part 4 for chemical composition. alkaline environments,the surface discoloration and
?) Or nearest equivalent. roughening will worsen with visible white powdery
3, 4047A is specifically used to prevent weld metal cracking in
surface oxides andthe oxide film may itself be soluble.
joining involving high dilution and high restraint. In most cases The metal ceasesto be fully protected and added
4043A is refera able. protection is necessary. These conditions mayalso
occur in crevices due to high local acid or alkaline
conditions, but agentshaving this extreme effectare
relatively fewin number.
')Obsolescent standard
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In coastal and marine environments the surface will 2.4.3 Corrosion protection
roughen and acquire agrey, stonelike, appearance, and
2.4.3.1 Overall corrosion protection
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~~_____
h o y ~1 Material I
I I
durability thickness
ratmg
Atmospheric 1 Immersed
mm Rural IndustriaUurban Marine Fresh water Sea water
Moderate Severe Non- Moderate Severe
industrial
IA I All I None I None IP I None I None IP I None I None I
B <3 None P P P P P P P
23 P
None None P
None None P P
C All None P’) P P P P PZ) NR
Ke?l
P Protection needed (see BS 81 18: Part 2).
P’)Requires only local corrosion protection to weld and HAZ in urban non-industrial environments.
P?) Protection not recommended if of welded construction.
NR Immersion in sea water is not recommended.
and the coats should extend at least 75 nun above the 2.4.3.3.5 Immersion in water
concrete surface after embedment. Where au l nMun parts are inunersed in freshwater or
Where the concrete contains chloridese.g. as additives sea water including contanûnated water,the aluni ni un^
or due to the use of sea-dredged aggregate, at least should preferably be of durability rating A, with
two coats of plasticized coal-tar pitch should be fastenings of alunIMun~or corrosion-resisting steelor
applied in accordance with BS 8118 : Part 2 and the fastened by welding. Tables 2.6 and 2.7 give the
finished assembly should be overpainted locally with protection neededfor fresh water andsea water
the Same material, after the concrete has fully set, to inunelsion.
seal the surface. Care shouldbe taken where metallic
In addition the engineer should obtain competent
contact occurs betweenthe embedded alun Mun^ parts advice on the oxygen content, pH number, chenucal or
and any steel reinforcement.
metallic, particularly copper, content andthe amount
of nlovenlent of the water as these factors nlay affect
the degree of protection required.
-
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24
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115 m
m m
dr
M m
4 4
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O
Y
2.4.3.3.6 Contact with chemicals used in the Particular attention is drawn to the susceptibility
building industry of 6082,6063,6061 and5251 alloys to cracking during
Fungicides and mould repellents may contain metal solidification when weldsare made under constraint.
compounds based on copper, mercury, tin and lead This may be avoided bythe use of the filler nmterials
which, under wet or danlp conditions could cause and welding techniques recommended (seeBS 8118 :
corrosion of the alunMun1. The harmful effects may Part 2 : 1990). This will ensure a suitable combination
be countered by protecting the contacting surfaces of filler material in the actual weld.
whch may be subject to washmg or seepage from the 2.5.3.2 Filler metals.
chemicals. The filler wirefor use in welded construction should
Some cleaning materials can affectthe surface of the be chosen in accordance with table2.8.
alunMum. Where such chemicals are used to clean
aluminium or other materials in the structure, care
should be taken to ensure that the effects will not be 2.6 Selection of materials
detrimental to the aluminium. Often quick and The choice of an alloy or alloys for any structure is
adequate water rinsing will suffice, while inother determined by a combination of a number of factors:
situations temporary measuresmay be necessary to strength, see 2.3; durability, see 2.4; physical properties,
protect the aluni ni un^ from contact with the cleaners. see 2.3; weldability, see 2.5; formability, see 2.5 and
2.4.3.3.7 Contact with insulating materials used in availability, see 2.7 in both the particular fornl and
thÆ building industry alloy required. The standard nlaterials given in
tables 2.1 and 2.2 are described in terns of the above
Products such as glass fibre, polyurethane and various factors in 2.2.1.1.2 and 2.2.1.1.3.
insulation products may contain corrosive agents
which can be extracted under moist conditionsto the
detriment of the a l u m i n i u n ~ Insulating
. nlaterials should 2.7 Availability
be tested for compatibility with alunlinium under damp 2.7.1 General
and saline conditions. Where thereis doubt, a sealant
as described in BS 8118 : Part 2 should be appliedto The range of alloys given in tables 2.1 and 2.2 are not
the associated aluni ni un^ surfaces. available in all product forms. Table 2.9 indicates the
alloys available in particular product f o m and where
nlaterials may be stocked in liuted quantities. Product
2.5 Fabrication and construction and alloy combinations notnorndly manufactured but
2.5.1 General which may be manufactured by special arrangement
are indicated, design in thesenlaterials should only be
The fabrication and construction requirementsto be attempted after confurnationof their availabilitywith
detailed are included in the relevant design clauses. the materials supplier.
BS 8118 : Part 2 specifiesthe methods of fabrication to
be followed. In addition 2.5.2 and 2.5.3 should be 2.7.2 Structural sections
considered by the engineer. A number of structural extruded sections cornplying
2.5.2 Bending and forming with BS 1161 and some other structural sections are
available in 6082-T6 or 6063-T6 from stock, but in most
Alunwunl alloys are available in a wide range of instances they will need to be produced to order,
tempers which affect their formability. Where bending see table 2.9. Table 2.10 gives the range of sizes of
or forming is required the engineer should consultthe sections given in BS 1161. Other sizes may be obtained
manufacturer for guidance on the choice of alloy, from existingor new dies by arrangement with the
temper and any subsequent heat treatmentthat may be manufacturer. Where sectionsare produced to order,
required. minimm1 order quantities may be applied. Special new
2.5.3 Welding extruded sections are normally nude to order and the
low cost of simple dies gives great flexibilityin this
2.5.3.1 General design. The engineer should consultthe manufacturer
The loss of strength that can occur in the vicinity of at an early stageto verify the shape, thickness, size
the weld with some alloys and tempers should be and feasibility of the design of a new section and
considered by the engineer in the choice of the alloy delivery of both the new die and the extruded section.
or alloys to be used in welded construction. The Some sections or products are nmle by drawing,
engineer shouldsatisfy himself that the combination of forming or roll forming, these operations nlay require
parent and fillermaterials is suitable in regard to special tooling.
strength and durabilityfor the service conditions of the
shucture.
hble 2.8 Selection of filler wires and rods for inert-gas welding
'arent metal combination')
T
~~
.st part
~
6082
} m 5
me
m 5
5
Type 4 5
Type 4
Type 4
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5556A
7020 m 5
m 5
1200
3103
3105
LM6
1
LM25
Castings
LM5
Castings
l ) Filler metals for parent combination to be welded are shown in one box, which is located at the intersection of the relevant parent.
metal row and column. In each box, the filler metal for maximum strength is shown in the top line; in the cm? of G and 7020
alloys, this will be below the fully heat-treated parent metal strength. The filler metal for maximum resistance to corrosion is shown
***
in the middle line. The filler metal for freedom from persistent weld cracking is shown in the bottom line.
1' NR = Not recommended. The welding of alloys containing approximately 2 % or more ofMg with AI-Si (5% to 12 % Si) filler metal
(and vice versa) is not recommended because sufficient MgxSi precipitate is formed at the fusion boundary to embrittle the joint.
3, The corrosion behaviour of weld metal is likely to be bett,er if its alloy content is close to that of the parent metal and not markedly
higher. Thus for service in potentially corrosive environments it is preferable to weld 5154A with 5154A filler metal or 5454 with 5554
filler metal. However, in some cases this may only be possible at the expense of weld soundness, so that a compromise will be
necessary.
'1 If higher strength and/or better crack resistance is essential, type 4 filler metal can be used.
NOTE 1. Table derived from BS 3019 : Part 1 and BS 3571 : Part 1.
NOTE 2. For paflicular filler metal alloys in each alloy type see table 2.4.
Y
u
E
3.1 Limit state design Where possible they shouldbe detemined from the
Structures should be designedby considering the linut relevant British Standard. For dead and imposed
states at which they become unft for their intended
loading refer to BS 6399 : Part 1. For wind loadiig on
use. Considemtion should always be given to the buildings refer to CP 3 : Chapter V: Part 2. British
Standards also exist for nominal loads on cranes and
following linut states:
lifts (including dynamic effects). Whereno relevant
(a) static strength (ultimate linutstate) (see 3.3); British Standard exists nonlinal loads should be
@) defornmtion (serviceability linut state) (see 3.4); decided by the designer and the client. A method of
(c) durability (see3.5). assessing loads using a statistical and probability basis
is given in appendix B.
In certain structures it will be necessary to consider
one or both of the following: When the imposed load consistsof soil or other filling,
considemtion should be givento the material
(1) fatigue (see 3.6); becoming saturated. In assessing temperature effects it
(2) vibration (see 3.7). nmy be assumed that in the UK, in the absence of local
Design will nomlally be carried out by calculation i n f o d o n , the average internal temperatureof the
using the guidance given in sections 4 to 7 and structure varies between -5 "C and +35 "C. The effect
appendices B to L. It is permissible, however,to ver@ of the colour of extemal sheeting on intemal
a proposed design by testing (see section8). tenlperature shouldalso be considered.
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3.2.3 Factored loading
3.2 Loading Factored loads are used for checkingthe linut state of
3.2.1 General static strength.They are the nominal loads multiplied
by the overall load factor, yf, which provides an
A structure or structural component should be allowance for variability in loadmg, accidental
designed to resist all loads and actionsto which, overload, etc. yf is defined as follows:
within reason, it can be subjected. These are classihl
as follows. Yf = YflYa
where
(a) Dead load. Self-weight of the structure and of
any permanently attached item it supports. yf1 and are the partialloadfactors.
@) Imposed bad. Any statically or dynamically yfl is governed by the type of load, and y f allows
~
applied load other than dead or wind loading. some relaxation whena conlbination of imposed
andor wind loads is applied to the structure. As a
(c) Wind loud. Dynamic loading due to wind g u s t s . guide, tables 3.1 and 3.2 give valus of yfl and y f ~based
(d) Tempemture eflect. Temperature fluctuations on building structures, but different valuesnmy be
leading to forces in a structural component. used by agreement betweenthe designer and the
All relevant loads shouldbe considered separately or client. If different valuesare chosen by referenceto
in such realistic combinationsas to conlprise the most other British Standards,c m should be taken to ensure
critical effects onthe elements and the shvcture as a that y f l does not includea factor to allow for
whole. The magnitude and frequency of fluctuating variability of material strength. For initial designof
loads should also be considered. Particular attention simple structuresy f ~may be conservatively taken
should be givento loading conditions during assembly, as 1.0 for all imposed or wind loads.
and the settlementof supporting structures may need
to be taken into account. The possibility of loads due Table 3.1 Load factors (based onbuilding
to seismic forces, fire, explosion and vehicular impact structures)
should be considered. Type of load Yfl
3.2.2 Nominal loading Dead load
Nominal loads are defined as those to which the Direct effect 1.2
structure may be reasonably expected to be carrying
during normal service. Theyare used for checking the Countering overturningor uplift 0.8
limit m e s of deformation, fatigue and vibration. Imposed load (not including wind loads) 1.33
Wind load 1.2
Forces due to temperature effects 1.0
Table 3.2 Load factors for combined loads 3.3.3 Factored resistance
Load combination Yk-2
This is the calculated resistance dividedby the nlaterial
factor ym. The calculated resistance is the actual
Dead load 1.0 capacity of the component in relationto the
Imposed or wind load giving most severe 1.0 actioneffect being considered (axial load, bending
loading action onthe conlponent moment or shear force), basedon recognized
structural analysis and assuming satisfactory
Imposed or wind load giving second nlost 0.8 manufacture.
severe loading actionon the component
The material factor, ym, takes account of differences
Inlposed or wind load giving third most severe 0.6 between the strengths of material test specimens and
loading action of the component the strength of the actual material in the structure as
Imposed or wind load giving fourth nlost 0.4 nmufactured, and reflects possible doubtas to the
severe loading action onthe component soundnes of the component as built. ym should
NOTE. In sonle structures the wind load could be the most
normally be taken from table 3.3, but different values
severe applied load, in others the wind load could produce load may be used by agreement betweenthe designer and
effects less severe than those due to the mJor imposed loads. the client.
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
-~ ~~
STD-BSI BS ALLB: P A R T L-ENGL 1771 W 1b2qhb7 07745'iO 328 m
BS 8118 :Part 1 : 1991 Section 3
example in connectmg a small attachment,may longitudinal stiffening ribsor lips, see figure 4.1 (b), in
considerably reducethe resistance of a member, due to which case the elements are referred to as reinforced.
softening of part of the crosssection. In beams it is
often beneficial to locate welds in low-stressareas,
i.e. near the neutral axis or away from the region of
peak monlent.
7Thickness
"
T
Alloy Condition Product
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
Over Pa i7 r.
including
"
3105
H14
H18
H14
Sheet
Sheet
Sheet
0.2
0.2
0.2
312*5
3
I :i145
120
150
150
G5
90
85
H16 Sheet 0.2 3 170 175 100
H18 Sheet 0.2 3 190 200 115
5083 o, F Extrusion 150 105 150 G5
O Sheet, plate 0.2 80 105 150 G5
O Drawn tube 10 105 150 G5
F Sheet, plate 3 25 130 170 75
H22 Sheet, plate 0.2 6 235 270 140
H22 Drawn tube - 10 235 270 140
I
I I
Key
o : outstand
1 : internal
(a) Unreinforced @) Reinforced
4.3.1.3 Shear webs from the elastic neutral axis, although in checking
The buckling of shear webs is treated separately whether a section is fully compact it is pernlissible to
(see 4.5.3.3 and also section 5). use the plastic neutral axis.
4.3.2 Slenderness parameter ß 4.3.2.3 Reirtforcedjlat elements
W o possible buckling modes should be considered as
4.3.2.1 General follows (see figure4.3, and separate ß values found for
The susceptibilityto local buckling of an element in a each
bean1 (nlonlent resistance)or in a strut (axial force (a) mode 1 : the reinforced element buckles as a unit
resistance) depends onthe paranleter ß as defined talang the reinforcement with it;
in 4.3.2.2 to 4.3.2.5.
(b) mode 2 : the sub-elenlents comprisingthe
4.3.2.2 Unreidorcedjlat elements reinforced elenlent thenlselves buckle as individual
The paranleter ß depends onb/t or U t for the element elenlents the junctions between themstaymg
concerned, where t is the elenlent thickness, b the straight.
width of an element generally, andd the depth of a For mode 2 buckhg ß is found separately foreach
web element in a beam. b and d should be taken as sub-elenlent in accordance with 4.3.2.2. For mode 1 it
the flat elenlent width, measured where relevantto the is generally determinedas follows (but see the note
springing of a fillet or to the toe of a weld. to 4.5.2.1, concerning outstand elenlents in beanls).
ß is defined as follows: (a) Mode 1, umform conlpression.
(1) Standard reinforcement, defined as
(a) elenlentunder uniforn~conlpression: /3 = b/t;
reinforcenlent consisting of single-sided rib or lip
@) elenlent understress gmdient: of thickness equalto the element thckness t,
(I) internalelementwith a stress ß = 0.wt located as in figure 4.4 :
gradient that results in a neutral axis at or
I the centre: 0.4b/t
ß = hb/t
where
(2) forany other stress gradients /3 = gb/t or
gdt b and t are defined as in 4.3.2.2
where g is the stress gradient coefficient and is read h is read
from
figure 4.4 (a), (b) or
from figure 4.2. In figure 4.2 yc and yo are the distances (c) as appropriate.
from the neutral axis of the gross sectionto the more
heavily conlpressed edge and the other edge For figure 4.4, c should be takenas the clear
respectively of the element, taken positive towardsthe depth of the rib or lip measured to the surface of
conlpression side.They should generally be measured the plate
1 .o
9
0.5
I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I
I I I I I I
@I
Figure 4.3 Buckling modes for flat reinforced elements
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
V
O
c
c O
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
u)
EII'
O
c:
I a b l e 4.4 Curve selection for figure 4.5 (local 4.4.2.2 7020 material
buckling) The alternative IC, values given in table 4.5 for 7020
Elements Unwelded I Welded material should normally be applied as follows,
according to the nature of the stress acting on the HAZ
Flat outstand curve A curve B nuterial:
elenlents (a) value (A): tensile stress acting transversely to the
Internal elements curve C curve D axis of a butt or fillet weld;
(flat or curved) (b) value (B): any other stress condition, i.e.
Round tubes Lower of Lower of longitudinal stress, transverse conlpression, shear.
curves C and curves D and It is sometinles pernkible to increase value (A) to a
E E figure above that in the table, depending on the degree
I NOTE. &e note 3 to table 4.3 I of themlal control exercised during fabrication (see
appendix F').
In order to decide whether an element should countas
unwelded or welded in table 4.4,refer to note 2 to 4.4.2.3 Recovery time for heat-treated alloys
table 4.3. The k, values given in table 4.5are valid from the
In the case of reinforced flat elements it is important following times after welding, provided the material
to consider both possible modes of buckling (see has been held at a tenlperature not less than15 "C:
figure 4.3) and take the more critical. In the case of
mode 1 buckling the factor k~ should be applied to the (a) 6 **
*series alloys 3 days;
area of the reinforcement as well as to the basic plate
thickness.
(b) 7 **
*series alloys 30 days.
4.3.4.3 Sections subject to combined actions In d e t e r n m g the resistance of components that are
to be loaded sooner than this, but not less than 24 h
For the determinationof k~ in sections required to after welding, the value of k, should be reduced by a
carry biaxial bending, or simultaneous bending with factorf found as follows:
axial force,see 4.8.2.2.
(2) 7 ***
f = 0.8 + 0.2 ( ( n- 1)/29]"
I ~ ~ ~design nto allow~for the ~softening~ that i
usually occurs in the vicinity of welds. The region
series
n alloys
kL
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
0.5
1.0
kL
0.5
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
ì
Alloy Condition kz
Non-heat treatable
1200 H14 O. 13
3103 H14 O. 18
H18 O. 13
3105 H14 O. 17
H16 O. 15
H18 O. 13
"
5083 o, F 1.00
H22 0.45
-_
5154A o, F 1.00
H22 0.40
H24 0.29
"
5251 F 0.20
F 1.00
H22 0.35
H24 0.24
5454 o, F 1.00
H22 0.35
H24 0.30
Heat-treatable
6061 T6 0.50
6063 T4 1.00
T4 O.65
T4 0.80
T5 O.75
T6 0.50
T6 0.45
6082 T4 1.00
T6 0.50
-
7020 T4 0.80(A) l.OO(B)
T6 O.GO(A) 0.80@)
I
(see note 2)
____~ I
NOTE 1. In the product column, E, S, P, DT,WT and F refer respectively to extrusion, she< plate, dr&n tube, welded tube and
forgings.
NOTE 2. For 7020 material refer to 4.4.2.2, for the applicability of the A and B values.
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
i, S 25 mm
Substantially straight continuous weld figure (seefigures 4,6(a), (c),
(e)
P total deposit area d 50 nun2 1.0 1.5
Q total deDosit area > 50 nun2 1.5 2.0
~ ~~
R two or more
Substantially straight continuous joint containing 1.5 2.0
adjacent welds (see figures4.6 @), (d), (0 and (h))
S Localized irregular joint 1.5 2.0
(a) member-twnenlber jointsin trusses;
(b) welds connecting transverse stiffenersin beanls and
plate-girdvrs;
(c) welds used to connect lugs and other attachments.
local buckling,but with no deduction for holes. the lowest valuesof MRS.
In itenls (b) and (c) the reduced thicknesses should
generally be taken as follows for different elementsin 4.5.2.5 Semi-compact sections
a section (but see notes 1 to 5). For these it is permitted, if desired, to take an
(1) Slender elenlentfree of HAZ effects. A improved value ofM m which may be obtained by
thickness k ~ ist taken for the whole element, interpolation as follows:
where kL is found as in 4.3.4.
= h& +-
ßo-ß (Mf - M,)
(2) Non-slender elements subject to HAZ effects. A ßo -P1
thickness of kt is taken in the softened parts of where:
the element, where & and the extent of the
softening are as given in 4.4.2 and 4.4.3. Mf and M, are the fully compact
(3) Slender element withHAZ effects. The reduced and senu-compact valuesof
thickness is taken as the lesser of kt and k ~ int MRS found from4.5.2.2;
the softenedpart, and as kLt in the rest of the ß is the valueof ß for the mostcritical
element. element in the section;
NOTE 1. When a hole is located in a reduced thickness region, the 81 and ßo are the fully and senu-compact
deduction for that hole may be based on the reduced thickness. linuting values of ß for that Sanle
NOTE 2. In the case of reinforced elements kL should be applied table element (see table 4.3).
to the area of the reinforcement as well as to the basic plate
thickness. 4.5.3 Shear force resistance
NOTE 3. In considering a slender flange element that lies nearer
to the neutral axis than does the extreme fibre tensile material, it 4.5.3.1 Section classGfication
is permissible to take a more favourable value for k,,. This is done
by using a modified value of E in figure 4.5 (instead of the normal It is first necessary to classm the section as conlpact
value, see 4.3.4.2) as follows: or slender in terms of its resistance to shear force as
& = (25O~l/p&)”’ follows:
where y1 and are the distances from the elastic neutral axis of (a) a compact section is unaffected by buckhng;
the gross section to the extreme fibres and to the element (b) a slender section shouldbe checked for
considered, respectively. This relaxation only applies if the
element is substantially parallel to the axis of bending. buckling.
NOTE 4. For a reinforced element forming part or all of the The sections are classified as follows:
compression flange of a slender section, in which the (1) sections containing shear webs orientated in
reinforcement takes the form of an outwardly facing lip, the
presence of the lip should be ignored in determining the moment the plane of loadiig, without tongue-plates:
resistance. Ut I4 9 ~compact
NOTE 6 . For a welded element in a semicompact or slender Ut > 4 9 ~ slender
section a more favourable assumed thickness may be taken as
follows: where
(a) HAZ softening is ignored in any material less than k$l from
the elastic neutral axis of the gross section, where y1 is the d is the clear
depth of web
between
distance therefrom to the furthest extreme fibres of the section. flanges (measured on the slope in the
@) For HAZ material, at a distance y ( > k g y ,from
) the neutral case of inclined webs);
axis, kZ may be replaced by a value kzy determined as follows:
t is the web
thickness;
kzy = k, + 1 - u/ul
E = (250/p0)“ m (150/”,)”;
4.5.2.4 Hubrid sections
po and pv are the linuting stress (in N/nun2)
The moment capacityof a hybrid section, containing (see tables4.1 and 4.2);
parent materials of different strengths,may be safely
based on the lowest value of po within the section. (2) sections as in (l), but with tongue-plates:
Alternatively, the following more advantageous see 4.5.3.5;
procedure may be used. (3) solid bar compact;
(4) round tube: same classlfication as for axial
compression (see 4.3.2.5 and 4.3.3.4(b)).
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
t is the web thickness;
4.5.3.5 Use of tongue-plates
N is the number of webs.
The shear force resistanceof sections containing shear
The presence of small holes may be ignored, webs with tongue-plates may safely be found generally
provided in total they do not occupy more than 20 % using the treatment given in 5.4.3.1 to 5.4.3.5, but with
of the clear web depth, between flanges. the v-factors takenas follows:
(b) For sectionsas in (a), but with webs affectedby
HAZ softening A, is deternined from the following v1 is the elasticcritical shear buckling factor
equation: and is determined as given in 5.4.3.3;
A, = N(0.8Dt - ‘(1- &)&t) qf is the tensionfieldfactorand is equal to
zero.
where
This treatment is valid only if the tongue-plates comply
d, is the total depth of HAZ material occurring with 5.4.5.
within the clear depth of the web between 4.5.4 Combined moment and shear force
flanges (see 4.4.3);
4.5.4.1 Moment with low shear
Ir, is the softening factor (see 4.4.2). At any section it may be assunled that the factored
For a web welded over its full depth, or moment resistanceMRS is unaffected by a coincident
shear force V (under factored loading) lessthan half
continuously welded longitudinallyat any point in its the factored shear force resistance V, found
depth, V, should be taken as Ir, tinles the unwelded in 4.5.3.3.
value.
4.5.4.2 Moment with high shear
(c) For a solid bar,A, = 0.8A or O.Me. If V exceeds 0.5 V,, a reduced value forthe factored
(d) For a compact round tube,A, = 0.64 or 0.64, monlent resistance MRSO should be found as follows:
where (a) For sections with shear webs, connected to
flanges at both longitudinal edges:
A is the section area ( i the absence of HAZ
softening); MRN = k
?,(I+(1 - U)(O.6 - 1.2 VNRS)]
(b) For other sections:
4 is the effective section area (when HAZ MRN = MRS(1.6 - 1.2vfl,)
softening is present), foundby taking an
effective thicknessof Ir, times the true where
thickness forHAZ nlaterial. M, is the factoredmomentresistance of the
In the case of sections containing shear webs, the section in the absence of shear
methods providedfor the calculation of V, for plate (see 4.5.2);
@ers may be used (see 5.4.3.2 and 5.4.3.5). ci is the ratio ofminimunl to nmximunl
4.5.3.3 Slender sections shear stress in the web, assuning an
The factored shear force resistance V, in the absence e W c stress distribution.
of moment for sections containing slendershear webs For sections classifiedas slender for bending,or
without tongue-plates, orientatedin the plane of affected by HAZ softening, (Y should be based on the
loading, should be taken as the lesser of the two assumed section used in the determination of MRS
values obtained from(a) and (b) as follows: (see 4.5.2.3).
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
Otherwise the first expression is valid.
M is the moment arising under factored
p, should be determined as given in 4.7.4.1 selecting loa- in the length considered;
the curve in figure 4.10(a) that intercepts the stress-&
at a value po (see tables4.1 and 4.2). The slenderness MRX is the factored momentof resistance to
parameter A to be used to select the curve should lateral torsionalbucklig, and is equal to
allow for possible relative lateral movement of the PsS/y,;
flanges as the web buckles. Assuminga web fixity S is the plastic section modulus of gross
intemediate between full fUrty and sinlple support,the section, without reduction forHAZ
value of A is given by 2 . W t . softening, local bucklingor holes;
4.5.5.3 Web with tongue-plate Ym is the material factor (see table3.3);
When a tongueplate is provided, 4.5.5.2(a) should be PS is the buckling stress (see 4.5.6.5).
satisfied both at the top edge of the tongueplate, and
at the upper edgeof the thin web. 4.5.6.4 Allowance for moment variation
4.5.5.4 Stwened web The value ofM in 4.5.6.3 may be safely takenas the
A bearing stiffener,if fitted, should beof compact maximum value arising inthe bay considered.
section. It may be conservatively designed on the Alternatively, it ispernutted totake M as the equivalent
assumption that it resists the entire bearing force, unifom.1 moment M. For the case of simple moment_
unaided by the web, the stiffener being checkedas a gradient in the length considered (linear variation)M
strut (see 4.7) for out-of-plane column bucklig and may be taken as follows:
local squashing, with bending effects allowed for if (a) for 1.0 > MdMl 2 -0.5 2 = O.Wl + 0.m~;
necessary (see 4.8). Alternatively, a more econonucal @) for M2/M1 < -0.5 2 = 0.Ml;
stiffener may be designed by referringto the plate
grder stiffener clause (see5.4.5). where M1 and M2 are respectively the n~aximun.1 and
minimum moments arising (see figure4.8). For other
cases of moment variation refer to appendix H.
300
200
E
E
z
P"
100
O 50 100
A
NOTE. To find ps at A > 130 refer to figure K1.
Figure 4.9 Lateral torsional buckling of beams, buckling stress P,
Where a series of two or more parallel bean- require However, when HAZ softening occurs at the ends of
lateral restraint, itis not adequate merely to tie the the bay only,its presence may be ignored in
compression flanges togetherso that they become considering lateral torsionalbucklig, provided that
mutually dependent. Adequate restraintwill be such softening does not extenda distance along the
provided only by anchoringthe ties to an independent member, at each end of the bay, greater than the width
robust support, or by providing a triangulated bracing of the section.
system. If the number of parallel beams exceed three,
it is sufficient for the restmint system to be designed
to resist the sum of the lateral forces derived fromthe 4.6 Tension members
three largest compressive forces only. 4.6.1 General
4.5.6.8 Beams containing localized welds "he tension P arising under factoredloadiig of axially
The value of MRS in 4.5.6.5 for a beam, subjectto HAZ loaded tension membem (ties) should not exceed the
softening, should generally referto the most factored tension resistancePR^ of the section
unfavourable section in the bay considered, even when (see 4.6.2).
such softening occurs only locally alongthe length. For tension members having eccentric end connections
it is generally necessary to refer to 4.8 to allow for
interaction between axial load andthe moments
introduced. However, in certain cases (see 4.6.3) it is
permissible to use a simplified procedure.
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
Y = 0.05 - 0.010
{%--- 1
)}%
1, = t2 0.03 - 0.07-
B "1 -
C
0.3 -
B
C
Y = 0.05 - 0.06 -
D
o
r-
D t2
X = 0.95 - 0.03-
B
+ 0.06 -
11
C
- 0.06- - 0.3 -
B
? B
C
Y = 0.07 - 0.10 -
D
NOTE 1. The expmions for X and Yare valid.for 1.5 5 D l 3 5 4.5, 5 0.5
NOTE 2. For the specific shape of lipped channel standardized in BS 1161 : X = 0.95, Y = 0.071.
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
~~
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
The factored tension resistancePS should be takenas
follows, and the lower value then usedin 4.6.2.3.
the lesser of two values Corresponding respectively to:
(a) An or A,, is taken at the least favourable
(a) general yielding alongthe member (see 4.6.2.2);
cross-section.
(b) local failure at a critical section (see4.6.2.3).
@) A dlagonal or zig-% section is considered, with
4.6.2.2 General yielding An or A,, found as follows.
The value PB is based on the generalcrosssection of A, = A - H or A,, =A, - H
the member along its length, ignoringthe effect of end where
connections, occasional holesor localized HAZ regions
as follows. H = XAh - X$%&/
(a) For a member free fromHAZ softening, or only
thus affected at localized positions along its length: x and y are the longitudinalandtransverse
pitch of holes respectively;
PRS = P&Ym
(b) For a member in whichthe section contains
t is the plate
thickness or effective
HAZ material generally along the length, as with plate thickness;
longitudinal welds. CA is the sun1 of hole areas on the
diagonal or zig-zag section
&S = P 4 J Y r n
considered.
where
P , is the linuting stress (see tables4.1 and 4.2); 4.6.2.5 Hubrid sections
A is the goss section area; The tension capacity of a hybrid section, containing
A, is the effective section area; material of different strengths should be foundby
ym is the nmterial factor (see table3.3).
adding togetherthe resistances of the various parts,
obtained in 4.6.2.3.
A, is found by taking a reduced area equal to k,
tinles the true area for a softened zone,k, being 4.6.3 Eccentrically connected ties
taken as in 4.4.2, and the extent of the zone as Eccentrically connected ties include the following:
in 4.4.3. (a) angles connected through one leg;
4.6.2.3 Local failure (b) web-connected channels;
The value of PRS is based on the most critical section (c) flange connected tees.
as follows: Singlebay tension membersof these three types may
(a) For a section free fromHAZ softening: be designed as axially loaded and the variation in
PRS= P & n h stress in the outstanding leg or legs ignored, provided
that, in deternmng the area An or A,, needed for the
(b) For a section containing HAZ material:
local check (see4.6.2.3), part of the outstanding leg
PRS= PdndYn, area is deducted from the gross area, as well as any
where deduction for holesor HAZ effects. The amount of
outstanding leg to be deducted is as follows:
pa is the linuting stress (see tables 4.1 and 4.2); (1) single
componentconnectedoneside 0.U"
An is the net section area, with deduction for of a gusset
holes; (2) double
conlponent
synuuetrically 0.2.4,
An, is the net effective section area; connected either sideof gusset
ym is the nlaterial factor (see table 3.3). where A, is the effective area of the outstanding leg or
legs lying clear of the connected element,but ignoring
The value of An, is found in the sanleway as A, any fillet.
(see 4.6.2.2), but with suitable deduction for holesif
necessary. The deductionfor holes in HAZ regions may When such members are continuous over several bays,
be based on the reduced thickness&t. it is only necessary to apply the above treatment at the
outer ends of the end bays. Elsewhere the local
tension resistance may be found as in 4.6.2.3, without
any outstanding leg deduction.
The general yielding check shouldbe performed as
given in 4.6.2.2.
300
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
200
N
E
E
z
am
100
O 50 100
A
(a>
NOTE. To find p , at d > 130 refer to figure K.l.
Figure 4.10 Column buckling stress P, for struts
@>
NOTE. To find p , at 1 > 130 refer to figure K.l.
Figure 4.10 Column buckling stress P, for struts (continued)
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
200
N
E
E
\
æ
Q.*
100
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
(1) for angles, tees, cruciforms It = 1, The effective sectionmay be obtained by talung
(2) for channels, t o p ” reduced thicknesses, withno deduction for holes as
follows, andmay be based on the least favourable
1 - 10 cross section (but see 4.7.6.5 for welded members).
- [ 1 + (YA,W,”))
(1) Slender section,free from HAZ softening. The
W l e 4.9 contains expressions for1, and y and thickness of any element is taken as kL tinles its
also for S and X (needed for figure 4.11). true thickness t, where kL is found as in 4.3.4. In
the case of reinforced elementskL should be
In (2) the quantity Ax should be taken as the applied to the area of the reinforcement as well as
effective slendernessfor column buckling about to the basic thicknessof the plate.
axis xx (asdefined in table 4.9).
(2) Compact section, withHAZ softening. The
4.7.5.3 Buckling stress thickness of any softened zone shouldbe reduced
The value of p , for torsional buckling should be read so as to give it an assumedarea equal to k, times
from the appropriate curvein figure 4.12, selected in its true area. The extent of such a zone should be
accordance with4.7.6. found from4.4.3, and the value of & from 4.4.2.
4.7.6 Strut curve selection (3) Slender section, withHAZ softening. For
slender elementsfree from HAZ effects the
4.7.6.1 Basic procedure reduced thicknessis found as in (1); and for HAZ
The overall bucklingStressp, should be read from the regions not located in slender elementsit is taken
appropriate strut curve diagram in figure 4.10 (for as in (2). If an element is both slender and
column buckling)or fgwe 4.12 (for torsional affected byHAZ softening, the reduced thickness
buckling). Choice of diagm should be in accordance is taken as the lesser of kLt and &t in the softened
with table 4.10. In any given diagram the appropriate part and as k ~ elsewhere
t in it.
c w e is that meeting the stress axis at a stress p l , to Sections composedof radiating outstands are treated
be determined as in 4.7.6.2. specially (see4.7.6.4).
i= I&,
Y = 0.6
2 lo = 11 - ( ~ - 1 ) ( 2 ( ~ - 1-)1.5~)
~
5 = I&,
Y = 0.6
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
3 (:see note1 l o = 66
S= Iu/Io
Equal
X = 0.61
U
5 p55 I, = A4 + 1.5p(url) - 2 ( ~ - 1 ) ~
0.5 IBA9 I1.0 S = S4
1 IW I2.5 x = x4
6 [see note 1) I , = 57
S = 1.4(Iu110)
x = 0.60
9 ,Y P55
0.5 5 D B 5 2.0
15 W 5 2.5
10 (see note 1) Ao = 70
,Y
S = Ay/Ao
x = 0.83
‘Y
11 [see note 1) 1, = GO
,Y
5 = AylAo
Y = 0.76
Y
12 [see note 1) I, = 63
IY
i= “/Ao
Y = 0.89
~
~~
T
~ = Iy/Io
I:= 0.78
lO=(B/t2)(7+ 1.5(D/B)(t2/tl))
;= &/It
S = &/At
X = 0.59
Y = 0.104
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
“c
r
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
NOTE 5. The values given for L,, X and Yare only valid within the linlits shown. In the case of back-to-back angles (cases 8 to 12) the
expressions cease to apply if the gap between the angles exceeds 2t.
4.7.6.4 Sections composed of radiating outstands @) Section containing outstands with tip
For sections suchas angles, tees and cruciforms, reinforcement. If the reinforced outstands are such
composed entirely of radiating outstands, local and that mode 1 would be critical in terms of local
torsional bucklingare closely related. For suchstruts buckling (see4.3.2.3), the same procedureis
the procedure should beas follows: followed as in (a). But if mode 2 is critical,
figure 4.12 (a) should be employedand the effective
(a) Section containing only unreinforced outstands. section foundas in 4.7.6.3.
(1) In considering torsional buckling figure 4.12 (b)
may be used for findingps, instead of 4.7.6.5 Struts containing localized welds
figure 4.12 (a). (The relevant diagram for column Strut curve selectionfor a member affected byHAZ
buckling is unaltered). softening should generally be based on a value of p l
(2) In determining p l , needed for selecting the obtained for the most unfavourable section, even when
appropriate curve in figures 4.10 and 4.12 such softening occurs only locally along the length.
(see 4.7.6.2), the area A, should be based onan This includes HAZ effects due to the welding on of
effective sectionin which the nomml reduction is tempomy attachments.
made for zones affected byHAZ softening, but However, when such HAZ softening has a certain
with no reduction for local buckhng, specified location along the length,its presence may be
i.e. take ICL = 1. Thus for such a section free of ignored in considering overall buckling, providedthe
HAZ effects: p l = po. softening does not extend longitudinallya distance
greater than the least overall widthof the member, The
location of the HAZ softening, forthis relaxation to be
allowed, is the position of zero or near-zero curvature
in the buckled form of the strut.
62
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--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
200
N
E
E
z
P"
100
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
(al
NOTE. To find p , at L > 130 refer to figure K.l
Figure 4.12 Torsional buckling stress P, for struts
300
200
N
--
E
E
z
P”
100
@>
Figure 4.12 Torsional bucklingstress P, for struts (concluded)
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
compact it is permitted to use the plastic one. Note
that it is possible for the elastic neutral axis to lie @) prevention of nunor axis buckling:
-
outside the section, in which case go and yc will be of
the same sign. The method given in4.3.3.5 for P
+ -51.0
a,
determining a more favourable classlfication for under- MRx 6
stressed flange elements, is still valid provided yo and where
gc again relate to the stress pattern under the
combined actions. MX is the equivalent
unifoml
moment,
about the major axis obtained as
Any section found to be fully compact or in 4.5.6.4
senucompact under the above procedureis counted as
compact when obtainingthe axial resistance,no P h and PR^ are the factored axial resistances to
reduction being made for local buckling. overall column buckling, about
major and nxinor axes respectively,
4.8.2.2 Eflectiue section see 4.7.3 and 4.7.4.
For a member classed as slender (see4.8.2.1) each
individual resistance should be found using an effective If the axial forceP causes torsional buckling(see
section that relates specificallyto the action concerned 4.7.5), the factored axial resistances to torsional
(c M, or My), this being generally different for the buckling should be used in (a) and @).
different actions. Thus when obtainingaxial resistance, 4.8.4.3 Case B (minor axis bending with axial
the factor k~ (see figure4.5) for each elementis based compression)
on a P value for that element correspondingto uniform For case B following single condition should be
stress (g = 1). While for fmdmg moment resistance, a P satisfied (preventionof minor axis buckling):
value is taken that relates to the stress pattern in the
element when the section is under pure bending.
4.8.3 Section check
4.8.3.1 General formula (case D)
The cross-section is adequate if the followingis where
satisfied at every position alongthe length, all six
quantities being takenas positive: Xiy is the equivalent ~ n i f o r nmoment
~ about the
minor axis obtained as in 4.5.6.4
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
5.1 General
This section coversthe static strength (ultimatelimit
state) of the following structural components:
(a) unstiffened plates (see5.2 and figure 5.1);
@) multi-stiffened plating (see5.3 and figure5.2);
(c) plate-girders (see 5.4 and figure5.3).
For (a) and (c) the resistance obtained will tend to be
more favourable thanthat based on the simpler rules
of section 4,especially when considering slender plates
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
or webs of low aspect ratio ( d d ) . Multi-stiffened
plating is not covered in section4.
B m
P”--+
Figure 5.2 Multi-stiffened plate
L
c d œ
5 2 Unstiffened plates
Figure 5.1 Unstiffened
plate 5.2.1 General
Unstif‘fened plates subjectto direct stress may be
designed in accordance with 5.2.2 to 5.2.4, and those
loaded in shear in accordance with5.2.5. Lnteraction
effects are covered in 5.2.6.
The plate tluckness is denoted by t throughout.
c
i[
-n
W
U
c
I
t
End
panel
5.2.4 Longitudinal stress gradient on unstiffened (b) Buckling check. The resistancemay be safely
plates found as in 4.5.3.3 (b). Alternatively the following
expression may be used, which is more favourable
5.2.4.1 General
when a is less than 2.M:
Cases wherethe applied actionP or M on an
v, = vlPvd%ll
W f e n e d plate varies longitudinally inthe direction
shown in figure 5.1,are given in 5.2.4.2 and 5.2.4.3. where v1 is the elastic critical shear buckling factor
read from figure 5.4taking E = (150/pv)
I
5.2.4.2 Fullg and semi-compact plates
The expression in 4.5.3.3 @) still fails to take
The factored resistanceat any cross-section should not advantage of tension field action. If it is believed that
be less than the action arisiig at that section under the edge conditionsare such that a tension field is
factored loading. sustainable, the designer nmy refer to the even more
5.2.4.3 Slender plates favourable treatment available for type1 panels in
plate girder webs (see5.4.3.4).
The yielding check shouldagain be satisfied at every
cross-section. But for the buckling check it is sufficient 5.2.6 Combined actions
to compare the factored resistancewith the action 5.2.6.1 Classification
arising at a distance x from the more heavily loaded
A plate, subjected to combined axial force P and
end of the panel, wherex is 0.4 times the elastic plate
buckling half-wavelength. moment M under factored loading should be given a
single classification (fully compact, semi-conlpactor
5.2.5 Unstiffened plates in shear
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
5.2.5.3 Slender shear web 5.2.6.3 Direct stress with low shear
The factored shear force resistance V= should be It may be assumed that a coincident shear force V
taken as the lesser of the two values obtained from(a) (under factored loading) has no effect onthe
and @) as follows. longitudinal resistanceof a plate, provided V does not
(a) Yielding check. The resistance is found as for a exceed half its factored shear force resistance VRS.
compact plate, using5.2.5.2. 5.2.6.4 Direct stress with high shear
If V exceeds 0.5VRS, the longitudinal resistance (axial
force, moment) should be reduced by a factor k,
where:
k, = 1.6 - 1.2 VWRS
~
5.3 Multi-stiffened plating The stressp, should be read from the appropriate
curve in figure 4.10 relevant to colunm bucklingof the
5.3.1 General subunit as a simple strut out of the plane of the
The following rules concern plating, supported on all plating.
four edges (see figure5.2), that is reinforced with three The slenderness parameterA needed for figure4.10
or more equally spaced longitudinal stiffeners or may be based on an effective lengthI equal to the
corrugations. Thesemay be unsupported on their lesser of (a) and (b) as follows:
whole length or else be continuous over intemlediate (a) the distance between positionsof effective lateral
tranmerse stiffeners. The dinlensionL should be taken support, such as end supports or effective transverse
as the spacing of the supports when fitted. An essential stiffeners;
feature of the design is that the longitudmal
reinforcement, but not transverse stiffening,is (b) the elastic orthotropic buckling half-wavelength.
'subcritical', i.e. it can deform withthe plating in an The part of figure 4.10 (a), @) or (c) used depends on
overall buckling mode. the section shape of the subunit and whether it
The resistance of such plating to longitudinal direct contains longitudinal welding (see table 4.10),the
stress in the direction of the reinforcement is given actual curve beingthat which intercepts the stress axis
in 5.3.2 to 5.3.4, and to shear in 5.3.5. Interaction at a value pl as defined in 4.7.6.2.The following
between different effects maybe allowed for in the should be noted when deternining the effective
same way as for unstiffened plates (see5.2.6). area A, (needed for findingpl).
The treatments given become invalidif the (1) The value of I ~ Lfor elements such as E in
cross-section contains any outstand elementsthat are figure 5.2 should be basedon their full
classified as slender. dimensions, even though theyare cut in two for
the formation of sub-units.
When the construction consistsof flat plating with
applied stiffeners,the resistance to transverse direct (2) HAZ softening due to welds at the loaded
stress may be taken the Same as for an unstiffened edges or at transverse stiffenersmay be ignored in
plate. With corrugated construction itis negligible. finding A,.
5.3.2 Multi-stiffened plating under uniform 5.3.3 Multi-stiffened plating under in-plane
compression moment
5.3.2.1 General 5.3.3.1 General
' h o checks should be performed,a yielding check Two checks should be performed, a yielding check
(see 5.3.2.2) and a colunm check (see5.3.2.3). The (see 5.3.3.3) and a colunm check (see5.3.3.4).
crosssection should be classied as compact or 5.3.3.2 Section classification and local buckling
slender in accordance with4.3.3, considering all the
The cross-section should be classified as compact or
component elements before carryingout either check.
Slender outstand elementsare not permitted. slender (see4.3.3) when carrying out either check.
For the purpose of classifymg individual elements, and
5.3.2.2 Yielding check also when determiningI ~ Lfor slender elements, itmay
The entire section shouldbe checked for local generally be assumed that each element is under
squashing in the sanle way as for a strut (see 4.7.7). uniform compression takingg = 1 in 4.3.2.2. However,
The resistance qls should be based on the least in the case of the yielding check only, it is permissible
favourable cross-section, taking accountof local to base g on the actual stress pattern in elements
buckling andHAZ softening if necessary, andalso any conlprising the outermost region of the plating, and to
unfilled holes. repeat ths value for the corresponding elements
further in. This may be favourable whenthe number of
5.3.2.3 Column check stiffeners or corrugations is small. Slender outstand
The plating is regarded as an assemblage of identical elements should not be allowed.
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
The methods given in 5.4.2, 5.4.3 and 5.4.4 are valid It may be assumed that any tongue-plate, if fitted,
provided the following occur. provides effective edge support to the slender web
(a) The stiffeners comply with5.4.5. plate to which it is joined, provided it complies
with 5.4.5.8. Thus to find k~ for the web plate from
(b) The spacing a of transverse stiffeners is not less
figure 4.5 (b), P may be based on a value of d measured
than half the clear depth of the web between flange to the tip of the tongue or tongues.
plates @ut see 5.4.6 for corrugated or closely
stiffened webs). 5.4.2.4 Alternative treatment of web buckling
It may be beneficial to provide a tongueplate, to one If the neutral axis is located so that it is nearer to the
or both flanges. To be effective this should conlply edge of the web in compression than itis to the one in
with 5.4.5.8. tension, it is permissible to treat the web as composed
Interaction between moment andshear is dealt with of two zones with differing values of k~ obtained as
in 5.4.7. follows.
If web bearing or lateral torsional bucklingis thought (a) Zone 1, extending a distance y1 either side of
to be a factor, the designer should referto 4.5.5 neutral axis. k~ is read from figure 4.5 @) talnng
or 4.5.6. For girders subject to axial load, as well as /3=0.7gl/t where y1 is the distance from the gross
bending, 4.8 is relevant. neutral axis to the compressed edge.
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
The treatment of plate girders given in5.4.2 to 5.4.7 is @) Zone 2, occupying the rest of the web: k~ = 1.0.
also generally applicableto box section girders 5.4.3 Shear resistance of transversely stiffened
provided the webs are sindar in foml. plate girders
5.4.2 Moment resistance of transversely 5.4.3.1 General
stiffened plate girders
A yielding check (see5.4.3.2) and a buckling check
5.4.2.1 General ( s e e 5.4.3.3) should be carried out. For webs with
In order to determine the factored moment resistance continuous longitudinal welds itis also necessary to
a yielding check (see 5.4.2.2) and a buckling check carry out a HAZ check (see 5.4.3.5). The presence of
(see 5.4.2.3) should be performed. small holes in the web platemay be ignored for either
check, provided they donot occupy more than 20 % of
For hybrid girders, with differing flange and web its section area
material, the designer should referalso to 4.5.2.4.
5.4.3.2 Yielding check
5.4.2.2 Yielding check
At any cross-section the shear force Varking under
The moment arisingat any cross-section under factored load should not exceeda value VRS found as
factored load should not exceedthe factored moment follows:
resistance MRS that would apply if the section were
treated as senu-compact. Thevalue of Mm is obtained v, AweIYm;
=h
from 4.5.2.2 @) or (d) as appropriate, taking account (a) no tongueplate
of any holes or HAZ effects, but ignoring local (b) with tongueplate or V, = (pvwAwe +
buckling. plates + hAte)Ym;
5.4.2.3 Buckling check
where
The following treatment appliesto plate girders with
transverse stiffeners,but no longitudinal stiffeners. P,, and p f i are limiting stresses for the weband
For each bay of the girder between transverse tongueplate materials respectively
stiffeners the moment arising under factored load,at a (equivalent to pv in tables 4.1
distance O.& from its more heavily stressed end, and 4.2);
should not exceed the factored moment resistanceMRS
for that bay based onultimate failure by buckling. The Awe is the effective
section area of web
plate between flanges,or to
value of MRs is obtained in accordance with4.5.2.2 (e), tongueplate tips;
allowing for local buckling andHAZ softening, but
ignoring holes. However,it is permissible for the Ate is the effective
section area of
purpose of this check to ignore HAZ effects caused by tongueplate, or total area for two
the welding on of transverse stiffeners. Such;
In considering web bucklig, the effective thickness Ym is the material
factor (seetable 3.3).
factor k~ should generallybe found in accordance
with 4.3.4, talung P as in 4.3.2.2. However, if the The effective areas are obtained takmg reduced
compressed edge of the web is nearer to the neutral thicknesses equal to times the true thickness in any
axis than is the edge in tension, it is permissible HAZ region (see 4.4.2 and 4.4.3).
instead to proceed as in 5.4.2.4, which wil tend to be
more favourable.
1.0
o. 9
0.8
O .7
0.6
"I
O. 5
0.4
O.3
o. 2
o. I
O
O 40 80 120 160 200 240 280 d/t&
NOTE. For longitudinally stiffened panels d should be taken as the depth of the largest sub-panel.
Figure 5.4 Elastic critical shear buckling factor v1
I 1
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
where I is the second moment of area of the gross
cross section;
p0f and P,, are linuting stresses po for flange is the first moment of gross excluded area
and web material (see figure 4.1); outside the weld
Sf is the plastic
modulus of effective
flange section about its own equal where
area axis, in the plane of the web
(the lower value is taken if the is the section area
flanges are different). is the distance of the centroid of the neutral
axis to this area
In deteminhg Sf the section considered should and /c;, pm and y,, are as defined in 5.4.3.2
include the flange plate together with tongue plate if
present, with suitable thickness reductionto allow for and 5.4.3.4.
local buckling and HAZ softening (see 4.5.2.3), but
with no deduction for holes. If the girder has two or
more webs, the plastic modulus of the whole flange
"2 a/d
0.50
O. 4
0.75
1.0
0.3
1.5
0.2
2.0
22.5
0.1
76
Copyright British Standards Institution
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O BSI 07-1999
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STD.BSI BS 8118: PART L-ENGL 1991 m L b 2 4 b b 9 0799585 59b W
Section 5 BS 8118 :Part 1 : 1991
“J
2.0
1.8
1.6
1.4
1.2
1.0
0.8
0.6
0.4
0.2
m, a/d
0.7
22.5
0.6 2.0
1.5
0.5
1.0
0.4 0.75
0.3 0.50
0.2
0.1
factored loading given by the following: stiffeners, formingthe flanges of the short beam,
together with a strip of web plate between them.
(a) for a intermediate P = VB, One of the transverse stiffeners shouldbe suitably
stiffener, located so as to fulfil the bearing role.
@) for a bearing P=P1 + V A (2) It may be in the foml of inserted material,
stiffener, connected to the end of the web plate.
where In performing function @), the end-post has to resist a
shear force Vep together with a moment M, acting in
V is the averagevalue of the shear force the plane of the web plate (under factoredLading),
arising in the web panels either sideof the given by the following:
stiffener considered
P1 is the concentratedload or reactionacting
at stiffener.
Mep = 0.1 dVq
The value of P should not exceed the factored axial
resistance of the strut, as determined from 4.7 taking where
account of column buckling (out of the plane of the
web) and local squashing, but ignoring torsional 9 is the mean shear stress arismg in end-
buckling. In considering column bucklingan effective panel of web under factored loading,
strut length 1 should be taken as follows: based on unreduced thickness;
Pv is the limiting stress for webmaterial(see
(1) for d d 2 1.5, I = d; tables 4.1 and 4.2);
(2) for d d < 1.5, 1 = d(1.6 - 0.4 dd)% v1 and 212 are factors relating to end-panels found
from figures 5.4 and 5.5, or from 5.4.4.3
When the panel dimension a is different on opposite ( i longitudinally stiffened).
sides of the stiffener, an average value should be taken
for it in the expressions in (1) and (2). For any end In calculating q it is pemkssible to assume that part of
stiffener 1 = d. the shear force on the girder is carried by the
tongueplates, if fitted.
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
(a)field
No tension @) With
fieldtension
Figure 5.9 Schematic interaction diagrams for plate girders
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
joints made by welding,the design resistance of butt the external factored loadsbe maintained.
and fillet welds is defined. The design of joints 6.2.3 Effect of cross-sectional areasof plies
between cast or forged elements should be carried out
in conjunction with the manufacturers. The design of the plies at sections containing holesfor
fasteners should be based on ninhunl net areas,
The following types of connectionare called joints: except for rivets in compression. In certain friction
(a) connections between structural members,e.g. grip boltedjoints the linut state is met by the friction
bean1 to column; capacity of the joint, and in these circumstancesthe
(b) connections betweenthe elements of a ‘built-up’ design should be based on minimum gross areas.
member, e.g. webs to flanges, splices; 6.2.4 Long joints
(c) connections between localized details and When the length of a joint, measured between centres
structural members, e.g. bracketto beam, lug and of end fasteners in the direction of transmission of the
clevis in a tension member. load, is more than 15&(where G$ is the nonlinal
All types of connection should be designedto meet the dianleter of the fastener), or when the number of
h u t states of static strength and fatigue.No checks for fasteners in this dn-ection exceeds five, the designer
serviceability h u t states are required, except for pin should take account of the reduction in the average
joints in structures that are frequently assembled and strength of individual fasteners due to uneven
disassenlbled, forjoints where deflections are critical distribution of the load between them.
or, for friction grip bolted joints, where slipis to be
prevented. The factored loadmg ona joint should be
calculated using the load factors given in section 3. 6.3 Riveted and boltedjoints: geometrical
Fasteners subjectto reversal of load should be either and other general considerations
close toleranceor turned barrel bolts, solid rivets, 6.3.1 Minimum spacing
HSFG bolts, or special fastenersthat prevent
nlovement. The spacing betweencentres of bolts and rivets should
be not less than 2.5 times the bolt or rivet dianleter.
Hollow rivets and other special fasteners which do not Closer spacingis permitted for HSFG bolts, limited by
comply with British Standardsmay be used provided the size of the washer, bolt headsor spanners, and the
their performance has been demonstmted to the need to meet the linut states.
satisfaction of the designer by testingor other means.
They should be spaced and designedby liaison 6.3.2 Maximum spacing
between the designer and the manufacturer. In In tension membersthe spacing of a x e n t bolts or
demountable joints with steel fasteners threadinserts rivets on a line in the direction of stress should not
should be used in any threaded aluminium elementof exceed 16t or 200 nun, where t is the thickness of the
the joint. Their performance should be demonstrated thinnest outside ply. In conlpression or shear nlenlbers
to the satisfaction of the designer by testing or other it should not exceedSt, or 200 nun. In addition, the
means. spacing of Nacent bolts or rivets on a line macent
and parallelto an edge of an outsideply should not
6.2 Riveted and boltedjoints design exceed St or 100 mm. Where rivets and bolts are
staggered on adjacentlines, and the lines are not more
considerations than 75 mm apart, the above limits may be increased
6.2.1 General by 50 O h
Joints using rivets or bolts should be designedso that In any event, the spacing of d a c e n t rivets and bolts,
under the factored load the loading actionat any whether staggeredor not, should not exceed32t
fastener positiondoes not exceed the factored or 300 mm in tension membels, and20t or 300 nun in
resistance of the fastener there. compression andshear memberrs.
')Obsolescent standard.
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
For bolts: P, for the material of the connected ply is the lesser
of 0.5(f0.2 +fJand 1.2fo.z (see tables 4.1 and
A,, = Ath, the stress area of the threaded part of the 4.2).
bolt, when the shear plane passes throughthat area;
or
6.4.5 Combined shear and tension
A,, = ASH,the area of the shank, when the shear
plane pases through the shank. When bolts or rivets (exceptau l nmun~rivets see
6.4.3) are subjected to both shear and tension the
following condition should be satisfied (
iaddition to
For rivets: 6.4.2 and 6.4.3):
A,, = Ah, the area of the hole; (PPE# + (V/vRS)25 1
KI = 1.0 forrivets; where
= 0.96 for close tolerance bolts;
P is the axial tensile load arising under factored
= 0.85 for n a m d clearance bolts. loading;
6.4.3 Axial tension V is the shear load arising under factored loading;
The factored resistance, PRT, for a single fastener in . is the factored resistance in axial tension;
axial tension is taken as V, is the factored resistance in shear.
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
&r = aPf A t d h
where
6.5 High strength friction grip (HSFG)
pr, Atb and ym are as definedin.6.4.1 and 6.4.2; 6.5.1 General
a .- = 1.0 for steel and stainlesssteel
Only pre-loaded general grade HSFG bolts in
bolts and rivets; accordance with BS 4395 : Part 1 should be used for
a = O. G for aluminium bolts. alunwun~structures. Design nmy be based on
calculations forjoints where the proof strength of the
The use of aluminium rivets in tension is not nwerial of the connected parts exceeds 230 N/nm2.
recommended. For connected parts manufactured from nlaterial with
6.4.4 h a r i
n g a proof strength lessthan 230 N/nmi2, the strength of
The effective factored resisbnce in bearing for a rivet joints using general grade HSFG bolts should be
or bolt is the lesser of the factored resistance in proved to the satisfaction of the engineer by testing. In
bearing of the single fastenerBRFand the bearing alunIMm structures the relaxation of bolt preload
capacity of the connected ply BRF
due to tension in the joined nlaterial cannot be
ignored.
The fsctored mistance in bearing, BRRfor a single
fastener is taken as The themul expansion of dunmum exceeds that of
steel andthe variation in bolt tension due to change of
BRF= dr &PUYnl tenlperature cannot be ignored. Reducedtenlpemre
where reduces friction capacity and increased temperature
increases the tensile stress in the bolt and the bearing
df is the n o n W dianleter of fastener; stress under the washers. These effectsare only
t is the thickness of connected ply; significant for extremesof temperature change and
pf is defined for steel and alunIMun~fasteners in long grip lengths.
6.4.1;
ym is the materid factor (see table 3.3).
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
PP is the prestressload the distance between centres of bearings. However,if
ps is the slipfactor (see 6.5.6); the bearing plates havea thickness greater thanhalf
the pin dianleter, consideration may be givento the
Ym = 1.33 if the value of ps is taken as 0.33, variation of bearing pressureacross the plate thickness
Ym = 1. 1 if the value of ps is foundfromtests; when determining the effective span.
NF is the number of frictioninterfaces. If the pin is to be removed to dismantle the structure,
and reinserted to reassemble the structure, the
6.5.4 Serviceability limit state (deformation) cross-section of the pin should be checked for a
The serviceability limitstate for a connection nmde serviceability limit associated withthe linut of elastic
with HSFG bolts is reached when the shear load behaviour. The followingstresses should not be
applied to any bolt equals its friction capacity, exceeded under the factored load:
determined from 6.5.3. For the serviceability limitstate
check = 1.2. (a) mean shear stress inpin: O. GpfIy”,;
6.5.5 Prestress (b) bending stresspin:
1.2PdYm;
in
The prestress load for a HSFG bolt should be taken as where
follows:
PP = P,- 0.9s,, pa is defined for steel and alununiwu pins in
where 6.4.1;
yn, is the material factor (see table 3.3).
P,, is the proofload of the bolt(seetable4 of
BS 4395 : Part 1 : 1969); If the pin is in a pernment installation, a fully plastic
s,b is the appliedexternaltensileload in the distribution of bending stress may be assumed at the
axial direction of the bolt (if any). factored design load.
6.6.3 Members connected by pins
6.5.6 Slip factor
The following rules should not be used whenthe line
Where all the connected parts are of aluninium alloy of action of the load is in a direction other than the
and the friction interfaceshave been treated to ensure dlrection of the grain flow in the connected parts.
consistent friction propertiesby blastmg with
alunwium oxide G38 grit complying with BS 2451, a The net areaacross the pin hole, nornd to the axis of
value of ps = 0.33 nmy be assumed provided thetotal a pin-connected tension member should be at least
thickness of the connected parts exceeds the bolt 1.33pYm/”al and the thickness of the connected
diameter, and the gross area stress in the parts does member should be at least pY,,,Il.Gp,df for permanent
not exceed O.Gf0.2, (wherefo.2 is the 0.2 % tensile proof installations or pYmIl.4p& for demountable ones,
strength of the plate material). where
If one or more of the above conditionsare not
complied with pusshould be deternwed from tests in P is the axial factoredload;
accordance with BS 4GO4 :“Part1. pa is defined in 4.2 for the material of the
The number of bolts needed to obtain the friction connected member;
capacity to satisfy 6.5.4, when talung ps = 0.33,may be df is the pindianleter;
greater than the number needed to satisfy the ultimate
limit state (see 6.5.2). In such cases it may be
ym is the nmterial factor (see table 3.3).
advantageous to develop a surface treatment forthe
interfaces which will increasethe slip factor.
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~~~
The n e t nl-t3a o f m y stwion 0 1 1 t9tht.r side of the axis Tlus reconuuendation includes welded attachments,
o f the nltmbcr, nwnsnrt~dn t :u1 mglr of 43" or less to whether or llot they are required to transnut load from
the asis o f the men1ber. sllould br at lrast 0.9Pym/pi,. the menlber.
Thr net n-idth of tlw bearing plate a t tlw pin hole, I
6.7.3 Effect of welding on fatigue strength
measul-rd no11nal to the axis of the member, should The fatigue strength of a joint. depends onthe severity
not escerd eight times the tldchess of the bearing
of the stress concentration, which can arise fromthe
plate. overall geometry of the joint as well as the local
The diameter of the pin hole should not exceed the pin geometry of the weld. Fatigue classifkations of
diameter by more t l m 5 "O. conmlonly used joint detailsare referred to in 7.3. The
P111 plates. and any connections between them and the fatigue classificationmay be used to select the detail
menlber. should be designed to cany a share of the appropriate to the application that gives the best
total axial load in proportion to the plate's shxe of the fatigue resistance.
total beaing xea of the pin. 6.7.4 Corrosion
Joints should be detailedso that inaccessible pockets
6.7 Welded joints or crevices capableof retaining moistureor dirt are
6.7.1 General avoided. Where cavitiesare unavoidable, they should
be sealed by weldingor protective compounds, or
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
The design guidance given here applies onlyto welds made accessible for inspection and maintenance.
made in accordance with 3.9 of BS 8118 : Part 2 : 1991
using the reconmended combinations of parent and 6.7.5 Edge preparations
fdler matelial given in table 2.8 of this Part. Edge preparations forwelded joints, includingbutt and
The \-elsath& of welding enables joints between fillet welds, includingthe use of permanent or
menlbels to be made in different ways. In selecting the tempomy backing bars, are given in BS 3019 : Part 1
type of joint to be used. the designer should consider and BS 3571 : Part 1. The actual preparation shouldbe
the follo\ving: approved as part of the welding procedure. Welding
(a) the effect of the joint on the static strength of positions are defined in BS 499 : Part 1.
the member (see 4.4); 6.7.6 Distortion
(b) the effect of the joint on the fatigue strength of Every weld causes shrinkage and distortion, andthe
the member (see section 7); effects are more marked in aluminium construction
(c) the reduction of stress concentration by suitable than in steel. Shrinkage and distortion should be
choice of detail; compensated or balanced so as to nlaintain the desired
(d) the choice of detail that enables good welds to shape and dinlension of the finished structure.The
be made and properly inspected; designer should consultthe fabricator in the early
stages of design about weldmg method, distortion and
(e) the choice of detail that avoids general corrosion, related aspects such as welding sequences andthe use
and local corrosion due to crevices (see 4.3 of of jigs.
BS 8118 : Part 2 : 1991);
(0 the effects of welding distortion. 6.7.7 Information given to fabricator
Drawings and specifications shouldbe provided, giving
6.7.2 Effect of welding on static strength the followmg infommtion about everyweld
Welding can affect the strengthof the parent metal in (a) parent and filler material;
the vicinity of the weld, as described in detail in
(b) dimensions of weld (see BS 499 : Part 2 for
section 4.For non-heat-treatable alloysin the O or F
condition the softening effectis insigrufcant and HAZ correct use of symbols);
effects can be ignored. The jointis therefore as strong (c) edge preparation andweldmg position;
as the unwelded parent metal.In heat-treatable alloys (d) welding process;
in most heat-treated conditions (6 * :i*: and 7 * * (e) special requirements, suchas smoothness of
series), and in non-heat-treatable alloysin any weld profde, and the preheat and interpass
work-hardened condition (5 :k 'k series), welding temperature;
reduces strength. For exceptionsto this general rule
see table 4.5, & = 1 (f) quality control requkments (seeBS 8118 : Part 2)
for
In members made from materialthat suffers strength
reduction, the weld should prefembly be parallel to the (1) weld procedure approv&
direction of the applied load; welds transverseto the (2) welder approv&
applied load should be avoided if possible, or (3) weld quality class (see notes 1 to 3);
positioned in regions of low stress.
\
Root bead
(4 (b)
Figure 6.1 Effective butt weld throats
(a) @>
gris the throat length of weld
g, is the leg length of weld
p , is the penetration
Figure 6.2 Effective fillet weld throats
6.8.2 Groups of welds For a butt weld with an oblique tensile load
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
A welded joint consisting of a group of welds should (see figure 6.4) the factored resistance PRBis given by
be designed on the basis of a realistic distribution of the following:
forces amongstthe welds having regardto their pwzete(l+ 2 cos%) -'h
reMve stiffnesses. It is essential that equilibrium with PRB =
Ym
the external factored loads is maintained. where
6.8.3 Limiting stress of weld metal
le is the effectivelength of the weld.
The filler wirefor use in welded construction should
NOTE 1. The effective length of the weld is the total
be chosen in accordance with 2.5.3.2 and table 2.8. weld length when end imperfections are avoided by the
Values of the linuting stress of the weld metalpw( i use of run-on and run-off plates. Otherwise it is the total
N / m z ) for the pernutted conlbinationsof filler and length minus twice the weld width (see figure 6.4);
parent nmterials, shown in table2.8, are shown in te is the effectivethroatthickness of the weld
table 6.2. (see 6.7.8);
Higher values of limitingstress may be needed for 8 is the anglebetween the line of the buttweld
particular filler materials by reference to appendix D. and the line of action of the external load (see
6.8.4 Limiting stress in the HAZ figure 6.4).
Linuting stresses p , and P, for the material in the NOTE 2. The design stress for the weld metal in conlpression nlay
HAZ are given in table 6.3, where P, and pw, are the be taken equal to that in tension, except where buckling can
linuting direct and shear stress respectively. occur.
NOTE 3. Where the parent metal is different in thickness on each
side of the weld, the possibility of a stress concentration effect
6.9 Factored resistance of welds should be investigated.
NOTE 4. Where the weld is subjected to in-plane bending the
6.9.1 Butt weld metal factored resistance per unit length can be found by omitting I , in
A butt weld subjected to shear and axial loading the expression for PRB.
should be proportional such that the following applies: For a joint with no external shear forces and the line
(al2 + 3Q2)ln 5 pw/ynl of the butt weld perpendicular to the line of action of
where the external load, 6 = go", 52 = O and the factored
resistance is as follows:
o is the nornd stress perpendicular to the throat
section under factoredl o w ;
52 is the shear stress acting on the throat section For an externalshear load, parallelto the line of the
parallel to the axis of the weld under factored butt weld, the factored resistanceis as follows:
loading;
pw is the linuting stress for the weld metal
(see 6.8.3);
ynl is the nmterial factor for the weld metal
(see table 3.3).
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
TG 180(A) 110
TG 240(B) 145
(see note 2)
NOTE 1. All conditions are supplied (see table 4.5).
NOTE 2. For 7020 material refer to 4.4.2.2.for the annlicabilitv of the A and B values. I
6.9.2 Fillet weld metal For a simple longitudinal fillet weld (load applied
A fillet weld should be proportioned suchthat the parallel to the length of the weld) 01 = r1 = O and the
following expressionis satisfied factored resistance depends only on r2 as follows:
(al2+ 3 ( q 2 + q 2 ) ” S 0.85pw/ym 0.85-PdffJt
where pRF = 3%ym
P , 01, 72 and ym are as defined in 6.9.1; where If is the effective length of the fillet weld. The
value of l f is influenced by the total length of the weld,
r1 is the shear stress acting on the throat section as indicated in figure 6.6, which provides a guide to
perpendicular to the axis of the weld. the variation of If with L, where L is the total weld
The relationship between 01, r1 and r2 is governed by length. Figure 6.6 is based on the results of a small
the direction of the external loading action,S, at the number of tests.
weld (see figure 6.5). When the stress distribution along the weld
For a simple transversefiiet weld (load applied corresponds to that in the adjacent parent materialas,
perpendicular to the length of the weld) 01 = rl, for example, in the case of a weld connecting the
r2 = O and the factored resistance is as follows: flange and web of a plate girder, the effective lengthis
as for butt welds.If the weld is subjected to in-plane
bending the factored resistance per unit length can be
found by onuttingle, or If in the expression forPKF.
where le is the effective length of the weld (asfor butt
welds).
T T T T
2) Tee butt (d) Tee fillet
P
pa "L Ii
I
l
I I I I
T T T T
:) Tee butt and tee fillet
Key (see figures 6.1 and 6.2)
W: weld metal (see 6.9.1 and 6.9.2)
F heat-affected zone (fusion boundary)
T: heat-affected zone ( t oe)
for fillets the width of the zone is t
"" is the failure plane
J
I- butts: plane is equal to the plate thickness
fillets: plane width is the width of the leg
length of the weld
The shaded area is the heat affected zone
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
90
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S
E x terna1 loading action
in plane o f plates
Figure 6.4 Butt weld design
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
Weld throat
Effet t i v
cross-sectional
ar ea
-
f'
L
vRTB = P
where
Ym
atthe toe, see figure 6.3)
S(
O I O
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
I
(a) single overlap joint @) double overlap joint
82.53
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STD-BSI BS 8118: PART 1-ENGL 1991 m LbZ'ibb9 079qb03 331 D
Section 7 BS 8118 :Part 1 : 1991
Section 7.Fatigue
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
5 Time
-!J"y
PA Detail X-X pe t Time
\
\
\
'"
'""
(reservoir method I
.. I
1I 1
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
I c 2
I fr3 fr,
Total cycles i n
factored Life
(d) Stress spectrum
fr
fr 1
fr2
fr 3
fr I
N, N2 N, N, Cycles
(e) C,ycles to failure
Figure 7.1 Fatigue assessment procedure
O
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7.5 Stresses (5) shear lag, distortion and warping in wide
plated or hollow menlbem;
7.5.1 Derivation of stresses (6) non-linear out-of-plane bending effects in
Where the stress response is to be calculated from slender componentssuch as flat plates wherethe
specified load events, elastic theory should be usedto static stress is close to the elastic critical stress,
model the structure. Section properties should not be e.g. tension field in webs.
reduced for HAZ or local buckling effects, butsee The presence of residual stresses may be ignored for
7.5.2(a)(4). Modelling of the elastic stiftñessesof welded joints as these are already included in the
nlenlbers and joints should be accurate and should fr - N data. In mechanical joints, provided any
include the effects of any permanent non-structural tensile residual stresses are allowed for,that part of
material which may mod@ the stiffness. No plastic the stress range which is in overall compressionnny
redtstribution of stresses should be allowed. be reduced by 40 %.
Where stress response data are to be obtained from
strain measurements ona sinular structure, care
m) FiUet and partid p m t m t i o n butt welds. Cracks
initiating from weldroots and propagating through
should be taken in siting strain transducers to ensure the weld throat should be assessed usingthe vector
that the correct stress paranleter is being measured sum of the shear stresses in the weld metal basedon
(see 7.5.2). Further guidance on the measurement of an effective throat dimension (see figure7.3).
strain data is given in 8.4.
In lapped joints in one planethe stress per unit
7.5.2 Stress parameters length of weld may be calculated onthe basis of the
The stresses to be used in the fatigue assessment average area for axial forcesand an elastic polar
procedures in 7.3 depend on the crack initiation site modulus of the weld group for in-plane moments
and propagation path, as follows. (see figure 7.4).
(a) Parent materid a n d f u u penetration butt welds. In tee-joints any effect of different axial stiffness
Cracks initiating from weldtoes, fastener holes, along the joint should be taken into account.
faying surfaces, etc. and propagating through parent Where single filletsor incompletely penetmted butt
material or fully penetrated weld metal should be welds are subjected to out-of-plane bending
assessed using the nominal principalstress range in moments the stresses at the root should be
the member at that point. calculated using a linear stress distribution through
The local stress concentration effectsof weld profde, the throat (see figure 7.5).
bolt and rivet holes, etc. shouldbe ignored as these No allowance should berime for bearing contact
are taken into accountin the& - N strength data for on the root face in partially penetrated welded
the appropriate detail class.They do not therefore joints.
need to be calculated (see tables 7.1to 7.3). If (c) Threaded fasteners under axid load. Cracks
detailed finte element modelsof joints are initiating at thread roots should be assessed using
calculated the mesh should notbe so fine that local the mean axial stress on the core area of the thread.
stresses are used (see also 8.4.4.1).
Where bending is also present the peak stress should
Other larger geometrical effects which may give rise be used, calculated onthe elastic modulus of the
to the non-linear stress distributions in certain core.
circumstances should be taken into account (see
figure 7.2). Examples of these are as follows:
(1) gross changes in crosssection shape, e.g. at
7.6 Derivation of stress spectra
cut-outs; 7.6.1 Cycle counting
(2) gross changes in crosssection stifmess, e.g. at Cycle countingis a procedure for breaking down a
angled junctions betweenthin wall members; complex stress history into a convenient spectrum of
(3) changes in direction or alignment beyond cycles in terms of amplitudef, and frequencyn (see
those pernutted in tables 7.1 to 7.3; figure 7.1). There are various methods inuse. For short
(4) secondary bendingstresses arising from joint stress histories where simpleloadmg events are
fMty in lattice structures; repeated a number of times, the reservoir method is
reconunended. It is easy to visualize and simpleto use
(see figure 7.6). Where long stress histories haveto be
used, such as those obtained from measuredstrains in
actual structures (see 8.4) the &-flow method is
reconunended. Both methodsare suitable for computer
analysis.
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
"
fmm
Away all structural conne&om or parts At a lapped or spliced connection
fastened with:
On a member
At
of any external or internal edge At a small hole (may Friction grip bolts Rivets Bearing bolts
constant or smoothly contain bolt for minor
varying cross-section m-)
heMioImlmq" No holes or Any apertUre or reemant comer z6 Hole diameter r3t
-
-Tpenhmnt
"" "-
rornem - ."- I I I
All surfaces rolled, extruded or machined to Surfaces machined or Holes drilled or removed
a smooth finish in direction of fr @undindirection lbrqued to proof load Cold driven Nuts secured
off, of bolt mechanically or by
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
-
-Design stress range fr = -
P + M
A T
P - M c ] M -P
Meannet stress, C
I-LZI attachment
Non-linear stress
distribution
--
-
@) Large stress concentrator (large opening)
A
P, and H, a r e forces per unit length
Vector stress
4 4
H,l29,
Figure 7.3 Stresses in weld throats
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
Stressdistribution Stress distribution
due to direct load P due to moment M
NOTE. Maximum shear flux along welds = M a I o
where
Io is polar second moment of area about centroid of weld
group;
d is the maximum distance of a point in the weld group from
the centroid
Figure 7.4 Stress in lapped joints
-
B I
-L7 -
V
A
Time
I I I Cycles
Figure 7.6 Reservoir cycle counting method
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
r
r1 "_- lo-Peak(conservative)
.""_
Recorded spectrum m = Inverse slope o f
thelog f , l l o g N
curve spectrumSimplified
(see 7.2.2 and
figure 7.8 or 7.9 1
I I I .
Original-,
bands
Simplified L I ' H
i-q
ba n-d I l i II I 1 I
"1 "2 "3%
Cumulativefrequency n
Figure 7.7 Simplified stress spectrum
L
7.8 Fatigue strength data Any stress cycles below the variable amplitude cut-off
stressfov, which occurs at 10s cycles, are assumed to
7.8.1 Classified details be nondamaghg.
The generalized formof the& - N relationship is It should be noted that the use of the V(m + 2) slope
shown in figure 7.8, plotted on logarithmic scales. The may be conservativefor some spectra. Where a design
design curve represents meanminus 2 standard is critically dependent onthis region and where
deviation level belowthe mean line through nlitximum economy is sought it may be appropriate to
experimental data. consider using component testing (see8.4.4.1) or
The constant amplitude cut-off stress,&, occurs at applying fracture mechanics analysis. The values of K2
lo7 cycles, below which constant amplitudestress and m are given in table 7.4 for each detail class.
cycles are assumed to be nondartuging. However, Designf, - N curves are given in figure 7.9.
even if occasional cycles occur abovethis level, they
will cause propagation which,as the crack extends,
will cause lower amplitude cyclesto beconle
r'Igble 7.4 Values of K2 and m in figure 7.9
Detail m, foc fov
damgmg. For this reason the slope of the& - N class
m e s ( s e e figure 7.8) is changed to l/(m + 2) between N/mm2 Nhm2
5 x 106 and 108 cycles for general spectrum loading
conditions. 60 4.5 2.01 X 1014 42.0 30.9
NOTE. fr applies to all types of stress range, including fluctuating 50 4 1.25 X 1013 33.4 24.1
compressive stresses.
42 3.5 9.60 x 10" 26.5 18.7
35 3.25 2.09 x 10" 21.3 14.9
29 3 4.88 x 1010 17.0 11.7
24 3 2.76 X 1O'O 14.0 9.7
20 3 1.60 x 10'0 11.7 8.1
17 3 9.83 x 109 9.9 6.9
14 3 5.49 x 109 8.2 5.7
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
-IReference strength
I
r'
al
cn
C r
O CI C
L -----.
VI
VI
al
L
c ov
VI
- 6
lo4 zX10 sX1o6 10' 10
Endurance N (cycles 1 1 log scale 1
NOTE.
H
W
d
U
h
U
-a
0,
X
N
c
Q
N
E
E
z
._
c
c
c
m
c
E
c
m
al
W
c
W
c
al
'c
W
c
II
m
H
-Q
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
U
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1- Fat 29
I
Fat 24 Fat 24 View X - X
X
Figure 7.10 Method of identification of required fatigue class on
drawings
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
Section 8. Testing
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
following occur sample, that combination whichis expected to give the
lowest resistance should be used.
(a) the structure or component is not amenable to
verifcation by analysis or such a procedure is
deemed to be impracticable; 8.3 Static tests
@) materials or design procedures otherthan those 8.3.1 General
referred to in sections 2 to 7 were used; Static tests are intended to show whether the structure
(c) there is doubt or dmgreement about the validity or conlponent can carrythe unfactored loads (known
of the design method,the quality of nmterial or the as the nominal loads, see 3.2.2) without exceeding the
quality of the workmanship. serviceability limitstate, and also whether it can cany
The nlethod and extentof testing shouldbe agreed the factored loads(see 3.2.3) without exceeding the
between the designer (supplier), andthe engineer ultimate limit state. It is sonletinles appropriateto
responsible for acceptance (purchaser).The methodof cany out an ultinmte mistance test (see 8.3.5).
testing should be consistent with the service conditions 8.3.2 Application of loads
for the structure or component and may comprise a
statically or dynanucally loaded resistance test and/or a Loading should be by means of dead weights, force
fatigue resistancetest. Tests should be conducted at a generating devices,or Wlacement generating devices.
competent facility acceptableto both supplier and The method should include force nleasuring devices of
purchaser. known accuracy,
The number of samples to be tested should be agreed Prior to the application of each combination of
between purchaser and supplier having regard to the nominal loads the sample nmy be loaded and unloaded
numbers of components to be nmnufactured. Where once. The loadingto be applied for this optional
the number of samples to be tested is to be large a ‘settling down’ cycle should not exceedthe nonlinal
sufficient numberof samples should be testedto loads or such other lower level of loading relatingto a
pernut statistical analysisof the mean resistance and limiting deformation criterionfor acceptance. The
standard deviation for each conditionof loading. loading should be nxtintainedfor at least 15 min. It is
recommended that displacements be measured during
Where acceptance of the design depends upon the settling down cycle. Reloading should not occur
verifcation by testing the purchaser or his agent within 15 min of removal of the settlung load.
should be afforded the facility of witnessing every test. Anchorages should be checkedfor tightness before
Where verification of the design depends upon testing proceeding with the main test.
a report should be issued describing in detail (or by Loading up to the nominal loads should proceed infive
reference to the appropriate British Standard)the approximately equal increments. Each increnlent
method of testing andgiving all the measured should be maintained whilst deflection and/orstrain
resistances in the form of a type test certificate readings are obtained and the sample is examined for
containing at least the information listed in 8.5. signs of distress. At the fiRh increment (serviceability
h u t ) the deflection(s) andor strajns should be
8.2 Preparation for test recorded imnlediakly after application of the load(s)
and again afterthis load level has been maintained for
The sample to be tested, if not the actual structure or 15 min.
component to be destined for service, should represent
as accurately as possible the design in t e r m of The nominal loads should be removed and the
material properties, dimensions, methods of jointing, structure inspected before the application of factored
and finishes wherethe latter may be sensitive to the loads. Loading should thenbe applied incrementally up
effects of strain. to the factored load (sometiriles referred to as the
The test sample should beset up in a normal attitude ’proof load), recordhg deflections and behaviour as
before. The increase from nominalto factored load
so that the dead loads due to self-weight are operating should be made in at least five increments. The
normally. Where this is not possible the effectsof dead factored load should be maintainedfor 15 nin during
load may be represented by equivalent imposed loads.
which tinle the deflection(s) should be monitored and
the sanlple examined for signsof distress.
The n w , stiffness and logarithmic decrementof the 8.4.3 Derivation of stress data
test structure should be within30 % of that in the
fmal design and the natural frequencyof the modes 8.4.3.1 Component test data
giving rise to the greatest strain fluctuations should Where simple menlbers occursuch that the main force
be within 10 %. If ths is not the case the loading conlponents in the nlenlber can be calculated or
response should be subsequently verified ona nleasured easily it will be suitableto test conlponents
structure made to the final design. containing the joint or detail to be analysed.
The frequency component of the load spectrum A suitable specimen of identical dinlensions to that
obtained from the working period should be used in the final design should be gauged usinga
nlultiplied by the ratio of the design life to the convenient method suchas electric resistancestrain
working period to obtain the fínal design spectrum. gauges, moiré fringe pattern or thermal elastic
Allowance for growth in anlplitude or frequency techniques. The ends of the conjponent shouldbe
during the design life should also be made as sufficiently f a r from the local asea of interest that the
required. local effectsat the point of application of the applied
o>) Fixed structures subject to environmental loads do not affect the distribution of stress at the
loading, e.g. nlasts, chinmeys and offshore topside point. The force components andthe stress gradients
structures. in the region of interest should be identicalto that in
The methods of derivation of loading spectrum are the whole structure.
basically the sanle as in 8.4.2(a) except that the Influence coefficients can be obtained from statically
working period will generally needto be longer due applied loads which will enablethe stress pattern to be
to the need to obtain a representative spectrum of detemmed for any desired combination of load
environmental loads suchas wind and wave loads. component. If required the Coefficients can be obtained
The fatigue damage tendsto be confined to a from scaled down specinlens providedthe whole
specific band inthe overall loading spectrum dueto conlponent is scaled equally.
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
effects of fluid flow induced resonance.This tends
to be very specific to direction, frequency and 8.4.3.2 Structure test data
damping. Forthis reason greater precisionis needed In certain types of structure such as shell stmctures
in simulating both the structural properties( n w , the continuity of the structural materialmay make it
stiffness and damping) and aerodynamic properties impracticable to isolate conlponents with simple
(cross-sectional geometry). applied forces. In this case stress data should be
It is reconmended that the loading is subsequently obtained from prototypesor production structures.
verified on a structure to the final design if the Similar methods for nleasurement maybe used as for
original loading data is obtained from structures component testing. Formost general use it is
with a natural frequencyor danlping differing by reconmended that static loadsare applied as
more than 10 %, or if the cross-sectional shapeis not independent conlponents so that the stresses can be
identical. combined using the individual influence coefficients for
A final design spectrumcan be obtained in tern^ of the point of interest. The loading should go througha
direction, amplitude and frequencyof loading, shakedown cycle before obtainingthe influence
suitably modified by conlparing the loading data coefficient data.
during the data collection period with the 8.4.3.3 Verification of stress historu
meteorological records obtained over a typical
design life of the structure. The sanle method as described in 8.4.3.2 may be used
(c) Moving structures, e.g. road and rail vehicles, and to venfy the stress history at a point during prototype
boats. testing under a specified loading.In this case data
acquisition equipmentas used in 8.4.2(a) should be
In these types of structure the geometry of the riding used to record either the full stress history or to
surface should be adequately defined in term of perform a cycle counting operation. Thelatter can be
shape and amplitude of undulations and frequency, used to prehct life once the appropriate& - N curve
as this will have a sigruficant effect on the dynandc has been chosen.
loading on the structure. Other loading effects such
as cargo on and off loading can be measured using A further option, which nlay be usedin the case of
the principles outlined in 8.4.2(a). uncertain load histories, is to keep the cycle counting
device permanently attachedto the structure in
Riding surfaces such as purpose-built test tracksmay service.
be used to obtain load histories for prototype
designs. Load data from previous structures should
be used with caution, as snlall differences,
particularly in bogie design for example, can
substantially alter the dynanlic response. Itis
reconmended that loading is verified on the final
design if full scale fatigue testingis not to be
adopted (see 8.4.4).
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
'Fi
L 2 4 6 8 9 10
Identical samples all tested to failure. All 3.80 3.12 2.55 2.73
2.48 2.44 2.40
sanlples failed, factors on log meanassunkg
population standard deviationas log 0.176
Identical samples all tested sinwltaneously. 3.80 2.67 2.01 1.75 1.60 1.54 1.54
First sample to fail with population standard
deviation assunledas log 0.176 -
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
or (n) definition of purpose or objectives of test;
(2) reference to drawing nunIber(s) where (o) statenlent of compliance or non-conlpliance with
appropriate; or relevant acceptance criteriaas appropriate;
(3) description with sketches or diagranw; or (P) record of names and status of persons
(4) photographs; responsible for testmg and issuing of report;
(f) description of load systenls applied including (Cr> report serial number and dateof issue.
references to other British Standards where
appropriate;
(g) record of load applications and measured
reactions to loading, i.e. deflection, strain, life;
O BSI 07-1990
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~ ~~ ~~~ ~ ~~ ~ ~~
Appendices
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
A356.2
356.2
GAlSi
-
SG AlSi12
DG ALSll2Fe
SG AlSi7Mg
SUN A413
Sc 70N A-S7G
S 7 0 A-S7009
GALS112
GAISI7Mg
GAlSi13
GAlSI'IMgW,
D N DIS
A D c l c3Av
c3As Ac3A
C4CVC4CS
AoIcAC4CH
GAISil3
A4132
GAlSi7m
I
357.1 A-S7GO6 oIcIK3
A367.2
I21
Action - effect
under factored load
I
I
Nominalresistance
Factoredresistance
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
Resistance R
1080A 1
MOA
-
190
190
215 205
5056A
215 220
5556A
55541) -
210
l) These alloys should be used in conditions where corrosion is likely to be a problem.
NOTE. When using dissimilar parent metals the lower value of the two limiting stresses for the weld metal should be given.
I
Refer to F.2.3, cases 1 and 2. E.2 Elasto-plastic stress pattern
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
E.2.1 Rules for constructing stress pattern.
Appendix E. Elasto-plastic moment An idealized elasaplastic stress pattern is constructed,
calculation based on an assumed nlaterial with sudden yield atpo
(instead of the true st-strain curve). w i c a l
E.l General examples appear in figure E.l. The rules for
This appendix gives an alternative method for constructing such a pattern are as follows.
obtaining the factored moment resistanceMm of (a) Calculations shouldbe made using a net section,
slender and senu-compact beam sections, which nmy with deductions for holes, but with no reductionin
be used instead of 4.6.2 or 5.4.2. thickness to allow for HAZ or local bucklig effects.
The elasto-pla&c method presented will prove (b) Elements are classified in accordance
advantageous for sectionsin which a critical element with 4.3.3.4 (but see note).
for local buckling, havinga pvalue roughly in the
region of 3
/,
(see table4.3),contains compressed (c) The limiting compressivestress P , in a slender
material that lies nearerthe neutral axis than do the element is found thus:
outermost tension fibresof the section. m i c a l Pm = ~ L P O
examples are sections in which where
(a) the extreme compression material, incorporating P, is the limiting stres for material (see tables 4.1
a critical flange element, lies nearerto the neutral and 4.2);
axis than does the extreme tension nlaterial (see
kL is the local buckling factor foundas in 4.3.4.2
figure E.l(a)): or
(but see note).
(b) a critical web element terminates some distance
in from the extreme compression face, dueto the For a longitudwy stiffened web different valuesof
P m will in general be thus obtained forthe various
presence of a tongue-plate (see figureE.l@)).
sub-panels, based on their differingk~ values
NOTE. The use of this appendix may prove disadvantageous when (see 5.4.4.2).
applied to sections in which the critical element is very slender
Co * ßo). (d) The stress pattern should be such that the total
force in compression balances that in tension.
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~~~ ~ ~~
~
(e) On the tension side the extreme fibrestress E.3 Calculation of moment resistance
should not exceedP,. It is pernissible for plasticity
to spread in from this face. E.3.1 General
The factored moment resistanceMB is found as
(f) On the conlpression sidethe stress in any
element should not exceeda limiting valuep as follows:
follows: MRS= M u h m
(1) fully compact or semi-compact element,p = po; where
(2) slender element, p = Pm.
Mu is the ultinlate moment found from E.3.2 or
(g) It is permissible for plasticity to spread in from E.3.3;
the compression faceof the section, only if the y,,, is the material factor (see table 3.3).
compression flangeis fully compact.
(h) For a section witha fully compact compression E.3.2 Slender sections
flange, and witha tongue-plate ascent to the Mu is taken as the moment correspondingto the
compression edgeof a semi-compact or slender web adopted stress-pattern (see E.2).
(see figure E.l(b)), the distance that plasticity may
spread in from the compression face is limited as E.3.3 Semi-compact sections
follows: Mu is found by interpolation as follows:
(1) senucompact web: plasticity to to extend
MU=M,+"- ßo - (Md - IVus)
beyond the compression edge of the web. ß o - P1
(2) slender web: rule f(2) to be satisfied for the where
web.
u) In any HAZ region the stress should be reduced Mus is the moment corresponding to the
to Mo,if this is less than the general stress level adopted stress pattern (see E.2.1);
therein. It is not pernutted to use u.
NOTE. In applying rules @) and (c) the value E should always be
determined using the expression in note 1 of table 4.3. The
Muf
ß
is the moment value
obtained if the
section is treated as fully compact;
is the value o f ß for the critical
I
modified E value given in 4.3.3.5 or note 3 of 4.5.2.3 is not valid element;
for use with this appendix. ß1 and ßo are the fully compact and
E.2.2 Hgbrid sections semi-compact limiting values of ß for
In applying E.2.1 to a hybrid section, fabricated from that element (see table4.3).
components of differing strength, itis helpful to NOTE. The limitations on the spreading in of plasticity from the
Emember that the strain distribution will be linear compression face of the section, contained in E.2.1 (rules (8)
right across the section. This has the following and (h)), relate to the determination of M
,
. When the ultimate
implications forthe assumed stress pattern. moment Mu acts, there will generally be an increased spread of
plasticity.
(a) In the elastic zone the stress varies linearly either
side of the neutral axis, without steps.
(b) In any plastic zonethere will be a stepchange in
stress between nlaterials of different P,.
(c) At the junction betweenthe elastic and plastic
zones there will also be a step, if this junction
coincides with a change in nuterial.
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
Critical element
Compression
e-fElastic neutral
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
P Criticalelement
@I
Line 1: critical element is semicompact.
Line 2: critical element is slender.
Figure E.l. Assumed elasto-plastic stress patterns (non-hybrid)
~ ~~
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
5083 o, F 1.o0
H22 0.55
5 154A O,F 1.00
H22 0.50
H24 0.40
5251 F 0.30
F 1.o0
H22 0.45
H24 0.35
5454 o, F 1.00
H22 0.45
H24 0.40
NOTE 1. In the product column E, , P, DT,WT and F refer respectively to extrusion, sheet, plate, drawn tube, welded tube-
and forgings.
NOTE 2. For 7020 material refer to 4.4.2.2, for the applicability of the A and B values.
Heat-treatable
G*** o, F 1.00
T4 1.00
T5 O.75
TG 0.50
Other (see note 3) 0.50 P o d P o
7*** O,F 1.00
T4 0.80(A)
1.00(B)
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
TG O.GO(A)
0.80(B)
Other 0*6POdPO(A)
(see note3) 0.8POdPO@)
Non-heat-treatable
1***,3***or5*** o, F 1.00
Other (see note 3) PodPo
NOTE 1. k, is the normal value. 12;is a modified value for use in certain cases (see F.2.1).
NOTE 2. Notation is as follows:
p o and pa are the limiting stress for parent material in the condition used (se tables 4.1 and 4.2);
poGand paGare the limiting stresses for the parent materials in the TG - condition.
poo and pao are the limiting stresses for the parent materials in the O - condition.
NOTE 3. The value taken should never exceed 1.0.
treatment.
(a) The thne to reach stable nmhanical properties is where
reduced to a value belowthat indicated in 4.4.2.3.
(b) The strength of parts of the HAZ, but not X, and X B are the distances of points A and B
necessarily the whole, is raised. In design this nxty from the centre-line of a butt weld or
be assunled to effectively reduce the extent of the the root of a fillet weld.
HAZ.
F.5.4 Interpretation method 2
(c) Sonle improvement will occur in the strength of
the weld metal. This nlay have to be used if only point B can be
distinguished on the plot, i.e. the point at which parent
In order to quantify these benefits itis necessary to hardness is effectively regained, pointA being difficult
carry out tests, using representative specimens to locate. In this case z should be taken as follows:
(see F.5). These should accuratelysindate the true
situation in terns of: metal thickness, geometry, filler (a) for 5 series alloys z = 0.65X~; ***
metal and welding paranleters,as well as the exact (b) for 6 series alloys z = 0.75X~; ***
post-weld treatment enlployed. (c) for 7 series alloys z = o.go&. ***
F.5 Hardness surveys
F.5.1 General
It is pernutted to detemine the extent of the HAZ
experinlentally (see4.4.3.7), the most usual procedure
is to conduct a hardness survey.
1.8
1.0 -L 1 .o I I
O 0.5 1.0 TOIT O 0.5 1.0 TOI6
(a> @>
Figure F.l Extent of HAZ, factor
B
0 0 0 0 0 0 0 0 0 0 0
O
O E
O
O
O
S L
u
I n
O
x4 5
o A
O o o o o
c
Y)
t
QI
v1
'P
L
O
I
Figure F.2 Qpical hardness plot along a heat path from a weld
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
t is the thickness;
S is measuredalong the nuddlelineof the (e) for asynmetric sections composed of flat
profile; elements, generally,see 6.7.
S is the totallength of thenuddleline.
6.4 Warping factor
For a section composed solelyof flat plate elements, The warping factorH may be found as follows:
each of uniform thickness, this equation reduces to the
(a) for sections composed entirelyof radiating
following: outstands (such as angles, tees or crucifomB), H
J = -1C b $ , may be conservatively assunledto be zero;
3 @) for certain specific typesof section, see
where b is the width of an element, measuredat the figure G.2;
mid-thickness of the profile.When such a section is (c) for monosymmetric sections composedof flat
reinforced with fillets and/or bulbs,the following elements, see 6.5;
expression may be used
(d) for skewsymnletric sections composed of flat
J = C ( 0 3 + qN)tI4 + $bt3 elements, see 6.6;
(e) for asymmetric sections composedof flat
where elements, see 6.7.
t is the thickness of adjacent flat
material;
N is the fillet or bulb
dimension, as
defrned in figure G.1;
Pandq are coefficients to be readfrom
figure G.1.
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
26
S1
?+P
E
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
+ a2b)
IV 4I-t
e = 3111 - 3212
Y'
X H = a2l1I,
~
- a"l,
- 4
+ C"',(a2 + ")3
Y'
where I, and I' are the
respective second moments
of area of the flanges about
the W axis
IY
b%
H=
12(2b +a + 2c)
X (a2(b' + 26a. + 4bc + 6ac) +
+ 4c2(3ba + 3a' + 4bc + 2ac + C')}
Figure 6.2 Shear centre position (S) and warping factor (H) for certain thin-walled sections
where where
I u is the second moment of area of the whole
section aboutAA.
The warping factorH is then given by:
1 -
Rth element
I s t element
S -
A A
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
!
A-
1 s t element
Centroid andshear-centre
both lie at the point o f
symmetry G
elements P=Cbd
1
6.7.1 Notation and signconvention 1‘
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
nth element
7
r th element
R= 1 2 3
50 40 20
2 3 3
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
O 40 -70
bd 1600 -1400
P 1600 200
bt(P - bdn) 96 O00 %
o00
Sunmmtion of last line = 150 O00 nun4
142
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. . ".
.-
. * "".--"
"
4.0 10.0
36.I 62.5
-67.3
- 66.0
-31.0
28.4
13.8
i:::
178.8
I
p --(G++ rw + -op -
I..
V)fi 64.5 mm
17.67 X 16m 4
I
d' - 184.3 32.8 -12.8 20.6
M' - M 7 3717 - 1056 1649
P -4647 -9aa - lsss -317 l
W€" - "n) -0.384 x 106 -1.893 x 1 6 -0.463 x I06 -0.913 x 106
x:[b#p- w'n)l- - 106 - -a
]S1
(P- ITXP -K - M') -5.186 x 106 -2.594 x 106 -0.088 x 106 - 0.913 x 106
w2/9 7.198 x 16 4.605 x 106 0.368 x 106 0.806 x 106
bt[[(P- ITXP - IT - M'))+ 342 x 106 1366 x 106 83 x 106 595 x 106
t (b%%3)]
X~~.a"dw~=1211x10Dmms
143
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
I
kble H.2 Effective length 1 for cantilever of length L 1
Restraint conditions T Loading conditions
i t support At tip Normal Destabilizing
2ontinuous with lateral restraint only Free 3.0L 7.5L
Laterally restrainedon top flange only 2.7L 7.5L
Torsionally restrained only 2.4L 4.5L
Laterally and torsionally restrained 2. lL 3.m
2ontinuous with lateral and torsional Free 1.OL 2.5L
Pstraint Lateral restraint on top flange only 0.9L 2.5L
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
Torsionally restrained only 0.W 1.5L
Laterally and torsionally restrained 0.7L 1.2L
Built-in laterally&d torsionally Free O.% 1.U
Lateral restraint on top flange only O. 7L 1.4
Torsionally restrained only 0.GL 0.GL
LateraUy and torsionally restrained 0.5L 0.5L
Appendix J. 'Ilmional buckling of struts: The required quantityfor the slenderness paranleterJ.
determination of slenderness parameter A allowing for flexural interactionis obtained from the
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
following:
5.1 General
J. = kJ.t
In strut design, the rigorous determination ofthe
slenderness parameter1for torsional buckling tendsto where
be laborious. A sinlplified procedure is provided
in 4.7.5.2@) using empirical fomwlae(see table 4.9), k is the interactionfactor(see 5.4);
but this only covers a limited range of section shapes. At is the slenderness p m l e t e r that
The purpose of this appendix is to present a general corresponds to torsional buckling (see5.3).
procedure, that enables J. to be found for any section.
This more rigorous procedure may of course be 5.3 Determination of At
applied to the sections in table 4.9 if desired and The general expressionfor the slenderness At,
economies may result. correspondmg to pure torsional buckling,is as follows:
The treatment involvesthe use of the following
properties of the section which nlay be found using 10
appendix G " = (1 + 26H/J12) %
where
(a) J is the torsion constane
(b) Ip is the polar second monlentof area about Io = 5.14 (Ida%;
shear centre; 1 is the effectivebucklinglength;
(c) H is the warping factor.
5.2 Buckling modes It should be noted that sections conlposed of radiating
There are three fundamental modes forthe overall outstands do not warp when theytwist (H = O), giving
bucklmg of a strut, as follows, where uu and W are the At = 1,. Examples of such shapes are angles, tees and
principal axes of the section crucifornls.
(a) pure colunm, i.e. flexural,
bucklig about W; 5.4 Determination of k
(b) pure colunm buckling about uu; 5.4.1 Section free from flexural interaction
(c) pure torsional buckling.
It is found that the three fundanlental modes of overall
Pure torsional bucklingis defined as a bodily rotation buckling (see 5.2) do not interact with one another,
of the section aboutits shear centre, over the central when the sectionis of either of the following types
part of the length of the member. In practice this pure (see figure J.1):
torsional buckling is only observed for certain shapes (a) bisynnetric;
of section. For the majority of shapes it is found that @) skew-synmetric.
interaction takes place between pure torsion and
flexure, with the centre of rotation moving away from For such sections k = 1, or in other words A = L,.
the shear centre. The resulting decreasein resistance In calculating At, 1 should be taken the sanle as for
to torsional bucklmg should be taken into account in colunm buckliig about the nlqjor principal axis
design. (see 4.7.4.2).
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
where SV = A&;
1, is the slenderness paranleter for pure
I, is the slenderness paranleter for pure column colunm buckling aboutW;
buckling about SS;
It is the slendernessparanleterforpure is the slenderness paranleter for pure
torsional buckling; torsional buckling;
Ig is the polar second nlonlent of area.about C = (1 - u%pz) + y( 1 - v2/Yp2);
centroid G; is the polar radius of gyration of
Ip is the second monlent of area about shear rP
section about shear centre S
centre S.
Uand V are the coordinates of shear centre
The effective length 1 to be used in finding I , and It (see figure5.3);
should be found in accordance with 4.7.4.2, based on X is the lowest root of the following
colunm buckling aboutSS. cubic equation:
NOTE. For such sections column buckling about the axis $-@++-B=O
perpendicular to SS occurs independently, without interaction.
where
27@Y+
B = (C + $33
where
y = Iu/Iv
I" and I, are the second monlentsof area about use
and W, the principal axes of section
The cubic nlay be solved withthe aid of the
NOTE. The pure torsional buckling mode interacts with flexure
about SS. nomogram illustrated in figure5.4
Figure 5.2 Monosymmetric section
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
flexure about uu, flexure about W) all interact
~~~
3.0 -
2.6 -
2.5 - - 0.1 o
-
- 0.1 2
-
- 0.1 4
-
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
- 0.1 6
-
- 0.1 8
-
- 0.20
-
- 0.22
-
- 0.24
-
- 0.26
-
- 0.28
r2.4
- 0.30
-
- 0.32
-
- 0.34
-
3.6 - 0.36
-
1.1 - 0.38
-
1.0 - 0.40
-
0.9 - 0.42
0.44
0.46
O.#
0.50
NOTE. The figure is taken from R. Kappus. ""sting failure of centrally loaded open section
columns in the elastic range". NACA Technical Memorandum No.851,193.
0.3
0.2
PS
4
0.1
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
O
100 120 140 160 180 200
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
where
-
A1 c
4.9 0.G 0.10
4.10 (a) 0.2 0.20
(b) 0.2 0.45
(c) 0.80 0.2
L12 (a) 0.4 0.35
(b> 0.6 0.20
5.5
5.6
5.7
E1 tr I25
9 = 1.0 = 1.0
TO
"> 1
Tl
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
Appendix L. Fatigue strength data L.2 Conditions when higher fatigue strengths
may occur
L.l Derivation of fr - N data In some designs where fatigue doninates and where
The designf, - N curves in figure 7.9 are obtained from the achievement of nlinimum mass or mininun initial
constant amplitude test data with endurances generally cost is of particular economic importance,the option
in the regionof to 2 X 106 cycles.Themajority of of obtaining specific fatigue strength data may be
data have been obtained from narrow plate specimens resorted to (see 8.4.4). In order to make a decision
in the region of 6 mm to 12 mm thick. More recently a whether or not to obtain further databy testing, the
database of some 120fr - N curves for both extruded following factors may be taken into account.
and fabricated I-beams in thicknesses inthe range (a) Benefits may result where residual stresses are
8 mm to 15 mm has also been included. Materials cover kept low or conlpressive in the direction of stress
the more commonlyused 5
alloys and 7020.
and 6 ***
series ***
fluctuation eitherby a carefuuy controlled
fabrication sequence (particularly welding)or by
The design curves representa survival probability of at subsequent mechanical improvement techniques, e.g.
least 97.5 % for the classified details tested, whenall hole expansion or weld toe peening. The nlain
the relevant tests data for each detail typeare analysed benefits are likely to occur wherethe damage arises
together. 'lJqically the mean fatiguestrength& - N mainly from high endurance stress ranges in the
curve forthe data within any one detail typeis 30 % to spectrum (see figureL.l)
50 % m e r than the design curve. @) Higher fatigue strengthsmay occur where the
The curves are considered to be safe for any condition scale of the component is small. This may apply
of mean stress up to the tensile proof stress. No when thicknesses and weld sizesare lower than
relaxation is recommended for applied lower mean e mm.
stresses as the actual mean stress local to positions of (c) If there is a stress gradient with a rapid
potential fatigue crack initiation may be high even reduction of stress away from the initiation site,
though the nominal stress is not. This applies hgher fatigue strengthsmay occur, for exampleat a
particularly to welded structures and complex transverse welded attachmentor a plate in bending.
structures where weld shrinkage and lackof fit
stresses can occur respectively, (d) If the spectrunl shape is fairly flat with a large
number of cycles at or below the constant amplitude
The new curve prodùcedby the change in slopeof the non-propagating stress level, the effective slope
design curve beyond 5 X 106 cycles has been chosento beyond 5 X 106 cycles may be significantly flatter
be a lower bound to take account of danmge due to a (see figure L. 1).
high stress range in the spectrum. A high stress range
can allow stress ranges below the initial If testing is resorted to and a higher strength obtained,
non-propagating stress level to add to crack growth it is important that the conditions for fabrication are
damage. In the absence of variable amplitudetest data not varied in any way during production.This applies
the lower slope of m + 2 has been found by fracture to detail geometry, sequence (including jigging and
mechanics to be safe for most commonly used welding), weld quality, surface preparation (including
spectrum shapes. maclurung, hole drilling and cleaning).
,
~
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
I I
io5 5 x106
Endurance N (cycles)
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
Publications referred to
BS 499 Welding terms and symbols
Part 1 Glossary f o r welding, brazing and thermal cutting
Part 2 Specification f o r s p b o l s for welding
BS 729 Specification for hot dip galvanized coatings on ironand steel articles
BS llGl Specification for aluminiumaUoy sections for structural purposes
BS 1470 Specvication for wroughtaluminium and aluminium alloys f o r general engineering purposes:
plate, sheet and strip
BS 1471 Specification f o r wrought aluminiumand aluminium alloys f o r general engineering purposes
- drawn tube
BS 1472 Specification f o r wrought aluminium and aluminium alloys f o r g& engineering purposes
-forging stock and forgings
BS 1473 Specvication f o r wrought aluminium and aluminium aUoys f o r general engineering purposes
- rivet, bolt and screw stock
BS 1474 Specification f o r wrought aluminium and aluminium alloys f o r general engineering purposes
- bars, extruded round tubes and sections
BS 1490 Specification f o r aluminium and aluminium aUoy ingots and castingsf o r general engineering
purposes
BS 1974 SpecZfication for large aluminium aUoy rivets (Yi in. to 1 in. nominal diameters)
BS 2451 Specification f o r chided iron shot and grit
BS 2573 Rules f w the design of manes
BS 2901 F i k rods and wires for gas-shielded arc welding
--``,``,,``,````````,``````,,,,`-`-`,,`,,`,`,,`---
156
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S T D = B S I BS 8118: PART 3-ENGL 1991 1b2qbb9 079qb59 385 m
BS 8118 : Part 1 : 1991
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