GIS 66kV Manual PDF

On-Site Test Reports SF6 Gas insulated Switchgear
Type EXK-0
ABB Calor Emag Hochspannung GmbH

Product Documentation GIS Type EXK-0
On-Site Test
Commissioning Protocol Page 2 of 53
Table of Contents
Cover Page...............................................................................................................3
General Data ............................................................................................................4
Circuit Diagrams .......................................................................................................5
Primary Drawings .....................................................................................................6
Moisture Contents ....................................................................................................7
Gas Density Relay....................................................................................................9
WIKA Gas Density Sensor .....................................................................................14
TRAFAG Gas Density Sensor ................................................................................21
Protocol for SF6 Inventory ......................................................................................28
Gas Tightness.........................................................................................................29
High Voltage Test of the Main Circuits ...................................................................30
Voltage Drop...........................................................................................................32
Local Control Cubicle .............................................................................................33
Circuit Breaker General ..........................................................................................35
Circuit Breaker Single Pole.....................................................................................37
Disconnector...........................................................................................................43
Disconnector / Earthing Switch...............................................................................44
Earthing Switch with Short Circuit Making Capacity...............................................45
Current Transformer ...............................................................................................46
Voltage Transformer...............................................................................................47
Surge Arrester ........................................................................................................48
Earthing / Transversal Erection Module .................................................................49
Capacitive Voltage Indicator...................................................................................50
High Voltage Detection System..............................................................................51
Remarks .................................................................................................................52
Sealing of GIS Equipment ......................................................................................53
1HDG 918 790 C en 01.06.2005 EXTMEHA 01.06.2005 CHSVOTH

On-Site Test
Cover Page
Customer :
Project :
Project-Nr. :
Substation :
Location :
Country :
ABB-Order No. :
ABB-Installation Supervisor :
ABB-Commissioning Supervisor :
Hand-over on :
Customer’s Representative :
Department :
Consultant’s Representative :
Remarks :
Remarks :
Remarks :
Note The commissioning protocol as part of the on-site tests is sufficiently validated by one
signature (either customer’s or consultant’s).
Tested: Approved:
________________________________ _______________________________ _____________________________

Date, ABB Date, Customer Date, Consultant

On-Site Test
General Data
Customer:
Substation:
GIS type : No. of bays:
Layout diagram : Revision :
Standard : IEC VDE ANSI BS
Installation acc. to Installation Instructions :
Filling acc. to Filling Pressure Diagram :
Ratings
Voltage : kV Control Voltage : V
Frequency : Hz Auxiliary Voltage : V
Lightning Impulse Withstand Voltage: kV Auxiliary Voltage 3phase : V
Power Frequency Withstand Voltage: kV Heater Voltage : V
Breaking Current : kA Voltage Drive Motor : V
Current Busbar : A Voltage Hydraulic Pump : V
Current Feeder : A Crane? Yes No
Current Coupler : A Lifting Capacity : t
Commissioning finished on :
Hand-over to Customer on :
Energization on :
Remarks :
Tested: Approved:
________________________________ _______________________________ _____________________________


On-Site Test
Circuit Diagrams
Table 1: Circuit Diagrams
Bay No. Drawing Set No. Rev. Revision on by
Tested: Approved:
________________________________ _______________________________ _____________________________


On-Site Test
Primary Drawings
Table 1: Primary Drawings
Drawing No. Rev. Revision on by
Circuit Diagrams
Building Plan
GIS Plan
Earthing
Gas Schematics
Sections -Bay
-Bay
-Bay
-Bay
-Bay
-Bay
-Bay
-Bay
-Bay
-Bay
-Bay
-Bay
-Bay
-Bay
-Bay
-Bay
-Bay
-Bay
-Bay
-Bay
-Bay
Tested: Approved:
________________________________ _______________________________ _____________________________


On-Site Test
Moisture Contents
Measuring Instrument Type : DP19

Inventory No. :
Conversion (Pressure) : 100 kPa = 1 bar
Table 1: Measurement of Moisture Contents
Filling Dew Point at Date of

SF6-Gas Date of Ambient Tem- Signa-
Bay Pressure Filling Pressure Measure- Remarks
Compartment Filling perature (°C) ture
kPa (°C) ment
Tested: Approved:
________________________________ _______________________________ _____________________________


On-Site Test
Measurement of Moisture Contents

Maximum permissible Dewpoint (measured at rated pressure): Refer to Figure 1.
10
8
°C
6
Dewpoint Temperature
-2
-4
-6
-8
-10
0 5 10 15 20 25 30 35 40
Ambient Temperature °C
Figure 1: Dewpoint

On-Site Test
Gas Density Relay

Measuring Instrument Type: DILO SK 509

Inventory No.:
Ambient Temperature:
SF6-Pressure (measured actual value): refer to Table 1
SF6-Filling Pressure (default value): refer to Figure 1
Table 1: SF6-Pressures
SF6-Filling Pressures
Contact / Default Actual
Bay Gas Density Relay Remarks
Signal Level
at Ambient Temperature
kPa (100 kPa = 1 bar)
Tested: Approved:
________________________________ _______________________________ _____________________________


On-Site Test
Gas Density Relay
Table 2: Pressure in the Gas Compartments (default values at 20 °C)

Filling Warning Alarm
Pressures at 20°C Diagram max. kV*
Pressure Contact Contact
Circuit Breaker Figure 1 145 700 kPa 620 kPa 600 kPa
Separate Current Transformer Figure 1 145 700 kPa 620 kPa 600 kPa
Surge Arrester AZ 41 Figure 2 - 500 kPa 440 kPa 420 kPa
All other Gas Compartments Figure 3 145 600 kPa 540 kPa 520 kPa
* Rated Voltage
SF6-Filling Pressure (default value): refer to Figure 1 to Figure 3
840
820
800
F illin g P r e s s u re
780
760
Pabs [kPa]
740
720
S ig n a l C o n ta c t 1
700
680 S ig n a l C o n ta c t 2
(C B B lo c k in g )
660
640
620
600
580
560
540
520
500
480
460
440
420
400
380
360
T o le r a n c e s :
F illin g P r e s s u re : + 10 kPa
340 S w itc h in g P o in t: + 10 kPa
320
300
-3 0 -2 0 -1 0 0 10 20 30 40 50 60
T
Figure 1: SF6-Filling pressure circuit breaker and separate current transformer

On-Site Test
840
820
800
Pabs [kPa]
780
760
740
720
700
680
660
640
620
600
580
Filling Pressure
560
540
520
500 Signal Contact 1

460
440
420
400
380
Tolerances:
360
Filling Pressure: + 10 kPa
340 Switching Point: + 10 kPa
320
300
-30 -20 -10 0 10 20 30 40 50 60
T
Figure 2: SF6-Filling pressure surge arrester AZ 41

On-Site Test
840
820
800
Pabs [kPa]
780
760
740
720
700
680 Filling Pressure
660
640

600
Signal Contact 2
580
560
540
520
500
480
460
440
420
400
Tolerances:
380
360
Switching Point: + 10 kPa
340
320
300
-30 -20 -10 0 10 20 30 40 50 60
T
Figure 3: SF6-Filling pressure for all other gas compartments

On-Site Test
Gas Density Relay

Formula for pressure calculation in relation to the temperature
Note The following formula are only valid for the gaseous state, not for partial liquification!
Calculation of gas pressures for ambient temperatures other than 20 °C:

273 + ϑ
Pϑ = P20 ·
273 + 20
Pϑ = pressure at temperature ϑ
ϑ = actual gas temperature in °C

P20 = pressure at 20°C
Example:
Circuit breaker, pressure at 40°C:
273 + 40
P40 = 700 kPa· = 748 kPa
273 + 20

On-Site Test
WIKA Gas Density Sensor

Measuring Instrument Type:
Inventory No.:
SF6-Filling Pressure (default value): refer to Table 3 and Table 4
SF6-Filling Pressure
Remarks
Measuring point
Measured Measured values PISA sensor (Permissible deviation

Bay Gas Density Sensor TU value with standardized to value between measured
manometer 20°C (calculate with (at 20°C) value from equation b)
at TU equation b)) and sensor
value ± 10 kPa)
°C kPa kPa kPa
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
TU = ambient temperature (indoor installation), temperature of enclosure (outdoor installation)
Tested: Approved:
________________________________ _______________________________ _____________________________


On-Site Test

* Rated Voltage
840
820
800
F illin g P re s s u re
780
760
Pabs [kPa]
740
720
700
660
640
620
600
580
560
540
520
500
480
460
440
420
400
380
360
F illin g P re s s u re : + 10 kP a
340 S w itc h in g P o in t: + 10 kP a
320
300
-3 0 -2 0 -1 0 0 10 20 30 40 50 60
T

On-Site Test
840
820
800
Pabs [kPa]
780
760
740
720
700
680
660
640
620
600
580
Filling Pressure
560
540
520

460
440
420
400
380
Tolerances:
360
320
300
-30 -20 -10 0 10 20 30 40 50 60
T

On-Site Test
840
820
800
Pabs [kPa]
780
760
740
720
700
660
640

600
Signal Contact 2
580
560
540
520
500
480
460
440
420
400
Tolerances:
380
360
340
320
300
-30 -20 -10 0 10 20 30 40 50 60
T

On-Site Test

a) Calculation of gas pressures for ambient temperatures other than 20 °C:

273 + ϑ
Pϑ = P20 ·
273 + 20
ϑ = actual gas temperature in °C = ambient temperature in °C
Example:
273 + 40
P40 = 700 kPa· = 748 kPa
273 + 20
b) Equation for calculating the standardized gas pressure at 20 °C:

273 + 20
P20 = Pϑ ·
273 + ϑ
Example:
Gas compartment with 515 kPa at 25°C:
273 + 20
P20 = 515 kPa· = 506.36 kPa
273 + 25

On-Site Test
Note 1 kg / m3 = 1 g / l
Table 3: Conversion SF6 density into SF6 pressure for entire range 0... to 60 kg / m3 at 20°C
D [kg/m3] I [mA] P [kPa] D [kg/m3] I [mA] P [kPa] D [kg/m3] I [mA] P [kPa]
0.0 4.00 000 20.0 9.33 321 40.0 14.67 616
0.5 4.13 008 20.5 9.47 328 40.5 14.80 623
1.0 4.27 017 21.0 9.60 336 41.0 14.93 630
1.5 4.40 025 21.5 9.73 344 41.5 15.07 637
2.0 4.53 033 22.0 9.87 351 42.0 15.20 644
2.5 4.67 042 22.5 10.00 359 42.5 15.33 651
3.0 4.80 050 23.0 10.13 367 43.0 15.47 658
3.5 4.93 058 23.5 10.27 374 43.5 15.60 665
4.0 5.07 066 24.0 10.40 382 44.0 15.73 672
4.5 5.20 074 24.5 10.53 389 44.5 15.87 679
5.0 5.33 083 25.0 10.67 397 45.0 16.00 686
5.5 5.47 091 25.5 10.80 404 45.5 16.13 693
6.0 5.60 099 26.0 10.93 412 46.0 16.27 700
6.5 5.73 107 26.5 11.07 419 46.5 16.40 707
7.0 5.87 115 27.0 11.20 427 47.0 16.53 713
7.5 6.00 123 27.5 11.33 434 47.5 16.67 720
8.0 6.13 131 28.0 11.47 442 48.0 16.80 727
8.5 6.27 139 28.5 11.60 449 48.5 16.93 734
9.0 6.40 148 29.0 11.73 457 49.0 17.07 741
9.5 6.53 156 29.5 11.87 464 49.5 17.20 748
10.0 6.67 164 30.0 12.00 472 50.0 17.33 754
10.5 6.80 172 30.5 12.13 479 50.5 17.47 761
11.0 6.93 180 31.0 12.27 486 51.0 17.60 768
11.5 7.07 188 31.5 12.40 494 51.5 17.73 775
12.0 7.20 196 32.0 12.53 501 52.0 17.87 781
12.5 7.33 203 32.5 12.67 508 52.5 18.00 788
13.0 7.47 211 33.0 12.80 516 53.0 18.13 795
13.5 7.60 219 33.5 12.93 523 53.5 18.27 801
14.0 7.73 227 34.0 13.07 530 54.0 18.40 808
14.5 7.87 235 34.5 13.20 537 54.5 18.53 815
15.0 8.00 243 35.0 13.33 545 55.0 18.67 821
15.5 8.13 251 35.5 13.47 552 55.5 18.80 828
16.0 8.27 259 36.0 13.60 559 56.0 18.93 834
16.5 8.40 266 36.5 13.73 566 56.5 19.07 841
17.0 8.53 274 37.0 13.87 573 57.0 19.20 848
17.5 8.67 282 37.5 14.00 580 57.5 19.33 854
18.0 8.80 290 38.0 14.13 588 58.0 19.47 861
18.5 8.93 298 38.5 14.27 595 58.5 19.60 867
19.0 9.07 305 39.0 14.40 602 59.0 19.73 874
19.5 9.20 313 39.5 14.53 609 59.5 19.87 880
60.0 20.00 887

On-Site Test
Note
1 kg / m3 = 1 g / l
Table 4: Conversion SF6 density into SF6 pressure for partial range 25... to 48.8 kg / m3 at 20°C
D [kg/m3] I [mA] P [kPa] D [kg/m3] I [mA] P [kPa] D [kg/m3] I [mA] P [kPa]
25.0 10.67 397 33.0 12.80 516 41.0 14.93 630
25.2 10.72 400 33.2 12.85 518 41.2 14.99 633
25.4 10.77 403 33.4 12.91 521 41.4 15.04 636
25.6 10.83 406 33.6 12.96 524 41.6 15.09 639
25.8 10.88 409 33.8 13.01 527 41.8 15.15 641
26.0 10.93 412 34.0 13.07 530 42.0 15.20 644
26.2 10.99 415 34.2 13.12 533 42.2 15.25 647
26.4 11.04 418 34.4 13.17 536 42.4 15.31 650
26.6 11.09 421 34.6 13.23 539 42.6 15.36 653
26.8 11.15 424 34.8 13.28 542 42.8 15.41 655
27.0 11.20 427 35.0 13.33 545 43.0 15.47 658
27.2 11.25 430 35.2 13.39 547 43.2 15.52 661
27.4 11.31 433 35.4 13.44 550 43.4 15.57 664
27.6 11.36 436 35.6 13.49 553 43.6 15.63 667
27.8 11.41 439 35.8 13.55 556 43.8 15.68 669
28.0 11.47 442 36.0 13.60 559 44.0 15.73 672
28.2 11.52 445 36.2 13.65 562 44.2 15.79 675
28.4 11.57 448 36.4 13.71 565 44.4 15.84 678
28.6 11.63 451 36.6 13.76 568 44.6 15.89 680
28.8 11.68 454 36.8 13.81 570 44.8 15.95 683
29.0 11.73 457 37.0 13.87 573 45.0 16.00 686
29.2 11.79 460 37.2 13.92 576 45.2 16.05 689
29.4 11.84 463 37.4 13.97 579 45.4 16.11 691
29.6 11.89 466 37.6 14.03 582 45.6 16.16 694
29.8 11.95 469 37.8 14.08 585 45.8 16.21 697
30.0 12.00 472 38.0 14.13 588 46.0 16.27 700
30.2 12.05 474 38.2 14.19 590 46.2 16.32 703
30.4 12.11 477 38.4 14.24 593 46.4 16.37 705
30.6 12.16 480 38.6 14.29 596 46.6 16.43 708
30.8 12.21 483 38.8 14.35 599 46.8 16.48 711
31.0 12.27 486 39.0 14.40 602 47.0 16.53 713
31.2 12.32 489 39.2 14.45 605 47.2 16.59 716
31.4 12.37 492 39.4 14.51 608 47.4 16.64 719
31.6 12.43 495 39.6 14.56 610 47.6 16.69 722
31.8 12.48 498 39.8 14.61 613 47.8 16.75 724
32.0 12.53 501 40.0 14.67 616 48.0 16.80 727
32.2 12.59 504 40.2 14.72 619 48.2 16.85 730
32.4 12.64 507 40.4 14.77 622 48.4 16.91 733
32.6 12.69 510 40.6 14.83 625 48.6 16.96 735
32.8 12.75 513 40.8 14.88 627 48.8 17.01 738

On-Site Test
TRAFAG Gas Density Sensor

Measuring Instrument Type:
Inventory No.:
SF6-Filling Pressure (default value): refer to Table 3 and Table 4
SF6-Filling Pressure
Remarks
Measuring point
Measured Measured values Sensor value (Permissible deviation

Bay Gas Density Sensor TU value with standardized to (at 20°C) between measured
manometer 20°C (calculate with value from equation b)
at TU equation b)) and sensor
value ± 10 kPa)
°C kPa kPa kPa
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
TU = ambient temperature (indoor installation), temperature of enclosure (outdoor installation)
Tested: Approved:
________________________________ _______________________________ _____________________________


On-Site Test

* Rated Voltage
840
820
800
F illin g P re s s u re
780
760
Pabs [kPa]
740
720
700
660
640
620
600
580
560
540
520
500
480
460
440
420
400
380
360
F illin g P re s s u re : + 10 kP a
340 S w itc h in g P o in t: + 10 kP a
320
300
-3 0 -2 0 -1 0 0 10 20 30 40 50 60
T

On-Site Test
840
820
800
Pabs [kPa]
780
760
740
720
700
680
660
640
620
600
580
Filling Pressure
560
540
520

460
440
420
400
380
Tolerances:
360 Filling Pressure: + 10 kPa
320
300
-30 -20 -10 0 10 20 30 40 50 60
T

On-Site Test
840
820
800
Pabs [kPa]
780
760
740
720
700
660
640

600
Signal Contact 2
580
560
540
520
500
480
460
440
420
400
Tolerances:
380
360
340
320
300
-30 -20 -10 0 10 20 30 40 50 60
T

On-Site Test

a) Calculation of gas pressures for ambient temperatures other than 20 °C:

273 + ϑ
Pϑ = P20 ·
273 + 20
ϑ = actual gas temperature in °C = ambient temperature in °C
Example:
273 + 40
P40 = 700 kPa· = 748 kPa
273 + 20
b) Equation for calculating the standardized gas pressure at 20 °C:

273 + 20
P20 = Pϑ ·
273 + ϑ
Example:
Gas compartment with 515 kPa at 25°C:
273 + 20
P20 = 515 kPa· = 506.36 kPa
273 + 25

On-Site Test
Note 1 kg / m3 = 1 g / l
Table 3: Conversion SF6 density into SF6 pressure for entire range 0... to 60 kg / m3 at 20°C
D [kg/m3] f [Hz] P [kPa] D [kg/m3] f [Hz] P [kPa] D [kg/m3] f [Hz] P [kPa]
0.0 10.00 000 20.0 113.23 321 40.0 206.71 616
0.5 14.80 008 20.5 115.60 328 40.5 209.02 623
1.0 18.06 017 21.0 117.97 336 41.0 211.33 630
1.5 21.06 025 21.5 120.34 344 41.5 213.64 637
2.0 23.93 033 22.0 122.70 351 42.0 215.95 644
2.5 26.71 042 22.5 125.07 359 42.5 218.26 651
3.0 29.44 050 23.0 127.43 367 43.0 220.56 658
3.5 32.12 058 23.5 129.78 374 43.5 222.87 665
4.0 34.77 066 24.0 132.14 382 44.0 225.18 672
4.5 37.38 074 24.5 134.49 389 44.5 227.48 679
5.0 39.97 083 25.0 136.84 397 45.0 229.78 686
5.5 42.54 091 25.5 139.19 404 45.5 232.09 693
6.0 45.10 099 26.0 141.54 412 46.0 234.39 700
6.5 47.63 107 26.5 143.89 419 46.5 236.69 707
7.0 50.16 115 27.0 146.23 427 47.0 238.99 713
7.5 52.67 123 27.5 148.57 434 47.5 241.29 720
8.0 55.17 131 28.0 150.92 442 48.0 243.59 727
8.5 57.65 139 28.5 153.26 449 48.5 245.89 734
9.0 60.13 148 29.0 155.59 457 49.0 248.19 741
9.5 62.60 156 29.5 157.93 464 49.5 250.48 748
10.0 65.07 164 30.0 160.27 472 50.0 252.78 754
10.5 67.52 172 30.5 162.60 479 50.5 255.08 761
11.0 69.97 180 31.0 164.93 486 51.0 257.37 768
11.5 72.41 188 31.5 167.26 494 51.5 259.66 775
12.0 74.85 196 32.0 169.59 501 52.0 261.96 781
12.5 77.28 203 32.5 171.92 508 52.5 264.25 788
13.0 79.70 211 33.0 174.25 516 53.0 266.54 795
13.5 82.12 219 33.5 176.57 523 53.5 268.84 801
14.0 84.54 227 34.0 178.90 530 54.0 271.13 808
14.5 86.95 235 34.5 181.22 537 54.5 273.42 815
15.0 89.36 243 35.0 183.54 545 55.0 275.71 821
15.5 91.76 251 35.5 185.87 552 55.5 278.00 828
16.0 94.16 259 36.0 188.19 559 56.0 280.29 834
16.5 96.56 266 36.5 190.50 566 56.5 282.58 841
17.0 98.95 274 37.0 192.82 573 57.0 284.86 848
17.5 101.34 282 37.5 195.14 580 57.5 287.15 854
18.0 103.72 290 38.0 197.46 588 58.0 289.44 861
18.5 106.10 298 38.5 199.77 595 58.5 291.73 867
19.0 108.48 305 39.0 202.08 602 59.0 294.01 874
19.5 110.86 313 39.5 204.40 609 59.5 296.30 880
60.0 887

On-Site Test
Note
1 kg / m3 = 1 g / l
Table 4: Conversion SF6 density into SF6 pressure for partial range 25... to 48.8 kg / m3 at 20°C
D [kg/m3] f [Hz] P [kPa] D [kg/m3] f [Hz] P [kPa] D [kg/m3] f [Hz] P [kPa]
25.0 136.84 397 33.0 174.25 516 41.0 211.33 630
25.2 137.78 400 33.2 175.18 518 41.2 212.26 633
25.4 138.72 403 33.4 176.11 521 41.4 213.18 636
25.6 139.66 406 33.6 177.04 524 41.6 214.10 639
25.8 140.60 409 33.8 177.97 527 41.8 215.03 641
26.0 141.54 412 34.0 178.90 530 42.0 215.95 644
26.2 142.48 415 34.2 179.83 533 42.2 216.87 647
26.4 143.42 418 34.4 180.76 536 42.4 217.80 650
26.6 144.36 421 34.6 181.69 539 42.6 218.72 653
26.8 145.29 424 34.8 182.62 542 42.8 219.64 655
27.0 146.23 427 35.0 183.54 545 43.0 220.56 658
27.2 147.17 430 35.2 184.47 547 43.2 221.49 661
27.4 148.11 433 35.4 185.40 550 43.4 222.41 664
27.6 149.04 436 35.6 186.33 553 43.6 223.33 667
27.8 149.98 439 35.8 187.26 556 43.8 224.25 669
28.0 150.92 442 36.0 188.19 559 44.0 225.18 672
28.2 151.85 445 36.2 189.11 562 44.2 226.10 675
28.4 152.79 448 36.4 190.04 565 44.4 227.02 678
28.6 153.72 451 36.6 190.97 568 44.6 227.94 680
28.8 154.66 454 36.8 191.90 570 44.8 228.86 683
29.0 155.59 457 37.0 192.82 573 45.0 229.78 686
29.2 156.53 460 37.2 193.75 576 45.2 230.70 689
29.4 157.46 463 37.4 194.68 579 45.4 231.63 691
29.6 158.40 466 37.6 195.60 582 45.6 232.55 694
29.8 159.33 469 37.8 196.53 585 45.8 233.47 697
30.0 160.27 472 38.0 197.46 588 46.0 234.39 700
30.2 161.20 474 38.2 198.38 590 46.2 235.31 703
30.4 162.13 477 38.4 199.31 593 46.4 236.23 705
30.6 163.07 480 38.6 200.23 596 46.6 237.15 708
30.8 164.00 483 38.8 201.16 599 46.8 238.07 711
31.0 164.93 486 39.0 202.08 602 47.0 238.99 713
31.2 165.86 489 39.2 203.01 605 47.2 239.91 716
31.4 166.80 492 39.4 203.94 608 47.4 240.83 719
31.6 167.73 495 39.6 204.86 610 47.6 241.75 722
31.8 168.66 498 39.8 205.79 613 47.8 242.67 724
32.0 169.59 501 40.0 206.71 616 48.0 243.59 727
32.2 170.52 504 40.2 207.63 619 48.2 244.51 730
32.4 171.46 507 40.4 208.56 622 48.4 245.43 733
32.6 172.39 510 40.6 209.48 625 48.6 246.35 735
32.8 173.32 513 40.8 210.41 627 48.8 247.27 738

On-Site Test
Protocol for SF6 Inventory

Customer:
Designation of substation:
No. of bays:
Delivery amount of SF6
Amount of SF6 in bay gas compartments: kg
Amount of SF6 in gas bottles: Pieces à kg
Total delivered amount of SF6: kg
Mounting of the GIS
Amount of SF6 filled in substation: kg
Remaining SF6 in gas bottles: Pieces à kg
Amount of remaining rest of SF6
Amount of SF6 bottles delivered to customer: Pieces
Total amount of SF6 delivered to customer: kg
Recipient at customer site:
Name:
Department:
Amount of SF6 bottles returning to WGA: Pieces
Total amount of SF6 returning to WGA: kg
Recipient in WGA:
Name:
Department:
Tested: Approved:
________________________________ _______________________________ _____________________________

On-Site Test
Gas Tightness
Measurement Instrument Type: L-780 a

Inventory No.:
Table 1: Test for Gas Tightness
Gas Compartment-Identification through:

Electrical Designation of o.k. Remarks
Bay
Gas Density Relay
Tested: Approved:
________________________________ _______________________________ _____________________________


On-Site Test
High Voltage Test of the Main Circuits

Resonance Test Set :
Step Transformator No. :
Test Transformator No. :
Peak Voltage Test Device No. :
Test Adapter No. :
Power of Test Transformer : kVA
Test Voltages Up : refer to Table 1
Table 1: Test Voltages
Rated Voltage BIL Test Duration Test Voltage Up
kV kV min kV
72.5 325 1 120
123 550 1 200
145 650 1 235
Gas Pressure for High Voltage Test of the Main Circuits

Table 2: Pressure in the Gas Compartment (default values at 20 °C)
Pressures at 20° / 293 Kelvin Max. Rated Voltage [kV] Filling Pressure
Circuit Breaker 145 700 kPa
Separate Current Transformer 145 700 kPa
Surge Arrester AZ 41 145 500 kPa
All other Gas Compartments 145 600 kPa
Note All the procedures associated with carrying out the high voltage test of the main circuits
are described in detail in the product manual in chapter “Commissioning” in document
1HDG 918 742 “High Voltage Test of the Main Circuits”.
Note The filling pressures for other ambient temperatures are listed in this document in section
“Gas Density Relay”.
Note All works associated with the handling of SF6 are described in detail in the product
manual in chapter “Gas Insulated Switchgear” in document 1HDG 518 012 “Sulphur
Hexafluoride”.
For the test values please refer to Table 3
Tested: Approved:
________________________________ _______________________________ _____________________________


On-Site Test
High Voltage Test of the Main Circuits

Test Unit mounted on :
Circuit Diagram No. : Revision :
Test Voltage Up (default value) : kV
I1 (A) ⋅ U1 (V )
Calculation formula : I2 (mA ) =
U p (kV )
Table 3: Test Values

Primary Voltage U1 Primary Current I1 Test Voltage Up
Bay Device Designation Phase
V A kV
L1
L2
L3
L1
L2
L3
L1
L2
L3
L1
L2
L3
L1
L2
L3
L1
L2
L3
L1
L2
L3
Tested: Approved:
________________________________ _______________________________ _____________________________


On-Site Test
Voltage Drop
Measuring Instrument Type : Micro Ohmmeter 600 A
Inventory No.: :
I ( A)xR( µOhm )
Conversion Formula : U (mV ) =
1000
(adjusted current range: 200 A DC)
Note The procedures associated with the measurement of the voltage drop and the related
default values for the individual components are listed in the product manual in chapter
“Commissioning” in document 1HDG 918 740 “Tests Prior to Commissioning”.
A. Phasing checked acc. to primary drawings

B. Values of voltage drop measured (s. Table 1)
Table 1: Measurement of Voltage Drop
Designation of Measuring Point Phase Actual Value (measured) Remarks

in accordance with the Circuit
Diagram mV µOhm
Tested: Approved:
________________________________ _______________________________ _____________________________


On-Site Test
Local Control Cubicle

Bay :
Customer Designation :
O.K. at Commissioning
A. Visual Check for external Damages
B. Bay Interlocking
C. Station Interlocking
D. Antipumping Circuit Breaker
E. All Messages checked acc. to Signal List
F. Circuit Breaker Blocking (Operating Mechanism)
AR
CLOSE
OPEN I
OPEN II
G. Protection Trip on Relay or Terminal Block
H. Electrical Plug-Connections (Plugs) secured with Screws
I. Check of Position Indicators
Circuit Breaker
Disconnector / Earthing Switch
Disconnector
Earthing Switch
Earthing Switch with Short Circuit Making Capacity
J. Check of Control Circuits acc. to Function Chart
K. Functional Check of Anti-Condensation Heaters
L. Adjustment of Timing Relays acc. to Operating Schematics
For Test Values please refer to Table 1
Tested: Approved:
________________________________ _______________________________ _____________________________


On-Site Test
Local Control Cubicle

Table 1: Test Values
Default Value Actual Value (measured)

Device Designation
s s
Timing Relay K210 60 s
Timing Relay K301 20 s
Tested: Approved:
________________________________ _______________________________ _____________________________


On-Site Test
Circuit Breaker General

Bay :
Device Designation :
Component No. :
CB-Chamber Type :
Measuring Instrument Type : TM 1600
TM 16______

CAUTION The Circuit Breaker may only be operated when filled with SF6 (min. 600 kPa)!
A. Visual Inspection for external Damages
B. Check Counter for Operating Hours
C. Check that the locking varnish on the throttle screw for setting
the operating mechanism speed is undamaged
D. Functional Check of Anti-Condensation Heater (if provided)
E. Check the carbon brushes (minimum height 11 mm)
F. Check if the stored operating sequence is enabled from control cubicle without blocking
G. Visual Check of Operating Mechanism Elements: Rotary Bushing on the Operating Mechanism
H. Visual Check of Operating Mechanism Elements: Auxiliary Switches, Position Indicator
I. Check of the Electrical Plug-Connections for secure Contacting
J. Check the Numbers of Operations and Pump Starts
Operations: _________ Date:_______________
Pump Starts: _________ Date:_______________
K. Functional Test acc. to Circuit Diagram (Engineering Document)
L. Charging Time of Hydraulic Operating Mechanism from 0 to Operating Pressure _______________s
M. Setting time relays:
k_________________ Actual value: ____________________ Specified value: ___________________
Tested: Approved:
________________________________ _______________________________ _____________________________


On-Site Test
Circuit Breaker General
N. Check for simultaneity of contact separation: ≤ 3 ms
O. Functional check of circuit breaker (Table 1)
Table 1: Functional check of circuit breaker
OPEN I * OPEN II * OPEN III * OPEN IV * CLOSE I * CLOSE II *
Functional Check
tOPEN = From opening impulse until contact separation,
tCLOSE = From closing impulse until contact touch,
The measured values shall not exceed a deviation of ± 3 ms compared with
the factory routine-tests.**
Phase L1 (ms)
factory / on site
Phase L2 (ms)
factory / on site
Phase L3 (ms)
factory / on site
∆t (ms) O.K.
[YES/NO]
* Measurements to be performed with fully charged operating mechanism and 100% supply voltage.
** The switching cycle times are described in detail in the product documentation in chapter
“Equipment and Functional Descriptions” in document 1HDG 918 750 “Circuit Breaker”.
Protocol strips of time measurement -> please refer to the following page(s)
Tested: Approved:
________________________________ _______________________________ _____________________________


On-Site Test
Circuit Breaker Single Pole

Additional tests required for circuit breaker with single pole operating mechanism
(Table 2):
P. Check for simultaneity of contact making: ≤ 3 ms
Q. Check for simultaneity of contact separation during CO switching: ≤ 5 ms
Table 2: Additional tests required for Circuit Breaker with single pole operating mechanism
CLOSE I – OPEN II * CLOSE I – OPEN II *
Functional Check
Test of switching time for CO operation with shortest close-open time:
From closing impulse to contact separation at CO switching = 60 ms - 100 ms
Phase L1 (ms)
factory / on site
Phase L2 (ms)
factory / on site
Phase L3 (ms)
factory / on site
∆t (ms) O.K.
[YES/NO]
* Measurements to be performed with fully charged operating mechanism and 100% supply voltage.
Protocol strips of time measurement -> please refer to the following page(s)
Tested: Approved:
________________________________ _______________________________ _____________________________


On-Site Test
Circuit Breaker
Protocol Strip of Time Measurement: OPEN I (Figure 1)
Figure 1: Protocol Strip of Time Measurement: OPEN I
Tested: Approved:
________________________________ _______________________________ _____________________________


On-Site Test
Circuit Breaker
Protocol Strip of Time Measurement: OPEN II (Figure 2)
Figure 2: Protocol Strip of Time Measurement: OPEN II
Tested: Approved:
________________________________ _______________________________ _____________________________


On-Site Test
Circuit Breaker
Protocol Strip of Time Measurement: CLOSE I (Figure 3)
Figure 3: Protocol Strip of Time Measurement: CLOSE I
Tested: Approved:
________________________________ _______________________________ _____________________________


On-Site Test
Circuit Breaker
Protocol Strip of Time Measurement: OPEN I – CLOSE I (Figure 4)
Figure 4: Protocol Strip of Time Measurement: OPEN I – CLOSE I
Tested: Approved:
________________________________ _______________________________ _____________________________


On-Site Test
Circuit Breaker
Protocol Strip of Time Measurement: OPEN II – CLOSE I (Figure 5)
Figure 5: Protocol Strip of Time Measurement: OPEN II – CLOSE I
Tested: Approved:
________________________________ _______________________________ _____________________________


On-Site Test
Disconnector
Bay :
Component No. :
Type :
Location : BB1 BB2 BB3 Feeder
B. Visual Inspection of Operating Mechanism Elements
C. Functional Check of Operating Mechanism mechanical (with Handcrank) CLOSE / OPEN
D. Functional Check of Signalling Devices:
Limit Switch, Interlocking Switch (Hand crank), Position Indicator, Auxiliary Switches
E. Check Interlocking of Handcrank
F. Check Key-Interlocking
G. Functional Check of Operating Mechanism electrical CLOSE / OPEN
H. Performance Check:
Measurement of Motor Current at Auxiliary Voltage: __________ V
Motor Current: CLOSE: __________ A OPEN: __________ A
I. Electrical Plug-Connections (Plugs) secured with Screws
J. Functional Check of Anti-Condensation Heater (if applicable)
K. Visual Inspection of electrical Connections
L. Functional Check acc. to Circuit Diagrams (planning standard)
Note All default values for the disconnector are listed in chapter “Equipment Descriptions” in
document “Disconnector / Earthing Switch” 1HDG 918 754.
Tested: Approved:
________________________________ _______________________________ _____________________________


On-Site Test
Disconnector / Earthing Switch

Bay :
Device No. :
Type :
C. Functional Check of Operating Mechanism mechanical (Handcrank) CLOSE / OPEN
Limit Switches, Interlocking Switch (Hand crank), Position Indicators, Auxiliary Switches
E. Check the Handcrank Interlocking
F. Check the Key-Interlocking
G. Functional Check of the Operating Mechanism electrical CLOSE / OPEN
Measurement of Motor Current at Auxiliary Voltage:
Disconnector: Motor Current CLOSE: _________ A OPEN: _________ A
Earthing Switch: Motor Current CLOSE: _________ A OPEN: _________ A
J. Functional Check of Anti-Condensation Heater (if applicable)
L. Functional Check acc. to Circuit Diagrams (planning standard)
Note All default values for the disconnector / earthing switch are listed in the product manual
in chapter “Equipment and Functional Descriptions” in document “Disconnector /
Earthing Switch” 1HDG 918 754.
Tested: Approved:
________________________________ _______________________________ _____________________________


On-Site Test
Earthing Switch with Short Circuit Making Capacity

Bay :
Device No. :
Type :
Note The default values for the earthing switch with short circuit making capacity are listed in
the product manual in chapter “Equipment and Functional Descriptions” in document
“Earthing Switch with Short Circuit Making Capacity” 1HDG 918 756.
C. Functional Check of Operating Mechanism mechanical (Handcrank) CLOSE / OPEN
Limit Switches, Interlocking Switch (Hand crank), Position Indicator, Auxiliary Switches
E. Check of Handcrank Interlocking
F. Check of Key-Interlocking
G. Functional Check of the Operating Mechanism electrical CLOSE / OPEN
Measurement of Motor Current at Auxiliary Voltage: __________ V
Motor Current: CLOSE: __________ A OPEN: __________ A
J. Functional Check of Anti-Condensation Heaters (if applicable)
L. Inspection of Contact Bands: Phase - Enclosure
Phase L1
Phase L2
Phase L3
M. Functional Check acc. to Circuit Diagrams (planning standard)
Tested: Approved:
________________________________ _______________________________ _____________________________


On-Site Test
Current Transformer
Bay :
Current Transformer Type :
Location :
Manufacturer :
Manufacturer Type :
Fabrication No. :
Current Transformer Ratings: please refer to Table 1
Table 1: Current Transformer Ratings
Core I Core II Core III Core IV Core V
Ratio
Burden
Accuracy
A. Inspection of Connections and Earthing through ABB
B. Inspection of Connections and Earthing through:_________________________
Tested: Approved:
________________________________ _______________________________ _____________________________


On-Site Test
Voltage Transformer
Bay :
Voltage Transformer Type :
Location :
Manufacturer :
Manufacturer Type :
Fabrication No. :
Voltage Transformer Ratings: please refer to Table 1
Table 1: Voltage Transformer Ratings
Winding I Winding II Winding III Winding IV
Ratio
Burden
Accuracy
B. Visual Inspection of the Shock Indicators
C. Inspection of Connections and Earthing through ABB
D. Inspection of Connections and Earthing through:
E. Inspection of Fuses
F
F
F
F
F
Tested: Approved:
________________________________ _______________________________ _____________________________


On-Site Test
Surge Arrester
Bay :
Type :
Location :
Manufacturer :
Manufacturer Type :
Fabrication No. :
Max. perm. cont. Operating Voltage : kV [RMS]
B. Visual Inspection of Shock Indicator
C. Inspection of Connections
D. Earthing
Tested: Approved:
________________________________ _______________________________ _____________________________


On-Site Test
Earthing / Transversal Erection Module

Bay :
Earthing acc. to Drawing No. : Revision :
A. Inspection of bolted and pressed Connections
B. Cable Trays earthed
C. SF6-Air Bushings earthed
D. Surge Arrestors earthed
E. Local Control Cabinets earthed
F. Base Frame earthed (if applicable)
G. HV Cables earthed (Arrestor or Spark Gap)
H. Circuit Breaker earthed
I. Transversal Erection Module: Bolts of Compensation Unit loosened and secured
J. Transversal Erection Module: Bolts of Shorting Bridge tightened
K. Outdoor Flange Connections greased
L. REC 580 earthed (SMART-GIS only)
Tested: Approved:
________________________________ _______________________________ _____________________________


On-Site Test
Capacitive Voltage Indicator

Bay :
Equipment Designation :
Component No. :
Type :
A. Visual Inspection for external and internal Damages
B. Electrical Plug and Socket Connections (plug) screwed-in
C. System-Check
D. Electrical functional check
Voltage at MP1~0,65 V RMS
by earthing switchgear → green LED
by current voltage → red LED
Tested: Approved:
________________________________ _______________________________ _____________________________


On-Site Test
High Voltage Detection System

Bay :
Equipment Designation :
Component No. :
Type :
B. Electrical Plug and Socket Connections (plug) screwed-in
C. Function check at earthed arrangement
Lightning symbols not indicated
LED indication as shown in Figure 1
D. Function check at rated voltage
Lightning symbols completely displayed
LED indication as shown in Figure 2
n
ff
er
O
w
ro
V
Po
Er
H
Figure 1: LED display at earthed arrangement

n
ff
er
O
w
ro
V
Po
Er
H
Figure 2: LED display at rated voltage
Tested: Approved:
________________________________ _______________________________ _____________________________


On-Site Test
Remarks
Tested: Approved:
________________________________ _______________________________ _____________________________


On-Site Test
Sealing of GIS Equipment

Customer :
Project :
Project No. :
DECES Commission Supervisor :
Date of sealing :
Equipment and Seal No. : refer to Table 1
Table 1: Equipment and Seal No.

Feeder Equipment Seal No.
Note Seals are not allowed to be removed by unauthorised personnel, any broken seal must
be reported immediately to DECES.
Tested: Approved:
________________________________ _______________________________ _____________________________


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On-Site Test Reports SF6 Gas insulated Switchgear

ABB Calor Emag Hochspannung GmbH

Commissioning Protocol Page 2 of 53

1HDG 918 790 C en 01.06.2005 EXTMEHA 01.06.2005 CHSVOTH

Commissioning Protocol Page 3 of 53

________________________________ _______________________________ _____________________________

1HDG 918 790 C en 01.06.2005 EXTMEHA 01.06.2005 CHSVOTH

Commissioning Protocol Page 4 of 53

GIS type : No. of bays:

Layout diagram : Revision :

Standard :  IEC  VDE  ANSI  BS

Installation acc. to Installation Instructions :

Filling acc. to Filling Pressure Diagram :

Voltage : kV Control Voltage : V

Frequency : Hz Auxiliary Voltage : V

Lightning Impulse Withstand Voltage: kV Auxiliary Voltage 3phase : V

Power Frequency Withstand Voltage: kV Heater Voltage : V

Breaking Current : kA Voltage Drive Motor : V

Current Busbar : A Voltage Hydraulic Pump : V

Current Feeder : A Crane?  Yes  No

Current Coupler : A Lifting Capacity : t

________________________________ _______________________________ _____________________________

1HDG 918 790 C en 01.06.2005 EXTMEHA 01.06.2005 CHSVOTH

Commissioning Protocol Page 5 of 53

________________________________ _______________________________ _____________________________

1HDG 918 790 C en 01.06.2005 EXTMEHA 01.06.2005 CHSVOTH

Commissioning Protocol Page 6 of 53

Drawing No. Rev. Revision on by

________________________________ _______________________________ _____________________________

1HDG 918 790 C en 01.06.2005 EXTMEHA 01.06.2005 CHSVOTH

Commissioning Protocol Page 7 of 53

Filling Dew Point at Date of

________________________________ _______________________________ _____________________________

1HDG 918 790 C en 01.06.2005 EXTMEHA 01.06.2005 CHSVOTH

Commissioning Protocol Page 8 of 53

Measurement of Moisture Contents

1HDG 918 790 C en 01.06.2005 EXTMEHA 01.06.2005 CHSVOTH

Commissioning Protocol Page 9 of 53

Gas Density Relay

________________________________ _______________________________ _____________________________

1HDG 918 790 C en 01.06.2005 EXTMEHA 01.06.2005 CHSVOTH

Commissioning Protocol Page 10 of 53

Gas Density Relay

Table 2: Pressure in the Gas Compartments (default values at 20 °C)

SF6-Filling Pressure (default value): refer to Figure 1 to Figure 3

1HDG 918 790 C en 01.06.2005 EXTMEHA 01.06.2005 CHSVOTH

Commissioning Protocol Page 11 of 53

500 Signal Contact 1

480 Signal Contact 2

1HDG 918 790 C en 01.06.2005 EXTMEHA 01.06.2005 CHSVOTH

Commissioning Protocol Page 12 of 53

680 Filling Pressure

620 Signal Contact 1

1HDG 918 790 C en 01.06.2005 EXTMEHA 01.06.2005 CHSVOTH

Commissioning Protocol Page 13 of 53

Gas Density Relay

Calculation of gas pressures for ambient temperatures other than 20 °C:

ϑ = actual gas temperature in °C

1HDG 918 790 C en 01.06.2005 EXTMEHA 01.06.2005 CHSVOTH

Commissioning Protocol Page 14 of 53

WIKA Gas Density Sensor

Measured Measured values PISA sensor (Permissible deviation

________________________________ _______________________________ _____________________________

________________ _ _______________

Standard : IEC VDE ANSI BS

Current Feeder : A Crane? Yes No

________________ _ _______________

________________ _ _______________

________________ _ _______________

________________ _ _______________

________________ _ _______________

________________ _ _______________

________________ _ _______________

________________ _ _______________

________________ _ _______________