CyScan MK4

Installation Manual

Kongsberg Maritime part number 359246

358958/A
June 2011 © Kongsberg Maritime AS
Document history
Document number: 358958
Rev. A June 2011 First version.

Note
The information contained in this document remains the sole property of Kongsberg Maritime AS. No
part of this document may be copied or reproduced in any form or by any means, and the information
contained within it is not to be communicated to a third party, without the prior written consent of
Kongsberg Maritime AS.
Kongsberg Maritime AS endeavours to ensure that all information in this document is correct and fairly
stated, but does not accept liability for any errors or omissions.

Warning
The equipment to which this manual applies must only be used for the purpose for which it was
designed. Improper use or maintenance may cause damage to the equipment and/or injury to personnel.
The user must be familiar with the contents of the appropriate manuals before attempting to operate
or work on the equipment.
Kongsberg Maritime disclaims any responsibility for damage or injury caused by improper installation,
use or maintenance of the equipment.

Comments
To assist us in making improvements to the product and to this manual, we welcome comments and
constructive criticism.
e-mail: km.documentation@kongsberg.com

Kongsberg Maritime AS
www.kongsberg.com
 Installation Manual

Table of contents
Glossary....................................................................................................................4
INTRODUCTION ................................................................ 5
SPECIFICATIONS .............................................................. 6
Sensor details............................................................................................................6
Mechanical specifications.........................................................................................6
Electrical specifications ............................................................................................6
Environmental specifications ...................................................................................6
INSTALLATION PROCEDURES ........................................... 7
Sensor mounting locations .......................................................................................7
Sensor dimensions and mounting template ............................................................10
Sensor Clearance ....................................................................................... 10
Mounting Template..................................................................................... 11
Console PC .............................................................................................................12
Cable specifications ................................................................................................13
CyScan sensor connections ....................................................................................14
To connect a cable to the CyScan sensor....................................................... 14
Connecting the power cable......................................................................... 14
INSTALLATION DRAWINGS............................................. 16

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CyScan MK4

Glossary
DP Dynamic Positioning
KM Kongsberg Maritime

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 Installation Manual

Introduction
This document describes the installation of the CyScan MK4 manufactured by Guidance
Navigation Limited.
The CyScan MK4 is a high-performance marine positioning sensor. Its laser scanner is
connected to the vessel’s DP system, and operated from a computer console installed
on the bridge.
It contains the following parts:
• CyScan Sensor
• CyScan Console
• CyScan Targets
Note
The guidelines for installation presented here must be regarded as a base for detailed
plans prepared by the installation shipyard. These plans must include drawings,
instructions and procedures specific to the ship in which the equipment are to be
installed. These drawings must be approved by the local maritime classification society.

Note
Unless stated otherwise, all installation work stated in this document is to be performed
by yard/customer personnel. It is the responsibility of the yard/customer to assure that
their installation personnel are sufficiently qualified, and that proper caution is taken to
avoid injuries or damage to life, health, equipment and property.

Note
Kongsberg Maritime AS accepts no responsibility for any damage or injury to the
system, ship or personnel caused by drawings, instructions or procedures not prepared
by Kongsberg Maritime.

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CyScan MK4

Specifications
Sensor details
Laser Type Pulsed (30kHz) semiconductor laser diode
Laser Classification Eye safe to Class 1 IEC60825
Beam Shape 12° vertical, 0.13° horizontal
Operating Range 10m to 2500m (dependent on target size and atmospheric
conditions)
Range Repeatability Better than 0.5% of range (dependent on target layout)
Angular Repeatability 0.006° (0.1 mrad)
Rotational Scanning Frequency 1Hz (60 rpm), or 2Hz (120rpm)
Motor Drive Brushless DC motor with belt drive

Mechanical specifications
Dimensions – sensor
Height 456mm
Width 405mm
Length 407mm
Weight Ca. 25 kg

Target details
Flat (small) 1000mm x 350mm (h x w)
Flat (large) 2000mm x 350mm (h x w)
Cylindrical 2000mm x 205mm (h x Ø)
Prism Cluster 8 prisms in 3 configurable formats (additional prisms can
be added as required)

Electrical specifications
Power Requirement
I/O
Supported DP Protocols
85-264VAC, 45-65Hz, 1.2A
2 x RS422, 2 x Ethernet 100Base-T + 1 x Ethernet
100Base-T, 3 x USB for service access
NMEA, ASCII, Kongsberg, Simrad, Nautronix, MDL,
Artemis, L3

Environmental specifications
Operating Temperature Range -25°C to +55°C

Marine Certification IEC 60945

EMC Certification CE Certified, FCC Approved
Water and Dust Protection IP66

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Installation procedures
Sensor mounting locations
The CyScan system is designed for permanent or semi-permanent installation on-board
a vessel. Often, a custom-fabricated plinth is used to provide the optimum height and
location for mounting the CyScan sensor.
On all types of vessel the sensor should be mounted:
• With an unobstructed view in the expected direction of the target structure or vessel.
• Well above sea level to prevent swamping or immersion.
• On a flat, rigid, horizontal surface able to support 25.5kg and receive 4x M8 fixing
bolts.
• Allowing for easy access to the connector board and Sensor Information Display.
• Clear of VHF emergency band antennae, S-band and X-band ship’s radars (as far
away as possible but at least 5m, in all directions, from any radar).
• Clear of likely emissions from exhausts or other particulate sources to reduce the
need for cleaning the optical windows.
WARNING
Exhaust emissions contain particulates which will degrade the optics.

Figure 1 CyScan sensor mounting position

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CyScan MK4

The sensor should be mounted with the Access Plate (see figure below) facing directly
towards either the bow (default) or the stern; parallel to the vessel’s fore and aft
centre-line. Any deviation from the centre-line alignment must be corrected in the
CyScan Console software.

Figure 2 CyScan sensor part names

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 Installation Manual

WARNING
If the CyScan sensor is mounted with the access plate facing towards
the stern, the BOW/STERN switch on the connector board must be
set to STERN.

Figure 3 CyScan sensor mounting – BOW/STERN switch

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CyScan MK4

Sensor dimensions and mounting template

Sensor Clearance
The exact dimensions of the CyScan unit’s footprint are shown below. The additional
information shown in CyScan mounting dimensions on page 11 will be useful when
mounting the CyScan unit.

Figure 4 CyScan footprint

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 Installation Manual

Mounting Template
Mount the baseplate horizontally and aligned with the bow or stern as shown. By
default each sensor is configured to have the access plate facing towards the bow. This
orientation can be reversed if required to give easier access to the cables and access plate.

Figure 5 CyScan mounting dimensions

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CyScan MK4

Console PC
The Console PC should ideally be mounted on the bridge, near to the controls of the
vessel’s DP system.

Figure 6 Console PC dimensions

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 Installation Manual

Figure 7 Console PC front and rear view

Cable specifications
The CyScan system is usually supplied without the cables that are necessary to connect
the sensor to the DP system and to the PC control console. Cables must be supplied and
fitted by the installer to match the particular requirements for each vessel. All cables
should be properly secured.
The cable glands will fit cables from 7-13mm diameter.
Caution
Data cables should not be run next to power cables to avoid signal
interference problems.

Use Description GNL* Part Numbers (40m

lengths)
Signal Wiring to DP System Minimum 5-core 33-0122-3 All cables should
shielded data Olflex Classic 135 CH xG 0.5 be armoured,
Signal Wiring to Console
cable, twisted (x is number of cores including external marine
pair. Ground with each core 0.5mm2 standard
(minimum 5-core specifies 4 including UV
signal cores and 1 ground core)). and chemical
resistance,
Ethernet connection to User Standard CAT 5e 33-0124-3
500V rated
Console PC (and optional screened cable
voltage, Diameter
Ethernet link to DP System) (maximum length
7-13mm and
90m).
operate between
Power Cable 3 core cable. 33-0121-3 Olflex Classic 400 -40°C to +80°C.
CP 3G 1.0

*GNL = Guidance Navigation Limited (manufacturer)

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CyScan MK4

CyScan sensor connections

Figure 8 CyScan sensor connections

To connect a cable to the CyScan sensor

1 Remove the 4 screws from the access plate and remove the plate from the sensor
unit to expose the connector board.
2 Remove the screw head from the appropriate watertight cable gland.
3 Feed the cable through the screw head and gland.
4 Connect the cable to the correct socket/terminal on the sensor connector board.
5 When all the connections have been made, replace the access plate and tighten all of
the cable glands to ensure a watertight seal.

Connecting the power cable

1 Having fed the cable through the watertight cable gland, use the key provided to
open the ferrite and pass the cable through the centre of the ferrite.
2 Close the ferrite securely and ensure it is firmly attached to the inside of the CyScan
casing to prevent excessive movement.
3 Strip 10mm of insulation from the end of each of the three cable cores.
4 Connect the 3 cores to the appropriate terminals as labelled on the terminal block.

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 Installation Manual

5 When you have connected the cores to the terminal block, use two cable ties to
secure the terminal block and cable together.
6 Plug the terminal block securely in to the socket on the connector board as shown
on the right.

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CyScan MK4

Installation drawings
Drawing CyScan file number
CyScan Install Sheet, using Separate Connection Box on page 17 94-0123-4-A
CyScan Cable Routing Diagram - Serial Communications on page 19 94-0114-4
CyScan Cable Routing Diagram - Ethernet Communications on page 21 94-0117-4
Fanbeam to CyScan IV Install Sheet DC Power on page 22 94-0134-4

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Figure 9

CyScan Inst all Sheet

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17
18 358958/A
Figure 10 CyScan Cable Routing Diagram - Serial Communications

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Figure 11 CyScan Cable Routing Diagram - Ethernet Communications

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Figure 12 Fanbeam to CyScan IV Install Sheet DC Power

Fanbeam t o CyScan IV Inst all Sheet

DC Power
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