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PLTM PUSAKA 1 / CIANJUR - WEST JAVA

PLTM PUSAKA 1

DESAND SLUICE GATE


Calculation Sheet of Water Gate and Screen

DESAND SLUICE GATE Sheet No. 1 of 12


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PLTM PUSAKA 1 / CIANJUR - WEST JAVA

DESIGN DATA
( Perhitungan didasarkan pada kondisi Abnormal / Banjir )
Abnormal Elevation
1,60 m = D Clear Height
2,00 m = L Clear Width
1,70 m = Hs Sealing Height Normal Elevation
2,16 m = B Sealing Width
1,00 tf/m³ = W₀

h₃
- m = Bottom Elevation

h₂

h₀
- m = h₀ h₁ - Hs
- m = h₁ Normal Elevation

h₁
Normal head
6,31 m = h₂ Abnormal elevation
Abnormal head ( in Flood Condition )

Hs
4,61 m = h₃ h₂ - Hs Bottom Elevation

DESIGN LOAD

20,060 tf = P abnormal ½ * ( h₂² - h₃² ) * B * W₀


227,00 cm = L Effective Span ( Effective Span is distance between center of wheel to wheel at top view )
SS 400 = Material
2.400,00 kgf/cm² = σy Yield Strength
1.296,00 kgf/cm² = σy' 0,6 * σy * c
0,90 = c Duty Factor
2.100.000 kgf/cm² = E Modulus Elasticity

CALCULATIONS OF GIRDER
Division & Design Load ( Based on Abnormal Condition )

Abnormal Condition
Space of Z I
Girder Force Load P M S
Girder
tf/m ² tf kgf kgfcm kgf cm³ cm ⁴
1 4,61 3,39 3.390,43 100.865,17 1.695,21 77,83 778,28
0,65
2 5,26 6,17 6.173,24 183.654,01 3.086,62 141,71 1.417,08
0,45
3 5,71 5,88 5.878,64 174.889,48 2.939,32 134,95 1.349,46
0,50
4 6,21 4,62 4.617,83 137.380,38 2.308,91 106,00 1.060,03
0,10
6,31

1,70 20,06

P = Load
M = Bending Moment P/8*(2*L-B)
S = Shearing Force P/2
Z = Section Modulus M / σy'
I = Moment of Inertia M * a / 2 * σy'

DESAND SLUICE GATE Sheet No. 2 of 12


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for any purposes whatsoever written permission of SALFACON©
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CALCULATIONS OF GIRDER

PROPERTY APPLICATION
Girder 1, 2 & 3 menggunakan IWF 200 x 100 x 5,5 x 8
20,00 cm = a Length of Flange
18,40 cm = b Clear distance between upper & lower flanges
10,00 cm = c Width of Flange
0,80 cm = d Thickness of Flange
0,55 cm = e Thickness of Web
10,00 cm = f
10,12 cm² = Aw Sectional Area of Web
8,00 cm² = Ac Sectional Area of Compression Flange
1.840,00 cm⁴ = I > Imin = 1.417,08 cm⁴ SAFE! M * a / 2 * σy'
275,80 cm³ = Zc > Zmin = 141,71 cm⁴ SAFE! M / σy'
275,80 cm³ = Zt > Zmin = 141,71 cm⁴ SAFE!

Girder 4 menggunakan UNP 200 x 75 x 8,5


20,00 cm = a Length of Flange
15,00 cm = b Clear distance between upper & lower flanges
8,00 cm = c Width of Flange
2,50 cm = d Thickness of Flange
0,75 cm = e Thickness of Web
11,25 cm² = Aw Sectional Area of Web
20,00 cm² = Ac Sectional Area of Compression Flange
1.950,00 cm⁴ = I > Imin = 1.060,03 cm⁴ SAFE! M * a / 2 * σy'
195,00 cm³ = Zc > Zmin = 106,00 cm⁴ SAFE! M / σy'
195,00 cm³ = Zt > Zmin = 106,00 cm⁴ SAFE!

STRESSED on GIRDER
BENDING STRESS σt = M / Zt
Girder M Zt (cm³) σt (kgf/cm²) σta (kgf/cm²) σc = M / Zc
kgfcm Zc (cm³) σc (kgf/cm²) σca (kgf/cm²)
275,80 365,72 1.296,00 SAFE!
1 100.865,17
275,80 365,72 1.296,00 SAFE!
275,80 665,90 1.296,00 SAFE!
2 183.654,01
275,80 665,90 1.296,00 SAFE!
275,80 634,12 1.296,00 SAFE!
3 174.889,48
275,80 634,12 1.296,00 SAFE!
195,00 704,51 1.296,00 SAFE!
4 137.380,38
195,00 704,51 1.296,00 SAFE!

SHEARING STRESS ζ = S / Aw
Girder S ζa = 0,6 * σta
Aw (cm²) ζ (kgf/cm²) ζa (kgf/cm²)
kgfcm
1 1.695,21 10,12 167,51 777,60 SAFE!
2 3.086,62 10,12 305,00 777,60 SAFE!
3 2.939,32 10,12 290,45 777,60 SAFE!
4 2.308,91 11,25 205,24 777,60 SAFE!

DESAND SLUICE GATE Sheet No. 3 of 12


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for any purposes whatsoever written permission of SALFACON©
PLTM PUSAKA 1 / CIANJUR - WEST JAVA

CALCULATIONS OF GIRDER

ALLOWABLE STRESS
Allowable Bending Stress AT TENSION SIDE Aw
k = 3 +
1.296,00 kgf/cm² = σta 0,6 * σy * c 2 * Ac
Aw
, however < 2
Allowable Bending Stress AT COMPRESSION SIDE Ac
Aw Ac I b σca → k = 2
GIRDER k q/k I/b
cm ³ cm ³ cm cm kgf/cm²
1 10,12 8,00 1,91 4,72 57,00 10,00 5,70 1.296,00 l q
<
2 10,12 8,00 1,91 4,72 57,00 10,00 5,70 1.296,00 b k
3 10,12 8,00 1,91 4,72 57,00 10,00 5,70 1.296,00 q l
< < 30
4 11,25 20,00 1,81 4,97 57,00 8,00 7,13 1.296,00 k b
I = Flange Supporting Length b = Width of Flange

Allowable Shearing Stress d = Max. Distance of Vertical Stiffener


777,60 kgf/cm² = ζa 0,6 * σta tw
d = 3200 x

PROPERTY OF SECTION VERIFICATIONS S


Web Thickness A
b Tw
GIRDER b / Tw
cm cm l so in Case Vertical Stiffener will
if < 70
1 18,40 0,55 33,45 Not use Stiffener Tw not to be Arranged
2 18,40 0,55 33,45 Not use Stiffener
3 18,40 0,55 33,45 Not use Stiffener l so in Case Vertical Stiffener will be
if < 152
4 15,00 0,75 20,00 Not use Stiffener Tw Arranged
T w = Thickness of Web b = Clear distance between upper & lower flanges

Flange Width
COMPRESSION SIDE TENSION SIDE
GIRDER
bfc tfc bfc / tfc bft tft bft / tft bfc
< 24
1 10,00 0,80 12,50 10,00 0,80 12,50 TRUE tfc
2 10,00 0,80 12,50 10,00 0,80 12,50 TRUE
3 10,00 0,80 12,50 10,00 0,80 12,50 TRUE bft
< 30
4 8,00 2,50 3,20 8,00 2,50 3,20 TRUE tft
bfc , bft = Width of Flange (cm) tfc tft = Thickness of Flange (cm)

Deflection on Girder
P I δ 1/λ Where ,
GIRDER
kgf cm ⁴ cm bft / tft P L * B² B³
1 3.390,43 1.840,00 0,14 0,00062 SAFE
δ =
48 * E * I
( L³ - 2
+
8
)
2 6.173,24 1.840,00 0,25 0,00112 SAFE
3 5.878,64 1.840,00 0,24 0,00107 SAFE 1 δ
= < 180
4 4.617,83 1.950,00 0,18 0,00079 SAFE λ L

DESAND SLUICE GATE Sheet No. 4 of 12


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for any purposes whatsoever written permission of SALFACON©
PLTM PUSAKA 1 / CIANJUR - WEST JAVA

CALCULATIONS OF STRINGER
Modeling and Drafting

761,95

565 570

5687

6237
650

A B 0,5687 kgf/cm²

6712
0,6237 kgf/cm²
450

C D
500

E F 0,6712 kgf/cm²
754,89
bottom
100

P
m
L

P = Water Pressure ( kgf / cm² )


L

M = Bending Moment ( kgf.cm )


P * m * L²
=
8
S = Shearing Force ( kgf )
P*m*L
=
2

DESAND SLUICE GATE Sheet No. 5 of 12


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for any purposes whatsoever written permission of SALFACON©
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CALCULATIONS OF STRINGER
Division & Design Load ( Based on Abnormal Condition )

SECTIONAL FORCE
P m L M S Zmin Imin
STRINGER
kgf/cm² cm cm kgfcm kgf cm ³ cm ⁴
A 0,5687 56,50 65,00 16.969,47 1.044,28 13,09 130,94
B 0,5687 57,00 65,00 17.119,65 1.053,52 13,21 132,10
C 0,6237 56,50 45,00 8.919,88 792,88 6,88 68,83
D 0,6237 57,00 45,00 8.998,82 799,90 6,94 69,44
E 0,6712 56,50 50,00 11.850,88 948,07 9,14 91,44
F 0,6712 57,00 50,00 11.955,75 956,46 9,23 92,25

PROPERTY APPLICATION Stringer A, B, C, E, F


I, Xt , Xc , are calculated by Autocad Mechanical
20,00 cm = a Flange
18,30 cm = b
7,50 cm = c
0,85 cm = d Flange Thickness
1,15 cm = e Web Thickness
21,05 cm² = Aw Sectional Area of Web
6,38 cm² = Ac Sectional Area of Compression Flange
15,00 cm = Xt
15,00 cm = Xc
1.950,00 cm⁴ = I > Imin = 132,10 cm⁴ SAFE! M * a / 2 * σy'
130,00 cm³ = Zt > Zmin = 13,21 cm⁴ SAFE! I / Xt
130,00 cm³ = Zc > Zmin = 13,21 cm⁴ SAFE! I / Xc

STRESS
BENDING STRESS SHEARING STRESS
Stringer M Zt (cm³) σt σta (kgf/cm²) S Aw ζ ζa
kgfcm Zc (cm³) σc σca (kgf/cm²) kgfcm cm ² kgf/cm ² kgf/cm ²
130,00 130,53 1.296,00 SAFE!
A 16.969,47 1.044,28 21,05 49,62 777,60 SAFE!
130,00 130,53 1.296,00 SAFE!
130,00 131,69 1.296,00 SAFE!
B 17.119,65 1.053,52 21,05 50,06 777,60 SAFE!
130,00 131,69 1.296,00 SAFE!
130,00 68,61 1.296,00 SAFE!
C 8.919,88 792,88 21,05 37,68 777,60 SAFE!
130,00 68,61 1.296,00 SAFE!
130,00 69,22 1.296,00 SAFE!
D 8.998,82 799,90 21,05 38,01 777,60 SAFE!
130,00 69,22 1.296,00 SAFE!
130,00 91,16 1.296,00 SAFE!
E 11.850,88 948,07 21,05 45,05 777,60 SAFE!
130,00 91,16 1.296,00 SAFE!
130,00 91,97 1.296,00 SAFE!
F 11.955,75 956,46 21,05 45,45 777,60 SAFE!
130,00 91,97 1.296,00 SAFE!

σt = M / Zt ζ = S / Aw
σc = M / Zc ζa = 0,6 * σta

DESAND SLUICE GATE Sheet No. 6 of 12


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for any purposes whatsoever written permission of SALFACON©
PLTM PUSAKA 1 / CIANJUR - WEST JAVA

CALCULATIONS OF STRINGER
Division & Design Load ( Based on Abnormal Condition )

ALLOWABLE STRESS
Allowable Bending Stress AT TENSION SIDE Aw
k = 3 +
1.296,00 kgf/cm² = σta 0,6 * σy * c 2 * Ac
Aw
, however < 2
Allowable Bending Stress AT COMPRESSION SIDE Ac
Aw Ac I b σca → k = 2
Stringer k q/k I/b
cm ³ cm ³ cm cm kgf/cm²
A 21,05 6,38 2,16 4,17 53,00 7,50 7,07 1.296,00
B 21,05 6,38 2,16 4,17 53,00 7,50 7,07 1.296,00
C 21,05 6,38 2,16 4,17 37,50 7,50 5,00 1.296,00 l q
<
D 21,05 6,38 2,16 4,17 37,50 7,50 5,00 1.296,00 b k
E 21,05 6,38 2,16 4,17 15,50 7,50 2,07 1.296,00 q l
< < 30
F 21,05 6,38 2,16 4,17 15,50 7,50 2,07 1.296,00 k b
I = Flange Supporting Length b = Width of Flange

Allowable Shearing Stress d = Max. Distance of Vertical Stiffener


777,60 kgf/cm² = ζa 0,6 * σta tw
d = 3200 x

PROPERTY OF SECTION VERIFICATIONS S


Web Thickness A
b Tw
Stringer b / Tw
cm cm
A 18,30 1,15 15,91 Not use Stiffener
B 18,30 1,15 15,91 Not use Stiffener l so in Case Vertical Stiffener will
if < 70
C 18,30 1,15 15,91 Not use Stiffener Tw not to be Arranged
D 18,30 1,15 15,91 Not use Stiffener
E 18,30 1,15 15,91 Not use Stiffener l so in Case Vertical Stiffener will be
if < 152
F 18,30 1,15 15,91 Not use Stiffener Tw Arranged
T w = Thickness of Web b = Clear distance between upper & lower flanges

Flange Width
COMPRESSION SIDE TENSION SIDE
Stringer
bfc tfc bfc / tfc bft tft bft / tft
A 7,50 0,85 8,82 7,50 0,85 8,82 TRUE
B 7,50 0,85 8,82 7,50 0,85 8,82 TRUE bfc
< 24
C 7,50 0,85 8,82 7,50 0,85 8,82 TRUE tfc
D 7,50 0,85 8,82 7,50 0,85 8,82 TRUE
E 7,50 0,85 8,82 7,50 0,85 8,82 TRUE bft
< 30
F 7,50 0,85 8,82 7,50 0,85 8,82 TRUE tft
bfc , bft = Width of Flange (cm) tfc tft = Thickness of Flange (cm)

DESAND SLUICE GATE Sheet No. 7 of 12


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for any purposes whatsoever written permission of SALFACON©
PLTM PUSAKA 1 / CIANJUR - WEST JAVA

CALCULATIONS OF LIFTING HOIST

PIN HOIST W
47,00 mm = L₁ Distance A B
47,00 mm = L₂ Distance
94,00 mm = L₃ Total Distance L₁ L₂
10.110,00 mm = W Weight
5.055,00 mm = Weight per Pin L₃
SECTIONAL FORCE
11.879,25 kgcm = M Bending Moment ( W * L₁ * L₂ ) / L₃
5.055,00 kg = S Shearing Force ( W * L₁ ) / L₃
PROPERTY OF SECTION
S 45 C ( N ) = Material
4,40 cm = d
8,36 kgcm = Z ( π / 32 ) * d³
15,21 kg = A ( π / 4 ) * d²
STRESS σb < σba --------------------→ SAFE!
3.500,00 kg/cm² = σy Yield Strength
1.890,00 kg/cm² = σba Allowable Bending Stress 0,6 * σy * c
1.420,47 kg/cm² = σb Bending Stress M*Z
1.134,00 kg/cm² = ζa Allowable Shearing Stress 0,6 * σba
332,45 kg/cm² = ζ Shearing Stress S/A
B t

DESIGN OF MATERIAL SUPPORTING PLATE


SS 400 = Material E
17,73 mm = t
66,00 mm = B
d

2.400,00 kg/cm² = σy Yield Strength


1.296,00 kg/cm² = σy' Allowable Stress 0,6 * σy * c
777,60 kg/cm² = ζa Allowable Shearing Stress 0,6 * σy'
789,84 kg/cm² = σ
Checking for Normal Stress σ < σy' --------------------→ SAFE!

SKIN PLATE
Coefficient Table of Skin Plate base on DIN 19704
b/a 1,00 1,25 1,50 1,75 2,00 2,50 3,00 > 3,00
σ₁ 30,9 40,3 45,5 48,4 49,9 50,0 50,0 50,0

No. a b P t ε σ Allowable Stress


b/a k₁
Division cm cm kgf/cm² cm cm kgf/cm² kgf/cm²
A 56,5 65 1,15 36,5 0,5687 1,0 0,1 818,96 1.296,00 SAFE!
B 57,0 65 1,14 36,4 0,5687 1,0 0,1 831,24 1.296,00 SAFE!
C 56,5 45 0,80 27,0 0,6237 1,0 0,1 663,67 1.296,00 SAFE!
D 57,0 45 0,79 26,5 0,6237 1,0 0,1 662,96 1.296,00 SAFE!
E 56,5 50 0,88 28,5 0,6712 1,0 0,1 753,89 1.296,00 SAFE!
F 57,0 50 0,88 28,5 0,6712 1,0 0,1 767,29 1.296,00 SAFE!
a = Short Side of Subdivision P = Mean Water Pressure of Subdivision σ = Bending Stress of skin plate
b = Long Side of Subdivision t = Used Thinkness of Plate
k = Coefficient based on b/a ε = Corrosion Allowance

DESAND SLUICE GATE Sheet No. 8 of 12


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for any purposes whatsoever written permission of SALFACON©
PLTM PUSAKA 1 / CIANJUR - WEST JAVA

DESIGN DATA OF WHEEL


Based on INDIAN STANDARD 4622 : 2003

54.610,50 N = Wheel Load NORMAL


65.532,60 N = P Wheel Load MAXIMUM ( Safety Factor = 1,2 )
60,00 mm = t Wheel Thickness
220,00 mm = Ø Wheel Diameter
2.500,00 mm = R₁ Wheel Radius Crowning
110,00 mm = R₂ Wheel Diameter
0,29 mm = µ Poisson's Ratio
229,00 BHN = Wheel Material
686,00 N/mm² = UTS
205.000,00 N/mm² = E Modulus Elasticity

DESIGN LOAD OF WHEEL

23,53 N/mm² = Critical Stress ( of Projected Area ) ( 0,169 x BHN ) - 15,174


7,84 N/mm² = Allowable Stess ( of Projected Area for Normal Load ) ( Safety Factor = 3 )
11,76 N/mm² = or Allowable Stess ( of Projected Area for Maximum Load ) ( Safety Factor = 2 )
6.963,55 mm² = Projected Area Required ( for Normal Load )
5.570,84 mm² = or Projected Area Required ( for Maximum Load )

CALCULATIONS OF WHEEL

Check for Maximum Shear Stress


22,73 = B/A ( 1 / ( 2 * R₂ ) ) - ( 1 / ( 2 * R₁ ) ) = R₁ / R₂
Mean of Reciprocals of Radius in x - Direction = 1 / ( 2 * R₁ )

0,00475 = B+A ½ * ( ( 1 / R₁ ) + ( 1 / R₂ ) )
Mean of Reciprocals of Radius in y - Direction = 1 / ( 2 * R₂ )

From Curves for Determine of Stresses in Wheels INDIAN STANDARD


0,78 = k
0,72 = ( A₁ * p ) / a³
0,39 = Z₁ / a
0,35 = ( A₁ / a ) * ( ₁Z z - ₁Y y )
0,00188 = A₁ Evaluation of Elastic Property and Shape Property ( 2 * ( 1 - µ² ) ) / ( E * ( A + B ) )
5,55 = a Semi-Mayor Axis of Ellipse of Contact 3 √ ( ( A * P ) / 0,72 )

=
( ₁Z z - ₁Y y ) 0,35 * ( a / A₁ )
1.030,70 N/mm² = Maximum Differential of Stress Components
515,35 N/mm² = Maximum Shear Stress ½ * ( ₁Z z - ₁Y y )
551,89 N/mm² = Allowable Shear Stress 2,41 * BHN

515,35 < 551,89 --------------------→ SAFE !

DESAND SLUICE GATE Sheet No. 9 of 12


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for any purposes whatsoever written permission of SALFACON©
PLTM PUSAKA 1 / CIANJUR - WEST JAVA

CALCULATIONS OF WHEEL

Check for Contact Stress


2,16 mm = Z₁ Depth to Point of Maximum Stress Difference or Point at Which Maximum 0,39 * a
Shearing Stress Occurs
4,33 mm = b Semi-Minor Axis of Ellipse of Contact k*a

CONTACT STRESS
1.304,61 N/mm² = Actual Stress ( 3/2 ) * ( p / ( π * a * b ) )

1.646,40 N/mm² = Allowable Stress ( if used on CREST GATE ) 2,4 * UTS


--------------------→ SAFE !

1.440,60 N/mm² = Allowable Stress ( if used on SLUICE GATE ) 2,1 * UTS


--------------------→ SAFE !

0,00 = Z₁ / a
0,39 * a = Z₁
2,16 mm = Z₁

4,33 mm = Minimum Depth of Penetration of Hardness Required 2 * Z₁

DESAND SLUICE GATE Sheet No. 10 of 12


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for any purposes whatsoever written permission of SALFACON©
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DESIGN DATA OF SHAFT

10,85 cm = Ls₁ Ls1

19,75 cm = Ls₂ Ls2 Ls3


3,40 cm = Ls₃
6,00 cm = d
7,00 cm = d₁

d1

d
4.865,00 kgf = Pactual
5.838,00 kgf = Pw ( Safety Factor = 1,2 )

CALCULATIONS OF SHAFT

SECTIONAL FORCE
19.849,20 kgf.cm = Msa Bending Moment Point - a Pw * Ls₃
63.342,30 kgf.cm = Msb Bending Moment Point - b Pw * Ls₁

REACTION FORCE
9.045,21 kgf = Rsb Reaction Force Point - b Pw * ( ( Ls₁ + Ls₂ ) / Ls₂ )
3.207,21 kgf = Rsc Reaction Force Point - c Pw * ( Ls₁ / Ls₂ )

SHEARING FORCE
5.838,00 kgf = Sba = Pw Shearing Force b to a
3.207,21 kgf = Sbc = Rsc Shearing Force b to c

PROPERTY OF SECTION
S 45 C ( N ) = Material
3.497,64 kgf/cm² = σy Yield Strength
0,90 = c Duty Factor

POINT - a d = 6,00 cm
28,27 cm² = Aa ( π / 4 ) * d²
21,21 cm² = Za ( π / 32 ) * d³
POINT - b d₁ = 7,00 cm
38,48 cm² = Ab ( π / 4 ) * d₁²
33,67 cm² = Zb ( π / 32 ) * d₁³

STRESS
Bending Stress
1.888,73 kgf/cm² = σa Allowable Bending Stress
936,03 kgf/cm² = σsa Bending Stress Point - a Msa / Zb
--------------------→ SAFE !
1.881,05 kgf/cm² = σsb Bending Stress Point - b Msb / Zb
--------------------→ SAFE !
Shearing Stress
1.133,24 kgf/cm² = δa Allowable Shearing Stress
275,30 kgf/cm² = δsa Shearing Stress Point - a ( 4 * Sba / 3 * Aa )
--------------------→ SAFE !
202,26 kgf/cm² = σsb Shearing Stress Point - b ( 4 * Sba / 3 * Ab )
--------------------→ SAFE !

DESAND SLUICE GATE Sheet No. 11 of 12


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for any purposes whatsoever written permission of SALFACON©
PLTM PUSAKA 1 / CIANJUR - WEST JAVA

DESIGN DATA OF BUSHING

d
Bushing (Oilless)
L

5.838,00 kgf = Pw
6,00 cm = d
7,00 cm = L
1,17 cm = L/d L / d = should be in between 0,5 - 2,0

CALCULATIONS OF BUSHING

600,00 kgf/cm² = Pba Minimum Allowable Bearing Stress


BRONZE
Allowable Bearing Stress of 150 - 600 kgf/cm²

139,00 kgf/cm² = Pb Bearing Stress Pw / ( d * L )


--------------------→ SAFE !

DESAND SLUICE GATE Sheet No. 12 of 12


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for any purposes whatsoever written permission of SALFACON©