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# PLTM PUSAKA 1 / CIANJUR - WEST JAVA

PLTM PUSAKA 1

## DESAND SLUICE GATE

Calculation Sheet of Water Gate and Screen

## DESAND SLUICE GATE Sheet No. 1 of 12

This document and its attachment are stictly confidential and property of SALFACON and shall not be traced, photographed, copied or produced in any manners, not used
for any purposes whatsoever written permission of SALFACON©
PLTM PUSAKA 1 / CIANJUR - WEST JAVA

DESIGN DATA
( Perhitungan didasarkan pada kondisi Abnormal / Banjir )
Abnormal Elevation
1,60 m = D Clear Height
2,00 m = L Clear Width
1,70 m = Hs Sealing Height Normal Elevation
2,16 m = B Sealing Width
1,00 tf/m³ = W₀

h₃
- m = Bottom Elevation

h₂

h₀
- m = h₀ h₁ - Hs
- m = h₁ Normal Elevation

h₁
6,31 m = h₂ Abnormal elevation
Abnormal head ( in Flood Condition )

Hs
4,61 m = h₃ h₂ - Hs Bottom Elevation

## 20,060 tf = P abnormal ½ * ( h₂² - h₃² ) * B * W₀

227,00 cm = L Effective Span ( Effective Span is distance between center of wheel to wheel at top view )
SS 400 = Material
2.400,00 kgf/cm² = σy Yield Strength
1.296,00 kgf/cm² = σy' 0,6 * σy * c
0,90 = c Duty Factor
2.100.000 kgf/cm² = E Modulus Elasticity

CALCULATIONS OF GIRDER
Division & Design Load ( Based on Abnormal Condition )

Abnormal Condition
Space of Z I
Girder Force Load P M S
Girder
tf/m ² tf kgf kgfcm kgf cm³ cm ⁴
1 4,61 3,39 3.390,43 100.865,17 1.695,21 77,83 778,28
0,65
2 5,26 6,17 6.173,24 183.654,01 3.086,62 141,71 1.417,08
0,45
3 5,71 5,88 5.878,64 174.889,48 2.939,32 134,95 1.349,46
0,50
4 6,21 4,62 4.617,83 137.380,38 2.308,91 106,00 1.060,03
0,10
6,31

1,70 20,06

M = Bending Moment P/8*(2*L-B)
S = Shearing Force P/2
Z = Section Modulus M / σy'
I = Moment of Inertia M * a / 2 * σy'

## DESAND SLUICE GATE Sheet No. 2 of 12

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for any purposes whatsoever written permission of SALFACON©
PLTM PUSAKA 1 / CIANJUR - WEST JAVA

CALCULATIONS OF GIRDER

PROPERTY APPLICATION
Girder 1, 2 & 3 menggunakan IWF 200 x 100 x 5,5 x 8
20,00 cm = a Length of Flange
18,40 cm = b Clear distance between upper & lower flanges
10,00 cm = c Width of Flange
0,80 cm = d Thickness of Flange
0,55 cm = e Thickness of Web
10,00 cm = f
10,12 cm² = Aw Sectional Area of Web
8,00 cm² = Ac Sectional Area of Compression Flange
1.840,00 cm⁴ = I > Imin = 1.417,08 cm⁴ SAFE! M * a / 2 * σy'
275,80 cm³ = Zc > Zmin = 141,71 cm⁴ SAFE! M / σy'
275,80 cm³ = Zt > Zmin = 141,71 cm⁴ SAFE!

## Girder 4 menggunakan UNP 200 x 75 x 8,5

20,00 cm = a Length of Flange
15,00 cm = b Clear distance between upper & lower flanges
8,00 cm = c Width of Flange
2,50 cm = d Thickness of Flange
0,75 cm = e Thickness of Web
11,25 cm² = Aw Sectional Area of Web
20,00 cm² = Ac Sectional Area of Compression Flange
1.950,00 cm⁴ = I > Imin = 1.060,03 cm⁴ SAFE! M * a / 2 * σy'
195,00 cm³ = Zc > Zmin = 106,00 cm⁴ SAFE! M / σy'
195,00 cm³ = Zt > Zmin = 106,00 cm⁴ SAFE!

STRESSED on GIRDER
BENDING STRESS σt = M / Zt
Girder M Zt (cm³) σt (kgf/cm²) σta (kgf/cm²) σc = M / Zc
kgfcm Zc (cm³) σc (kgf/cm²) σca (kgf/cm²)
275,80 365,72 1.296,00 SAFE!
1 100.865,17
275,80 365,72 1.296,00 SAFE!
275,80 665,90 1.296,00 SAFE!
2 183.654,01
275,80 665,90 1.296,00 SAFE!
275,80 634,12 1.296,00 SAFE!
3 174.889,48
275,80 634,12 1.296,00 SAFE!
195,00 704,51 1.296,00 SAFE!
4 137.380,38
195,00 704,51 1.296,00 SAFE!

SHEARING STRESS ζ = S / Aw
Girder S ζa = 0,6 * σta
Aw (cm²) ζ (kgf/cm²) ζa (kgf/cm²)
kgfcm
1 1.695,21 10,12 167,51 777,60 SAFE!
2 3.086,62 10,12 305,00 777,60 SAFE!
3 2.939,32 10,12 290,45 777,60 SAFE!
4 2.308,91 11,25 205,24 777,60 SAFE!

## DESAND SLUICE GATE Sheet No. 3 of 12

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for any purposes whatsoever written permission of SALFACON©
PLTM PUSAKA 1 / CIANJUR - WEST JAVA

CALCULATIONS OF GIRDER

ALLOWABLE STRESS
Allowable Bending Stress AT TENSION SIDE Aw
k = 3 +
1.296,00 kgf/cm² = σta 0,6 * σy * c 2 * Ac
Aw
, however < 2
Allowable Bending Stress AT COMPRESSION SIDE Ac
Aw Ac I b σca → k = 2
GIRDER k q/k I/b
cm ³ cm ³ cm cm kgf/cm²
1 10,12 8,00 1,91 4,72 57,00 10,00 5,70 1.296,00 l q
<
2 10,12 8,00 1,91 4,72 57,00 10,00 5,70 1.296,00 b k
3 10,12 8,00 1,91 4,72 57,00 10,00 5,70 1.296,00 q l
< < 30
4 11,25 20,00 1,81 4,97 57,00 8,00 7,13 1.296,00 k b
I = Flange Supporting Length b = Width of Flange

## Allowable Shearing Stress d = Max. Distance of Vertical Stiffener

777,60 kgf/cm² = ζa 0,6 * σta tw
d = 3200 x

## PROPERTY OF SECTION VERIFICATIONS S

Web Thickness A
b Tw
GIRDER b / Tw
cm cm l so in Case Vertical Stiffener will
if < 70
1 18,40 0,55 33,45 Not use Stiffener Tw not to be Arranged
2 18,40 0,55 33,45 Not use Stiffener
3 18,40 0,55 33,45 Not use Stiffener l so in Case Vertical Stiffener will be
if < 152
4 15,00 0,75 20,00 Not use Stiffener Tw Arranged
T w = Thickness of Web b = Clear distance between upper & lower flanges

Flange Width
COMPRESSION SIDE TENSION SIDE
GIRDER
bfc tfc bfc / tfc bft tft bft / tft bfc
< 24
1 10,00 0,80 12,50 10,00 0,80 12,50 TRUE tfc
2 10,00 0,80 12,50 10,00 0,80 12,50 TRUE
3 10,00 0,80 12,50 10,00 0,80 12,50 TRUE bft
< 30
4 8,00 2,50 3,20 8,00 2,50 3,20 TRUE tft
bfc , bft = Width of Flange (cm) tfc tft = Thickness of Flange (cm)

Deflection on Girder
P I δ 1/λ Where ,
GIRDER
kgf cm ⁴ cm bft / tft P L * B² B³
1 3.390,43 1.840,00 0,14 0,00062 SAFE
δ =
48 * E * I
( L³ - 2
+
8
)
2 6.173,24 1.840,00 0,25 0,00112 SAFE
3 5.878,64 1.840,00 0,24 0,00107 SAFE 1 δ
= < 180
4 4.617,83 1.950,00 0,18 0,00079 SAFE λ L

## DESAND SLUICE GATE Sheet No. 4 of 12

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for any purposes whatsoever written permission of SALFACON©
PLTM PUSAKA 1 / CIANJUR - WEST JAVA

CALCULATIONS OF STRINGER
Modeling and Drafting

761,95

565 570

5687

6237
650

A B 0,5687 kgf/cm²

6712
0,6237 kgf/cm²
450

C D
500

E F 0,6712 kgf/cm²
754,89
bottom
100

P
m
L

L

## M = Bending Moment ( kgf.cm )

P * m * L²
=
8
S = Shearing Force ( kgf )
P*m*L
=
2

## DESAND SLUICE GATE Sheet No. 5 of 12

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for any purposes whatsoever written permission of SALFACON©
PLTM PUSAKA 1 / CIANJUR - WEST JAVA

CALCULATIONS OF STRINGER
Division & Design Load ( Based on Abnormal Condition )

SECTIONAL FORCE
P m L M S Zmin Imin
STRINGER
kgf/cm² cm cm kgfcm kgf cm ³ cm ⁴
A 0,5687 56,50 65,00 16.969,47 1.044,28 13,09 130,94
B 0,5687 57,00 65,00 17.119,65 1.053,52 13,21 132,10
C 0,6237 56,50 45,00 8.919,88 792,88 6,88 68,83
D 0,6237 57,00 45,00 8.998,82 799,90 6,94 69,44
E 0,6712 56,50 50,00 11.850,88 948,07 9,14 91,44
F 0,6712 57,00 50,00 11.955,75 956,46 9,23 92,25

## PROPERTY APPLICATION Stringer A, B, C, E, F

I, Xt , Xc , are calculated by Autocad Mechanical
20,00 cm = a Flange
18,30 cm = b
7,50 cm = c
0,85 cm = d Flange Thickness
1,15 cm = e Web Thickness
21,05 cm² = Aw Sectional Area of Web
6,38 cm² = Ac Sectional Area of Compression Flange
15,00 cm = Xt
15,00 cm = Xc
1.950,00 cm⁴ = I > Imin = 132,10 cm⁴ SAFE! M * a / 2 * σy'
130,00 cm³ = Zt > Zmin = 13,21 cm⁴ SAFE! I / Xt
130,00 cm³ = Zc > Zmin = 13,21 cm⁴ SAFE! I / Xc

STRESS
BENDING STRESS SHEARING STRESS
Stringer M Zt (cm³) σt σta (kgf/cm²) S Aw ζ ζa
kgfcm Zc (cm³) σc σca (kgf/cm²) kgfcm cm ² kgf/cm ² kgf/cm ²
130,00 130,53 1.296,00 SAFE!
A 16.969,47 1.044,28 21,05 49,62 777,60 SAFE!
130,00 130,53 1.296,00 SAFE!
130,00 131,69 1.296,00 SAFE!
B 17.119,65 1.053,52 21,05 50,06 777,60 SAFE!
130,00 131,69 1.296,00 SAFE!
130,00 68,61 1.296,00 SAFE!
C 8.919,88 792,88 21,05 37,68 777,60 SAFE!
130,00 68,61 1.296,00 SAFE!
130,00 69,22 1.296,00 SAFE!
D 8.998,82 799,90 21,05 38,01 777,60 SAFE!
130,00 69,22 1.296,00 SAFE!
130,00 91,16 1.296,00 SAFE!
E 11.850,88 948,07 21,05 45,05 777,60 SAFE!
130,00 91,16 1.296,00 SAFE!
130,00 91,97 1.296,00 SAFE!
F 11.955,75 956,46 21,05 45,45 777,60 SAFE!
130,00 91,97 1.296,00 SAFE!

σt = M / Zt ζ = S / Aw
σc = M / Zc ζa = 0,6 * σta

## DESAND SLUICE GATE Sheet No. 6 of 12

This document and its attachment are stictly confidential and property of SALFACON and shall not be traced, photographed, copied or produced in any manners, not used
for any purposes whatsoever written permission of SALFACON©
PLTM PUSAKA 1 / CIANJUR - WEST JAVA

CALCULATIONS OF STRINGER
Division & Design Load ( Based on Abnormal Condition )

ALLOWABLE STRESS
Allowable Bending Stress AT TENSION SIDE Aw
k = 3 +
1.296,00 kgf/cm² = σta 0,6 * σy * c 2 * Ac
Aw
, however < 2
Allowable Bending Stress AT COMPRESSION SIDE Ac
Aw Ac I b σca → k = 2
Stringer k q/k I/b
cm ³ cm ³ cm cm kgf/cm²
A 21,05 6,38 2,16 4,17 53,00 7,50 7,07 1.296,00
B 21,05 6,38 2,16 4,17 53,00 7,50 7,07 1.296,00
C 21,05 6,38 2,16 4,17 37,50 7,50 5,00 1.296,00 l q
<
D 21,05 6,38 2,16 4,17 37,50 7,50 5,00 1.296,00 b k
E 21,05 6,38 2,16 4,17 15,50 7,50 2,07 1.296,00 q l
< < 30
F 21,05 6,38 2,16 4,17 15,50 7,50 2,07 1.296,00 k b
I = Flange Supporting Length b = Width of Flange

## Allowable Shearing Stress d = Max. Distance of Vertical Stiffener

777,60 kgf/cm² = ζa 0,6 * σta tw
d = 3200 x

## PROPERTY OF SECTION VERIFICATIONS S

Web Thickness A
b Tw
Stringer b / Tw
cm cm
A 18,30 1,15 15,91 Not use Stiffener
B 18,30 1,15 15,91 Not use Stiffener l so in Case Vertical Stiffener will
if < 70
C 18,30 1,15 15,91 Not use Stiffener Tw not to be Arranged
D 18,30 1,15 15,91 Not use Stiffener
E 18,30 1,15 15,91 Not use Stiffener l so in Case Vertical Stiffener will be
if < 152
F 18,30 1,15 15,91 Not use Stiffener Tw Arranged
T w = Thickness of Web b = Clear distance between upper & lower flanges

Flange Width
COMPRESSION SIDE TENSION SIDE
Stringer
bfc tfc bfc / tfc bft tft bft / tft
A 7,50 0,85 8,82 7,50 0,85 8,82 TRUE
B 7,50 0,85 8,82 7,50 0,85 8,82 TRUE bfc
< 24
C 7,50 0,85 8,82 7,50 0,85 8,82 TRUE tfc
D 7,50 0,85 8,82 7,50 0,85 8,82 TRUE
E 7,50 0,85 8,82 7,50 0,85 8,82 TRUE bft
< 30
F 7,50 0,85 8,82 7,50 0,85 8,82 TRUE tft
bfc , bft = Width of Flange (cm) tfc tft = Thickness of Flange (cm)

## DESAND SLUICE GATE Sheet No. 7 of 12

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for any purposes whatsoever written permission of SALFACON©
PLTM PUSAKA 1 / CIANJUR - WEST JAVA

## CALCULATIONS OF LIFTING HOIST

PIN HOIST W
47,00 mm = L₁ Distance A B
47,00 mm = L₂ Distance
94,00 mm = L₃ Total Distance L₁ L₂
10.110,00 mm = W Weight
5.055,00 mm = Weight per Pin L₃
SECTIONAL FORCE
11.879,25 kgcm = M Bending Moment ( W * L₁ * L₂ ) / L₃
5.055,00 kg = S Shearing Force ( W * L₁ ) / L₃
PROPERTY OF SECTION
S 45 C ( N ) = Material
4,40 cm = d
8,36 kgcm = Z ( π / 32 ) * d³
15,21 kg = A ( π / 4 ) * d²
STRESS σb < σba --------------------→ SAFE!
3.500,00 kg/cm² = σy Yield Strength
1.890,00 kg/cm² = σba Allowable Bending Stress 0,6 * σy * c
1.420,47 kg/cm² = σb Bending Stress M*Z
1.134,00 kg/cm² = ζa Allowable Shearing Stress 0,6 * σba
332,45 kg/cm² = ζ Shearing Stress S/A
B t

## DESIGN OF MATERIAL SUPPORTING PLATE

SS 400 = Material E
17,73 mm = t
66,00 mm = B
d

## 2.400,00 kg/cm² = σy Yield Strength

1.296,00 kg/cm² = σy' Allowable Stress 0,6 * σy * c
777,60 kg/cm² = ζa Allowable Shearing Stress 0,6 * σy'
789,84 kg/cm² = σ
Checking for Normal Stress σ < σy' --------------------→ SAFE!

SKIN PLATE
Coefficient Table of Skin Plate base on DIN 19704
b/a 1,00 1,25 1,50 1,75 2,00 2,50 3,00 > 3,00
σ₁ 30,9 40,3 45,5 48,4 49,9 50,0 50,0 50,0

## No. a b P t ε σ Allowable Stress

b/a k₁
Division cm cm kgf/cm² cm cm kgf/cm² kgf/cm²
A 56,5 65 1,15 36,5 0,5687 1,0 0,1 818,96 1.296,00 SAFE!
B 57,0 65 1,14 36,4 0,5687 1,0 0,1 831,24 1.296,00 SAFE!
C 56,5 45 0,80 27,0 0,6237 1,0 0,1 663,67 1.296,00 SAFE!
D 57,0 45 0,79 26,5 0,6237 1,0 0,1 662,96 1.296,00 SAFE!
E 56,5 50 0,88 28,5 0,6712 1,0 0,1 753,89 1.296,00 SAFE!
F 57,0 50 0,88 28,5 0,6712 1,0 0,1 767,29 1.296,00 SAFE!
a = Short Side of Subdivision P = Mean Water Pressure of Subdivision σ = Bending Stress of skin plate
b = Long Side of Subdivision t = Used Thinkness of Plate
k = Coefficient based on b/a ε = Corrosion Allowance

## DESAND SLUICE GATE Sheet No. 8 of 12

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for any purposes whatsoever written permission of SALFACON©
PLTM PUSAKA 1 / CIANJUR - WEST JAVA

## DESIGN DATA OF WHEEL

Based on INDIAN STANDARD 4622 : 2003

## 54.610,50 N = Wheel Load NORMAL

65.532,60 N = P Wheel Load MAXIMUM ( Safety Factor = 1,2 )
60,00 mm = t Wheel Thickness
220,00 mm = Ø Wheel Diameter
2.500,00 mm = R₁ Wheel Radius Crowning
110,00 mm = R₂ Wheel Diameter
0,29 mm = µ Poisson's Ratio
229,00 BHN = Wheel Material
686,00 N/mm² = UTS
205.000,00 N/mm² = E Modulus Elasticity

## 23,53 N/mm² = Critical Stress ( of Projected Area ) ( 0,169 x BHN ) - 15,174

7,84 N/mm² = Allowable Stess ( of Projected Area for Normal Load ) ( Safety Factor = 3 )
11,76 N/mm² = or Allowable Stess ( of Projected Area for Maximum Load ) ( Safety Factor = 2 )
6.963,55 mm² = Projected Area Required ( for Normal Load )
5.570,84 mm² = or Projected Area Required ( for Maximum Load )

CALCULATIONS OF WHEEL

## Check for Maximum Shear Stress

22,73 = B/A ( 1 / ( 2 * R₂ ) ) - ( 1 / ( 2 * R₁ ) ) = R₁ / R₂
Mean of Reciprocals of Radius in x - Direction = 1 / ( 2 * R₁ )

0,00475 = B+A ½ * ( ( 1 / R₁ ) + ( 1 / R₂ ) )
Mean of Reciprocals of Radius in y - Direction = 1 / ( 2 * R₂ )

## From Curves for Determine of Stresses in Wheels INDIAN STANDARD

0,78 = k
0,72 = ( A₁ * p ) / a³
0,39 = Z₁ / a
0,35 = ( A₁ / a ) * ( ₁Z z - ₁Y y )
0,00188 = A₁ Evaluation of Elastic Property and Shape Property ( 2 * ( 1 - µ² ) ) / ( E * ( A + B ) )
5,55 = a Semi-Mayor Axis of Ellipse of Contact 3 √ ( ( A * P ) / 0,72 )

=
( ₁Z z - ₁Y y ) 0,35 * ( a / A₁ )
1.030,70 N/mm² = Maximum Differential of Stress Components
515,35 N/mm² = Maximum Shear Stress ½ * ( ₁Z z - ₁Y y )
551,89 N/mm² = Allowable Shear Stress 2,41 * BHN

## DESAND SLUICE GATE Sheet No. 9 of 12

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for any purposes whatsoever written permission of SALFACON©
PLTM PUSAKA 1 / CIANJUR - WEST JAVA

CALCULATIONS OF WHEEL

## Check for Contact Stress

2,16 mm = Z₁ Depth to Point of Maximum Stress Difference or Point at Which Maximum 0,39 * a
Shearing Stress Occurs
4,33 mm = b Semi-Minor Axis of Ellipse of Contact k*a

CONTACT STRESS
1.304,61 N/mm² = Actual Stress ( 3/2 ) * ( p / ( π * a * b ) )

## 1.646,40 N/mm² = Allowable Stress ( if used on CREST GATE ) 2,4 * UTS

--------------------→ SAFE !

## 1.440,60 N/mm² = Allowable Stress ( if used on SLUICE GATE ) 2,1 * UTS

--------------------→ SAFE !

0,00 = Z₁ / a
0,39 * a = Z₁
2,16 mm = Z₁

## DESAND SLUICE GATE Sheet No. 10 of 12

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for any purposes whatsoever written permission of SALFACON©
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## 19,75 cm = Ls₂ Ls2 Ls3

3,40 cm = Ls₃
6,00 cm = d
7,00 cm = d₁

d1

d
4.865,00 kgf = Pactual
5.838,00 kgf = Pw ( Safety Factor = 1,2 )

CALCULATIONS OF SHAFT

SECTIONAL FORCE
19.849,20 kgf.cm = Msa Bending Moment Point - a Pw * Ls₃
63.342,30 kgf.cm = Msb Bending Moment Point - b Pw * Ls₁

REACTION FORCE
9.045,21 kgf = Rsb Reaction Force Point - b Pw * ( ( Ls₁ + Ls₂ ) / Ls₂ )
3.207,21 kgf = Rsc Reaction Force Point - c Pw * ( Ls₁ / Ls₂ )

SHEARING FORCE
5.838,00 kgf = Sba = Pw Shearing Force b to a
3.207,21 kgf = Sbc = Rsc Shearing Force b to c

PROPERTY OF SECTION
S 45 C ( N ) = Material
3.497,64 kgf/cm² = σy Yield Strength
0,90 = c Duty Factor

POINT - a d = 6,00 cm
28,27 cm² = Aa ( π / 4 ) * d²
21,21 cm² = Za ( π / 32 ) * d³
POINT - b d₁ = 7,00 cm
38,48 cm² = Ab ( π / 4 ) * d₁²
33,67 cm² = Zb ( π / 32 ) * d₁³

STRESS
Bending Stress
1.888,73 kgf/cm² = σa Allowable Bending Stress
936,03 kgf/cm² = σsa Bending Stress Point - a Msa / Zb
--------------------→ SAFE !
1.881,05 kgf/cm² = σsb Bending Stress Point - b Msb / Zb
--------------------→ SAFE !
Shearing Stress
1.133,24 kgf/cm² = δa Allowable Shearing Stress
275,30 kgf/cm² = δsa Shearing Stress Point - a ( 4 * Sba / 3 * Aa )
--------------------→ SAFE !
202,26 kgf/cm² = σsb Shearing Stress Point - b ( 4 * Sba / 3 * Ab )
--------------------→ SAFE !

## DESAND SLUICE GATE Sheet No. 11 of 12

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for any purposes whatsoever written permission of SALFACON©
PLTM PUSAKA 1 / CIANJUR - WEST JAVA

## DESIGN DATA OF BUSHING

d
Bushing (Oilless)
L

5.838,00 kgf = Pw
6,00 cm = d
7,00 cm = L
1,17 cm = L/d L / d = should be in between 0,5 - 2,0

CALCULATIONS OF BUSHING

## 600,00 kgf/cm² = Pba Minimum Allowable Bearing Stress

BRONZE
Allowable Bearing Stress of 150 - 600 kgf/cm²

## 139,00 kgf/cm² = Pb Bearing Stress Pw / ( d * L )

--------------------→ SAFE !

## DESAND SLUICE GATE Sheet No. 12 of 12

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for any purposes whatsoever written permission of SALFACON©