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A Small Scale Photovoltaic Energy System Based on Lab

VIEW Monitoring by Using Data Acquisition System


M.A. Zakaria1, A.F. Ayob2 and W.B. Wan Nik3

1,2,3
Department of Maritime Technology, Faculty of Maritime Studies & Marine Science,
Universiti Malaysia Terengganu, 21030 Kuala Terengganu, Malaysia
Email: m_afiq84@yahoo.com.my

Abstract - This paper studied the usage of sources would increase correspondingly as
virtual monitoring system in order to monitor Malaysia was progressively moving towards an
the performance of the photovoltaic energy industrialized country [2][5]. The tropical climate in
system. It explained the development of Malaysia was favourable for the development of
automated monitoring measurement system for solar energy. This was because the average of local
small scale solar PV plant in Universiti Malaysia sunlight irradiance per year was 1643 kWh/m2 [5].
Terengganu, Malaysia. This study used the data Photovoltaic cells produced electricity when
acquisition system (DAS) whereby all the data sunlight excited electrons in the cell. The sunbeams
for the parameters were recorded and shown in Malaysia was available throughout the year and
through the software. The measurement for all this gave advantages for the development of solar
data e.g. voltage, current, temperature, humidity energy. Solar energy was the most prominent source
and power were gathered using sensor, of clean and renewable energy. Plus, it had the
microcontroller (Arduino) data acquisition greatest potential to solve the world energy
module, and LabVIEW software. The objective problems [6]. Malaysia was one of the countries
of this study was to investigate the performance that rich with solar force. The annual average of
of photovoltaic energy system in the UMT area daily solar irradiations for Malaysia had a
by using the monitoring system. The most magnitude of 4.21–5.56 kW h m-2 and the sunshine
significant advantage of this system was the duration was more than 2200 h per year [3].
performance could be monitored virtually and Meanwhile, the annual average daily solar
remotely where the data could also be retrieved irradiation for Malaysia was from 4.21 kWh m -2 to
on-line. Furthermore, this system also allowed 5.56 kWh m-2 [5]. The highest solar radiation was
the collection of data for long period of time with estimated at 6.8 kWh m-2 in August and November
no interruption by human. Lastly, this study while the lowest was 0.61 kWh m -2 in December
would be advantageous to generate more [3]. Fig. 1 showed the annual average of solar
environmental friendly energy production radiation in Malaysia.
initiatives and offer suggestions in the
prospective of building the solar system in UMT
at the larger scale as well as urging more
researches on solar beam to be carried out in the
future.

Index Terms — acquisition, labview, microcontroller,


real-time, wireless.

I. INTRODUCTION

Renewable sources of energy like solar, wind,


hydro, geothermal and biomass were essential
alternatives to fossil fuels that depleting fast. By Fig. 1: Annual average solar radiation
using these sources, it would be helpful not only in (MJ/m2/day)
reducing the emission of greenhouse gas gained
from the energy generation and consumption but
also lessened the dependency on imports of fossil Photovoltaic conversion was the direct
fuels for a country [1]. These types of energy conversion of the sunlight into electricity with no
sources had been contributing to the rapid growth inverting heat engine. Photovoltaic devices were
of Malaysia’s economy [2]. The dependency on this solid state; therefore, they were rugged and simple
in design and required very little preservation [7]. had a capability to program with modular graphical
Perhaps, the biggest advantage of solar photovoltaic programming language.
devices was they could be constructed as stand- Lab VIEW, a program by National Instruments
alone system in order to give outputs from fitted all these requirements and was widely used
microwatts to megawatts. That was the reason of among researchers and engineers [13]. It was a
why they had been used as the main power sources good option to use the mentioned software to
for calculators, watches, water pump, remote develop this monitoring system for PV-Wind
building, communications, satellites and space energy. The development could be done parallel
vehicles, and even megawatt scale power plants [8] with the generating process. Plus, the software
[9]. Photovoltaic panels could be used to form could also be easily edited. Besides that, the system
components of building features such as roof might be implemented on Microsoft Windows,
shingles and wall panels. (Goswami, 1999) which able to work through internal and external
The development of photovoltaic systems was network. Above and beyond, the data would be
accompanied by a rapid adaptation of measurement easily downloaded and in the mean time, it would
and control systems to the latest trends in digital lesser the upgrading time in the future. The good
techniques and computer-aided measurement [11]. thing gained from this was the improvement shall
The specialized photovoltaic (PV) data acquisition be done without changing any of the hardware [15].
systems (DAS) had been recognized as an In order to create a highly reliable monitoring
inevitable tool in the PV monitoring systems and system, the researchers were needed to select
the data collecting for the optimizing the proper hardware to be used with selected software.
performance of energy conversion [12]. Since years Currently, this PV energy system did not have a
ago, diverse DAS had been used in different full monitoring system. It still could be measured
equipments to evaluate: and displayed on the average value of the output
and some parameters. The system was unable to
 the performance of solar cells and check other compulsory values that affected the
modules in outdoor conditions, process of the generating system. Therefore, this
 long term stability and reliability of PV type of monitoring system was designed and
systems components (PV modules and created to fulfill the objectives to monitor and
arrays, charge controllers, inverters etc.), report the data from PV energy system effectively.
 performance of different PV devices in
strongly chargeable conditions, II. PV SYSTEM DESIGN
 theoretical assumptions and analyses.
The solar PV system was constructed on a
This PV monitoring system did not have a prototype fisheries-house in University Malaysia
fixed pattern. It depended solely on the objectives Terengganu (UMT) Kuala Terengganu, Malaysia to
and technologies used for that project. Normally, generate electricity. It operated by obtaining the
the PV system tested and evaluated the capacity of measurement of the solar panel performance.
the system by using sensors along with the proper Measurements were taken for 8 hours starting from
software [10]. Nowadays, the monitoring systems 9.00 am until 5.00 pm daily through observation on
measured and collected data in a digital form [13]. the production of power by solar panel. The system
Thus, hardware that could perform the data came with battery bank and charger controller to
acquisition with capability to do the remote regulate deficiencies in unreliable solar energy. The
monitoring was needed. A good design for this data was collected by using data acquisition system
monitoring system should have minimum impact on that implanted in PV system to monitor and record
the performance of the generating system and the the raw data. A solar cell was usually represented
monitoring system should not consume more than 5 by an equivalent one-diode model. The model
percent of the total output of that PV Generating contained a current source Iph and series resistance
System [12].This monitoring system was used to Rs, which represented the resistance inside each cell
observe whether the generating system was in and in the connection between the cells as shown in
normal circumstance or not. Fig. 2. The net current was the difference between
Generally, this monitoring system ought to the photocurrent Iph and the normal diode current
monitor the system every day and was able to ID:-
report the result daily, monthly or yearly. Thus, the
computer measurement and monitoring system I =I ph−I D (1)
played an important role because it was a highly
flexible system for installing new sensors,
measuring instruments and different types of
hardware. Moreover, the software should also be
(
¿ I ph−I 0 exp
e ( V + IR S )
m KT ab
−1)
Where:
flexible, could be used with many types of m is the idealizing factor,
hardware, easily developed or be the software that K is the Boltzmann’s constant,
Tab is the absolute temperature of the cell, In this way, all data was parallel captured and
e electronic charge, events in each channel could be compared in real
V is the cell voltage, time. Nevertheless, by using a multiplexer that
I0 is the saturation current, which depends strongly switched among the inputs of multiple channels and
on the cell temperature. drove a single ADC could substantially reduce the
cost of a system [16]. Specialized data acquisition
systems for PV installations required a study of
sample rates and optimal configuration of the
measuring chain.
This chapter provided the information
regarding the structure of data acquisition systems
used in the monitoring of photovoltaic installations.
Fig. 2. PV model It showed that the operating principles of building
blocks were performed by simulations using
2.1 System architecture LabVIEW™ - Laboratory Virtual Instrumentation
Engineering Workbench. This monitoring system
The architecture of the PV system on Fig. 3 was designed to acquire two parts. The first was the
showed the connection of Solar PV system which weather condition at the research area consisted of
connected directly to battery by using charger ambient temperature, relative humidity and PV
controller. The PV array was installed on a module surface temperature. The second was the
mounting structure of the PV system in which data from the generating process which was
consisted of 1 PV modules by facing through with connected to an existed distribution system. The
the optimum designed slope angle of latitude. The digital data was connected through inverter and
technical characteristics of the PV module based on saved on the database. Next, it would be able to
standard testing conditions were listed in Table 1. analyze and generate research information report
easily.

2.2.1 Hardware design


The designed virtual instrument represented a
relationship between the hardware equipment
(Arduino board using microcontroller Atmega 328)
and the software application (processing) which
implemented the required functions, played the
function of interface between the human operator
and measurement system. The usage of this
hardware equipment ensured the flexibility (other
Fig. 3: System architecture of Solar PV system virtual instruments could be designed) to measure
other physical measurement by using
Table 1: Specification of Solar PV sensors/transducers which were specific to the
measurement process [10]. Figure 3 showed the
flow chart of the hardware part which allowed
Maximun power(Pmax) 20WP Arduino board programming to read and write the
Power tolerance -1% to +3% data.
By using microcontroller that we had created
Open circuit voltage (Voc) 21.96V and developed, it functioned as monitoring system,
Short circuit current (Isc) 1.27A data acquisitions and controller interfaces. It
acquired data from the entire sensor in an analog
Rated voltage (Vmpp) 17.82V signal. Then it would be converted into a digital
signal which able to control the data
Rated current (Impp) 1.14A
communication through a specific computer
Maximun system voltage DC100V network via connecting module used in the
industry. The detail for this distributed I/O was
2.2 Data Acqusition System (DAS) shown below:-
Data acquisition systems measured and stored Sensor
the data collected from hundreds of channels a) Current sensor the ACS758 outputs was an
simultaneously. The majority of systems contained analog voltage output signal that varies
the data from eight to 32 channels, typically in linearly with sensed current.
multiples of eight. An ideal data acquisition system
used a single ADC for each measurement channel.
b) DHT11 Temperature and Humidity Sensor
featured a calibrated digital signal output
with the temperature and humidity sensor
complex. The measurement was 1% RH /
±20%, its stability was better than ±1%
RH / year and the humidity range is 0-
100%RH.

2.2.2 Software Interfacing


These systems were communicated through
software interface by PC which was called
LabVIEW. LabVIEW was a graphical programming
language that allowed for the instrument control,
data acquisition and pre/post processing of acquired
data. LabVIEW was designed to take input data
directly from the user through its virtual-instrument
interface or from measurements of real-world
phenomenon (Data Acquisition). Data inputted
from real-world phenomena generally required
Data Acquisition (DAQ) hardware. Interfacing was
done by developed algorithm and some
programming.
Fig. 4 showed the flow chart for LabVIEW
part, where the inputs from hardware were recorded
and displayed through the screen computer. The
measured data was presented in the front panel of
LabVIEW program in two forms: i) numbers of
measured points, voltage, current, temperature and
ii) power. The front panel of the developed
LabVIEW Program was shown in Fig. 5. The
LabVIEW Acquisition system structure in the block
diagram was presented in Fig. 5(a). The front panel
of virtual instrument was presented in Fig. 5(b).

Fig. 4: Flow chart of collected data

III. RESULTS

3.1 Experimental result


The proposed system operation was shown in
Fig. 5(a): Block Diagram Fig. 6. The system comprised of the following
components: solar cell under test, conditioning
circuit, power supply, microcontroller board and the
measuring tools multi meter and supervisory
control (Computer) with the developed LabVIEW
software program. The solar cell tests were
executed in two stages. On the first stage, the
system was used to measure the voltage, current
and temperature to figure out the characteristics of
the solar cell under test. The system measured the
performance of solar in recharging the battery
storage on the second stage. All of the
measurements used on-line monitoring system
developed with LabView GUI as showed in Fig. 7.
Fig. 5(b): Front Panel
except on the 5th, 9th and 14th day. The changes in
voltage measured were influenced by the cloudy
weather and reduction of the sun radiation rate.
However, solar panels still generated good reading
because of the solar panel efficiency.
Power measurement in every solar panel was
considerably influenced by the efficiency of the
current velocity produced. If the current produced
was high, then the generated power was also high.
The result of the experiment showed similar
average daily current rate. It showed that maximum
current that able to be generated by solar panel was
2A. The power generated by solar could be
calculated using the formula below:-

P ( power )=Voltage ( V ) ×Current ( I )


(2)

Fig. 6: PV system proposed Power generated by solar panel depended on


Data were collected for 14 days of observation the efficiency of the current strength. The result on
on the solar panel performances. Table 1 showed the 14th day showed that the solar panel managed to
the measurement analyzed in form of an average generate 80 % of its maximum power capacity.
data per day. Parameters such as voltage, current From this monitoring system, all the data obtained
and temperature were recorded using system and were recorded and saved in a data base for further
powers were calculated using formula. The raw analysis. Through the usage of LabVIEW software,
data gathered displayed a trend of daily regular the data were automatically calculated by applying
occurrence with the identical amount of voltages the formula and directly displayed on the monitor.

Fig. 7: Graphical output from LabView using DAS system proposed.

Table 2: Data collection for 14 days


Average data per Day
Day voltage (volt) Current (ampere) Power (watt) Temperature ( oC)
1 19.52 1.65 32.20 32
2 19.21 1.56 29.96 31
3 19.36 1.59 30.78 32
4 19.74 1.76 34.74 32
5 18.95 1.43 27.09 30
6 19.23 1.57 30.19 31
7 19.65 1.59 31.24 32
8 19.45 1.57 30.53 32
9 18.32 1.41 25.83 31
10 19.03 1.46 27.78 31
11 19.11 1.49 28.47 31
12 19.14 1.51 28.90 32
13 19.03 1.5 28.54 31
14 18.92 1.42 26.86 30
3.2 Observation Results
Data collected through the monitoring system Fig. 9: The output power and surface temperature by
would be analyzed to identify the features of the PV
effective solar system. Data gathered in the forms of
voltage and current velocity measurement were Fig. 10 demonstrated the total average for
shown in Fig. 8. The daily measurement of data voltage, current and power outputs for PV system in
showed no significant difference from day 1 until day fourteen days. All the data recorded were using DAS
14th due to experiment. By looking at the voltage system proposed. Data collected proved the behavior
pattern taken, it showed a reduction with less amount of solar radiation in UMT surrounding areas. It could
of radiation. Values of voltage intakes for each day be deduced that if the same experiment was to be
were compared to identify the reason of the power carried out in the whole areas of UMT, it possibly
decline. It seemed that cloudy weather condition would be able to produce enough energy to start solar
prohibited direct absorption by the solar panel which system either in small or large scale. The obtained
subsequently resulted in the declining of the power. data for the fourteen days had shown sufficient
Fig. 9 showed output power and surface energy to prove that solar rays could be recorded and
temperature of the PV system. The data illustrated the studied for more benefits in the future.
temperature changed directly proportional with the
power produced. The resulted power were recorded
by calculating the voltage and the current velocities
that generated by PV system. Meanwhile, the reading
on temperature sensor that was placed on the surface
area of the PV was also collected. The value of the
power generated was influenced by the temperature
whereby when the temperature was hot, it then will
affect the value of the power generated as shown in
Fig. 10.
The data also showed high radiation rate was
measured when the panel produced high power.
Whilst the temperature rose up to 32 oC, the solar
power also reached up to 35 watts. Whereas, when Fig. 10: Output total average voltage, current and
the temperature was below 30oC, the solar power power by PV
went below 30oC as well.

25 IV. CONCLUSIONS
vol tage current
vol ta ge (v) & current (a )

20 The PV monitoring system developed by the


research could be used to measure and correct the
15 data according to the researchers’ goals. It would be
able to generate report in order to create research
10
information from PC data-based Microsoft office. The
5
research information could give details on the
performance of the PV energy system operation. This
0 monitor might well showed the unusual operational
1 2 condition of the system. This system possibly became
day a remote monitoring system via the Internet network.
Even though the experiment was not so complicated
and easy to be conducted, a research assistant was
Fig. 8: Output voltage and current by PV
still needed to assist main researcher in monitoring
and analyzing the data. Plus, an assistant was
important to ensure the system was properly
Temperature (oC), Power(watt)

34 maintained and be able to work well throughout the


32 experiment. The operating cost might cover the
30 system maintenance when it was necessary and
28 needed. The requirement for more assistants and
26 larger operating costs were essential in order to run
24 the system in larger scale. The system was
22 administered to inform and signal a warning for
20 researchers when system errors occurred such as
1 2 3 4 5 6 7temp power
8 9 10 11 12 13 14
inverter malfunction or wind generator broke down.
Day The warning signal could be transmitted through
mobile phone network as well as email. The fast
warning and prompt responds would be able to wind-hybrid energy systems in comparison to
prevent the system from total failure and helped in single photovoltaic and wind systems. Energy
increasing the energy production. Conversion and Management 43 (18).
[9] Jallouli R. & Krichen L., 2012. Sizing, techno-
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