TRG A340 A320 31 06 Shop 01D

TRAINING
A320 31 FWC SDAC ECP CAL

© AIRBUS OPERATIONS S.A.S. All rights reserved. Confidential and proprietary document.
A330 A340 31 FWC SDAC ECP
CHAPTER 6 - SHOP
For Training purposes only Chap. SHOP / Page 1 TRAINING-A340-A320-FWC-SDAC-ECP-CAL-01D

SHOP
1. INTRODUCTION
2. SYSTEM DESCRIPTION
3. LRU DESCRIPTION
6.1 BRIEF DESCRIPTION OF ATEC SYSTEM
6.2 TEST STRATEGY
6.3 ATEC RESULT FILE
4. LINE MAINTENANCE 6.3.1 Presentation possibilities
6.3.2 File structure
6.3.3 Structure in chapters
5. SRU DESCRIPTION 6.4 READING/DECODING BITE
6.4.1 FWC reading/decoding BITE
6.4.2 SDAC reading/decoding BITE
6. SHOP MAINTENANCE 6.4.3 ECP reading/decoding BITE
6.5 CARDS TEST
6.6 FUNCTIONAL TEST
6.7 ATEC TEST SYNTHETIC RESULTS
Back to manual table of content 6.8 THE TRICKS OF THE REPAIR TRADE
Back to this chapter table of content
Exit

SHOP
BRIEF DESCRIPTION OF ATEC SYSTEM

SHOP
ATEC OPERATOR INTERVENTIONS
 ENERGIZATION OF TEST STATION
 SETTING UP OF THE UNIT AND CONNECTION TO SYSTEM
 INSTALLATION OF MOBILE ADAPTOR SPECIFIC TO THE UNIT (1 for FWC / 1 for SDAC)
 LOADING OF TEST PROGRAM INTO COMPUTER MEMORY

 REPLYING TO QUESTIONS RAISED BY THE COMPUTER (P/N, S/N, AMENDMENT, OPERATOR NAME)

SHOP
1. INTRODUCTION
3. LRU DESCRIPTION
6.2 TEST STRATEGY
6.5 CARDS TEST
6.6 FUNCTIONAL TEST
Exit

SHOP
TEST STRATEGY
 SPECIFIC ATLAS TEST PROGRAM EXECUTED BY ATE
 TEST BASED ON USE OF I.M.S (INTEGRATED MAINTENANCE SOFTWARE) LOCATED IN SPECIFIC

OBRMS
 RS 232 SERIAL LINK
 FWC, SDAC, ECP TESTED ON ATEC SERIE 6

SHOP
1. INTRODUCTION
3. LRU DESCRIPTION
6.2 TEST STRATEGY
6.5 CARDS TEST
6.6 FUNCTIONAL TEST
Exit

SHOP
ATEC RESULT FILES
Three kind of ATEC Result files:
 ALL RESULTS FILE
 EVERY TSN IS DESCRIBED
 GO/NOGO FOR EACH TSN

 BITE DESCRIPTION
 BAD RESULT FILE
 ONLY HEADING OF CHAPTERS WITH NOGO TSN
 BITE DESCRIPTION
 SUMMARY RESULT FILE
 SUCCINCT REPORT, WITH CHAPTERS NAMES,
 GO/NOGO WITHOUT DESCRIPTION OF TSN

SHOP
FILE STRUCTURE
ATEC RESULTS FILE TYPE
- All results file,
- Bad results file,
- Summary result file
INFORMATION CONCERNING
- Unit tested (manufacturer,P/N)
- Test program (specification, issue, release,
reference, test OBRM )
INFORMATION ENTERED BY OPERATOR

- Unit P/N,S/N and amdt
- Test program reference
- Test justification
- Operator name
- ATEC information
SHOP
FWC ATEC CHAPTER

A320 FWC (H2) ATEC A330 – A340 FWC (2E0, 2E2) ATEC
CHAPTER NUMBER AND NAME CHAPTER NUMBER AND NAME
1. LIGHTNING TEST 1. READING/DECODING BITE

2. PRELIMINARY TEST 2. POWER SUPPLY TEST

3. READING BITE 3. CPU 1 BOARD TEST
4. SOFT TEST 4. CPU 2 BOARD TEST
5. ALIM TEST 5. ARINC 1 BOARD TEST
TEST WITH
6. CPU1 CARD TEST IMS OBRM 6. ARINC 2 BOARD TEST
7. CPU2 CARD TEST 7. ADS1 BOARD TEST (INPUT1 BOARD)
8. INCO CARD TEST
8. ADS2 BOARD TEST (INPUT2 BOARD)
9. ARINC CARD TEST
9. AUDIO BOARD TEST
10. AUDIO CARD TEST
TEST WITH 10. FUNCTIONNAL TEST

11. FUNCTIONAL TEST FUNCTIONNAL
OBRM

SHOP
SDAC ATEC CHAPTER
A320 SDAC H1 ATEC A320 SDAC H2 ATEC A330 – A340 SDAC ATEC
CHAPTER NUMBER AND NAME CHAPTER NUMBER AND NAME CHAPTER NUMBER AND NAME
1. PRELIMINARY TESTS 0. LIGHTNING TEST 1. READING/DECODING BITE

2. TEST OF CPU CARD 1. PRELIMINARY TEST 2. ALIM CARD TEST

3. CARD ADRESSABILITY TEST
TEST WITH 2. CPU CARD TEST 3. CPU CARD TEST
IMS OBRM
4. DISCRETE INPUT TEST
5. SYNCHRO INPUT TEST 3. INPUT CARD TEST 4. ARINC CARD TEST
6. ANALOG INPUT TEST 4. INCONV CARD TEST 5. INPUT (J8) CARD TEST
7. POWER SUPPLY UNIT TEST 5. ANARINC CARD TEST 6. INPUT (J3) CARD TEST
6. ALIM CARD TEST 7. ANALOG CARD TEST
TEST WITH
8. FUNCTIONAL SW TEST 7. FUNCTIONAL TEST 8. FUNCTIONNAL TEST
FUNCTIONNAL
OBRM

SHOP
ECP ATEC CHAPTER
CHAPTER NUMBER AND NAME
1. PRELIMINARY TESTS
2. CPU CARD TEST

3. KEYBOARD PUSHBUTTON
4. POWER SUPPLY CARD
5. POTENTIOMETERS
6. PART NUMBER VERSION

SHOP
CAL ATEC CHAPTER (A320 Only)
CHAPTER NUMBER AND NAME

1 PRELIMINARY TEST
2 FUNCTIONAL TEST
3 CHECK AUDIO INPUT
4 OUTPUT PEAK CLIPPING CHECKING

SHOP
1. INTRODUCTION
3. LRU DESCRIPTION
6.2 TEST STRATEGY
6.5 CARDS TEST
6.6 FUNCTIONAL TEST
Exit

SHOP
FWC READING/DECODING BITE
A320 FWC (H2) Decoding BITE A330 – A340 FWC (2E0, 2E2) Decoding BITE
 Both FWCs both SDACs and ECP BITE Memory:  Tested FWC and System BITE Memory:
 Last and Previous Legs (0-63) Class 1&2 failures:  Last and Previous Legs (0-63) Class 1&2 failures:
 Internal failures  Internal failures

 External failures  External failures
 Class 3 failures  Class 3 failures
 Ground failures

SHOP
FWC FAILURE PRESENTATION

Failure Data:
 2 digits on A330-A340, 4 digits on A320
 Same first digits than on the TSD (see chapter 4 of this manual)
FAILURE : 0094h NO BUS ACTIVITY FROM OPPOSITE FWC

A320 FWC:
LEG : 9881 A/C ID :xxx OCC : 1

PHASE : 002 28/08/08 07:09:07
FAILURE : 1A HARD INTERNAL FAILURE OCC : 1 CLASS : 1
A/C : ------- LEG : 21 PHASE : 02 30/01 14:09

A330 – A340 FWC:
B01C7A01301409 1CD1 1CD1 0003 1016 31A0 000000000000000000000000000000
Failure context:
 First occurrence (a/c identification; leg and phase; date and time)
Note: Hexadecimal Leg in A320
 Number of occurrences (OCC)

SHOP
SDAC READING/DECODING BITE
A320 SDAC (H1 & H2) A330 – A340 SDAC (2E5) Decoding BITE
 No BITE Memory memorised inside SDACs.  Tested SDAC BITE Memory:

 SDAC BITE information available only inside the FWCs.  Last and Previous Legs (0-63) Class 1&2 failures:
 Internal failures
 External failures
 Class 3 failures
 Ground failures

SHOP
SDAC FAILURE PRESENTATION
A320 SDAC:  No BITE Memory memorised inside SDACs.

A330 – A340 SDAC: Failure Data:

 2 digits on A330-A340
 Same first digits than on the TSD (see chapter 4 of this manual)
INTERNAL FAILURES
FAILURE : BF PERMANENT INTERNAL FAILURE OCC : 7 CLASS : 2
A/C : VN-A375 LEG : 00 PHASE : 06 29/07 08:38
B0BF2307290838 5CB2 1CB2 0300 0000 3BF0 0F660F710FC10000000000000000
Failure context:
 First occurrence (a/c identification; leg and phase; date and time)
 Number of occurrences (OCC)

SHOP
ECP READING/DECODING BITE
A320 ECP 0L0 (lamp, LED, Next) A330 – A340 ECP 2E9 (lamp, LED, Next)
 No BITE Memory memorised inside ECP  No BITE Memory memorised inside ECP
 ECP BITE information available only inside the FWCs  ECP BITE information available only inside the FWCs

SHOP
CAL READING/DECODING BITE (A320 Only)
 No BITE Memory memorised inside ECP

 ECP BITE information available only inside the FWCs.

SHOP
1. INTRODUCTION
3. LRU DESCRIPTION
6.2 TEST STRATEGY
6.5 CARDS TEST
6.6 FUNCTIONAL TEST
Exit

SHOP
CARDS TEST
 USE OF I.M.S. OBRM TO TEST EACH CARD
 EACH CHAPTER IS COMPOSED OF GROUPS OF TESTS, INDEXED BY A TSN (6-DIGIT NUMBER), AND
ENDED BY A FLAG (GO/NOGO)
 LEVEL 2 TROUBLE SHOOTING :
 NOGO TSN CHANGE OF CONCERNED CARD
 BE CAREFUL : SOME FUNTIONS IMPLEMENTED ON SEVERAL CARDS

SHOP
CARDS TEST EXAMPLE

Test Name
DISCRETE INPUT TEST OF INCONV CARD

==================================
"MINIMUM FILTER DSI_P- TEST"
060410 T1INCO06 T04.03.01-1 0000 HEX EQ 0000 GO
"MAXIMUM FILTER DSI_P- TEST" GO/NOGO
060415 T1INCO06 T04.03.01-1 0000 HEX EQ 0000 GO
.....
DSI001.1
060430 T1INCO06 T04.03.01-2 0000 HEX EQ 0000 GO
060440 T1INCO06 PORT 02 - 01 00000001 HEX EQ 00000001 GO
TSN (Test Sequence Number)

SHOP
1. INTRODUCTION
3. LRU DESCRIPTION
6.2 TEST STRATEGY
6.5 CARDS TEST
6.6 FUNCTIONAL TEST
Exit

SHOP
FUNCTIONAL TESTS
 USE OF OPERATIONAL OBRM
 DURING FUNCTIONAL TESTS on A320:
SELF TESTS PERFORMED
ENGINE TYPE CONFIGURATION

ARINC GENERATION WITH CORRECT ENGINE TYPE CHECK
 DURING FUNCTIONAL TESTS on A330/A340 FWC:
BITE AUTOMATICALLY ERASED IF ATEC RESULTS ARE ALL GO
P/N AND S/N CHECK
POWER SUPPLY MICROCUT CHECK
 DURING FUNCTIONAL TESTS on A330/A340 SDAC:
P/N AND S/N CHECK
OUTPUT ARINC BUS CHECK

SHOP
1. INTRODUCTION
3. LRU DESCRIPTION
6.2 TEST STRATEGY
6.5 CARDS TEST
6.6 FUNCTIONAL TEST
Exit

SHOP
ATEC TEST SYNTHETIC RESULTS
A320: A330 – A340:

SHOP
1. INTRODUCTION
3. LRU DESCRIPTION
6.2 TEST STRATEGY
6.5 CARDS TEST
6.6 FUNCTIONAL TEST
Exit

SHOP
THE TRICKS OF THE REPAIR TRADE
 THREE COMPONENTS TO ANALYSE WHEN READING THE ATEC RESULT FILE :
 BITE CHAPTER : HISTORIC OF FAILURES HAPPENED ON BOARD, EITHER DURING SELFTESTS

 CARDS CHAPTERS : LIVE TEST OF HARD RESSOURCES OF THE COMPUTER, USING ATEC INTERFACE AND
SPECIFIC TEST SOFTWARE
 FUNCTIONAL CHAPTER : LIVE BEHAVIOUR OF SELFTEST AND FUNCTIONAL SOFTWARE, USING ATEC INTERFACE
AND REAL SOFT.

SHOP
 DUE TO ATEC STRUCTURE, FAULTY CARD LOCALIZATION IS EASY
MEAN WHILE BE CAREFUL WITH SOME FUNCTIONS

 DO NOT FORGET TO ANALYSE THE BITE CHAPTER
 WHEN PERFORMING AN ATEC TEST, DO NOT FORGET STORING BITE INFORMATION (PC, FLOPPY,
PRINTED PAPER), BEFORE ERASING BITE MEMORY WITH ATEC SYSTEM.

SHOP
 ALWAYS TRY TO FIND A LINK BETWEEN :

 THE REASON OF REMOVAL
 THE BITE INFORMATION
 THE ATEC RESULT FILE INFORMATION
 THE REPAIR FINDINGS
 IF THE ATEC RESULT FILE IS GO, WITH A UNIT FAULT :

 TEST AGAIN THE UNIT
 ANALYSE THE BITE CHAPTER
 ANALYSE THE TSD
 SEVERAL PARTIAL TESTS ON CHAPTERS NOTED IN THE BITE
 TEST THE UNIT (OR A PART OF THE UNIT) REMOVING THE ATEC VENTILATION
 FOR EACH UNIT OR CARD SENT TO AIRBUS Operation S.A.S REPAIR SHOP, ALWAYS PROVIDE:
 THE REASON OF REMOVAL
 THE ATEC RESULT FILE WITH NOGO TSN

SHOP
TRAINING
A320 31 FWC SDAC ECP CAL
A330 A340 31 FWC SDAC ECP
END OF
CHAPTER 6 – SHOP
© AIRBUS Operations S.A.S. All rights reserved. Confidential and proprietary document. This document and all information contained herein is the sole property of AIRBUS Operations S.A.S. No intellectual property rights
are granted by the delivery of this document or the disclosure of its content. This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS Operations S.A.S. This
document and its content shall not be used for any purpose other than that for which it is supplied. The statements made herein do not constitute an offer. They are based on the mentioned assumptions and are expressed
in good faith. Where the supporting grounds for these statements are not shown, AIRBUS Operations S.A.S. will be pleased to explain the basis thereof.
AIRBUS, its logo, A300, A310, A318, A319, A320, A321, A330, A340, A350, A380, A400M are registered trademarks.

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TRAINING

A320 31 FWC SDAC ECP CAL

A330 A340 31 FWC SDAC ECP

For Training purposes only Chap. SHOP / Page 1 TRAINING-A340-A320-FWC-SDAC-ECP-CAL-01D

Back to this chapter table of content

For Training purposes only Chap. SHOP / Page 2 TRAINING-A340-A320-FWC-SDAC-ECP-CAL-01D

For Training purposes only Chap. SHOP / Page 4 TRAINING-A340-A320-FWC-SDAC-ECP-CAL-01D

 LOADING OF TEST PROGRAM INTO COMPUTER MEMORY

For Training purposes only Chap. SHOP / Page 6 TRAINING-A340-A320-FWC-SDAC-ECP-CAL-01D

Back to this chapter table of content

For Training purposes only Chap. SHOP / Page 8 TRAINING-A340-A320-FWC-SDAC-ECP-CAL-01D

 SPECIFIC ATLAS TEST PROGRAM EXECUTED BY ATE

 TEST BASED ON USE OF I.M.S (INTEGRATED MAINTENANCE SOFTWARE) LOCATED IN SPECIFIC

 RS 232 SERIAL LINK

 FWC, SDAC, ECP TESTED ON ATEC SERIE 6

For Training purposes only Chap. SHOP / Page 10 TRAINING-A340-A320-FWC-SDAC-ECP-CAL-01D

Back to this chapter table of content

For Training purposes only Chap. SHOP / Page 12 TRAINING-A340-A320-FWC-SDAC-ECP-CAL-01D

Three kind of ATEC Result files:

 ALL RESULTS FILE

 EVERY TSN IS DESCRIBED

 GO/NOGO FOR EACH TSN

 BAD RESULT FILE

 ONLY HEADING OF CHAPTERS WITH NOGO TSN

 SUMMARY RESULT FILE

 SUCCINCT REPORT, WITH CHAPTERS NAMES,

 GO/NOGO WITHOUT DESCRIPTION OF TSN

For Training purposes only Chap. SHOP / Page 14 TRAINING-A340-A320-FWC-SDAC-ECP-CAL-01D

INFORMATION ENTERED BY OPERATOR

FWC ATEC CHAPTER

CHAPTER NUMBER AND NAME CHAPTER NUMBER AND NAME

1. LIGHTNING TEST 1. READING/DECODING BITE

2. PRELIMINARY TEST 2. POWER SUPPLY TEST

TEST WITH 10. FUNCTIONNAL TEST

For Training purposes only Chap. SHOP / Page 18 TRAINING-A340-A320-FWC-SDAC-ECP-CAL-01D

1. PRELIMINARY TESTS 0. LIGHTNING TEST 1. READING/DECODING BITE

2. TEST OF CPU CARD 1. PRELIMINARY TEST 2. ALIM CARD TEST

For Training purposes only Chap. SHOP / Page 20 TRAINING-A340-A320-FWC-SDAC-ECP-CAL-01D

ECP ATEC CHAPTER

CHAPTER NUMBER AND NAME

2. CPU CARD TEST

For Training purposes only Chap. SHOP / Page 22 TRAINING-A340-A320-FWC-SDAC-ECP-CAL-01D

CAL ATEC CHAPTER (A320 Only)

CHAPTER NUMBER AND NAME

For Training purposes only Chap. SHOP / Page 24 TRAINING-A340-A320-FWC-SDAC-ECP-CAL-01D

Back to this chapter table of content

For Training purposes only Chap. SHOP / Page 26 TRAINING-A340-A320-FWC-SDAC-ECP-CAL-01D

FWC READING/DECODING BITE

 Internal failures  Internal failures

For Training purposes only Chap. SHOP / Page 28 TRAINING-A340-A320-FWC-SDAC-ECP-CAL-01D

FWC FAILURE PRESENTATION

FAILURE : 0094h NO BUS ACTIVITY FROM OPPOSITE FWC

LEG : 9881 A/C ID :xxx OCC : 1

FAILURE : 1A HARD INTERNAL FAILURE OCC : 1 CLASS : 1

A/C : ------- LEG : 21 PHASE : 02 30/01 14:09

For Training purposes only Chap. SHOP / Page 30 TRAINING-A340-A320-FWC-SDAC-ECP-CAL-01D

SDAC READING/DECODING BITE

 No BITE Memory memorised inside SDACs.  Tested SDAC BITE Memory:

For Training purposes only Chap. SHOP / Page 32 TRAINING-A340-A320-FWC-SDAC-ECP-CAL-01D

SDAC FAILURE PRESENTATION

A320 SDAC:  No BITE Memory memorised inside SDACs.

A330 – A340 SDAC: Failure Data:

FAILURE : BF PERMANENT INTERNAL FAILURE OCC : 7 CLASS : 2