Raptor XL900 Cone Crushers

®
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Raptor XL900 ®
Strength and
performance...
Our Raptor® XL900 improves
throughput and feed size
over comparable models in
the 700 to 900 hp range –
with production rates reaching
up to 1,400 TPH (1,270 tonnes).
Robust Design
The Raptor® XL900’s 70-inch (1.8 m)
head diameter and integral
countershaft built into the four-arm
mainframe means the XL900 is not
only large, but it’s one of the most
robust crushers in its size range.
Like all Raptor models, the high pivot
point and large crushing stroke offer
better crushing action throughout
the crushing chamber.
Integral Countershaft
Because the countershaft is inside
one of the four arms, this permits
a stronger frame design and avoids
common pitfalls associated with
an external countershaft box.
You can rest assured that these
structural components are
designed to ensure long life.
Pushing Through Limits
The XL900 leaps forward, improving
throughput and acceptance of larger
feed size. The crusher’s higher pivot
point and larger crushing stroke provide
the most productive 70-inch (1.8 m)
head diameter cone ever manufactured.
The dynamics of the XL900 allow
more crushing to take place from
the first nip at the feed opening and
continuously throughout the chamber,
until the material exits the parallel zone.
Compact, Easily Installed
The XL900 can be easily be installed
to replace cone crushers with a
59-inch (1.5 m) head diameter or
larger without major modifications to
the foundation or feed arrangement.
Security
Raptor cone crushers employ “Fail Safe”
hydraulics to ensure the machines stay
protected from mechanical overload
should an accumulator bladder fail.
The machine requires only one
accumulator to operate safely and
reliably. Should an accumulator fail,
an internal relief valve within the dual
acting tramp release cylinders provides
an immediate alternative protection
of the Raptor cone crusher from
severe and costly structural damage.
An additional safety feature
standard on all Raptor cones is
the counterclockwise rotation
crushing action that protects
the machine if adjustment ring
movement is excessive, or if
the ring gear brake fails.
Automation
Raptor cone crushers use advanced
overload sensing technology to detect
crushing force overload. A simple
alarm is activated. If desired, our
advanced automation system can
take the necessary corrective action.
The same advanced automation
system can be used to optimize
the crusher performance with feed
control, setting adjustment and
monitoring of critical lubrication
and hydraulic parameters.
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XL900 Clearance Dimensions

(in) (mm)

A Adjustment Ring Max Diameter 138.69 in 3523 mm

B Inside Diameter of Feed Hopper 70.57 in 1792 mm

C Clearing Stroke Travel 5.89 in 150 mm

Base to Top
D of Feed Hopper 138.00 in 3502 mm

E Base to Bottom of Oil Piping 28.21 in. 717 mm

F Base to Bottom of Main Frame Hub 14.37 in 365 mm

Base to Top of Feed Plate

G-1 – Standard 88.71 in 2253 mm

Base to Top of Feed Plate

G-2
– Short Head 104.31 in 2649 mm

H Main Frame Hub Diameter 27.95 in 710 mm

Crusher Centerline to
I
Main Frame Flange 64.37 in 1635 mm

Clearance Required to Remove

J
Countershaft Assembly 137.00 in 3480 mm

Crusher Centerline to
K
End of Countershaft 88.13 in 2239 mm

Crusher Centerline to
L
Countershaft Housing Face 63.98 in 1625 mm

Clearance Required to
Remove Head Assembly
M1 – Standard 176.00 in 4470 mm
M2 – Short Head 191.00 in 4851 mm

Clearance Required to
Remove Bowl Assembly
N1&2 – Standard & Short Head 170.00 in 4318 mm

All dimensions are for reference only and are not to be used for construction.
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Raptor XL900 Cross Section

®
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XL900 General Arrangement

All dimensions are for reference only and are not to be used for construction.

Product Gradation Table

Percent Passing For a Given Closed Side Setting
Average Feed Material (12 to 14 wi)

Product Size 3/8” 1/2” 5/8” 3/4” 7/8” 1” 1 1/4” 1 1/2” 2”

(10 mm) (13 mm) (16 mm) (19 mm) (22 mm) (25 mm) (31 mm) (38 mm) (50 mm)
4” (100 mm) 100
3” (75 mm) 100 94-98
2” (50 mm) 96-99 89-95 65-71
1-1/2” (38 mm) 100 95-99 87-93 73-79 47-53
1” (25 mm) 95-99 92-97 82-88 71-77 46-52 37-43 25-31
3/4” (19 mm) 100 93-98 86-92 79-85 65-71 54-60 34-40 27-33 19-25
1/2” (13 mm) 89-95 75-81 63-69 52-58 40-46 33-39 19-25 15-21 11-17
3/8” (10 mm) 78-84 63-69 52-58 42-48 31-37 27-33 15-21 12-18 9-14
1/4” (6 mm) 52-58 40-46 33-39 26-32 19-25 16-21 9-15 6-12 4-11
Values listed will vary depending on feed distribution, cavity level, feed gradation, crushing chamber, moisture, and material density.
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Raptor XL900 ®

Capacity Chart Lifting Weights

Setting mt/hr mt/hr Setting stph stph Main Lifting Items (lbs.) (kg)
mm Min Max Inches Min Max
Short Head Fine 10 275 350 3/8 300 385 Complete Crusher 158,356 71,830
Short Head Fine 12 300 425 1/2 330 470
Main Frame 46,998 21,318
Short Head Medium 14 330 455 9/16 360 500 Assembly
Short Head Medium 16 400 550 5/8 440 600 (Includes Main
Shaft and Main
Short Head Coarse 19 440 600 3/4 485 660 Frame Liner)
Standard Fine 22 500 675 7/8 550 745
Bowl Assembly 36,886 16,731
Standard Fine 25 525 770 1 575 850 (With Bowl Liner
Standard Fine 32 600 900 1-1/4 660 990 and Hopper
Assembly)
Standard Medium 38 650 1050 1-1/2 715 1150
Standard Coarse 45 780 1250 1-3/4 860 1370 Adjustment Ring 20,210 9,167
Reduction 4 to 6 2 to 4 Reduction 4 to 6 2 to 4 (Includes
Ratio Ratio Clamping Ring)
As indicated above for 100 lbs. per cubic foot and impact work index of 13.
Short tons per hour based on open circuit crushing with material weighing 100 pounds per cubic foot. Values are Head Assembly 24,929 11,308
estimated “instantaneous” product samples, actual values may vary ±15%. Factors that will vary throughput are;
feed gradation, cavity level, feed distribution, moisture content, and properties of the processed material. (Includes Feed
Plate Assembly
and Mantle)

Countershaft 3,795 1,721

Feed Openings Box Assembly
Minimum Feed Size Eccentric Assembly 12,400 5,625
Closed Side “B” at min.
(Includes
Setting “A” CSS “A”
Counterweight)
Standard Coarse 1.18” 14.57”
Mantle 9,780 4,436
(30 mm) (370 mm)
Bowl Liner 9,985 4,529
Standard Medium .98” 12.09”
(25 mm) (307 mm) Power Unit
(Dry) 2,150 975
Standard Fine .63” 9.92” (Wet) 3,045 1,381
(16 mm) (252 mm)
Lube Pkg. – Air
Short Head Coarse .55” 6.78” (Dry) 5,500 2,495
(14 mm) (172 mm) (Wet) 8,250 3,742

Short Head Medium .47” 5.96” Lube Pkg. – Water

(12 mm) (151 mm) (Dry) 5,800 2,631
(Wet) 8,550 3,878
Short Head Fine .39” 3.45”
Air Cooler 2,300 1,043
(10 mm) (88 mm)

NOTE:
1. Allowable casting weights vary ±5%.
 Revision 03/08/2011 slc-us
Capabilities
www.flsmidth.com

Automation • Replaceable filter element and

Raptor® automated controls improve
crushing performance by ensuring
the cone crusher operates at optimal
efficiency:
• Available in five packages for all
Raptor Cone Crusher models:
– Basic Automation System
– Automated Interlock System
– Full Automation System
– Custom Automation System
– Remote Liner Calibration designed and sized to provide the
System
• Self-contained controllers provide operate bowl clamping, bowl
full-time monitoring and adjustment, crusher cavity clearing
automated controls
Package Lube & HPU
The Package Lube System is
designed and sized to provide the
necessary supply of clean and cooled
lubrication oil and is available in an
air-cooled or water-cooled package,
depending on requirement. Both
systems are skid-mounted, designed
to operate at a maximum pressure of
150 psi (10.3 Bars) and include:
• Full flow oil filter with integral • Remote-mounted push button
pressure relief
two pressure switches to indicate
filter element conditions
• Reservoir with oil level sensor,
temperature sensor and a
thermowell mounted oil heater
• Submerged oil pump attached
to a vertically positioned electric
drive motor
• Main system relief valve
The Hydraulic Power Unit is
necessary oil flow and pressures to
and the tramp release systems. The
power unit can be controlled locally
at the push button panel or at the
Automated Control System (ACS)
touch screen.
The Hydraulic Power Unit includes:
• Cabinet with an integral oil tank
and replaceable breather
• Vertically mounted electric motor
• Submerged hydraulic pump
• Solenoid valves
• Oil filter
control panel

Mineral Processing Raptor Manufacturing

Technology Center Facility USA
FLSmidth Salt Lake City, Inc. FLSmidth Salt Lake City, Inc.
7158 S. FLSmidth Drive 14425 Wagonseller Rd.
Midvale, UT 84047-5559 Pekin, IL 61554-8831
Tel: +1 801-871-7000 Tel: +1 309-353-9235
Fax: +1 801-871-7001 Fax: +1 309-353-5591
E-mail: info.slc@flsmidth.com E-mail: RaptorSales@flsmidth.com

Copyright © 2011 FLSmidth A/S. ALL RIGHTS RESERVED. FLSmidth is a (registered) trademark of FLSmidth A/S. This brochure makes
no offers, representations or warranties (express or implied), and information and data contained in this brochure are for general
reference only and may change at any time.