KISSsoft Release 03/2015 A

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Changed by: DELL on: 01.04.2019 at: 22:14:41

Contact Analysis

Meshing gear 1 - gear 2

Accuracy of calculation High
Partial load for calculation [wt] 125.0000 (%)
Working flank Right tooth flank
Center distance [a] 119.9998 (mm)
Single pitch deviation [fpt] 14.0000 (µm)
Coefficient. of friction [μ] 0.0500
Deviation error of axis [fΣβ] 0.0000 (µm)
Inclination error of axis [fΣδ] 0.0000 (µm)
Torque [T1] 1895.0000 (Nm)

Torsion Gear A:-, B:-

min max Δ µ σ
Transmission error (µm) -168.6890 -88.7207 79.9683 -120.2523 27.5931
Tangent Stiffness curve (N/mm) 481.7077 852.7894 371.0817 712.7966 154.5314
Secant stiffness curve (N/mm) 481.8899 902.9697 421.0798 705.9203 156.7799
Line load (N/mm) 33.4903 2426.0620 2392.5717 1410.5479 640.0474
Torque Gear 1 (Nm) 1894.9812 1895.0172 0.0361 1894.9976 0.0063
Torque Gear 2 (Nm) 6422.6115 6711.9298 289.3183 6630.6474 67.5541
Power loss (W) 0.0000 2358.0456 2358.0456 1065.6008 782.8460
Contact temperature (°) 70.1841 247.6994 177.5154 174.1119 45.7090
Thickness of lubrication film (µm) 0.0464 0.2450 0.1986 0.1057 0.0332
Hertzian pressure (N/mm²) 3102.8088 2254.7473
Tooth root stress gear 1 (N/mm²) 894.9956 894.9956
Tooth root stress gear 2 (N/mm²) 902.1284 902.1284

Transverse contact ratio under load [εα] 1.5692

Overlap ratio under load [εβ] 0.0000
Total contact ratio under load [εγ] 1.5692
Efficiency [η] 99.4600

Amplitude spectrum of the transmission error

Harmonics Amplitude (µm)
1 5.309
2 36.231
3 1.960
4 4.663
5 0.500
6 11.298
7 1.000
8 1.441
9 0.384
10 4.453

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da1 = 64.3950 mm, df1 = 43.0305 mm, As1 = -0.1200 mmda2 = 194.8950 mm, df2 = 172.5968 mm, As2 = -0.1350 mm
Figure: Path of contact

wt = 125 %, a = 120.000 mm,fpt = 14.000 µm,µ = 0.05Working flank: Right flank

Figure: Transmission error

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Arrangement of harmonics Amplitude [µm]1. 5.3089142. 36.2310833. 1.9602414. 4.6633455.
0.5003986. 11.2977157. 1.0001178. 1.4414749. 0.38433510. 4.452679wt = 125 %, a = 120.000
mm,fpt = 14.000 µm,µ = 0.05Working flank: Right flank
Figure: Amplitude spectrum of transmission error

wt = 125 %, a = 120.000 mm,fpt = 14.000 µm,µ = 0.05Working flank: Right flankCsα_mean = 711.7543811 N/µmCsβ_mean = 705.1949749
N/µm
Figure: Stiffness curve

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Arrangement of harmonics Amplitude [N/mm/µm]1. 4.2831802. 192.8508673. 2.1955574. 43.8789955.
5.3168376. 48.0307357. 0.9110198. 47.0448189. 5.13326310. 12.617419wt = 125 %, a = 120.000
mm,fpt = 14.000 µm,µ = 0.05Working flank: Right flank
Figure: Amplitude spectrum of contact stiffness

wt = 125 %, a = 120.000 mm,fpt = 14.000 µm,µ = 0.05Working flank: Right flank

Figure: Normal force curve (Line load)

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wt = 125 %, a = 120.000 mm,fpt = 14.000 µm,µ = 0.05Working flank: Right flank
Figure: Stress curve

wt = 125 %, a = 120.000 mm,fpt = 14.000 µm,µ = 0.05Working flank: Right flankMaximum sliding velocity: 1.574 m/s
Figure: Kinematics

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wt = 125 %, a = 120.000 mm,fpt = 14.000 µm,µ = 0.05Displaying power losses per mm facewidthWorking flank: Right flank
Figure: Specific Power Loss

wt = 125 %, a = 120.000 mm,fpt = 14.000 µm,µ = 0.05the0il = 70.0 °C, theM = 70.0 °C, etaM = 41.90 mPa*sWorking flank: Right flank
Figure: Contact temperature

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wt = 125 %, a = 120.000 mm,fpt = 14.000 µm,µ = 0.05the0il = 70.0 °C, theM = 70.0 °C, etaM = 41.90 mPa*shMini(ISO) = 0.000 µm, Ra =
0.630 µmAGMA: h = hc/1.316 (Wellauer & Holloway criteria)Working flank: Right flank
Figure: Lubricating film (ISO TR 15144)

wt = 125 %, a = 120.000 mm,fpt = 14.000 µm,µ = 0.05the0il = 70.0 °C, theM = 70.0 °C, etaM = 41.90 mPa*shMini(ISO) = 0.000 µm, Ra =
0.630 µm, lamGFmin = 0.000Working flank: Right flank
Figure: Specific film thickness (ISO TR 15144)

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End of Report lines: 80

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