INTERACTIVE SCHEMATIC

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ELECTRICAL SYMBOLS BASIC HYDRAULIC

HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow

Pump

FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability

Click here to view the

Zoom In “CTRL” / “+” Schematic Symbols
Fluid
Conditioner
Spring
(Adjustable)

Zoom Out “CTRL” / “-” and Definitions page

Fit to Page “CTRL” / “0” (zero)

Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
Search “CTRL” / “SHIFT” / “F”
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC

ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump

Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring

(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic

Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS

G
M T

Pressure Temperature Level Flow

Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS

Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
 UENR3670-01
June 2013

D8T Track-Type Tractor

Hydraulic System
J8B2394-3999
KPZ3627-UP

© 2013 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as
All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
COMPONENT LOCATION

Part Machine Schematic

Description
Number Location Location
Pump Gp - Steering, Charge And Fan Drive 212-0271 1 F-4
Pump Gp - Steering 205-1823 2 F-4
Pump Gp - Piston (Fan) 204-2578 3 F-2
Motor Gp - Steering 252-5127 4 F-4
Motor Gp - Fan (With Anticav Valve) 205-1821 5 F-1
Filter Gp - Steering Pump Charge 211-6053 6 E-4
Pump Gp - Implement 214-1091 7 E-3
Valve Gp - Inline Resolver 233-6942 8 I-6, I-8, I-11, I-13
Valve Gp - Cooler Bypass 124-8335 9 E-1
Cooler Gp - Oil 303-8791 10 E-1
Manifold Gp - Suction Gallery 209-1392 11 D-3
Manifold Gp - Control (Pilot Pressure Reducing) 301-2269 12 D-10, E-7, E-12, F-6
Accumulator Gp 200-0750 13 D-11, E-8, E-13, F-6
Filter Gp - Hydraulic (Pilot System) 126-1813 14 D-10, E-7, F-5, F-12
Valve Gp - Dozer Lift / Tilt 238-2753
15 H-6
Valve Gp - Dozer Lift / Tilt, Ripper Lift / Tip 215-5615
Manifold Gp - Implement Valve Inlet 213-4325 16 H-6, H-8, H-10, H-12
Valve Gp - Control (Dozer Lift) 362-3308 17 H-5, H-8, H-10, H-12
Valve Gp - Control (Dozer Tilt) 362-3309 18 G-6, G-8, G-10, G-12
Valve Gp - Control (Ripper Lift) 362-3310 19 F-8
Valve Gp - Control (Ripper Tip) 362-3310 20 F-8
Cover 211-1751 21 E-7, E-10, F-12, G-6
Manifold Gp - Tank Return 247-7788 22 E-5
Valve Gp - Dozer Quick Drop 234-3042 23 H-4
250-5861
Cylinder Gp - Lift 24 H-4, I-4
222-1222
Cylinder Gp - Tilt 347-3272 25 G-4
Manifold Gp - Ripper Cylinder Supply And Return 211-9491 26 E-7
Cylinder Gp - Ripper Lift 155-3653 27 E-8
Cylinder Gp - Ripper Tip (Right) 165-0102 28 E-9
Cylinder Gp - Ripper Tip (Left) 155-3652 29 E-8
Valve Gp - Ripper Pin Puller 6E-3113 30 B-8
Valve Gp - Pin Puller Control 188-6140 31 B-8
Tank Gp - Oil Filter 358-7076 32 D-5
Valve Gp - Pressure And Vacuum Relief 116-2810 33 D-5
Valve Gp - Cold Oil Relief 198-9220 34 D-2
Valve Gp - Check 4E-1437 35 G-2
Manifold Gp - Suction 236-4540 36 D-4

DUAL TILT OPTION

Valve Gp - Dual Tilt 217-4326 37 J-2
Cylinder Gp - Dual Tilt 347-3272 38 J-2
Cylinder Gp - Dual Tilt 6E-0397 39 H-2

REVERSING FAN OPTION

Valve Gp - Fan Reversing 162-2191 40 B-13
Motor Gp - Fan (Without Anticav Valve) 205-1820 41 F-1
Pump Gp - Piston 319-3593 42 F-2

WINCH OPTION
Valve Gp - Test (Dozer Lift / Tilt, Winch) 215-6822 43 H-12
Valve Gp - Control (Winch) 362-3311 44 F-12
Manifold Gp - Hydraulic (Winch) 191-1443 45 F-13
Winch Ar - Paccar Winch Unit 216-9006 46 F-14

ELECTRICAL COMPONENTS
Sensor Gp - Pressure (Implement Pump) 237-0957 47 D-11, E-8, F-13, G-6
Switch Gp - Pressure (Steering Charge) 224-4535 48 E-4
Switch Gp - Differential Pressure (Steering
253-2673 49 E-4
Charge Filter)
Sensor Gp - Temp (Hydraulic Tank) 145-7028 50 D-5
Sensor Gp - Pressure (Fan Pump) 237-0957 51 G-3
Sensor Gp - Speed (Steering Motor) 204-6204 52 F-5

ATTACHMENTS
Valve Gp - Test (5-section Valve Stack) 238-2755 53 H-8, H-10
Valve Gp - Control (Aux. Valve Section) 362-3312 54 E-10, F-10
Check Part Numbers in the Parts Manuals for your Specific Machine
TAP LOCATION

Tap Schematic
Description
Number Location
HA Impl Pump Pressure H-6, H-8, H-10, H-12
HB Impl Pump Signal H-6, H-8, H-10, H-12
HC L Steering Loop - Motor F-4
HD R Steering Loop - Motor F-4
HFPD Hyd Fan Pump Discharge G-2
HPAA Pilot Rear Aux A Port F-10
HPAB Pilot Rear Aux B Port F-11
HPAC Pilot Rear Aux C Port F-10
HPAD Pilot Rear Aux D Port E-11
HPAE Pilot Rear Aux E Port E-10
HPAF Pilot Rear Aux F Port E-11
HPAP Hyd Pilot Accumulator Pressure D-11, E-8, F-6
HPDR Hyd Pilot Dozer Raise H-5, H-7, H-10, H-12
HPDL Hyd Pilot Dozer Lower G-11, H-6, H-8, H-13
HPRI Hyd Pilot Ripper Tip - In F-8
HPRO Hyd Pilot Ripper Tip - Out F-7
HPRL Hyd Pilot Ripper Lower F-7
HPRR Hyd Pilot Ripper Raise F-8
HPS Regulated Pilot Pressure D-7, D-10, F-5
HPTL Hyd Pilot Tilt Left G-5, G-7, G-10, G-12
HPTR Hyd Pilot Tilt Right G-6, G-8, G-11, G-13
HPWI Hyd Pilot Winch In F-13
HPWO Hyd Pilot Winch Out F-12
SOS/F Charge Pump Discharge Pressure E-4
X1 Right Steer Actuator F-4
X2 Left Steer Actuator F-3
 14 13 12 11 10 9 8 7 6 5 4 3 2 1

J J
(37) VALVE GP
(DUAL TILT)
217-4326
DT SUPPLY (38) CYLINDER GP
(DUAL TILT)
DT DRAIN 347-3272

(15) VALVE GP (DOZER LIFT/TILT)

238-2753
(15) VALVE GP (DOZER LIFT/TILT,
RIPPER LIFT/TIP)
215-5615
TR TL
(16) MANIFOLD GP
I IMPLEMENT VALVE INLET DUAL TILT CYL OPTION I
(23) VALVE GP
(8) VALVE GP (8) VALVE GP 213-4325 (DOZER QUICK DROP)
(8) VALVE GP (53) VALVE GP
INLINE RESOLVER IN-LINE RESOLVER 234-3042
INLINE RESOLVER TEST (5 SECTION VALVE STACK)
233-6942 (8) VALVE GP 233-6942 (17) VALVE GP
233-6942 238-2755
LS INLINE RESOLVER CONTROL
(16) MANIFOLD GP 233-6942 LS
(16) MANIFOLD GP P IMPLEMENT VALVE INLET LS (DOZER LIFT)
P
IMPLEMENT VALVE INLET T
LS
213-4325 362-3308
P T
213-4325 (53) VALVE GP
P T
(43) VALVE GP TEST (5 SECTION
T
TEST (DOZER LIFT/TILT, VALVE STACK)
WINCH) HB
238-2755 HB A
215-6822 HB (24) CYLINDER GP (39) CYLINDER GP
HB (16) MANIFOLD GP LIFT (DUAL TILT)
IMPLEMENT VALVE INLET 250-5861 6E-0397
HA 213-4325 HA HPDR
222-1222
HA
H HA B H
(17) VALVE GP
CONTROL HPDR HPDR
(DOZER LIFT) DOZER LIFT
TR TL
362-3308 DOZER RAISE (17) VALVE GP HPDL
CONTROL DOZER RAISE
DOZER RAISE HPDR (DOZER LIFT) DL
HPDL
DL 362-3308 (25) CYLINDER GP ANGLE BLADE TILT CYL OPTION
HPDL DR
DR HPDL TILT
DL (18) VALVE GP 347-3272
DL
DR CONTROL
(18) VALVE GP DR (DOZER TILT) SINGLE TILT CYLINDER
CONTROL 362-3309 HPTL
HPTL DOZER TILT
(DOZER TILT) HPTL
362-3309 (1) PUMP GP (STEERING, CHARGE AND
DOZER TILT (18) VALVE GP
FAN DRIVE): 212-0271
G (45) MANFOLD GP CONTROL DOZER TILT TR G
HPTR (2) PUMP GP (STEERING): 205-1823
HYDRAULIC (WINCH)
DOZER TILT (DOZER TILT) TL
HPTR
362-3309 HPTR
(42) PUMP GP (PISTON): 319-3593 (51) SENSOR GP
191-1443 TR (35) VALVE GP (5) MOTOR GP
(46) WINCH AR. (47) SENSOR GP PRESSURE (FAN PUMP)
TL HPTR HPTL
HFPD
CHECK FAN (WITH ANTICAV VALVE)
PACCAR (44) VALVE GP TR PRESSURE (IMPLEMENT 237-0957
TR (21) COVER 4E-1437 205-1821
WINCH UNIT CONTROL TL PUMP) (4) MOTOR GP
TL 211-1751 237-0957 HD (41) MOTOR GP
216-9006 (WINCH) (19) VALVE GP STEERING
HPWO FAN (WITHOUT ANTICAV VALVE)
362-3311 CONTROL 252-5127
(14) FILTER GP 205-1820
(RIPPER LIFT) HPRL
WINCH (54) VALVE GP PILOT
362-3310
HPWI CONTROL 126-1813
(21) COVER RIPPER LIFT (P)
WI WI (AUX. VALVE PILOT
AUX1 DRAIN
G
211-1751 SECTION)
D
362-3312 HPRR

HPAB
X
PORT A HPAA W
F PORT B
F
X T (20) VALVE GP HPAP

CONTROL
P HPS
DC PBY (RIPPER TIP) (C3)
HPRO
RETURN (14) FILTER GP 362-3310 (13) ACCUMULATOR GP DT DRAIN
HYDRAULIC 200-0750 (12) MANIFOLD GP
RIPPER TIP CONTROL ( PILOT (3) PUMP GP
(PILOT SYSTEM) HPAC (27) CYLINDER GP HPRI
126-1813
AUX2
PRESSURE REDUCING) HC PISTON (FAN)
WO WO RIPPER LIFT 204-2578 (T)
155-3653 301-2269 (6) FILTER GP X1 X2 DT SUPPLY
HPAD STEERING PUMP (42) PUMP GP
PILOT DRAIN (52 ) SENSOR GP CHARGE PISTON:
PORT C
SPEED (STEERING MOTOR) 211-6053 319-3593
D PORT D 204-6204

TIP OUT
(21) COVER: 211-1751

LOWER
RAISE

TIP IN
(26) MANIFOLD GP
RIPPER CYLINDER SOS
HPAP HPS (SUPPLY AND RETURN) F
211-9491 TO WINCH TANK
(9) VALVE GP
E (10) COOLER GP E
AUX3 COOLER BYPASS
(47) SENSOR GP OIL
HPAF (22) MANIFOLD GP 124-8335
PRESSURE (IMPLEMENT 303-8791
HPAE TANK RETURN
PUMP) 247-7788
TO WINCH TANK
PORT E 237-0957
(47) SENSOR GP
PILOT DRAIN
(48) SWITCH GP (7) PUMP GP
PORT F D
(12) MANIFOLD GP (14) FILTER GP PRESSURE DRIVESHAFT IMPLEMENT
PRESSURE TO PTO PUMP
CONTROL (PILOT HYDRAULIC (STEERING CHARGE) 214-1091
(IMPLEMENT
PRESSURE REDUCING) (21) COVER W (PILOT SYSTEM) 224-4535
PUMP) 126-1813
237-0957 301-2269 211-1751 BREATHER FILTER
HPS
(47) SENSOR GP PBY (50) SENSOR GP (34) VALVE GP
(13) ACCUMULATOR GP RETURN (28) CYLINDER GP (29) CYLINDER GP HPAP
TEMP (HYDRAULIC TANK)
200-0750 PRESSURE VACUUM RELIEF COLD OIL RELIEF
RIPPER TIP RIPPER TIP (12) MANIFOLD GP 145-7028
(IMPLEMENT 198-9220
(RIGHT) (LEFT) CONTROL (PILOT
PUMP) 165-0102 155-3652 (13) ACCUMULATOR GP PRESSURE REDUCING) AIR RELIEF
237-0957 (49) SWITCH GP
200-0750 301-2269
DIFFERENTIAL PRESSURE
D (33) VALVE GP D
(STEERING CHARGE FILTER)
PRESSURE AND VACUUM RELIEF 253-2673
D RIPPER COMPONENTS 116-2810
WINCH COMPONENTS PILOT DRAIN
(36) MANIFOLD GP
(11) MANIFOLD GP
SUCTION GALLERY
SUCTION 209-1392
HPS
236-4540
HPAP (14) FILTER GP
HYDRAULIC (32) TANK GP
(12) MANIFOLD GP (PILOT SYSTEM) OIL FILTER
CONTROL (PILOT PRESSURE 126-1813 358-7076
(13) ACCUMULATOR GP REDUCING)
200-0750
301-2269

C C
AUXILIARY COMPONENTS

LINE PATTERNS

PRESSURE
Pressure Line
P SUPPLIED BY HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
TRANSMISSION PTO (T) Pilot / Load Sensing Pressure
PTO (P) IMPLEMENT PUMP OUTPUT
PILOT PUMP OUTPUT Drain / Return Lines
C1
(31) VALVE GP FAN PUMP OUTPUT / RIPPER PIN PULLER Component Group
LOAD SENSING
PIN PULLER CONTROL
LIFT CYLINDERS CALLOUTS
C2 188-6140 SUPPLY LINE
DRAIN / RETURN LINE YY Taps (Pressure, Sampling, Sensor - by letter)
B STEERING AND CHARGE PUMP OUTPUT
Callout Number Component
B
RIPPER CYLINDERS / WINCH UNIT (IF EQUIPPED) (52) VALVE GP - CONTROL
(30) CYLINDER GP (Machine Location from
Component LocationsTable)
138-1234
Name

SINGLE AND DUAL TILT CYLINDERS Part Number

RIPPER PIN PULLER AUXILIARY VALVE SECTION
C3 6E-3113

(40) VALVE GP
T DT DRAIN FAN REVERSING RIPPER PIN PULLER
162-2191

REVERSING FAN OPTION

A A
THIS SCHEMATIC IS FOR THE D8T TRACK-TYPE TRACTOR HYDRAULIC SYSTEM
MEDIA NUMBER: UENR3670-01
Do not operate or work on this product unless you have
read and understood the instruction and warnings in the
relevant Operation and Maintenance Manuals and
SCHEMATIC PART NUMBER: 209-9744, CHANGE: 12, VERSION: -
relevant service literature. Failure to follow the instruc- Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
tions or heed the warnings could result in injury or in neutral and with parking brake set.
death. Proper care is your responsibility.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

14 13 12 11 10 9 8 7 6 5 4 3 2 1
 COMPONENT LOCATION 1
VIEW ALL CALLOUTS

23

29

28
46
WINCH

24

39 38
27

25

44 47 45 43 12 13 8 16 17 18 53 20 36 33 32 50 49 48 6 SOS
F

HPAB 23

24
HPRO

5
HPRL
41
HPDR 10

HPAC
1

2
30
40
28 9
51
29
34
HPWI

42
HPAD HPAA 15 27 HPAE HPWO 31 HPAF HPTL 14 54 4 52 11 3 7 22 35
 COMPONENT LOCATION 2

31
VIEW ALL CALLOUTS

(1) Steering, Charge and Fan Drive Pump Steering Charge Pump Fan Drive Pump

Steering Pump

(31) Pin Puller Valve (Attachment) Pin Puller Solenoid

1

10

37

Dual Tilt Valve 9

Solenoid

(9) Cooler Bypass Valve

(10) Hydraulic Oil Cooler

(37) Dual Tilt Valve (Attachment)

IMPLEMENT CONTROL VALVES
VIEW ALL CALLOUTS

HB HPDL HPTR HPRR HPRI 12 13 HPS

HA HPAP

Blade Lift Control Valve

Blade Tilt Control Valve
Ripper Lift Control Valve
Ripper Tip Control Valve

Accumulator Main Relief Valve

FRONT VIEW
Solenoid Inlet Manifold

HPDL
HPTR
HB
HPRR
HPSI Pilot Manifold

HA

HPS
HPAP

Pilot Oil Pilot Oil

Filter Filter

External
Pressure Reducing Valve
Resolver
End Cover
Charging
Solenoid Valve

REAR VIEW
STEERING PUMP / MOTOR
VIEW ALL CALLOUTS

X2 HFPD HC HD

X1

STEERING PUMP
STEERING MOTOR

TOP DOWN VIEW