Beruflich Dokumente
Kultur Dokumente
8-012
INSTALLATION, OPERATION Issued: 7/96
AND SERVICE INSTRUCTIONS Supersedes: 6/93
METER PRINTER
SERIES 788800 (ZERO START)
&
SERIES 788801 (ACCUMULATIVE)
Includes INSTALLATION INSTRUCTIONS FOR
KITS 312020-357, -423, -675, AND -893
Manual No. 251322, Rev.B
COMPANY IMPRINT
VEEDER-ROOT
Petroleum Products K
Installation, Operation and Service Instructions
Series 7888 Meter Printer
TABLE OF CONTENTS
A. Removal 3 A. Introduction 12
B. Installation 3 B. Parts List 12
C. Installation Instructions 12
SECTION 4. CLEANING AND LUBRICATING D. Operational Check 13
A. General 3
B. Cleaning 3
C. Recommended Lubrication 3 SECTION 8. DAMAGE CLAIMS,
D. Lubricating Points 5 WARRANTY AND CONDITIONS
A. Warranty 13
SECTION 5. TROUBLESHOOTING
B. Inspection 13
A. General Checks 6 C. Limitation of Remedy and Warranty 13
B. Troubleshooting 8 D. Limitation of Damages 13
C. Ticket Position Adjustment 8 E. Limitation of Actions 13
D. Sales Number Advancing Mechanism Inspection 9 F. Collateral Promises 13
E. Right-Hand Wheel Inching Mechanism Adjustment... 10 G. Interpretation 13
Installation, Operation and Service Instructions
Series 7888 Meter Printer
1
^^ Installation, Operation and Service Instructions
Pfl Series 7888 Meter Printer
.Drive
Pinion
Drive
Pinion
. Right-Hand
Right Hand Print Print
Wheel Gear O) Wheel
Gear
Printing Knob
Printing Knob Reset Driver Gear
Stud Reset Driver Gear
Stud.
\/
Timing Marks
Tray
Reset
Actuating
Gear
Cam & Gear
Tray Tray
Wheel
Shaft
Reset
Shaft Gear
Wheel Aligning
Reset Shaft Spring
Figure 3. Reset Train (Zero Start) Figure 5. Tray Actuating Train (Accumulative)
2
Installation, Operation and Service Instructions
Series 7888 Meter Printer
1. Drive. The shaft, Figure 4, on the bottom of the printer is 8. Install printer cover using four corner bolts under the
driven by a bevel gear from a meter register or other register.
equipment. The printer's bevel gear and shaft assembly 9. Install the large steel washer, then the rubber washer on
turns in a counterclockwise direction. The internal bevel the slotted end of the shaft extension.
gear on the shaft drives the clutch assembly, associated
pinions and the gear assembly of the right-hand print 10. Insert shaft extension with washers through hole in cover
and engage the end of reset shaft.
wheel.
2. Printing. In printing operation, a ticket is inserted into the 11. Position reset knob with arrow pointing up, approxi
slot of the ticket tray until it bottoms on the internal stop. mately vertical, on spline of shaft extension and secure to
printer with the 2XA inch flat-head screw.
a. As the printing knob is turned, the reset drive gear,
Figure 5, makes one complete clockwise revolution 12. Check operation of assembly for input torque and print
until a positive stop is reached. As the ticket tray moves ing of ticket.
into position, by means of the tray actuating cam and 13. Seal units with wire through holes in corner bolts.
gear, the seal pin pierces the ticket, holding it in place.
This initial printing is made with wheels as they were at
the completion of the last delivery.
3. Remove the bolts securing the printer frame to the meter A. GENERAL. Although the printer is adjusted and lubri
register. Remove the printer.
cated when manufactured, it does require periodic cleaning
and lubrication to give maximum service. Judgment of the
B. INSTALLATION. After maintenance, install the printer intervals at which the printer requires such service must
onto the meter register as follows: necessarily be left to individual users due to varying condi
tions of service. Under normal conditions, this will be no more
1. If the meter register is still in the case, remove the three than twice a year or after each 100,000 units of measure
screws holding it and lift the register from the case. Reset delivered.
the register to zero by turning the small gear at the left
end of the reset shaft counterclockwise. B. CLEANING.
2. Install printer knob and shaft extension on printer and 1. Remove cover and detach printer from meter register per
■ turn it until tray is in the outward position and seal pin Section 3.
I down. Remove printer knob and shaft extension.
2. Flush printing wheels, reset gears, and all drive gears with
3. Rotate the large idler gear (B) so that the timing marks on cleaning solvent. Blow out surplus solvent with com
it and the printer gear (A) align. See Figure 6. It may be pressed air and lubricate unit.
necessary to hold the idler gear in position until the
printer is mounted and the idler gear and print gear 3. If printing wheels are extremely dirty, a small brush may
engage.
be used to scrub the figures.
4. Mount the printer onto the meter register and secure CAUTION: DO NOT USE A WIRE BRUSH.
with bolts.
C. RECOMMENDED LUBRICATION.
5. Check the position of the timing marks on the printer
gear (A), idler gear (B) and register gear (C). They must Note: Chemlube and Vischem products are manufactured
be in the position shown in Figure 6. by Ultrachem Inc., 1400 N. Walnut St., P.O. Box 2053,
Wilmington, DE 19899.
6. Loosen the printer bevel gear set screw and adjust for
proper backlash between the printer bevel gear and the Oil: Chemlube 201 or equivalent with a temperature range of
meter register drive gear as necessary (Figure 20). -65° to +275°F (-54° to +135°C).
7. Place assembly in register case and secure with three Grease: Vischem 352 or equivalent with a temperature range
of -65° to +300°F (-54° to +149°C).
screws.
Installation, Operation and Service Instructions
Series 7888 Meter Printer
Grease Second
Oil First
Grease
Grease
'Grease
■ Grease
Grease'
. Grease
,on
Grease 'Grease
4
Installation, Operation and Service Instructions
Series 7888 Meter Printer
Grease Second
Grease
Oil First
. Grease
-Grease
'Grease
Grease
Grease Grease
.Oil
Grease 'Grease
SECTION 5. TROUBLESHOOTING
A. GENERAL CHECKS. (Figures 11 through 15). If the 6. Check print wheel end play for 0.020 to 0.025 inches.
reason for the trouble is unknown, it is necessary to examine
the printer to locate and replace malfunctioning parts. 7. Turn the printer so the printing arm faces you. Check the
springs to see that they are properly anchored.
1. Observe function of the no-back pawl by turning the knob
in a counterclockwise direction. The no-back pawl should 8. Check roller on the printing arm for proper alignment on
cam.
limit the rotation to 20 degrees.
2. Turn the knob in a clockwise direction. The one-turn stop 9. Examine stop pawl for proper assembly.
pawl should stop the knob after one complete turn. 10. Turn the printer so the back faces you. Be sure the ticket
3. Turn knob until tray-is in rear position and seal pin is up. stop screw is secure.
4. While turning the knob, observe the following during the 11. Check the tray support rods to be certain they are free
"Print In" cycle: and secured in place by four clips.
a. Tray moves forward to "Print In" position and seal pin 12. Turn the printer so the knob faces you. Be sure the
pierces ticket (wheels reset to zero on Zero Start model springs are properly anchored (omit for Accumulative
only). Printer).
b. Print action occurs before stop. 13. Examine the E-ring retainers and pins to be certain that
c. Simulate delivery by turning drive gear. While delivery they are properly seated and tight.
is being made, sales number wheel advances one digit.
14. Examine the three reset gears for damage or wear.
5. Observe the following during the "Print Out" cycle: Replace as required.
a. Tray moves to rear of printer.
b. "Print Out" occurs showing the quantity delivered.
c. Seal pin releases ticket before stop is reached.
Printing Arm
Cushion
Rebound
Plate
Printing Arm
Groove Pin
Sales
Number-
Wheels
Identifier
Wheels
Printing
Wheel End
Play Quantity
Wheels "
Reset
Gear
Piercing
Arm and
Spring
Ticket Tray
Support Rod Tray Actuating Cam
and Reset. Gear
Group
Ticket Tray
Support Rod
Printing
Arm Spring
Transfer Pinion
Shaft
/
/
Hi JUTMErfMiTitfr*
BlrB^JB^B^H^ P
/ H1 1 *-*
Wheel
IBB
im-m mm
1 1 iilBAifl r P
Aligning «^^ HUli ■BBw B
Br
1
Es^IbUSbI
mm
Sales Advance
Detent Spring
Figure 14. Ticket Tray Actuating Pin Figure 15. Sales Advance Mechanism
Installation, Operation and Service Instructions
Series 7888 Meter Printer
1. To adjust the depth of the ticket, loosen the ticket stop set
screw on the rear of the ticket tray (see Figure 16). Move
the stop forward or rearward, as required, then tighten
the set screw.
Table 1. Troubleshooting For Zero Start Meter Printer Figure 16. Ticket Position Guides and Stop Screws
Printing knob turns hard. Burrs on reset gears or teeth are Check reset gear group. Replace
damaged (Figure 13). defective gears.
%l
Printing knob binds. Bent ticket tray actuating pin Straighten or replace the tray.
(Figure 14).
Printing knob fails to stop after One-turn stop pawl may be bent. Straighten pawl or replace spring.
making one complete turn. Spring maybe missing (Figure 12).
Printing knob binds at one area Printing arm cam groove pin not Seat the groove pin properly.
of reset cycle. seated properly (Figure 11).
Reset shaft jams. Reset gears may be out of time. Check reset gears and time as required.
See Section 6.
Wheels fail to reset to zero. Spring missing from wheel pawl or Replace defective wheel.
broken pawl. See Section 6.
Input shaft binds when turned Bent transfer pinion shaft Replace transfer pinion shaft.
by hand. (Figure 15).
Pin shears on meter or drive coupling. Groove pin not seated flush on drive Seat the groove pin flush with the
pinion. Bits of ticket in the gearing. pinion. Clean out ticket bits from gears.
Weak or unclear print image. Bits of torn tickets are interfering Clean dirt out of wheels and figures.
with wheel figures. See Section 4.
Print on ticket not legible. 1. Worn printing arm cushion 1. Replace printing arm cushion.
(Figure 11).
2. Weak printing arm spring 2. Replace printing arm spring.
(Figure 12).
3. Bent rebound plate that does not 3. Replace rebound plate.
give proper spring.
4. Weak rebound plate spring. 4. Replace rebound plate spring.
5. Old tickets; carbon hardened. 5. Replace with fresh supply of tickets.
Double stamping or ghosting. Weak rebound plate spring. Replace rebound plate spring.
Print out of position. Mispositioned ticket. Adjust ticket tray guides and stop.
See Paragraph C.
Installation, Operation and Service Instructions
Series 7888 Meter Printer
Printing knob binds. Bent ticket tray actuating pin Straighten or replace the tray.
(Figure 14).
Printing knob fails to stop after One-turn stop pawl may be bent. Straighten pawl or replace spring.
making one complete turn. Spring may be missing (Figure 12).
Printing knob binds at one area Printing arm cam groove pin not Seat the groove pin properly.
of reset cycle. seated properly (Figure 11).
Reset shaft jams. Reset gears may be out of time. Check reset gears and time as required.
See Section 6.
Right-hand numbers not Right-hand wheel inching mechanism Adjust inching mechanism.
aligned with middle numbers not adjusted properly (Figure 18). See Paragraph E.
Input shaft binds when turned Bent transfer pinion shaft Replace transfer pinion shaft.
by hand. (Figure 15).
Pin shears on meter or drive coupling. Groove pin not seated flush on drive Seat the groove pin flush with the
pinion. Bits of ticket in the gearing. pinion. Clean out ticket bits from gears.
Weak or unclear print image. Bits of torn tickets are interfering Clean dirt out of wheels and figures.
with wheel figures. See Section 4.
Print on ticket not legible. 1. Worn printing arm cushion 1. Replace printing arm cushion.
(Figure 11).
2. Weak printing arm spring 2. Replace printing arm spring.
(Figure 12).
3. Bent rebound plate that does not 3. Replace rebound plate.
give proper spring.
4. Weak rebound plate spring. 4. Replace rebound plate spring.
5. Old tickets; carbon hardened 5. Replace with fresh supply of tickets.
Double stamping or ghosting. Weak rebound plate spring. Replace rebound plate spring.
Print out of position. Mispositioned ticket. Adjust ticket tray guides and stop.
See Paragraph C.
Installation, Operation and Service Instructions
Series 7888 Meter Printer
5. Remove pin from printing arm cam and reset drive gear.
6. Remove E-ring from center knob shaft. Pull shaft out from
right side until flush with frame. Leave gears engaged.
7. Remove all tray rod clips and tray support rods. Figure 18. Right-Hand Wheel Inching Mechanism Adjustment
Screw
8. Lift tray up while tilting left side up.
%,
Rebound
Plato
Spacer
Center
Printing Knob
Shalt
Shaft
Printing Arm"
Cam Pin
Tray
Hod
10
Installation, Operation and Service Instructions
Series 7888 Meter Printer W^]
B. WHEEL REMOVAL. 14. After quantity wheels are in place, place washers and
1. Remove ticket tray (See Paragraph A).
short spacers on shaft. The sales number wheels are then
added, engaging their drive pinions. Add identifier wheels.
2. Remove retaining ring and washer from wheel shaft (left
side).
15. Install long spacer and check end play: 0.020 to 0.025
inches.
3. Remove wheel aligning spring from wheel shaft (right
side) (See Figure 3). 16. Place washer on wheel shaft (outside of frame) and
install retaining E-ring.
4. Pull wheel shaft out from right side.
Note: The shaft must be pulled out slowly so wheels, bushing D. TICKET TRAY INSTALLATION (Figure 19).
and washers may be removed individually without
1. Place tray inside, frame tilting right side down to allow
damage to the printing wheels.
tray stud to pass through opening in frame (right side).
Be sure that tray stud enters internal groove of actuating
cam.
C. WHEEL INSTALLATION.
For Zero Start Printers 2. Install tray support rods. Double groove must be at right
in front position and at left in rear position.
1. Start wheel shaft through frame (right side) and install
two washers inside next to frame. 3. Push center knob shaft in, keeping two washers between
retaining ring groove and frame. Check timing of gears
Note: When starting shaft through frame, keep spline facing (see Paragraph E, step 9).
out to front.
4. Install E-ring and place two washers on shaft outside the
2. Place the right wheel and ratchet assembly on the shaft. frame, small diameter washer next to frame.
Note: Wheel should be installed with zero in up position. 5. Place and pin printing cam on shaft, keeping cam cliff in
This can be checked by moving stamping pad down upper rear position with head of printing knob stud up.
over wheel to see that figure is centered in pad. Assemble and pin reset drive gear, timing mark down.
3. Move transfer pinion over to right and mesh with right- 6. Place no-back pawl and two washers on printing shaft
hand wheel. and start shaft through frame (left side), placing spacer,
4. Move shaft to left and install next wheel on shaft, then platten, rebound plate, and spacer between frames.
place next transfer pinion into position. 7. Start shaft through hole in right side. Assemble piercing
5. Continue to place wheels and transfer pinions on the arm and spring to ticket tray. Assemble seal pin actuating
shaft until all quantity wheels are in place. arm, which should still be in place, over piercing arm and
onto printing shaft.
Note: Make certain that teeth of transfer pinions line up;
that is, all short teeth must line up and all long teeth 8. Pin rebound plate and spacer to printing shaft.
must line up. 9. Adjust the position of the print on the ticket. See Ticket
6. After quantity wheels are in place, place washers and Position Adjustment, Section 5.
short spacers on shaft. The sale number wheels are then
added, engaging their drive pinions. Add identifier wheels. E. RESET GEARS REPLACEMENT AND TIMING OF
PRINTER (See Figure 3 for parts identification.)
7. Install long spacer and check end play: 0.020 to 0.025
inches. 1. Remove E-ring and washer and spring from reset shaft
gear.
8. Place washer on wheel shaft (outside of frame) and
install retaining E-ring. 2. Remove E-ring and washer from reset gear.
Note: Wheel should be installed with zero in up position. 7. Assemble new reset drive gear onto shaft and start shaft
This can be checked by moving stamping pad down through hole in right side. Assemble piercing arm and
over wheel to see that figure is centered in pad. spring to ticket tray. Assemble seal pin actuating arm,
which should still be in place, over piercing arm and onto
11. Move transfer pinion over to right and mesh with right-
printing shaft.
hand wheel.
Note: Timing mark on gear must be down in relation to the
12. Move shaft to left and install next wheel on shaft, then
head of the printing knob stud.
place next transfer pinion into position.
8. Install center knob shaft per Section 6, Paragraph D,
13. Continue to place wheels and transfer pinions on the
steps 3, 4 and 5.
shaft until all quantity wheels are in place.
9. Hold tray in rear position and install reset gear on stud.
Note: Make certain that teeth of transfer pinions line up;
that is, all short teeth must line up and all long teeth Note: Timing mark on small reset drive gear must mesh
must line up. between the two timing marks on the large reset gear.
11
Installation, Operation and Service Instructions
Series 7888 Meter Printer
A. INTRODUCTION. Each kit contains all parts necessary Note: When installing ticket printer on meter register,
for installation of a Series 7888 Ticket Printer on a Series ensure that meter register gear is positioned with
7887 Meter Register. timing mark (o) pointing straight up (Figure 6).
Meter Register-
Drive Gear
C. INSTALLATION INSTRUCTIONS.
10. a. Install a 0.005 inch washer on the meter register idler
1. Remove the four corner bolts with lockwashers from t lie gear shaft.
bottom of the meter register. Remove the cover.
b. Install the large idler gear on the shaft with the ribs
2. Unscrew the meter register reset knob. facing in. Ensure that the idler gear timing mark is
aligned with the ticket printer timing mark (Figure 6).
3. Remove the meter register reset knob flange mounting
screws and flange. c. Install a 0.005 inch washer on the shaft.
4. Remove the three hex screws that secure the meter d. Install the spring washer on the shaft.
register frame to the bottom of the case.
e. Install the retaining ring and 0.005 or 0.010 inch
5. Remove the meter register frame from tho case. washers as necessary to ensure that there is 0.020
inch ± 0.005 inch between the idler gear and the
6. Install the reset knob hole cover and gasket with three
retaining ring.
10-24 x 3/8 inch roundhead screws and lockwashers.
11. Install the plastic security cap on the end of the meter
7. Manually reset the meter register character wheels to
register reset idler gear shaft.
zero and set the unit aside.
12. Install the meter register/ticket printer assembly in the 1
8. Temporarily set the ticket printer knob and shaft ex-
case and secure with the three hex screws removed
ten tion on the printer center knob shaft. Turn the knob
earlier.
until the ticket tray is in the outward position and the
internal stop prevents the knob from being turned 13. Install the ticket printer cover with the four corner bolts
further. Remove the knob and shaft extension. removed earlier.
12
Installation, Operation and Service Instructions
Series 7888 Meter Printer
14. Install the large steel washer, then the rubber washer on 2. Turn the ticket printer knob one complete turn (clockwise
the slotted end of the shaft extension. for right-hand reset or counterclockwise for left-hand
15. Insert shaft extension with washers thru hole in cover reset) until the internal stop is reached, leaving the knob
arrow pointing up.
and engage the end of knob shaft.
16. Position reset knob with arrow pointing up, approxi 3. Simulate a delivery by manually turning the meter register
driveshaft clockwise. Make sure that the character wheels
mately vertical, on spline of shaft extension and secure
advance smoothly without binding.
to printer with the 2V\ inch flat-head screw for right-
hand reset or use the 1% inch flat-head screw for 4. After completing the simulated delivery, turn the ticket
left-hand reset. printer knob one complete revolution until the internal
stop is reached.
D. OPERATIONAL CHECK. Perform the following to ensure
that the meter register/ticket printer assembly is ready for 5. Withdraw the ticket and check for the following:
service. a. Your Sale No. must be one digit higher than Previous
Sale No.
1. Lift the ticket slot cover and insert a ticket as far as it will
go. If the ticket will not enter the tray, turn the ticket b. Gallon Reading — Finish minus Gallon Reading —
printer knob one complete revolution until the internal must equal the simulated delivery shown on the meter
stop is reached. This lifts the sealing pin and permits register.
insertion of the ticket.
A. WARRANTY. We warrant that our products shall be free caused by any product which has been subjected to misuse,
from defects in material and workmanship for a period of one negligence, or accident; or misapplied; or used in violation of
year from the date of shipment thereof or the product's total rated product manuals, instructions, or warnings; or modified or
life, whichever first occurs. Within the warranty period we shall repaired by unauthorized persons; or improperly installed.
repair or replace such products which are returned to us with
shipping charges prepaid and which are determined by us to be D. LIMITATIONS OF DAMAGES. Under no circumstances
■\defective. This warranty will not apply to any produce which has shall we be liable for any incidental, cosequential or special
been subjected to misuse, negligence, or accident; or misapplied; damages, losses or expences arising from this contract or its
or used in violation of product manuals, instructions, or performance or in connection with the use of, or inability to
warnings; or modified or repaired by unauthorized persons; or use, our product for any puropse whatsoever.
improperly installed.
E. LIMITATION OF ACTIONS. No action regardless of form
B. INSPECTION. You shall inspect the product promptly after arising out of this contract may be commenced more than one
receipt and shall notify us at our Altoona office, in writing, of year after the cause of action has accrued, except an action for
any claims, including claims of breach of warranty, within thirty nonpayment.
days after you discover or should have discovered the facts upon
which the claim is based. Your failure to give written notice of a F. COLLATERAL PROMISES. There are no representations,
claim within the time period shall be deemed to be a waiver of warranties, or condtions express or implied, statutory or
such claim. otherwise except those herein contained, and no agreements or
waivers collateral hereto shall be binding on either party unless
C. LIMITATION OF REMEDY AND WARRANTY. The in writing and signed by you and accepted by us at our Altoona
provisions of Paragraph 1 are our sole obligation and exclude office.
all other remedies or warranties, express or implied,
including warranties of MERCHANTABILITY and FITNESS G. INTERPRETATION. Rights and liabilities arising out of
FOR A PARTICULAR PURPOSE, whether or not purposes any contract with us shall be determined under the Uniform
or specifications are described herein. We further disclaim Commercial Code as enacted in Connecticut.
any responsibility whatsoever to you or to any other person
for injury to person or damage to or loss of property or value
13
%
")
VEEDER-ROOT
Petroleum Products
6th Avenue at Burns Crossing, P.O. Box 1673, Altoona, PA 16603-1673 Phone (814) 695-4476, or (800) 873-3313, Fax (814) 695-7605, or (800) 234-5350
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