Beruflich Dokumente
Kultur Dokumente
E. G. Fischer R. W. Long
Westinghouse Electric Corporation
Pittsburgh, Pa.
ABSTRACT
Both foundation and building floor seismic response spectra, or aluminum enclosures. Such equipment is not subject to possible
based upon a random type of earthquake input inotion,indicate that malfunction under shock and vibration, so an actual test under
important quasi-resonance vibration buildup of about 5 to 10 times simulated seismic conditions was not considered necessary. The
can occur in the usual 1 to 25 Hz frequency range of damaging seismic available floor response spectra can then be used directly as inertia
effects. However, dynamic analysis has shown that properly designed loading of the bus runs, and can also be interpreted as the maximum
supports can be added to raise all bus run natural frequencies relative motion between various floor levels.
well-above 25 Hz, thereby causing the above-mentioned seismic
vibration magnification to become negligible. The resulting stiffened From a dynamic response point-of-view, it becomes evident that
and strengthened bus run configurations Would then be required to the bus run strength problem can be reduced if all bus system natural
withstand only the specified earthquake-induced building floor mo- frequencies are raised above the 1 to 25 Hz range of potentially
tions amounting to about 0.2 to 0.5g. A steady vibration of 0.5g at 25 damaging floor response magnification. Since the damping in bus runs
Hz results in an amplitude of only 0.008 in. Since such a small lateral typically amounts to only 1 or 2 percent of critical, the resulting
deflection of a bus run section would produce only negligible bending flexure or stress buildup of 5 to 10 times could be eliminated.
stress, no strength failure or malfunction would be anticipated, Subsequently, the usual static load and stress formulas can be used to
provided there was no extreme relative motion in the building itself. show that electrical bus components do withstand the earthquake
induced floor accelerations of 0.2 to 0.5g (above 25 Hz). A
Computer-aided analyses have been made for several 3- continuous sinusoidal 0.5g vibration at 25 Hz has an amplitude of
dimensional bus run structures to determine their natural frequencies only 0.008 inch. Such a small deflection would produce only
of vibration and modal configurations as modified by the addition of negligible stresses in ductile materials such as the copper or aluminum
supports in appropriate directions. The required computer models conductors. Hence, no strength failure would be anticipated, except
were based upon experimentally determined force versus deflection possibly where the earthquake causes extreme relative motion within
characteristics of typical electrical bus run sections subjected to both the building itself and the bus run is forced to accommodate.
bending and torsion loads. Dynamic analysis and design were used to
eliminate the possible quasi-resonance vibration buildup because of The following' dynamic design analysis required that the com-
coincident "earthquake-building-bus" system frequency effects in the puter models be justified by means of actual force versus deflection
critical 1 to 25 Hz range. Also, the residual seismic floor motions have measurements. These characteristics for typical bus sections were
been shown to be negligible compared to the momentary current determined experimentally by mechanical loading of actual produc-
vibrations for which bus runs are normally designed. tion units. This information, in the form of mechanical "influence
coefficients", along with the usual strength properties and physical
INTRODUCTION dimensions of the bus run components, was used to authenticate the
3-dimensional structural model for the computer.
The bus runs with which we are concerned in this paper are those
covered in ANSI Standard C37.20 for SWITCHGEAR ASSEMBLIES The typical configurations analyzed by use of the NASTRAN
INCLUDING METAL-ENCLOSED BUS. Further, they are the NON- digital computer program were: (1) the crossover bus connection
SEGREGATED PHASE type in that all conductors are in a common between switchgear cubicles shown in Fig. 2, (2) the right-angle bus
metal enclosure, without barriers between the phases. Parts of a bus run bends along 3-coordinate axes shown in Fig. 10, and (3) the
run for a typical nuclear power generating station are shown in Fig. 1, previous case with a 500 in. extension of the bus run after the second
and certain details of the system of special interest in seismic design right-angle bend as shown in Fig. 16.
appear in Figs. 2 and 3. Some photographs of sections of the system
are found in Figs. 4, 5 and 6. In all cases, the electrical bus system natural frequencies and
corresponding modal configurations were first calculated with only
Considerable work has already been done on the interpretation the end terminations for support. Subsequently, additional supports
of the original earthquake accelerograms as modified by the filter were added in each coordinate direction to show how the modal
action of a "soil-foundation-building" system and reported in terms of configurations changed as the system natural frequencies were raised
floor response spectra for specific buildings and geographic loca- by the added supports. Eventually, enough supports were added to
tionsl,2,3. Briefly, random types of earthquake ground motions can raise all bus system natural frequencies above 25 Hz.
be modified by building structures to produce sine beat vibrations at
various natural frequencies in the range from 1 to 25 Hz. It becomes
desirable to raise all bus run frequencies well-above 25 Hz to avoid The present study was based on a three phase, 3000 ampere, 5
quasi-resoniance vibration buildup caused by random sine wave floor KV bus run with two vertically stacked 0.5 x 4.0 in. copper bars per
motions. phase in an aluminum enclosure. For other ratings, with their different
sizes and materials, the same type of analysis would still be valid,
In general, the electric bus system is composed of simple, rugged provided that the proper values for mechanical strength parameters
parts, namely (1) insulated solid copper or aluminum bus bars, (2) and physical dimensions are substituted into the computer program. It
flexible, braided connectors, (3) internal bus bar supports (insulators), is not considered necessary to perform additional force versus
and (4) external steel bar and rod supports for the (5) reinforced steel deflection measurements for every bus run rating, since all designs are
quite similar. This simplification presupposes that the values of the
influence coefficients for bending and tension would always be on the
low side, thereby insuring that the actual system frequencies will be
above those calculated for any system of supports.
Supports
Fig. 3 - Section of bus run
Figure 4 - A portable hydraulic hand pump and jack were used
for obtaining the force versus deflection characteristic for one-half of
the bus run crossover shown in Fig. 2. (See section A in Fig. 1).
Mechanical dial gage displacement measurements indicate that a slight
buckling (bowing-out) effect at the right-angle turn of the bus run
enclosure is responsible for about 80 percent of the deflection
measured at the "free" end of the bus run. Perhaps 15 percent more
deflection is caused by a similar hinge-effect in the top plate
attachment of the bus run to the cubicle. Both of these rotations are
expressed in terms of the effective torsional stiffness, Koz =
Fig. 1 - Part of a typical bus run system in power plant building 0.21(10)7 Ib-in/rad, shown in Fig. 7 at nodes 2-3 and 9-10 and also
listed in Table I.
1'-
Fig. 6 Experimental setup for determining the Jbrce versus deflection characteristic in both bending and torsion for a straight section of bus run
without end attachments (See Section C in Fig. 1)
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Figure 7 - A schematic diagram, representing the bus section in TABLE I - Physical Dimensions and Mechanical Properties
Fig. 2, defines the principal mass points and stiffnesses as used in the for the Computer Model of the Crossover Bus
structural analysis program. The straight sections between "nodes" are with Supports (Fig. 7)
automatically tepresented as simple bending effects in uniform section
beams. (See data for computer model in Table I). Coordinate Locations, Inches
y "Nodes" X Y Z
1 0.0 0.0 0.0
Coordinate Axes
2 0.0 16.8 0.0
3 0.0 16.8 0.0
x
4 33.3 16.8 0.0
5 66.6 16.8 0.0
6 99.9 16.8 0.0
7 133.2 16.8 0.0
8 166.5 16.8 0.0
9 199.8 16.8 0.0
10 199.8 16.8 0.0
11 i99.8 0.0 0.0
16 3/4" (a) Effective torsional stiffness (lb-in/rad) at nodes 2-3 and 9-10 as
1 zZ V1
11
7
(j) lst Z-Mode at 22.2 Hz.
(b) ls t ZMod eat 21.lIH z
-z
_-Z
2,3GJ 9,10
1
I11
(c) 2nd Z-Mode at 65.6 Hz (b) 2nd Z-Mode at 71.9 Hz.
Fig. 8 Lowest modes of vibration for crossover bus (Fig. 7) with
- Fig. 9 - Lowest modes of vibration for crossover bus (Fig. 8) with
supports removed at points S and 7 supports reinstalled at points 5 and 7
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Figure 10 - A Fairly common configuration in bus run systems TABLE II - Physical Dimensions and Mechanical Properties for
consists of three (short) straight sections of bus involving two the Computer Model of the Right-Angle Bus Run Bends
right-angle bends and all three coordinate directions. (See section D in with Directional Supports (Fig. 1 1)
Fig. 1). A linear support is required in each coordinate direction
because of the general torsional freedom inherent in each right-angle Coordinate Locations, Inches
enau. "Nodes" YX Z
1 0.0 0.0 0.0
2 25.0 0.0 0.0
3 50.0 0.0 0.0
4 75.0 0.0 0.0
5 100.0 0.0 0.0
6 100.0 0.0 0.0
7 100.0 25.0 0.0
8 100.0 50.0 0.0
Kx 9 100.0 75.0 0.0
10 100.0 100.0 0.0
y 11 100.0 l00.0 0.0
12 100.0 1QO.0 -25.0
13 100.0 100.0 -50.0
14 100.0 100.0 -75.0
15 100.0 100.0 -100.0
x (a) Effective torsional stiffness (lb-in/rad) at nodes 5-6 and 10-11 as
determined by test:
KOZ= Kgy =KOX = 1.1 ( 10)7
(b) Calculated linear stiffness (lb/in) for supports at nodes 5-6 and
10-11:
KZ = Ky = KX 3.4(10)5
Fig. 10 Typical right-angle bus run bends along three coordinate
-
(c) Distributed bending stiffness of bus run same as in Fig. 7.
axes with directional supports
(d) Concentrated mass points same values as in Fig. 7, but new loca-
Figure Again, a schematic (line) diagram is the basis for the
-
tions:
3-dimensional structural dynamics evaluation. The bus run initial and MA at nodes 2, 3, 4, 7, 8, 9, 12, 13 and 14
final terminations' are solid to ground. This means that resisting MB at nodes 6 and 10
moments can be exerted, but there is no resulting motion. MC at nodes 1 and 15
The effective torsional stiffnesses at the right-angle bends (not Figure 12 - With all directional supports removed from Fig. 1 1,
including the effect of the cubicle attachment as in Fig. 4) are now all there are three natural frequencies below 25 Hz. In general, these low
equal numerically about each coordinate axis. modes involve rigid body motion of the center section of -straight bus
Also, the calculated linear stiffnesses are now all equal numer-
ically in each coordinate direction, and they correspond to a pair of
0.625 dia. x 50 in. long steel rods at each location. (See data for Original Position
computer model in Table II). of Bus Run Centerline / x
\ / Xry/
Ky /X 14
13
12
1---
IMode, 16.0 Hz
K
9 ~~ez
Kx K
X + <)8 1y 00" (b) 2nd Mode, 18.3 Hz
y
7~ ~ KeX
(c) 3rd Mode, 19.0Hz
~ ~ ~ ~ ~
d) 4t h Mode, 88.6 Hz
Fig. 12 Lowest modes of vibration for the anchored 3-axis bus run
supported at ends only
Fig. 11 Computer model representing bus run bends and directional
-
Bendi ng
y
l x
Kx4
(a)l st Mode, 18.0 Hz/ z
4 N'O
(bO 2nd Mode, 19.0 Hz
(Fig. 16) for KX=Ky=Kz = 3.44(10)5 lb/in, but with all (b) Single (hinged) supports every 20 in.
supports removed from the 500" extension
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Since these currents are at the 60 Hz electrical power frequency, the stallation of this equipment within, exiting from, or exterior to the
0.035 in. deflection of the 60,000 ampere current was caused by a building must recognize such limitations.
corresponding acceleration of 13 g's (see equations 1 and 2), a value 26 I would like the authors to expand on certain statements in their
times the expected maximum seismic floor motion. Again, since the paper, namely:
bus bars withstand such momentary vibrations, they will also withstand 1. Does the 5 to 10 times quasi-resonance buildup in the 1 to 25
Hz frequency range relate equipment to floor or ground acceleration?
the much less severe original floor motions. 2. Do the authors have evidence to support the statement that 1
or 2 percent of critical damping is typical in bus runs?
CONCLUSIONS 3. Would the authors please expand on the lack of need for addi-
tional force/deflection measurements for other bus run ratings. Does
It has been shown that proper design procedures will quickly lead "presuppose" mean "assume" that influence coefficients are always on
to the correct number and orientation of supports needed to raise all the low side?
bus run natural frequencies well-above 25 Hz. For example, the initial 4. And finally, what is the authors' definition for "end
and final bus run end terminations provide sufficient stiffness along terminations"?
the bus axes without additional supports in those directions. However,
additional supports are required at right-angles to the bus run axes.
When additional stiffness is required in the vertical direction, the
vertical supports which are provided based upon static weight
considerations, are usually sufficient. In general, the 3-dimensional E. G. Fischer and R. W. Long: The authors appreciate the comments
example shown in Fig. 16, using the 0.625 dia. x 50 in. steel rod and questions raised by Mr. Hammond, especially in view of his early
contributions to IEEE on the subject of seismic design and test of
supports, indicated that the maximum axial spacing between bus run switchgear.4
attachments should be 100 in. Electrical bus runs can be properly supported in order to avoid
seismic motion amplification in the frequency range from 1 to 25 Hz.
It is of course possible to make a 3-dimensional dynamic analysis However, this technique requires that they also be securely attached to
of a building structure and simply attach the bus run system. the building, itself, with a maximum (axial) spacing between supports of
However, the location of the necessary supports would lead to an only 100 in. Therefore, any earthquake-induced distortions between
expensive trial-and-error procedure, and the essential "influence floors or adjacent buildings spanned by the bus runs will cause similar
coefficients" for defining the motion response of the bus run might distortions in the latter. It is assumed that on the basis of an overall
not be incorporated. In addition, each system would be unique and it dynamic appraisal of the buildings involved, the architect-engineer will
would be difficult to arrive at design simplifications. specify relative amplitudes that can be accommodated by additional
On the other hand, the procedure herein suggested recQgnizes the bus run flexible connections, which will not detract from the earlier
mechanical properties of the bus run as manufactured and provides seismic design objective to avoid motion amplification.
The answers to Mr. Hammond's specific questions are as follows:
the needed supports for all system configurations. Hence, the bus run 1. The 5 to 10 times motion buildup refers to the building floor
will safely withstand an earthquake environment provided the acceleration specified in the range from 0.2 to 0.5 g (so-called "zero
building, itself, survives. period" value above 25 Hz). In turn, this floor acceleration could be 2
to 3 times the peak value of the acceleration-time history representing
the original seismic ground motion.
2. Simple mechanical "bump" tests of bus run panels and con-
ductors, also of typical bus runs with adequate supports, produced
REFERENCES "free" vibrations whose logarithmic amplitude decay was interpreted as
1 to 2 percent of critical. Also, larger induced motions indicated loose-
1. E. G. Fischer, "Sine Beat Vibration Testing Related to Earth- ness or clearance in the system resulting in erratic, nonlinear vibration
quake Response Spectra", 42nd Shock and Vibration Symposium, decay with effective damping amounting to 5 percent.
3. Displacement measurements for a specific bus run rating
Dept. of Defense, Naval Research Laboratories, Key West, Florida showed that the principal flexibility was caused by the so-called "hinge
meeting, November 2, 1971. effect," whereby buckling occurred in the aluminum rectangular en-
2. E. G. Fischer, W. H. Ferguson, and A. P. Colaiaco, "Test Method to closure at the right-angle turns. It is assumed that other bus run ratings
Demonstrate the Seismic Capabilities of Equipment", IEEE Trans- will buckle in a similar manner. To maintain the conservative design ap-
actions Paper T 72 052-4 Winter Meeting, New York, N.Y., proach, the calculation procedure always employs the lowest values for
February, 1972. stiffness as determined by test. Subsequently, when supports were added
3. A. P. Colaiaco, W. S. Albert, "Seismic Testing of Metal Clad and at the "hinge" locations, the precise value of the original flexibility be-
Metal Enclosed Switchgear Using Sine Beat Vibrations", IEEE came unimportant compared to the support stiffness being added. It
Transactions Paper T 72 050-8 Winter Meeting, New York, N.Y.. might develop that other bus run ratings should be tested when impor-
tant design changes are made whose effects cannot readily be determined
February, 1972. by computation.
4. The "end terminations" shown in Fig. 10 are defined as rigid
attachments to ground and were a convenient assumption to use in the
Discussion computer structural analysis. However, the example in Fig. 11 shows
that for long bus run extensions the precise attachment to ground (de-
G. Warren Hammond (I-T-E Imperial Corporation, Philadelphia, Pa. gree of stiffness or motion constraint) becomes unimportant.
19130): There has been much discussion and publication on the subject
of switchgear exposure to earthquakes. I compliment the authors of REFERENCES
this paper in sharing with us their experience and resulting knowledge
on another component of important integrity in the electrical power 4. C. R. Gallant, G. W. Hammond, et al, "A Testing Program for
system. Qualification of Switchgear to be subjected to an Earthquake
I wish to underscore the authors' references to "relative motion in Experience." IEEE paper 70 TP175-PWR, Vol. PAS-90, No. 1,
the building itself" and "seismic distortions of the building". The in- Jan/Feb 1971
Manuscript received February 5, 1973. Manuscript received April 27, 1973.
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