Beruflich Dokumente
Kultur Dokumente
2-2003
Revision of H35.2-2001
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Secretariat
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AMERICAN NATIONAL STANDARDS COMMITTEE H35
ON
ALUMINUM AND ALUMINUM ALLOYS
OFFICERS
L. Bender, Chairman
P. Pollak, Secretary
COMMITTEE MEMBERS
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Foreword
This Standard is a revision of "American National Standard Dimensional Tolerances for Aluminum Mill Products"
issued in 2001 (ANSI H35.2-2001).
The tolerances included in this Standard were developedby the Technical Committee of The Aluminum Association.
They are broadly accepted both within the aluminum industry itself and by users of the metal. They are the basis of the
dimensional tolerances specified in U.S. government, technical society, and other specifications for aluminum products.
They represent the maximum deviation from specified dimensions that may be expected in any individual piece. For most
pieces the deviation from specified dimensions will be less than the tolerance shown.
Work on the tolerances began in The Aluminum Association in 1949, five years before its Technical Committee was
established. In that year a special committee was appointed by the Association's Extruded Products Division to develop
drafting standardsfor these products. One ofthe committee's assignmentswas to develop standardtolerances for aluminum
extrusions. The committee completed its work later in 1949, and the Association issued the first edition of its Drafting
Standards for Extruded and Tubular Products, including the tolerances, in October of that year.
By 1954,the Association's technical activitieshad grown to the point that a standingTechnical Committeewas needed.
One of the first jobs undertaken by this committee was the compilation of mechanical property data for commonly used
aluminum alloys and dimensional tolerances for other aluminum mill products. This work was completed later in 1954,
and the resulting data were published in the first edition of the Association's "Standards for Aluminum Mill Products" in
June 1955. Successive editions of the "Standards for Aluminum Mill Products" have been revised to include new data and
to keep the manual abreast of industry advances. In 1968the title was changed to "Aluminum Standardsand Data" to reflect
the adoption of a revised format.
Many refinements have been made in the tolerances as experiencewas gained in their use. In addition, tolerances have
been developed for products not covered initially, and the data have been extended to embrace the larger sizes now being
produced. All of these additions and refinements have been incorporatedinto this Standard. Included also are definitions
of the various products as given in "AluminumStandards and Data" published by The Aluminum Association, and standard
limits for expressing the tolerances.
This Standard was originally developed and subsequently revised using the "canvass" method and published under
the proprietarysponsorshipof The Aluminum Association.At the request of The Aluminum Association,the establishment
of Standards Committee H35 on Aluminum and Aluminum Alloys was authorized by the American National Standards
Institute on 17 February 1970, with the Association serving as Secretariat.
The 1971revision of ANSI H35.2 was the first revision developed by Standards Committee H35, under the "Standards
Committee" procedures, and the 1972, 1975, 1978, and 1982 revisions were developed under the auspices of that
Committee.
Standards Committee H35 was transferred to an Accredited Standards Committee on December 28, 1983, and this
revision was developed under the Accredited Standards Committee method.
This latest (2003) revision consists of an expandedrange of specified diameters for round wire, rod and drawing stock,
clarification of the 5xxx alloys with special extrusion tolerances and editorial corrections.
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ANSI H35.2-2003
its circular cross section, which is not less than 0.375 inch
diameter. 2.2 Rounding For purposes of determiningconformance
to the dimensional tolerances, a measured value is not
Shape-This term is no longer recommended. The term rounded off. To determine applicable limits when a
"Profile" is preferred. See "Profile." dimension is specified to more decimal places than are
Sheet-A rolled product that is rectangular in cross used in these standards, it shall be rounded off to the same
section with thickness less than 0.250 inch but not less number of places in conformance with ASTM E29,
than 0.006 inch and with slit, sheared or sawed edges. StandardPractice for Using SignificantDigits in Test Data
to Determine Conformance with Specifications.
Alclad Sheet-Composite sheet comprised of an
aluminum alloy core having on both surfaces (if on one
side only, Alclad One Side Sheet) a metallurgically
bonded aluminumor aluminum alloy coatingthat is anodic
to the core, thus electrolyticallyprotecting the core against
corrosion.
Brazing Sheet-Sheet of a brazing alloy, or sheet clad
with a brazing alloy on one or both sides.
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ANSI H35.2-2003
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ANSI H35.2-2003
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ANSI H35.2-2003
TABLE 7.7a Sheet and Plate Thickness Tolerances 0 (Applicable to All Alloys Not Included in the
Aerospace Alloys Table 7.7b or Not Specified for Aerospace Applications)
NOTE: ALSO APPLICABLE TO ALLOYS WHEN SUPPLIED AS ALCIAD.
TABLE 7.7b Sheet and Plate Thickness Tolerancesa (Applicable to All Alloys Specified for
Aerospace Appl ¡cations)
(INCLUDES AEROSPACE ALLOYS 2014,2024,2124,2219,2324,2419,7050,7075,7150,7178 and 7475)
SPECIFIED Over Over Over Over Over Over Over Over Over Over Over
THICKNESS up 39.37 4724 55.12 59.06 70.87 78.74 86.61 98.43 118.11 137.80 157.48
thru thru
thru thru thru thru thru thru thru thru thru thru
39.37 4724 55.12 59.06 70.87 78.74 86.61 98.43 118.11 137.80 157.48 iï7.17
Over Thru
___ TOLEF K E A . pl and minu
0.0059 0.010 0.0020 0.0020 ..
0.010 0.016 0.0025 0.0025 ..
0.016 0.025 0.0025 0.0025 ..
0.025 0.032 0.0020 0.0030 0.0030
0.032 -
0.039 0.0020 0.0030 0.0030 0.0035 0.0035 0.007 .. -
0.039 0.047 0.0020 0.0030 0.0030 0.0035 0.0035 0.008 0.010 0.011
0.047 0.063 0.0030 0.0030 0.0030 0.0035 0.0035 0.009 0.011 0.013
0.063 0.079 0.0030 0.0035 0.0035 0.0035 0.0035 0.010 0.013 0.015
0.079 0.098 0.0035 0.0040 0.0040 0.0045 0.0045 0.011 0.015 0.018
0.098 0.126
- 0.0035 0.0045 0.0045 0.0045 0.0045 0.013 0.016 0.020 -
0.126 0.158 0.0045 0.007 0.007 0.009 0.009 0.015 0.018 0.W
0.158 0.197 0.007 0.009 0.009 0.011 0.011 0.018 0.022 0.026
0.197 0.248 0.012 0.017 0.017 0.021 0.021 0.025 0.029
0.248 0.315 0.015 0.019 0.019 0.024 0.024 0.029 0.033 0.041 0.051
0.315 0.394
- 0.018 0.022 0.022 0.028 0.028 0.033 0.039 0.047
- 0.059
0.394 0.630 0.023 0.028 0.028 0.033 0.033 0.039 0.047 0.059 0.070
0.630 0.984 0.031 0.037 0.037 0.043 0.043 0.051 0.060 0.070 0.085
0.984 1.575 0.039 0.047 0.047 0.055 0.055 0.065 0.075 0.090 0.105
1.575 -2.362 0.055 0.060 0.060 0.070 0.070 0.090 0.100 0.115
-
2.362 3.150 0.075 0.085 0.085 0.100 0.100 0.110 0.125
3.150 3.937 0.100 0.115 0.115 0.130 0.130 0.150 0.160
3.937 6.299
__ 0.130 0.145 0.145 0.165 0.165 .. ~
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ANSI H35.2-2003
TABLE 7.10 Width and Length Tolerances-Sawed Flat Sheet and Plate
SPECIFIED
THICKNESS
....
in
Upthru
30
I Over 30
thru 60
Over 60
thru 120
SPECIFIED WIDTH AND L E N G T H i n .
Over 120
thru 240
Over 240
thru 360
Over 360
thru 480
Over 480
thru 600
Over 600
thru 720
I TOLERANCES u n .
0.080-0.249 f VS f l/s *Y1s f 114 f 114 fV16 *Ys f7/16
0.250-6.000 + 1/4 +Y16 +Ys + v2 +9/16 +Va +Y4 +7/8
TABLE 7.1 1 Width Tolerances-lit Coiled TABLE 7.1 2 Lateral Bow Tolerances@-Coiled
Sheet Sheet
SPECIFIED WIDTH-in. SPECIFIED W I D T H i n .
Specified
Upthru Over6 Over12 Over24 Over48 Over60 1/2 Over 1 Over2 Over4
Thickness Over
thru 12 thru 24 thru 48 thru 60 thru 96 Specified thru thru thru thru
10
.n i @
TOLERANCES - plus and minus Thickness 1 2 4 10
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in. TOLERANCEin. in 6 R.
0.126-0.186 0.012 1/32 1/32 1/16 Y32 .. Allowable Deviation of a Side Edge
0.1874249 0.016 1/32 Ys4 Y32 Vs .. from a Straight Line
0.006-0.064 Y4 9/1 6 Ys 1/4 Y16
0.065-0.125 .. .. Ys 1/4 3/i 6
@Whenadimensiontolerance isspecified otherthan asan equal bilateral @ Tolerances applicable at ambient mill temperatures. A change in
tolerance, the maximum value of the standard tolerance is that which dimension of 0.013 in. per 1O0 in. per 10°F must be recognized.
applies to the mean of the maximum and minimum dimensions permissible
under the tolerance for the dimension under consideration.
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ANSI H35.2-2003
m
Dimensional Tolerances for
SPECIFIED SPECIFIED
THICKNESS WIDTH A
in. in.
SPECIFIED LENGTH-In.
Up thru Over 60 Over 90 Over 120 Over 150 Over 180 Over 210
60 thru 90 thru 120 thru 150 thru 180 thru 210 thru 240
TOLERANCE-in.
Up thru 4 0.250 0.563 1.O00 1.563 2.250 3.000 4.0000
Over 4 thru 10 0.094 0.219 0.375 0.563 0.875 1.156 1.500 0
0.006-0.125
Over 1O thru 35 0.063 0.125 0.188 0.250 0.375 0.500 0.750 @
Over 35 0.032 0.063 0.125 0.188 0.250 0.375 0.500 0
Over 4 thru 15 0.063 0.125 0.250 0.375 0.563 0.750 1.O000
0.126-0.249 0.032 0.063 0.125 0.1 88 0.250 0.375 0.5000
Over 15
Upthru 10 0.250 0.563 1.O00 1.563 2.250 3.000 4.0000
0.2504.000 Over 10 thru 18 0.063 0.125 0.250 0.406 0.594 0.781 1.O000
Over 16 0.032 0.094 0.125 0.219 0.312 0.438 0.5620
12
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SPECIFIED SPECIFIED
THICKNESS THICKNESS
in. in.
Difference between AA a n d
specified diameter
0.006-0.249 0.080-1.000 1
/8 Vl 6 v4 1
/2
0.250-0.375 1.001-3.000 1
/4 Y8 '/2 V4
0.376-0.625 y1 6
0.626-0.875 .. VI 6 1
/4 0 When a dimension tolerance is specified other than asan equal bilateral
0.876-1.250 .. v4 Y8 v2 5/s tolerance, the maximum value of the standard tolerance is that which
applies to the mean of the maximumand minimumdimensions permissible
@When a dimensiontolerance is specified other than as an equal bilateral under the tolerance for the dimension under consideration.
tolerance, the maximum value of the standard tolerance is that which
applies to the mean of the maximum and minimum dimensions permissible
under the tolerance for the dimension under consideration.
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1060,1100,1350,3003,3005, 0.020 thru 0.064 ve y16 y16 y1 6 Va
3105,5005,5050,5X57 0.065 thru 0.249 VfJ Vl 6 v16 V8 v2
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TOLERANCE @ in.-Allowable Deviation from Flat
SPECIFIED THICKNESS, in.
TX51 tempers @ Other than TX51 tempers @a
0.250-3.000 Y16 in any 6 ft@ V 4 in any 6 ft or less
3.001-8.000 V a in any 6 ft or less 1/4 in any 6 ft or less
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ANSI H35.2-2003
TABLE 7.31 Thickness Tolerances for Duct TABLE 7.33 Width Tolerances for Coiled Duct
Sheet Sheet and Coiled Duct Sheet
Cut to Length
1 TOLERANCE-h. plus and minus
TOLERANCE-in. plus and minus
STANDARD THICKNESS
..in.. STANDARD WIDTHSin. STANDARD THICKNESS
in. I
STANDARD WIDTHS-in.
I
I 24,30,36 I 48
All l/32 Y64
0.016 ,0015 .O02
0.018,0.020,0.022,
0.025 .O025
0.032 .o02
..~ ,0025
0.040 .O025 .O03 TABLE 7.34 Length Tolerances for Coiled Duct
0.050,0.063 .O03 .O04
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ANSI H35.2-2003
DimensionalTolerances for
TABLE 7.41 Camber of Pattern Line@ TABLE 7.42 Lateral Bow Tolerances-Tread
Tolerances-Tread Plate Platea
TOLERANCE-IN.
SPECIFIED ALLOWABLE DEVIATION OF A
WIDTH SIDE EDGE FROM A STRAIGHT LINE
SPECIFIED THICKNESS-in.
0.100-0.625
Up thru 4 1 in any 10 ft.
Centerline
Over 4 thru 72 Ve in any 1O ft.
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8. Fin Stock
TABLE 8.2 Thickness Tolerances-Fin Stock TABLE 8.3 Width and Lateral Bow
SPECIFIED THICKNESS TOLERANCE TolerancesLFin Stock
in. plus and minus Same as for coiled sheet.
0.004-0.01 04 ,0005 See Tables 7.11 and 7.12
0.0105-0.01 69 Note: The Olsen Cup and similar tests frequently used as measures of
0.017-0.030 .O015 formability are not sufficiently reproducible to permit the establishment of
standards for acceptance or rejection of material. Cup test values, when
used, are acceptable only as general guidelines for rating comparative
formability.
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ANSI H35.2-2003
DimensionalTolerances for
9. Foil
SPECIFIED COVERIN A R E A - X ~ O ~sq. I. per Ib. a@ SPECIFIED COVERIN RREA-x~O~Sq. I. per lb.@@
THICKNESS THICKNESS
in. Nominal Minimum @ Maximum6 in. Nominal Minimum @ Maximum0
0.00017 54.8 67.0 0.00085 12.1 11.o 13.4
0.00020 46.6 57.0 0.00090 11.4 10.4 12.7
0.00025 37.3 45.6 0.00095 10.8 9.81 12.0
0.00030 31 .I 38.0 0.0010 10.3 9.32 1 1.4
0.00035 26.6 32.6 0.0015 6.84 6.22 7.60
0.00040 23.3 28.5 0.0020 5.13 4.66 5.70
0.00045 20.7 25.3 0.0025 4.10 3.73 4.56
0.00050 18.6 22.8 0.0030 3.42 3.11 3.80
0.00055 17.0 20.7 0.0035 2.93 2.66 3.26
0.00060 15.5 19.0 0.0040 2.56 2.33 2.85
0.00065 15.8 14.3 17.5 0.0045 2.28 2.07 2.53
0.00070 14.7 13.3 16.3 0.0050 2.05 1 .ô6 2.28
0.00075 13.7 12.4 15.2 0.0055 1 .ô6 1.70 2.07
0.00080 12.8 11.7 14.2 1
0 The nominal covering area for 0.00017inch thick foil is 60.3 x 1 O3 or @ Based on the standard thickness tolerance of plus and minus 10% per
60,300sq. in. per Ib. roll or shipment.
@ Based on a density of 0.0975Ib/cu in., the density of 1145 and 1235
aluminum. Covering area in sq. in./lb is calculated using the following Alloy Dencio/
formula:
1 1100 0.098
CoveringArea = 1145 0.0975
thickness in in. x densityin /b.íin.3 1235 0.0975
3003 0.099
5052 0.097
5056 0.095
TABLE 9.3 Roll Width-Unmounted Foil TABLE 9.5 Length and Width-Flat Sheets of
SPECIFIED TOLERANCE-in. plus and minus Unmounted Foil
WIDTH Unmounted Colored, Embossed
in. TOLERANCE-in. plus and minus
1
Foil and Coated Foil
Up thru 12 1/64 1/32 1 I T
Unmounted Foil
SPECIFIED T0LERANCE-h
INSIDE DIAMETER plus and minus
in. All 1/32
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ANSI H35.2-2003
@ Standard splices are lap or butt made with foil or plastic tape. Other @ Maximum for 90% of shipment: remainder will not exceed maximums
types are subject to special inquiry. listed for widths over 52% inches.
@Whatever is greater.
Laminated Foil
TABLE 9.9 Roll Width-Laminated Foil TABLE 9.1 2 Coating Weights-Laminated Foil
SPECIFIED TOLERANCE-in. plus and minus COATING I TOLERANCE
WIDTH Laminated Colored, Embossed
in. Foil and Coated Foil Heat seal, Clear 20 or % lb@
Polyethylene 15
Up thru 12 1/M 1/32 Elvax 30
Over 12 1/32 1/32
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TABLE 9.1 O Inside Diameter-Core, TABLE 9.13 Covering Area (Yield)-
Laminated Foil Laminated Foil
SPECIFIED TOLERANCE-in. NOMINAL COVERING AREA TOLERANCEQ
INSIDE DIAMETER plus and minus sq. in. per Ib. percent plus and minus
Fiber Cores Metal Cores All 10
1/32 0.012
3.000 1/32 0.015 @ Average per roll or shipment
TABLE 9.1 1 Length and Width-Flat Sheets of TABLE 9.14 Adhesive Weight-Laminated Foil
Unmounted Foil
TOLERANCE-in. plus and minus
ROLLIh
SPECIFIED Polyethylene 15
LENGTH OR
WIDTH
in. -1 LENGTH 1-
All 1/32
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ANSI H35.2-2003
Printed Foil
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ANSI H35.2-2003
TABLE 10.5 Diameter-Round Wire and Rod TABLE 10.9 Thickness and Width-
Rectangular Wire and Bar
TOLERANCEin. plus and minus
Except as noted SPECIFIED TOLERANCE
THICKNESS OR in. plus and minus
SPECIFIED WIDTH
DIAMETER SPECIFICED DIAMETER
ALLOWABLE DEVIATION FROM
SPECIFIED THICKNESS AND WIDTH
I I l I
0.065-0.374 ... ... ...
0.375-0.500
.o01 5
... .O015 .O20 .O20 t I+w4
Thickness Width Thickness Width
0.501-1.O00 ... .O02 .O25 .O25
1.001-1S O O ... .O025 ... ... .o01 .. .. ..
1.501-2.000 ... .O04 ... ... Up thru 0.035
2.001-3.000 ... .O06 ... ... 0.036-0.064 .O015 .. .. ..
0.065-0.500 .O02 .o02 .O06 ..
3.001-3.499 ... .O08 ... ... 0.501-0.750 .O025 .O025 .O08 .O16
3.500-5.000 ... .o12 ... ...
5.001-6.000 ... .o20 ... ... 0.751-1.000 ,0025 .O025 .O12 .O16
6.001-7.000 ... .O25 ... ... 1 .O01-1 500 .O03 .O03 .O16 .O16
7.001-8.000 ... .O30 ... ... 1.501-2.000 .O05 .O05 .O16 .O31
2.001-3.000 .o08 .O08 .O20 .O31
3.001-4.000 .. .o1o .O20 .O31
4.001-6.000 .. .. .. .o47
TABLE 10.6 Diameterxenterless Ground 6.001-10.000 .. .. .. .O62
SPECIFIED DISTANCE
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TABLE 10.11 Thickness and Width-Flattened TABLE 10.12 Thickness and Width-Flattened
Wire (Round Edge) and Slit Wire
SPECIFIED TOLERANCE TOLERANCE
TOLERANCE WIDTH TOLERANCE in. in.
THICKNESS in. In. plus and plus and
in. plus and plus and minus minus
SPECIFIED SPECIFIED
minus minus THICKNESS ALLOWABLE WIDTH ALLOWABLE
in. DEVIATION in. DEVIATION
ALLOWABLE ALLOWABLE FROM FROM
DEVIATION DEVIATION SPECIFIED SPECIFIED
THICKNESS WIDTH
FROM
SPECIFIED *I It FROM
SPECIFIED 0.01&0.020 .O01 0.500-0.625 ,0025
THICKNESS WIDTH 0.021-0.060 .O015 0.626-1.500 .O04
0.061-0.080 .O02 1.501-4.750 .O06
1 ,
Up thru 0.020 Up thru 0.875 .O07
0.021-0.060 0.876-2.000 .o1 o
0.061-0.187
TABLE 10.13 Lengthdpecific and Multiple
I I
TOLERANCE@-in. plus
SPECIFIEDDIAMETER, 12 ALLOWABLE DEVIATION050er
WIDTH OR DISTANCE FROM SPECIFIED LENGTH
ACROSS FLATS SPECIFIED LENGTH-fi.
in.
Up thru Over 12 Over 30
thru 30 thru 50
UD thru 2.999 I ve I 114 I ve I 1
3.000-7.999 vi 6 Y16 '/i6 1
8.000 and over v4 ve 1/2 1
SPECIFIED WIDTii
(RECTANGLES):
SPECIFIED DISTANCE
PRODUCT TEMPER ACROSS FLATS:
(SQUARES, HEXAGONS
AND OCTAGONS)
in.
Y (max.) in degrees
IN TOTAL LENGTH OR IN
MAXIMUM
ANY MEASURED SEGMENT
FOR TOTAL
OF ONE FT. DR MORE
LENGTH
OF TOTAL LENGTH
All except Up thru 1.499 1 x Measured length, ft
1.500-2.999 Yi x Measured length, ft
Square, Rectangular 3.000 and over
and Octagonal Bar
0.500-2.999 1Yi x Measured length, ft
TX51@
3.000 and over
Up thru 1.499 1 x Measured length, ft 7
Hexagonal Bar All except O 1,500-2.999 Yi x Measured length, f i
3.000 and over 3
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TABLE 10.15 Strai! itness-Rod and Bar in Straight Lengtt Other than Screw Machine Stock
TOLERANCE @-in.
SPECIFIED DIAMETER ALLOWABLE DEVIATION (D) FROM STRAIGHT
(ROD):
SPECIFIED DISTANCE
ACROSS FLATS:
(SQUARES, HEXAGONS
PRODUCT TEMPER
AND OCTAGONS)
SPECIFIED THICKNESS
(RECTANGLES)
SURFACE WIDTH
in.
1YcW-I
Thickness, inches Corner Radii
Maximum Allowable Deviation D inches, max.
Up thru 1 Up thru 0.500 0.016
Over 1 0.004x W (inches) 0.501-2.000 0.032
Inany1 in.
of width 0.004 2.001 and thicker 0.050
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ANSI H35.2-2003
COIS.
col. 2 -e
, ,
METAL DIMENSIONS SPACE DIMENSIONS
ALLOWABLE DEVIATION FROM ALLOWABLE DEVIATION FROM SPECIFIED
SPECIFIED DIMENSION WHERE DIMENSION WHERE MORE THAN 25 PERCENT OF
THE DIMENSION IS SPACE@@
in. At At At At At At
A,l
Wall Thickness@ Dimensioned Dimensioned Dimensioned Dimensioned Dimensioned Dimensioned
ExgteEr Compieteiy @
Enclosing Space
0.11 sq. in. and
Points Points Points
0.250-0.624 0.625-1.249 1.250-2.499
Points Points Points
2.500-3.999 4.000-5.999 6.000-8.000
inches from inches from inches from inches from inches from inches from
1 I
by Column Over (Eccentricity) Base of Leg Base of Leg Base of Leg Base of Leg
I I Base of Leg Base of Leg
Col. 2 Col. 3I Col. 4 Col. 6 COI. 7 Col. 8
5 m 5 m 5m
1 ii1i i
Other Other 24.0 Other 24.0 Other 24.0 Other
Alloys nominal Alloys nominal Alloys nominal Alloys nominal Alloys nominal Alloys nominal Alloys nominal Alloys
1 i I 1 1 1 1; i i ;i 1
Mg QD Mg Qp Mg QD Mg QD Mg QD
-- .- ._
::
Up thru 0.124 .o09 .O06 5 .O13 .O10 .o15 .O12
::
C
t
.o1o
0.750-0.999 -.o15 - ;
.- 2 .- 9
u
.
,023 .O18 .O25
.O29
.O20
.O23
.O27
.O32 .O26
.O30
.O36
.O25
.O30
:û3: .O30
.O35
1 .ooo-1.499 .O18 .o12 ,027 .O21
Co # L
@These Standard Tolerances are applicable to the average profile; wider @Where dimensions specified are outside and inside, rather than Wall
tolerances may be required for some profilesand closer tolerances may be thickness itself, the allowable deviation (eccentriciiy) given in Column 3
possible for others. applies to mean wall thickness. (Mean wall thickness is the average of two
@ The tolerance applicable to a dimension composed of two or more wall thickness measurements taken at opposite sides of the void.)
component dimensions is the sum of the tolerances of the component @ In the case of Class 1 Hollow Profiles the standard wall thickness
dimensions if all of the component dimensions are indicated. tolerance for extruded round tube is applicable. (A Class 1 Hollow Profile
@Whena dimension tolerance is specifiedother than asan equal bilateral is one whose void is round and one inch or more in diameter and whose
tolerance, the value of the standard tolerance is that which applies to the weight is equally distributed on opposite sides of two or more equab
mean of the maximum and minimum dimensions permissible under the spaced axes.)
tolerance for the dimension under consideration. (Continued on bottom of next page)
--`,``,,,`,``,,,`,`,``,-`-`,,`,,`,`,,`---
24
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ANSI H35.2-2003
iyL (7 xcc9i. 4)
4, Y (Col. 2)
All dimensions designated "Y" are classed as "metal dimensions," and tolerances are determined
from column 2.
L x (COI. 4)
COI. 4)
Dimensions designated "n'are classed as "space dimensions through an enclosed void," and the
tolerances applicable are determined from column 4 unless 75 percent or more of the dimension
is metal, in which case column 2 applies.
Open-Space Dimensions
? X i
L a
1. Locate dimension ' X in column 1
2. Determinewhich of columns 4-9 is
applicable, dependent on distance "A."
3. Locate proper tolerance in column 4,5,6, 7,
Y
8 or 9 in the same line as dimension "X."
Dimensions 'Y" are "metal dimensions"; tolerances are determined from column 2.
Distances 'C" are shown merely to indicate incorrect values for determining which of columns 4-9
'B'
Tolerances applicable to dimensions ' X are determined as follows: Tolerances applicable to dimensions "X" are not determined from Table
1. Locate distance "8" in column 1. 11.2; tolerances are determined by standard tolerances applicable to
2. Determine which of columns 4-9 is applicable, dependent on angles "A."
distance 'A."
3. Locate proper tolerance in column 4, 5,6,7,8 or 9 in the same line
as value chosen in column 1.
25
--`,``,,,`,``,,,`,`,``,-`-`,,`,,`,`,,`---
DimensionalTolerances for
TABLE 11.3 Diameter or Distance Across Flats-Round Wire and Rod Square, Hexagonal -
and Octagonal Wire and Bar
TOLERANCE-in. plus and minus -
ALLOWABLE DEVIATION FROM SPECIFIEO IIMENSIONACROSS FLAT 3R DIAMETER
SPECIFIED ROUND SQUARE HEXA INAL OCTA' INAL
DIMENSION 3 ROD WIRE A D BAR WIRE b D BAR WIRE b D BAR
IN 5- 5ux 5- 1
24.0 Other 24.0 Other 24.0 Other 24.0
nominal Alloys nominal Alloys nominal Alloys nominal Alloys
Mg @ Mg 0 Mg @ Mg @
Up thru 0.124 0.009 0.006 0.009 0.006 0.009 0.006 0.009 0.006
0.125-0.249 0.011 0.007 0.011 0.007 0.011 0.007 0.011 0.007
0.250-0.499 0.012 0.008 0.012 0.008 0.012 0.008 0.012 0.008
0.500-0.749 0.014 0.009 0.014 0.009 0.014 0.009 0.014 0.009
0.750-0.999 0.015 0.010 0.015 0.010 0.015 0.010 0.015 0.010
1.000-1.499 0.018 0.012 0.018 0.012 0.018 0.012 0.018 0.012
1.500-1.999 0.021 0.014 0.021 0.014 0.021 0.014 0.021 0.014
2.000-3.999 0.036 0.024 0.036 0.024 0.036 0.024 0.036 0.024
4.000-5.999 0.051 0.034 0.051 0.034 0.051 0.034 0.051 0.034
6.000-7.070 0.066 0.044 I 0.066 0.066 0.044 0.066 0.044
7.071-7.999 0.066
I 0.066 0.044 0.066 0.044
I
8.000-8.659 0.081 0.054 0.081 0.054
8.660-8.999 0.081 0.054 0.081 0.054
9.000-9.238 0.081 0.054
9.239-9.999 I 0.081 0.054
10.000-11.999
12.000-13.999
14.000-15.999
Note: Shaded tolerancesdenote products with a circumscribing circle size of 10 inches in diameter and over.
II II
--`,``,,,`,``,,,`,`,``,-`-`,,`,,`,`,,`---
SPECIFIED 5ux
DIMENSION 24.0 Other Other
IN. nominal AIIOYS I nominal AIIOYS
Mg @
Up thru 0.124 0.009 0.006
O.125-0.249 0.011 0.007
0.250-0.499 0.012 0.008
0.500-0.749 0.014 0.009
0.750-0.999 0.015 0.01o
1.000-1.499 0.018 0.012
1.500-1.999 0.021 0.014
2.000-3.999 0.036 0.024
4.000-5.999 0.051 0.034
6.000-7.999 0.066 0.044
8.000-9.999 0.081 0.054
10.000-11.999 .. ..
12.000-13.999 .. ..
14.000-15.999 .. ..
16.000-17.999 .. ..
18.000-19.999 .. ..
20.000-21.999 .. ..
22.000-24.000 ..
Note: Shaded tolerances denote products with a circumscribing circle size of 10 inches in diameter and over.
26
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ANSI H35.2-2003
TOLERANCEin. plus
SPECIFIED DIAMETER (WIRE AND ROD): ALLOWABLE DEVIATION FROM SPECIFIED LENGTH
SPECIFIED WIDTH (BAR):
CIRCUMSCRIBING SPECIFIED LENGTH-ft.
CIRCLE DIAMETER @. Over Over
(PROFILES (SHAPES)) UP 12 30 Over
in. thru thru thru 50
12
30 50
Up thru 2.999 1/8 v4 % 1
3.000-7.999 Yi 6 5/,6 '/i 6 1
8.000 and over '/4 YB '/2 1
in. IN
in. MEASURED
SEGMENT OF ONE FT.
OR MORE OF TOTAL LENGTH
All except O
TX5100 All .. ,0125 x Measured length, ft
Rod and Square, TX5110
Hexagonal
and Octagonal O 0.500 and over .. .O50 x Measured length, fl.
Bar TX51O 0 0.500 and over .. .O50 x Measured length, ft.
TX5110 0.500 and over .. ,0125 x Measured length, fl.
All except O Up thru 1.499 Up thru 0.0940 .O50x Measured length, ft.
TX51O O 0.095 and over ,0125 x Measured length, ft.
TX5110 1.500 and over All ,0125 x Measured length, ft.
Rectangular
Bar O Over 0.500 0.500 and over .O50x Measured length, ft.
TX51O O Over 0.500 0.500 and over .O50x Measured length, fl.
TX5110 Over 0.500 0.500 and over ,0125 x Measured length, ft.
All except O Up thru 1.499 Up thru 0.0940 .O50 x Measured length, ft.
TX51000 0.095 and over ,0125 x Measured length, fl.
TX511O 1.500 and over All ,0125 x Measured length, fl.
Profiles O 0.500 and over Up thru 0.0940 ,200 x Measured length, fl.
0.095 and over .O50x Measured length, ft.
TX511O 0.500 and over Up thru 0.0940 .O50x Measured length, ft.
0.095 and over .O125 x Measured length, fl.
extruded section at that point is subtracted. The remainder is the twist. To @Tolerancefor "O" temper material is four times the standard tolerances
convert the standard twist tolerance (degrees) to an equivalent linear value, shown.
the sine of the standard tolerance is multiplied by the width of the surface @Straightnessmust be met in all orientations, including orientations which
of the section that is on the flat surface. The following values are used to are not self-supporting.
convert angular tolerances to linear deviation:
27
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ANSI H35.2-2003
Dimensional Tolerances for
--`,``,,,`,``,,,`,`,``,-`-`,,`,,`,`,,`---
All exceot O UDthru 1.499 All 1 x Measured length, ft. 7
TX5106@ 1,500-2.999 All K x Measured length, ft. 5
TX511 O 3.000 and over All % x Measured length, ft. 3
0.500 and over Up thru 0.094 0 3 x Measured length, ft. 21
O 0.500-1.499 0.095 and over 3 x Measured length, ft. 21
Profiles 1.500-2.999 0.095 and over 1Y5 x Measured length, it. 15
3.000 and over 0.095 and over 34 x Measured length, it. 9
0.500 and over Up thru 0.094 0 1x Measured length, ft. 7
TX511 O 0.500-1.499 0.095 and over 1x Measured length, ft. 7
1.500-2.999 0.095 and over Kx Measured length, it. 5
0.095 and over %x Measured length, R. 3
TABLE 11.8 Flatness (Flat Surfaces)@-Bar, Solid Profiles and Semihollow Profiles
EXCEPT FOR PROFILES IN O@, T3510, T4510, T6510,l73510, T76510 and T8510 TEMPERSO
0.500-0.749 .O04 .O04 .O06 .O06 .O08 .O08 .O08 .O08 .O10 .O10 .o12
0.750-0.999 .O04 .O04 ,006 .O06 .O08 .O08 .O08 .O08 .O08 .O08 .o10
1.000-1.499 ,004 ,004 ,004 ,006 .O06 ,008 ,008 .O08 .O08 ,008 .O08
1.500-1.999 ,004 ,004 ,004 ,004 .O06 .O06 .O06 .O08 .O08 .O08 .O08
2.000 and up ,004 .O04 ,004 .O04 ,004 ,006 ,006 .O06 .O08 .O08 .O08
For all numbered footnotes, see previous page.
28
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ANSI H35.2-2003
0.500-0.749 ,004 .O04 ,006 ,008 ,008 ,008 .O1O .O1O .O12 .O12 .O14
0.750-0.999 .O04 .O04 ,006 ,006 ,008 .O08 .O08 .O08 .O1 O .O1 O .O12
1.O00and up ,004 ,004 ,004 ,006 ,006 .O08 .O08 .O08 .O08 .O08 .O08
TABLE 11.1 O Surface Roughnessm-Wire TABLE 11.13 Corner and Fillet Radia-
Rod, Bar & Profiles Bar and Profiles
ALLOWABLE DEPTH TOLERANCE-in.
SPECIFIED SECTION THICKNESS OF CONDITIONS @
in. in. max. FROM SPECIFIED RADIUS
Up thru 0.063 .O015
0.064-0.125 .o02
0.126-0.188 ,0025 SPECIFIED RADIUS@
0.189-0.250 .O03 in.
0.251-0.500 .O04
0.501- and over .O08
--`,``,,,`,``,,,`,`,``,-`-`,,`,,`,`,,`---
TOLERANCE
Allowable deviation from specified contour: 0.015 inch per Degrees plus and minus
inch of chord length; 0.015 inch minimum. Not applicable to ALLOWABLE DEVIATION FROM
SPECIFIED ANGLE
ILCOL. 3
TABLE 11.12 Sauareness of Cut Ends@
~~ ~
MINIMUM \*COL.
Allowable deviation from square: 1 degree SPECIFIED
30
TEMPER LEG Y.
THICKNESS
?
in.
_I--
1 and less Over 1thru 40
COI. 1 COL2 C01.3
Up thru 0.187
All except
0.188-0.749
O, TX510G
1.750 and over
O
Up thru 0.187
0.1884.749
1.750 and over
3 I %
:
29
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ANSI H35.2-2003
30
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ANSI H35.2-2003
31
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ANSI H35.2-2003
DimensionalTolerances for
TABLE 12.2
~~ Diameter-Round Tube
EXCEPT FOR T3510, T4510, T6510,i73510,i76510 AND T8510 TEMPERSO
SPECIFIED
DIAMETERQ
In.
I B
A@ A
Differencebetween H (AA+BB)
B
and specified diameter Difference between AA or BB and specified diameter
Col. 2 Col. 3
Col. 1 5 x u 24.0 S a u 24.0
Other Alloys Other Alloys
nominal Mg@ nominal Mg @
0.500-0.999 .o15 .o1 o .O30 .O20
1.000-1.999 .o18 .o1 2 .O38 .O25
2.000-3.999 .O23 .o15 .o45 .O30
4.000-5.999 .O38 .O25 .O75 .O50
6.000-7.999 .O53 .O35 ,113 .O75
8.000-9.999 .O68 .o45 ,150 ,100
10.000-1 1.999 .O83 .O55 .188 ,125
12.000-1 3.999 .O98 .O65 .225 ,150
14.000-15.999 ,113 .O75 .263 .175
16.000-17.999 ,128 .O85 .300 ,200
18.000-19.999 ,143 .O95 .338 225
20.000-21.999 ,158 .lo5 ,375 ,250
22.000-23.999 ,173 ,115 ,413 ,275
SPECIFIED
WIDTH
OR
DEPTH
in.
I A A A
AT CORNERS FROM SPECIFIED WIDTH OR
DEPTHDifference between AA and specified Difference between AA and specified
width or depth width, depth, or distance across flats
SQUARE RECTANGULAR
SQUARE, RECTANGULAR
HEXAGONAL, OCTAGONAL
Col. 2 Col. 3 Col. 4
Col. 1 5- >4.0 Other 5- >4.Q Other All
nominal Mg @ Alloys nominal Mg @ Alloys Alloys
0.500-0.749 .o18 .o12 .O30 .O20
0.750-0.999 .o21 .o14 .O30 .O20 The tolerance for the width is
1.000-1.999 .O27 .O18 .O38 .O25 the value in the previous column
2.000-3.999 .O38 .O25 .O53 .O35 for a dimension equal to the
4.0004.999 .O53 .O35 .O68 .o45 depth, and conversely, but in no
5.000-5.999 .O68 .o45 .O83 case is the tolerance less than
6.000-6.999 .O83 .O55 .O98 .O65 at the corners.
7.000-7.999 .O98 .O65 ,108
8.000-8.999 ,113 .O75 Examp1e:Thewidthtoleranceof
,123 ‘Oa5 a 1 x 3 inch alloy 6061 rectan-
9.000-9.999 ,128 .O85 ,143 ‘Og5
gular tube is Io.025 inch and
10.000-1 0.999 ,143 .O95 ,158 ,105 the depth tolerance 10.035 inch.
11.000-12.999 ,158 ,105 ,173 ,115
@When outside diameter, inside diameter, and wall thickness (or their @Mean diameter is the average of two diameter measurements taken at
equivalent dimensions in other than round tube) are all specified, standard right angles to each other at any point along the length.
tolerances are applicable to any two of these dimensions, but not to all @Not applicable in the annealed (O) temper of if wall thickness is less than
three. When both outside and inside diameters or inside diameter and wall 2% percent of outside diameter of a circle having a circumference equal to
thickness are specified, the tolerance applicable to the specified or the perimeter of the tube.
calculated O.D. dimension shall also apply to the I.D. dimension. 0 Tolerances for T3510, T4510, T6510, l73510, i76510 and T8510
@When a dimension tolerance is specified other than as an equal bilateral tempers shall be as agreed upon between purchaser and vendor at the
tolerance, the value of the standard tolerance is that which applied to the time the contract or order is entered.
mean of the maximum and minimum dimensions permissible under the @Tolerances apply to 5xxx alloys with 24.0% Mg.
tolerance for the dimension under consideration.
32
--`,``,,,`,``,,,`,`,``,-`-`,,`,,`,`,,`---
TABLE 12.4
@i#P
WALL (Eccentricity)
THICKNESS@
in.
\B
Difference between H (AA + BB) and specified wall thickness
HETER-IN. Difference between AA and
Under 1.250 3.000-4.999 5.000 and over mean wall thickness
Ca 2 Col. 3 CI 4 Col. 5 Col. 6
5ux 5 m 5-
Col. 1 24.0 Other 24.0 Other 24.0 Other Other
All Alloys
nominal Alloys nominal Alloys nominal Alloys
Mg @ Mg @ Mg @
Under 0.047 .O09 .O06 .. .. .. ..
--`,``,,,`,``,,,`,`,``,-`-`,,`,,`,`,,`---
0.047-0.061 .o11 .O07 .o12 .o08 .o12 .O08 Plus and
0.062-0.077 .o12 .O08 .o12 .O08 .o14 .O09 minus
0.078-0.124 .O14 .O09 .O14 .O09 .o15 .O10 10% of
O.125-0.249 .O14 .O09 .O14 .O09 .O20 .O13 .O30 .O20 mean
0.250-0.374 .O17 .o11 .o17 .o1 1 .O24 .O16 .O25 wall
0.375-0.499 .. .. .O23 .o15 .O32 .o21 .O53 .O35 thickness
0.500-0.749 .. .O30 .O20 .o42 .O28 .O68 .o45
0.750.999 .. .. .. .O53 .O35 .O83 max 10.060
1.000-1.499 .. .. .. .O68 .o45 .O98 min iO.010
1.500-2.000 .. .. .. .. ..
2.001-2.499 .. .. .. .. ..
2.500-2.999 .. .. .. .. .. io.1 20
3.000-3.499 .. .. .. .. .. ,105
3.500-4.000 .. .. .. .. .. ,173 ,115
67
THICKNESS 8 (Eccentricity)
SPECIFIED
WALL
THICKNESS@
A+ A' @ A - g i g
in.
Difference between 'h (AA + BB) and
speciïied wall thickness Difference between AA and mean wall thickness
CIRCUMSCRIBING CIRCLE DIAMETER @-in.
Under 5.000 5.000 and over Under 5.000 5.000 and over
Col. 2 Col. 3 Col. 4 Col. 5
Col. 1 5 u x 24.0 Other 5- 24.0 Other All All
nominal Mg@ Alloys nominal Mg @ Alloys Alloys Alloys
Under 0.047 .O08 .O05 .o12 .O08 .O05
0.047-0.061 .O09 .O06 .o14 .O09 .O07 Plus and
0.062-0.124 .o11 .O07 .o15 .o1o .o1o minus
0.125-0.249 .o12 .O08 .O23 .o15 .o15 10% of
0.250-0.374 .o17 .o11 .O30 .O20 .O25 mean
wall
0.375-0.499 .o21 .O14 .o45 .O30 .O30 thickness
0.500-0.749 .O38 ,025 .O60 .o40 .o40
0.750.999 .O53 .O35 .O75 .O50 .O50 max 4.060
1.000-1.499 .O68 .o45 .O90 .O60 .O60 min iO.010
1.500-2.000 .. .. .I 05 .O70 ..
@ When outside diameter, inside diameter, and wall thickness (or their ments taken opposite each other. The mean wall thickness of other-than-
equivalent dimensions in other than round tube) are all specified, standard round tube is the average of two measurements taken opposite each other
tolerances are applicable to any two of these dimensions, but not to all at approximate center line of tube and perpendicular to the longitudinal axis
three. When both outside and inside diameters or inside diameter and wall of the cross section.
thickness are specified, the tolerance applicable to the specified or @ When dimensions specified are outside and inside, rather than wall
calculated O.D. dimension shall also apply to the I.D. dimension. thickness itself, allowable deviation at any point (eccentricity) applies to
@When a dimension tolerance is specified other than asan equal bilateral mean wall thickness.
tolerance, the value of the standard tolerance is that which applied to the @The circumscribing circle diameter is the diameter of the smallest circle
mean of the maximum and minimum dimensions permissible under the that will completely enclose the cross section of the extruded product.
tolerance for the dimension under consideration. @Tolerancesapply to 5xxx alloys with 24.0% Mg.
6) The mean wall thickness of round tube is the average of two measure-
33
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ANSI H35.2-2003
SPECIFIED
TEMPER WIDTH
in. in. I
Y (max.) in degrees
IN ANY SEGMENT OF
FOR TOTAL
ONE Fí. OR MORE
LENGTH
OF TOTAL LENGTH
All except O, 0.500 thru 1.499 All 1 x Measured length, ft. 7
TX51O, TX511 @ 1,500-2.999 All W x Measured length, ft. 5
3.000 and over All % x Measured length, ft. 3
TX51O @ 0.500 and over 0.095 and over o o
TX511 @ 0.500-1.499 0.095 and over 1 x Measured length, ft. 7
1.500-2.999 0.095 and over H x Measured length, ft. 5
3.000 and over 0.095 and over % x Measured length, ft. 3
Maximum allowable
Tolerance,
linear deviation
degrees
1 0.017
1% 0.026
3 0.052
5 0.087
--`,``,,,`,``,,,`,`,``,-`-`,,`,,`,`,,`---
7 0.122
9 0.1 56
15 0.259
21 0.358
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ANSI H35.2-2003
SPECIFIED RADIUS
TEMPER in.@
in. d
IN TOTAL LENGTH OR
IN ANY SEGMENT OF J
ONE FT. OR MORE
OF TOTAL LENGTH Differencebetween radius
A and specified radius
All except 0.500-5.999 .O1O x Measured length, it.
O, TX51O @ Sharp corners i'/64
0.016-0.187 I'/64
0.500 0.1 88 and over I 10%
TX51O @
and over
--`,``,,,`,``,,,`,`,``,-`-`,,`,,`,`,,`---
Specified Specified Allowable
Outside Wall Depth of
Diameter Thickness Conditions@
in. in. in., max.
MINIMUM THICKNESS
OF METAL FORMING Up thru 0.063 0.0025
THE SURFACE 0.0644.125 0.003
in. Up thru 0.126-0.188 0.0035
12.750 0.189-0.250 0.004
Maximum Allowable Deviation Y 0.251-0.500 0.005
0.501 and over 0.008
1 IN. OR ANY 1 12.751-1 5.000 Up thru 0.500 0.010
IN. INCREMENT 0.501 and over 0.012
15.001-20.000 Up thru 0.500 0.012
Up thru 0.187 0.006 0.006 x W (inches) 0.501 and over 0.015
0.188and over 0.01 5
Up thru 0.500
20.001 and over 0.501 and over 0.020
0 Tolerances for T351O, T4510, T6510, T7351O, T7651O and TE510 @ Conditions include die lines, mandrel lines and handling marks.
tempers shall be as agreed upon between purchaser and vendor at the @For tube over 12.750 in. O.D. the 2000 and 7000 series alloys and 5000
time the contract or order is entered. series alloys with nominal magnesium content of 3 percent or more are
@ TX510 and TX511 are general designations for the following stress- excluded.
relieved tempers: T3510, T4510, T6510, T8510, T73510, T76510; and @Not applicable to O temper tube.
T3511, T4511, T6511, T8511,T73511, E'6511, respectively. @Not applicableto 2219 alloy tube. Most tubes in 2219 alloy will have die
@When weight of piece on flat surface minimizes deviation. lines about twice the depth shown in the table; however, for each tube size
@TolerancesnotapplicabletoTX510,orTX511 tempertubehavingawall the supplier should be contacted for the roughness value to apply.
thickness less than 0.095 in. @If unspecified, the radius shall be '/y in. maximum including tolerances.
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ANSI H35.2-2003
--`,``,,,`,``,,,`,`,``,-`-`,,`,,`,`,,`---
PERCENT OF COILS IN SHIPMENT RANGE OF LENGTH
70 min. 80 to 120 percent of nominal
30 m a . 60 to 80 percent of nominal
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ANSI H35.2-2003
/
ALLOWABLE DEVIATION OF MEAN DIAMETER @ ALLOWABLE DEVIATION OF DIAMETER AT ANY POINT
FROM SPECIFIED DIAMETER (Si=) FROM SPECIFIED DIAMETER@
SPECIFIED
DIAMETER A+ O
in.
4
Am@ B
B
Difference between AA or BB and specified diameter
TABLE 12.21 Width and Depth-Drawn Square, Rectangular, Hexagonal and Octagonal Tube
TOLERANCE &-n
i. plus and minus
ALLOWABLE DEVIATION OF WIDTH OR DEPTH ALLOWABLE DEVIATION OF WIDTH OR DEPTH
AT CORNERS FROM SPECIFIED WIDTH OR DEPTH NOT AT CORNERS
FROM SPECIFIED WIDTH OR DEPTH OB)
SPECIFIED
WIDTH
OR
DEPTH a
in.
A A A
0 When outside diameter, inside diameter, and wall thickness (or their
--`,``,,,`,``,,,`,`,``,-`-`,,`,,`,`,,`---
@Not applicable to coiled tube or tube having a wall thickness less than
equivalent dimensions in other than round tube) are all specified, standard 2% percent of the specified outside diameter. The tolerance for tube with
tolerances are applicable to any two of these dimensions, but not to all wall thickness less than 2% percent of the specified outside diameter is
three. When both outside and inside diameters or inside diameter and wall determined by multiplyingthe applicable tolerance in columns 3 thru 5 as
thickness are specified, the tolerance applicable to the specified or calcu- follows:
lated O.D. dimension shall also apply to the I.D. dimension. 2% to 2%% exclusivc+l.5 x tolerance
@When a dimension tolerance is specified other than asan equal bilateral 1 %% to 2% exclusive-2.0 x tolerance
tolerance, the value of the standard tolerance is that which applies to the 1 % to 1%% exclucive3.0 x tolerance
mean of the maximum and minimum dimensions permissible under the %% to 1 % exclusive-4.0 x tolerance
tolerance of the dimension under consideration. @ For the T8 tempers of 6063 the tolerances in Column 3 apply.
@ Mean diameter is the average of two diameter measurements taken at @Example:The width tolerance of 1 x 3 inch rectangular tube is plus and
right angles to each other at the same longitudinal location on the tube. minus 0.008 inch, and the depth tolerance is plus and minus 0.012in.
0 Not applicable to annealed (O temper) tube.
37
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ANSI H35.2-2003
DimensionalTolerances for
TABLE 12.22 Diameter-Drawn Oval, Eliptical TABLE 12.23 Corner Radii-Drawn Tube
and Streamline Tube TOLERANCE @L n
i.
TOLERAN i@ U n . ALLOWABLE DEVIATION FROM
SPECIFIED RADIUS
LENGTH OF LENGTH OF
MAJOR AXIS, in. MAJOR AXIS, in.
EQUIVALENT SPECIFIED~
ROUND RADIUS
DIAMETER 8
in. in.
in
tolerances are applicable to any two of these dimensions, but not to all nal axis of the cross section.
three. When both outcide and inside diameters or inside diameter and wall @ When dimensions specified are outside and inside, rather than wall
thickness are specified, the tolerance applicable to the specified or thickness itself, allowable deviation at any point (eccentricity) is plus and
calculated O.D. dimension shall also apply to the I.D. dimension. minus 10 percent of the mean wall thickness but not less than 10.003 inch.
@When a dimension tolerance is specifiedother than as an equal bilateral @ Equivalent round diameter is the diameter of the circle having a
tolerance, the value of the standard tolerance is that which applies to the circumference equal to the perimeter of the tube.
mean of the maximum and minimum dimensions permissible under the @ I tube, values in Column 4 apply.
For coiled
tolerance for the dimension under consideration. 0 If unspecified, the radius shall be 1/32 in. maximum including tolerances.
@ The mean wall thickness of round tube is the average of two mea-
surements taken opposite each other. The mean wall thickness of other-
38
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ANSI H35.2-2003
SPECIFIED
OUTSIDE
DIAMETER
OR WIDTH
in.
in.
D(mW Y ( m a ) in degrees
IN TOTAL LENGTH OR IN ANY IN TOTAL LENGTH OR
MAXIMUM
MEASURED SEGMENT OF ONE FT. IN ANY MEASURED
OR MORE OF TOTAL LENGTH SEGMENT OF ONE Fi.OR
Up thru 0.374 ,500 x Measured length, ft. MORE OF TOTAL LENGTH LENGTH
0.375-5.999 .O10 x Measured length, ft. Up thru 1.499 1 x Measured length, ft. 7
6.000 and over .O20x Measured length, ft. 1.500-2.999 Y2 x Measured length, ft. 5
3.000 and over % x Measured length, ft. 3
'/8 v4 Y8
3.000-7.999 Y16 Y1 6 '/i6 1 .. .. .. ..
8.000 and over v4 Y8 1/2 1 .. .. .. ..
39
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ANSI H35.2-2003
Dimensional Tolerances for
40
--`,``,,,`,``,,,`,`,``,-`-`,,`,,`,`,,`---
Welded Tube
SPECIFIED
DIAMETER @
in.
B A +
Difference between H (AA+BB) B
and specified diameter Difference between AA or BB and specified diameter
Col. 1 Col. 2 Col. 3
0.500-1 .O00 .O04 .O08
1.001-2.000 .O05 .o1o
--`,``,,,`,``,,,`,`,``,-`-`,,`,,`,`,,`---
TABLE 12.42 Width and Depth Tolerances- TABLE 12.43 Wall Thickness Tolerances-
Welded Square Tube Welded Round and Square Tube
TOLERANCE &h. plus and minus TOLERANCE @-in. plus
ALLOWABLE DEVIATION OF WALL
DEVIATION OF DEVIATION OF THICKNESS AT ANY POINT FROM
WIDTH OR DEPTH WIDTH OR DEPTH SPECIFIED WALL THICKNESS
AT CORNERS NOT AT CORNERS
FROM SPECIFIED FROM SPECIFIED SPECIFIED
WIDTH OR DEPTH WIDTH OR DEPTH THICKNESS
SPECIFIED
WIDTH OR
in.
DEPTH
in.
A 0.025-0.041 .O04
Difference between Ditference between 0.042-0.071 .O05
AA and specified AA and specified
width or depth width or depth
Col. 1 Col. 2 Col. 3
0.501-1.000 .O05 .O08
1.001-2.000 .O06 .o1o
@When adimension tolerance is specified other than asan equal bilateral @ Mean diameter is the average of two diameter measurements taken at
tolerance, the value of the standard tolerance is that which applies to the right angle to each other at any point along the length.
mean of the maximum and minimum dimension permissible under the @ Not applicable to the weld area or to embossed tube.
tolerance for the dimension under consideration.
41
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ANSI H35.2-2003
SPECIFIED
OUTSIDE
TABLE 12.47 Squareness of Cut Ends-
DIAMETER Welded Tube
OR WIDTH
Allowable deviation from square: 1 degree
that point is subtracted. The remainder is the twist. To convert the standard
twist tolerance (degrees) to an equivalent linear value, the sine of the
standard tolerance is multiplied by the width of the surface of the section
that is on the flat surface. The followingvalues are used to convert angular
tolerances to linear deviation:
Maximum allowable
Tolerance,
linear deviation
degrees
inch per inch of width
% 0.004
'h 0.009
1 0.01 7
1% 0.026
3 0.052
5 0.087
7 0.122
9 0.156
15 0.259
21 0.358
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ANSI H35.2-2003
#
diameter nominal diameter Q Up thru 20
Over 20 thru 40
PIPE
SIZE
A B
TABLE 12.53 Straightness Tolerances-
in.
A A
Extruded and Drawn Pipe
TOLERANCE a n .
Difference between Ditference between
H(AA+BB) and AA and nominal ALLOWABLE DEVIATION FROM STRAIGHT
nominal diameter diameter
SCHEDULE 20
SCHEDULES 5 AND 10
AND GREATER
PIPE
Under 2 +.015-.O31 +.015-.O31 SIZE
2 4 +.031-.O31 +I %-I %
5-7 +.062-.O31 +I %-I % in.
a
12 +.093-.O31 +I %-I %
Dlmaxì
IN TOTAL LENGTH OR IN ANY
TABLE 12.50 Wall Thickness Tolerances- MEASURED SEGMENT OF ONE FT.
Extruded and Drawn Pipe OR MORE OF TOTAL LENGTH
Under 6 .O10x Measured length, ft.
TOLERANCE 6 12 .O20x Measured length, ft.
SCHEDULE ALLOWABLE DEVIATION OF
NUMBER WALL THICKNESS AT ANY POINT
FROM NOMINALQ WALL THICKNESS TABLE 12.54 Standard Welding Bevels-
5 and 10 112H%, 1.012 in. min.
20 and greater -12E%@ Extruded and Drawn Pipe
DOUBLE LEVEL STRAIGHT BEVEL
For Wall Thickness For Wall Thickness
TABLE 12.51 Weight Tolerances-Extruded Over 0.750 in. 0.750 in. and Less
and Drawn Pipe 37H" i 21/28.
--`,``,,,`,``,,,`,`,``,-`-`,,`,,`,`,,`---
TOLERANCE
SCHEDULE 37%" f 2H"
NUMBER
FROM THEORETICAL WEIGHT
A A
+8% @ 7
@ Nominal diameter and wall thickness are those listed in Table 12.55. @ For schedule 5 and IO, only diameter, wall thickness and length
@ Mean diameter is the average of any two diameter measurementstaken tolerances apply.
at right angles to each other at any point along the length. @ Minimum weight is controlled by tolerances for outside diameter and
@Maximum wall thickness is controlled by weight tolerance. wall thickness.
@When weight of pipe on flat surface minimizes deviation.
43
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ANSI H35.2-2003
44
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ANSI H35.2-2003
@ln accordance with ANSVASME Standards B36.10M and B36.19M CU in., the density of 6061 alloy. For alloy 6063 multiplyby 0.99
and for alloy
@Based on standard tolerancesfor outside diameter,wall thickness and 3003 multiply by 1.O1 1.
weight shown earlier in this section. 0For schedules 5 and 10 these values apply to mean outside diameters.
@Based on nominaldimensions, plain ends, and a density of 0.098 Ib per
--`,``,,,`,``,,,`,`,``,-`-`,,`,,`,`,,`---
45
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ANSI H35.2-2003
46
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ANSI H35.2-2003
v
-
1
SPECIFIED DISTANCE SPECIFIED DISTANCE
ACROSS FLATS TOLERANCE ACROSS FLATS TOLERANCE
fl*
in. in. plus and minus in. in. plus and minus
CONDITIONING
L7
~~ I
ALLOWABLE ALLOWABLE
CONDITIONING
SPECIFIED SPECIFIED ALLowANcE@ r u I SPECIFIED
THICKNESS WIDTH
0 These tolerances are applicable for forging stock in rod and bar form.
TABLE 14.4 Length-pecific and Multiple Standard tolerances for foroina stock in sheet and olate form are as
indicated in the section on Sheet and Plate.
TOLERANCEin. plus
@ Conditioning allowance is an additional tolerance at localized areas to
SPECIFIED DIAMETER, ALLOWABLE DEVIATION permit removal of possible surface conditions.
WIDTH OR DISTANCE FROM SPECIFIED LENGTH
ACROSS FLATS SPECIFIED LENGTH-ft.
in.
Up thru 2.999
3.000-7.999 3/16 5/,6 '/i6
8.000 and over 114 3/8 V2
47
--`,``,,,`,``,,,`,`,``,-`-`,,`,,`,`,,`---
DIMENSIONALTOLERANCES
ORDERED LENGTH STRAIGHTNESS@
in. in. THICKNESS WIDTH @ LENGTH
in., max. in., max. in., max.
up thru 71.99 0.250 0.250 0.375 1 .O00
72.00-149.99 0.375 0.250 0.500 1 .O00
150.00and over 0.500 0.375 0.750 1 .O00
@ Comer radii may vary from O to 0.500 inch. @ Measured exclusive of edge bulges typically present on compression
@ A s measuredwith the hand forging resting on a flat surface. cold work forgings.
48
--`,``,,,`,``,,,`,`,``,-`-`,,`,,`,`,,`---
r 3
0.0100-0.0359 ,0005 ALLOWABLE DEVIATION
0.0360-0.0999 .o010 FROM SPECIFIED
0.1000-0.2600 1% WIDTH
I- 4
0.125-0.500 .O06
--`,``,,,`,``,,,`,`,``,-`-`,,`,,`,`,,`---
0.501-0.750 .O08
0.751-1.000 .o12 TOLERANCEin,
1 .o01-2.000 .O20
SPECIFIED WIDTH
49
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ANSI H35.2-2003
DimensionalTolerances for
Square
Comers O 0.125-1.000
1.O01 and over
..
..
+l/32
+1/16
Round 0.125-0.1 88 1/32 f l/64
Corners 0.189-1 .o00 l/16 f l/64
ve
I
1 .O01 and over f l/64
Radiussr *
1 0.125andover 1I4 x Bar thickness f% x Bar thickness
L Blended Corners
Full
Rounded All ih x Bar thickness +25%
Edge
Maximum allowable
Tolerance,
linear deviation
degrees
inch per inch of width
SPECIFIED
WIDTH I4 0.004
in. ?4 0.009
1 0.017
1% 0.026
Y (max.) in degrees 3 0.052
IN TOTAL LENGTH OR MAXIMUM 5 0.087
IN ANY MEASURED 7 0.122
SEGMENT OF ONE FT.OR
MORE OF TOTAL LENGTH
FyE"AL 15
9 0.1 56
0.259
Up thru 1.499 1 x Measured length, ft. 7 21 0.358
1SOO-2.999 ih x Measured length, ft. 5
3.000 and over % x Measured length, ft. 3 w h e n weight of bar on flat surface minimizes deviation.
50
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,
ANSI H35.2-2003
0.1254.249
0.500-0.749
0.250-0.499
T O L ERANCEWn . plus and minus
ALLOWABLE DEVIATION FROM
SPECIFIED DIMENSION
SPECIFIED WIDTH
in.
Up thru 2.999
3.000-7.999
c
I
~
TOLERANCEin. olus
ALLOWABLE DEVIATION
FROM SPECIFIED LENGTH
SPECIFIED LENGTH-ft.
Up thru 12
'18
Yi 6
Over 12 thru 30
114
Y16
.O08
.O09
0.750-0.999 .o1o 8.000and over 114 Y8
I,000-1.499
1.500-1.999
2.000-3.999
4.000-5.999
6.000-7.999
8.000-9.999
10.000-12.000 .O74
@For some items of relatively thin wide bar greater thickness tolerances
are required as follows:
a. Specified bar thickness less than 0.500 in.; corner radii 1/16 in. or
less; width to thickness ratio 24 to 1 and greater.
Tolerance per Table 16.22 except for distance M in. from each
edge where plus tolerance of Table 16.22applies and minus
tolerance of 2 x Table 16.22tolerance applies.
Example:
-
i i p
to.008" to.008"
-0.016" * 0.008"
7 ---I
-0.018"
9.500"= 0.064"
b. Specified bar thickness 0.500 in. and greater; comer radii 3/16 in.
or less; width to thickness ratio 10 to 1 and greater. Thickness
tolerance per Table 16.22except for distance 'h in. from edge
where plus tolerance of Table 16.22 applies and minus tolerance
2 x Table 16.22 applies.
51
--`,``,,,`,``,,,`,`,``,-`-`,,`,,`,`,,`---
TOLERANCE TOLERANCE
DIAMETER
in. in any 10 ft. in in.
SPECIFIED WIDTH
in.
1 1 1
In any 1 in. of width .O04 I
1 IN TOTAL LENGTH OR
IN ANY MEASURED
Flatwise Edgewise (max')
TABLE 16.25 Twist@-Extruded Bar SEGMENT OF ONE FT. OR
MORE OF TOTAL LENGTH
. TOLERANCE @DEGREES 0.375-5.999 .O10 x Measured length, ft.
ALLOWABLE DEVIATION D(max.) = % D (max.) = '18 6.000 and .O20x Measured length, ft.
over
--`,``,,,`,``,,,`,`,``,-`-`,,`,,`,`,,`---
FROM STRAIGHT
Y (max.) in degrees
IN TOTAL LENGTH OR MAXIMUM
IN ANY MEASURED
SEGMENT OF ONE FT. OR Allowable deviation from nominal angle: I1 degree.
F~~~~~~
MORE OF TOTAL LENGTH
Up thru 1.499 1 x Measured length, ft. 7
1.500-2.999 'h x Measured length, R. 5
3.000 and over % x Measured length, ft. 3 TABLE 16.28 Squareness of Cut Ends-
Extruded Rod and Bar
Allowable deviation from square: 1 degree.
0 Deviation from straightness shall be checked as follows: Place the bar Maximum allowable
Tolerance,
or rod on a level surface so that the departure from straightness is linear deviation
horizontal. Measure the maximurn depth of arc to the nearest 1/32 inch degrees
inch per inch of width
using a steel scale and a 120-inch-long straightedge. % 0.004
@When weight of piece on flat surface minimizes deviation. 'h 0.009
@Twist is normally measured by placing the bar on a flat surface and at 1 0.01 7
any point along its length measuring the maximum distance between the 1% 0.026
bottom surface of the bar and the flat surface. From this measurement, the 3 0.052
actual deviation from straightness of the bar at that point is subtracted. The 5 0.087
remainder is the twist. To convert the standard twist tolerance (degrees) to 7 0.122
an equivalent linear value, the sine of the standard tolerance is multiplied 9 0.1 56
by the width of the surface of the section that is on the flat surface. The 15 0.259
following values are used to convert angular tolerances to linear deviation: 21 0.358
D
Radius-
Rounded Up thru 0.149 1% x Bar thickness f1/64 in.
Edge 0.1 50 and over 1% x Bar thickness I 10%
2 Blended Comers
Full
Rounded Up thru 0.374 % x Bar thickness f1/64 in.
Edge 0.375 and over 'h x Bar thickness +I 0%
52
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ANSI H35.2-2003
Pipe
TABLE 16.31 Outside Diameter-Pipe TABLE 16.33 Straightness-Pipe
I
~~~~ ~
I
TOLERANCE-in. or percent TOLERANCE @-in.
~~~
PIPE SIZE
in.
D (max.)
IN TOTAL LENGTH OR IN ANY
Difference between AA MEASURED SEGMENT OF ONE FT.
1
and nominal diameter OR MORE OF TOTAL LENGTH
SCHEDULE 40 or 80 Under 6 0.010x Measured length, ft.
Under 2 +.o15 -.O31
2-4 +i% -1 Yo
5-7 +1% -1 %
8-1 2 +i% -1%
TABLE 16.34 Length-Pipe
--`,``,,,`,``,,,`,`,``,-`-`,,`,,`,`,,`---
~~~
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