®

DIESEL GENERATOR SET

STANDBY
800 ekW 1000 kVA
60 Hz 1800 rpm 480 Volts
Caterpillar is leading the power generation
marketplace with Power Solutions engineered
to deliver unmatched flexibility, expandability,
reliability, and cost-effectiveness.
Image shown may not
reflect actual package.

FEATURES
FUEL/EMISSIONS STRATEGY CAT C27 ATAAC DIESEL ENGINE
• EPA Certified for Stationary • Utilizes ACERT™ Technology
Emergency Application • Reliable, rugged, durable design
(EPA Tier 2 emissions levels) • Four-cycle diesel engine combines consistent
performance and excellent fuel economy with
DESIGN CRITERIA minimum weight
• The generator set accepts 100% rated load in one • Electronic engine control
step per NFPA 110 and meets ISO 8528-5 transient
response. CAT GENERATOR
• Designed to match the performance and output
UL 2200 characteristics of Cat diesel engines
• UL 2200 listed packages available. Certain • Single point access to accessory connections
restrictions may apply. Consult with your Cat® • UL 1446 recognized Class H insulation
Dealer.
CAT EMCP 3 SERIES CONTROL PANELS
FULL RANGE OF ATTACHMENTS • Simple user friendly interface and navigation
• Wide range of bolt-on system expansion • Scalable system to meet a wide range of
attachments, factory designed and tested customer needs
• Flexible packaging options for easy and cost • Integrated Control System and Communications
effective installation Gateway

SINGLE-SOURCE SUPPLIER SEISMIC CERTIFICATION

• Fully prototype tested with certified torsional • Seismic Certification available
vibration analysis available • Anchoring details are site specific, and are
dependent on many factors such as generator set
WORLDWIDE PRODUCT SUPPORT
size, weight, and concrete strength.
• Cat dealers provide extensive post sale support
IBC Certification requires that the anchoring
including maintenance and repair agreements
system used is reviewed and approved by a
• Cat dealers have over 1,800 dealer branch stores
Professional Engineer
operating in 200 countries
• Seismic Certification per Applicable Building
• The Cat® S•O•SSM program cost effectively detects
Codes: IBC 2000, IBC 2003, IBC 2006, IBC 2009,
internal engine component condition, even the
CBC 2007
presence of unwanted fluids and combustion
• Pre-approved by OSHP and carries an
by-products
OPA#(OSP-0084-01) for use in healthcare projects
in California
 ®

STANDBY 800 ekW 1000 kVA

60 Hz 1800 rpm 480 Volts

FACTORY INSTALLED STANDARD & OPTIONAL EQUIPMENT

System Standard Optional

Air Inlet • Single element canister type air cleaner [ ] Dual element air cleaners
• Service indicator [ ] Air inlet adapters
Cooling • Radiator with guard [ ] Jacket water heater
• Coolant drain line with valve
• Fan and belt guards
• Cat® Extended Life Coolant
• Coolant level sensors
• Duct Flange
Exhaust • Dry exhaust manifold [ ] Stainless steel exhaust flex fittings
• Flanged faced outlets [ ] Elbows, flanges, expanders & Y adapters
Fuel • Primary fuel filter with water separator
• Secondary fuel filter
• Fuel priming pump
• Flexible fuel lines (terminated on base)
• Fuel pressure gauge
Generator • Class H insulation [ ] Oversize & premium generators
• Power terminal strip [ ] Winding temperature detectors (select models)
• Cat Digital Voltage Regulator (CDVR) with kVAR/PF [ ] Anti-condensation space heaters
control, 3-phase sensing

Power Termination • Bus bar (NEMA hole connections) [ ] Circuit breakers, UL listed, 3 pole with shunt trip,
• Bottom cable entry 80% and 100% rated
• AC & DC customer wiring area
Governor • ADEM™ A4 [ ] Load share module

Control Panel • User Interface panel (UIP) - rear mount [ ] EMCP 3.2 ... [ ] EMCP 3.3
• EMCP 3.1 generator set controller [ ] Option for right or left mount UIP
• Emergency Stop Push button [ ] Local & remote annunciator modules
[ ] Discrete I/0 Module
[ ] Generator temperature monitoring & protection
[ ] Remote monitoring software
Lube • Lubricating oil and filter [ ] Manual sump pump
• Oil drain line with valves
• Fumes disposal
• Gear type lube oil pump
Mounting • Structual steel tube
• Anti-vibration mounts
Starting/Charging • 24 volt starting motor(s) [ ] Battery chargers (5 or 10 amp)
• Batteries with rack and cables [ ] 45 amp charging alternator
• Battery disconnect [ ] Oversize batteries
[ ] Ether starting aid
General • Right-hand service [ ] CSA certification
• Paint - Caterpillar Yellow (except rails and radiators [ ] Seismic Certification per Applicable Building Codes:
gloss black) IBC 2000, IBC 2003, IBC 2006, IBC 2009, CBC 2007
• SAE standard rotation
• Flywheel and Flywheel housing - SAE No. 0

2 October 21 2010 10:24 AM

 ®

STANDBY 800 ekW 1000 kVA

60 Hz 1800 rpm 480 Volts

SPECIFICATIONS

CAT GENERATOR CAT EMCP 3 SERIES CONTROLS

SR4B Generator • EMCP 3.1 (Standard)
Frame size......................................................................... 597 • EMCP 3.2 / EMCP 3.3 (Option)
Excitation.............................................................Self Excited • Single location customer connector point
Pitch.............................................................................. 0.8000 • True RMS metering, 3-phase
Number of poles...................................................................4 • Controls
Number of bearings...................................... Single Bearing - Run / Auto / Stop control
Number of Leads.............................................................. 012 - Speed Adjust
Insulation....................... UL 1446 Recognized Class H with - Voltage Adjust
tropicalization and antiabrasion - Emergency Stop Pushbutton
IP rating..........................................................Drip Proof IP22 - Engine cycle crank
Alignment....................................................... Close Coupled • Digital Indication for:
Overspeed capability - % of rated................................... 150 - RPM
Wave form....................................... Less than 5% deviation - Operating hours
Paralleling kit/Droop transformer.......................... Standard - Oil pressure
Voltage regulator.3 Phase sensing with selectible volts/Hz - Coolant temperature
Voltage regulation............Less than +/- 1/2% (steady state) - System DC volts
Less than +/- 1% (no load to full load) - L-L volts, L-N volts, phase amps, Hz
Telephone Influence Factor.............................. Less than 50
- ekW, kVA, kVAR, kW-hr, %kW, PF (EMCP 3.2 / 3.3)
Harmonic distortion......................................... Less than 5%
• Shutdowns with indicating light for:
CAT DIESEL ENGINE - Low oil pressure
C27 TA, V-12, 4-stroke-cycle watercooled diesel - High coolant temperature
Bore - mm................................................ 137.20 mm (5.4 in) - Low coolant Level
Stroke - mm............................................. 152.40 mm (6.0 in) - Overspeed
Displacement - L................................... 27.03 L (1649.47 in3) - Emergency stop
Compression ratio........................................................ 16.5:1 - Failure to start (overcrank)
Aspiration........................................................................... TA • Programmable protective relaying functions: (EMCP 3.2
Fuel system....................................................................MEUI & 3.3)
- Under and over voltage
Governor type.....................................................ADEM™ A4
- Under and over frequency
- Overcurrent (time and inverse time)
- Reverse power (EMCP 3.3)
• MODBUS isolated data link RS-485 half-duplex (EMCP
3.2 & 3.3)
• Options
- Vandal door
- Local annunciator module
- Remote annunciator module
- Input / Output module
- RTD / Thermocouple Modules
- Monitoring software

3 October 21 2010 10:25 AM

 ®

STANDBY 800 ekW 1000 kVA

60 Hz 1800 rpm 480 Volts

TECHNICAL DATA

Open Generator Set - - 1800 rpm/60 Hz/480 Volts DM7696

EPA Certified for Stationary Emergency Application
(EPA Tier 2 emissions levels)

Generator Set Package Performance

Genset Power rating @ 0.8 pf 1000 kVA
Genset Power rating with fan 800 ekW
Coolant to aftercooler temp max
Coolant to aftercooler temp max 49 º C 120 º F
Fuel Consumption
100% load with fan 216.6 L/hr 57.2 Gal/hr
75% load with fan 171.6 L/hr 45.3 Gal/hr
50% load with fan 122.2 L/hr 32.3 Gal/hr
Cooling System1
Air flow restriction (system) 0.12 kPa 0.48 in. water
Air flow (max @ rated speed for radiator arrangement) 1137 m³/min 40153 cfm
Engine Coolant capacity with radiator/exp. tank 160.0 L 42.3 gal
Engine coolant capacity 55.0 L 14.5 gal
Radiator coolant capacity 105.0 L 27.7 gal
Inlet Air
Combustion air inlet flow rate 61.5 m³/min 2171.9 cfm
Exhaust System
Exhaust stack gas temperature 512.8 º C 955.0 º F
Exhaust gas flow rate 171.2 m³/min 6045.9 cfm
Exhaust flange size (internal diameter) 203 mm 8 in
Exhaust system backpressure (maximum allowable) 10.0 kPa 40.2 in. water
Heat Rejection
Heat rejection to coolant (total) 330 kW 18767 Btu/min
Heat rejection to exhaust (total) 767 kW 43619 Btu/min
Heat rejection to aftercooler 157 kW 8929 Btu/min
Heat rejection to atmosphere from engine 164 kW 9327 Btu/min
Heat rejection to atmosphere from generator 36.8 kW 2092.8 Btu/min
Alternator2
Motor starting capability @ 30% voltage dip 2131 skVA
Frame 597
Temperature Rise 130 º C 234 º F
Lube System
Sump refill with filter 68.0 L 18.0 gal
Emissions (Nominal) 3

NOx g/hp-hr 5.26 g/hp-hr

CO g/hp-hr .23 g/hp-hr
HC g/hp-hr .03 g/hp-hr
PM g/hp-hr .024 g/hp-hr
1
For ambient and altitude capabilities consult your Cat dealer. Air flow restriction (system) is added to existing restriction from factory.
2
UL 2200 Listed packages may have oversized generators with a different temperature rise and motor starting characteristics. Generator
temperature rise is based on a 40ºC ambient per NEMA MG1-32.
3
Emissions data measurement procedures are consistent with those described in EPA CFR 40 Part 89, Subpart D & E and ISO8178-1 for
measuring HC, CO, PM, NOx. Data shown is based on steady state operating conditions of 77ºF, 28.42 in HG and number 2 diesel fuel
with 35º API and LHV of 18,390 btu/lb. The nominal emissions data shown is subject to instrumentation, measurement, facility and engine
to engine variations. Emissions data is based on 100% load and thus cannot be used to compare to EPA regulations which use values
based on a weighted cycle.

4 October 21 2010 10:25 AM

 ®

STANDBY 800 ekW 1000 kVA

60 Hz 1800 rpm 480 Volts

RATING DEFINITIONS AND CONDITIONS

Meets or Exceeds International Specifications: AS1359,
CSA, IEC60034-1, ISO3046, ISO8528, NEMA MG 1-22,
NEMA MG 1-33, UL508A, 72/23/EEC, 98/37/EC,
2004/108/EC
Standby - Output available with varying load for the
duration of the interruption of the normal source power.
Average power output is 70% of the standby power
rating. Typical operation is 200 hours per year, with
maximum expected usage of 500 hours per year.
Standby power in accordance with ISO8528. Fuel stop
power in accordance with ISO3046. Standby ambients
shown indicate ambient temperature at 100% load which
results in a coolant top tank temperature just below the
shutdown temperature.
Ratings are based on SAE J1349 standard conditions.
These ratings also apply at ISO3046 standard conditions.
Fuel rates are based on fuel oil of 35º API [16º C (60º F)]
gravity having an LHV of 42 780 kJ/kg (18,390 Btu/lb)
when used at 29º C (85º F) and weighing 838.9 g/liter
(7.001 lbs/U.S. gal.). Additional ratings may be available
for specific customer requirements, contact your Cat
representative for details. For information regarding Low
Sulfur fuel and Biodiesel capability, please consult your
Cat dealer.

5 October 21 2010 10:25 AM

 ®

STANDBY 800 ekW 1000 kVA

60 Hz 1800 rpm 480 Volts

DIMENSIONS

Package Dimensions
NOTE: For reference only - do not use for
Length 4668.7 mm 183.81 in installation design. Please contact
Width 1904.6 mm 74.98 in your local dealer for exact weight
and dimensions. (General
Height 2080.5 mm 81.91 in Dimension Drawing #3071564).
Weight 6217 kg 13,706 lb

www.CAT-ElectricPower.com
Performance No.: DM7696
© 2010 Caterpillar
All rights reserved.
Feature Code: C27DE33
Materials and specifications are subject to change without notice.
Gen. Arr. Number: 1366588 The International System of Units (SI) is used in this publication.
CAT, CATERPILLAR, SAFETY.CAT.COM their respective logos, "Caterpillar
Source: U.S. Sourced Yellow," and the POWER EDGE trade dress, as well as corporate and
product identity used herein, are trademarks of Caterpillar and may not
be used without permission.
October 21 2010 16287021
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