Compress Calculation

Everything
Deficiencies Summary
Nozzle Schedule
Nozzle Summary
Pressure Summary
Revision History
Settings Summary
Thickness Summary
Weight Summary
Hydrostatic Test
Vacuum Summary
Cylinder #1
Top Head
Straight Flange on Top Head
Straight Flange on Bottom Head
Bottom Head
Nozzle #1 (N1)
Nozzle #2 (N2)
Nozzle #3 (N3)
Nozzle #4 (N4)
Legs
Cover Page
CHEM PROCESS SYSTEM PVT LTD
COMPRESS Pressure Vessel Design Calculations

Cover Page
You can edit this page by selecting Cover Page settings... in the report menu.
Warnings Summary
Warnings for Nozzle #2 (N2)

A full penetration groove weld would qualify this nozzle as integral reinforcment likely reducing the
reinforcement required. (warning)
Warnings for Nozzle #3 (N3)

A full penetration groove weld would qualify this nozzle as integral reinforcment likely reducing the
reinforcement required. (warning)
ASME B16.5 / B16.47 Flange Warnings Summary
ASME B16.5 / 16.47 Flanges with

Warnings
Flange Applicable Warnings
Nozzle #1 (N1) 1
Nozzle #2 (N2) 1
Nozzle #3 (N3) 1
Nozzle #4 (N4) 1
ASME B16.5 / 16.47 Flange Warnings

No. Warning
For Class 150 flanges, ASME B16.5 para. 5.4.2 recommends gaskets to be in accordance with
1
Fig. E1, Group No. I.
Nozzle Schedule
Nozzle Schedule
Materials
Nozzle
Service Size Fine Fine
mark Nozzle Impact Norm Pad Impact Norm Flange
Grain Grain
1.500" SA-106 WN
Nozzle
N1 Sch 40 B Smls No No No N/A N/A N/A N/A A105
#1
(Std) pipe 150#
1.500" SA-106 WN
Nozzle
#2
(Std) pipe 150#
1.500" SA-106 WN
Nozzle
#3
(Std) pipe 150#
SA-106 WN
Nozzle 6" Sch
N4 B Smls No No No N/A N/A N/A N/A A105
#4 40 (Std)
pipe 150#
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Nozzle Summary
Nozzle Summary
Reinforcement
Shell
Nozzle OD tn Req tn Pad Corr Aa/Ar
A1? A2?
mark (in) (in) (in) Nom t Design t User t Width tpad (in) (%)
(in) (in) (in) (in) (in)
N1 1.90 0.1450 0.1450 Yes Yes 0.1875 N/A N/A N/A 0.0000 Exempt
N4 6.63 0.2800 0.1279 Yes Yes 0.1875 0.1500 N/A N/A 0.0000 100.0
tn: Nozzle thickness

Req tn: Nozzle thickness required per UG-45/UG-16
Nom t: Vessel wall thickness
Design t: Required vessel wall thickness due to pressure + corrosion allowance per UG-37
User t: Local vessel wall thickness (near opening)
Aa: Area available per UG-37, governing condition
Ar: Area required per UG-37, governing condition
Corr: Corrosion allowance on nozzle wall
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Pressure Summary
Pressure Summary
Pressure Summary for Chamber bounded by Bottom Head and Top Head
Te MDMT Rating Total

P T
MAWP MAP MAEP Corrosion Impact
Identifier Design Design external MDMT
( psi) ( psi) ( psi) Allowance Test
( psi) (°F) (°F) Exemption
(°F) (in)
Top Head 100.0 150.0 178.28 178.28 61.33 150.0 -55.0 Note 1 0.000 No
Straight
Flange on 100.0 150.0 177.35 177.35 33.07 150.0 -55.0 Note 2 0.000 No
Top Head
Cylinder #1 100.0 150.0 146.44 146.44 33.33 150.0 -55.0 Note 3 0.000 No
Straight
Flange on
100.0 150.0 177.35 177.35 33.07 150.0 -55.0 Note 2 0.000 No
Bottom
Head
Bottom
100.0 150.0 178.28 178.28 61.33 150.0 -55.0 Note 4 0.000 No
Head
Legs 100.0 150.0 100.00 N/A N/A N/A N/A N/A N/A N/A
Nozzle #1
100.0 150.0 209.14 209.14 33.33 150.0 -55.0 Note 5 0.000 No
(N1)
Nozzle #2
100.0 150.0 209.14 209.14 33.33 150.0 -55.0 Note 5 0.000 No
(N2)
Nozzle #3
100.0 150.0 209.14 209.14 33.33 150.0 -55.0 Note 5 0.000 No
(N3)
Nozzle #4
100.0 150.0 124.70 124.70 18.93 150.0 -55.0 Note 6 0.000 No
(N4)
Chamber design MDMT is -20.00°F

Chamber rated MDMT is -55.00°F @ 100.00 psi
Chamber MAWP hot & corroded is 100.00 psi @ 150.0°F
Chamber MAP cold & new is 124.70 psi @ 70.0°F
Chamber MAEP is 18.93 psi @ 150.0°F
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Pressure Summary
Vacuum rings did not govern the external pressure rating.
Notes for MDMT Rating:
Note # Exemption Details
1. Straight Flange governs MDMT
Material impact test exemption temperature from Fig UCS-66

Curve B = -20 °F
2. Fig UCS-66.1 MDMT reduction = 65.5 °F, (coincident ratio = UCS-66 governing thickness = 0.187 in
0.4801537)
Rated MDMT is governed by UCS-66(b)(2)
Material impact test exemption temperature from Fig UCS-66

Curve B = -20 °F
3. Fig UCS-66.1 MDMT reduction = 48.7 °F, (coincident ratio = UCS-66 governing thickness = 0.1875 in
0.5470086)
4. Straight Flange governs MDMT
5. Flange rating governs: UCS-66(b)(1)(b)
Nozzle impact test exemption temperature from Fig UCS-66 Curve

B = -20 °F
6. Fig UCS-66.1 MDMT reduction = 65.7 °F, (coincident ratio = UCS-66 governing thickness = 0.1875 in.
0.47904)
Design notes are available on the Settings Summary page.
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Revision History
Revision History
No. Date Operator Notes
0 3/12/2004 george New vessel created with Vessel Wizard, ASME Division 1 [Build 6229]
file:///C|/Codeware/COMPRESS/Temp/RevHist65EA46D3.html [9/6/2005 2:17:26 PM]

Settings Summary
Settings Summary
COMPRESS Build 6242
Units: English
Datum Line Location: 0.00" from bottom seam
Design
ASME Section VIII Division 1, 2001 Edition, A03 Addenda
Design or Rating: Get Thickness from Pressure

Minimum thickness: 1/16" per UG-16(b)
Design for cold shut down only: No
Design for lethal service (full radiography required): No
Design nozzles for: Design P, find nozzle MAWP and MAP
Corrosion weight loss: 100% of theoretical loss
UG-23 Stress Increase: 1.20
Skirt/legs stress increase: 1.3
Minimum nozzle projection: 4.0000"
Juncture calculations for α > 30 only: Yes
Preheat P-No 1 Materials > 1.25" and <= 1.50" thick: No
Butt welds are tapered per Figure UCS-66.3(a).
Hydro/Pneumatic Test
Shop Hydrotest Pressure: 1.3 times vessel MAWP

Test liquid specific gravity: 1.00
Maximum stress during test: 90% of yield
Code Interpretations
Apply interpretation VIII-1-83-66: Yes

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Settings Summary

Disallow UG-20(f) exemptions: No
UG-22 Loadings
UG-22 (a) Internal or External Design Pressure : Yes

UG-22 (b) Weight of the vessel and normal contents under operating or test conditions: Yes
UG-22 (c) Superimposed static reactions from weight of attached equipment (external loads): No
UG-22 (d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs: Yes
UG-22 (f) Wind reactions: No
UG-22 (f) Seismic reactions: No
Note: UG-22 (b),(c) and (f) loads only considered when supports are present.
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Thickness Summary
Thickness Summary
Component Diameter Length Nominal t Design t Joint

Material Load
Identifier (in) (in) (in) (in) E
Top Head SA-516 70 36.00 OD 9.09 0.1870* 0.1054 0.8500 Internal
Straight Flange on Top Head SA-516 70 36.00 OD 2.00 0.1870 0.1368 0.8500 External
Cylinder #1 SA-516 70 36.00 OD 44.00 0.1875 0.1368 0.7000 External
Straight Flange on Bottom Head SA-516 70 36.00 OD 2.00 0.1870 0.1368 0.8500 External
Bottom Head SA-516 70 36.00 OD 9.09 0.1870* 0.1054 0.8500 Internal
Nominal t: Vessel wall nominal thickness

Design t: Required vessel thickness due to governing loading + corrosion
Joint E: Longitudinal seam joint efficiency
* Head minimum thickness after forming
Load
internal: Circumferential stress due to internal pressure governs
external: External pressure governs
Wind: Combined longitudinal stress of pressure + weight + wind governs
Seismic: Combined longitudinal stress of pressure + weight + seismic governs
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Weight Summary
Weight Summary
Weight ( lb) Contributed by Vessel Elements

Component Metal Metal Insulation & Piping Operating Test
Lining
New* Corroded* Supports + Liquid Liquid Liquid
Top Head 90.30 90.30 0.00 0.00 0.00 0.00 285.62
Cylinder #1 260.40 260.40 0.00 0.00 0.00 0.00 1,586.39
Bottom Head 90.30 90.30 0.00 0.00 0.00 0.00 285.62
Legs 37.36 37.36 0.00 0.00 0.00 0.00 0.00
TOTAL: 478.36 478.36 0.00 0.00 0.00 0.00 2,157.63
* Shells with attached nozzles have weight reduced by material cut out for opening.
Weight ( lb) Contributed by Attachments

Nozzles & Rings
Component Body Flanges Packed Ladders & Trays & Vertical
Flanges &
Beds Platforms Supports Loads
New Corroded New Corroded Clips
Top Head 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Cylinder #1 0.00 0.00 43.00 43.00 0.00 0.00 0.00 0.00 0.00
Bottom Head 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Legs 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
TOTAL: 0.00 0.00 43.00 43.00 0.00 0.00 0.00 0.00 0.00
Vessel operating weight, Corroded: 521 lb

Vessel operating weight, New: 521 lb
Vessel empty weight, Corroded: 521 lb
Vessel empty weight, New: 521 lb
Vessel test weight, New: 2,679 lb
Vessel center of gravity location (from datum)
Vessel Lift Weight, New: 521 lb

Center of Gravity: 20.19"
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Weight Summary
Vessel Capacity
Vessel Capacity** (New): 258 US gal

Vessel Capacity** (Corroded): 258 US gal
**The vessel capacity does not include volume of nozzle, piping or other attachments.
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Hydrostatic Test
Hydrostatic Test
Shop test pressure determination for Chamber bounded by Bottom Head and Top Head based on
MAWP per UG-99(b)
Shop hydrostatic test gauge pressure is 130.000 psi at 70.00 °F (the chamber MAWP = 100.000 psi)
The shop test is performed with the vessel in the horizontal position.
Local test Test liquid UG-99 UG-99 Stress Allowable

Stress
Identifier pressure static head stress pressure during test test stress
excessive?
psi psi ratio factor psi psi
Top Head (1) 131.509 1.509 1.0000 1.30 11,274 34,200 No
Straight Flange on Top

131.509 1.509 1.0000 1.30 12,593 34,200 No
Head
Cylinder #1 131.509 1.509 1.0000 1.30 12,559 34,200 No
Straight Flange on
131.509 1.509 1.0000 1.30 12,593 34,200 No
Bottom Head
Bottom Head 131.509 1.509 1.0000 1.30 11,274 34,200 No
Nozzle #1 (N1) 130.217 0.217 1.0000 1.30 17,887 47,250 No
Nozzle #2 (N2) 130.284 0.284 1.0000 1.30 17,896 47,250 No
Nozzle #3 (N3) 130.284 0.284 1.0000 1.30 17,896 47,250 No
Nozzle #4 (N4) 130.217 0.217 1.0000 1.30 27,307 47,250 No
Notes:
(1) Top Head limits the UG-99 stress ratio.
(2) PL stresses at nozzle openings have been estimated using the method described in PVP-Vol. 399,
pages 77-82.
(3) VIII-2, AD-151.1(b) used as the basis for nozzle allowable test stress.
(4) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-
most flange.
The field test condition has not been investigated for the Chamber bounded by Bottom Head and Top
Head.
The test temperature of 70.00 °F is warmer than the minimum recommended temperature of -25.00 °F so
the brittle fracture provision of UG-99(h) has been met.
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Hydrostatic Test
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Vacuum Summary
Vacuum Summary
Elevation
Length Le
Component Line of Support above Datum
(in)
(in)
Top Head - 55.09 N/A
- 1/3 depth of Top Head 48.97 N/A
Straight Flange on Top Head Top - 46.00 53.94
Straight Flange on Top Head Bottom - 44.00 53.94
Cylinder #1 Top - 44.00 53.94
Cylinder #1 Bottom - 0.00 53.94
Straight Flange on Bottom Head Top - 0.00 53.94
Straight Flange on Bottom Head Bottom - -2.00 53.94
- 1/3 depth of Bottom Head -4.97 N/A
Bottom Head - -11.09 N/A
Note
For main components, the listed value of 'Le' is the largest unsupported length for the component.
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Cylinder #1
Cylinder #1
Component: Cylinder
Material specification: SA-516 70 (ASME II-D p. 14, ln. 31)
Material impact test exemption temperature from Fig UCS-66 Curve B = -20 °F
Fig UCS-66.1 MDMT reduction = 48.7 °F, (coincident ratio = 0.5470086)
UCS-66 governing thickness = 0.1875 in
Internal design pressure: P = 100 psi @ 150°F

External design pressure: Pe = 15 psi @ 150°F
Static liquid head:
Pth=1.5093 psi(SG=1.0000, Hs=41.8125", Horizontal test head)
Corrosion allowance: Inner C = 0.0000" Outer C = 0.0000"
Design MDMT = -20.00°F No impact test performed

Rated MDMT = -55.00°F Material is not normalized
Material is not produced to Fine Grain Practice
PWHT is not performed
Radiography: Longitudinal joint - None UW-11(c) Type 1

Top circumferential joint - None UW-11(c) Type 1
Bottom circumferential joint - None UW-11(c) Type 1
Estimated weight: New = 262.6787 lb corr = 262.6787 lb

Capacity: New = 189.8630 gal corr = 189.8630 gal
OD = 36.0000"
Length Lc = 44.0000"
t = 0.1875"
Design thickness, (at 150.00°F) Appendix 1-1
t = P*Ro/(S*E + 0.40*P) + Corrosion

= 100.0000*18.0000/(20000.0000*0.70 + 0.40*100.0000) + 0.0000
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Cylinder #1
= 0.1283"
Maximum allowable working pressure, (at 150.00°F) Appendix 1-1
P = S*E*t/(Ro - 0.40*t) - Ps
= 20000.0000*0.70*0.1875 / (18.0000 - 0.40*0.1875) - 0.0000
= 146.4435 psi
Maximum allowable pressure, (at 70.00°F) Appendix 1-1
P = S*E*t/(Ro - 0.40*t)
= 20000.0000*0.70*0.1875 / (18.0000 - 0.40*0.1875)
= 146.4435 psi
External Pressure, (Corroded & at 150.00°F) UG-28(c)
L/Do = 53.9377/36.0000 = 1.4983

Do/t = 36.0000/0.136839 = 263.0834
From table G: A = 0.000206
From table CS-2: B = 2959.6812
Pa = 4*B/(3*(Do/t))
= 4*2959.6812/(3*(36.0000/0.136839))
= 15.0000 psi
Design thickness for external pressure Pa = 15.0000 psi
= t + Corrosion = 0.136839 + 0.0000 = 0.1368"
Maximum Allowable External Pressure, (Corroded & at 150.00°F) UG-28(c)
L/Do = 53.9377/36.0000 = 1.4983

Do/t = 36.0000/0.1875 = 192.0000
Pa = 4*B/(3*(Do/t))
= 4*4799.8105/(3*(36.0000/0.1875))

Cylinder #1
= 33.3320 psi
% Extreme fiber elongation - UCS-79(d)
= (50 * t / Rf) * (1 - Rf / Ro)

= (50 * 0.1875 / 17.9063) * (1 - 17.9063 / ∞)
= 0.5236 %
External Pressure + Weight Check (Bergman, ASME paper 54-A-104)
Pv = W / (2*π*Rm) + M / (π*Rm2)
= 390.01 / (2*π*17.9063) + 1003.47 / (π*17.90632)
= 4.4627 lb/in
α = Pv / (Pe*Do)
= 4.462692 / (15.0000*36.0000)
= 0.0083
n =5
m = 1.23 / (L/Do)2
= 1.23 / (53.937668/36.0000)2
= 0.5479
Ratio Pe = (n2 - 1 + m + m*α) / (n2 - 1 + m)
= (52 - 1 + 0.547931 + 0.547931*0.008264) / (52 - 1 + 0.547931)
= 1.0002
Ratio Pe * Pe ≤ MAEP design cylinder thickness is satisfactory.
External Pressure + Weight Check at Bottom Seam (Bergman, ASME paper 54-A-104)
Pv = W / (2*π*Rm) + M / (π*Rm2)
= 390.01 / (2*π*17.9063) + 0.00 / (π*17.90632)
= 3.4665 lb/in
α = Pv / (Pe*Do)
= 3.466493 / (15.0000*36.0000)
= 0.0064
n =5

Cylinder #1
m = 1.23 / (L/Do)2
= 1.23 / (53.937668/36.0000)2
= 0.5479
Ratio Pe = (n2 - 1 + m + m*α) / (n2 - 1 + m)
= (52 - 1 + 0.547931 + 0.547931*0.006419) / (52 - 1 + 0.547931)
= 1.0001
Ratio Pe * Pe ≤ MAEP design cylinder thickness is satisfactory.
Design thickness = 0.1368"
The governing condition is due to external pressure.
The cylinder thickness of 0.1875" is adequate.
Thickness Required Due to Pressure + External Loads
Allowable Stress
Req'd
Before UG-23 Req'd Thk
Thk
Pressure Stress Increase Temperature Corrosion Due to
Condition Location Load Due to
P ( psi) ( psi) (°F) C (in) Compression
Tension
(in)
St Sc (in)
Operating, top Weight 0.0444 0.0443

Hot & 100.00 20000.00 13265.59 150.00 0.0000
Corroded Bottom Weight 0.0443 0.0443
Operating, top Weight 0.0444 0.0443

Hot & 100.00 20000.00 13265.59 150.00 0.0000
New Bottom Weight 0.0443 0.0443
Hot Shut top Weight 0.0002 0.0003

Down, 0.00 20000.00 13265.59 150.00 0.0000
Hot Shut top Weight 0.0002 0.0003

Down, 0.00 20000.00 13265.59 150.00 0.0000
New Bottom Weight 0.0003 0.0003
Empty, top Weight 0.0002 0.0003

0.00 20000.00 13265.59 0.00 0.0000
Empty, top Weight 0.0002 0.0003

Cylinder #1
New 0.00 20000.00 13265.59 0.00 0.0000

Bottom Weight 0.0003 0.0003
top Weight 0.0103 0.0104

Vacuum -15.00 20000.00 13265.59 150.00 0.0000
Bottom Weight 0.0103 0.0103
Hot Shut
Down, top Weight 0.0000 0.0001
Corroded,
Weight & 0.00 20000.00 13265.59 150.00 0.0000
Eccentric
Moments Bottom Weight 0.0000 0.0000
Only
Allowable Compressive Stress, Hot and Corroded- ScHC, (table CS-2)
A = 0.125 / (Ro / t)
= 0.125 / (18.0000 / 0.1875)
= 0.001302
B = 13265.5928 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScHC = 13265.5928 psi
Allowable Compressive Stress, Hot and New- ScHN
ScHN = ScHC
= 13265.5928 psi
Allowable Compressive Stress, Cold and New- ScCN, (table CS-2)
A = 0.125 / (Ro / t)
= 0.125 / (18.0000 / 0.1875)
= 0.001302
B = 13265.5928 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi

Cylinder #1
ScCN = 13265.5928 psi
Allowable Compressive Stress, Cold and Corroded- ScCC
ScCC = ScCN
= 13265.5928 psi
Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table CS-2)
A = 0.125 / (Ro / t)
= 0.125 / (18.0000 / 0.1875)
= 0.001302
B = 13265.5928 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScVC = 13265.5928 psi
Operating, Hot & Corroded, Above Support Point
tp = P*R/(2*St*Ks*Ec + 0.40*|P|) (Pressure)

= 100.0000*17.8125/(2*20000.0000*1.0000*1.00 + 0.40*|100.0000|)
= 0.0445"
tm = M/(π*Rm2*St*Ks*Ec) (bending)
= 1003.47/(π*17.90632*20000.0000*1.0000*1.00)
= 0.0000"
tw = W/(2*π*Rm*St*Ks*Ec) (Weight)
= 390.01/(2*π*17.9063*20000.0000*1.0000*1.00)
= 0.0002"
tt = tp + tm - tw (total required, tensile)
= 0.044487 + 0.000050 - (0.000173)
= 0.0444"
tc = |tmc + twc - tpc| (total, net tensile)
= |0.000050 + (0.000173) - (0.044487)|

Cylinder #1
= 0.0443"
Maximum allowable working pressure, Longitudinal Stress
P = 2*St*Ks*Ec*(t-tm+tw) / (R - 0.40*(t-tm+tw))
2*20000.0000*1.0000*1.00*(0.1875-0.000050+(0.000173)) / (17.8125 - 0.40*(0.1875-
=
0.000050+(0.000173)))
= 423.1127 psi
Operating, Hot & New, Above Support Point

= 100.0000*17.8125/(2*20000.0000*1.0000*1.00 + 0.40*|100.0000|)
= 0.0445"
= 1003.47/(π*17.90632*20000.0000*1.0000*1.00)
= 0.0000"
= 390.01/(2*π*17.9063*20000.0000*1.0000*1.00)
= 0.0002"
= 0.044487 + 0.000050 - (0.000173)
= 0.0444"
= |0.000050 + (0.000173) - (0.044487)|
= 0.0443"
2*20000.0000*1.0000*1.00*(0.1875-0.000050+(0.000173)) / (17.8125 - 0.40*(0.1875-
=
0.000050+(0.000173)))
= 423.1127 psi

Cylinder #1
Hot Shut Down, Corroded, Above Support Point
tp = 0.0000" (Pressure)
tm = M/(π*Rm2*Sc*Ks) (bending)
= 1003.47/(π*17.90632*13265.5928*1.0000)
= 0.0001"
tw = W/(2*π*Rm*Sc*Ks) (Weight)
= 390.01/(2*π*17.9063*13265.5928*1.0000)
= 0.0003"
tt = |tp + tm - tw| (total, net compressive)
= |0.000000 + 0.000075 - (0.000261)|
= 0.0002"
tc = tmc + twc - tpc (total required, compressive)
= 0.000075 + (0.000261) - (0.000000)
= 0.0003"
Hot Shut Down, New, Above Support Point
= 1003.47/(π*17.90632*13265.5928*1.0000)
= 0.0001"
= 390.01/(2*π*17.9063*13265.5928*1.0000)
= 0.0003"
= |0.000000 + 0.000075 - (0.000261)|
= 0.0002"
= 0.000075 + (0.000261) - (0.000000)
= 0.0003"
Empty, Corroded, Above Support Point

Cylinder #1
= 1003.47/(π*17.90632*13265.5928*1.0000)
= 0.0001"
= 390.01/(2*π*17.9063*13265.5928*1.0000)
= 0.0003"
= |0.000000 + 0.000075 - (0.000261)|
= 0.0002"
= 0.000075 + (0.000261) - (0.000000)
= 0.0003"
Empty, New, Above Support Point
= 1003.47/(π*17.90632*13265.5928*1.0000)
= 0.0001"
= 390.01/(2*π*17.9063*13265.5928*1.0000)
= 0.0003"
= |0.000000 + 0.000075 - (0.000261)|
= 0.0002"
= 0.000075 + (0.000261) - (0.000000)
= 0.0003"
Vacuum, Above Support Point

Cylinder #1
tp = P*R/(2*Sc*Ks + 0.40*|P|) (Pressure)

= -15.0000*17.8125/(2*13265.5928*1.0000 + 0.40*|15.0000|)
= -0.0101"
= 1003.47/(π*17.90632*13265.5928*1.0000)
= 0.0001"
= 390.01/(2*π*17.9063*13265.5928*1.0000)
= 0.0003"
= |-0.010068 + 0.000075 - (0.000261)|
= 0.0103"
= 0.000075 + (0.000261) - (-0.010068)
= 0.0104"
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Above Support Point
= 1003.47/(π*17.90632*20000.0000*1.0000*1.00)
= 0.0000"
= 0.00/(2*π*17.9063*20000.0000*1.0000*1.00)
= 0.0000"
tt = t p + tm - t w (total required, tensile)
= 0.000000 + 0.000050 - (0.000000)
= 0.0000"
tmc = M/(π*Rm2*Sc*Ks) (bending)
= 1003.47/(π*17.90632*13265.5928*1.0000)
= 0.0001"

Cylinder #1
= 0.000075 + (0.000000) - (0.000000)

= 0.0001"
Operating, Hot & Corroded, Below Support Point

= 100.0000*17.8125/(2*20000.0000*1.0000*1.00 + 0.40*|100.0000|)
= 0.0445"
= 0.00/(π*17.90632*20000.0000*1.0000*1.00)
= 0.0000"
= 390.01/(2*π*17.9063*20000.0000*1.0000*1.00)
= 0.0002"
= 0.044487 + 0.000000 - (0.000173)
= 0.0443"
= |0.000000 + (0.000173) - (0.044487)|
= 0.0443"
2*20000.0000*1.0000*1.00*(0.1875-0.000000+(0.000173)) / (17.8125 - 0.40*(0.1875-
=
0.000000+(0.000173)))
= 423.2255 psi
Operating, Hot & New, Below Support Point

= 100.0000*17.8125/(2*20000.0000*1.0000*1.00 + 0.40*|100.0000|)
= 0.0445"

Cylinder #1
= 0.00/(π*17.90632*20000.0000*1.0000*1.00)
= 0.0000"
= 390.01/(2*π*17.9063*20000.0000*1.0000*1.00)
= 0.0002"
= 0.044487 + 0.000000 - (0.000173)
= 0.0443"
= |0.000000 + (0.000173) - (0.044487)|
= 0.0443"
2*20000.0000*1.0000*1.00*(0.1875-0.000000+(0.000173)) / (17.8125 - 0.40*(0.1875-
=
0.000000+(0.000173)))
= 423.2255 psi
Hot Shut Down, Corroded, Below Support Point
= 0.00/(π*17.90632*13265.5928*1.0000)
= 0.0000"
= 390.01/(2*π*17.9063*13265.5928*1.0000)
= 0.0003"
= |0.000000 + 0.000000 - (0.000261)|
= 0.0003"

Cylinder #1
= 0.000000 + (0.000261) - (0.000000)

= 0.0003"
Hot Shut Down, New, Below Support Point
= 0.00/(π*17.90632*13265.5928*1.0000)
= 0.0000"
= 390.01/(2*π*17.9063*13265.5928*1.0000)
= 0.0003"
= |0.000000 + 0.000000 - (0.000261)|
= 0.0003"
= 0.000000 + (0.000261) - (0.000000)
= 0.0003"
Empty, Corroded, Below Support Point
= 0.00/(π*17.90632*13265.5928*1.0000)
= 0.0000"
= 390.01/(2*π*17.9063*13265.5928*1.0000)
= 0.0003"
= |0.000000 + 0.000000 - (0.000261)|
= 0.0003"

Cylinder #1
= 0.000000 + (0.000261) - (0.000000)

= 0.0003"
Empty, New, Below Support Point
= 0.00/(π*17.90632*13265.5928*1.0000)
= 0.0000"
= 390.01/(2*π*17.9063*13265.5928*1.0000)
= 0.0003"
= |0.000000 + 0.000000 - (0.000261)|
= 0.0003"
= 0.000000 + (0.000261) - (0.000000)
= 0.0003"
Vacuum, Below Support Point

= -15.0000*17.8125/(2*13265.5928*1.0000 + 0.40*|15.0000|)
= -0.0101"
= 0.00/(π*17.90632*13265.5928*1.0000)
= 0.0000"
= 390.01/(2*π*17.9063*13265.5928*1.0000)
= 0.0003"
= |-0.010068 + 0.000000 - (0.000261)|

Cylinder #1
= 0.0103"
= 0.000000 + (0.000261) - (-0.010068)
= 0.0103"
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Below Support Point
= 0.00/(π*17.90632*20000.0000*1.0000*1.00)
= 0.0000"
= 0.00/(2*π*17.9063*20000.0000*1.0000*1.00)
= 0.0000"
= 0.000000 + 0.000000 - (0.000000)
= 0.0000"
= 0.000000 + (0.000000) - (0.000000)
= 0.0000"

Top Head
Top Head
ASME Section VIII, Division 1, 2001 Edition, A03 Addenda
Component: Ellipsoidal Head

Material Specification: SA-516 70 (ASME II-D p.14, ln. 31)
Straight Flange governs MDMT
Internal design pressure: P = 100 psi @ 150 °F

External design pressure: Pe = 15 psi @ 150 °F
Static liquid head:
Ps= 0 psi (SG=1, Hs=0" Operating head)

Pth= 1.5093 psi (SG=1, Hs=41.813" Horizontal test head)
Corrosion allowance: Inner C = 0" Outer C = 0"
Design MDMT = -20°F No impact test performed

Rated MDMT = -55°F Material is not normalized
Material is not produced to fine grain practice
Do not Optimize MDMT / Find MAWP
Radiography: Category A joints - Seamless No RT

Head to shell seam - None UW-11(c) Type 1
Estimated weight*: new = 90.3 lb corr = 90.3 lb

Capacity*: new = 34.3 US gal corr = 34.3 US gal
* includes straight flange
Outer diameter = 36"

Minimum head thickness = 0.187"
Head ratio D/2h = 2 (new)
Head ratio D/2h = 2 (corroded)
Straight flange length Lsf = 2"
Nominal straight flange thickness tsf = 0.187"
Insulation thk*: 0" density: 0 lb/ft3 weight: 0 lb
file:///C|/Codeware/COMPRESS/Temp/CW1C4D0043.html (1 of 4) [9/6/2005 2:17:29 PM]

Top Head
Insulation support ring

0" individual weight: 0 lb total weight: 0 lb
spacing:
Lining/ref thk*: 0" density: 0 lb/ft3 weight: 0 lb
* includes straight flange if applicable
Results Summary
The governing condition is internal pressure.

Minimum thickness per UG-16 = 0.0625" + 0" = 0.0625"
Design thickness due to internal pressure (t) = 0.1054"
Design thickness due to external pressure (te) = 0.0927"
Maximum allowable working pressure (MAWP) = 178.278 psi
Maximum allowable pressure (MAP) = 178.278 psi
Maximum allowable external pressure (MAEP) = 61.3292 psi
K (Corroded)
K = (1/6)*[2 + (D / (2*h))2]
= (1/6)*[2 + (35.626 / (2*8.9065))2]
= 1
K (New)
K = (1/6)*[2 + (D / (2*h))2]
= (1/6)*[2 + (35.626 / (2*8.9065))2]
= 1
Design thickness for internal pressure, (Corroded at 150 °F) Appendix 1-4(c)
t = P*Do*K / (2*S*E + 2*P*(K - 0.1)) + Corrosion

= 100*36*1 / (2*20000*0.85 + 2*100*(1 - 0.1)) + 0
= 0.1053"
The head internal pressure design thickness is 0.1054".
Maximum allowable working pressure, (Corroded at 150 °F) Appendix 1-4(c)
P = 2*S*E*t / (K*Do - 2*t*(K - 0.1)) - Ps

= 2*20000*0.85*0.187 / (1*36 - 2*0.187*(1 - 0.1)) - 0

Top Head
= 178.278 psi
The maximum allowable working pressure (MAWP) is 178.278 psi.
Maximum allowable pressure, (New at 70 °F) Appendix 1-4(c)
P = 2*S*E*t / (K*Do - 2*t*(K - 0.1)) - Ps

= 2*20000*0.85*0.187 / (1*36 - 2*0.187*(1 - 0.1)) - 0
= 178.278 psi
The maximum allowable pressure (MAP) is 178.278 psi.
Design thickness for external pressure, (Corroded at 150 °F) UG-33(d)
Equivalent outside spherical radius (Ro)

Ro = Ko*Do
= 0.8907 * 36
= 32.0669 in
A = 0.125 / (Ro/t)
= 0.125 / (32.0669/0.092617)
= 0.000361
From Table CS-2: B=5,193.4531 psi
Pa = B/(Ro/t)
= 5,193.453/(32.0669/0.092617)
= 15 psi
t = 0.0926" + Corrosion = 0.0926" + 0" = 0.0926"
Check the external pressure per UG-33(a)(1) Appendix 1-4(c)
t = 1.67*Pe*Do*K / (2*S*E + 2*1.67*Pe*(K - 0.1)) + Corrosion

= 1.67*15*36*1 / (2*20000*1 + 2*1.67*15*(1 - 0.1)) + 0
= 0.0225"
The head external pressure design thickness (te) is 0.092617".
Maximum Allowable External Pressure, (Corroded at 150 °F) UG-33(d)

Top Head

Ro = Ko*Do
= 0.8907 * 36
= 32.0669 in
A = 0.125 / (Ro/t)
= 0.125 / (32.0669/0.187)
= 0.000729
Pa = B/(Ro/t)
= 10,516.76/(32.0669/0.187)
= 61.3292 psi
Check the Maximum External Pressure, UG-33(a)(1) Appendix 1-4(c)
P = 2*S*E*t / ((K*Do - 2*t*(K - 0.1))*1.67) - Ps2

= 2*20000*1*0.187 / ((1*36 - 2*0.187*(1 - 0.1))*1.67) - 0
= 125.5921 psi
The maximum allowable external pressure (MAEP) is 61.3292 psi.
= (75*t / Rf)*(1 - Rf / Ro)

= (75*0.187 / 6.1499)*(1 - 6.1499 / ∞)
= 2.2805%
The extreme fiber elongation does not exceed 5%.

Component: Straight Flange


Static liquid head:

Radiography: Longitudinal joint - Seamless No RT

Circumferential joint - None UW-11(c) Type 1

OD = 36.0000"
Length Lc = 2.0000"
t = 0.1870"

= 100.0000*18.0000/(20000.0000*0.85 + 0.40*100.0000) + 0.0000
= 0.1057"
file:///C|/Codeware/COMPRESS/Temp/CW1C9C9C10.html (1 of 9) [9/6/2005 2:17:30 PM]

P = S*E*t/(Ro - 0.40*t) - Ps
= 20000.0000*0.85*0.1870 / (18.0000 - 0.40*0.1870) - 0.0000
= 177.3481 psi
P = S*E*t/(Ro - 0.40*t)
= 20000.0000*0.85*0.1870 / (18.0000 - 0.40*0.1870)
= 177.3481 psi
L/Do = 53.9377/36.0000 = 1.4983

Do/t = 36.0000/0.136839 = 263.0834
Pa = 4*B/(3*(Do/t))
= 4*2959.6812/(3*(36.0000/0.136839))
= 15.0000 psi
= t + Corrosion = 0.136839 + 0.0000 = 0.1368"
L/Do = 53.9377/36.0000 = 1.4983

Do/t = 36.0000/0.1870 = 192.5134
Pa = 4*B/(3*(Do/t))
= 4*4775.1362/(3*(36.0000/0.1870))

= 33.0722 psi
= (50 * t / Rf) * (1 - Rf / Ro)

= (50 * 0.1870 / 17.9065) * (1 - 17.9065 / ∞)
= 0.5222 %
Allowable Stress Before Req'd

Req'd Thk
UG-23 Stress Increase Thk
Pressure Temperature Corrosion Due to
Condition ( psi) Load Due to
P ( psi) (°F) C (in) Compression
Tension
St Sc (in)
(in)
Operating,
Hot & 100.00 20000.00 13255.46 150.00 0.0000 Weight 0.0635 0.0635
Corroded
Operating,
Hot & 100.00 20000.00 13255.46 150.00 0.0000 Weight 0.0635 0.0635
New
Hot Shut
Down, 0.00 20000.00 13255.46 150.00 0.0000 Weight 0.0001 0.0001
Corroded
Hot Shut
Down, 0.00 20000.00 13255.46 150.00 0.0000 Weight 0.0001 0.0001
New
Empty,
Corroded
0.00 20000.00 13255.46 0.00 0.0000 Weight 0.0001 0.0001
Empty,
New
0.00 20000.00 13255.46 0.00 0.0000 Weight 0.0001 0.0001
Vacuum -15.00 20000.00 13255.46 150.00 0.0000 Weight 0.0101 0.0101

Hot Shut
Down,
Corroded,
Weight & 0.00 20000.00 13255.46 150.00 0.0000 Weight 0.0001 0.0001
Eccentric
Moments
Only
A = 0.125 / (Ro / t)
= 0.125 / (18.0000 / 0.1870)
= 0.001299
B = 13255.4551 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScHC = 13255.4551 psi
ScHN = ScHC
= 13255.4551 psi
A = 0.125 / (Ro / t)
= 0.125 / (18.0000 / 0.1870)
= 0.001299
B = 13255.4551 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScCN = 13255.4551 psi

ScCC = ScCN
= 13255.4551 psi
A = 0.125 / (Ro / t)
= 0.125 / (18.0000 / 0.1870)
= 0.001299
B = 13255.4551 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScVC = 13255.4551 psi
Operating, Hot & Corroded, Bottom Seam

= 100.0000*17.8130/(2*20000.0000*1.0000*0.70 + 0.40*|100.0000|)
= 0.0635"
= 0.00/(π*17.90652*20000.0000*1.0000*0.70)
= 0.0000"
= 90.30/(2*π*17.9065*20000.0000*1.0000*0.70)
= 0.0001"
= 0.063527 + 0.000000 - (0.000057)
= 0.0635"
= |0.000000 + (0.000057) - (0.063527)|
= 0.0635"

2*20000.0000*1.0000*0.70*(0.1870-0.000000+(0.000057)) / (17.8130 - 0.40*(0.1870-
=
0.000000+(0.000057)))
= 295.2730 psi
Operating, Hot & New, Bottom Seam

= 100.0000*17.8130/(2*20000.0000*1.0000*0.70 + 0.40*|100.0000|)
= 0.0635"
= 0.00/(π*17.90652*20000.0000*1.0000*0.70)
= 0.0000"
= 90.30/(2*π*17.9065*20000.0000*1.0000*0.70)
= 0.0001"
= 0.063527 + 0.000000 - (0.000057)
= 0.0635"
= |0.000000 + (0.000057) - (0.063527)|
= 0.0635"
2*20000.0000*1.0000*0.70*(0.1870-0.000000+(0.000057)) / (17.8130 - 0.40*(0.1870-
=
0.000000+(0.000057)))
= 295.2730 psi
Hot Shut Down, Corroded, Bottom Seam

= 0.00/(π*17.90652*13255.4551*1.0000)
= 0.0000"
= 90.30/(2*π*17.9065*13255.4551*1.0000)
= 0.0001"
= |0.000000 + 0.000000 - (0.000061)|
= 0.0001"
= 0.000000 + (0.000061) - (0.000000)
= 0.0001"
Hot Shut Down, New, Bottom Seam
= 0.00/(π*17.90652*13255.4551*1.0000)
= 0.0000"
= 90.30/(2*π*17.9065*13255.4551*1.0000)
= 0.0001"
= |0.000000 + 0.000000 - (0.000061)|
= 0.0001"
= 0.000000 + (0.000061) - (0.000000)
= 0.0001"
Empty, Corroded, Bottom Seam

= 0.00/(π*17.90652*13255.4551*1.0000)
= 0.0000"
= 90.30/(2*π*17.9065*13255.4551*1.0000)
= 0.0001"
= |0.000000 + 0.000000 - (0.000061)|
= 0.0001"
= 0.000000 + (0.000061) - (0.000000)
= 0.0001"
Empty, New, Bottom Seam
= 0.00/(π*17.90652*13255.4551*1.0000)
= 0.0000"
= 90.30/(2*π*17.9065*13255.4551*1.0000)
= 0.0001"
= |0.000000 + 0.000000 - (0.000061)|
= 0.0001"
= 0.000000 + (0.000061) - (0.000000)
= 0.0001"
Vacuum, Bottom Seam


= -15.0000*17.8130/(2*13255.4551*1.0000 + 0.40*|15.0000|)
= -0.0101"
= 0.00/(π*17.90652*13255.4551*1.0000)
= 0.0000"
= 90.30/(2*π*17.9065*13255.4551*1.0000)
= 0.0001"
= |-0.010076 + 0.000000 - (0.000061)|
= 0.0101"
= 0.000000 + (0.000061) - (-0.010076)
= 0.0101"
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam
= 0.00/(π*17.90652*13255.4551*1.0000)
= 0.0000"
= 90.30/(2*π*17.9065*13255.4551*1.0000)
= 0.0001"
= |0.000000 + 0.000000 - (0.000061)|
= 0.0001"
= 0.000000 + (0.000061) - (0.000000)
= 0.0001"

Component: Straight Flange


Static liquid head:

Radiography: Longitudinal joint - Seamless No RT

Circumferential joint - None UW-11(c) Type 1

OD = 36.0000"
Length Lc = 2.0000"
t = 0.1870"

= 100.0000*18.0000/(20000.0000*0.85 + 0.40*100.0000) + 0.0000
= 0.1057"
file:///C|/Codeware/COMPRESS/Temp/CW7E171715.html (1 of 9) [9/6/2005 2:17:30 PM]

P = S*E*t/(Ro - 0.40*t) - Ps
= 20000.0000*0.85*0.1870 / (18.0000 - 0.40*0.1870) - 0.0000
= 177.3481 psi
P = S*E*t/(Ro - 0.40*t)
= 20000.0000*0.85*0.1870 / (18.0000 - 0.40*0.1870)
= 177.3481 psi
L/Do = 53.9377/36.0000 = 1.4983

Do/t = 36.0000/0.136839 = 263.0834
Pa = 4*B/(3*(Do/t))
= 4*2959.6812/(3*(36.0000/0.136839))
= 15.0000 psi
= t + Corrosion = 0.136839 + 0.0000 = 0.1368"
L/Do = 53.9377/36.0000 = 1.4983

Do/t = 36.0000/0.1870 = 192.5134
Pa = 4*B/(3*(Do/t))
= 4*4775.1362/(3*(36.0000/0.1870))

= 33.0722 psi
= (50 * t / Rf) * (1 - Rf / Ro)

= (50 * 0.1870 / 17.9065) * (1 - 17.9065 / ∞)
= 0.5222 %
Allowable Stress Before Req'd

Req'd Thk
UG-23 Stress Increase Thk
Pressure Temperature Corrosion Due to
Condition ( psi) Load Due to
P ( psi) (°F) C (in) Compression
Tension
St Sc (in)
(in)
Operating,
Hot & 100.00 20000.00 13255.46 150.00 0.0000 Weight 0.0636 0.0636
Corroded
Operating,
Hot & 100.00 20000.00 13255.46 150.00 0.0000 Weight 0.0636 0.0636
New
Hot Shut
Down, 0.00 20000.00 13255.46 150.00 0.0000 Weight 0.0001 0.0001
Corroded
Hot Shut
Down, 0.00 20000.00 13255.46 150.00 0.0000 Weight 0.0001 0.0001
New
Empty,
Corroded
0.00 20000.00 13255.46 0.00 0.0000 Weight 0.0001 0.0001
Empty,
New
0.00 20000.00 13255.46 0.00 0.0000 Weight 0.0001 0.0001
Vacuum -15.00 20000.00 13255.46 150.00 0.0000 Weight 0.0100 0.0100

Hot Shut
Down,
Corroded,
Weight & 0.00 20000.00 13255.46 150.00 0.0000 Weight 0.0001 0.0001
Eccentric
Moments
Only
A = 0.125 / (Ro / t)
= 0.125 / (18.0000 / 0.1870)
= 0.001299
B = 13255.4551 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScHC = 13255.4551 psi
ScHN = ScHC
= 13255.4551 psi
A = 0.125 / (Ro / t)
= 0.125 / (18.0000 / 0.1870)
= 0.001299
B = 13255.4551 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScCN = 13255.4551 psi

ScCC = ScCN
= 13255.4551 psi
A = 0.125 / (Ro / t)
= 0.125 / (18.0000 / 0.1870)
= 0.001299
B = 13255.4551 psi
S = 20000.0000 / 1.0000
= 20000.0000 psi
ScVC = 13255.4551 psi
Operating, Hot & Corroded, Top Seam

= 100.0000*17.8130/(2*20000.0000*1.0000*0.70 + 0.40*|100.0000|)
= 0.0635"
= 0.00/(π*17.90652*20000.0000*1.0000*0.70)
= 0.0000"
= -90.30/(2*π*17.9065*20000.0000*1.0000*0.70)
= -0.0001"
= 0.063527 + 0.000000 - (-0.000057)
= 0.0636"
= |0.000000 + (-0.000057) - (0.063527)|
= 0.0636"

2*20000.0000*1.0000*0.70*(0.1870-0.000000+(-0.000057)) / (17.8130 - 0.40*(0.1870-0.000000+(-
=
0.000057)))
= 295.0913 psi
Operating, Hot & New, Top Seam

= 100.0000*17.8130/(2*20000.0000*1.0000*0.70 + 0.40*|100.0000|)
= 0.0635"
= 0.00/(π*17.90652*20000.0000*1.0000*0.70)
= 0.0000"
= -90.30/(2*π*17.9065*20000.0000*1.0000*0.70)
= -0.0001"
= 0.063527 + 0.000000 - (-0.000057)
= 0.0636"
= |0.000000 + (-0.000057) - (0.063527)|
= 0.0636"
2*20000.0000*1.0000*0.70*(0.1870-0.000000+(-0.000057)) / (17.8130 - 0.40*(0.1870-0.000000+(-
=
0.000057)))
= 295.0913 psi
Hot Shut Down, Corroded, Top Seam

= 0.00/(π*17.90652*20000.0000*1.0000*0.70)
= 0.0000"
= -90.30/(2*π*17.9065*20000.0000*1.0000*0.70)
= -0.0001"
= 0.000000 + 0.000000 - (-0.000057)
= 0.0001"
= |0.000000 + (-0.000057) - (0.000000)|
= 0.0001"
Hot Shut Down, New, Top Seam
= 0.00/(π*17.90652*20000.0000*1.0000*0.70)
= 0.0000"
= -90.30/(2*π*17.9065*20000.0000*1.0000*0.70)
= -0.0001"
= 0.000000 + 0.000000 - (-0.000057)
= 0.0001"
= |0.000000 + (-0.000057) - (0.000000)|
= 0.0001"
Empty, Corroded, Top Seam

= 0.00/(π*17.90652*20000.0000*1.0000*0.70)
= 0.0000"
= -90.30/(2*π*17.9065*20000.0000*1.0000*0.70)
= -0.0001"
= 0.000000 + 0.000000 - (-0.000057)
= 0.0001"
= |0.000000 + (-0.000057) - (0.000000)|
= 0.0001"
Empty, New, Top Seam
= 0.00/(π*17.90652*20000.0000*1.0000*0.70)
= 0.0000"
= -90.30/(2*π*17.9065*20000.0000*1.0000*0.70)
= -0.0001"
= 0.000000 + 0.000000 - (-0.000057)
= 0.0001"
= |0.000000 + (-0.000057) - (0.000000)|
= 0.0001"
Vacuum, Top Seam


= -15.0000*17.8130/(2*13255.4551*1.0000 + 0.40*|15.0000|)
= -0.0101"
= 0.00/(π*17.90652*13255.4551*1.0000)
= 0.0000"
= -90.30/(2*π*17.9065*13255.4551*1.0000)
= -0.0001"
= |-0.010076 + 0.000000 - (-0.000061)|
= 0.0100"
= 0.000000 + (-0.000061) - (-0.010076)
= 0.0100"
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Top Seam
= 0.00/(π*17.90652*20000.0000*1.0000*0.70)
= 0.0000"
= -90.30/(2*π*17.9065*20000.0000*1.0000*0.70)
= -0.0001"
= 0.000000 + 0.000000 - (-0.000057)
= 0.0001"
= |0.000000 + (-0.000057) - (0.000000)|
= 0.0001"

Bottom Head
Bottom Head
ASME Section VIII, Division 1, 2001 Edition, A03 Addenda
Component: Ellipsoidal Head

Material Specification: SA-516 70 (ASME II-D p.14, ln. 31)
Straight Flange governs MDMT
Internal design pressure: P = 100 psi @ 150 °F

External design pressure: Pe = 15 psi @ 150 °F
Static liquid head:
Ps= 0 psi (SG=1, Hs=0" Operating head)

Pth= 1.5093 psi (SG=1, Hs=41.813" Horizontal test head)
Corrosion allowance: Inner C = 0" Outer C = 0"
Design MDMT = -20°F No impact test performed

Rated MDMT = -55°F Material is not normalized
Material is not produced to fine grain practice
Do not Optimize MDMT / Find MAWP
Radiography: Category A joints - Seamless No RT

Head to shell seam - None UW-11(c) Type 1
Estimated weight*: new = 90.3 lb corr = 90.3 lb

Capacity*: new = 34.3 US gal corr = 34.3 US gal
* includes straight flange
Outer diameter = 36"

Minimum head thickness = 0.187"
Head ratio D/2h = 2 (new)
Head ratio D/2h = 2 (corroded)
Straight flange length Lsf = 2"
Nominal straight flange thickness tsf = 0.187"
Insulation thk*: 0" density: 0 lb/ft3 weight: 0 lb
file:///C|/Codeware/COMPRESS/Temp/CW5B34831D.html (1 of 4) [9/6/2005 2:17:31 PM]

Bottom Head
Insulation support ring

0" individual weight: 0 lb total weight: 0 lb
spacing:
Lining/ref thk*: 0" density: 0 lb/ft3 weight: 0 lb
* includes straight flange if applicable
Results Summary
The governing condition is internal pressure.

Minimum thickness per UG-16 = 0.0625" + 0" = 0.0625"
Design thickness due to internal pressure (t) = 0.1054"
Design thickness due to external pressure (te) = 0.0927"
Maximum allowable working pressure (MAWP) = 178.278 psi
Maximum allowable pressure (MAP) = 178.278 psi
Maximum allowable external pressure (MAEP) = 61.3292 psi
K (Corroded)
K = (1/6)*[2 + (D / (2*h))2]
= (1/6)*[2 + (35.626 / (2*8.9065))2]
= 1
K (New)
K = (1/6)*[2 + (D / (2*h))2]
= (1/6)*[2 + (35.626 / (2*8.9065))2]
= 1
Design thickness for internal pressure, (Corroded at 150 °F) Appendix 1-4(c)
t = P*Do*K / (2*S*E + 2*P*(K - 0.1)) + Corrosion

= 100*36*1 / (2*20000*0.85 + 2*100*(1 - 0.1)) + 0
= 0.1053"
The head internal pressure design thickness is 0.1054".
Maximum allowable working pressure, (Corroded at 150 °F) Appendix 1-4(c)
P = 2*S*E*t / (K*Do - 2*t*(K - 0.1)) - Ps

= 2*20000*0.85*0.187 / (1*36 - 2*0.187*(1 - 0.1)) - 0

Bottom Head
= 178.278 psi
The maximum allowable working pressure (MAWP) is 178.278 psi.
Maximum allowable pressure, (New at 70 °F) Appendix 1-4(c)
P = 2*S*E*t / (K*Do - 2*t*(K - 0.1)) - Ps

= 2*20000*0.85*0.187 / (1*36 - 2*0.187*(1 - 0.1)) - 0
= 178.278 psi
The maximum allowable pressure (MAP) is 178.278 psi.
Design thickness for external pressure, (Corroded at 150 °F) UG-33(d)

Ro = Ko*Do
= 0.8907 * 36
= 32.0669 in
A = 0.125 / (Ro/t)
= 0.125 / (32.0669/0.092617)
= 0.000361
Pa = B/(Ro/t)
= 5,193.453/(32.0669/0.092617)
= 15 psi
t = 0.0926" + Corrosion = 0.0926" + 0" = 0.0926"
Check the external pressure per UG-33(a)(1) Appendix 1-4(c)
t = 1.67*Pe*Do*K / (2*S*E + 2*1.67*Pe*(K - 0.1)) + Corrosion

= 1.67*15*36*1 / (2*20000*1 + 2*1.67*15*(1 - 0.1)) + 0
= 0.0225"
The head external pressure design thickness (te) is 0.092617".
Maximum Allowable External Pressure, (Corroded at 150 °F) UG-33(d)

Bottom Head

Ro = Ko*Do
= 0.8907 * 36
= 32.0669 in
A = 0.125 / (Ro/t)
= 0.125 / (32.0669/0.187)
= 0.000729
Pa = B/(Ro/t)
= 10,516.76/(32.0669/0.187)
= 61.3292 psi
Check the Maximum External Pressure, UG-33(a)(1) Appendix 1-4(c)
P = 2*S*E*t / ((K*Do - 2*t*(K - 0.1))*1.67) - Ps2

= 2*20000*1*0.187 / ((1*36 - 2*0.187*(1 - 0.1))*1.67) - 0
= 125.5921 psi
The maximum allowable external pressure (MAEP) is 61.3292 psi.
= (75*t / Rf)*(1 - Rf / Ro)

= (75*0.187 / 6.1499)*(1 - 6.1499 / ∞)
= 2.2805%
The extreme fiber elongation does not exceed 5%.

Nozzle #1 (N1)
Nozzle #1 (N1)
tw(lower) = 0.1250 in
Leg41 = 0.1870 in
Note: round inside edges per UG-76(c)

Located on: Cylinder #1
Liquid static head included: 0 psi
Nozzle material specification: SA-106 B Smls pipe (ASME II-D p. 10, ln. 15)
Nozzle longitudinal joint efficiency: 1.00
Nozzle description: 1.500" Sch 40 (Std)
Flange description: 1.5 inch 150# WN A105
Bolt Material: SA-193 B7 Bolt <= 2 1/2
Flange rated MDMT: -55.00 °F
(UCS-66(b)(1)(b))
Liquid static head on flange: 0 psi
ASME B16.5 flange rating MAWP: 272.50 psi @ 150.00°F
ASME B16.5 flange rating MAP: 285.00 psi @ 70.00°F
ASME B16.5 flange hydro test: 450.00 psi @ 70.00°F
Nozzle orientation: 0 °
Local vessel minimum thickness: 0.1875 in
Nozzle center line offset to datum line: 36.0000 in
End of nozzle to shell center: 22.0000 in
Nozzle inside diameter, new: 1.6100 in
Nozzle nominal wall thickness: 0.1450 in
Nozzle corrosion allowance: 0.0000 in
Projection available outside vessel, Lpr: 4.0000 in
file:///C|/Codeware/COMPRESS/Temp/CW029F0F8E.html (1 of 9) [9/6/2005 2:17:31 PM]

Nozzle #1 (N1)
Reinforcement Calculations for Internal Pressure
The vessel wall thickness governs the MAWP of this nozzle.
UG-45 Nozzle Wall

UG-37 Area Calculation Summary (in2)
Thickness Summary (in)
For P = 209.14 psi @ 150.00 °F
The nozzle passes UG-45
A A A1 A2 A3 A5 A treq tmin
required available welds
This nozzle is exempt from area calculations per UG-36(c)(3)(a) 0.1269 0.1269
Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)
UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (in) throat size (in)
Nozzle to shell fillet (Leg41) 0.1015 0.1309 weld size is adequate
Nozzle to shell groove (Lower) 0.1015 0.1250 weld size is adequate
Calculations for internal pressure 209.14 psi @ 150.00 °F
Fig UCS-66.2 general note (1) applies.
Nozzle is impact test exempt per UCS-66(d)(NPS 4 or smaller pipe).
Nozzle UCS-66 governing thk: 0.1269 in

Nozzle rated MDMT: -155.00 °F
Limits of reinforcement per UG-40
Parallel to the vessel wall: d = 1.6100 in

Normal to the vessel wall outside: 2.5*(tn - Cn) + te = 0.3625 in
Nozzle required thickness per UG-27(c)(1)
trn = P*Rn/(Sn*E - 0.6*P)

Nozzle #1 (N1)
= 209.1423*0.805/(17,100.00*1 - 0.6*209.1423)
= 0.0099 in
Required thickness tr from UG-37(a)
tr = P*Ro/(S*E + 0.4*P)
= 209.1423*18/(20,000.00*1 + 0.4*209.1423)
= 0.1874 in
This opening does not require reinforcement per UG-36(c)(3)(a)
Area calculations for weld failure path analysis
Allowable stresses: Sn = 17,100.00, Sv = 20,000.00 psi
fr1 = lesser of 1 or Sn/Sv = 0.855

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 1.61*0.18744*1 + 2*0.145*0.18744*1*(1 - 0.855)
= 0.3097 in2
A1 = larger of the following= 0.0001 in2
= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= 1.61*(1*0.1875 - 1*0.18744) - 2*0.145*(1*0.1875 - 1*0.18744)*(1 - 0.855)
= 0.0001 in2
= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= 2*(0.1875 + 0.145)*(1*0.1875 - 1*0.18744) - 2*0.145*(1*0.1875 - 1*0.18744)*(1 - 0.855)
= 0.0000 in2
A2 = smaller of the following= 0.0837 in2
= 5*(tn - trn)*fr2*t
= 5*(0.145 - 0.0099)*0.855*0.1875
= 0.1083 in2
= 5*(tn - trn)*fr2*tn
= 5*(0.145 - 0.0099)*0.855*0.145
= 0.0837 in2

Nozzle #1 (N1)
A41 = Leg2*fr2
= 0.1872*0.855 =0.0299 in2
UW-16(d) Weld Check
tmin = lesser of 0.75 or tn or t = 0.1450 in

t1(min) or t2(min) = lesser of 0.25 or 0.7*tmin = 0.1015 in
t1(actual) = 0.7*Leg = 0.7*0.187 = 0.1309 in
The weld size t1 is satisfactory.
t2(actual) = 0.125 in
t1 + t2 = 0.2559 >= 1.25*tmin
The combined weld sizes for t1 and t2 are satisfactory.
UG-45 Nozzle Neck Thickness Check
Wall thickness per UG-45(a): tr1 = 0.0099 in (E =1)

Wall thickness per UG-45(b)(1): tr2 = 0.1874 in
Wall thickness per UG-16(b): tr3 = 0.0625 in
Standard wall pipe per UG-45(b)(4): tr4 = 0.1269 in
The greater of tr2 or tr3: tr5 = 0.1874 in
The lesser of tr4 or tr5: tr6 = 0.1269 in
Required per UG-45 is the larger of tr1 or tr6 = 0.1269 in
Available nozzle wall thickness new, tn = 0.8750*0.1450 = 0.1269 in
The nozzle neck thickness is adequate.
Reinforcement Calculations for MAP
The vessel wall thickness governs the MAP of this nozzle.
UG-45 Nozzle Wall

For P = 209.14 psi @ 70.00 °F

Nozzle #1 (N1)




= 209.1423*0.805/(17,100.00*1 - 0.6*209.1423)
= 0.0099 in
tr = P*Ro/(S*E + 0.4*P)
= 209.1423*18/(20,000.00*1 + 0.4*209.1423)
= 0.1874 in

Nozzle #1 (N1)

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 1.61*0.18744*1 + 2*0.145*0.18744*1*(1 - 0.855)
= 0.3097 in2

= 1.61*(1*0.1875 - 1*0.18744) - 2*0.145*(1*0.1875 - 1*0.18744)*(1 - 0.855)
= 0.0001 in2

= 2*(0.1875 + 0.145)*(1*0.1875 - 1*0.18744) - 2*0.145*(1*0.1875 - 1*0.18744)*(1 - 0.855)
= 0.0000 in2
= 5*(0.145 - 0.0099)*0.855*0.1875
= 0.1083 in2
= 5*(0.145 - 0.0099)*0.855*0.145
= 0.0837 in2
A41 = Leg2*fr2
= 0.1872*0.855 =0.0299 in2
UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*0.187 = 0.1309 in

Nozzle #1 (N1)
t1 + t2 = 0.2559 >= 1.25*tmin

Reinforcement Calculations for External Pressure
UG-45 Nozzle Wall

For Pe = 33.33 psi @ 150.00 °F

Weld strength calculations are not required for external pressure


Nozzle #1 (N1)
Calculations for external pressure 33.33 psi @ 150.00 °F

Nozzle required thickness per UG-28 trn = 0.0114 in
From UG-37(d)(1) required thickness tr = 0.1875 in
UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*0.187 = 0.1309 in
t1 + t2 = 0.2559 >= 1.25*tmin
Wall thickness per UG-45(a): tr1 = 0.0114 in


Nozzle #1 (N1)
L/Do = 4.0251/1.9000 = 2.1185

Do/t = 1.9000/0.011395 = 166.7393
Pa = 4*B/(3*(Do/t))
= 4*4168.5352/(3*(1.9000/0.011395))
= 33.3338 psi
= t + Corrosion = 0.011395 + 0.0000 = 0.0114"

Nozzle #2 (N2)
Nozzle #2 (N2)
Leg41 = 0.1870 in

(UCS-66(b)(1)(b))
Offset from center, Lo: 8.0000 in
Opening chord length: 1.8014 in
file:///C|/Codeware/COMPRESS/Temp/CW4645FC2E.html (1 of 9) [9/6/2005 2:17:32 PM]

Nozzle #2 (N2)
UG-45 Nozzle Wall

For P = 209.14 psi @ 150.00 °F





Nozzle #2 (N2)

= 209.1423*0.805/(17,100.00*1 - 0.6*209.1423)
= 0.0099 in
tr = P*Ro/(S*E + 0.4*P)
= 209.1423*18/(20,000.00*1 + 0.4*209.1423)
= 0.1874 in

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 1.8014*0.18744*1 + 2*0.145*0.18744*1*(1 - 0.855)
= 0.3455 in2

= 1.8014*(1*0.1875 - 1*0.18744) - 2*0.145*(1*0.1875 - 1*0.18744)*(1 - 0.855)
= 0.0001 in2

= 2*(0.1875 + 0.145)*(1*0.1875 - 1*0.18744) - 2*0.145*(1*0.1875 - 1*0.18744)*(1 - 0.855)
= 0.0000 in2
= 5*(0.145 - 0.0099)*0.855*0.1875
= 0.1083 in2

Nozzle #2 (N2)
= 5*(0.145 - 0.0099)*0.855*0.145
= 0.0837 in2
A41 = Leg2*fr2
= 0.1872*0.855 =0.0299 in2
UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*0.187 = 0.1309 in
t1 + t2 = 0.2559 >= 1.25*tmin


Nozzle #2 (N2)
UG-45 Nozzle Wall

For P = 209.14 psi @ 70.00 °F




= 209.1423*0.805/(17,100.00*1 - 0.6*209.1423)
= 0.0099 in
tr = P*Ro/(S*E + 0.4*P)
= 209.1423*18/(20,000.00*1 + 0.4*209.1423)
= 0.1874 in

Nozzle #2 (N2)

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 1.8014*0.18744*1 + 2*0.145*0.18744*1*(1 - 0.855)
= 0.3455 in2

= 1.8014*(1*0.1875 - 1*0.18744) - 2*0.145*(1*0.1875 - 1*0.18744)*(1 - 0.855)
= 0.0001 in2

= 2*(0.1875 + 0.145)*(1*0.1875 - 1*0.18744) - 2*0.145*(1*0.1875 - 1*0.18744)*(1 - 0.855)
= 0.0000 in2
= 5*(0.145 - 0.0099)*0.855*0.1875
= 0.1083 in2
= 5*(0.145 - 0.0099)*0.855*0.145
= 0.0837 in2
A41 = Leg2*fr2
= 0.1872*0.855 =0.0299 in2
UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*0.187 = 0.1309 in

Nozzle #2 (N2)

t1 + t2 = 0.2559 >= 1.25*tmin

UG-45 Nozzle Wall

For Pe = 33.33 psi @ 150.00 °F


Nozzle #2 (N2)


UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*0.187 = 0.1309 in
t1 + t2 = 0.2559 >= 1.25*tmin


Nozzle #2 (N2)

L/Do = 6.3828/1.9000 = 3.3594

Do/t = 1.9000/0.013962 = 136.0829
Pa = 4*B/(3*(Do/t))
= 4*3402.0903/(3*(1.9000/0.013962))
= 33.3335 psi
= t + Corrosion = 0.013962 + 0.0000 = 0.0140"

Nozzle #3 (N3)
Nozzle #3 (N3)
Leg41 = 0.1870 in

(UCS-66(b)(1)(b))
Offset from center, Lo: -8.0000 in
Opening chord length: 1.8014 in
file:///C|/Codeware/COMPRESS/Temp/CW264A0D37.html (1 of 9) [9/6/2005 2:17:32 PM]

Nozzle #3 (N3)
UG-45 Nozzle Wall

For P = 209.14 psi @ 150.00 °F





Nozzle #3 (N3)

= 209.1423*0.805/(17,100.00*1 - 0.6*209.1423)
= 0.0099 in
tr = P*Ro/(S*E + 0.4*P)
= 209.1423*18/(20,000.00*1 + 0.4*209.1423)
= 0.1874 in

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 1.8014*0.18744*1 + 2*0.145*0.18744*1*(1 - 0.855)
= 0.3455 in2

= 1.8014*(1*0.1875 - 1*0.18744) - 2*0.145*(1*0.1875 - 1*0.18744)*(1 - 0.855)
= 0.0001 in2

= 2*(0.1875 + 0.145)*(1*0.1875 - 1*0.18744) - 2*0.145*(1*0.1875 - 1*0.18744)*(1 - 0.855)
= 0.0000 in2
= 5*(0.145 - 0.0099)*0.855*0.1875
= 0.1083 in2

Nozzle #3 (N3)
= 5*(0.145 - 0.0099)*0.855*0.145
= 0.0837 in2
A41 = Leg2*fr2
= 0.1872*0.855 =0.0299 in2
UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*0.187 = 0.1309 in
t1 + t2 = 0.2559 >= 1.25*tmin


Nozzle #3 (N3)
UG-45 Nozzle Wall

For P = 209.14 psi @ 70.00 °F




= 209.1423*0.805/(17,100.00*1 - 0.6*209.1423)
= 0.0099 in
tr = P*Ro/(S*E + 0.4*P)
= 209.1423*18/(20,000.00*1 + 0.4*209.1423)
= 0.1874 in

Nozzle #3 (N3)

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 1.8014*0.18744*1 + 2*0.145*0.18744*1*(1 - 0.855)
= 0.3455 in2

= 1.8014*(1*0.1875 - 1*0.18744) - 2*0.145*(1*0.1875 - 1*0.18744)*(1 - 0.855)
= 0.0001 in2

= 2*(0.1875 + 0.145)*(1*0.1875 - 1*0.18744) - 2*0.145*(1*0.1875 - 1*0.18744)*(1 - 0.855)
= 0.0000 in2
= 5*(0.145 - 0.0099)*0.855*0.1875
= 0.1083 in2
= 5*(0.145 - 0.0099)*0.855*0.145
= 0.0837 in2
A41 = Leg2*fr2
= 0.1872*0.855 =0.0299 in2
UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*0.187 = 0.1309 in

Nozzle #3 (N3)

t1 + t2 = 0.2559 >= 1.25*tmin

UG-45 Nozzle Wall

For Pe = 33.33 psi @ 150.00 °F


Nozzle #3 (N3)


UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*0.187 = 0.1309 in
t1 + t2 = 0.2559 >= 1.25*tmin


Nozzle #3 (N3)

L/Do = 6.3828/1.9000 = 3.3594

Do/t = 1.9000/0.013962 = 136.0829
Pa = 4*B/(3*(Do/t))
= 4*3402.0903/(3*(1.9000/0.013962))
= 33.3335 psi
= t + Corrosion = 0.013962 + 0.0000 = 0.0140"

Nozzle #4 (N4)
Nozzle #4 (N4)
Leg41 = 0.1875 in

Nozzle description: 6" Sch 40 (Std)
Flange description: 6 inch 150# WN A105
(UCS-66(b)(1)(b))
file:///C|/Codeware/COMPRESS/Temp/CW4511FE20.html (1 of 12) [9/6/2005 2:17:33 PM]

Nozzle #4 (N4)
Available reinforcement per UG-37 governs the MAWP of this nozzle.
UG-37 Area Calculation Summary (in2) UG-45 Nozzle Wall

For P = 124.70 psi @ 150.00 °F Thickness Summary (in)
The opening is adequately reinforced The nozzle passes UG-45
0.6881 0.6888 0.4521 0.2066 -- -- 0.0301 0.1119 0.2450
Weld Failure Path Analysis Summary (lbf)

All failure paths are stronger than the applicable weld loads
Weld load Weld load Path 1-1 Weld load Path 2-2
W W1-1 strength W2-2 strength
5,442.81 4,734.00 49,753.70 6,529.50 36,563.98

Nozzle impact test exemption temperature from Fig UCS-66 Curve B = -20 °F
Rated MDMT is governed by UCS-66(b)(2).


Nozzle #4 (N4)
Normal to the vessel wall outside: 2.5*(t - C) = 0.4688 in

= 124.6986*3.0325/(17,100.00*1 - 0.6*124.6986)
= 0.0222 in
tr = P*Ro/(S*E + 0.4*P)
= 124.6986*18/(20,000.00*1 + 0.4*124.6986)
= 0.1120 in
Area required per UG-37(c)

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 6.065*0.11195*1 + 2*0.28*0.11195*1*(1 - 0.855)
= 0.6881 in2
Area available from FIG. UG-37.1

= 6.065*(1*0.1875 - 1*0.11195) - 2*0.28*(1*0.1875 - 1*0.11195)*(1 - 0.855)
= 0.4521 in2

= 2*(0.1875 + 0.28)*(1*0.1875 - 1*0.11195) - 2*0.28*(1*0.1875 - 1*0.11195)*(1 - 0.855)
= 0.0645 in2
= 5*(0.28 - 0.0222)*0.855*0.1875
= 0.2066 in2

Nozzle #4 (N4)
= 5*(0.28 - 0.0222)*0.855*0.28
= 0.3086 in2
A41 = Leg2*fr2
= 0.18752*0.855 =0.0301 in2
Area = A1 + A2 + A41
= 0.4521 + 0.2066 + 0.0301
= 0.6888 in2
As Area >= A the reinforcement is adequate.
UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*0.1875 = 0.1312 in
t1 + t2 = 0.26245 >= 1.25*tmin


Nozzle #4 (N4)
Allowable stresses in joints UG-45(c) and UW-15(c)
Groove weld in tension: 0.74*20,000.00 = 14,800.00 psi

Nozzle wall in shear: 0.7*17,100.00 = 11,970.00 psi
Inner fillet weld in shear: 0.49*17,100.00 = 8,379.00 psi
Strength of welded joints:
(1) Inner fillet weld in shear

(π/2)*Nozzle OD*Leg*Si = (π/2)*6.625*0.1875*8,379.00 = 16,349.30 lbf
(3) Nozzle wall in shear

(π/2)*Mean nozzle dia*tn*Sn = (π/2)*6.345*0.28*11,970.00 = 33,404.40 lbf
(4) Groove weld in tension

(π/2)*Nozzle OD*tw*Sg = (π/2)*6.625*0.13125*14,800.00 = 20,214.68 lbf
Loading on welds per UG-41(b)(1)
W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (0.6880671 - 0.4521 + 2*0.28*0.855*(1*0.1875 - 1*0.11195))*20,000.00
= 5,442.81 lbf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (0.2066 + 0 + 0.0301 + 0)*20,000.00
= 4,734.00 lbf
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (0.2066 + 0 + 0.0301 + 0 + 2*0.28*0.1875*0.855)*20,000.00
= 6,529.50 lbf
Load for path 1-1 lesser of W or W1-1 = 4,734.00 lbf

Path 1-1 through (1) & (3) = 16,349.30 + 33,404.40 = 49,753.70 lbf
Path 1-1 is stronger than W1-1 so it is acceptable per UG-41(b)(1).

Path 2-2 through (1), (4) = 16,349.30 + 20,214.68 = 36,563.98 lbf
Path 2-2 is stronger than W so it is acceptable per UG-41(b)(2).

Nozzle #4 (N4)
Available reinforcement per UG-37 governs the MAP of this nozzle.

For P = 124.70 psi @ 70.00 °F Thickness Summary (in)
0.6881 0.6888 0.4521 0.2066 -- -- 0.0301 0.1119 0.2450
Weld Failure Path Analysis Summary (lbf)

All failure paths are stronger than the applicable weld loads
Weld load Weld load Path 1-1 Weld load Path 2-2
W W1-1 strength W2-2 strength
5,442.81 4,734.00 49,753.70 6,529.50 36,563.98



= 124.6986*3.0325/(17,100.00*1 - 0.6*124.6986)
= 0.0222 in

Nozzle #4 (N4)
tr = P*Ro/(S*E + 0.4*P)
= 124.6986*18/(20,000.00*1 + 0.4*124.6986)
= 0.1120 in
Area required per UG-37(c)

A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 6.065*0.11195*1 + 2*0.28*0.11195*1*(1 - 0.855)
= 0.6881 in2

= 6.065*(1*0.1875 - 1*0.11195) - 2*0.28*(1*0.1875 - 1*0.11195)*(1 - 0.855)
= 0.4521 in2

= 2*(0.1875 + 0.28)*(1*0.1875 - 1*0.11195) - 2*0.28*(1*0.1875 - 1*0.11195)*(1 - 0.855)
= 0.0645 in2
= 5*(0.28 - 0.0222)*0.855*0.1875
= 0.2066 in2
= 5*(0.28 - 0.0222)*0.855*0.28
= 0.3086 in2
A41 = Leg2*fr2
= 0.18752*0.855 =0.0301 in2
Area = A1 + A2 + A41

Nozzle #4 (N4)
= 0.4521 + 0.2066 + 0.0301

= 0.6888 in2
UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*0.1875 = 0.1312 in
t1 + t2 = 0.26245 >= 1.25*tmin

Allowable stresses in joints UG-45(c) and UW-15(c)
Groove weld in tension: 0.74*20,000.00 = 14,800.00 psi

Nozzle wall in shear: 0.7*17,100.00 = 11,970.00 psi
Inner fillet weld in shear: 0.49*17,100.00 = 8,379.00 psi
Strength of welded joints:

Nozzle #4 (N4)
(1) Inner fillet weld in shear

(π/2)*Nozzle OD*Leg*Si = (π/2)*6.625*0.1875*8,379.00 = 16,349.30 lbf
(3) Nozzle wall in shear

(π/2)*Mean nozzle dia*tn*Sn = (π/2)*6.345*0.28*11,970.00 = 33,404.40 lbf
(4) Groove weld in tension

(π/2)*Nozzle OD*tw*Sg = (π/2)*6.625*0.13125*14,800.00 = 20,214.68 lbf
Loading on welds per UG-41(b)(1)
W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (0.6880671 - 0.4521 + 2*0.28*0.855*(1*0.1875 - 1*0.11195))*20,000.00
= 5,442.81 lbf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (0.2066 + 0 + 0.0301 + 0)*20,000.00
= 4,734.00 lbf
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (0.2066 + 0 + 0.0301 + 0 + 2*0.28*0.1875*0.855)*20,000.00
= 6,529.50 lbf

Path 1-1 through (1) & (3) = 16,349.30 + 33,404.40 = 49,753.70 lbf
Path 1-1 is stronger than W1-1 so it is acceptable per UG-41(b)(1).

Path 2-2 through (1), (4) = 16,349.30 + 20,214.68 = 36,563.98 lbf
Path 2-2 is stronger than W so it is acceptable per UG-41(b)(2).

For Pe = 18.93 psi @ 150.00 °F Thickness Summary (in)
0.4608 0.4609 0.2247 0.2061 -- -- 0.0301 0.0625 0.2450

Nozzle #4 (N4)



Area required per UG-37(d)(1)

A = 0.5*(d*tr*F + 2*tn*tr*F*(1 - fr1))

= 0.5*(6.065*0.14995*1 + 2*0.28*0.14995*1*(1 - 0.855))
= 0.4608 in2

Nozzle #4 (N4)
= 6.065*(1*0.1875 - 1*0.14995) - 2*0.28*(1*0.1875 - 1*0.14995)*(1 - 0.855)

= 0.2247 in2

= 2*(0.1875 + 0.28)*(1*0.1875 - 1*0.14995) - 2*0.28*(1*0.1875 - 1*0.14995)*(1 - 0.855)
= 0.0321 in2
= 5*(0.28 - 2.290549E-02)*0.855*0.1875
= 0.2061 in2
= 5*(0.28 - 2.290549E-02)*0.855*0.28
= 0.3077 in2
A41 = Leg2*fr2
= 0.18752*0.855 =0.0301 in2
Area = A1 + A2 + A41
= 0.2247 + 0.2061 + 0.0301
= 0.4609 in2
UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*0.1875 = 0.1312 in
t1 + t2 = 0.26245 >= 1.25*tmin

Nozzle #4 (N4)

L/Do = 6.3074/6.6250 = 0.9521

Do/t = 6.6250/0.022905 = 289.2320
Pa = 4*B/(3*(Do/t))
= 4*4106.4595/(3*(6.6250/0.022905))
= 18.9304 psi
= t + Corrosion = 0.022905 + 0.0000 = 0.0229"

Legs
Legs
Leg material: Leg Mat'l

Leg description: 2x2x1/8 Equal Angle (Leg in)
Number of legs: N= 4
Overall length: 31.0000 in
Base to girth seam length: 23.0000 in
Bolt circle: 42.0000 in
Anchor bolt size: 0.75 inch series 8 threaded
Anchor bolt material: Bolt Material
Anchor bolts/leg: 1
Anchor bolt allowable stress: Sb = 20,000 psi
Anchor bolt corrosion allowance: 0.0000 in
Anchor bolt hole clearance: 0.3750 in
Base plate width: 6.0000 in
Base plate length: 6.0000 in
Base plate thickness: 0.5000 in (0.0463 in required)
Base plate allowable stress: 36,000 psi
Foundation allowable bearing stress: 750 psi
Effective length coefficient: K = 1.2
Coefficient: Cm = 0.85
Leg yield stress: Fy = 36,000 psi
Leg elastic modulus: E = 29,600,000 psi
Leg to shell fillet weld: 0.2500 in (0.0009 in required)
Legs braced: No
Note: The support attachment point is assumed to be 1 in up from the cylinder circumferential seam.
Force Axial Shear Axial Bending Bending

Leg Ratio Ratio
Loading attack end load resisted fa fbx fby
position ° H1-1 H1-2
angle ° lbf lbf psi psi psi
Governing 0 102.5 0.0 212 551 0 0.0375 0.0388
Condition
90 130.3 0.0 269 701 0 0.0478 0.0493
Weight
operating 0
corroded 180 158.2 0.0 327 851 0 0.0582 0.0599
Moment =
file:///C|/Codeware/COMPRESS/Temp/CW4BACD99F.html (1 of 9) [9/6/2005 2:17:34 PM]

Legs
83.6 lb-ft
270 130.3 0.0 269 701 0 0.0478 0.0493

Leg Ratio Ratio
Weight 0 102.5 0.0 212 551 0 0.0375 0.0388
empty
90 130.3 0.0 269 701 0 0.0478 0.0493
corroded 0
180 158.2 0.0 327 851 0 0.0582 0.0599
Moment =
83.6 lb-ft 270 130.3 0.0 269 701 0 0.0478 0.0493

Leg Ratio Ratio
Weight 0 102.5 0.0 212 551 0 0.0375 0.0388
vacuum
90 130.3 0.0 269 701 0 0.0478 0.0493
corroded 0
180 158.2 0.0 327 851 0 0.0582 0.0599
Moment =
83.6 lb-ft 270 130.3 0.0 269 701 0 0.0478 0.0493
Leg Calculations (AISC manual ninth edition)
Axial end load, P1
P1 = W/N + 48*Mt/(N*D)
= 521.3592/ 4 + 48*83.62269/( 4*36)
= 158.2140 lb
Allowable axial compressive stress, Fa (AISC chapter E)
Local buckling check (AISC 5-99)
Qs = 1.34 - 0.00447*(b/t)*Sqr(Fy)
= 1.34 - 0.00447*(2/0.125)*Sqr(36)
= 0.91088

Legs
Flexural-torsional buckling (AISC 5-317)
Shear center distance wo = 0.683772

ro2 = wo2 + (Iz + Iw)/A
= 0.6837722 + (7.658909E-02 + 0.3034036)/0.484
= 1.252653
Torsional constant J = 2.520833E-03

Shear modulus G = 11,396.00 kips/in2
Fej = G*J / (A*ro2)

= 11,396.00*2.520833E-03 / (0.484*1.252653)
= 47.38277
K*l/rw = 1.2*21/0.7917493 = 31.82826
Few = π2*E/(Kl/rw)2
= π2*29,600.00/(31.82826)2
= 288.3804
H = 1 - (wo2 / ro2)
= 1 - (0.6837722 / 1.252653)
= 0.6267569
Fe = ((Few + Fej)/(2*H))*(1 - Sqr(1 - (4*Few*Fej*H)/(Few + Fej)2))

= ((288.3804 + 47.38277)/(2*0.6267569))*(1 - Sqr(1 - (4*288.3804*47.38277*0.6267569)/(288.3804 +
47.38277)2))
= 44.37123
Equivalent slenderness ratio
Kl/r = π*Sqr(E/Fe)
= π*Sqr(29,600.00/44.37123)
= 81.14187
Cc = Sqr(2*π2*E/(Fy*Qs))
= Sqr(2*π2*29,600,000/(36,000.00*0.91088))
= 133.4839
K*l/r= 1.2*21/0.3977963 = 63.349

Legs
Fa = 1 * (1 - (Kl/r)2/(2*Cc2))*Fy / (5/3 + 3*(Kl/r)/(8*Cc)-(Kl/r)3/(8*Cc3))

= 1 * (1 - (81.14187)2/(2*133.48392))*36,000.00 / (5/3 + 3*(81.14187)/(8*133.4839)-
(81.14187)3/(8*133.48393))
= 15,723.57 psi
Allowable axial compression and bending (AISC chapter H)
Note: r is divided by 1.35 - See AISC 6.1.4, pg. 5-314
F'ex = 1*12*π2*E/(23*(Kl/r)2)
= 1*12*π2*29,600,000/(23*(85.52116)2)
= 20,840.00 psi
F'ey = 1*12*π2*E/(23*(Kl/r)2)
= 1*12*π2*29,600,000/(23*(42.96815)2)
= 82,556.56 psi
Fb = 1*0.6*Fy*Qs (local buckling governs)

= 19,675.01 psi
Compressive axial stress
fa = P1/A
= 158.214/0.484
= 326.8885 psi
Bending stresses
fbx = F*Cos(α)*L/(Ix/Cx) + P1*Ecc/(Ix/Cx)

= 0*Cos(0)*21/(7.658909E-02/0.6420397) + 158.214*0.642/(7.658909E-02/0.6420397)
= 851.481 psi
fby= F*Sin(α)*L/(Iy/Cy)
= 0*Sin(0)*21/(0.3034036/1.4142)
= 0 psi
AISC equation H1-1
H1-1 = fa/Fa + Cmx*fbx/((1 - fa/F'ex)*Fbx) + Cmy*fby/((1 - fa/F'ey)*Fby)

= 326.8885/15,723.57 + 0.85*851.481/((1 - 326.8885/20,840.00)*19,675.01) + 0.85*0/((1 -
326.8885/82,556.56)*19,675.01)
= 0.0581616

Legs
AISC equation H1-2
H1-2 = fa/(0.6*1*Fy) + fbx/Fbx + fby/Fby

= 326.8885/(0.6*1*36,000.00) + 851.481/19,675.01 + 0/19,675.01
= 5.989169E-02
4, 2x2x1/8 Equal Angle legs are adequate.
Anchor bolts - Weight operating corroded condition governs
Tensile loading per leg (1 bolt per leg)
R = 48*M/(N*BC) - W/N
= 48*83.62269/(4*42) - 521.3592/4
= -106.4476 lbf
There is no net uplift (R is negative).
0.75 inch series 8 threaded bolts are satisfactory.
Check the leg to vessel fillet weld, Bednar 10.3, Weight operating corroded governs
Note: continuous welding is assumed for all support leg fillet welds.
The following leg attachment weld analysis assumes the fillet weld is present on three sides (leg top
closure plate is used).
Zw = (2*b*d + d2)/3
= (2*2.8284*10 + 102)/3
= 52.18933
Jw = (b + 2*d)3/12 - d2*(b + d)2/(b + 2*d)

= (2.8284 + 2*10)3/12 - 102*(2.8284 + 10)2/(2.8284 + 2*10)
= 270.5006
E = d2/(b + 2*d)
= 102/(2.8284 + 2*10)
= 4.380508
Governing weld load fx = Cos(0)*0 = 0 lbf

Governing weld load fy = Sin(0)*0 = 0 lbf
f1 = P1/Lweld
= 158.214/22.8284

Legs
= 6.930579 lbf/in (VL direct shear)
f2= fy*Lleg*0.5*b/Jw
= 0*21*0.5*2.8284/270.5006
= 0 lbf/in (VL torsion shear)
f3 = fy/Lweld
= 0/22.8284
= 0 lbf/in (Vc direct shear)
f4 = fy*Lleg*E/Jw
= 0*21*4.380508/270.5006
= 0 lbf/in (Vc torsion shear)
f5 = fx*Lleg/Zw
= 0*21/52.18933
= 0 lbf/in (ML bending)
f6 = fx/Lweld
= 0/22.8284
= 0 lbf/in (Direct outward radial shear)
f = Sqr((f1 + f2)2 + (f3 + f4)2 + (f5 + f6)2)

= Sqr((6.930579 + 0)2 + (0 + 0)2 + (0 + 0)2)
= 6.930579 lbf/in (Resultant shear load)
Required leg to vessel fillet weld leg size (welded both sides + top)
tw = f / (0.707*0.55*Sa)
= 6.930579 / (0.707*0.55*20,000.00)
= 0.0009 in
The 0.2500 in leg to vessel attachment fillet weld size is adequate.
Base plate thickness check, AISC 3-106
fp = P/(B*N)
= 154.232/(6*6)
= 4.284222 psi
Required base plate thickness is the largest of the following: (0.0463 in)

Legs
tb = Sqr(0.5*P/Sb)
= Sqr(0.5*154.232/36,000.00)
= 0.0463 in
tb = 0.5*(N - d)*Sqr(3*fp/Sb)
= 0.5*(6 - 2)*Sqr(3*4.284222/36,000.00)
= 0.0378 in
The base plate thickness is adequate.
Check the leg to vessel attachment stresses, WRC-107 (Weight

operating corroded governs)
Applied Loads
Radial load: Pr = 0.00 lbf

Circumferential moment: Mc = 0.00 lbf-in
Circumferential shear: Vc = 0.00 lbf
Longitudinal moment: ML = 101.57 lbf-in
Longitudinal shear: VL = 158.21 lbf
Torsion moment: Mt = 0.00 lbf-in
Internal pressure: P = 100.000 psi
Mean shell radius: Rm = 17.9063 in
Local shell thickness: t = 0.1875 in
Shell yield stress: Sy = 35,700.00 psi
Maximum stresses due to the applied loads at the leg edge (includes pressure)
Rm/t =95.5
C1 = 1.4142, C2 = 5.6568 in
Note: Actual lug C1/C2 < 1/4, C1/C2 = 1/4 used as this is the minimum ratio covered by WRC 107.
Local circumferential pressure stress = P*Ri/t = 9,500.00 psi
Local longitudinal pressure stress = P*Ri/2t = 4,750.00 psi
Maximum combined stress (PL+Pb+Q) = 9,648.00 psi

Legs
Allowable combined stress (PL+Pb+Q) = +-3*S = +-60,000.00 psi
The maximum combined stress (PL+Pb+Q) is within allowable limits.
Maximum local primary membrane stress (PL) = 9,532.00 psi

Allowable local primary membrane (PL) = +-1.5*S = +-30,000.00 psi
The maximum local primary membrane stress (PL) is within allowable limits.
Stresses at the leg edge per WRC Bulletin 107
Figure value β Au Al Bu Bl Cu Cl Du Dl
3C* 4.0903 0.2338 0 0 0 0 0 0 0 0
4C* 11.0431 0.1895 0 0 0 0 0 0 0 0
1C 0.0674 0.1390 0 0 0 0 0 0 0 0
2C-1 0.0360 0.1390 0 0 0 0 0 0 0 0
3A* 3.8081 0.1254 0 0 0 0 0 0 0 0
1A 0.0703 0.1463 0 0 0 0 0 0 0 0
3B* 7.3137 0.1990 -32 -32 32 32 0 0 0 0
1B-1 0.0194 0.1621 -116 116 116 -116 0 0 0 0
Pressure stress* 9,500 9,500 9,500 9,500 9,500 9,500 9,500 9,500
Total circumferential stress 9,352 9,584 9,648 9,416 9,500 9,500 9,500 9,500
Primary membrane circumferential stress* 9,468 9,468 9,532 9,532 9,500 9,500 9,500 9,500
3C* 5.6148 0.1895 0 0 0 0 0 0 0 0
4C* 9.6078 0.2338 0 0 0 0 0 0 0 0
1C-1 0.0432 0.1974 0 0 0 0 0 0 0 0
2C 0.0342 0.1974 0 0 0 0 0 0 0 0
4A* 7.0586 0.1254 0 0 0 0 0 0 0 0
2A 0.0281 0.1837 0 0 0 0 0 0 0 0
4B* 3.4274 0.1990 -30 -30 30 30 0 0 0 0
2B-1 0.0177 0.2242 -76 76 76 -76 0 0 0 0
Pressure stress* 4,750 4,750 4,750 4,750 4,750 4,750 4,750 4,750
Total longitudinal stress 4,644 4,796 4,856 4,704 4,750 4,750 4,750 4,750

Legs
Primary membrane longitudinal stress* 4,720 4,720 4,780 4,780 4,750 4,750 4,750 4,750
Shear from Mt 0 0 0 0 0 0 0 0
Circ shear from Vc 0 0 0 0 0 0 0 0
Long shear from VL 0 0 0 0 -37 -37 37 37
Total Shear stress 0 0 0 0 -37 -37 37 37
Combined stress (PL+Pb+Q) 9,352 9,584 9,648 9,416 9,500 9,500 9,500 9,500
Note: * denotes primary stress.

Compress Calculation

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Compress Calculation

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Everything

CHEM PROCESS SYSTEM PVT LTD

COMPRESS Pressure Vessel Design Calculations

Warnings for Nozzle #2 (N2)

Warnings for Nozzle #3 (N3)

ASME B16.5 / B16.47 Flange Warnings Summary

ASME B16.5 / 16.47 Flanges with

ASME B16.5 / 16.47 Flange Warnings

file:///C|/Codeware/COMPRESS/Temp/NozSch0A05F639.html [9/6/2005 2:17:25 PM]

tn: Nozzle thickness

file:///C|/Codeware/COMPRESS/Temp/NozSum7A26749A.html [9/6/2005 2:17:25 PM]

Te MDMT Rating Total

Chamber design MDMT is -20.00°F

Chamber MAWP hot & corroded is 100.00 psi @ 150.0°F

Chamber MAP cold & new is 124.70 psi @ 70.0°F

Chamber MAEP is 18.93 psi @ 150.0°F

file:///C|/Codeware/COMPRESS/Temp/PresSum791CEDF6.html (1 of 2) [9/6/2005 2:17:26 PM]

Vacuum rings did not govern the external pressure rating.

Notes for MDMT Rating:

Note # Exemption Details

1. Straight Flange governs MDMT

Material impact test exemption temperature from Fig UCS-66

Material impact test exemption temperature from Fig UCS-66

4. Straight Flange governs MDMT

5. Flange rating governs: UCS-66(b)(1)(b)

Nozzle impact test exemption temperature from Fig UCS-66 Curve

Design notes are available on the Settings Summary page.

file:///C|/Codeware/COMPRESS/Temp/PresSum791CEDF6.html (2 of 2) [9/6/2005 2:17:26 PM]

No. Date Operator Notes

file:///C|/Codeware/COMPRESS/Temp/RevHist65EA46D3.html [9/6/2005 2:17:26 PM]

COMPRESS Build 6242

Datum Line Location: 0.00" from bottom seam

ASME Section VIII Division 1, 2001 Edition, A03 Addenda

Design or Rating: Get Thickness from Pressure

Butt welds are tapered per Figure UCS-66.3(a).

Shop Hydrotest Pressure: 1.3 times vessel MAWP

Apply interpretation VIII-1-83-66: Yes

file:///C|/Codeware/COMPRESS/Temp/SettingsSum79E119FE.html (1 of 2) [9/6/2005 2:17:26 PM]

Apply interpretation VIII-1-01-37: Yes

UG-22 (a) Internal or External Design Pressure : Yes

file:///C|/Codeware/COMPRESS/Temp/SettingsSum79E119FE.html (2 of 2) [9/6/2005 2:17:26 PM]

Component Diameter Length Nominal t Design t Joint

Top Head SA-516 70 36.00 OD 9.09 0.1870* 0.1054 0.8500 Internal

Cylinder #1 SA-516 70 36.00 OD 44.00 0.1875 0.1368 0.7000 External

Bottom Head SA-516 70 36.00 OD 9.09 0.1870* 0.1054 0.8500 Internal

Nominal t: Vessel wall nominal thickness

file:///C|/Codeware/COMPRESS/Temp/ThkHist63D4C06C.html [9/6/2005 2:17:26 PM]

Weight ( lb) Contributed by Vessel Elements

Weight ( lb) Contributed by Attachments

Vessel operating weight, Corroded: 521 lb

Vessel center of gravity location (from datum)

Vessel Lift Weight, New: 521 lb

file:///C|/Codeware/COMPRESS/Temp/WtSum01275F64.html (1 of 2) [9/6/2005 2:17:27 PM]

Vessel Capacity** (New): 258 US gal

file:///C|/Codeware/COMPRESS/Temp/WtSum01275F64.html (2 of 2) [9/6/2005 2:17:27 PM]

Local test Test liquid UG-99 UG-99 Stress Allowable

Straight Flange on Top

Cylinder #1 131.509 1.509 1.0000 1.30 12,559 34,200 No

Bottom Head 131.509 1.509 1.0000 1.30 11,274 34,200 No

Nozzle #1 (N1) 130.217 0.217 1.0000 1.30 17,887 47,250 No

Nozzle #2 (N2) 130.284 0.284 1.0000 1.30 17,896 47,250 No

Nozzle #3 (N3) 130.284 0.284 1.0000 1.30 17,896 47,250 No

Nozzle #4 (N4) 130.217 0.217 1.0000 1.30 27,307 47,250 No

file:///C|/Codeware/COMPRESS/Temp/CW355EC34B.html (1 of 2) [9/6/2005 2:17:27 PM]

t = PRo/(SE + 0.40*P) + Corrosion

tp = PR/(2StKsEc + 0.40*|P|) (Pressure)

tp = PR/(2StKsEc + 0.40*|P|) (Pressure)