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Technical Instruction
8. Other Functions............................................................................................................................................18
8.1 LCD Display..........................................................................................................................................18
8.2 SOE Log & Oscillographic Recording.................................................................................................19
8.3 Communication.....................................................................................................................................20
8.4 GPS Function........................................................................................................................................20
8.5 Print.......................................................................................................................................................20
8.6 Software Supporting..............................................................................................................................20
9. Design Instructions.......................................................................................................................................20
9.1 Application............................................................................................................................................20
9.2 Input/Output Terminals.........................................................................................................................21
9.3 Design Referential Figures....................................................................................................................23
10. Setting Report.............................................................................................................................................29
10.1 Setpoints..............................................................................................................................................29
10.2 Controls...............................................................................................................................................30
MFC2000-3A High-speed Bus Power Transfer System V1.0
1. Introduction
MFC2000 series devices are applicable to power plants in different scales or some chemical industry,
metallurgy industry and coal industry, etc, where bus power plant transfer is necessary. In these cases,
current and voltage impacts caused by voltage difference between feedback voltage and standby voltage
must be put into consideration so as to avoid the occurrence of some unexpected situations.
High-speed bus power supply transfer system is an important part of the power plant auxiliary system.
Together with generator-transformer protection, excitation regulator and sync device, they play key roles
to ensure a safe and stable operation situation of the whole system.
MFC2000-1 was unveiled in 1997 and it is the first High-speed bus power transfer device in domestic
market. The Synchronization Capture Transfer Theory, also known as Delayed in-phase Transfer Theory
applied in this device is first proposed by Southeast University and Wiscom System Company together,
which reinforces the principle of Bus Power Supply Transfer. In January, 1997, the first set MFC2000-1
was put into operation in No.11 generator (300 MWs) in Wangting electric power plant. In 1998,
MFC2000-1 was awarded Third Class Science & Technology Advancement Prize of National Power
Company and Second Class Science & Technology Advancement Prize of East China Electric Power
Group. In 2000, MFC 2000-1 was upgraded to MFC2000-2.
Up to now, more than 1000 sets MFC2000 devices have been utilized in more than 1000 generator
units all over the country, such as Beijing Shijingshan power plant, Tianjin Panshan power plant, Hebei
Zhangjiakou power plant and Hainan Sanya power plant etc. At the same time, MFC2000 devices are
also exported to India, Iran, Pakistan, Turkey and Vietnam etc.
Based on MFC2000-1 and MFC2000-2, the multifunctional and high performance MFC2000-3A is
developed. The new generation MFC2000-3A device with 320×240 LCD display adopts 32-bit
CPU+DSP, bus backboard and back-inserted structure, which improve the electromagnetic compatibility
and debug effectively.
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MFC2000-3A High-speed Bus Power Transfer System V1.0
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MFC2000-3A High-speed Bus Power Transfer System V1.0
waveform reading, COMTRADE waveform analysis, settings reading and amendment and recording
event reading & printing etc,.
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MFC2000-3A High-speed Bus Power Transfer System V1.0
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MFC2000-3A High-speed Bus Power Transfer System V1.0
☆ AC voltage circuit: Work continuously under 1.5 times the rated voltage.
☆ DC power circuit: Work continuously under 80%~115% rated voltage.
2.2.14 Anti-disturbance performance
☆ Withstand Class Ⅲ Electrostatic Discharge Test under GB/T14598.14 standard.
☆ Withstand Class Ⅲ Radiated Electromagnetic Field Disturbance Test under GB/ T14598.9
standard.
☆ Withstand Class Ⅲ 1MHZ Burst Disturbance Test under GB/T14598.13 standard.
☆ Withstand Class Ⅲ Fast Transient Disturbance Test under GB/T14598.10 standard.
2.2.15 Insulation performance
☆ The Dielectric Strength Test regulated in 19th section of GB7261.
☆ The Insulating Resistance Test regulated in 19th section of GB7261.
☆ The Damp-heat Test regulated in 21st section of GB7261.
2.2.16 Mechanical performance
☆ Vibration: The Class I of Vibration Endurance Test regulated in 16.3 section of GB7261.
☆ Shock: The Class I of Shock Withstand Test regulated in 7.5 section of GB7261.
☆ Bump: The Class I of Bump Endurance Test regulated in 18 section of GB7261.
2.2.17 Size
☆ Standard 4U insert-cabinet: 442(W)×177.8(H)×300(D)mm.
2.2.18 Weight
☆ About 15Kg
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MFC2000-3A High-speed Bus Power Transfer System V1.0
3.1.6 Slave CPU Module (32- bit CPU and other secondary chips).
Implement display, print and communication functions.
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MFC2000-3A High-speed Bus Power Transfer System V1.0
3.1.10 Interfaces
☆ One standard parallel print interface
☆ Two RS485 communication interface: The maximum communication baudrate is 115.2kbps.
MODBUS or MFC protocol (proposed by Wiscom Company) can be applied.
☆ One GPS signal interface: 24V second pulse signal is required.
☆ Two debug ports: One is for master CPU and the other is for slave CPU.
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MFC2000-3A High-speed Bus Power Transfer System V1.0
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MFC2000-3A High-speed Bus Power Transfer System V1.0
3.2 Software
MFC2000-3A adopts dual-CPU configuration.
The software of master CPU includes some transfer, output, signal, test and self-checking modules as
well as DSP current/voltage sampling and phase calculation programs.
The software of slave CPU includes LCD display, print, communication, GPS modules and so on.
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MFC2000-3A High-speed Bus Power Transfer System V1.0
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MFC2000-3A High-speed Bus Power Transfer System V1.0
4 Transfer Functions
4.1. Overview
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MFC2000-3A High-speed Bus Power Transfer System V1.0
Under-voltage Initiated Transfer means the transfer is triggered from Work Source to Standby Source
only by a sudden loss of motor bus supply voltage through the internal bus under-voltage relay. The
Under-voltage transfer can be implemented through Fast Transfer (sequential or simultaneous), Delayed
In-Phase Transfer, Residual Voltage Transfer and Fixed Time Transfer when any of the mentioned
transfer criteria is satisfied. The transfer function will be blocked when any lockout/blocking condition
occurs. In this case the device will neither respond to any transfer command nor send trip commands.
Auto-trip Initiated Transfer means the transfer is initiated from Work Source to Standby Source only,
when the Work Source circuit breaker is tripped. The Auto-trip Transfer can be realized through Fast
Transfer, Delayed In-Phase Transfer, Residual Voltage Transfer or Fixed Time Transfer when any of the
mentioned transfer criteria is satisfied. The Transfer will be blocked when any lockout/blocking
condition occurs. In this case, the device will either respond to any transfer command or send trip
commands.
In parallel transfer, if breaker A has been closed while the other breaker B still remains closed status
and not tripped within the predefined paralleling time, the auto-decoupling feature will open the closed
breaker A to ensure a safe operating environment.
Parallel Transfer is bidirectional, and can only be used in Manual Initiated Transfer. According to the
operation process, Parallel Transfer can be classified as Automatic Parallel Transfer and Semiautomatic
Parallel Transfer.
Note: On Parallel Transfer occasion, only Fast Transfer method can be attempted. Parallel Transfer is
usually used for two sources with the same frequency and an acceptable phase angle.
When an Automatic Parallel Transfer is initiated, MFC2000-3A will close the standby source circuit
break first and after a time delay (can be configured in settings); the device will trip the work source
circuit breaker automatically.
After initiated, all four transfer methods, Fast, Delayed In-Phase, Residual Voltage and Fixed Time
Transfers are enabled. Whose action criterion is met first, the related transfer method will be adopted.
In Simultaneous Transfer, an auto-decoupling feature is included to trip the breaker that was closed
by the transfer if the breaker that should be opened has not been opened within the predefined time.
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MFC2000-3A High-speed Bus Power Transfer System V1.0
Fast Transfer assumes that the standby source is in phase with the work source. If for any reason it is
not, extremely high voltages may be applied across the motor terminals which are quite possible to
destroy either the motor or the station service transformer. In this case, a high-speed sync-check relay is
employed in MFC2000-3A to verify the phase angle before transferring so as to avoid the unexpected
matters.
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MFC2000-3A High-speed Bus Power Transfer System V1.0
4.5.1 Lockout
A lockout occurs and MFC2000-3A enters into Wait-For-Reset state when any of the following
condition is active. A Wait-For-Reset state will automatically change to Ready-to-Transfer state when
these conditions are all removed.
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MFC2000-3A High-speed Bus Power Transfer System V1.0
Obviously, it’s meaningless to launch a transfer when the standby power source actually loses its
power. However, when the standby power source VT is under repair, the standby voltage will not be
detected, but as a mater of fact, the standby source voltage is normal, hence transfer is permitted.
This kind of blocking will not be removed until MFC2000-3A is manually reset and no Device Fault
Blocking is detected.
◆Non-Voltage Close Operation: If work source voltage or standby source voltage is lower than the
setting “SCB Non-Vol Limit”, MFC2000-3A will issue a close command to close the circuit breaker.
◆Synchronization Close Operation: If delta phase angle, delta voltage and delta frequency between
work source and standby source are all lower than their corresponding setting “SCB SynClose DelPha”,
“SCB SynClose DelVol”, and “SCB SynClose DelFreq”, MFC2000-3A will issue a close command to
close the circuit breaker.
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MFC2000-3A High-speed Bus Power Transfer System V1.0
6. Load Shedding
Whether motors can be started up successfully after a transfer process, is mainly effected by 3 factors:
the standby transformer capacity, bus voltage at the time that standby power source is launched and load
amount and capacity. Basically, during this procedure, some insignificant loads will be cut off to ensure
the operation continuity of key loads.
MFC2000-3A provides a two-stage load shedding function. Each stage has its own voltage limit and
time delay limit which can be set in the setting report respectively. MFC2000-3A will supervise bus
voltage after standby source switch has been closed. If bus voltage and time delay both are beyond their
limit ranges, the device will issue load shedding command to cut off some loads.
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MFC2000-3A High-speed Bus Power Transfer System V1.0
Load shedding function is initiated only when the device implement transfer function.
8. Other Functions
8.1 LCD Display
Following parameters and states are displayed on LCD of HMI.
8.1.1 AC Input Values
☆ Motor bus voltage: Ua, Ub, Uc or Uab, Ubc, Uca;
☆ Work source voltage: Ugz;
☆ Standby source voltage: Uby;
☆ Frequency of Ua (or Uab) and Ugz (or Uby);
☆ Delta frequency between Ua (or Uab) and Ugz (or Uby);
☆ Delta phase angle between Ua (or Uab) and Ugz (or Uby);
☆ Work source current Igz;
☆ Standby source current: Iba, Ibb, Ibc;
8.1.2 Control/Status Inputs
All control/status inputs states are displayed (including status of two circuit breakers, VT isolating
switch etc).
8.1.3 Setting Report
All setpoints and controls are displayed.
8.1.4 Oscillographic recording
All oscillographic information is displayed.
Format 2 for phase A bus voltage amplitude, delta frequency, delta phase and bus frequency: one
effective value per 10ms will be recorded, starting from 100ms before initiating to 4.9s after initiating.
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MFC2000-3A High-speed Bus Power Transfer System V1.0
☆ Connect a printer to the device to print voltage curve, current curve, frequency curve etc.
8.3 Communication
The device has two RS485 ports connecting with DCS and ECS. Default protocol: MFC, supporting
MODBUS. Default baud rate: 9600bps.
8.5 Print
All events and oscillographic records can be printed for analysis, research or archive.
9. Design Instructions
9.1 Application
Every auxiliary system branch of each generator unit should be equipped with one separated MFC2000-
3A device.
Station service transformer may be in either hot-standby state or cold-standby state. If transfer happens
in cold-standby state, the device can close the breakers together in high voltage side and low voltage side.
To ensure a Fast Transfer, low-voltage-side and high-voltage-side breakers must be high-speed breakers
(close time should be shorter than 0.1 second). Otherwise, Fast Transfer can not be assured, but Delayed
In-Phase Transfer can be implemented.
Every standard cabinet can accommodate four MFC2000-3A devices, one printer, one printer sharer
and 4 raw press plates at most. Basically, two or three MFC2000-3A devices in one cabinet are
recommended.
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MFC2000-3A High-speed Bus Power Transfer System V1.0
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MFC2000-3A High-speed Bus Power Transfer System V1.0
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MFC2000-3A High-speed Bus Power Transfer System V1.0
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MFC2000-3A High-speed Bus Power Transfer System V1.0
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MFC2000-3A High-speed Bus Power Transfer System V1.0
COM
Uma=100.0%
Umb=100.0%
Umc=100.0%
Uby=100.0%
Ugz=100.0%
fm = 50.00 Hz
fby= 50.00 Hz
df = 0.00 Hz
Igz = 5A
Iba = 5A
Ibb = 5A
Ibc = 5A
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MFC2000-3A High-speed Bus Power Transfer System V1.0
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MFC2000-3A High-speed Bus Power Transfer System V1.0
10.1 Setpoints
No. Parameter name Unit Ranges Full Name
1 Running Mode None 1-3
% Parallel Transfer Delta
2 ParTran Delta Vol 0-20
Voltage Limit
Hz Parallel Transfer Delta
3 ParTran Delta Freq 0.02-0.50
Frequency Limit
D Parallel Transfer Delta
4 ParTran Delta Phase 0.5-20.0
Phase Limit
5 ParTran Trip Delay s 0.01-5.00 Parallel Transfer Trip Delay
Ms Simultaneous Transfer
6 SimTran Close Delay 1-500
Close Delay
7 Standby Close Delay Ms 0-120
Hz Fast Transfer Delta
8 FastTran Delta Freq 0.1-2.0
Frequency
9 FastTran Delta Phase D 0.5-60.0 Fast Transfer Delta Phase
Hz Delayed In-phase Transfer
10 DIP Tran Delta Freq 0.1-5.0
Delta Frequency
D Lead Phase of Delayed In-
11 Lead Phase of DIP -30--120
Phase Transfer
Ms Lead Time of Delayed In-
12 Lead Time of DIP 1-150
Phase Transfer
% Residual Voltage Transfer
13 ResVol Tran Vol Amp 20-60
Voltage Amplitude
% Under-voltage Initiating
14 UV Init Vol Amp. 20-90
Voltage Amplitude
s Under-voltage Initiating
15 UV Init Delay 0.10-5.00
Delay
% Standby-Source-Under-
16 SSUV Vol Amp 50-90
voltage Voltage Amplitude
ms Standby Source Under-
17 SSUV Delay 200-500
voltage Delay
% 1st Loadshedding
18 1st Loadshed Vol 20-80
Voltage
% 2nd Loadshedding
19 2nd Loadshed Vol 20-80
Voltage
20 st
1 Loadshed Delay s 0.0-20.0 1st loadshedding Delay
21 2nd Loadshed Delay s 0.0-20.0 2nd loadshedding Delay
0/±30.0/±60.0/ Compensation Delta Phase
22 Comp Delta Phase 1 D
±90.0/±120.0 Angle1
0/±30.0/±60.0/ Compensation Delta Phase
23 Comp Delta Phase 2 D
±90.0/±120.0 Angle2
24 Under-current Value A 0.50-2.00
25 Fixed Time Delay S 0.5-10.0 Fixed Time Transfer Delay
Voltage Limit of Single-
26 SCB Non-Vol Limit % 0-60 Circuit-Breaker Non-
voltage Close
Delta Phase of Single-
27 SCB SynClose DelPha D 0.5-60.0 Circuit-Breaker
Synchronization Close
Delta Voltage of Single-
28 SCB SynClose DelVol. % 0-20 Circuit-Breaker
Synchronization Close
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MFC2000-3A High-speed Bus Power Transfer System V1.0
Note:
D(Unit)=Degree
Lead Time of DIP:Usually adopt Total Close time.
Comp Delta Phase 1, Comp Delta Phase 2:Depend on practical connections.
10.2 Controls
No. Parameter name value Full name
1 Control Mode Remote、Local
Relay Initiated Transfer
2 Relay Init Tran Mode Seq、Sim
Mode
Under-voltage Initiated
3 UV Init Tran Mode Seq、Sim
Transfer Mode
Local Manual Transfer
4 Local ManTran Mode Auto Par、SAuto Par、Seq、Sim Mode
Remote Parallel Transfer
5 Remote ParTran Mode Auto、Semi-auto
Mode
6 Remote Tran Group Par Seq, Par Sim Remote Transfer Group
7 UV Init. Enable, Disable Under-voltage Initiating
8 Fast Tran Enable, Disable Fast Transfer
Lead Phase Transfer
9 DIP Lead Phase Tran Enable, Disable
(Delayed In-Phase)
Lead Time Transfer
10 DIP Lead Time Tran Enable, Disable
(Delayed In-Phase)
11 ResVol Tran Enable, Disable Residual-voltage Transfer
12 1st Loadshed Enable, Disable 1st load shedding
13 2nd Loadshed Enable, Disable 2nd load shedding
Standby Source Under-
14 SSUVB Enable, Disable
voltage Blocking
15 Transfer Enable, Disable
Single-Circuit-Breaker
16 SCBO Enable, Disable
Operation
17 Under-current CRTA Enable, Disable Under-current Criteria
18 Fixed Time Tran Enable, Disable Fixed Time Transfer
Single-Circuit-Breaker
19 SCB Non-Vol Close Enable, Disable Non-voltage Close
Operation
Single-Circuit-Breaker
20 SCB SynClose Enable, Disable Synchronization Close
Operation
Note:
Seq=Seqential
Sim=Simultaneous
Par=Parallel
SAuto=Semi-auto
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MFC2000-3A High-speed Bus Power Transfer System V1.0
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