Project Report On Bamboo Pulp

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'bamboo pulp' market growth of the market during the forecast period.

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Additional Details

BAMBOO PULP [3516]

Bamboos are a group of woody perennial evergreen plants in the true grass family
Poaceae, subfamily Bambusoideae, tribe Bambuseae. Some of its members are giants,
forming by far the largest members of the grass family. Younger tips of some of the
larger species can grow over 1 meter per day.Bamboo pulp means moist, slightly
cohering mass, consisting of soft, undissolved animal or vegetable matter.Pulp made
from wood, used especially to make paper. Bamboo is botanically classi ed as a grass
and for pulping purposes it is regarded as an annual plant. Bamboo pulp is very similar
to softwood in terms of ber length and strength. However, pulping conditions are also
very similar to eucalyptus. Hence, bamboo can be pulped together with hardwood.
Mixed cooking provides stronger pulp than hardwood pulped separately and later mixed
with bamboo. Bamboo can also be cooked with acacia. Bamboo can be formed into a
suitable pulp if prior to digestion it undergoes a process of shredding, washing and wet
depithing.The bres are then chemically digested preferably by a process which uses
rapid pressure drops to open the bres using the energy contained in the wet
superheated bres. Plant cell walls are composed of cellulose which is the main material
used to make paper. Wood contains high levels of these papermaking bres and is the
main pulp source utilized in North America. The structure and shape of the cellulose
wood bre varies from species to species and even within an individual tree. Chemical
pulping turns the wood pulp brown in colour. Although this is ne for such packaging as
cardboard and some paper bags, whiteness is an important characteristic in papers used
for printing or high quality packaging. Bleaching is used to whiten and purify the pulp
bres. How much bleaching is required depends on the end product that will be
manufactured from the pulp. Bleaching, however, weakens the wood bre. Di erent
paper products have di erent requirements for the balance between strength and
whiteness. To meet this range of needs, mills produce a variety of pulps such as fully
bleached, semi-bleached and unbleached. The international commodity market for
paper pulp is well established, and the supply side is dominated by a few very large
multinational companies. Prices in the domestic market in Australia essentially track the
cycles in world price. Indicative costs of bleached pulp are $700-$1,000/t. The economic
success of a pulping plant hinges on its ability to commercially produce pulp when prices
are at the bottom of the cycle. Pulp and paper industry is a very conspicuous industry of
modern times. Paper form a commodity of prime in partance to day from the parts of
view of mass communication, education, and industrial and economic growth.
Agricultural residues, such as bagasse, rice husk, wheat husk jute sticks, grasses, etc are
fast becoming popular materials for paper making. considerable attention is being given
to the utilization of various agricultural by products for preparing pulp for paper
manufacture lendable e orts are being  make in this direction. Paper production
requires a disintegration of the bulky braes material to individual or small agglomerate
bres. This is called pulping. The ideal bre for high grade paper should be long, high in
cellulose content and low in ligrin content. Most ideal raw materila for paper products is
bamboo. Other sources are bagasse and hardwoods like jute stick must be developed
and good quality paper pulp make by blending with bamboo bre.

COST ESTIMATION

Plant Capacity                                              10 MT/Day  

Land & Building (8000 sq.mt)                   Rs. 4.07 Cr
Plant & Machinery                                       Rs. 3.42 Cr
Working Capital for 2 Months                  Rs. 1.24 Cr
Total Capital Investment                           Rs. 8.98 Cr
Rate of Return                                            26%
Break Even Point                                       60%

INTRODUCTION    
PULP/PAPER FROM BAMBOO:-    
OTHER SOURCES:-    
USES AND APPLICATIONS    
B.I.S. SPECIFICATION    
PROSPECTS AND ADVANTAGES OF BAMBOO    
PAPER PULP MANUFACTURING    
OVERVIEW OF PHILIPPINE BAMBOO INDUSTRY    
THE PHILIPPINE BAMBOO INDUSTRY    
ISSUES OF THE BAMBOO INDUSTRY    
POTENTIALS FOR GLOBAL MARKET POSITIONING    
TABLE: BREAKDOWN OF THE GLOBAL BAMBOO MARKET INTO
COMPONENT PRODUCTS    
TABLE: PROJECTED SHARES OF THE PHILIPPINES IN THE GLOBAL
BAMBOO MARKET.    
MARKET SURVEY    
ITS GOALS ARE:    
ADVANTAGES OF UNBLEACHED BAMBOO PAPER PULP    
1. ORIGINAL RAW MATERIAL OF BAMBOO PULP    
2. NATURAL, NO ADDITIVES    
3. HEALTHY AND COMFORTABLE, SAFE AND RELAXED    
MANUFACTURERS/SUPPLIERS OF BAMBOO PULPS    
RAW MATERIALS    
SOME IMPORTANT POINTS ABOUT RAW MATERIALS    
BAMBOO:-    
CHARACTERISTICS OF BAMBOO    
CHARACTERISTICS OF FIBROUS RAW MATERIALS    
CHARACTRERISTICS OF BAMBOO PULP    
CHEMICALS REQUIRED FOR PULP AND PAPER MILLS (IN GENERAL)    
CAUSTIC SODA (NAOH):-    
LIME:-    
CHLORINE:-    
HYPOCHLORITE:-    
ALUM:-    
ROSIN:-    
STARCH:-    
MANUFACTURING PROCESS OF BAMBOO PULP    
PROCESS OF PULP FROM BAMBOO    
PULP FROM BAMBOO:-    
BLEACHING:-    
SCREENING OF THE PULP:-    
BAMBOO PULP BEATING:-    
SCREENING OF THE PULP:-    
PROCESSING DETAILS OF BAMBOO PULP    
MANUFACTURE OF PULP    
PROCESS FLOW DIAGRAM FOR THE MANUFACTURING OF PULP FROM BAMBOO    
SUPPLIERS OF PLANT AND MACHINERY    
SUPPLIERS OF RAW MATERIALS    
BAMBOO    
SPECIFICATION OF BAMBOO PULP PLANT MACHINERY    
BAMBOO/BAGASSE STREET    

APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      

 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET      

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