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Article history: An experimental investigation was conducted to study bubble sliding in subcooled flow boiling of water
Received 10 May 2012 in a vertical narrow rectangular channel. Bubble behaviors were recorded using a high speed digital cam-
Received in revised form 30 September 2012 era and an automatic digital image processing algorithm dealing with bubble sliding parameters (includ-
Accepted 2 October 2012
ing bubble numbers, bubble velocities and bubble equivalent diameters) was proposed. The bubble image
Available online 31 October 2012
sequences were analyzed to obtain the distribution of bubble diameters and bubble velocities as well as
their mean spatial-temporal value. Most of the bubbles in the experiments slide along the heated surface,
Keywords:
but not lift off the surface, as is usual in a conventional channel. Two types of bubbles with different
Narrow rectangular channel
Bubble sliding
behaviors were observed in the experiments. The first type has a shorter lifetime and their diameters
Subcooled boiling or volumes change a lot through rapid vaporizing and condensing. On the contrary, bubbles which were
High-speed visualization classified as the second type have a longer lifetime and their diameters or volumes change slowly. Bubble
Digital image processing sliding velocity and bubble equivalent diameter distribution profiles were obtained based on the results
of the automated analysis. The distribution of bubble sliding velocities and bubble equivalent diameters
indicates that both of them cover a wide range. At last, mean bubble velocities, mean relative velocities
between bubbles and local liquids and bubble densities under different working conditions were
obtained to manifest the effects of mass flow rate, inlet subcooling and heat flux.
Crown Copyright Ó 2012 Published by Elsevier Ltd. All rights reserved.
0017-9310/$ - see front matter Crown Copyright Ó 2012 Published by Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.ijheatmasstransfer.2012.10.002
90 S. Li et al. / International Journal of Heat and Mass Transfer 57 (2013) 89–99
Nomenclature
to investigate how the channel size effects the bubble characteris- [11] indicated that bubble sliding along the heated surface after
tics of R-134a in a narrow annular duct. The visualization results departure from a nucleation not only plays an important role in
indicated that the bubble departure frequency increases at reduc- heat transfer, but also changes the cross-sectional area-averaged
ing duct size. value of the void fraction and its distribution over the flow channel.
Vapor bubble growth and departure has been experimentally Bubble behavior and temperature field of a horizontal narrow
researched in vertical upflow and downflow forced convection channel for different fluids under subcooled boiling were obtained
boiling by Thorncroft et al. [2]. They reported that bubbles de- by Ozer et al. [12]. They indicated that the enhancement heat
parted from the nucleation sites and slide along the heated surface, transfer behind the ‘‘boiling front’’ is caused primarily by sliding
and typically do not lift off in an upflow configuration. The heat bubbles rather than the activation of the nucleation sites. Other
transfer coefficient is significantly higher for upflow than down- researchers, including Sateesh et al. [13], Houston and Cornwell
flow because of the heat transfer enhancement effects of the slid- [14], Tsung-Chang and Bankoff [15] and Donnelly et al. [16], also
ing bubbles. Subsequently, the effect of vapor bubble sliding on found sliding bubble heat transfer is of great importance.
forced convection boiling heat transfer was further examined by Since no model of bubble sliding velocity exists, Situ et al. [17]
Thorncroft and Klausner [10]. They suggested that the bulk turbu- assumed that the bubble sliding velocity is half of the local fluid
lent enhancement due to sliding bubbles is a significant heat trans- velocity when modeling the bubble lift off diameters. However,
fer mechanism in forced convection boiling. Moreover, Okawa et al. Chu et al. [18] found Situ et al.’s model significantly overpredicted
the bubble lift off diameters when compared with other research- to atmosphere for keeping the system pressure equal to atmosphere
er’s data. They think that this discrepancy may come from the inac- pressure. The fluid is preheated to the projected temperature firstly
curate prediction of the velocity of sliding bubbles. In a general via four coil heaters in the preheater, and then directed to the test
research of bubble dynamics relating to boiling phenomenon, bub- section for subcooled boiling experiments. A wide range of heat
ble departure and lift-off has been researched by many investiga- fluxes is supplied to the test section though two copper electrodes
tors based on the analysis of forces on a bubble, such as Cho with a DC power with a capacity of 2000 A/50 V. The heat power
et al. [19] and Thorncroft et al. [20]. An experimental study of sin- is obtained through the product of the voltage and current across
gle bubble behavior in vertical narrow channel at different system the test section. The voltage is measured by a voltmeter (range
pressure was conducted by Yuan et al. [21]. Their results show that 0–7.5 V) and the current is measured using a hook-on galvanometer
the system pressure has an important effect on bubble growth, (range 0–2000 A). After exiting the test section, the fluid enters a
thus affecting the bubble sliding characteristics significantly. Even heat exchanger and is cooled by cold circulation water.
though lots of researches have been done for single bubble with a The fluid temperature is measured at the inlet and outlet of the
great many experimental data base, some pivotal information of test section with two N type shielded thermocouples. The heated
the boiling process would be overlooked due to the stochastic fea- surface temperature is also detected by ten N type shielded ther-
tures of the bubbles. Recently, in order to further understand the mocouples which are embedded to the outer surface of the heater
complex process of the boiling phenomenon, some parameters plate. All of the thermocouples were calibrated prior to their instal-
characterizing the bubble behaviors such as bubble size, bubble lation and have an accuracy of ±0.5 °C. The degree of subcooling,
density distribution, phase boundary velocity, bubble lifetime defined as DT sub ¼ T sat ðP atm Þ T l ; is based on the saturation tem-
and distribution of void fraction under different conditions were perature calculated at the atmosphere pressure. The pressure drop
analyzed by Maurus and Sattelmayer [22] and Maurus et al. [23]. across the test section is measured using two differential pressure
A two-dimensional cross-correlation algorithm was adopted to cal- transducers, ranges of which are 0–30 and 0–100 kPa, respectively.
culate the velocity profile of the bubble layer. They reported that Both of the differential pressure transducers have an accuracy of
the bubble behavior was presented in form of distribution func- 0.1%. A mass flow meter is employed to measure the mass flow rate
tions for the first time. As similar with Marous et al.’s work, Puli with a maximum error is 0.0022 kg/s. Voltage and current signals
and Kumar [24] obtained bubble size distribution with respect to from thermocouples, flowmeter and differential pressure transduc-
different heat flux, mass flow rate and system pressure. Large ers are transmitted to the data acquisition system.
quantity of image data were automatically processed and analyzed The cross-section of the test section as well as the visualization
by digital image processing techniques in their work. system are shown in Fig. 3. The test section consists of a rectangu-
The above reviewed literatures clearly indicate that extensive lar stainless heater plate and a quartz glass with an etched groove
research has been carried out for bubble behaviors in which bubble of 2mm in height and 40mm in width on the surface, thereby con-
sliding is very important in flow boiling. However, the bubble slid- stituting the vertical narrow rectangular channel of 550 mm in
ing characteristics remains less explored especially for narrow length and with a cross-sectional area of 2 40 mm2. For the pur-
channel. The sliding bubbles in upward subcooled flow boiling in pose of eliminating the heat losses to the environment, the test
a vertical narrow rectangular channel were observed and recorded section was surrounded by thermal insulation materials. A FAST-
by a high speed camera in this work. The obtained bubble image CAM SA5 high speed camera is used to record the bubble nucle-
sequences were automatically processed though digital image pro- ation, sliding and condensing processes. The maximum frame
cessing so that the sliding bubble characteristics can be analyzed. rate of the camera is 1 Mega-frames per second (Mfps) and the
Furthermore, parametric effects of mass flux, surface heat flux frame rate is set to 5000 fps in this work. A Sigma 105 mm 1:2.8
and inlet temperature on bubble sliding features were studied. lens is mounted in front of the camera in order to get enough mag-
nification. The camera and two power-adjustable fiber lights (0–
150 W) are placed on a 2-D traverse rail parallel on the test section
2. Experimental methods
which the camera can be moved horizontally and vertically. The
vertical distance between the location of the observation window
2.1. Experimental apparatus
and the lower copper electrode is adjusted to 300 mm in this
experiment. The obtained image has a resolution of 576 360 pix-
The experiment is processed in a closed loop and using deionized
els and the corresponding viewing area is about 30 19 mm2 in
water as working fluid. The schematic of the flow loop adopted in
reality. The uncertainty for locating the position of the bubble is
this work is illustrated in Fig. 2. The distilled water is circulated
within ±1 pixels, and thus the maximum error of bubble location
via a main pump. A tube connected the outlet of test section vents
is limited to ±0.06 mm. For measuring of the bubble diameter, this
uncertainty and error is limited to ±2 pixels and 0.12 mm. Errors
associated with calculated parameters are estimated using the er-
ror propagation method. The errors are listed in Table 1.
Fig. 8. Diameter, velocity and relative position of the first type bubble
(G = 304.1 kg/m2s, DTsub,in = 23.4 °C, q00 ¼ 222:7kW=m2 ).
Fig. 10. The probability density distribution of bubble velocity under different
conditions.
rate under a higher heat flux. The above results agree with that of
Puli and Kumar [24] and Maurus et al. [32].
The dependence of the bubble size distribution on inlet fluid
temperature at constant heat flux and liquid mass flux is shown
in Fig. 12. In contrast with previous case, the effect of the inlet sub-
cooling is more significant. A decrease of inlet subcooling induces
an increase of the number of large bubbles and a decrease of small
bubbles. The size of a bubble primarily depends on the evaporation
and condensation process. A higher bubble condensation rate is
presented in higher subcooling which induces larger proportion
of smaller bubbles, vice versa in the lower subcooling fluid.
Thus the transition heat flux decreases with the decrease of the in-
let subcooled degree. For mass flux of 760.2 kg/m2s and inlet sub-
cooling of 13.4 °C in Fig. 13(c), the transition heat flux was not
attained in this experiment because of the instability of two-phase
flow induced by the aggregation of bubbles.
The variation of mean relative velocity between bubble sliding
velocity and local liquid velocity with heat flux and inlet fluid sub-
cooling under different mass flux is shown in Fig. 14. The mean rel-
ative velocity of the bubbles can be estimated through the
difference between the mean bubble velocity and the fluid velocity.
All of the mean relative velocities are positive, thus indicating that
the bubble velocity is greater than the local liquid velocity. It is
interesting to note that the variation of the relative sliding velocity
is similar with the trend of bubble sliding velocity in Fig. 13. Be-
sides, there are also transition points as the relative velocity varied
with the increase of the wall heat flux.
pN De 3 pC De 3
Fig. 14. Effects of heat flux and inlet subcooling on bubble relative velocity. (a) a¼ ¼ ð8Þ
6A h 6h
G = 304.1 kg/m2s (b) G = 608.2 kg/m2s (c) G = 760.2 kg/m2s.
98 S. Li et al. / International Journal of Heat and Mass Transfer 57 (2013) 89–99
5. Conclusions
Acknowledgements
It should be noted that the void fraction mentioned above is the The experimental facilities and numerical software were sup-
volumetric void fraction but not the superficial one. The depen- ported by the Fundamental Research Funds for the Central Univer-
dence of the bubble density on heat flux at constant mass flux is sities (No. HEUCFZ1008), Science and Technology on Reactor
shown in Fig. 16. It is obvious that the bubble density is strongly System Design Technology Laboratory Fund, Heilongjiang Province
dependent on the heat flux and increases with the increase of Foundation for Returnees (No. LC2011C18), the Heilongjiang Prov-
the heat flux. Fig. 16 also shows that a decrease of the inlet ince Post-doctor Scientific Research Fund (LBH-Q10131).
S. Li et al. / International Journal of Heat and Mass Transfer 57 (2013) 89–99 99
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