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UENR5494

August 2014
Harness And Wire Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker


Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the

C7.1 Engine for D200 Generator Set contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Electrical System
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
T
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


ETG1-UP It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is


activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire, Cable, or Harness Harness Identification Letter(s):
Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
Harness Identification Letters and
Harness Connector Serialization Code:
Harness Connector Serialization
The "C" stands for "Connector" and the
Codes (see sample).
number indicates which connector in the
AG-C4 L-C12 harness (C1, C2, C3, ...).
L-C12
111-7898 3E-5179 3E-5179
Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
2
Plug Receptacle
Pin or Socket Number
5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color

© 2014 Caterpillar, All Rights Reserved Printed in U.S.A.

E-C12 E-C12 E-C3


INJECTORS INJECTORS E-C9 SMART E-C6 ENGINE INTAKE
E-C2 FUEL 1&2 3&4 WASTEGATE ENGINE INTAKE MANIFOLD PRESS
PUMP SOLENOID E-C5 FUEL SENSOR
MANIFOLD TEMP
PRESS
E-C7 SENSOR
SENSOR
ENGINE

(Dimensions: 18 inches x 24 inches)


COOLANT
TEMP
SENSOR

UENR5494
8 Page,

E-C12
INJECTORS
5&6 E-C10
SERVICE TOOL ECM E-C4 E-C11 CAM SPEED
CONNECTOR OIL PRESSURE CRANK SPEED SENSOR
SENSOR SENSOR
LEFT SIDE VIEW TOP VIEW
5 4 3 2 1

E-C1
ECM
G 245-1043 G
1
2
3
4
5
INJECTOR #6 LS 6 X931-E6 YL-18 E-C12
INJECTOR #5 LS 7 X930-E7 GY-18 1552272
INJECTOR #4 LS 8 X929-E8 BU-18 X931-E6 YL-18 1
9 X925-E62 PK-18 2
INJECTOR HARNESS 1
CRANK/CAM SUPPLY 10 996-E10 GN-18 X930-E7 GY-18 3
11 X924-E63 BR-18 4
12
13
14 E-C13
15 1552272
16 X929-E8 BU-18 1

SMART WASTEGATE SUPPLY 17 M795-E17 WH-18 X923-E64 OR-18 2


X928-E33 GN-18 3 INJECTOR HARNESS 2
COMM. ADAPTER SUPPLY 18 101-E18 RD-18
SMART WASTEGATE RETURN 19 C211-E19 BK-18 X922-E59 WH-18 4

CDL - 20 945-E20 BR-18


CDL + 21 944-E21 OR-18 E-C14
CAN A SHIELD 22 N874-E22 BK-18 1552272
CAN A - 23 F712-E23 GN-18 X927-E34 YL-18 1
CAN A + F711-E24 YL-18
F PUMP SOLENOID SUPPLY
24
25 Y950-E25 YL-18
X921-E58 PK-18 2 INJECTOR HARNESS 3 F
X926-E35 GY-18 3
SUMP SOLENOID RETURN 26 Y951-E26 PU-18 X920-E57 BR-18 4
27
28
29 E-C9
30 238-8245
31 C211-E19 BK-18 1 SMART WASTGATE (NOTE A)
32 M795-E17 WH-18 2 376-4628
INJECTOR #3 LS 33 X928-E33 GN-18
INJECTOR #2 LS 34 X927-E34 YL-18 E-C2
INJECTOR #1 LS 35 X926-E35 GY-18 368-4828
36
COOLANT & INTAKE AIR TEMP. RETURN Y950-E25 YL-18 1 FUEL PUMP SOLENOID (NOTE A)
37 L731-E37 BR-18
Y951-E26 PU-18 2 375-8254
INTAKE AIR PRESS. RETURN 38 T993-E38 BR-18
OIL PRESS. RETURN 39 Y947-E39 BR-18
FUEL RAIL RETURN 40 Y948-E40 BR-18
41 996-E10 GN-18 996-E69 GN-18
INTAKE MANIFOLD TEMP. 42 C967-E42 BU-18 996-E70 GN-18
COOLANT TEMP. SIGNAL 43 995-E43 BU-18 L731-E37 BR-18 L731-E66 BR-18
44
COMM. ADAPTER RETURN L731-E68 BR-18
45 229-E45 BK-18
INTAKE AIR PRESS. SUPPLY 46 T997-E46 OR-18 101-E18 RD-18
OIL PRESS. SUPPLY 47 769-E47 BU-18 229-E45 BK-18
FUEL RAIL PRESS. SUPPLY 48 R997-E48 OR-18 769-E47 BU-18
E FUEL RAIL PRESS SIGNAL 49 Y946-E49 BU-18 994-E56 GY-18
E
50
945-E20 BR-18
51
CRANK SPEED SIGNAL 944-E21 OR-18
52 E965-E52 BU-18
CAM SPEED SIGNAL 53 P920-E53 BR-18 995-E43 BU-18
54 C967-E42 BU-18
INTAKE MANIFOLD PRESS. SIGNAL 55 X731-E55 BU-18 E965-E52 BU-18
OIL PRESS SUPPLY 56 994-E56 GY-18 F711-E24 YL-18
INJECTOR #1 HS 57 X920-E57 BR-18 F712-E23 GN-18
INJECTOR #2 HS 58 X921-E58 PK-18
INJECTOR #3 HS N874-E22 BK-18
59 X922-E59 WH-18
60 P920-E53 BR-18
61 R997-E48 OR-18
INJECTOR #6 HS 62 X925-E62 PK-18 T993-E38 BR-18
INJECTOR #5 HS 63 X924-E63 BR-18 T997-E46 OR-18
INJECTOR #4 HS 64 X923-E64 OR-18 X731-E55 BU-18
Y946-E49 BU-18
Y947-E39 BR-18
Y948-E40 BR-18

D D

E-C5
374-6988
Y948-E40 BR-18 1 GROUND
FUEL PRESSURE SENSOR (NOTE A)
Y946-E49 BU-18 2 SIGNAL
375-6988
R997-E48 OR-18 3 +V

E-C4
281-8804
769-E47 BU-18 1 +5V SUPPLY
OIL PRESSURE SENSOR
Y947-E39 BR-18 2 GROUND
320-3060
994-E56 GY-18 3 SIGNAL

E-C3
281-8804
T997-E46 OR-18 1 +5V SUPPLY
ENGINE INTAKE MANIFOLD PRESSURE SENSOR
T993-E38 BR-18 GROUND
(Dimensions: 18 inches x 24 inches)

2
C X731-E55 BU-18 3 SIGNAL
320-3062 C

E-C10
238-8247
996-E70 GN-18 1 Vs CAM SPEED SENSOR
P920-E53 BR-18 2 SIGNAL 238-0120
UENR5494

E-C11
238-8247 SYMBOL DESCRIPTION

996-E69 GN-18 1 vS CRANK SPEED SENSOR CIRCUIT CONNECTED


E965-E52 BU-18 2 SIGNAL 238-0120
CIRCUIT NOT CONNECTED

ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
E-C6 INTERNAL ELECTRICAL CONNECTION
230-4011 TO SURFACE OF COMPONENT

C967-E42 BU-18 1 ENGINE INTAKE MANIFOLD TEMPERATURE SENSOR CONNECTOR


L731-E68 BR-18 2 256-6454
H# CIRCUIT GROUPING DESIGNATION

ATCH WIRE, CABLE, COMPONENT


B E-C7 B
230-4011 SPLICE

995-E43 BU-18 1 ENGINE COOLANT TEMPERATURE SENSOR BLADE, SPADE, RING OR SCREW
L731-E66 BR-18 2 256-6454 TERMINAL

E-C15 ABBREV COLOR


317-3176
(+) BATTERY
RD RED
101-E18 RD-18 A COMM ADAPTER SUPPLY
WH WHITE
229-E45 BK-18 B COMM ADAPTER RETURN (+) BATTERY SWITCHED
N874-E22 BK-18 C CAN A SHIELD OR ORANGE
944-E21 OR-18 D CDL + (-) BATTERY / SENSOR RETURN
8 Page,

YL YELLOW
945-E20 BR-18 E CDL- SERVICE TOOL CONNECTOR
SENSOR / ACTUATOR SUPPLY PK PINK
F711-E24 YL-18 F CAN A -
F712-E23 GN-18 G CAN A + SIGNAL TO ECM BK BLACK
H CONTROL (POSITIVE) FROM ECM GY GRAY
J CONTROL (RETURN) FROM ECM
CAT DATA LINK PU PURPLE
J1939 DATA LINK
BR BROWN
GN GREEN
HIGHWAYS
BU BLUE

A A
THIS SCHEMATIC IS FOR THE C7.1 ENGINE FOR D200 GENERATOR SET
ELECTRICAL SYSTEM
MEDIA NUMBER: UENR5494
SCHEMATIC PART NUMBER: 458-3906, CHANGE: 00, VERSION: DX
Components are shown installed on a fully operable engine with the key and engine off.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

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