CX31B CX36B Manual de Operador

CX31B - CX36B
EXCAVATORS
OPERATOR’S MANUAL
Part Number: 87458478
CNH AMERICA LLC TECHNICAL MANUALS

Manuals are available from your Dealer for the operation, service, and repair of your machine. For
prompt convenient service, contact your Dealer for assistance in obtaining the manuals for your
machine.
Your Dealer can expedite your order for Operator’s Manuals, Parts Catalogs, Service Manuals, and
Maintenance records.
Always give the Machine Name, Model, and P.I.N. (Product Identification Number) or S.N. (Serial
Number) of your machine so your Dealer can provide the correct manuals for your machine.
NOTE: CNH America LLC reserves the right to make improvements in design or changes in
specifications at any time without incurring any obligation to install them on units previously sold.
THIS SAFETY ALERT SYMBOL INDICATES IMPORTANT SAFETY MESSAGES IN THIS MANUAL.
WHEN YOU SEE THIS SYMBOL, CAREFULLY READ THE MESSAGE THAT FOLLOWS AND BE
ALERT TO THE POSSIBILITY OF DEATH OR SERIOUS INJURY
M171D
Safety Decals on this machine use the words Danger, Warning, or Caution, which are defined as follows:
● DANGER: Indicates an immediate hazardous situation that, if not avoided, will result in death or
serious injury. The color associated with Danger is RED.
● WARNING: Indicates a potentially hazardous situation that, if not avoided, could result in death or
serious injury. The color associated with Warning is ORANGE.
● CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury. It may also be used to alert against unsafe practices. The color associated with
Caution is YELLOW.
If Safety Decals on this machine are ISO two panel Pictorial, decals are defined as follows:
● The first panel indicates the nature of the hazard.
● The second panel indicates the appropriate avoidance of the hazard.
● Background color is YELLOW
● Prohibition symbols such as and STOP if used, are RED.
IMPROPER OPERATION OF THIS MACHINE CAN CAUSE DEATH OR SERIOUS INJURY. BEFORE
USING THIS MACHINE, MAKE CERTAIN THAT EVERY OPERATOR:
● Is instructed in safe and proper use of the machine.
● Reads and understands the Manual(s) pertaining to the machine.
● Reads and understands ALL Safety Decals on the machine.
● Clears the area of other persons.
● Learns and practices safe use of machine controls in a safe, clear area before operating this
machine on a job site.
It is your responsibility to observe pertinent laws and regulations and follow CNH America, LLC
instructions on machine operation and maintenance.
WARNING_01_NA
CALIFORNIA
PROPOSITION 65 WARNING
Diesel engine exhaust and some of its constituents are known to the State of
California to cause cancer, birth defects, and other reproductive harm.
Battery post, terminals and related accessories contain lead and lead compounds.
Wash hands after handling.
Copyright © 2004 CNH America LLC Bur 87458478NA

All Rights Reserved Issued October, 2004
Case and IH are registered trademarks of CNH America LLC
TABLE OF CONTENTS
CHAPTER 1
GENERAL INFORMATION
To the Owner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Identification Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
CHAPTER 2
SAFETY, DECALS, AND HAND SIGNALS
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Personal Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Safety Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Utility Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Operator Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
CHAPTER 3
INSTRUMENTS AND CONTROLS
Cab (If Equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Steps and Access Handles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Operator’s Compartment Controls and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Control Levers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Access Covers and guards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Operator’s Seat Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
Seat Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
CHAPTER 4
OPERATING INSTRUCTIONS
Before Operating the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Operating the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Run-In Period . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Starting the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Bringing the Machine Up To Operating Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Engine Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Stopping the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Operating the Machine in Cold Weather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Operating the Machine in Hot Weather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Machine Travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Transporting the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Operating the Machine in Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Parking the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
Operating the Machine on Sloping Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
Moving A Disabled Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
Lowering the Attachment in the Event of a Machine Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
Operating the Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
Machine Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
CHAPTER 5
LUBRICATION, FILTERS, AND FLUIDS
Servicing Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
87458478NA Issued 10-04 Bur I

Fluids and Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Daily Inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Lubrication and Maintenance Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Grease Fittings and Lubrication Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
Releasing Pressure in the Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32
Travel Reduction Gears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-33
CHAPTER 6
MAINTENANCE AND ADJUSTMENTS
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Tracks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Checking the Condition of Rubber Tracks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Track Rollers and idlers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Replacing a Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
Fan and alternator Drive Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
Inspecting and Cleaning the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
Checking for Cylinder Leakage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
Fire Extinguisher (Not Supplied) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
Plastic and Resin Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
Welding on the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
Metric Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
CHAPTER 7
ELECTRICAL
Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Starter Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Connecting A Booster Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
Attachment Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
CHAPTER 8
SPECIFICATIONS
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Hydraulic Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Speed and Gradeability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Boom Swing and Dozer Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Machine Overall Dimensions CX31B, cx36b - ROPS Canopy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Machine Overall Dimensions cx31b, cx36b - Cab Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
Working Range cx31b rops canopy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
WORKING RANGE cx31b rops cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
working range cx36b rops canopy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
working range cx36b rops cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
CHAPTER 9
INDEX
II Issued 10-04 Bur 87458478NA

CHAPTER 1 - GENERAL INFORMATION
Chapter 1
GENERAL INFORMATION
TO THE OWNER
CX COMPACT HYDRAULIC CRAWLER EXCAVATOR
Your machine has been designed and built to the highest standards of quality. It conforms to all current safety
regulations. See Official documents. However, the risk of accidents can never be completely excluded. That is why
it is essential to observe elementary safety rules and precautions.
Read this manual carefully, paying particular attention to the instructions concerning safety, operation and
maintenance so as to avoid the risk of injury while operating or servicing the machine.
The standard attachments and tools of this machine are designed to carry out all kinds of earthmoving and
rehandling operations. If you want to use this machine to handle a load (pipes, culverts, formwork, etc.), make sure
that it is designed to carry out this kind of work. For this type of application, the machine must be equipped with
safety valves, an overload indicator, a load handling chart corresponding to the type of machine and its attachment
and a load fixing point. All legal requirements must also be strictly observed.
Do not use this machine for any application or purpose other than those described in this manual. If the machine is
to be used for work involving the use of special attachments, accessories or equipment, consult your Dealer in
order to make sure that any adaptations or modifications made are in keeping with the machine's technical
specifications and with prevailing safety requirements.
Any modification or adaptation which is not approved by the manufacturer may invalidate the machine's initial
conformity with safety requirements.
The machine must undergo regular inspections, the frequency of which varies according to the type of use. Consult
your Dealer.
Before permitting a new operator on this machine, make sure:
1. That the operator has received the necessary training on how to operate the machine correctly and safely.
2. That the operator has read and understood the instructions given in this manual.
Always keep this manual in the operator's compartment (in the seat back, behind the operator's seat). Make sure it
is always complete and in good condition. If you wish to obtain extra copies, or copies in languages other than that
of the country of use, consult your Dealer.
Your Dealer is at your disposal for any further information. He will also provide any after-sales service you may
require, and genuine Case spare parts, your guarantee of quality and match.
The terms Right-hand, Left-hand, Front, and Rear are used in this manual to indicate the sides as they are seen
from the operator's seat when the cab is over the idler wheels.
The illustration shows the machine in normal TRAVEL position. In normal TRAVEL position, the cab is over the
idler wheels. The travel reduction gears are at the rear of the upper structure.
87458478NA Issued 10-04 Bur 1-1

RIGHT, LEFT, FRONT, AND REAR OF THE The CX compact excavator is a fully hydraulic
MACHINE machine. It consists of an undercarriage fitted with
tracks and a turntable bearing which supports the
upper structure frame. The upper structure frame
1 supports the attachment, at the front end of the
machine, plus the engine, hydraulics and cab. When
the operator works the controls, the engine-driven
pump delivers hydraulic fluid to the control valves.
The control valves distribute the hydraulic fluid to the
various cylinders and motors concerned. A cooling
system maintains the hydraulic fluid at normal
operating temperature.
6 6
4 3
5 5
2
BC02N192 Figure 1
1. FRONT
2. REAR
3. RIGHT-HAND SIDE
4. LEFT-HAND SIDE
5. TRAVEL REDUCTION GEARS (TRAVEL MOTORS)
6. IDLER WHEELS
1-2 Issued 10-04 Bur 87458478NA

IDENTIFICATION NUMBERS
MODEL, SERIAL NUMBER, AND YEAR OF ENGINE
MANUFACTURE
When ordering par ts, obtaining infor mation or
assistance, always supply your Dealer with the type
and serial number of your machine or accessories.
Write the following in the spaces below: The type,
serial number and year of manufacture of your
machine, accessories and the serial numbers of the
various hydraulic and mechanical components.
BS04J006 Figure 2
ENGINE
➤
Make and Model
➤
BS04J008 Figure 1 Serial Number
PRODUCT IDENTIFICATION PLATE COMPONENT SERIAL NUMBERS

➤
COMPONENT SERIAL NUMBERS
Model
➤
➤
Hydraulic Pump
Serial Number
➤
➤
Swing Reduction Gear
Manufacturing Year
➤
Travel Reduction Gears
➤
Travel Control Valve
➤
Attachment Control Valve
➤
Swing Control Valve
87458478NA Issued 10-04 Bur 1-3

NOTES
1-4 Issued 10-04 Bur 87458478NA

CHAPTER 2 - SAFETY, AND DECALS
Chapter 2
SAFETY, AND DECALS
TABLE OF CONTENTS
SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

PERSONAL SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
SAFETY AREA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
UTILITY SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
OPERATOR PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Mounting and Dismounting Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Starting and Stopping Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Operating Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Maintenance Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Fuel Handling Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Burn Prevention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Hazardous Chemical Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Transporting Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Roll-Over Protective Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Fire Extinguisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Seat Belt Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Specific Precautions to this Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Issued 10-04 Bur 87458478NA 2-1

NOTES
2-2 Issued 10-04 Bur 87458478NA

SAFETY RULES
PERSONAL SAFETY
WARNING: This safety alert symbol
indicates important safety messages in this If Safety Decals on this machine are ISO two panel
manual. When you see this symbol, carefully Pictorial, decals are defined as follows:
read the message that follows and be alert to • The first panel indicates the nature of the
the possibility of death or serious injury. hazard.
M171C
• The second panel indicates the appropriate
Most accidents involving machine operating and avoidance of the hazard.
maintenance can be avoided by following basic
safety rules and precautions. Read and understand
• Background color is YELLOW
all the safety messages in this manual, the safety Prohibition symbols such as and STOP if
manual and the safety signs on the machine before used, are RED.
you operate or service the machine. See your dealer
if you have any questions. SAFETY AREA
2
BC02N197 Figure 1 BC02N198 Figure 2
OPERATOR’S MANUAL STORAGE SPACE
1. WORKING AREA
READ THIS MANUAL COMPLETELY and make sure 2. SAFETY AREA
you understand the controls. All equipment has a
limit. Make sure you understand the speed, brakes, The safety area is the space necessary for the
steering, stability, and load characteristics of this machine to operate at the maximum range of the tool
is a full 360 ° swing plus 6 feet (2 metres).
machine before you start to operate this machine.
DO NOT remove this manual or the safety manual
from the machine. See your dealer for additional
manuals. Also see the manual information on the
Title pages (first and second pages in front of the
Table of Contents) of this manual.
The safety information given in this manual does not
replace safety codes, insurance needs, federal, state,
or local laws. Make sure that your machine has the
correct equipment according to these rules or laws.
Additional safety messages are used in the text of
the manual to show specific safety hazards.
IMPORTANT: The safety messages in this chapter
point out conditions which can happen during the
normal operation and maintenance of your machine.
These safety messages also give possible ways of
dealing with these conditions.
87458478NA Issued 10-04 Bur 2-3

UTILITY SAFETY Proposed Excavation . . . . . . . . . . . . . . . . .White

Surveying . . . . . . . . . . . . . . . . . . . . . . . . . . . Pink
Safety precaution MUST be followed when working
near buried and overhead Utility Lines. Reclaimed Water and Slurry . . . . . . . . . . . Purple
During operation it is likely that you will be working After locating any buried utility lines, carefully dig a
around or near buried or overhead utility lines which hole by hand and/or automatic vacuum equipment to
may include, but are not limited to: the utility line to verify the location and depth of the
line.
• Electrical Power Line
• Gas Line
OPERATOR PRECAUTIONS
• Water Line
• Communication Line - Telephone or Cable PERSONNEL
Television • Be prepared for emergencies. Always have a first
• Telephone or Cable Television aid kit and a working fire extinguisher with you and
know how to use each.
IMPORTANT: Before beginning any machine
operation, it is your responsibility to be aware of all • Avoid loose fitting clothing, loose or uncovered
such utility lines buried and overhead in the area of long hair, jewelry and loose personal articles.
your project and to avoid them. • Know and use the protective equipment that is to
be worn when operating this machine. Hard hats,
ALWAYS have all local utility companies mark the
protective glasses, protective shoes, gloves,
location of their lines.
reflector type vests, respirators and ear protection
In U.S.A. and Canada call one of many “One Call are examples of typed of equipment that may be
System Director” services. If you do not know the required.
local number, call the national number (U.S.A. and • Certain protective equipment should be replaced
Canada only): 1-888-258-0808. and renewed upon age and wear. Old hard hats
IMPORTANT: Check with local authorities for laws, may not afford the original users intention. Faded
regulations and/or strict penalties requiring you to and soiled vest are no longer as highly visible as
locate and avoid existing utilities. original intent. See the manufacture’s
recommendation.
• Do not rush. Walk, do not run.
• Know and use the hand signals required for
particular jobs and know who has the
responsibility for signaling.
GENERAL
• It is the responsibility of the operator to read and
understand the Operator’s Manual and other
information provided and use the correct operating
procedure. Machines should be operated only by
qualified operators.
• Do not operate this machine or perform
maintenance work if you have not had appropriate
training and read and fully understand the
instructions and warnings in this manual.
• Wear the seat belt to maximize the protection
RH99G001 Figure 3
capability of a ROPS (Roll Over Protective
CALL ALL LOCAL UTILITY COMPANIES BEFORE YOU Structure) when the machine is so equipped.
PERFORM ANY MACHINE OPERATION
Know the utility color code (U.S.A. and Canada): • Inspect the ROPS and seat belt mounting bolts on
a daily basis to ensure their integrity.
Electric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Red
Gas, Oil, or Petroleum . . . . . . . . . . . . . . . .Yellow • Do not permit riders on the machine if there is no
manufacturer’s designated place for a rider.
Communication, Telephone, Television . .Orange
Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Blue • Make sure that all protective guards, canopies,
doors, etc. are in place and secure.
Sewer . . . . . . . . . . . . . . . . . . . . . . . Green/Brown
2-4 Issued 10-04 Bur 87458478NA

• Remove all loose object stored in the machine. • Remove the starter key or disconnect switch when
Remove all objects which do not belong in or on leaving the machine parked or unattended.
the machine and its equipment.
OPERATING PRECAUTIONS
MOUNTING AND DISMOUNTING PRECAUTIONS • Check brakes, steering and other machine control
• Use the recommended hand holds and steps with devices in accordance with the manufacturers
at least three points of support when getting on instructions prior to starting operation. Observe all
and off the machine. Keep steps and platform gauges or warning instruments for proper
clean. Face the access system when climbing up operation. Operate all controls to insure proper
and down operation. If any malfunctions are found, remove
• Do not jump off the machine. the starter key or disconnect switch key. Place a do
not operate tag on the machine until the
• Do not dismount while the machine is in motion. malfunction is corrected.
• Foreign material or grease on the steps and hand • If a failure that causes loss of control such as
rails can cause an accident. Keep the steps and steering, service brakes or engine occurs, stop the
hand rails clean. machine motion as quickly as possible, remove the
starter key or disconnect switch key. Place a do not
STARTING AND STOPPING PRECAUTIONS operate tag on the machine and keep it securely
• Walk around the machine and warn all personnel parked until the malfunction is corrected or the
who may be servicing the machine or are in the machine can be safely towed.
machine path prior to starting. Do not start until all • Understand the machine limitations and keep the
personnel are clearly away from the machine. machine under control.
Sound the horn, if equipped, before starting.
• Operate and drive the machine with care and at
• Walk around the machines tool, attachment, or speed compatible with conditions. Use extra
furthermost contact point to view operation danger caution when operating over rough ground, on
area from the work site personnel view and angle. slopes, and when turning.
• Check that the parking device is applied, place the • Note and avoid all hazards and obstructions such
transmission in neutral or park as specified by the as ditches, underground lines, trees, cliffs,
manufacturer, and disengage the PTO, if so overhead electrical wires or areas where there is
equipped, before starting the machine. danger of a slide.
• Adjust, secure and latch the seat and fasten the • Carry loads in recommended positions for
seat belt before starting the machine. maximum stability.
• Start and operate the machine only from the • Never lift loads in excess of capacity.
operator’s station.
• Use the recommended machine ballast and
• Do not bypass the machine’s neutral-start system. counterweighting.
The neutral-start system must be repaired if it
malfunctions. • Know and understand the job site traffic flow
patterns and obey signalmen, road signs and
• Use jumper cables only in the recommended flagmen.
manner. Improper use can result in battery
explosion or unexpected machine motion. • Know and understand that job site conditions may
Ventilate the battery area before using jumper change on an hourly basis. Hills of dirt, debris or
cables. Make sure that using jumper cables will not obstructions may grow and change from the time
interfere or harm electronic processing or you began the day. It is your responsibility to
computer devices. monitor the changes and keep the machine, tools
and attachments, etc. a safe distance.
• Do not operate the engine in an enclosed area
without adequate ventilation. • Watch for bystanders and never allow anyone to
be under or to reach through the machine and its
• Park the machine on level ground whenever equipment while operating.
possible and apply the parking brake. On grades,
park the machine with the wheels or track securely • Select a gear that will prevent excessive speed
blocked. when going downhill. Do not coast downhill.
• Before leaving the operator’s station, lower the • When roading a machine, know and use the
equipment to the ground, shut off the engine and signaling devices required on the machine.
place the function cancellation lever into the locked Provide and escort for roading where required.
or up position.
87458478NA Issued 10-04 Bur 2-5

• On machines with independently operated wheel • Do not operate the machine if you do not feel well.
brakes, lock the brake pedals together when This can be dangerous for you and for the people
roading to provide equalized brake application. around you.
• Use the recommended transport devices when • You must make a judgment if weather, road, or
roading the machine. earth conditions will permit safe operation on a hill,
• Use the approved drawbar and / or attachment ramp, or rough ground.
point when using the machine for towing. If a cable • Stay away from hazardous areas such as ditches,
or chain is used, keep people away from the tow overhangs, etc. Walk around the work area before
line. you start and look for hazards.
• Before you operate at night, check that all lamps • Be alert and always know the location of all
illuminate. workers in your area. Keep all other persons
• If your machine has a cab make sure that all completely away from your machine. Injury or
windows are clean and that the windshield wipers death can result if you do not follow these
work correctly. instructions.
• Engine exhaust fumes can cause death. If you MAINTENANCE PRECAUTIONS

operate this machine in an enclosed area, make
sure there is ventilation to replace the exhaust • Do not attempt repairs unless trained. Refer to
fumes with fresh air. manuals and experienced repair personnel for
help.
• Check all controls in a clear area and make sure
the machine is operating correctly. • Before you service the machine, put a Do Not
Operate tag on the key switch. The Do Not
• Dust, fog, smoke, etc., can decrease your vision Operate tag is included with your new machine.
and cause an accident. Stop the machine or Addition tags, part number LC20T01001P1, are
decrease the speed until you can see. available from your Dealer.
• Contact with high voltage power lines,
underground cables, etc., can cause serious injury
or death from electrocution.
• Before you drive or operate in an area with high
voltage lines, cables, or a power station, tell the
power or utility company what you are going to do.
You MUST HAVE THE POWER DISCONNECTED OR
KEEP A SAFE WORKING DISTANCE from the lines,
cables, or power station. Keep all parts of the
machine a safe distance away from the power
source. See the decal on the machine. Page 2-13.
You must also know any federal, state/provincial,
or local safety codes or regulations that apply to
the job site.
• If a part of the machine touches high voltage BS04J124 Figure 4
power: • Wear protective glasses and other required safety

equipment when servicing or repairing the
1. Warn other workers NOT TO TOUCH THE machine.
MACHINE and to stay away from the machine.
• Wear gloves to protect hands when handling
2. If you can break contact, reverse the operation cable.
that caused contact with the high voltage power,
and move the machine away from the danger • Disconnect the battery before working on the
area. If you cannot break contact stay in the electrical system. Know the consequences of
machine until the utility company de-energizes disconnecting any electronic or computer devices.
the line and tells you that the power is off. • Avoid lubrication or mechanical adjustments with
• If you have extreme conditions, such as a fire, etc., the machine in motion or the engine operating. If
and you are forced to leave the machine, do not the engine must be in operation to make certain
step off the machine. Jump as far from the adjustments, place the transmission in neutral,
machine as possible with your feet together and do apply the parking device, place the equipment in a
not touch the ground with your hands. safe position, securely block the wheels and use
extreme caution.
2-6 Issued 10-04 Bur 87458478NA

• Securely block the machine or any component • Tighten the fuel tank cap securely. Should the fuel
that may fall before working on the machine or cap be lost, replace it only with the original
component. If possible, use a back up or manufacturers approved cap. Use of a
secondary blocking device, also. non-approved cap without proper venting may
• To prevent unexpected movement, securely block result in pressurization of the tank.
working elements when repairing or changing • Never use fuel for cleaning purposes.
working tool parts such as cutting edges. • Use the correct fuel grade for the operating
• Never make repairs on pressurized components, season.
fluid, gas or mechanical until the pressure has
been relieved according to the manufacturer’s BURN PREVENTION
instructions.
• Use extreme caution when removing radiator WARNING: BATTERY ACID CAUSES
caps, drain plugs, grease fittings or pressure taps. SEVERE BURNS. Batteries contain sulfuric
Park the machine and let it cool down before acid. Avoid contact with skin, eyes or
opening a pressurized tank. clothing.
• Release all pressure before working on systems Antidote: EXTERNAL - Flush with water.
which have an accumulator. Use a piece of Antidote: INTERNAL - Drink large quantities
cardboard, newspaper, or wood to check for of water or milk.
pressurized leaks to prevent fluid penetrating the DO NOT induce vomiting. Seek medical
skin. Pressurize accumulators with the proper gas attention immediately.
according to manufacturers. recommendations. EYES - Flush with water for 15 minutes and
• When absolutely necessary to tow the machine, seek medical attention immediately.
do not exceed the recommended towing speed. Be WARNING: BATTERIES PRODUCE
sure the towing machine has sufficient braking EXPLOSIVE GASES. Keep sparks, flame,
capacity to stop the towed load. If the towed cigars and cigarettes away. Ventilate when
machine cannot be braked, a towbar must be used charging or using in enclosed area. Always
or two towing machines must be used. - one in wear eye protection when working near
front pulling and one in the rear to act as a brake. batteries. Wash hands after handling. KEEP
Avoid towing over long distances. OUT OF REACH OF CHILDREN.
• Observe proper maintenance procedures. M144B
• Whenever servicing or replacing hardened pins, • When the battery electrolyte is frozen, the battery
etc., use a brass drift or other suitable material can explode if, you try to charge the battery, or you
between the hammer and pin. Alt: Use a brass try to jump start and run the engine. To prevent the
hammer, drift or suitable material on the pin, etc. battery electrolyte from freezing, try to keep the
battery at full charge. If you do not follow these
• Keep the brakes and steering systems in good instructions, you or others in the area can be
operating condition. injured
• Replace all missing, illegible or damaged safety • Hot coolant can spray out if the radiator cap is
signs. Keep all safety signs clean.
removed. To remove the radiator cap, let the
cooling system cool, turn to the first notch, wait
FUEL HANDLING PRECAUTIONS
until the pressure is released, then remove the
• Do not smoke or permit open flames while fueling radiator cap.
or near fueling operations.
• Never remove the fuel cap or refuel gasoline HAZARDOUS CHEMICAL PRECAUTIONS
engine powered machines with the engine running • If you are exposed to or come in contact with
or hot. Never allow fuel to spill on hot machine hazardous chemicals you can be seriously injured.
components. Never allow fuel to spill on the The fluids, lubricants, paints, adhesives, coolants,
environment. etc., used with your machine can be hazardous.
• To avoid spilling fuel maintain control of the fuel • Material Safety Data Sheets (MSDS) provide
filler nozzle when filling the tank. information about the chemical substances within
• Do not fill the fuel tank completely to the top. Allow a product, safe handling procedures, first aid
room for expansion. measures and procedures to be taken when the
product is accidentally spilled or released. MSDS
• Clean up spilled fuel immediately and dispose of are available from your dealer.
contaminated material in an environmentally
correct manner.
87458478NA Issued 10-04 Bur 2-7
• Before you service your machine, check the

MSDS for each fluid, lubricant, etc., used in this
machine. This information indicates what the risks
are and how to service the machine safely. Follow
this information when servicing the machine.
• Before you service this machine and before you
dispose of the old fluids and lubricants, always
remember the environment. DO NOT put oil or
fluids into the ground or into containers that can
leak.
• Check with your local environmental or recycling
center or your dealer for correct disposal
information.
BC02N200 Figure 6
TRANSPORTING PRECAUTIONS 1. To unlatch the seat belt, press the red button on
the left-hand side latch mechanism.
K n ow t h e r u l e s, l aw s, a n d s a fe t y e q u i p m e n t
necessary for transporting this machine on a road or WARNING: Before starting the engine
highway. ensure seat belts are securely fastened. The
seat belt can help insure your safety if it is
ROLL-OVER PROTECTIVE STRUCTURE (IF used and properly maintained. Never wear a
EQUIPPED)
seat belt loosely or with slack in the belt
D o N OT m o d i f y t h e R O P S i n a n y m a n n e r. system. Never wear the belt in a twisted
Unauthorized modifications such as welding, drilling, condition or pinched between the seat
cutting, or adding attachments can weaken the structural members.
structure and reduce your protection. Replace ROPS M422A
if it is subjected to roll-over or damage. Do not
attempt to repair. WARNING: Securely fasten your seat belt.
Your machine is equipped with a ROPS cab,
FIRE EXTINGUISHER ROPS canopy or ROPS frame for your
protection. The seat belt can help insure your
It is recommended that you have a fire extinguisher
safety if it is used and maintained. Never
on your machine. Contact your dealer for the type
wear a seat belt loosely or with slack in the
and location of a fire extinguisher on this machine.
belt system. Never wear the belt in a twisted
condition or pinched between the seat
SEAT BELT PRECAUTIONS
structural members.
M437
SPECIFIC PRECAUTIONS TO THIS MACHINE

1 • Keep the load or tool as low as possible while
moving the machine around the jobsite.
• Never smoke while refuelling.
• The dozer blade control is functional even with the
function cancellation lever locked up. (Hydraulic
controls neutralized)
BC02N375 Figure 5
1. RIGHT-HAND BELT STRAP
2. LATCH MECHANISM
1. Insert the metal end of the right-hand belt strap

into the latch mechanism on the left-hand side of
the seat.
2. Tighten the seat belt by pulling on the loose end
on the right-hand seat belt.
2-8 Issued 10-04 Bur 87458478NA
SAFETY DECALS
WARNING: An illegible or missing decal can have far-reaching consequences. Inspect decals daily.
CE-NA000
WARNING: Make sure that the decals are perfectly legible, clean them regularly and replace decals that
are destroyed, lost, painted over or no longer legible, with new ones. When parts bearing decals are
replaced, be sure to put new decals on each new part.
CE-NA000
NOTE: When you clean the decals, use only a cloth, water and soap. Do not use solvents, gasoline, etc.
NOTE: This chapter only covers decals relating to safety and machine operation and servicing. For information on
all decals for the machine, consult your authorized dealer.
BS04J053 Figure 7
87458478NA Issued 10-04 Bur 2-9

BS04J060 Figure 8
2-10 Issued 10-04 Bur 87458478NA

BS04J009 Figure 9
87458478NA Issued 10-04 Bur 2-11

YN20T01013P1 Figure 10
1. PART NUMBER YN20T01013P1
LOCATED ON SEAT STAND 4. PART NUMBER YN20T01220P1
LOCATED ON THE HOOD HINGE
PW20T01007P1 Figure 11 PE20T01013P1 Figure 14

2. PART NUMBER PW20T01007P1 5. PART NUMBER PE20T01013P1
LOCATED ON TOP OF HYDRAULIC TANK LOCATED ON RADIATOR COVER
LOCATED ON THE HOOD SUPPORT
LOCATED ON SEAT STAND
2-12 Issued 10-04 Bur 87458478NA

PE20T01014P1 Figure 16
7. PART NUMBER PE20T01014P1
LOCATED ON RADIATOR COVER
2432T6110 Figure 19
10. PART NUMBER 2432T6110
LOCATED ON THE CRAWLER FRAME
YN20T01009P1 Figure 17 11. PART NUMBER PE20T01012P1
LOCATED ON BOTH SIDES OF THE ARM
LOCATED ON THE ENGINE RADIATOR
PY20T01077P1 Figure 21
12. PART NUMBER PY20T01077P1
YN20T01338P1 Figure 18 LOCATED ON SEAT STAND
LOCATED ON THE BATTERY BOX COVER
LOCATED ON THE BATTERY BOX COVER
87458478NA Issued 10-04 Bur 2-13

YN20T01006P1 Figure 23 LOCATED ON SEAT STAND
15. PART NUMBER PE20T01016P1 YN20T01416P1 Figure 28
LOCATED INSIDE FRONT WINDOW
16. PART NUMBER PY20T01073P1 PM20T01035P1 Figure 29
LOCATED ON SEAT STAND 20. PART NUMBER PM20T01035P1
LOCATED ON FRONT WINDOW
2-14 Issued 10-04 Bur 87458478NA

PV20T01008P1 Figure 30
21. PART NUMBER PV20T01008P1
LOCATED INSIDE CAB DOOR YN20T01039P1 Figure 34

LOCATED ON INSIDE OF RIGHT WINDOW (CAB), ON THE

CEILING (CANOPY)
2432P3379 Figure 31
22. PART NUMBER 2432P3379
LOCATED ON INSIDE OF RIGHT WINDOW (CAB), ON THE

CEILING (CANOPY)
PW20T01090P1 Figure 32
23. PART NUMBER PW02T01090P1
LOCATED NEAR FUEL CAP
LOCATED ON INSIDE OF SIDE COVER

87458478NA Issued 10-04 Bur 2-15
NOTES
2-16 Issued 10-04 Bur 87458478NA

CHAPTER 3 - INSTRUMENTS AND CONTROLS
Chapter 3
INSTRUMENTS AND CONTROLS
TABLE OF CONTENTS
CAB (IF EQUIPPED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Cab Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Windshield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Front Windshield (Lower) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Window (Right-Hand Side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Cab Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Windshield Washer Fluid reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
STEPS AND ACCESS HANDLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
OPERATOR’S COMPARTMENT CONTROLS AND ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
INSTRUMENT PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
SWITCHES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
CONTROL LEVERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
ACCESS COVERS AND GUARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Opening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Locking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
OPERATOR’S SEAT ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
SEAT BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Fastening and Unfastening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Issued 10-04 Bur 87458478NA 3-1

NOTES
3-2 Issued 10-04 Bur 87458478NA

CAB (IF EQUIPPED)

CAB DOOR
WARNING: When seated in the operator’s

compartment, with the engine running, make
sure that you do not to operate the left-hand
control lever inadvertently when unlocking
the door. To prevent an incident, place the
left-hand control arm in the raised position.
See Function cancellation lever.
CE-NA000
WARNING: Be careful not to get your hand

or anything caught in the door when closing it.
CE-NA000 BC02N327 Figure 2
WARNING: Do not leave the door ajar. Fix it 4. Use the door handle (1) to open the door from
in a latched position. the inside.
CE-NA000
WINDSHIELD
1. Move the machine to level ground, set the safety
lever to the lock position, and stop the engine.
BC02N326 Figure 1
1. DOOR CATCH
2. DOOR HANDLE AND DOOR LOCK
1. Use key to lock or unlock door from outside the BC02N328 Figure 3
machine. 2. Push the lock levers (2) on the right-hand and
2. Use the door handle (2) to open the door from left-hand side of the windshield to unlock the
the outside. front windshield.
3. To lock the door in the open position, slide the

door back until the door locks on the door catch
(1) at the rear of the cab.
BC02N321 Figure 4
1. HANDLE
2. LEVER
87458478NA Issued 10-04 Bur 3-3

3. Use the handles on the right-hand and left-hand CAB LAMP

side of the windshield to raise and slide the front
windshield into the ceiling.
4. Make sure to use the lever (2) to lock the front
windshield into position in the ceiling.
FRONT WINDSHIELD (LOWER)
BC02N325 Figure 7
The cab lamp has a two position switch. ON and
OFF.
WINDSHIELD WASHER FLUID RESERVOIR
BC02N322 Figure 5
The lower front windshield may only be removed 1
when the windshield is open.
1. See Front Windshield (Upper) and do steps 1 to
4 to open the windshield.
2. Lift up to remove the window from the frame.
3. Put the front windshield (lower) into the brackets
(3) of the rear window frame for storage.
WINDOW (RIGHT-HAND SIDE) 2

3
BC02N324 Figure 8
1. CAP
2. RESERVOIR
3. MOTOR
BC02N323 Figure 6
1. Release the lock (4) and slide the movable glass
into position.
3-4 Issued 10-04 Bur 87458478NA

STEPS AND ACCESS HANDLES
WARNING: Always maintain three point

support while getting on and off the machine
and entering or exiting the operator’s cab. A
three point support system has been
provided that enables a person to use
simultaneously two hands and one foot or two
feet and one hand while ascending,
descending or moving about the machine.
CE-NA000
WARNING: To get in or out of the cab, it is

imperative that the upper structure frame is in
line with the undercarriage.
CE-NA000
WARNING: Clean the steps and access

handles and remove all traces of grease, oil,
mud, and (in winter) ice.
CE-NA000
WARNING: Never jump down from the

machine. When leaving the machine or upper
structure, always face the machine and use
the steps and access handles.
CE-NA000
When getting down from or getting onto the machine,

use the steps, the tracks, and the access handles.
BC02N444 Figure 9
87458478NA Issued 10-04 Bur 3-5

OPERATOR’S COMPARTMENT CONTROLS AND ACCESSORIES
BS04J015 Figure 10
1. RIGHT-HAND OPERATING LEVER 10. INSTRUMENT PANEL

2. LEFT-HAND OPERATING LEVER 11. WORKING LIGHT SWITCH
3. SAFETY LOCK LEVER 12. THROTTLE LEVER
4. RIGHT-HAND TRAVEL LEVER 13. STARTER SWITCH
5. LEFT-HAND TRAVEL LEVER 14. DECELERATION SWITCH
6. BOOM SWING SWITCH 15. DOZER BLADE LEVER
7. OPTION SWITCH (NIBBLER & BREAKER) 16. OPERATOR SEAT
8. HORN SWITCH 17. WIPER SWITCH (CAB)
9. TRAVEL SPEED SWITCH 18. HEATER SWITCH (CAB)
WARNING: Before starting the engine, make sure that you are fully aware of the location of and the
function of each control. Incorrect operation of the controls can cause serious injuries.
CE-NA000
3-6 Issued 10-04 Bur 87458478NA

INSTRUMENT PANEL
BS04J061 Figure 11
1. ENGINE COOLANT (WATER) TEMPERATURE INDICATOR IMPORTANT: If the needle is in the red zone,
2. FUEL LEVEL INDICATOR move the machine to a safe location, lower the
3. ENGINE OIL PRESSURE INDICATOR LAMP attachment to the ground, let the engine low idle
4. COOLANT TEMPERATURE INDICATOR LAMP
until the water cools down and the indicator
5. BATTERY CHARGE/INDICATOR LAMP
moves back into the white range.
6. FUEL INDICATOR LAMP
7. AIR CLEANER CLOGGING LAMP 1. FUEL LEVEL INDICATOR
8. HIGH (2ND) TRAVEL SPEED LAMP
1. ENGINE WATER (COOLANT) TEMPERATURE

INDICATOR
BS04J012 Figure 12
BS04J013 Figure 13
The indicator functions when the key switch is in the
ON position. This indicates the level of fuel in the fuel reservoir.
The indicator functions when the key switch is in the
This indicator is divided into three zones: ON position. Normally the needle will take time to
Red Zone: Hot move up to the correct fuel level after turning the key
White Zone: Normal operating temperature switch to the ON position.
F indicates a Full reservoir.
Blue Zone: Cold
E indicates an Empty reservoir
When the indicator needle moves closer to the E
(Empty) zone, fuel needs to be added in the
reservoir.
87458478NA Issued 10-04 Bur 3-7

2. HOURMETER 3. ENGINE OIL PRESSURE INDICATOR LAMP
BC02N334 Figure 15
This indicator illuminates (Red) when the engine is
running and the engine oil pressure is too low.
IMPORTANT: If the indicator illuminates during
machine operation, move the machine to a safe
location, lower the attachment to the ground, shut
down the engine, and remove the ignition key. Check
the engine oil level.
BS04J034 Figure 14
The hourmeter indicates the total time the engine 4. BATTERY CHARGE /INDICATOR LAMP
has run.
Even if the machine is not moving, the meter
continues to count as long as the engine is running,
regardless of the engine speed.
While the engine is running, the indicator flashes to
BC02N335 Figure 16
show that the hourmeter is active.
This indicator illuminates (Red) when the key switch
Use the hourmeter as reference for maintenance. is turned to the ON position. The indicator should not
be illuminated after the engine is running.
machine operation, move the machine to a safe
the alternator drive belt and the charging circuit.
BC02N336 Figure 17
This indicator lamp illuminates (Red) when the
engine coolant temperature is high.
Bring the engine to idle mode and reduce the water
or fluid temperature. Check and clean the radiator.
machine operation, bring the engine to idle and
reduce the coolant temperature, after the coolant
temperature is lowered, move the machine to a safe
the alternator drive belt and the cooling system.
3-8 Issued 10-04 Bur 87458478NA

6. FUEL LEVEL INDICATOR LAMP
BC02N337 Figure 18
This indicator illuminates when the fuel level in the
reservoir is too low, fuel must be added as soon as
possible.
IMPORTANT: Do not wait until the fuel tank is
completely empty before refilling or it will be
necessary to bleed the fuel circuit.
7. HIGH (2nd) TRAVEL SPEED LAMP
BC02N338 Figure 19
This lamp illuminates (Yellow) when the travel speed
is switched to high (2nd.) speed.
The travel speed selector switch is located on the
grip of the right travel lever.
The speed automatically returns to low (1st.) speed
when the starter switch is set to OFF.
8. AIR CLEANER CLOGGING LAMP
BC02N339 Figure 20
This lamp illuminates (Red) if the air cleaner filter is
clogged. If the lamp is illuminated, clean or replace
the element for the air cleaner immediately.
87458478NA Issued 10-04 Bur 3-9

SWITCHES
BC02N354 Figure 23
Use this switch to select travel speed, HIGH (2nd
speed) or LOW (1st speed). When the starter switch
is turned to the OFF position, the travel speed is
automatically set to LOW. Select the desired speed
before starting travelling.
1. LOW SPEED - 2.3km/h (1.4mph)
Select this speed when travelling on
BS04J016 Figure 21
rough or soft terrains, slopes, in narrow
places, when powerful tractive force is
1. STARTER SWITCH required, or loading or unloading from a
2. TRAVEL SPEED SELECT SWITCH truck / trailer.
3. HORN SWITCH
BC02N349 Figure 24
4. DECELERATION SWITCH
5. WORKING LAMP SWITCH 1. HIGH SPEED - 4.3km/h (2.7mph)
6. HEATER SWITCH (CAB)
Set to HIGH when travelling on flat, hard
7. WINDSHIELD WIPER / WASHER SWITCH (CAB ONLY)
ground.
8. TRAVEL ALARM SWITCH
9. SWING CONTROL SWITCH BC02N350 Figure 25
10. NIBBLER & BREAKER SWITCH
WARNING: Move the machine in LOW
1. KEY SWITCH speed when loading/unloading the machine
on to a truck/trailer and when on a slope.
Sudden change of the machine travel speed
can cause the machine to roll over.
CE-NA000
3. HORN SWITCH
BC02N353 Figure 22
This switch is used to start or stop the engine.
HEAT POSITION: When engine start-up is difficult in
cold climate, turn the key to the HEAT position to
activate the pre-heating. Hold the key in the HEAT
position for approximately 15 seconds and then turn
the key to the START position to start the engine. BS04J017 Figure 26
Release the key after the engine starts.
Depress this switch, provided on the top of right
OFF: In the OFF position, the electrical system is operating lever to sound the horn.
turned off and the engine is stopped.
IMPORTANT: Always sound the horn before
ON: In the ON position, the machine's electrical operating the machine. Sound the horn before
circuit is energized. Keep the key in this position starting engine, traveling, rotating (swinging) or
while the machine is in operation. operating the attachments.
START: Turn the key to the START position to start
the engine. Release the key after the engine starts,
the key will automatically return to the ON position.
2. TRAVEL SPEED SELECT SWITCH
3-10 Issued 10-04 Bur 87458478NA

4. DECELERATION SWITCH 7. WINDSHIELD WIPER AND WASHER SWITCH

(CAB ONLY)
BS04J021 Figure 30
This is used for the windshield wiper and washer
BS04J010 Figure 27 fluid.
Press this switch during the engine operation to shift This switch has four positions:
the engine to the low speed. WASH . . . . . . . . . . . . . . . . . . Spraying washer fluid.
Press this switch again to release the deceleration OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stop
function. Turning the starter switch from ON to OFF ON . . . . . . . . . . . . . . . . . . . . . . . . . . Wiper operation
will automatically release the deceleration function. WASH Wiper operation and spraying washer fluid.
5. WORKING LAMP SWITCH NOTE: If windshield washer is used continuously for
20 seconds or more, or if windshield washer is
operated without fluid, the motor mounted on
windshield washer tank may have trouble.
8. TRAVEL ALLARM SWITCH (IF EQUIPPED)
BS04J019 Figure 28
This is used for the boom working lamp.
This switch has two positions:
OFF position . . . . . . . . . . . . . Lamp is not illuminated
ON position . . . . . . . . . . . . . . . . .Lamp is illuminated
6. HEATER SWITCH (IF EQUIPPED) BS04J014 Figure 31
The travel alarm switch is located on the right side
panel.
When travel is engaged the alar m sounds
automatically.
BS04J020 Figure 29
This is used to warm up the cab interior.
This switch has three positions:
OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stop
L . . . . . . . . . . . . . . . . . . . . . . Low speed drive of fan
H . . . . . . . . . . . . . . . . . . . . . .High speed drive of fan
NOTE: Engine coolant is utilized for the heater,
accordingly the heater generate warm air only when
coolant is hot.
87458478NA Issued 10-04 Bur 3-11

9. BOOM SWING SWITCH

WARNING: To access or exit the operator’s
compartment, the Function Cancellation
Lever must be in the raised position. Never
try to avoid this basic requirement.
WARNING: Always place the safety lock

lever in the LOCKED (up) position before
BS04J18 Figure 32 leaving the operator cab. Never leave the
Operate the control lever right and left keeping the machine unattended with engine running or
switch on the grip of the left control lever pressed in Function Cancellation Lever in the down
(ON positions), and the boom swings right and left position.
Switch . . . . . . . . . . . . . . . . Pressed In (ON position) CE-NA000
Operate lever right . . . . . . . . . . . . Boom swings right
Operate lever left . . . . . . . . . . . . . . Boom swings left WARNING: Even when the Function
Cancellation Lever is set in the LOCKED
WARNING: The swing operation does not (up) position, the functions for dozer are still
stop even if the switch is turned off during the activated.
swing operation. To switch from boom swing CE-NA000
to upperstructure swing the left control lever NOTE: When the Function Cancellation Lever is set
must return to the neutral position. to the LOCKED (up) position, each attachment and
swing motor are locked simultaneously, except the
CONTROL LEVERS dozer blade, even though each lever can be moved,
because they are of a hydraulic lock system.
However, the travel levers are separately locked with
their mechanical locking mechanism to lock the
movement itself of the levers.
BC02N365 Figure 34
BS04J056 Figure 33 LOCKING HYDRAULIC SYSTEM
1. FUNCTION CANCELLATION LEVER When the Function Cancellation Lever is set in the
2. RIGHT & LEFT-HAND CONTROL LEVER LOCKED (UP) Position the hydraulic system is shut
3. TRAVEL LEVERS down, except the dozer blade functions.
4. THROTTLE LEVER
5. DOZER LEVER
1. FUNCTION CANCELLATION LEVER

The Function Cancellation Lever is provided to
prevent any unexpected operation due to involuntary
movement of the operator’s control levers.
The shape of the Function Cancellation Lever was
designed to prevent the operator from leaving the
operator’s compartment without having raised the
lever beforehand. BC02N364 Figure 35
UNLOCKING HYDRAULIC SYSTEM
When the safety lever is set to the UNLOCKED
(DOWN) Position all hydraulic functions are active.
3-12 Issued 10-04 Bur 87458478NA

2. LEFT-HAND CONTROL LEVER (SAE Pattern) Boom Swing Function Switch

3. RIGHT-HAND CONTROL LEVER (SAE Pattern)
BC02N367 Figure 37
1. BOOM SWING/REMOTE CONTROL SWITCH
2. RIGHT-HAND SWING
3. LEFT-HAND SWING
Operate the control lever right and left keeping the
switch on the grip of the left-hand control lever
pressed, and the boom swings right and left
1. Switch . . . . . . . . . . . . . . . . . . . . . .Pressed (ON)
2. Operate lever right . . . . . Right-hand boom swing
3. Operate lever left . . . . . . . Left-hand boom swing
IMPORTANT: The swing operation does not stop
even if the switch is turned off during the swing
BC02N366 Figure 36 operation. To switch from boom swing to
1. BOOM DOWN (RIGHT-HAND CONTROL LEVER) upperstructure swing the left control lever must return
2. BOOM UP (RIGHT-HAND CONTROL LEVER) to the neutral position.
3. BUCKET IN (RIGHT-HAND CONTROL LEVER)
4. BUCKET OUT (RIGHT-HAND CONTROL LEVER) WARNING: Because the boom swing
5. ARM OUT (LEFT-HAND CONTROL LEVER) operating range is wide, carefully operate
6. ARM IN (LEFT-HAND CONTROL LEVER)
the attachment paying attention to the
7. ROTATION LEFT (LEFT-HAND CONTROL LEVER)
surrounding conditions.
8. ROTATION RIGHT (LEFT-HAND CONTROL LEVER)
CE-NA000
These two levers activate each operation shown in
the illustration.
All functions can be activated simultaneously.
The operator's control levers return to the neutral
position when released, and the operation of
attachment is stopped.
WARNING: Confirm for safety around the

working area. Also ensure that each lever
operation is in accordance with the operating
pattern indicated on the labels.
If labels do not match the operator's control
pattern, replace them immediately to avoid
accidents and/or injury.
CE-NA000
87458478NA Issued 10-04 Bur 3-13

4. Left-Hand Travel Control Lever 6. THROTTLE LEVER

5. Right-Hand Travel Control Lever
BC02N369 Figure 39
The throttle control lever is located to the right side of
the operator's seat, next to the ignition switch. It is
used to control the engine speed.
A . . . . . . . . . . . . . . . . . . . . . . . . . . . . LO (Low Idling)
Push the lever fully forward to set the engine in low
idle.
B . . . . . . . . . . . . . . . . . . . . . . . . . . . . HI (High Idling)
Pull the lever fully backward to set the engine in high
idle.
7. DOZER BLADE CONTROL LEVER (IF
BC02N368 Figure 38
A. FORWARD EQUIPPED)
B. REVERSE
C. CENTER POSITION (NEUTRAL)
Travel control is done by using the Travel Control
Levers. To travel in a straight line, both levers have to
be simultaneously operated, either forward or
backward. Change of direction is done either by
o p e r a t i n g a s i n g l e l e v e r, o r b y o p e r a t i n g
simultaneously one lever forward and the other
backward, so that the machine pivots on the spot.
These controls have 2 basic operational functions:
A . . . . . . Push both levers forward to travel forward.
B . . . . . . . .Pull both levers back to travel in reverse.
C . . . . . . . . . . . . . . . . . . . . Neutral (Center position)
Release levers in the center position to stop the
travel function.
IMPORTANT: In the normal travel position, the
BC02N370 Figure 40
operator's compartment is above the idler wheels
and the travel motors are to the rear of the This lever is located to the right of the operator and
upperstructure. If the upperstructure is turned 180 next to the gauge cluster. It is used to control the
degrees in relation to the undercarriage, to move the dozer up or down functions.
machine forward, the levers have to be pulled A . . . . . . . . . . . Dozer down (Push the lever forward)
towards yourself (i.e. in reverse) and vice-versa. B . . . . . . . . . . . . . . . . Dozer up (Pull the lever back)
The operation of the dozer blade stops when the
WARNING: Use caution to avoid coming in lever is released. The lever returns to the neutral
contact with other machines while traveling. position.
Make sure to know the location of the travel
motors before operating the travel function. With the engine stopped, if the dozer blade is in the
CE-NA000 raised position, it is still possible to lower it using the
control lever until it touches the ground.
3-14 Issued 10-04 Bur 87458478NA

IMPORTANT: Always make sure to use the open

WARNING: Even though the Function door strut to secure the engine covers whenever
Cancellation Lever is set at locked position, the they are in the open position.
dozer control lever is not locked.
CE-NA000
WARNING: Before operating the dozer

blade, make sure that there is no one
standing in its working area.
CE-NA000
ACCESS COVERS AND GUARDS
BS04J023 Figure 43
ACCESS DOORS AND PANELS
LOCKING
1. Return the strut to the original position, and
secure it into the holder.
2. Close the cover.
BS04J022 Figure 41 3. Insert the key and turn counterclockwise to lock
KEY LOCKS the cover.
A locking mechanism is provided for the engine 4. Remove the key.
guards. Use the key to open and close engine
access panels (guards). WARNING: Always install the struts when
the doors are open.
CE-NA000
WARNING: Before undertaking any travel,

make sure the side doors are properly closed.
CE-NA000
WARNING: Never leave tools or other

objects behind the side doors.
CE-NA000
BC02N372 Figure 42
NOTE: Make sure to completely insert the key for
proper operation. Damage can occur to the key or
locking mechanism.
OPENING
1. Insert the key.
2. After releasing the lock, remove the key and
open the cover.
3. Position the cover in the open position with the
strut.
87458478NA Issued 10-04 Bur 3-15

OPERATOR’S SEAT ADJUSTMENT

In order to operate the machine correctly and with
maximum efficiency and comfort, adjust the seat to fit
the operator.
BC02N376 Figure 46
3. To unlatch the seat belt, press the red button on
the left-hand side latch mechanism.
WARNING: Before starting the engine

BC02N374 Figure 44 ensure seat belts are securely fastened. The
1. Pull the seat adjustment lever to right side. seat belt can help insure your safety if it is
2. Move the seat forward or backward to desired used and properly maintained. Never wear a
position. seat belt loosely or with slack in the belt
system. Never wear the belt in a twisted
3. Release the lever to lock the seat in position. condition or pinched between the seat
structural members.
SEAT BELT M422A
WARNING: Securely fasten your seat belt.

FASTENING AND UNFASTENING
Your machine is equipped with a ROPS cab,
ROPS canopy or ROPS frame for your
protection. The seat belt can help insure your
safety if it is used and maintained. Never
1 wear a seat belt loosely or with slack in the
belt system. Never wear the belt in a twisted
condition or pinched between the seat
structural members.
M437
BC02N375 Figure 45
1. RIGHT-HAND BELT STRAP
2. LATCH MECHANISM
1. Insert the metal end of the right-hand belt strap

into the latch mechanism on the left-hand side of
the seat.
2. Tighten the seat belt by pulling on the loose end
on the right-hand seat belt.
3-16 Issued 10-04 Bur 87458478NA

CHAPTER 4 - OPERATING INSTRUCTIONS
Chapter 4
OPERATING INSTRUCTIONS
TABLE OF CONTENTS
BEFORE OPERATING THE MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

OPERATING THE MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
RUN-IN PERIOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
After the First 50 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
After the First 500 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
STARTING THE ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
BRINGING THE MACHINE UP TO OPERATING TEMPERATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Bringing the Engine Up To Operating Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Bringing The Hydraulic Fluid Up To Operating Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
ENGINE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
STOPPING THE ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
OPERATING THE MACHINE IN COLD WEATHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Hydraulic Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Coolant Solution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
OPERATING THE MACHINE IN HOT WEATHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
MACHINE TRAVEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Forward, Reverse, and Stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Right-Hand Turn (Forward Travel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Left-Hand Turn (Forward Travel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Left-Hand Turn (Reverse Travel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Right-Hand Turn (Reverse Travel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Right-Hand Pivot Turn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Left-Hand Pivot Turn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
TRANSPORTING THE MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
By Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
On A Truck Or Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Lifting Procedures for the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
OPERATING THE MACHINE IN WATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
PARKING THE MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
OPERATING THE MACHINE ON SLOPING GROUND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
MOVING A DISABLED MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
LOWERING THE ATTACHMENT IN THE EVENT OF A MACHINE FAILURE . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
OPERATING THE BUCKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
Filling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
Excavating Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
MACHINE STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
Preparation For Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
Periodical Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
Starting Up After Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
Issued 10-04 Bur 87458478NA 4-1

4-2 Issued 10-04 Bur 87458478NA

BEFORE OPERATING THE MACHINE OPERATING THE MACHINE
WARNING: Do not attempt to operate this WARNING: Check all controls and safety
machine unless you have first read and devices in a safe, open area before starting
perfectly understood the safety messages work.
and instructions appearing in this manual. CE-NA000
CE-NA000 When operating the machine, be sure to do the

Before operating this machine, be sure to do the following:
following: 1. When starting the engine, be sure to use the
1. Check the level of all fluids (engine oil, hydraulic correct procedure for the prevailing weather
fluid, and coolant) and make sure that the fluids conditions. See Star ting The Engine in this
an d lubr ican ts ar e suita ble for p reva iling chapter.
conditions. See Chapters 4 and 5. 2. Regularly consult the hourmeter to ensure that
2. Carry out the daily maintenance operations. all ser vicing operations are carried out
3. Inspect the machine, look for any signs of punctually. See Chapter 5.
possible leakage and check the hoses. Tighten 3. If you use your machine in particularly harsh
or replace as necessary. See Chapter 6. conditions (dusty or corrosive atmosphere), the
4. See Run-in period if the machine is new or if the ser vicing inter vals should be reduced
engine has been reconditioned. accordingly.
5. Check the track assemblies. 4. Take note of the locations of pipes/cables before
starting work.
6. Clean the steps and access handles. Grease, oil,
mud or ice (in winter) on the steps and access 5. Do not work near overhead high-voltage electric
handles can causes accidents. Make sure they lines without checking beforehand that all
are kept clean at all times. necessary measures have been taken to respect
the safest distances: See the decal on this
7. Clean or replace any decals which are illegible. machine for safe working distances.
See Decals in Chapter 2.
6. When working on a public highway, use standard
8. Make sure that the engine hood and the side traffic signs and take into consideration the
doors are properly closed and latched. working range of the upperstructure and its
9. Secure the cab door in either fully closed or fully attachments. Local regulations stipulate the
opened position. number, type and location of reflector strips.
10. Remove any obstructions which hinder visibility. 7. Never operate the working or travel controls
Clean the windshield, the windows and the rear unless you are properly seated in the operator's
view mirrors. seat with the seat belt correctly fastened.
11. Check that no tools or other items have been left 8. Modify your driving to suit the type of work and
on the machine (be it on the undercarriage or the working conditions. See Operating instructions in
upperstructure) or in the operator's the Job Site Operation section.
compartment. 9. Do not allow anyone within the machine's
12. Make sure no one is on or under the machine. operating radius. Stop all operations until
The operator must be alone on the machine. everyone has moved away.
13. Make sure nobody is standing in the machine 10. Operate all controls gradually to ensure smooth
working area. machine operation.
14. Find out about current safety measures in use on 11. See Operating in water if the machine will be
the work site. standing in water during use.
15. Work out a convenient means of escape from the 12. See Transporting The Machine in this chapter
machine (emergency exit via the windshield, the when driving the machine onto a trailer.
rear window glass) in the event of the cab door 13. See Lifting Procedures for The Machine in this
being jammed or the machine turning over. chapter when it is necessary to lift the machine.
16. Before undertaking any travel or working 14. In some configurations, the working range of the
operations during hours of darkness, make sure attachment allows the tool to interfere with the
the lighting and signaling equipment is fully machine. Always maintain a safe minimum
operative. distance between the tool and the machine.
87458478NA Issued 10-04 Bur 4-3

15. Never use the attachment for sweeping the AFTER THE FIRST 500 HOURS
ground to level out rubble or push objects Change the oil in the travel reduction gears. See
(transversal stress on the attachment). Travel Reduction Gears in Chapter 5
16. Avoid running the engine in a confined space. If
there is no alternative, proper ventilation must be STARTING THE ENGINE
provided at all times.
NOTE: If the machine has been out of use for some
17. Dust, smoke or mist can reduce visibility and
time, see Starting Up After Storage in this chapter.
cause an accident. Reduce speed or come to a
complete stop until visibility has improved. NOTE: If you need to start the engine using a
18. In the event of an operation problem or failure, booster battery, see Connecting A Booster Battery in
move the machine to a safe place, lower the Chapter 7.
attachment to the ground, shut down the engine 1. Take up position correctly in the operator's seat
and remove the starter switch key. Locate the with the seat belt correctly fastened. See
problem, repor t it if necessary and take the Operator's seat in Chapter 3.
necessary steps to warn others not to attempt to
operate the machine.
19. Do not stop the engine without taking prevailing
weather conditions into consideration. See
Stopping the engine.
20. See Parking the machine when you have to park
the machine.
21. Whenever load handling operations are to be
carried out, it is imperative to adhere strictly to
the instructions given in this manual and local
legislation. See Load handling.
22. When travelling with the hydraulic breaker
(optional), make sure it is not too close and not BC02N365 Figure 1
pointing in the direction of the cab.
2. Make sure that the control function cancellation
lever is in the RAISED position.
RUN-IN PERIOD 3. Make sure all control levers are set in the
Your machine will last longer and will give better and NEUTRAL position.
more economical performance if you pay particular
attention to the engine during the first twenty hours of
operation.
During this period:
Warm up the engine before using it under load.
Do not run the engine for a long period at idle speed.
Frequently check the instruments on the instrument
panel.
Check the oil levels and coolant solution level
frequently.
During the run-in period, the following checks and
BC02N380 Figure 2
servicing operations should be carried out in addition
to those specified in the service schedule: 1. CONTROL LEVER
4. Move the throttle control lever (1) approximately
AFTER THE FIRST 50 HOURS 25 mm (1 in) from the Low Idle position.
Change the engine oil and replace the engine oil
filter. Replace the return filter. See Chapter 5.
Check all nuts and screws are tightened to the
correct torque. See Hardware torque inspection in
Chapter 6.
4-4 Issued 10-04 Bur 87458478NA

Release the ignition key immediately after the

engine star ts.The key will return to the ON
position when you release the key.
IMPORTANT: Do not increase the engine speed
(high idling) with a cold engine.
IMPORTANT: When the engine is running, let it heat
up until the low idle mode is steady.
IMPORTANT: When the engine is running, check the
indicators and lamps on the instrument panel
regularly.
BS04J027 Figure 3
KEY POSITION
Lamp
Number OFF →HEAT OFF →ON START →ON
Pre-Heating Before Start Just after Start
1 OFF ILLUMINATED OFF
2 OFF ILLUMINATED OFF
3 OFF OFF OFF
4 OFF OFF OFF
5 OFF OFF OFF
6 OFF OFF OFF
1. ENGINE OIL PRESSURE INDICATOR LAMP

2. BATTERY CHARGE/INDICATOR LAMP
4. FUEL LEVEL INDICATOR LAMP
5. HIGH (2ND) TRAVEL SPEED LAMP
6. AIR CLEANER CLOGGING LAMP
5. Do not start the engine in this step. Use the
starter key to check the warning and indicator
lamps. See the chart above.
6. Sound the horn before starting the engine.
IMPORTANT: Do not hold the starter key in the
START position for more than 15 seconds. If the
engine does not start, return the key switch to the
OFF position, wait 30 seconds, and then try again.
BC02N378 Figure 4
7. Turn the ignition key to the START position to
start the engine and release after starting the
engine.
87458478NA Issued 10-04 Bur 4-5

BRINGING THE MACHINE UP TO

OPERATING TEMPERATURE
After star ting the engine and before using the
machine, wait till the temperature of the coolant
reaches 20°C (68°F).
BRINGING THE ENGINE UP TO OPERATING

TEMPERATURE
BC02N364 Figure 7
2. Set the Function Cancellation Lever in the
UNLOCKED (down) position.
BC02N381 Figure 5
1. THROTTLE LEVER
Set the throttle lever (1) in the middle position,
between the low idling and high idling, and operate
the engine for approximately 5 to 10 minutes with no
load.
When the coolant temperature increases, do the
hydraulic fluid warm-up procedure.
BRINGING THE HYDRAULIC FLUID UP TO

OPERATING TEMPERATURE
IMPORTANT: The correct operating temperature
range for hydraulic fluid is 50 to 80°C (122 to 176°F).
Avoid machine operation when the hydraulic fluid
temperature is below 20°C (68°F). Failure to do so
will reduce the life of the hydraulic components. BC02N366 Figure 8
1. BOOM DOWN (RIGHT-HAND CONTROL LEVER)
2. BOOM UP (RIGHT-HAND CONTROL LEVER)
3. BUCKET IN (RIGHT-HAND CONTROL LEVER)
4. BUCKET OUT (RIGHT-HAND CONTROL LEVER)
5. ARM OUT (LEFT-HAND CONTROL LEVER)
6. ARM IN (LEFT-HAND CONTROL LEVER)
7. ROTATION LEFT (LEFT-HAND CONTROL LEVER)
8. ROTATION RIGHT (LEFT-HAND CONTROL LEVER)
3. Operate the boom control lever to raise the boom
all the way up.
4. Operate the bucket control lever to retract it or
extend it completely against relief. Hold this
position for approximately one minute, then
BC02N381 Figure 6 release lever and wait for approximately another
1. THROTTLE LEVER minute before repeating process.
1. Set the throttle lever in the Middle Speed Repeat this procedure at least 10 times or until
position. the temperature of the hydraulic fluid is safe for
smooth attachment operation.
4-6 Issued 10-04 Bur 87458478NA

ENGINE OPERATION STOPPING THE ENGINE

When the engine has started and before beginning
work, the following procedure must be observed:
1. Let the engine idle for approximately five minutes
until it has warmed up.
BC02N365 Figure 10
1. Set the Function Cancellation Lever in the
LOCKED (down) position.
BC02N369 Figure 9
A. LOW IDLE POSITION (THROTTLE CONTROL LEVER)
B. HIGH IDLE POSITION (THROTTLE CONTROL LEVER)
2. Move the throttle control lever to the High Idle
speed position.
Once nor mal operating temperature has been
reached, check the following:
1. The exhaust smoke is normal.
2. There is no abnormal noise or vibration. BC02N369 Figure 11
A. LOW IDLE POSITION (THROTTLE CONTROL LEVER)
3. There are no oil, fuel or water leaks. B. HIGH IDLE POSITION (THROTTLE CONTROL LEVER)
The engine should be r un at full speed when 2. Move the throttle control lever to the Low Idle
operating conditions permit. speed position and let the engine r un for
approximately a minute.
The operating speed of the machine and of the
attachment should be controlled by means of the IMPORTANT: Always let the engine run at Low
control levers. Idle before stopping the engine except in
emergency situations.
Check the indicators and lamps on the instrument
panel regularly. IMPORTANT: In cold weather, let the engine run
for approximately five minutes at Low Idle speed.
IMPORTANT: Stop the engine immediately if one of
the following situations occurs: 3. Turn the starter switch key to the OFF position.
1. Sudden increase or decrease in engine speed. IMPORTANT: When the engine is to be shut down
2. Abnormal noise. for a considerable length of time, see Parking the
Machine.
3. Black smoke at the exhaust.
4. Illumination of instrument panel warning lamps.
87458478NA Issued 10-04 Bur 4-7

OPERATING THE MACHINE IN COLD OPERATION

WEATHER 1. Take up position in the operator's seat and adjust
Follow the following recommendations: it so that all the controls are readily accessible.
See Operator's seat in Section 3. Then fasten
BATTERY your safety belt.
It must be fully charged. 2. Make sure the cab door is firmly latched in open
or closed position (If equipped).
FUEL 3. Start the engine, taking into consideration the
1. To prevent condensation forming and water prevailing weather conditions. See Starting the
getting into the fuel system, fill the fuel tank after engine.
each day's work and drain off any water before 4. Check and make sure all gauges and warning
starting the next day's work. lamps are operating correctly.
2. To prevent crystals forming at -2°C (28°F), use 5. Sound the horn.
fuel which is rated for the ambient temperature or
add an appropriate antifreeze to the fuel. See WARNING: In the normal travel position, the
Ingredients in the Lubrication/Filters/Fluids operator's compartment is above the idler
section. wheels and the travel reduction gears are to
the rear of the upperstructure. If the
ENGINE OIL upperstructure is turned 180 degrees in
It should be of the right viscosity for the ambient relation to the undercarriage, the controls are
temperature. See Ingredients in the reversed.
CE-NA000
Lubrication/Filters/Fluids section.
HYDRAULIC FLUID
The viscosity must correspond to the ambient
te m p e ra tu r e c on d i t i o n s. S e e F i g u r e 2 i n th e
Lubrication/Filters/Fluids section.
COOLANT SOLUTION
It should be suitable for the ambient temperature and
contain a minimum of 50% ethylene glycol solution.
See Ingredients in the Lubrication/Filters/Fluids
section.
OPERATING THE MACHINE IN HOT BC02N388 Figure 12

WEATHER 6. Lower the Function Cancellation Lever.
1. Follow the recommendations made below: 7. Raise the attachment and the dozer blade (if
2. Keep the coolant at the correct level in the equipped).
coolant reservoir and in the radiator. IMPORTANT: Before any travel operation, raise
3. Use the correct solution of ethylene glycol and the attachment and dozer blade (if equipped).
water in the cooling system. 8. Try out all the controls in a safe, open area.
4. Test the radiator cap before hot weather starts.
Replace the cap as required.
5. Clean all dirt and debris from the radiator, cooler
and engine area.
6. Check the condition of the fan drive belt.
7. Check the dust valve in the air cleaner frequently
during extreme dust conditions.
8. Use lubricants of the correct viscosity. See Fluids
and lubricants in the Lubrication, Filters, and
Fluids Chapter.
4-8 Issued 10-04 Bur 87458478NA

BC02N386 Figure 13 BC02N387 Figure 15

A. HIGH (2ND) TRAVEL SPEED LAMP 3. Stopping machine travel.
NOTE: Travel speed depends on the tilting angle of Slowly move the control levers to the neutral
the control levers and the travel mode speed (center) position to stop the machine.
selected. See Travel Speed Select Switch in Section
3. RIGHT-HAND TURN (FORWARD TRAVEL)
For fast travel speed, depress and release the Travel
Speed Select Switch once before operating the
Control Levers. The High Travel Speed Lamp
indicator (A) will illuminate in the gauge cluster.
Start the machine travel by operating the control
levers.
To return to SLOW travel speed, stop machine travel
and depress and release the Travel Speed Select
Switch once.
NOTE: The travel speed is always reset to LOW
SPEED each time the key switch is turned to the OFF
position.
BC02N384 Figure 16
MACHINE TRAVEL 4. Turning to the right (Forward Travel).
Push the left-hand control lever forward.
FORWARD, REVERSE, AND STOPPING
5. Gradual turn to the right moving forward.
Push the right-hand control lever forward and at
the same time, push the left-hand control lever in
the same direction, but slightly harder.
LEFT-HAND TURN (FORWARD TRAVEL)
BC02N383 Figure 14
1. Straight line Forward Travel.
Push the two control levers forward at the same
time.
2. Straight line Reverse Travel.
Pull the two control levers back at the same time. BC02N389 Figure 17
87458478NA Issued 10-04 Bur 4-9

6. Turning to the left (Forward Travel). RIGHT-HAND PIVOT TURN

Push the right-hand control lever forward.
7. Gradual turn to the left moving forward.
Push the left-hand control lever forward and at
the same time, push the right-hand control lever
in the same direction, but slightly harder.
LEFT-HAND TURN (REVERSE TRAVEL)
BC02N392 Figure 20
12. Turning on the spot (Pivot Turn), to the right.
Push the left-hand control lever forward and at
the same time pull the right-hand control lever to
the rear.
LEFT-HAND PIVOT TURN

BC02N391 Figure 18
8. Turning to the left (Reverse Travel).
Pull the right-hand control lever back.
9. Gradual turn to the left moving in reverse.
Pull the left-hand control lever to the rear and at
the same time, pull the right-hand control lever in
RIGHT-HAND TURN (REVERSE TRAVEL)
BC02N385 Figure 21
13. Turning on the spot, to the left
Pull the left-hand control lever to the rear and at
the same time push the right-hand control lever
forward.
Figure 22
TRANSPORTING THE MACHINE

BY RAIL
BC02N390 Figure 19 S i n c e t ra n s p o r t by ra i l i s s u b j e c t t o s p e c i a l
10. Turning to the right (Reverse Travel). regulations, consult an approved organization.
Pull the left-hand control lever back.
11. Gradual turn to the right moving in reverse.
Pull the right-hand control lever to the rear and at
the same time, pull the left-hand control lever in
4-10 Issued 10-04 Bur 87458478NA

ON A TRUCK OR TRAILER 6. When the machine is completely on the truck or

trailer, raise the attachment slightly and swing the
WARNING: This machine could slip and fall upperstructure to bring the attachment around to
from a trailer or ramp and cause serious the access ramp side.
injury. Make sure the trailer and ramps are 7. Place the machine completely in front of the
clean. The machine should be in line with the truck or trailer.
trailer before being loaded.
8. Lower the attachment and the dozer blade (if
CE-NA000
equipped) to the floor of the truck or trailer.
NOTE: In the normal travel position, the operator
has the travel reduction gears or final drives to the
rear of the upperstructure. If the upperstructure is
turned 180° from this position the travel lever
functions are reversed.
Make sure you know the safety rules and regulations
before transporting the machine. Make sure both
trailer and machine are fitted with the right safety
equipment.
1. Place blocks in front and behind the trailer
wheels.
2. Raise the dozer blade. (if equipped).
BC02N365 Figure 25
Figure 26
9. Shut down the engine, remove the starter switch
key, raise the function cancellation lever.
10. Make sure that the control function cancellation
lever is in the raised position (Locked).
11. Make sure all control levers are set in the
NEUTRAL position.
BC02N401 Figure 23
12. Make sure that all doors, hoods and access
panels are correctly locked.
BC02N393 Figure 24
3. Place the machine in line with the truck or trailer,
BC02N394 Figure 27
with the travel reduction gears towards the rear
of the machine. 13. Use blocks and cables to fasten the machine and
the attachment to the truck or trailer.
4. Raise the attachment and bring it to about twenty
centimeters above the ramp.
5. When moving from the ramps onto the truck or
trailer bed, raise the boom slightly as soon as the
attachment touches the truck or trailer to bring
the machine level and then move forward until
the machine is resting entirely on the truck or
trailer.
87458478NA Issued 10-04 Bur 4-11
LIFTING PROCEDURES FOR THE MACHINE
WARNING: Lifting the machine must be

done very slowly.
CE-NA000
WARNING: Make sure that there is no one

under or near the machine while it is being
lifted.
CE-NA000
WARNING: Improper lifting method and/or

roping manner might cause a movement or
slip of the machine while it is lifted up,
resulting serious injury or damages on the
machine.
CE-NA000
B
BS04J052 Figure 28 D
Figure 29
1
A. OVERALL HEIGHT B. OVERALL LENGTH
14. Measure the distance between the ground and

the highest point of the machine. You must know C E
t h e o ve r a l l h e i g h t . S e e M a c h i n e o ve r a l l
dimensions in the Chapter 8 (Specifications). A
BS04J057 Figure 30
A. 4 700 MM (185 IN)

B. 2 100 MM (82.7 IN)
C. 30 DEGREES
D. 4 200 MM (165.4 IN)
E. 20 DEGREES
1. CONNECT 1 CABLE SHACKLE HERE
2. CONNECT 2 CABLE SHACKLES HERE. 1 EACH SIDE OF
BLADE
CX36B - APPROXIMATE WEIGHT WITH RUBBER SHOE: 3
750 KG (8 267 LBS).
APPROXIMATE WEIGHT WITH IRON SHOE: 3 870 KG (8
530 LBS).
170 KG (6 990 LBS).
230 LBS).
4-12 Issued 10-04 Bur 87458478NA

IMPORTANT: The cables (wire ropes) to be used for 1. Put the machine and boom in the position shown.
lifting the machine should have sufficient capacity for 2. Shut down the engine, remove the starter switch
the machine weight. key, raise the function cancellation lever.
IMPORTANT: Do not impose a load suddenly on the 3. Make sure that the control function cancellation
cables (wire ropes) and shackles. lever is in the raised position (Locked).
IMPORTANT: When the lifting work is carried out in 4. Make sure all control levers are set in the
cooperation with other persons, make sure to check NEUTRAL position.
every situations with exchanging signals with each 5. Make sure that all doors, hoods, and access
other. panels are correctly locked.
IMPORTANT: During the lifting work, keep all 6. Install a shackle to the boom (1). Connect the
persons away from around the lifting machine, cable (wire rope) the shackle.
especially under the machine.
7. Install shackles at the two positions (2) provided
at each end of the dozer blade. Connect the
cables (wire ropes) to the shackles.
8. If any of the cables (wire ropes) contact the
machine when the cables (wire ropes) are in
B position, use wood blocks and soft material to
protect the machine from damage.
D 9. Slightly lift the machine to confirm the balance,
1 then lift up the machine.
OPERATING THE MACHINE IN WATER

C E 1. Make sure that the bottom of the stream, or
water in which you will work, can support the
A weight of the machine.
2. Only the undercarriage up to the upper roller can
be below water level.
IMPORTANT: Never work in water if the water
2 level is higher than the upper roller.
IMPORTANT: Do not operate in a fast flowing
stream.
3. Before using the machine in water, inject large
quantities of fresh grease into the attachment
linkages and the dozer blade (if equipped), also
on the turntable and its gear teeth.
BS04J058 Figure 31
A. 4 700 MM (185 IN)

B. 2 000 MM (78.7 IN). ONE CABLE
C. 20 DEGREES
D. 4 200 MM (165.4 IN). TWO CABLES, ONE EACH SIDE
E. 20 DEGREES
1. CONNECT 1 CABLE SHACKLE HERE
2. CONNECT 2 CABLE SHACKLES HERE. 1 EACH SIDE OF
BLADE
610 KG (7 960 LBS).
220 LBS).
030 KG (6 680 LBS).
APPROXIMATE WEIGHT WITH IRON SHOE: 3 140 KG (6 BS04J062 Figure 32
920 LBS). A. MAXIMUM WATER DEPTH
NOTE: see chapter 8 (specifications) for additional
weight information.
87458478NA Issued 10-04 Bur 4-13

PARKING THE MACHINE OPERATING THE MACHINE ON

1. Position the machine on flat, level ground, away SLOPING GROUND
from soft ground, excavations or poorly shored
cavities. WARNING: Hillside operations can be
dangerous. Rain, snow, ice, loose gravel, soft
2. Place the upperstructure in line with the
ground, etc. modify terrain conditions. It is up
undercarriage.
to you to decide if the machine can be used
3. Place both travel levers into the NEUTRAL in perfect safety.
position. CE-NA000
4. Place the bucket or attachment on the ground. During hillside operations, be extra careful.
5. Place the dozer blade on the ground. Make sure that the low speed travel is selected.
6. Turn the engine throttle lever to low idle position
When digging on a slope, avoid swinging the
and let the engine run for approximately five
upperstructure towards the bottom of the slope with
minutes.
the backhoe bucket full. Always keep the travel
7. Shut down the engine and remove the starter reduction gears pointing down towards the bottom of
switch key. the slope.
8. Raise the function cancellation lever. Always travel in the same direction as the slope, to
9. Lock the operator's compartment door, if prevent the machine from turning over.
equipped and make sure that the hoods, lower
panels and side doors are properly fastened. MOVING A DISABLED MACHINE
10. Check that the no part of the machine is
If the machine becomes unable to move contact your
encroaching on the highway. If this cannot be
Dealer. Do not attempt to move the machine.
avoided, set up approved traffic signs.
WARNING: Never jump down from the LOWERING THE ATTACHMENT IN THE
machine. When leaving from the operator's EVENT OF A MACHINE FAILURE
compartment, or from the upperstructure,
Contact your Dealer if the machine becomes
always face the machine and use the steps
disabled with the attachment up. Do not attempt to
and access handles.
lower the attachment.
CE-NA000
4-14 Issued 10-04 Bur 87458478NA

OPERATING THE BUCKET

FILLING
Fill the bucket by manoeuvring the arm. Keep the
bottom of the bucket parallel to the cut. The bucket
teeth and blade must cut the ground like the blade of
a knife. The depth of dig varies depending on the
type of material.
EXCAVATING METHOD
BC02N436 Figure 33
BC02N437 Figure 34
1. CORRECT
2. INCORRECT. THE BUCKET WILL DIG IN AND CAUSE A
STALL
3. INCORRECT. THE BUCKET IS PUSHED UPWARDS. THIS
WILL ALSO INCREASE THE CYCLE TIME
87458478NA Issued 10-04 Bur 4-15

MACHINE STORAGE
PREPARATION FOR STORAGE PERIODICAL CHECKS
The following procedure applies when the machine is Every month, check:
to be stored for a month or more. Store the machine A. The electrolyte level in the batteries and the
on flat, level ground, inside a building. If a building is battery charge. Recharge the batteries if
not available, park the machine in a dry area on necessary.
planks and cover the machine with a waterproof
covering. Before storing the machine, carry out the B. The grease on the cylinder rods.
following operations: C. The fuel level in the fuel tank and the corrosive
1. Clean the machine. oil level in the engine. Add more if necessary.
2. Retract the arm cylinder rod as for as possible D. The condition of all lines, connectors, and
and lower the boom until the attachment is clamps (rust). Lubricate if necessary.
resting on the ground. E. The condition of the paint. Apply a coat of
3. Grease the machine thoroughly. The exposed anti-rust treatment where necessary.
surfaces of the cylinder rods should be greased
or covered with a protective film. See your STARTING UP AFTER STORAGE
Dealer. 1. Close the drain valves and fill cooling system.
NOTE: When the machine resumes service, the 2. Drain the fuel tank and fill with clean diesel fuel.
film will disappear. 3. Drain the engine sump, fill with clean engine oil
4. Drain the fuel tank and fill with a mixture of 90% and check the oil level.
diesel fuel and 10% anti-corrosive oil. Run the 4. Change the fuel filter.
engine at idle speed for five minutes to allow the
5. Install the batteries.
anti-corrosive oil to reach the lines, filters, pump
and injectors. 6. Lubricate the machine thoroughly.
5. While the engine is still warm, drain the oil sump, 7. Check the condition of the fan drive belt and
fill with anti-corrosive oil and replace the engine replace it if necessary.
oil filter. 8. Check the hydraulic fluid level and add more fluid
6. When the engine is cold, clean the outer parts of if necessary.
the engine with diesel fuel. 9. Check the travel reduction gears oil level and add
7. Clean or replace the air filter element. more oil if necessary.
8. Drain the cooling system, leave the drain valves 10. Clean the cylinder rods.
open and do not tighten the radiator cap. 11. Unplug the air filter inlet and the exhaust pipe.
9. Remove the batteries, clean the battery housings 12. Remove the Do Not Operate tag and start the
and make sure not to leave any traces of acid. engine, following the starting up procedure.
Store the batteries in a cool, dry place, where
13. Keep a careful watch on all systems display
temperature is always above freezing.
panel lamps and indicators.
10. Paint any areas where the paint is missing or
damaged. WARNING: Check the machine for leaks or
11. Plug the air filter inlet and the exhaust pipe. for any parts that are broken, defective, or
missing.
12. Remove the starter switch key and place a Do CE-NA000
Not Operate label on the right-hand control arm
and then raise the function cancellation lever WARNING: Before starting the engine,
(safety bar in inward position). make sure that all controls are in neutral
13. Lock the hoods and the cab door. position. This prevents the machine from
moving unexpectedly or an electrical
appliance from starting up.
CE-NA000
WARNING: Avoid running the engine in a

confined place. Make sure there is adequate
ventilation at all times.
CE-NA000
4-16 Issued 10-04 Bur 87458478NA

CHAPTER 5 - LUBRICATION, FILTERS, AND FLUIDS
Chapter 5
LUBRICATION, FILTERS, AND FLUIDS
TABLE OF CONTENTS
SERVICING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Hourmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
FLUIDS AND LUBRICANTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Capacities and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Coolant Solution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Hydraulic Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Transmission Component Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
DAILY INSPECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
LUBRICATION AND MAINTENANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
GREASE FITTINGS AND LUBRICATION POINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Machine Position for Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Lubrication - As Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Lubrication - 50 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Lubrication - 250 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Lubrication - 2000 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
Service Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
Engine Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
Engine Oil and Filter Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Coolant Solution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Cleaning Radiator Cores . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Radiator Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Coolant Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Checking Cooling System Hoses and Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Draining the Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Cleaning the Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Filling the Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Checking Fuel Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Filling the Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Bleeding Air From the Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
Draining and Cleaning the Water Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
Replacing the Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
Draining the Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
RELEASING PRESSURE IN THE HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
Issued 10-04 Bur 87458478NA 5-1

HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24

Service Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-24
Hydraulic Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-24
Checking Hydraulic System Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-24
Hydraulic Reservoir Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-25
Checking Hydraulic Fluid Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-25
Return Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-26
Hydraulic Fluid Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-27
Cleaning Filter for Pilot Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-29
Cleaning Inline Filter for Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-30
Replacing the Reservoir Air Filter (If Equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-30
AIR FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31
TRAVEL REDUCTION GEARS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32
Draining and Refilling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-32
5-2 Issued 10-04 Bur 87458478NA

SERVICING INSTRUCTIONS
GENERAL INFORMATION IMPORTANT: If you use your machine in particularly
Respect the maintenance intervals by checking the harsh conditions (dusty or corrosive atmosphere,
hourmeter every day. Before starting maintenance, etc.), the servicing intervals should be reduced
park the machine on flat, firm ground, away from any accordingly.
obstacles, with the arm retracted and the bucket on IMPORTANT: Take particular care to replace all
the ground. Unless otherwise specified, all filters regularly. Clean filters mean longer engine
maintenance operations must be carried out with the running life.
engine stopped, and the key removed from the
starter switch. It is preferable to wait for all circuits to IMPORTANT: Oil and fluid should not be thrown on
cool down before starting work. the ground. They must be stored and removed by a
company which is responsible for their recycling or
Clean the grease fittings before lubrication. Clean their disposal.
around plugs and filler holes before adding fluid. No
dust or dirt must enter the components or the circuits. SERVICE SPECIFICATIONS
Wear suitable clothing and remember to use the Intervals between overhauls are much more frequent
necessary safety equipment. for the following applications: construction of tunnels
using a hydraulic breaker, scale stripping, foundry
WARNING: There is a risk of serious injury if cleaning, operation under water etc. For special
maintenance or repairs are not carried out applications consult your Dealer.
correctly. If you do not understand
maintenance procedures, consult your HOURMETER
Dealer.
CE-NA000
The hourmeter enables service operations to be
scheduled. Its hourly indications are the same as
WARNING: If the attachment is raised or if those of a clock when the engine is running.
the machine moves without an operator,
Ser vicing inter vals are carefully calculated to
serious injury can result. Before performing
guarantee safe and efficient machine operation.
any maintenance, proceed as follows:
1. Park the machine on flat, level ground. Be sure to carry out all the servicing operations
2. Lower the attachment until it is resting on properly as defined in this manual.
the ground.
3. Lower the dozer blade (if equipped) until
it rests on the ground.
4. Shut down the engine and remove the
starter key switch.
5. Lock the tracks to prevent any machine
movement.
CE-NA000
WARNING: Be sure all the service

operations in this section are carried out
punctually at the intervals given, in order to
ensure optimum performance levels and BS04J034 Figure 1
maximum safety when using the machine.
CE-NA000
When carrying out service work on the machine,

place a Do Not Operate tag on the instrument panel.
Never climb down from the operator's compartment
leaving the engine running.
Any modification to this machine without prior
authorization could cause serious injury. Do not
make any modifications without authorization.
Consult your Dealer.
87458478NA Issued 10-04 Bur 5-3

FLUIDS AND LUBRICANTS

CAPACITIES AND SPECIFICATIONS
ENGINE
Type of oil .................................................................................................................................. Case Akcela No. 1
Capacity (with filter change) ........................................................................................................ 6.7 liters (1.8 gal)
COOLING SYSTEM
System capacity .......................................................................................................................... 4.6 liters (1.2 gal)
FUEL SYSTEM
Reservoir capacity......................................................................................................................... 38 liters (10 gal)
HYDRAULIC SYSTEM
Type of fluid .................................................................................................Case Akcela Hy-Tran Ultra (MS 1209)
Total system capacity ................................................................................................................. 48 liters (12.7 gal)
Reservoir capacity......................................................................................................................... 38 liters (10 gal)
TRAVEL REDUCTION GEARS
Type of oil .................................................................................................................................. 135H EP 85W-140
Capacity (per reduction gear)...................................................................................................... 0.7 liters (0.2 gal)
Upper rollers..................................................................................................................................... 45 cc (1.5 oz.)
Idlers ................................................................................................................................................ 80 cc (2.7 oz.)
SWING REDUCTION GEAR
Automatic from the Hydraulic system
Swing bearing grease .............................................................................................................................. 251H EP
Swing gear grease ................................................................................................................................... 251H EP
5-4 Issued 10-04 Bur 87458478NA

COOLANT SOLUTION HYDRAULIC FLUID

Put only ethylene-glycol coolant solution in the Case Akcela Hy-Tran Ultra hydraulic fluid is specially
cooling system. Use good quality ethylene-glycol that designed for high pressure applications and for the
has a high boiling point, with no additives to prevent Case hydraulic system.
l e a k a g e. D o n o t u s e n o n - a p p r ove d a n t i - r u s t
additives. Anti-rust additives and ethylene-glycol can TRANSMISSION COMPONENT OIL
mix and work against each other, thereby reducing Extreme pressure oil used for enclosed transmission
anti-corrosion protection, forming deposits in the components.
cooling system and causing damage to the cooling
system and radiator. 135H EP 85W-140
Contact your Dealer who will supply you with the GREASE
suitable coolant solution.
The type of grease to use depends on ambient
ANTI-FREEZE/ANTI-CORROSION temperature.
Use anti-freeze in all seasons to protect the cooling 251H EP
system from corrosion and all risk of freezing.
ENVIRONMENT
For areas where the ambient temperature is over
-36°C (-32°F), use a blend of 50% ethylene-glycol Before carrying out any maintenance operation on
based anti-freeze. this machine and before disposing of used fluids or
lubricants, always think of the environment. Never
For areas where the temperature is below -36°C throw oil or fluid on the ground and never place it in
(-32°F), it is advisable to use a blend of 40% water leaking receptacles.
and 60% anti-freeze.
Contact your local Dealer to obtain information on the
correct method of disposing of these lubricants.
FUEL
Use diesel fuel suitable for the ambient temperature
conditions (ASTM-D-975).
Use fuel which is to ASTM (American Society for
Testing and Materials) D975 standard.
Use grade No. 2 fuel. The use of other types of fuel
can result in a loss of power of the engine and may
cause high fuel consumption.
In cold weather, it is tentatively approved to use a
mixture of fuels No. 1 and No. 2. Consult your fuel
supplier.
If the temperature falls below the fuel cloud point
(point at which wax begins to form) the wax crystals
will cause power loss or will prevent the engine from
starting.
In cold weather, fill the fuel tank at the end of the
day's work, in order to prevent the formation of
condensation.
FUEL STORAGE
Long storage can lead to the accumulation of
impurities and condensation in the fuel. Engine
trouble can often be traced to the presence of water
in the fuel.
The storage tank must be placed outside and the
temperature of the fuel should be kept as low as
possible. Drain off water and impurities regularly.
87458478NA Issued 10-04 Bur 5-5

ENGINE OIL
BC02N250 Figure 2
OIL VISCOSITY AND OIL RANGE
Case Akcela No. 1 motor oil is the oil recommended
for your engine. This oil ensures correct lubrication of
your engine in all working conditions.
I f C a s e A k c e l a N o. 1 M u l t i p e r fo r m a n c e o r
Performance engine oil cannot be obtained, use only
oil of the API/CG/CF category.
NOTE: Do not put any Performance Additive or other
additive in the sump. Oil change intervals shown in
this manual are based on tests carried out on CASE
lubricants.
NC02N440 Figure 4
RB97F100 Figure 3
5-6 Issued 10-04 Bur 87458478NA

DAILY INSPECTIONS
Every day, before starting work, it is necessary to Undercarriage
inspect the machine and ser vice cer tain of its Check the pad hardware.
components.
Check the condition of the tracks.
IMPORTANT: If the slightest defect is found, repair it
Check that the upper and lower rollers and the
immediately before using the machine or see your
idler wheels are not leaking oil.
Dealer.
ATTACHMENT
GENERAL REMARKS
Check for oil leaks on the cylinders.
Check for water or oil leaks.
Check the condition of all lines.
Check that all screws and nuts are correctly
tightened. Check the condition of the bucket teeth.
Wipe off any dust (engine, operator's AFTER STARTING THE ENGINE
compartment, etc.). Did the engine start correctly? Are the exhaust
Check for damage. fumes normal? Any strange noises?
ENGINE Check for abnormal noise on the hydraulic
components.
C h e ck t h e o i l l eve l a n d c h a n g e t h e o i l i f
necessary. Check for water or oil leaks on the components.
Check the coolant level. Check the audible alarm devices, working lights
and windshield wipers.
Check for clogging or damage to the radiator.
Check that all circuits (travel, swing and tool) are
Check the radiator fan belt tension.
functioning correctly.
Check the air filter is clean and not restricted.
Check for water or oil leaks on the components.
UPPER STRUCTURE
Check the fuel tank level.
Check the hydraulic reservoir level.
Check that the hydraulic oil is clean.
Check for water or oil leaks on the components.
Check for electrical short-circuits.
Check the battery connections are properly
tightened.
Adjust the rear view mirrors.
87458478NA Issued 10-04 Bur 5-7

LUBRICATION AND MAINTENANCE CHART

FREQUENCY IN HOURS
NUMBER OF
LUBRICATE
REPLACE
SERVICE
NUMBER
CHANGE
SERVICE POINTS
POINTS
CHECK
CLEAN
INTERVAL
DRAIN
PAGE
5-16 Radiator core 2 * *

5-16 Radiator cap 1 * *
As Required 6-3 Track shoes 2 * *
(* ) 5-10 Control Levers * *
6-11 Machine inspection 1 * *
6-12 Fire extinguisher 1 *
5-14 Engine oil level 1 8
5-24 Hydraulic system lines 8
5-25 Hydraulic reservoir level 1 8
Daily or Every 8
6-13 Loose or missing hardware. Bolt and nut torque 8
Hours
6-3 Rubber track pads 2 8 8
5-16 Radiator 1 8
6-11 Fan / Alternator belt 1 8
5-11 Bucket cylinder rod pin 1 50
5-11 Arm / Link pin 1 50
5-11 Bucket link pin 1 50
5-11 Arm / bucket link pin 1 50
5-12 Dozer blade pivot pins 2 50
Every 50 Hours 5-12 Dozer cylinder rod pin 1 50
5-12 Dozer cylinder pin 1 50
6-3 Track tension 2 50
5-22 Drain fuel tank sediment 1 50
5-21 Drain water separator 1 50
5-21 Clean water separator 1 50
5-14 Engine oil and filter change 1 250 250
5-16 Radiator and oil cooler 1 200
5-12 Boom foot pin 1 250
5-12 Boom cylinder bottom pin 250
5-12 Boom cylinder top pin 1 250
5-12 Arm cylinder bottom pin 1 250
5-12 Arm cylinder top pin 1 250
Every 250 Hours 5-12 Boom/Arm pivot pin 1 250
5-12 Bucket cylinder bottom pin 1 250
5-12 Swing cylinder foot pin 1 250
5-12 Swing cylinder rod pin 1 250
5-12 Swing tower 2 250
5-32 Air filter element 1 250 250
5-13 Turntable (Swing) bearing 1 250
6-11 Fan / Generator belt tension 1 250
5-8 Issued 10-04 Bur 87458478NA

Lubrication and Maintenance Chart

FREQUENCY IN HOURS
NUMBER OF
LUBRICATE
REPLACE
SERVICE
NUMBER
CHANGE
SERVICE POINTS
POINTS
CHECK
CLEAN
INTERVAL
DRAIN
PAGE
5-26 Hydraulic tank return filter 1 500
Every 500 Hours
5-21 Fuel filter 1 500
5-32 Air filter element 1 1000
Every 1000
5-16 Cooling system 1 1000
Hours
5-24 Hydraulic fluid condition 1000
5-28 Hydraulic Suction filter 1 2000
5-30 Solenoid valve filter 1 2000
5-31 Pilot Circuit Filter 1 2000
Every 2000 5-24 Hydraulic Fluid 2000
Hours 5-33 Travel reduction gear (one each side) 2 2000
5-13 Turntable gear lubrication 1 2000
6-8 Track Rollers (six each side) 12 2000
6-8 Idler wheel (Track removal required) 2 2000
87458478NA Issued 10-04 Bur 5-9

GREASE FITTINGS AND LUBRICATION POINTS

MACHINE POSITION FOR LUBRICATION LUBRICATION - AS REQUIRED
Make sure to put the machine in the following 251H EP
position before doing any lubrication. See Machine Position for Lubrication.
CONTROL LEVERS
Lubricate the control levers when a control lever does
not move smoothly or is difficult to operate.
1. See Machine Position for Lubrication.
1 2
BC02N240 Figure 5
1. BUCKET
2. DOZER BLADE
1. Place the machine on flat and level ground.
2. Fully retract the arm cylinder and bucket cylinder.
Lower the boom and put the bucket on the BC02N303 Figure 7
ground. 1. CONTROL LEVER
2. BOOT
3. Lower the dozer blade to the ground.
2. Carefully loosen and slide the rubber boot (2) up
4. Stop the engine.
the control lever (1).
5. Operate the control levers from right to left and
front to rear 8 to 10 times to release pressure in
each circuit. 4
3
1 1
2 5
BC02N304 Figure 8
1. LUBRICATE THESE LOCATIONS (SHADED AREAS)
2. UNIVERSAL JOINT
BC02N239 Figure 6 3. TOP OF UNIVERSAL JOINT
6. Pull the safety lock lever up into the locked 4. SHOWS LOCATION OF LUBRICATION (SHADED AREAS)
position. 5. SOCKET BOLT
3. Apply grease to the 4 locations (1) and the top of
the of the universal joint (2).
4. Carefully slide the rubber boot (2) down the
control lever (1) and install the boot.
5. Check the socket bolts (5) for the pilot valve.
Tighten the socket bolts if required.
5-10 Issued 10-04 Bur 87458478NA

LUBRICATION - 50 HOURS
BUCKET LINKAGE
1
3
4
BC02N301 Figure 9
1. Bucket cylinder rod pin . . . . . . . . 1 grease fitting
2. Arm/Link pin . . . . . . . . . . . . . . . . 1 grease fitting
3. Bucket link pin . . . . . . . . . . . . . . . 1 grease fitting
4. Arm/Bucket link pin . . . . . . . . . . . 1 grease fitting
87458478NA Issued 10-04 Bur 5-11

LUBRICATION - 250 HOURS BOOM AND ARM

SWING TOWER
4
1 5
7
1 2
3
6
2
3 BC02N301 Figure 12
BC02N302 Figure 10
1. Boom foot pin . . . . . . . . . . . . . . . 1 grease fitting
1. Swing cylinder pin . . . . . . . . . . . . 1 grease fitting 2. Boom cylinder bottom pin . . . . . . 1 grease fitting
2. Swing cylinder rod pin . . . . . . . . . 1 grease fitting 3. Boom cylinder top pin . . . . . . . . . 1 grease fitting
3. Swing tower pivot pin . . . . . . . . . 2 grease fittings 4. Arm cylinder bottom pin . . . . . . . 1 grease fitting
5. Arm cylinder top pin . . . . . . . . . . 1 grease fitting
BLADE LINKAGE
6. Boom/Arm pivot pin. . . . . . . . . . . 1 grease fitting
7. Bucket cylinder bottom pin . . . . . 1 grease fitting
1 2
3
BC02N300 Figure 11
1. Blade pivot pins . . . . . . . . . . . . . 2 grease fittings
One each side of blade frame
2. Blade cylinder rod pin . . . . . . . . . 1 grease fitting
3. Blade cylinder pin. . . . . . . . . . . . . 1 grease fitting
5-12 Issued 10-04 Bur 87458478NA

Lubricating the Turntable (Swing) Bearing
BC02N256 Figure 13
1. Apply grease at the grease fitting until the old
grease is replaced.
2. Rotate the upper structure 90°. (4 times).
3. Repeat steps 1 and 2 until all four positions are
lubricated.
IMPORTANT: If the grease is white because of
moisture content or contamination, replace with new
grease.
LUBRICATION - 2000 HOURS

LUBRICATING THE TURNTABLE (SWING) GEAR
Contact your dealer for procedures. Change the
grease immediately if the machine has been
immersed in water in order to protect the pinion and
internal gears from damage.
87458478NA Issued 10-04 Bur 5-13

ENGINE OIL
SERVICE SPECIFICATIONS
Engine oil level check ............................................................................................................................Every 8 hours
Oil change .........................................................................................................................................Every 250 hours
Oil filter replacement..........................................................................................................................Every 250 hours
Oil type .......................................................................................................................................... Case Akcela No. 1
Oil capacity ...................................................................................................................................... 6.7 liters (1.8 gal)
ENGINE OIL LEVEL 4. If the oil level is at mark L (Low) or below, remove
1. Park the machine on level ground. Shut down the the filler cap (2) and add oil up to mark H (High)
engine and remove the starter switch key. of the dipstick.
2. When the engine has been stopped for fifteen NOTE: The oil level should NOT be higher than
minutes, remove the dipstick (1), wipe it with a the mark H (High, maximum on the dipstick).
clean cloth and replace it in the guide tube as far
as it will go. Then take it out again. ENGINE OIL AND FILTER CHANGE
NOTE: Change the oil while the engine is still warm.
The oil will flow more easily.
1. Park the machine on level ground. Shut down the
engine and remove the starter switch key.
2. Remove the oil filler cap (2).
BS04J36 Figure 14
1. DRAIN PLUG
2. COVER PLATE
3. DIPSTICK (ENGINE OIL)
4. FILLER CAP (ENGINE OIL) BS04J028 Figure 15
3. If the level is between the marks L (Low) and H 1. DIP STICK
(High) of the dipstick, the level is correct. 2. FILL CAP
3. Remove the access cover (2) under the drain
plug.
5-14 Issued 10-04 Bur 87458478NA

4. Place a container under the engine oil drain plug.

Use a container that will hold approximately 7.0
liters (1.9 gal).
5. Remove the drain plug (1) and allow the engine
oil to drain.
BC02N232 Figure 18
8. Coat the seal of the new filter with a light film of
engine oil.
9. Install the new filter. Turn the filter until the seal
comes into contact with the filter head by hand.
BC02N226 Figure 16 Then tighten an additional 1/2 to 2/3 turn.
1. DRAIN PLUG (ENGINE OIL) IMPORTANT: Do not use a filter wrench to
2. ACCESS COVER (ENGINE OIL) tighten the filter. Excessive tightening can
6. Install the drain plug. damage the filter and the seals.
10. Fill the engine with new engine oil. Install the
filler cap.
11. Run the engine for a few minutes and check that
there are no leaks. Stop the engine.
12. Install the access cover below the engine oil
drain plug.
13. Check the oil level and add additional oil if
necessary.
IMPORTANT: Always wait approximately ten
minutes to allow the oil to return to the reservoir
before checking the oil level.
BS04J040 Figure 17
1. OIL FILTER
2. FILTER WRENCH
7. Use oil filter wrench (2) to rotate the oil filter (1)
counterclockwise to loosen the oil filter. Remove
the oil filter (1).
87458478NA Issued 10-04 Bur 5-15

COOLING SYSTEM
Coolant reservoir check..................................................................................................... Every 8 hours or each day
Checking the condition of cooling system clamps and hoses ............................. Every 250 hours or every 6 months
Draining the system (long duration)...................................................................... Every 1000 hours or every 2 years
Draining the system (with anti-freeze) (spring and autumn).................................................................... Twice a year
System capacity .............................................................................................................................. 4.6 liters (1.2 gal)
RADIATOR CAP
WARNING: Boiling coolant solution can
spray out if the radiator cap is removed while WARNING: Do not remove the radiator cap
the system is still hot. To remove the cap, when the engine is hot. The system is still
allow the system to cool down, turn the cap to under pressure and you could be scalded.
the first notch and wait until there is no more CE-NA000
pressure. Then remove the cap.
1. Slowly loosen the cap to release pressure.
CE-NA000
2. Check the cap for damages or adhesion of dust.

WARNING: Check and service the cooling
system according to the instructions given in 3. Clean or replace if necessary.
this manual.
4. Securely tighten the cap.
CE-NA000
COOLANT SOLUTION COOLANT LEVEL

Put only ethylene-glycol coolant solution in the The machine must be on level ground. The coolant
cooling system. Use good quality ethylene-glycol that level must be checked when the engine and cooling
has a high boiling point, with no additives to prevent system are cold.
leakage. The coolant reservoir in on the right-hand side of the
engine compartment.
Do not use non-approved anti-r ust additives.
Anti-rust additives and ethylene-glycol can mix and
Coolant Reservoir Level
w o r k a g a i n s t e a c h o t h e r, t h e r e b y r e d u c i n g
anti-corrosion protection, forming deposits in the 1. Open the engine cover to check the coolant level
cooling system and causing damage to the cooling in the coolant reservoir. The level in the coolant
system and radiator. reservoir must be between the Full and Low
marks.
Consult your Dealer for suitable coolant solution.
2. If the coolant level is low, check the level of
CLEANING RADIATOR CORES coolant in the radiator. See Radiator Coolant
Level.
1. Open the left side cover and the cover under the
seat.
Radiator Coolant Level
2. Check for clogging on the radiator fins with dust, 1. Remove the radiator cap.
mud and debris.
2. If the coolant level is low, fill the radiator with
3. Remove the material with compressed air. coolant solution until radiator is full.
IMPORTANT: Use the correct coolant solution.
WARNING: To prevent injury, always wear
eye protection when working with 3. Install the radiator cap (B).
compressed air. 4. Fill the coolant reservoir to the Full mark.
M459
IMPORTANT: Do not fill the coolant reservoir
above the Full mark.
5. Install the coolant reservoir cap (A).
5-16 Issued 10-04 Bur 87458478NA

3. Open the drain valve located on the drain hose.

NOTE: Have a container of a suitable capacity
ready.
4. Drain the coolant from the radiator and cooling
system.
BS04H334 Figure 19
1. COOLANT RESERVOIR CAP
2. RADIATOR CAP
3. RADIATOR
4. COOLANT RESERVOIR BS04J041 Figure 20
1. RADIATOR CAP
CHECKING COOLING SYSTEM HOSES AND 2. DRAIN PLUG
CLAMPS 3. RADIATOR
1. Check the cooling system for loose clamps or 4. COOLANT RESERVOIR
cracked and worn hoses. 5. Close the drain valve when the radiator is
2. Replace any damaged hoses and tighten any completely empty.
loose clamps. 6. See Cleaning the Cooling System or Filling the
NOTE: See Draining the Cooling System and Filling Cooling System.
the Cooling System if replacement of a hose is
required. CLEANING THE COOLING SYSTEM
1. Fill the system with a mixture of clean water and
DRAINING THE COOLING SYSTEM cleaning solvent (Radiator cleaner).
1. Remove the cover under the radiator and drain 2. Start the engine. Let the engine run in low idle
valve. position for approximately ten minutes to bring
the engine temperature to approximately 80°C
WARNING: Do not remove the radiator cap (176°F). Operate the engine for approximately 10
when the engine is hot. The system is still minutes.
under pressure and you could be scalded.
3. Stop the engine and open the drain valve. Flush
CE-NA000
the radiator with clean water until the water
2. Remove the radiator cap. draining is clean.
87458478NA Issued 10-04 Bur 5-17

FILLING THE COOLING SYSTEM

1. Fill the radiator with coolant solution until
overflowing and install the radiator cap.
2. Fill the coolant reservoir to the Full mark and
install the cap.
IMPORTANT: Use the correct coolant solution.
3. Run the engine at idle speed for about five
minutes. Add coolant solution if the level in the
coolant reservoir drops.
IMPORTANT: Do not fill the coolant reservoir
above the Full mark.
BS04H334 Figure 21
1. COOLANT RESERVOIR CAP
2. RADIATOR CAP
3. RADIATOR
4. COOLANT RESERVOIR
4. Install the cover under the radiator and drain
valve.
5-18 Issued 10-04 Bur 87458478NA

FUEL SYSTEM
Fuel tank capacity ............................................................................................................................. 38 liters (10 gal)
Type of fuel ........................................................................................................................................................Diesel
Air bleed from the fuel system .................................................................................................................. As required
Draining water and sediment from the fuel tank ......................................................... Every 50 hours or every week
Water Separator
Drain and clean the separator ................................................................................. Every 50 hours or every week
Fuel Filter
Clean the fuel filter ....................................................................................Every 250 hours or every three months
Fuel filter replacement...................................................................................Every 500 hours or every six months
Replacing the fuel hoses ................................................ Every 2 years or every 4000 hours (whichever comes first)
CHECKING FUEL LEVEL

1. Turn the starter switch key to the ON position to
illuminate the monitor panel.
2. Check the fuel level on the fuel gauge.
BS04J030 Figure 22
1. IGNITION KEY
2. FUEL GAUGE BS04J031 Figure 23
1. FILLER CAP
FILLING THE FUEL TANK 2. STRAINER
To access the tank cap, open the hood on the front 3. DRAIN PLUG
right-hand side of the machine. 4. FUEL TANK
1. Clean carefully around the filler cap.
NOTE: In cold weather, use fuel corresponding to
the ambient temperature. See Lubrication and fluids. 2. Fill the tank.
Fill the fuel tank after each working day to prevent the IMPORTANT: Make sure that no water or dust
formation of condensation. enters the fuel tank. Never remove the strainer
for when filling the fuel tank.
WARNING: Never refuel the machine when
the engine is hot or running. Never smoke 3. Install the filler cap.
while refueling. IMPORTANT: Make sure that the filler cap is
R139C
correctly locked.
WARNING: Engine fuel is flammable and 4. Close and lock the hood.
can cause a fire or an explosion.
Make sure to wipe all areas with a clean dry
rag to remove any spilled fuel.
SA022
87458478NA Issued 10-04 Bur 5-19

BLEEDING AIR FROM THE FUEL SYSTEM 3. Use a screwdriver to loosen the screw in the air
It is necessary to bleed the system when: breather plug (3) on the Water Separator
Assembly 2-3 turns.
• The tank has been completely emptied.
4. Turn the key on and start cranking the engine
• The fuel filter has been replaced. until fuel coming out through the air breather plug
• Parts of the fuel system have been removed for hole does not contain air bubbles.
servicing or repair work. 5. Tighten the screw in the air breather plug (3)
• The machine has been in storage for a fairly when the fuel coming out of the hole doe not
long period. contain air bubbles.
1. Make sure that the fuel tank is full. 6. Completely wipe off any spilled fuel. Start the
2. Make sure the handles for the Fuel Filter and engine and check for possible leakage.
Water Separator are in the OPEN positions.
WARNING: Engine fuel is flammable and
SA022
WARNING: Completely wipe off any spilled

fuel after replacing a filter element or bleeding
the system.
CE-NA000
BS04H236 Figure 24
1. FUEL FILTER
2. WATER SEPARATOR
3. AIR BREATHER PLUG
4. FUEL COCK
5. DRAIN PLUG
A. IN
B. OUT
C. CLOSE
D. OPEN
5-20 Issued 10-04 Bur 87458478NA

DRAINING AND CLEANING THE WATER REPLACING THE FUEL FILTER

SEPARATOR
If the red ring (D) in the water separator sinks down
to the bottom of the case (F), no water is mixed in.
When the ring (D) is floating, water is mixed in up to
the level of the ring. Drain the mixed water in
accordance with the following procedures.
WARNING: Do not attempt this procedure if the
engine is hot. Allow time to cool all engine parts.
1. Place the function cancellation lever in the up or
locked position and shut the engine off.
2. Push the water separator handle to the up or
closed position.
3. Loosen the ring (G) to remove the case (F) and
drain the water out.
BS04H264 Figure 26
If the water is contaminated and dir ty it will be 1. FUEL FILTER
necessary to clean the element with diesel fuel.
1. Clean the area around the filter head.
4. Install the element (B) and O-ring (E) into the
2. Place a receptacle of a suitable capacity under
water separator case (F).
the filter and remove the filter, using a filter
5. Tighten the ring (G) being careful not to wrench.
overtighten. 3. Apply a thin coat of oil to the filter O-ring.
6. Push the handle downward to set at OPEN 4. Install the filter.
position.
5. Start the engine and operate at an idle for
7. Bleed air from the fuel system following the several minutes and check for leakage.
procedure on page 5-20.
NOTE: Do not fill the new filter with fuel before
installing.
A IMPORTANT: Do not use a filter wrench to install

the filter. Overtightening the filter can damage
the seal and filter.

SA022
BC02N211 Figure 25
A. HEAD FOR WATER SEPARATOR
B. FILTER
C. SPRING
D. RED FLOAT RING
E. O-RING
F. CASE
G. RING NUT

SA022
87458478NA Issued 10-04 Bur 5-21

DRAINING THE FUEL TANK

Since the water is accumulated during the night, it is
effective to drain it before starting up the engine in
the morning.
1. Swing the upper structure of the machine so the
drain valve (1) under the fuel tank comes midway
between the crawler shoes of left and right.
2. Place an empty container under the drain valve
to catch the fuel and sediments.
BS04J039 Figure 27
1. FUEL TANK
2. DRAIN PLUG
3. Slowly open the drain valve to drain any water
and sediments into the container.
4. When clean fuel begins to flow, close the drain
valve (1).
NOTE: Check for fuel leakage after closing the
drain valve.
5-22 Issued 10-04 Bur 87458478NA

RELEASING PRESSURE IN THE HYDRAULIC SYSTEM

IMPORTANT: Release the pressure in the hydraulic system before doing any maintenance work on the
hydraulic system (Hydraulic fluid change, filter changes, strainer cleaning, cylinder repair, etc.).
1 2
BC02N240 Figure 28 BS04J037 Figure 30

1. BUCKET 1. HYDRAULIC RESERVOIR
2. DOZER BLADE 2. RUBBER CAP (AIR BREATHER)
1. Place the machine on flat and level ground. 7. Lift the cover for the hydraulic reservoir and use
2. Fully retract the arm cylinder and bucket cylinder. the support rod to hold the cover in position.
Lower the boom and put the bucket on the 8. Press the rubber cap (2) on top of the air
ground. breather 6-7 times to release any pressure in the
3. Lower the dozer blade to the ground. hydraulic reservoir.
4. Stop the engine.

front to rear 8 to 10 times to release pressure in
each circuit.
BC02N239 Figure 29
6. Pull the safety lock lever up into the locked
position.
87458478NA Issued 10-04 Bur 5-23

HYDRAULIC SYSTEM
Capacity of the hydraulic reservoir ................................................................................................... 38 liters (10 gal)
Total system capacity .................................................................................................................... 48 liters (12.7 gal)
Hydraulic fluid type .........................................................................................Case Akcela Hy-Tran Ultra (MS 1209)
Torque Specifications
Cap screws(4) for hydraulic reservoir air filter ......................................................23.5 ± 2 Nm (17.3 ± 1.5 lb-ft)
Cap screws(4) for hydraulic return filter ...............................................................23.5 ± 2 Nm (17.3 ± 1.5 lb-ft)
10 hours
Check the hydraulic reservoir fluid level ....................................................................... Every 8 hours or each day
Check the hydraulic system lines .....................................................................................................Every 8 hours
500 hours
Replace the return filter ................................................................................................................Every 500 hours
(After the first 50 hours during the run-in period)
2000 hours
Clean the filter for the pilot valve ................................................................................................Every 2000 hours
Clean the inline filter for the solenoid valve ................................................................................Every 2000 hours
Clean the suction strainer ..........................................................................................................Every 2000 hours
Change the hydraulic fluid ..........................................................................................................Every 2000 hours
4000 hours
Replace the hoses .................................................... Every 2 years or every 4000 hours (whichever comes first)
NOTE: If the machine is new or if a major
component has been overhauled or replaced in the WARNING: Hydraulic fluid or grease
hydraulic system, replace the return filter after 50 injected into your skin can cause severe
hours of operation. After that, replace these filters at injury or death. Keep your hands and body
the regular interval. away from any pressurized leak. Use
cardboard or paper to check for a leak. If fluid
IMPORTANT: After replacing the hydraulic fluid, it is is injected into your skin, see a doctor
necessary to bleed all air from the hydraulic immediately and have the fluid removed.
components. See Bleeding air from the hydraulic CE-NA000
components.
IMPORTANT: If metal filings are discovered in the HYDRAULIC BREAKER
replaced filters, see your Dealer. When using the hydraulic breaker, hydraulic fluid
deteriorates more quickly than during standard
WARNING: Before carrying out any digging. Check the hydraulic fluid level more
operation on the hydraulic filters or the frequently. In addition, when replacing the filters, also
hydraulic system, the pressure must be check the condition of the hydraulic fluid.
released from the system. Failure to observe
this instruction can cause injury. See CHECKING HYDRAULIC SYSTEM LINES
Releasing Pressure In The Hydraulic Make sure there are no leaks from the hydraulic
System. system hoses, tubes, plugs, connections, and fittings.
CE-NA000 Make sure all nuts and screws are tightened. Correct
any problems discovered.
WARNING: Before carrying out any service
work on the hydraulic system it is necessary IMPORTANT: Release the pressure in the hydraulic
to allow it to cool down (the temperature system before doing any maintenance work on the
should not be more than 40°C (104°F). hydraulic system (Hydraulic fluid change, filter
CE-NA000 changes, strainer cleaning, cylinder repair, etc.).
5-24 Issued 10-04 Bur 87458478NA

HYDRAULIC RESERVOIR ACCESS CHECKING HYDRAULIC FLUID LEVEL

1. To access the hydraulic reservoir, see Hydraulic
Reservoir Access and do steps 1 through 5.
1 2
BC02N240 Figure 31
1. BUCKET
2. DOZER BLADE
1. Place the machine on flat and level ground.
2. Fully retract the arm cylinder and bucket cylinder.
Lower the boom and put the bucket on the
ground.
4. Stop the engine.
BS04J029 Figure 34
Hydraulic Fluid Temperatures

L Level (Before Operation) 10 to 30°C (50 to 86°F)
H Level (Normal Operation) 50 to 80°C (122 to 176°F)
2. Check the sight gauge on the side of the

hydraulic reservoir.
A. See Hydraulic Fluid Temperature chart.
B. The fluid must be located between the H and L
BC02N239 Figure 32 marks on the sight gauge.
5. Pull the safety lock lever up into the locked C. If the fluid level is below the L mark, go to step
position. 3 to add hydraulic fluid.
D. If the hydraulic fluid level is correct, go to step
10.
BS04J037 Figure 33
1. HYDRAULIC RESERVOIR
2. RUBBER CAP (AIR BREATHER)
6. Open the cover for the hydraulic reservoir and
use the support rod to hold the cover in position.
87458478NA Issued 10-04 Bur 5-25

ADDING HYDRAULIC FLUID TO THE RESERVOIR
BS04J044 Figure 35
1. CAPSCREW
2. LOCK WASHER
3. COVER
4. O-RING
3. Clean the area around the base of the cover (3).
4. Remove the 4 capscrews (1) and lock washers
(2). BS04J042 Figure 36
5. Remove the cover (3)
3. Remove the capscrews (1) and lock washers (2).
6. Add hydraulic fluid as required.
4. Remove the cover (3) and O-ring (7).
7. Check the sight gauge on the side of the
5. Remove the spring (4), valve (5) and return filter
(6).
8. Check the O-ring (4) for the cover (3). Replace
6. Install a new return filter.
the O-ring (4) if damaged.
7. Clean and install the spring (3) and valve (4).
9. Install the cover (3) with the 4 capscrews (1) and
lock washers (2). Tighten the capscrews to a 8. Install the O-ring (7).
torque of 23.5 ± 2 Nm (17.3 ± 1.5 lb-ft). IMPORTANT: Check the O-ring and replace if
10. Close the cover for the hydraulic reservoir. damaged.
9. Install the cover (3) with the capscrews (1) and
RETURN FILTER lock washers (2). Tighten the capscrews to a
1. Release all pressure in the hydraulic reservoir. torque of 23.5 ± 2 Nm (17.3 ± 1.5 lb-ft).
See Releasing Pressure In The Hydraulic 10. Close the cover for the hydraulic reservoir.
Reservoir on page 5-23 and do steps 1 through
8.
2. Clean the top and sides of the return filter cover
and the top of the hydraulic reservoir.
5-26 Issued 10-04 Bur 87458478NA

HYDRAULIC FLUID CHANGE
BS04H336 Figure 37
1. DRAIN PLUG
2. CONTAINER FOR HYDRAULIC FLUID BS04J063 Figure 39
1. Park the machine on flat and level ground. 1. CAPSCREW
2. Rotate the machine to put the drain plug for the 2. LOCK WASHER
3. COVER
hydraulic reservoir between the tracks.
4. REMOVE HYDRAULIC OIL FROM THIS OPENING
3. Fully retract the arm cylinder and bucket cylinder. 5. O-RING
Lower the boom and put the bucket on the
10. Clean the area around the base of the cover (3).
ground.
11. Remove the 4 capscrews (1) and lock washers
(2).
5. Stop the engine.
12. Remove the cover (3).
13. Use an oil suction pump to remove the hydraulic
front to rear 8 to 10 times to release hydraulic
fluid (4) from the hydraulic reservoir. Use a
pressure.
container that will hold approximately 40 liters
(11 gallons)
Drain Plug
14. Remove the access cover for the drain plug
under the hydraulic reservoir.
15. Put a container under the drain plug for the
hydraulic reservoir. Use a container that will hold
approximately 40 liters (11 gallons).
16. Remove the drain plug to remove the remaining
hydraulic fluid from the reservoir.
IMPORTANT: Be careful when removing the
drain plug. Hydraulic fluid will flow from the drain
BC02N239 Figure 38 hole.
7. Pull the safety lock lever up into the locked
17. Install the drain plug for the hydraulic reservoir
position.
after the hydraulic reservoir is empty. Tighten the
8. Lift the cover for the hydraulic reservoir and use drain plug to a torque of 73.5 ± 1.5 Nm (54.2 ±
the support rod to hold the cover in position. 1.1 lb-ft).
9. Press the rubber cap (3) on top of the air 18. Install the access cover for the drain plug under
breather 3-4 times to release any pressure in the the hydraulic reservoir.
87458478NA Issued 10-04 Bur 5-27

Suction Strainer 21. Clean the suction strainer with solvent and let the
suction strainer dry completely.
22. Check the suction strainer for damage. Replace
the suction strainer if any damage is found.
NOTE: Make sure the overall length of the new
suction strainer and rod is 460 mm (18.1 in).
23. Install the O-ring (1).
BS04J045 Figure 40
1. CAP SCREW
2. LOCK WASHER
3. CAP
4. O-RING
5. SUCTION STRAINER
19. Remove the suction strainer (5) from the BS04J045 Figure 42
1. CAP SCREW
2. LOCK WASHER
3. CAP
4. O-RING
5. SUCTION STRAINER
24. Install the Suction strainer (5).
1
2
BC02N246 Figure 41
1. O-RING
2. 460 MM (18.1 INCHES)
20. Remove the O-ring (1). Check the O-ring for
damage. Replace the O-ring if any damage is
found.
5-28 Issued 10-04 Bur 87458478NA

Filling the Hydraulic Reservoir 27. Install the cover (2) with the 4 capscrews and
lock washers (1). Tighten the capscrews to a
torque of 23.5 ± 2 Nm (17.3 ± 1.5 lb-ft).
28. Close the cover for the hydraulic reservoir.
29. Start the engine. Let the engine run for
approximately 5 minutes.
30. Slowly actuate each cylinder several times.
31. Rotate the upper structure several times.
32. See Hydraulic Reservoir Access and put the
machine in position to check the hydraulic fluid
level.
33. See Checking Hydraulic Fluid Level.
BS04J029 Figure 43
25. Add hydraulic fluid as required. Check the sight

gauge on the side of the hydraulic reservoir for
the fluid level. The hydraulic reservoir holds
approximately 38 liters (10 gallons).
BS04J044 Figure 44
1. CAP SCREW
2. LOCK WASHER
3. CAP
4. O-RING
26. Inspect the O-ring (4) for the cover (3). Replace
the O-ring (4) if damaged.
87458478NA Issued 10-04 Bur 5-29

CLEANING LINE FILTER OF PILOT VALVE AND IN-LINE FILTER OF SOLENOID VALVE
To reach the solenoid valve in-line filter it will be
WARNING: Hydraulic lines are pressurized. necessary to remove the right hand cover.
Do not carry out any service before releasing
pressure. Depress the rubber cap on the tank
several times.
The (P) por ts of right and left pilot valves (for

operation and traveling) and solenoid valve are
equipped with connector and filter. Dust, dirt and
debris that adhere on the filter will decrease oil flow.
Dust, dirt or debris should not be allowed to enter the
valve. Clean the filter periodically.
1. Move the machine to firm level ground, place the
attachment in the oil check position, and stop the
engine.
2. Release all pressure in the hydraulic system.
See page 5-23.
BS04J046 Figure 46
1. IN-LINE FILTER
2. SOLENOID VALVE
3. RIGHT PANEL
8. After removal of the hose, remove the in-line filter
assembly from the tee installed on the solenoid
valve. After the removal, the oil holes of the tee
and hose should be plugged.
9. Remove the case and the fitting, and remove the
strainer.
10. Spray light oil or air on the strainer to clean.
Clean the inside of the case and check the
O-ring for possible damage. Replace the O-ring if
BC02N443 Figure 45 necessary.
3. Loosen 2 bolts (C) on the operating box to
11. Install the strainer on the fitting and fit it in the
remove the cover.
in-line filter case. Torque to 58-78 Nm (43-58 lb
4. Disconnect hose (A) connected to "P" port on the ft).
pilot valve first, then remove connector with filter
12. Install the in-line filter assembly on the solenoid
(B). Plug the bore to prevent contamination.
valve and install the hose.
5. Wash and clean the filter with diesel fuel.
6. Check the O-ring for damages, and replace, if
necessary.
7. After cleaning, install to the original position in
reverse order.
5-30 Issued 10-04 Bur 87458478NA

REPLACING THE RESERVOIR AIR FILTER (IF

EQUIPPED)
1
2
5
4
BS04H266 Figure 47
1. PILOT VALVE
CS00E528 Figure 48
2. HOSE 1. BUTTON
3. ELBOW 2. NUT
4. O-RING 3. COVER
4. FILTER
1. Remove floor mat and floor plate.
5. SEAL
2. Disconnect the hose (3) connected to "P" port on 6. BREATHER
the pilot valve (2). After removal, the oil holes 1. Press the button (1) to release all pressure in the
must be plugged to prevent contamination. hydraulic reservoir.
3. Remove elbow (1) and spray light oil or air into 2. Remove the nut (2) and the cover (3) from the
elbow to clean. breather.
4. Install elbow (1) into "P" port on pilot valve (2). 3. Remove and discard the used filter (4).
Torque to specification. Connect hose (3) to
elbow (1) and replace floor plate and floor mat. 4. Install a new element, making sure the seal (5) is
facing upwards.
5. Install the cover (3) as well as the nut (2).
87458478NA Issued 10-04 Bur 5-31

AIR FILTER
Inspect and clean the element ......................................................................................................... Every 250 hours
Replace the element .............................................................................................. After cleaning six times or 1 year
1. Open the engine compartment door. IMPORTANT: If exhaust smoke is abnormal (black)
2. Loosen the two clamps and remove the cover after cleaning the element, the element must be
from the air cleaner. replaced.
BS04H263 Figure 50
BS04J035 Figure 49
1. OUTER FILTER
2. CLAMPS
3. INNER FILTER
3. Remove the filter element.
CLEANING THE ELEMENT
IMPORTANT: Always protect your face before using
compressed air.
IMPORTANT: Compressed air pressure should not
exceed 3 bar (43 psi).
NOTE: Do not use compressed air if there is oil or
soot in the element. Replace the element if there is
oil or soot in the element. BS04H339 Figure 51
Use compressed air to blow from the inside of the IMPORTANT: Install the Air Cleaner cover with the
element towards the outside at very low pressure. "TOP" position mark facing up, but to avoid
The compressed air nozzle should be held at least interference by intake hose, turn the air cleaner cover
3 cm (1 in) from the inside wall of the element. 15° to the engine.
Cleaning is completed when no more dust comes out
of the element.
INSPECTING THE ELEMENT
4. Check the element for any external damage.
Replace the element in any damage is found.
5. Check the element for damage by placing an
inspection lamp inside the element. Replace the
element if light can be seen through any holes.
CLEANING THE AIR CLEANER HOUSING
6. Use a clean cloth to remove dust from the inside
of the air cleaner housing and the air cleaner
cover.
7. Install the filter element
5-32 Issued 10-04 Bur 87458478NA

TRAVEL REDUCTION GEARS

Oil change .......................................................................... Every 2000 hours (after the first 500 hours of operation)
Oil capacity ......................................................................................0.7 liters (0.2 gal) for each travel reduction gear
Oil type ................................................................................................................... Akcela Gear 135H EP- 85W-140
DRAINING AND REFILLING IMPORTANT: Check the condition of the drained

1. Park the machine on flat and level ground. oil. If the oil contains metal filings or foreign
material, see your Dealer.
BS04J049 Figure 52 BS04J051 Figure 54

1. DRAIN PLUG 8. Apply RTV Silicone Sealant on the threads of the
2. FILL PLUG drain plug. Install the drain plug (1).
3. LEVEL PLUG
9. Fill the travel reduction gear with oil through the
2. Move the machine so that the drain plug (1) is in fill plug (2) until oil comes up to the bottom edge
the bottom. of the level plug (3).
3. Stop the engine. 10. Apply RTV Silicone Sealant on the threads of the
4. Pull the safety lock lever up into the locked fill plug. Install the fill plug.
position. 11. Repeat Steps 2 to 10 for the other travel
reduction gear.
12. Travel slowly with the machine and make sure
there are no leaks.
BS04J050 Figure 53
5. Place a receptacle of a suitable capacity under
the drain port for the travel reduction gear.
6. Slowly remove the fill plug (2) and then the drain
plug (1).
NOTE: Make sure to remove the plug slowly. The
travel reduction gear can contain pressure. The
pressure can force the plug and fluid out of the
port when loosening the plug.
7. Allow the oil to drain.
87458478NA Issued 10-04 Bur 5-33
5-34 Issued 10-04 Bur 87458478NA

CHAPTER 6 - MAINTENANCE AND ADJUSTMENTS
Chapter 6
MAINTENANCE AND ADJUSTMENTS
TABLE OF CONTENTS
TRACKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Maintenance Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Cleaning the Tracks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Checking Track Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Adjusting Track Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
CHECKING THE CONDITION OF RUBBER TRACKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
TRACK ROLLERS AND IDLERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Maintenance Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Roller oil change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Draining and Refilling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
Idler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
REPLACING A BUCKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
Installing Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
Adjusting Bucket Mount Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
FAN AND ALTERNATOR DRIVE BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
Maintenance Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
Checking Drive Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
INSPECTING AND CLEANING THE MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
Maintenance Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
CHECKING FOR CYLINDER LEAKAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
FIRE EXTINGUISHER (NOT SUPPLIED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
Maintenance Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
PLASTIC AND RESIN PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
WELDING ON THE MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
METRIC TORQUE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
Maintenance Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
Metric 4.8 T Capscrews and Nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
Metric 7 T Capscrews and Nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
Metric 10.9 T Capscrews and Nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
Hydraulic Hoses and Tube Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
Issued 10-04 Bur 87458478NA 6-1

NOTES
6-2 Issued 10-04 Bur 87458478NA

TRACKS
MAINTENANCE SPECIFICATIONS
Clean .......................................................................... Periodically and when the machine has been working in mud
Check track tension ............................................................................................................................Every 50 hours
Check the track pads ..................................................................................................... Every 10 hours or every day
IMPORTANT: If the tracks are too tight, they wear CHECKING TRACK TENSION
quickly. If tracks are not tight enough, they wear 1. If necessary, clean the tracks. See Cleaning the
quickly and the links can catch on the sprocket wheel Tracks.
or slide off the idler wheel or the sprocket wheel.
Clean the tracks after work. 2. Park the machine on flat and level ground.
IMPORTANT: Avoid pivoting on the spot because

this can wear out the tracks quickly and can also
cause jamming of stones, rocks, etc. Avoid working in
an area full of rock rubble or debris, pieces of
reinforced concrete, or striated plates.
CLEANING THE TRACKS

When the machine has been working in mud, a
reduction in temperature can cause the mud to
solidify.
BC02N261 Figure 2
3. Move the machine until the connecting links for
the track are in the center position at the top of
the track
BC02N262 Figure 1
1. Place the upperstructure at right angles to the
undercarriage. Use the attachment to press on
the ground and lower the boom until the track is
raised off the ground. BC02N262 Figure 3
2. Put a support under the machine. 4. Place the upperstructure at right angles to the
undercarriage. Use the attachment to press on
3. Operate the travel control lever for the raised
the ground and lower the boom until the track is
track forwards and then in reverse to remove the
raised off the ground.
mud.
5. Repeat for the other track.
4. Repeat for the other track.
6. Use the travel control lever to move the raised
track in reverse for 2-3 seconds.
7. Stop the engine and remove the starter switch
key.
87458478NA Issued 10-04 Bur 6-3

WARNING: Never unscrew the grease fitting

adaptor completely to speed up the flow of
grease. The grease in the cylinder is under
high pressure.
CE-NA000
TO INCREASE TRACK TENSION

1. With the track raised, clean the grease fitting.
BC02N263 Figure 4
A. LOCATION FOR TRACK TENSION MEASUREMENT
TRACK TENSION MEASUREMENTS

Type of Track Measurement for Dimension A
Rubber Track Shoes 55 - 65 mm (2.2 - 2.6 in)
8. Measure the distance between the base of the

undercarriage (Crawler frame) and the upper BC02N266 Figure 6
part of the track shoe. See the chart for Track 2. Connect the grease pump to the grease fitting.
Tension Measurements for the correct distance. Inject grease to get the correct track tension. See
9. Do one of the following: the chart for Track Tension Measurement.
A. If the track tension is correct, go to step 10. 3. Remove the grease pump and clean the grease
B. If the track tension is not correct, see fitting.
Adjusting Track Tension and adjust the track 4. Lower the raised track to the ground.
tension. 5. Repeat steps 1, 2, and 3 for the other track.
10. Lower the raised track to the ground. Repeat 6. Move the machine forward and backward to
Steps 3 to 8 for the other track. equalize the tension in the tracks.
ADJUSTING TRACK TENSION 7. Repeat the procedures to check the track

tension.
This procedure is to be done after the track tension
has been checked. TO REDUCE TRACK TENSION
1. With the track raised, clean the grease fitting.
BC02N265 Figure 7
BC02N264 Figure 5
GREASE FITTING FOR TRACK TENSION ADJUSTMENT 1. GREASE FITTING
6-4 Issued 10-04 Bur 87458478NA

BC02N268 Figure 8
BC02N267 Figure 9
1. GREASE FITTING
A. CYLINDER
2. Loosen the grease fitting (1) approximately one
turn to let grease flow out of the cylinder.
WARNING: Never completely unscrew the

grease fitting to speed up the flow of grease.
The grease in the cylinder is under high
pressure.
CE-NA000
3. When the correct track correct track tension is

reached, tighten the grease fitting. See the chart
for Track Tension Measurement.
NOTE: Tighten the grease fitting to a torque of
49 - 68.6 Nm (36 - 50.5 ft-lb).
4. Clean the grease fitting.
5. Lower the raised track to the ground.
6. Repeat steps 1, 2, and 3 for the other track.
7. Move the machine forward and backward to
equalize the tension in the tracks.
8. Repeat the procedures to check the track
tension.
87458478NA Issued 10-04 Bur 6-5

CHECKING THE CONDITION OF RUBBER TRACKS

Replace the tracks in any of the following cases:
3 2
1 BC02N271 Figure 13
BC02N269 Figure 10 Replace the tracks if the steel cords are broken by
1. GROUSER (LUG) DEPTH more than one half on one side.
2. STEEL LAYER (CORD)
3. METAL HUB (CORE)
3
1 2
BC02N272 Figure 14
1. REPAIR IS REQUIRED
BC02N270 Figure 11 2. REPAIR IS NOT REQUIRED
A. 5 MM (0.2 IN) MINIMUM 3. IF CRACK IS OVER 60 MM (2.4 IN), REPAIR IS REQUIRED
Replace the tracks if the steel cords are exposed by
wear of the lugs over two links.
BC02N273 Figure 15
Replace the tracks if the metal core star ts to
BC02N274 Figure 12 separate.
Replace the tracks if the steel cords are exposed
over two links.
6-6 Issued 10-04 Bur 87458478NA

BC02N275 Figure 16
Replace the tracks if the metal core star ts to
separate from the track.
87458478NA Issued 10-04 Bur 6-7

TRACK ROLLERS AND IDLERS

MAINTENANCE SPECIFICATION
Replace Track Roller and Idler oil ...................................................................................................Every 2000 hours
Roller oil capacity ................................................................................................................................... 60 cc (2 oz.)
Idler oil capacity.................................................................................................................................... 45 cc (1.5 oz.)
Oil type ................................................................................................................... Akcela Gear 135H EP- 85W-140
ROLLER AND IDLER OIL CHANGE
BS04J038 Figure 17
1. TRAVEL MOTOR
2. SPROCKET
3. LOWER ROLLER
4. CRAWLER SHOE
5. UPPER ROLLER
6. IDLER
To change the gear oil in the rollers and idlers it will

be necessary to remove the track for each respective
side. contact your dealer or service manual for this
procedure.
6-8 Issued 10-04 Bur 87458478NA

REPLACING A BUCKET
REMOVAL INSTALLING BUCKET
1. Operate the boom and the arm to remove load 1. Clean and lubricate each pin and pin hole.
from the pins (4) and (5).
BC02N286 Figure 19
2. Move the bucket cylinder to match the pin bores

of the bucket (6) and bucket link (8) with each
other; then insert the pin (4) installing the shims
(10).
3. Raise the boom up to lift the bucket slightly from
the ground.
4. Move the arm (7) to match the pin bores of the
bucket (6) and arm (7) with each other; then
insert the pin (5) installing the shims (10).
5. Insert the lock pin (3) into pin (4) and (5), and
attach the spring lock rings (2).
6. Roll the O-rings (1) into the normal position.
7. Lubricate the bucket links.
ADJUSTING BUCKET MOUNT GAP

An adjusting device is provided to adjust the
clearance between the bucket and the arm. When
BC02N285 Figure 18
the clearance becomes large, adjust the clearance
1. O-RING 5. PIN 9. SEAL
as follows.
2. LOCK RING 6. BUCKET 10. 10 SHIMS
3. PIN 7. ARM
4. PIN 8. BUCKET LINK
2. Roll the O-rings (1) onto the bucket boss.

NOTE: Inspect the O-rings for damage. Replace
the O-rings during assembly if required.
3. Remove the spring lock ring (2) and lock pin (3),
then remove the pins (4) and (5) to remove the
bucket (6).
NOTE: Do not to damage the dust seals (9) which
are installed in both ends of the arm (7) and bucket
link (8).
BC02N289 Figure 20
1. Lower the bucket to the ground to stabilize.
87458478NA Issued 10-04 Bur 6-9

2. Slightly lift boom to remove load from bucket pin

connections to properly adjust bucket clearance.
BC02N291 Figure 23
6. Measure the total clearance X between the arm
and bucket boss. The clearance is the existing
total clearance. Exact clearance is obtained
easily by using a thickness gauge.
BC02N290 Figure 21
1. O-RING
2. CAPSCREW
3. SHIMS
4. WASHER
5. BUSHING
3. Roll the O-ring (1) from its normal position to the
bucket boss to avoid damage.
4. Slightly swing to the left direction to slightly push
the arm end to the bucket left side (where no
adjusting mechanism of clearance is equipped).
B y c o n t a c t i n g t h e a r m a n d bu cke t , t o t a l
clearance is obtained on one place.
BC02N292 Figure 24
7. If the measurement value is 1.0 mm (0.04 in) or
more, decrease the clearance.
8. Remove shims (3) to recondition the clearance X
after loosening 3-capscrew (2) with washer (4).
The clearance decreases by extruding the
bushing (5), depending on the thickness of
removed shims.
Example
BC02N239 Figure 22 When X = 2mm
5. Set the safety lock lever to the LOCKED position
Remove 3-shim (0.5 X 3 = 1.5 mm)
and then stop the engine.
Remained clearance = 2 - 1.5 = 0.5mm
Tightening torque; 55 Nm (41 lbf·ft)
9. Tighten the 3-capscrew (2) with washer (4)
equally to the specified tightening torque.
10. Return the O-ring (1) to the normal position.
(Groove between the arm and bucket bosses.)
6-10 Issued 10-04 Bur 87458478NA

FAN AND ALTERNATOR DRIVE BELT Take the opportunity during this operation to make a
visual check of all the welded components (in case of
MAINTENANCE SPECIFICATIONS appearance of cracks), the attachment linkages and
check the teeth and tooth tips for correct retention
Visual check . . . . . . . . .Every 10 hours or every day
and for wear.
Check drive belt tension . . . . . . . . . Every 250 hours
Belt deflection . . . . . . . . . . 8 to 10 mm (0.3 to 0.4 in)
CHECKING FOR CYLINDER LEAKAGE
CHECKING DRIVE BELT A cylinder rod should be slightly oily. Check that there
Check the fan belt for correct tension, wear, and are no leaks after a period of work, when the whole
damage. Wrong belt tension may cause battery hydraulic system is at normal operating temperature.
charge failure, engine overheating, or additional belt 1. Wipe clean the rod and bearing on the cylinder to
wear. Too much tension may cause belt or bearing be cleaned.
damage.
2. Operate normally for five or ten minutes.
Apply a force of 10 kg (22 lb) to the center of the belt 3. Extend the cylinder rod.
between the pulleys. This will be the deflection.
4. Carry out the leak test.
ROD
TEST CONCLUSION
APPEARANCE
Slight traces of oil when a

Dry piece of paper is wiped Normal
over 20 cm (7.8 in) of the
rod.
Slightly Paper remains stuck to rod

Normal
greasy when run over rod.
Oily Paper remains stuck when Normal

placed on rod.
Figure 25
Very oily or Each time the cylinder rod
BS04J032
1. ATTACHING BOLT weeping is extended, a ring of oil

2. ADJUSTING BOLT can be seen on the rod. See your
3. ADJUSTING BOLT Dealer
Each time the rod retracts,
IMPORTANT: If the engine runs with the drive belt Leakage the excess oil drips from
loose, the drive belt can slip and cause the engine to the gland.
overheat or the battery to receive insufficient charge.
WARNING: Rotating parts can cause

personal injury. Keep away from fan and belt
when engine is running. make sure to stop
engine before servicing.
CE-NA000
INSPECTING AND CLEANING THE

MACHINE
MAINTENANCE SPECIFICATIONS
Inspect and clean . . . . . . . . . . . . . . . . . . Periodically
Or whenever oil or grease has been spilled on the
machine. Clean off with steam or a high pressure
water jet.
Look for any leaks and check the condition of all
pipes and hoses.
87458478NA Issued 10-04 Bur 6-11

FIRE EXTINGUISHER (NOT SUPPLIED) PLASTIC AND RESIN PARTS

It is strongly recommended to have a fire When cleaning the plastic windows, the console, the
extinguisher and to place it in the rear left-hand side instrument panel, the indicators, etc. do not use
compar tment in the bracket designed for the gasoline, kerosene, paint solvents, etc. Only use
purpose. water, soap and a soft cloth.
The use of gasoline, kerosene, paint solvents, etc.
MAINTENANCE SPECIFICATION will cause discoloration, cracks or deformation of
Every month these parts.
Examine the fire extinguisher and make sure it is
not damaged. WELDING ON THE MACHINE
Every six months Whenever carrying out a welding operation on the
Have an approved specialist empty and refill the un der carr iag e or up per str u cture carr iage a s
powder in the fire extinguisher. authorized by the manufacturer and in accordance
with his instructions, disconnect the batteries,
Every year disconnect the alternator B+ and D+ terminal wires,
Have an approved specialist examine the fire and connect the welding apparatus ground cable to
extinguisher. the component on which the welding operation is to
be performed.
Always connect the welding apparatus to the same
structure that is being welded.
A. Never connect the welding apparatus to the
undercarriage when welding on the
upperstructure.
B. Never connect the welding apparatus to the
upperstructure when welding on the
undercarriage.
Never connect the welding apparatus ground to a
component of the hydraulic system.
WARNING: Any unauthorized modifications

BC02N443 Figure 26 made to this machine can cause serious
injury. Do not undertake any modifications
without first consulting your Dealer.
CE-NA000
6-12 Issued 10-04 Bur 87458478NA

METRIC TORQUE SPECIFICATIONS

MAINTENANCE SPECIFICATION METRIC 4.8 T CAPSCREWS AND NUTS
Check . . . . . . . . . . . . . . Each day or every 10 hours
4.8 T Metric Hardware
(after the first 50 hours during the run-in period)
At the end of each working day, check all mounting
nu t s a n d s c r ew s fo r t i g h t n e s s a n d t i g h t e n i f
necessary.
Make sure no hardware items are missing. If
replacement is needed, make sure to use the same
size of authorized genuine parts. 4.8 T Metric Fine Thread
The following Torque Specifications are provided for No Lubrication With Oil Lubrication
use when actual torque value of a fastener is not Newton Pound- Newton Pound-
Nominal Size
known. metres inches metres inches
Use the torque values in toque tables for proper (Nm) (lb-in) (Nm) (lb-in)
tightening of capscrews. M8 P=1.0 11.3 ± 1.1 100 ± 10 9.5 ± 1.0 84 ± 9
T h e t o q u e t a bl e s a r e n o t a p p l i c a bl e fo r t h e M10 P=1.25 22.6 ± 2 200 ± 18 18.7 ± 2 166 ± 18

capscrews holding plastic covers, etc. For proper No Lubrication With Oil Lubrication
tightening of such capscrews, consult with an Nominal Size Newton Newton
Pound-Feet Pound-Feet
authorized dealer. Over-tightening may cause metres metres
(lb-ft) (lb-ft)
damages on the parts to be fixed. (Nm) (Nm)
M12 P=1.25 39.2 ± 4.0 29 ± 2.9 33.3 ± 3 25 ± 2.2
Numerical indication on the capscrew head shows
the classification for strength (e.g., 7 = 7 T). No M16 P=1.25 92.1 ± 9 68 ± 6.6 77.5 ± 8 57 ± 5.9
information is provided for smaller size of capscrews, M20 P=1.5 186.3 ± 19 137 ± 14 155 ± 16 114 ± 11.8
M 5 or less. M24 P=2 314 ± 29.4 232 ± 22 265 ± 29.4 195 ± 22
Make sure to tighten all capscrews and nuts to the M30 P=2 637.4 ± 59 470 ± 44 530 ± 49 391 ± 36
correct torque values. M36 P=3 1069 ± 108 788 ± 80 892 ± 88.3 658 ± 65
In case that the tightening torque is specified in the 4.8 T Metric Coarse Thread
manual, use such torque values regardless to the No Lubrication With Oil Lubrication
table below. Newton Pound- Newton Pound-
Nominal Size
These values do not apply if graphite or Molydisulfide metres inches metres inches
(Nm) (lb-in) (Nm) (lb-in)
grease or oil is used as a lubricant.
M6 P=1.00 4.4 ± 0.5 39 ± 4 3.7 ± 0.4 33 ± 4
M8 P=1.25 10.7 ± 1.1 95 ± 10 9 ± 0.9 80 ± 8
M10 P=1.50 21.6 ± 2 191 ± 18 18 ± 1.8 159 ± 16
No Lubrication With Oil Lubrication
Nominal Size Newton Newton

Pound-Feet Pound-Feet
metres metres
(lb-ft) (lb-ft)
(Nm) (Nm)
M12 P=1.75 36.3 ± 4 27 ± 2.9 31.4 ± 3 23 ± 2.2
M14 P=2 57.9 ± 6 43 ± 4.4 49 ± 5 36 ± 3.6
M16 P=2 88.3 ± 9 65 ± 6.6 74.5 ± 7 55 ± 5.1
M18 P=2.5 121.6 ± 12 90 ± 8.8 103 ± 10 76 ± 7.4
M20 P=2.5 171.6 ± 17 126 ± 12.3 144 ± 13.7 106 ± 10.1
M22 P=2.5 225.6 ± 19.6 166 ± 14.5 192 ± 19.6 142 ± 14.5
M24 P=3 294 ± 29.4 217 ± 22 235 ± 29.4 174 ± 22
M27 P=3 431 ± 39.2 318 ± 29 353 ± 29.4 260 ± 22
M30 P=3.5 588 ± 58.8 433 ± 43 490.3 ± 49 361 ± 36
M33 P=3.5 794 ± 78.5 585 ± 58 666 ± 68.7 491 ± 51
M36 P=4 1030 ± 98 760 ± 72 863 ± 88.3 636 ± 65
BC02N294
87458478NA Issued 10-04 Bur 6-13

METRIC 7 T CAPSCREWS AND NUTS METRIC 10.9 T CAPSCREWS AND NUTS
7 T Metric Hardware 10.9 T Metric Hardware
7 T Metric Fine Thread 10.9 T Metric Fine Thread

No Lubrication With Oil Lubrication No Lubrication With Oil Lubrication
Nominal Size Newton Pound- Newton Pound- Nominal Size Newton Pound- Newton Pound-
metres inches metres inches metres inches metres inches
(Nm) (lb-in) (Nm) (lb-in) (Nm) (lb-in) (Nm) (lb-in)
M8 P=1.0 24.5 ± 2 216.8 ± 18 206 ± 2 1823 ± 18 M8 P=1.0 44.1 ± 4 390 ± 35 37.3 ± 4 330 ± 35
M10 P=1.25 48.1 ± 5 425.7 ± 44 41.2 ± 4 365 ± 35 M10 P=1.25 87.3 ± 9 773 ± 80 73.5 ± 7 651 ± 62
Nominal Size Newton Newton Nominal Size Newton Newton

Pound-Feet Pound-Feet Pound-Feet Pound-Feet
metres metres metres metres
(lb-ft) (lb-ft) (lb-ft) (lb-ft)
(Nm) (Nm) (Nm) (Nm)
M12 P=1.25 85.3 ± 9 63 ± 7 71.6 ± 7 53 ± 5 M12 P=1.25 154 ± 15.7 114 ± 11.6 129.4 ± 12.7 95 ± 9.4
M12 P=1.25 196.1 ± 19.6 144 ± 14.5 168.7 ± 16.7 124 ± 12.3 M16 P=1.25 363 ± 39.2 268 ± 29 304 ± 29.4 224 ± 22
M20 P=1.5 402.1 ± 39.2 296 ± 29 333.4 ± 29.4 246 ± 22 M20 P=1.5 725.7 ± 68.7 535 ± 51 608 ± 60 448 ± 44
M24 P=2 686.5 ± 68.6 506 ± 51 568.8 ± 60 420 ± 44 M24 P=2 1235.6 ± 69 911 ± 51 1029.7 ± 98 760 ± 72
M30 P=2 1392 ± 137 1030 ± 101 1157 ± 118 854 ± 87 M30 P=2 2500 ± 255 1844 ± 188 2079 ± 206 1533 ± 152
M36 P=3 2334 ± 225 1721 ± 166 1942 ± 196 1432 ± 145 M36 P=3 4197 ± 422 3096 ± 311 3501 ± 353 2582 ± 260
7 T Metric Coarse Thread 10.9 T Metric Coarse Thread
Nominal Size Newton Pound- Newton Pound- Nominal Size Newton Pound- Newton Pound-
metres inches metres inches metres inches metres inches
(Nm) (lb-in) (Nm) (lb-in) (Nm) (lb-in) (Nm) (lb-in)
M6 P=1.00 9.6 ± 1 85 ± 9 8.1 ± 0.8 72 ± 7 M6 P=1.00 17.36 ± 1.8 154 ± 16 14.7 ± 1.5 130 ± 13
M8 P=1.25 23.5 ± 2 208 ± 18 19.6 ± 2 173 ± 18 M8 P=1.25 42.2 ± 3.9 374 ± 35 35.3 ± 3.9 312 ± 35
M10 P=1.50 46.1 ± 4.9 408 ± 43 39.2 ± 4 347 ± 35 M10 P=1.50 83.3 ± 9 737 ± 80 70.6 ± 6.9 625 ± 61
Nominal Size Newton Newton Nominal Size Newton Newton

Pound-Feet Pound-Feet Pound-Feet Pound-Feet
metres metres metres metres
(lb-ft) (lb-ft) (lb-ft) (lb-ft)
(Nm) (Nm) (Nm) (Nm)
M12 P=1.75 79.4 ± 7.8 59 ± 6 66.7 ± 7 49 ± 5.1 M12 P=1.75 143.2 ± 14.7 105 ± 10.8 121 ± 11.8 89 ± 8.7
M14 P=2 125.6 ± 12.7 93 ± 9.4 106 ± 10.8 78 ± 8 M14 P=2 225.6 ± 19.6 166 ± 14.5 191.2 ± 18.6 140 ± 13.7
M16 P=2 191 ± 19.6 141 ± 14.5 160.8 ± 15.7 119 ± 11.6 M16 P=2 343.2 ± 39 252 ± 29 284.4 ± 29.4 209 ± 22
M18 P=2.5 264.8 ± 29 195 ± 22 225.6 ± 19.6 166 ± 14.5 M18 P=2.5 480.5 ± 49 354 ± 36 402.1 ± 39.2 296 ± 29
M20 P=2.5 372.7 ± 39 275 ± 29 313.8 ± 29 231 ± 22 M20 P=2.5 667 ± 68.6 491 ± 51 559 ± 58.8 412 ± 43
M22 P=2.5 500 ± 49 369 ± 36 421.7 ± 39 311 ± 29 M22 P=2.5 902 ± 88.3 665 ± 65 755 ± 78.5 557 ± 58
M24 P=3 637 ± 68.7 470 ± 51 520 ± 49 383 ± 36 M24 P=3 1157 ± 117.7 852 ± 87 912 ± 98.1 673 ± 72
M27 P=3 941.4 ± 98.1 694 ± 72 765 ± 78.5 564 ± 58 M27 P=3 1696 ± 166.7 1250 ± 123 1373 ± 137.3 1010 ± 101
M30 P=3.5 1284 ± 127.5 948 ± 94 1079 ± 108 796 ± 80 M30 P=3.5 2304 ± 236 1700 ± 174 1942 ± 196 1430 ± 145
M33 P=3.5 1726 ± 176 1273 ± 130 1451 ± 147 1070 ± 108 M33 P=3.5 3108 ± 314 2292 ± 231 2608 ± 265 1923 ± 195
M36 P=4 2226 ± 226 1642 ± 166 1863 ± 186 1374 ± 137 M36 P=4 4011 ± 402 2958 ± 296 3363 ± 333 2480 ± 246
BC02N295 BC02N296
6-14 Issued 10-04 Bur 87458478NA

HYDRAULIC HOSES AND TUBE FITTINGS

Hydraulic Hose
Sleeve Type Tube Fitting
No Lubrication
Spanner Size
No Lubrication Nominal Size Newton metres Pound-inches
(mm)
Spanner Size (Nm) (lb-in)
Nominal Size Newton metres Pound-inches
(mm)
(Nm) (lb-in) 1/8 17 30 ± 5 22 ± 3.7
10 x 1.5 19 44.1 ± 5 33 ± 3.7 1/4 19 30 ± 5 22 ± 3.7
15 x 2.0 27 147 ± 20 108 ± 14.8 3/8 22 49 ± 5 36 ± 3.7

18 x 2.5 32 177 ± 20 131 ± 14.8 1/2 27 79 ± 5 58 ± 3.7
22 x 3.0 36 216 ± 20 159 ± 14.8 3/4 36 118 ± 10 87 ± 7.4
28 x 4.0 41 275 ± 30 203 ± 22 1 41 137 ± 15 101 ± 11

BC02N297
35 x 5.0 55 441 ± 44 325 ± 32.5
BC02N298
Straight Threads with O-ring
No Lubrication
Spanner Size
Nominal Size Newton metres Pound-inches
(mm)
(Nm) (lb-in)
1/8 14 17 ± 2 12.5 ± 1.5
1/4 19 36 ± 2 27 ± 1.5
3/8 22 74 ± 5 55 ± 3.7
1/2 27 108 ± 5 79.7 ± 3.7
3/4 36 162 ± 15 119 ± 11
1 41 255 ± 10 188 ± 7.4
BC02N299
87458478NA Issued 10-04 Bur 6-15

6-16 Issued 10-04 Bur 87458478NA

CHAPTER 7 - ELECTRICAL
Chapter 7
ELECTRICAL
TABLE OF CONTENTS
ALTERNATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
STARTER MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
FUSES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Fusible Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Fuse Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Access to The Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Check for Battery Fluid Level and Specific Gravity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
Replacing A Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
CONNECTING A BOOSTER BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
ATTACHMENT (BOOM) LAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
Replacing Bulb for Attachment Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
Issued 10-04 Bur 87458478NA 7-1

NOTES
7-2 Issued 10-04 Bur 87458478NA

ALTERNATOR The fusible link is an in-line fuse provided in the

electric wiring for large current. It protects the
MAINTENANCE SPECIFICATION electrical equipment and wiring from abnormal
current like as an ordinary fuse.
Check . . . . . . . . . . . . . . . . . . . . . . Every 1000 hours
If power does not come when the key switch is turned
Ask your Dealer to check the alternator.
to the ON position, check the fusible link.
Make sure that the terminal protectors are correctly
If necessary, replace the fusible link.
installed.
Do not use steam cleaning equipment or a cleaning FUSE PANEL
solvent to clean the alternator. The fuses protect the electrical system from excess
current. If operation is not normal, a fuse may be
WARNING: Whenever carrying out a blown.
welding operation on the machine
(authorized by the manufacturer and in IMPORTANT: Before changing fuses or relays, turn
accordance with his instructions) or any the starter key switch to the OFF (Shut Down)
repairs on the electrical system, disconnect position.
the B+ and D+ wires from the alternator. IMPORTANT: Never replace a fuse with a fuse of a
When reconnecting, check the markings on different amperage.
the wires.
CE-NA000
STARTER MOTOR
Check . . . . . . . . . . . . . . . . . . . . . . Every 1000 hours
Ask your Dealer to check the starter motor.
Make sure that the terminal protectors are correctly
installed.
FUSES
FUSIBLE LINK
BS04J025 Figure 1
FUSE AMP FUNCTION

1 30 Heater, Wiper (Optional)
2 30 Deceleration relay, Solenoid
3 30 Work lamp, Deceleration motor
4 30 Horn, Cab lamp (Optional)
5 30 Engine stop solenoid
6 10 Battery relay, Instrument panel
The fuse box is located under the operator’s seat.

Remove the cover of the box.
NOTE: Spare fuses are located on the fuse panel.
BS04J026 Figure 1
87458478NA Issued 10-04 Bur 7-3

BATTERY
WARNING: Connecting auxiliary cables
Checking the charge state . . . . . . . . Every 50 hours wrongly or short-circuit batteries terminals
can cause an accident. Connect auxiliary
NOTE: If the machine needs to be started using a
starting cables as per the following
booster battery, see Connecting A Booster Battery.
instructions.
CE-NA000
WARNING: Batteries give off explosive
gases. Keep all open flames, sparks and WARNING: Sparks or flame can cause
cigarettes away. Ensure adequate ventilation hydrogen gas in a battery to explode. To
when charging batteries or when using in a prevent an explosion, do the following:
confined place. Always protect your eyes 1. When you DISCONNECT the battery
when working near batteries. cables, always disconnect the negative
CE-NA000 (1) battery cable first.
WARNING: Do not reverse battery 2. When you CONNECT the battery cables,
terminals. Connect positive cable ends to always connect the negative (-) cable
positive (+) terminals and negative cable last.
ends to negative terminals (-). 3. Do not short circuit the battery posts with
CE-NA000 metal items.
4. Do not weld, grind, or smoke near a
WARNING: Before you service a battery,
battery.
always wear face protection, protective
SB034
gloves and protective clothing. Battery acid or
battery explosion can cause serious injuries. WARNING: Always store batteries in a safe
SA046 place, out of the reach of children.
CE-NA000
WARNING: Battery acid causes severe
burns. Batteries contain sulfuric acid. Avoid ACCESS TO THE BATTERIES
contact with skin, eyes or clothing. Antidote -
EXTERNAL: flush with water.
INTERNAL: drink large quantities of water or
milk. Follow with milk of magnesia, beaten
egg or vegetable oil. Call physician
immediately.
EYES: flush with water for 15 minutes and get
prompt medical attention.
SB032
WARNING: When the battery electrolyte is

frozen, the battery can explode if, (1) you try
to charge the battery, or (2) you try to jump
start and run the engine. To prevent the
battery electrolyte from freezing, try to keep
the battery at full charge. If you do not follow
these instructions, you or others in the area BS04J033 Figure 2
can be injured. To access the batteries, remove the left side panel.
SA033
Then remove the cover (1) under the operators seat.
WARNING: Before any operation on the
components of the electrical circuit, put the
key switch in the shut down position. When
disconnecting the battery cables, always
disconnect the negative (-) cable first. When
reconnecting the battery cables, always
connect the negative (-) cable last.
CE-NA000
7-4 Issued 10-04 Bur 87458478NA

CHECK FOR BATTERY FLUID LEVEL AND 3. Remove the caps (1) of each cell to check the
SPECIFIC GRAVITY fluid level.
Th e batt er y fluid easily de creases with high 4. If battery fluid level is low, refill the cell with
temperature in summer season. distilled water up to the specified level 10 - 15
Check the battery fluid level in the morning before mm (0.4 - 0.6 in) above the plate.
starting operation. 5. Make sure the air vent holes in the caps (1) are
Continuous use of the battery with low fluid lowers clean and securely tighten the caps (1).
battery performance. 6. If the terminals (2) are dirty, wash with warm
Check for the battery fluid level periodically, and if water, then install it to the position applying
insufficient, refill the battery with distilled water before grease or spraying rust preventive solution. If the
the engine start-up (before charging battery). terminal is oxidized, polish it with a wire brush or
emery paper.
When it is difficult to obtain enough cranking speed
at the engine start-up, check the battery fluid for its
specific gravity. If it is insufficient, re-charging is
required for the battery. Standard specific gravity for
battery fluid 1.28 (at 20°C or 68°F).
NOTE: Measure the specific gravity of battery fluid
with a gravimeter. The measured value varies
depending on the ambient temperature.
REPLACING A BATTERY
REMOVAL
1. Remove the terminal sleeves, disconnect the
cable (negative terminal) then the cable (positive
terminal).
2. Remove the nuts, the washers and the angle
iron.
BC02N305 Figure 3 3. Remove the battery.
1. CAP 4. Clean the battery compartment.
2. TERMINAL
INSTALLATION
Check the indicator on the battery, and always keep it
at a green color. Red color means insufficient battery 1. Install a new battery. Clean the cables and
fluid or battery charging. battery terminals and coat them with grease.
1. Set the safety lock lever to the LOCKED position, 2. Install the angle iron, the washers and tighten the
then stop the engine. nuts.
2. Remove the rear left-hand access panel and 3. Connect the cable (positive terminal), the cable
open the cover under the seat. The battery is (negative terminal) then install the terminal
located under the left operating box. sleeves.
WARNING: Do not invert battery terminals.

Connect positive cable ends to positive (+)
terminals and negative cable ends to
negative terminals (−).
CE-NA000
BC02N306 Figure 4
1. CAP
2. TERMINALS
87458478NA Issued 10-04 Bur 7-5

CONNECTING A BOOSTER BATTERY
WARNING: Connecting auxiliary cables

wrongly or short-circuit batteries terminals
can cause an accident. Connect auxiliary
starting cables as per the following
instructions.
CE-NA000
BCO2N313 Figure 7
1. POSITIVE TERMINAL (DISCHARGED BATTERY)
2. POSITIVE TERMINAL (AUXILIARY BATTERY)
3. NEGATIVE TERMINAL (AUXILIARY BATTERY)
4. ENGINE CONNECTION (TROUBLED MACHINE)
2. Connect one end of the red (+) booster cable to
BS04J033 Figure 5 the positive (+) terminal (1) on the discharged
battery.
3. Connect the other end of the red (+) booster
cable to the positive (+) terminal (2) on the
auxiliary (Normal) battery.
4. Connect one end of- the black (-) booster cable
to the negative (-) terminal (1) on the auxiliary
(Normal) battery
5. Connect the other end of the black (-) booster
cable to the engine of the troubled machine.
6. Start the engine of the normal machine and let
the engine run at high idle for approximately 10
minutes.
BCO2N312 Figure 6
7. Start the engine of the troubled machine.
M a ke s u r e t h a t t h e b o o s t e r b a t t e r y vo l t a g e
corresponds to the voltage system of the machine. 8. Disconnect the booster cables in the following
order:
1. Remove the cover from the battery.
a. Engine connection (Troubled Machine)
b. Negative Terminal (Auxiliary Battery)
c. Positive Terminal (Auxiliary Battery)
d. Positive Terminal (Discharged Battery)
9. Install the cover for the battery.
7-6 Issued 10-04 Bur 87458478NA

ATTACHMENT LAMPS
REPLACING BULB FOR ATTACHMENT LAMPS 2. Disconnect the wiring connector and use a
The attachment lamps develop high temperatures wrench to remove the lamp assembly.
when illuminated, the service life of the lamps will be 3. Remove the screws (1). Make sure to hold the
reduced if oil or grease is on the lens. rim (2) and lens (3) when removing the screws
A 12 volt 55 Watt halogen bulb is used for each of the (1) to keep the lens (3) from falling out.
attachment lamps. 4. Remove the rim (2) and lens (3) from the housing
When replacing the light bulb, hold it at the flange (4).
portion not touching with its glass portion. 5. Remove the spring (6) from the socket (5).
6. Remove the bulb (7) from the socket (5).
IMPORTANT: Do not put your fingers on the new
bulb
7. Install a new bulb (7) in the socket (5).
8. Put the spring (6) on the socket (5) into the lens
(3).
9. Put the lens (3) and frame (2) in the housing and
install the screws (1).
10. Install the lamp.
11. Connect the connector to the lamp.
BS04J024 Figure 8
LAMPS
1. Place the attachment on the ground, and set the
safety lock lever to the LOCKED position, then
stop the engine.
BCO2N309 Figure 9
1. SCREW
2. RIM
3. LENS
4. HOUSING
5. SOCKET
6. SPRING
7. BULB
87458478NA Issued 10-04 Bur 7-7

NOTES
7-8 Issued 10-04 Bur 87458478NA

CHAPTER 8 - SPECIFICATIONS
Chapter 8
SPECIFICATIONS
TABLE OF CONTENTS
ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
HYDRAULIC COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
SPEED AND GRADEABILITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
BOOM SWING AND DOZER BLADE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
MACHINE OVERALL DIMENSIONS - ROPS CANOPY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
MACHINE OVERALL DIMENSIONS - CAB MODEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
WORKING RANGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Issued 10-04 Bur 87458478NA 8-1

NOTES
8-2 Issued 10-04 Bur 87458478NA

ENGINE
Make................................................................................................................................... Yanmar 3TNV88 - PYB
Type.........................................................................Water-cooled, 4-cycle type Swirl chamber type diesel engine
Number of cylinders ..............................................................................................................................................3
Bore/stroke ....................................................................................................... 88 mm x 90 mm (3.46 in x 3.54 in)
Displacement .........................................................................................................................1.642 L (100.2 cu in)
Power EEC 80/1269 ....................................................................................................................21.2 kW/ 28.4 HP
Speed rating ............................................................................................................................................2 400 rpm
Circuit ..........................................................................................................................................................12 volts
Battery.....................................................................................................................................................1 x 12 volt
Alternator............................................................................................................................................... 12 V / 55 A
HYDRAULIC COMPONENTS
Hydraulic pump ........................................................................... Variable displacement axial piston + gear pump
Hydraulic motor .......................................................................................................................... Axial piston motor
Hydraulic Motor w/Reduction (travel) ................................................................................. 2-Axial piston, 2-speed
Control valve ...........................................................................................................10 spool multiple control valve
Cylinders ........................................................................................................................................... Double action
SPEED AND GRADEABILITY

Travel Speed
Low............................................................................................................................................2.5 km/h (1.5 mph)
High ...........................................................................................................................................4.5 km/h (2.8 mph)
Swing Speed ...............................................................................................................................................8.9 rpm
Gradeability .............................................................................................................................................58% (30°)
BOOM SWING AND DOZER BLADE

Boom Swing Angle
Right.............................................................................................................................................................. 60°
Left ................................................................................................................................................................ 70°
Dozer strokes - Up / Down (CX31B) ......................................................... 560 mm (22.0 in) / 410 mm (16.1 in)
Dozer strokes - Up / Down (CX36B) ......................................................... 540 mm (21.3 in) / 440 mm (17.3 in)
87458478NA Issued 10-04 Bur 8-3

MACHINE OVERALL DIMENSIONS CX31B, CX36B - ROPS CANOPY
BS04J004 Figure 1
A. ..................................................................................................................................................2 570 mm (8 ft 5 in)
B. CX31B....................................................................................................................................4 390 mm (14 ft 5 in)
CX36B....................................................................................................................................4 710 mm (15 ft 5 in)
C. CX31B .....................................................................................................................................1 540 mm (5 ft 1 in)
CX36B......................................................................................................................................1 700 mm (5 ft 7 in)
D. CX31B......................................................................................................................................2 000 mm (6 ft 7 in)
CX36B......................................................................................................................................2 150 mm (7 ft 1 in)
E. ..................................................................................................................................................1 550 mm (5 ft 1 in)
F. .......................................................................................................................................................300 mm (11.8 in)
G. CX31B .....................................................................................................................................1 550 mm (5 ft 1 in)
CX36B......................................................................................................................................1 700 mm (5 ft 7 in)
H. CX31B .....................................................................................................................................1 250 mm (4 ft 1 in)
CX36B......................................................................................................................................1 400 mm (4 ft 7 in)
I.........................................................................................................................................................330 mm (13.0 in)
8-4 Issued 10-04 Bur 87458478NA

MACHINE OVERALL DIMENSIONS CX31B, CX36B - CAB MODEL
BS04J005 Figure 2
A. ..................................................................................................................................................2 610 mm (8 ft 7 in)
B. CX31B....................................................................................................................................4 390 mm (14 ft 5 in)
CX36B....................................................................................................................................4 710 mm (15 ft 5 in)
C. CX31B......................................................................................................................................1 540 mm (5 ft 1 in)
CX36B......................................................................................................................................1 700 mm (5 ft 7 in)
D. CX31B......................................................................................................................................2 000 mm (8 ft 4 in)
CX36B......................................................................................................................................2 150 mm (7 ft 1 in)
E. ..................................................................................................................................................1 550 mm (5 ft 1 in)
F. .......................................................................................................................................................300 mm (11.8 in)
G. CX31B .....................................................................................................................................1 550 mm (5 ft 1 in)
CX36B......................................................................................................................................1 700 mm (5 ft 7 in)
H. CX31B .....................................................................................................................................1 250 mm (4 ft 1 in)
CX36B......................................................................................................................................1 400 mm (4 ft 7 in)
I.........................................................................................................................................................330 mm (13.0 in)
87458478NA Issued 10-04 Bur 8-5

WORKING RANGE CX31B ROPS CANOPY
BS04J003 Figure 3
......................................................................................................... 1.18 m (3 ft 11 in) arm 1.47 m (4 ft 10 in) arm
A) Maximum digging reach ................................................................................ 4 930 mm (16 ft 2 in) 5 200 mm (17 ft 1 in)
B) Maximum digging depth .................................................................................. 2 810 mm (9 ft 3 in) 3 100 mm (10 ft 2 in)
C) Maximum digging height ............................................................................... 4 770 mm (15 ft 7 in) 4 960 mm (16 ft 3 in)
D) Maximum dumping clearance ........................................................................ 3 360 mm (11 ft 0 in) 3 550 mm (11 ft 8 in)
E) Maximum digging depth - vertical wall............................................................. 2 160 mm (7 ft 1 in) 2 430 mm (7 ft 11 in)
F) Minimum swing radius ..................................................................................... 1 920 mm (6 ft 4 in) 2 000 mm (6 ft 7 in)
8-6 Issued 10-04 Bur 87458478NA

WORKING RANGE CX31B ROPS CAB
BS04J059 Figure 4
A) Maximum digging reach ................................................................................. 4 930 mm (16 ft 2 in) 5 200 mm (17 ft 1 in)
B) Maximum digging depth ................................................................................... 2 810 mm (9 ft 3 in) 3 100 mm (10 ft 2 in)
C) Maximum digging height ................................................................................ 4 180 mm (13 ft 9 in) 4 300 mm (14 ft 1 in)
D) Maximum dumping clearance ...........................................................................2 830 mm (9 ft 3 in) 2 950 mm (9 ft 8 in)
E) Maximum digging depth - vertical wall ............................................................. 2 160 mm (7 ft 1 in) 2 430 mm (7 ft 11 in)
F) Minimum swing radius ...................................................................................... 2 480 mm (8 ft 2 in) 2 480 mm (8 ft 2 in)
87458478NA Issued 10-04 Bur 8-7

WORKING RANGE CX36B ROPS CANOPY
BS04J003 Figure 5
A) Maximum digging reach ................................................................................ 4 930 mm (16 ft 2 in) 5 200 mm (17 ft 1 in)
B) Maximum digging depth .................................................................................. 2 810 mm (9 ft 3 in) 3 100 mm (10 ft 2 in)
C) Maximum digging height ............................................................................... 4 770 mm (15 ft 8 in) 4 960 mm (16 ft 3 in)
D) Maximum dumping clearance ........................................................................ 3 360 mm (11 ft 0 in) 3 550 mm (11 ft 8 in)
E) Maximum digging depth - vertical wall............................................................. 2 160 mm (7 ft 1 in) 2 430 mm (7 ft 11 in)
F) Minimum swing radius ..................................................................................... 1 920 mm (6 ft 4 in) 2 000 mm (6 ft 7 in)
8-8 Issued 10-04 Bur 87458478NA

WORKING RANGE CX36B ROPS CAB
BS04J059 Figure 6
A) Maximum digging reach, ............................................................................... 4 930 mm (16 ft 2 in) 5 200 mm (17 ft 1 in)
B) Maximum digging depth ................................................................................... 2 810 mm (9 ft 3 in) 3 100 mm (10 ft 2 in)
C) Maximum digging height ................................................................................ 4 180 mm (13 ft 9 in) 4 300 mm (14 ft 1 in)
D) Maximum dumping clearance ...........................................................................2 830 mm (9 ft 3 in) 2 950 mm (9 ft 8 in)
E) Maximum digging depth - vertical wall ............................................................. 2 160 mm (7 ft 1 in) 2 430 mm (8 ft 0 in)
F) Minimum swing radius ...................................................................................... 2 480 mm (8 ft 2 in) 2 480 mm (8 ft 2 in)
87458478NA Issued 10-04 Bur 8-9

8-10 Issued 10-04 Bur 87458478NA

CHAPTER 9 - INDEX
Chapter 9
INDEX
A G
Access Covers ................................................... 3-15 General Information ..............................................1-1
Air filter .............................................................. 5-32 Grease Fittings ...................................................5-10
Alternator ............................................................. 7-3
H
B Hazardous Chemical Precautions ........................2-7
Battery ................................................................. 7-4 Heater Switch .....................................................3-11
Battery charge indicator lamp .............................. 3-8 Horn Switch ........................................................3-10
Before Operating the Machine ............................. 4-3 Hourmeter .................................................... 3-8, 5-3
Boom lamp .......................................................... 7-7 Hydraulic Fluid Operating Temperature ...............4-6
Boom Swing Function Switch ............................ 3-13 Hydraulic system ........................................ 5-24, 8-3
Boom Swing Switch ........................................... 3-12
Burn Prevention ................................................... 2-7 I
Identification Numbers ..........................................1-3
C Idle position lever .................................................4-7
Cab Door ............................................................. 3-3 Inspecting and cleaning the machine .................6-11
Cab Lamp ............................................................ 3-4 Instrument panel ...................................................3-7
Checking for cylinder leakage ........................... 6-11
Checking the condition of rubber tracks .............. 6-6 K
Control Levers ................................................... 5-10 Key Switch ..........................................................3-10
Controls locking lever ........................................ 3-12
Cooling system .................................................. 5-16 L
Left-Hand Control Lever .....................................3-13
D Lifting the Machine .............................................4-12
Daily inspections .................................................. 5-7 Lowering Attachment in Emergency ...................4-14
Decals .................................................................. 2-9 Lubricating turntable teeth ..................................5-13
Deceleration Switch ........................................... 3-11 Lubrication ..........................................................5-10
Dozer Blade Control Lever ................................ 3-14 Lubrication Points ...............................................5-10
E M
Engine ........................................................ 5-14, 8-3 Machine overall dimensions ......................... 8-4, 8-5
Engine Coolant Temperature Indicator ................ 3-7 Machine storage .................................................4-16
Engine oil pressure indicator lamp ...................... 3-8 Machine travel ......................................................4-9
Engine operation ................................................. 4-7 Maintenance Precautions .....................................2-6
Environment ........................................................ 5-5 Moving a Disabled Machine ...............................4-14
F N
Fan and alternator drive belt .............................. 6-11 Nibbler and Breaker Switches ............................3-10
Fire extinguisher ................................................ 6-12
Fuel Handling Precautions .................................. 2-7 O
Fuel level indicator ............................................... 3-7 One-piece boom/dipper/bucket lubrication ........5-11,
5-12, 5-13
Fuel level indicator lamp ...................................... 3-9
Operating Precautions ..........................................2-5
Fuel system ....................................................... 5-19
Operating temperature
Function Cancellation Lever .............................. 3-12
Bringing the machine up to ..............................4-6
Fuses ................................................................... 7-3
Operating the bucket ..........................................4-15
Operating the machine .........................................4-3
Operating the machine in cold weather ................4-8
87458478NA Issued 10-04 Bur 9-1
CHAPTER 9 - INDEX
Operating the machine in hot weather ................. 4-8 U

Operating the machine in water ......................... 4-13 Utility Safety .........................................................2-4
Operating the machine on sloping ground ......... 4-14 Utility Safety Rules Message ................................2-4
Operator Precautions .......................................... 2-4
Operator’s compartment accessories .................. 3-6 W
Operator’s compartment controls ........................ 3-6 Welding on the machine .....................................6-12
Windshield ............................................................3-3
P Windshield Washer Fluid Reservoir .....................3-4
Parking the machine .......................................... 4-14 Windshield Wiper and Washer Switch ...............3-11
Personal Safety ................................................... 2-3 Working Lamp Switch .........................................3-11
Plastic and resin parts ....................................... 6-12 Working range ......................................................8-6
Power Supply (12Volt) ....................................... 3-11
Product Identification Number ............................. 1-3
R
Releasing pressure in the hydraulic system ...... 5-23
Replacing a bucket .............................................. 6-9
Replacing a lamp ................................................. 7-7
Right-Hand Control Lever .................................. 3-13
Rollers, Track ...................................................... 6-8
Run-in period ....................................................... 4-4
S
Safety and Decals
Safety Rules .................................................... 2-3
Safety Area .......................................................... 2-3
Seat Adjustment ................................................ 3-16
Seat Belt Operation ........................................... 3-16
Seat Belt Precautions .......................................... 2-8
Serial Numbers .................................................... 1-3
Servicing instructions ........................................... 5-3
Sides of the machine
Right-hand, left-hand, front, and rear .............. 1-2
Specific machine precautions .............................. 2-8
Starter motor ........................................................ 7-3
Starting and Stopping Precautions ...................... 2-5
Starting the Engine .............................................. 4-4
Steps and access handles ................................... 3-5
Stopping the engine ............................................. 4-7
Storing the machine ........................................... 4-16
T
Throttle Lever .................................................... 3-14
Towing the machine .......................................... 4-14
Track Rollers
Oil change ....................................................... 6-8
Track rollers and Idler Wheels ........................ 6-8
Tracks .................................................................. 6-3
Transporting the machine .................................. 4-10
Travel reduction gears ....................................... 5-33
Travel Speed Switch .......................................... 3-10
9-2 Issued 10-04 Bur 87458478NA

CX31B CX36B Manual de Operador

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CX31B - CX36B

Part Number: 87458478

CNH AMERICA LLC TECHNICAL MANUALS

Copyright © 2004 CNH America LLC Bur 87458478NA

87458478NA Issued 10-04 Bur I

II Issued 10-04 Bur 87458478NA

87458478NA Issued 10-04 Bur 1-1

1-2 Issued 10-04 Bur 87458478NA

PRODUCT IDENTIFICATION PLATE COMPONENT SERIAL NUMBERS

87458478NA Issued 10-04 Bur 1-3

1-4 Issued 10-04 Bur 87458478NA

SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Issued 10-04 Bur 87458478NA 2-1

2-2 Issued 10-04 Bur 87458478NA

87458478NA Issued 10-04 Bur 2-3

UTILITY SAFETY Proposed Excavation . . . . . . . . . . . . . . . . .White

2-4 Issued 10-04 Bur 87458478NA

87458478NA Issued 10-04 Bur 2-5

• Engine exhaust fumes can cause death. If you MAINTENANCE PRECAUTIONS

power: • Wear protective glasses and other required safety

2-6 Issued 10-04 Bur 87458478NA

• Before you service your machine, check the

SPECIFIC PRECAUTIONS TO THIS MACHINE

1. Insert the metal end of the right-hand belt strap

87458478NA Issued 10-04 Bur 2-9

2-10 Issued 10-04 Bur 87458478NA

87458478NA Issued 10-04 Bur 2-11

LOCATED ON THE HOOD HINGE

PW20T01007P1 Figure 11 PE20T01013P1 Figure 14

LOCATED ON THE HOOD SUPPORT

LOCATED ON SEAT STAND

2-12 Issued 10-04 Bur 87458478NA

LOCATED ON RADIATOR COVER

LOCATED ON THE CRAWLER FRAME

LOCATED ON THE BATTERY BOX COVER

LOCATED ON THE BATTERY BOX COVER

87458478NA Issued 10-04 Bur 2-13

LOCATED ON SEAT STAND

LOCATED ON SEAT STAND

LOCATED ON FRONT WINDOW

2-14 Issued 10-04 Bur 87458478NA

LOCATED INSIDE CAB DOOR YN20T01039P1 Figure 34

LOCATED ON INSIDE OF RIGHT WINDOW (CAB), ON THE

LOCATED ON SEAT STAND

LOCATED ON INSIDE OF RIGHT WINDOW (CAB), ON THE

LOCATED NEAR FUEL CAP

LOCATED ON INSIDE OF SIDE COVER

2-16 Issued 10-04 Bur 87458478NA

CAB (IF EQUIPPED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Issued 10-04 Bur 87458478NA 3-1

3-2 Issued 10-04 Bur 87458478NA

CAB (IF EQUIPPED)

WARNING: When seated in the operator’s

WARNING: Be careful not to get your hand

3. To lock the door in the open position, slide the

87458478NA Issued 10-04 Bur 3-3

3. Use the handles on the right-hand and left-hand CAB LAMP

FRONT WINDSHIELD (LOWER)

WINDSHIELD WASHER FLUID RESERVOIR

WINDOW (RIGHT-HAND SIDE) 2

3-4 Issued 10-04 Bur 87458478NA

STEPS AND ACCESS HANDLES

WARNING: Always maintain three point