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Schneider Solution for

Power Quality Issues in Building


and Industry
Agenda

What is Power Quality and


Energy management?
Power Quality Effect to System
PQ in Schneider’s Meters
PQ Solution, Case Study

Schneider Electric - EcoBuilding, yorga.rohimmudin@schneider-electric.com 2


Differences between Energy Management
and Power Quality issues

EE issues PQ issues
●Management radar chart ●Harmonic
●Energy intensity ●Voltage disturbance
●Energy pie chart ●Power Factor
●Equipment power ●Voltage unbalance
consumption/performance ●Neutral current/voltage
and
●Consumption pattern

Key word : efficiency Key word : Reliability

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Energy Management Dashboard Example

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Sustain the savings!
Savings might be lost quickly due to:
● Unplanned, unmanaged shutdowns of equipment and
processes
● Lack of automation and regulation (motors, heating)
● No continuity of behaviours
•Up to 8% per
year is lost
100% without
monitoring
and

Efficient devices
and installation

maintenance
program
Optimized usage
via automation

70%
• Up to 12%
per year is
Consumption

lost without
Monitoring & Maintenance regulation
Energy

and control
systems

Time

Schneider Electric - EcoBuilding, yorga.rohimmudin@schneider-electric.com 7


What is Power Quality?
● Definitions of the quality of the supplied voltage (what about the current?)
● Usually referred in negative contexts – power quality problems
● Measurement
● IEC 61000-4-7 Voltage Flicker
● IEC 61000-4-15 Harmonic Measurement
● IEC 61000-4-30 Measurement Accuracy (“Class A”, “Class S”)
● IEC 62052/3-11, 22, 23 Energy Accuracy (“Class 0.2S”, “Class 0.5S”)
● Power Quality
● BS:EN 50160 :In use worldwide, in favor of the utilities, voltage only,
statistical standard
● IEEE 519 and IEEE 1159: American standards, practical point of view
● GOST 13019: Russian standard, very comprehensive
● G5/4: British standard for Harmonics (also current)
● Customized: Allows the user to select the best of all, including fault
recording, waveform capture and more
● Etc…

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PQ Definition (in brief)

“Any abnormality in magnitude, waveform,


or frequency of voltage that results in
failure or mis-operation of any equipment.”

Ideal Power Supply


Stable Voltage magnitude  ± 10% Vnominal
Stable Frequency  50 ± 0.5 Hz
Sinusoidal waveform  THDv limitation

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Some Power Quality event

Frequency

Voltage Variations

Voltage Flicker

Voltage Dip
Schneider Electric - EcoBuilding, yorga.rohimmudin@schneider-electric.com 10
Some Power Quality event

Unbalance

Harmonics

Interharmonics
Schneider Electric - EcoBuilding, yorga.rohimmudin@schneider-electric.com 12
Agenda

What is Power Quality and


Energy management?
Power Quality Effect to System
PQ in Schneider’s Meters
PQ Solution, Case Study

Schneider Electric - EcoBuilding, yorga.rohimmudin@schneider-electric.com 13


Should we Care about Power Quality?
Comprehensive Research in Europe in 1400 sites at 8
countries reports that 20% experience the following:
● Computer lockouts (20%)
● Light flickering (22%)
● Electronic card failures (18%)
● Power Factor correction system failures (17%)
● Failures in high load switching (16%)
● Neutral conductor overheating (12%)
● Unexpected breaker operation (11%)
● Power meters inaccurate readings (6%)

And of course excess losses and downtime

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Harmonic current could generate
excessive heat on capacitor bank
that will ruin it completely into ash.

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PFC & Harmonic Mitigation
Energy Saving & Power Quality
● Reduce capital expense
● Increase the power availability
● Reduce the size of the electrical installation

● Reduce operating expense


● Save on energy bill
● Reduce losses

● Improve business performance


● Increase reliability and service life
● Increase productivity & quality

● Be compliant with utility requirements

Schneider Electric - EcoBuilding, yorga.rohimmudin@schneider-electric.com 16


Agenda

What is Power Quality and


Energy management?
Power Quality Effect to System
PQ in Schneider’s Meters
PQ Solution, & Case Study

Schneider Electric - EcoBuilding, yorga.rohimmudin@schneider-electric.com 17


Schneider’s solution – Meter Panorama
Expert network management
Expert asset management
• Performance & customization
• Premium price
Application-based • Consultative sales
ION8650
positioning
Software
Expert cost management
Expert network management ION7650
Simple asset management
PM870
• Premium price
EGX300
• Consultative sales

Cost management PM5100,


PM750MG,
Network management PM810MG,
PM5110,
PM820MG,
PM5330, ComX200
• Cost-effective
PM850MG
PM5560
• Transactional sales
• Consultative sales BCPM
Consultative/
Insulation
Solution METSEPM5350
Monitoring
Transactional
iEM3000 series
CT
ME 1 series
Vigilohm
METSEDM6200, METSEPM1200
Simple cost management
Simple network management DM1000, DM3000 series
• Market price
•Transactional sales
Schneider Electric - EcoBuilding, yorga.rohimmudin@schneider-electric.com 18
ION series

28
Example:
Voltage Disturbance

No Time Type Phase Duration (s) Magnitude (%)


1 11/6/2012 3:55:31 PM Sag V2 0.069 80.15
2 11/13/2012 2:49:25 PM Swell V2 0.088 174.44
3 11/13/2012 3:24:32 PM Sag V3 0.078 29.17
4 11/21/2012 5:06:01 PM Sag V1 0.029 89.03
5 11/30/2012 5:30:22 PM Sag V2 1.389 72.01
6 12/5/2012 9:57:35 PM Sustained Interruption V1,2, 3 4 759.816 0.00
7 12/9/2012 3:21:12 PM Sag V3 0.241 9.07
8 12/9/2012 3:44:50 PM Swell V2 0.017 166.07

* Computer Business Equipment Manufacturers Association Information Technology Industry Council


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Example:
Voltage Disturbance

(240ms)
LV breaker trip
30
Disturbance Direction Detection

● Determine the location of a


voltage disturbance relative to the
meter.
●Disturbance Direction Detection
is standard in ION7650 and
PM8000 meters.

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Agenda

What is Power Quality and


Energy management?
Power Quality Effect to System
PQ in Schneider’s Meters
PQ Solution, & Case Study

Schneider Electric - EcoBuilding, yorga.rohimmudin@schneider-electric.com 32


Reactive Power Compensation Product
LV Capacitor
LV Capacitors PFC Detuned Contactors
Controllers reactors

Schneider Electric - EcoBuilding, yorga.rohimmudin@schneider-electric.com 33


Reactive Power Compensation Product
LV Capacitor
Working conditions recommendations

Solution Type SDuty HDuty Energy

% of NLL Up to 10% Up to 20% Up to 25%

Overvoltage 1.1 UN

Overcurrent 1.5 IN 1.8 IN 2.5 IN

Temperature Max 55°C/Class D Max 70°C

Up to Up to Up to
Expected life
100000hrs 130000hrs 160000hrs

% of NLL: percentage of non-linear loads


UN: rated voltage
IN: rated current

Schneider Electric - EcoBuilding, yorga.rohimmudin@schneider-electric.com 34


Safety Feature, LV Capacitor :
2. Pressure Sensitive Disconnector

1. Malfunction will cause rising 3. Connecting wires break at


pressure inside the can. intended spots.
2. Pressure can only lead to vertical 4. Capacitor is disconnected
expansion by bending lid irreversibly.
outwards.

Schneider Electric - EcoBuilding, yorga.rohimmudin@schneider-electric.com 35


Reactive Power Compensation Product
MV Capacitor
● The MV capacitor you can trust

Schneider Electric - EcoBuilding, yorga.rohimmudin@schneider-electric.com 36


Reactive Power Compensation Product
MV Capacitor
1
1 Bushings: > Insulated bushings compliant
Porcelain to IEC 60137

2 Capacitor element: > Lower electrical stresses


Electrodes: > Minimized partial discharges
Folded Aluminium foil

2 Dielectric: > Low dielectric losses


Polypropylene film > Long lifetime

3
4 Internal connections: > Low watt losses
3
Large cross section > Long lifetime

4 Dielectric fluid: > Bio-degradable non-PCB fluid


Jarylec C101 > High insulation strenght

5 Container (Grey, RAL7038):


5 > Fully TIG welded
Stainless steel blasted surface
and paint (one layer of two-component > High protection against corrosion
paint, plus one layer of hydro paint) and harsh climatic conditions

Schneider Electric - EcoBuilding, yorga.rohimmudin@schneider-electric.com 37


Reactive Power Compensation Product
MV Capacitor

Schneider Electric - EcoBuilding, yorga.rohimmudin@schneider-electric.com 38


Reactive Power Compensation Product
Active Compensation (Accusine)

Compensate Harmonic current

Compensate Reactive Power

Compensate Voltage unbalance

Schneider Electric - EcoBuilding, yorga.rohimmudin@schneider-electric.com 39


Reactive Power Compensation Product
Active Compensation (Accusine)
●AccuSine™ working principle:
 measures load current, and then
 injects the inverse of harmonic as needed
  Clean current waveform

+ =

Load Current + Accusine Current = Clean current


waveform

+ =

Schneider Electric - EcoBuilding, yorga.rohimmudin@schneider-electric.com 40


Agenda

What is Power Quality and


Energy management?
Power Quality Effect to System
PQ in Schneider’s Meters
PQ Solution, & Case Study

Schneider Electric - EcoBuilding, yorga.rohimmudin@schneider-electric.com 41


Case Study 1, Injection Molding

Volt
General: Volt age Profile
440 + 10%(440 Volt)

430

420
Customer suffering of Phase-A Phase-B Phase-C

410 Voltage drop every time


400

390
injecting material into
380

370
molding
360  High product defect rate
- 10%(360 Volt)

350
10/25 10/26 10/27 10/28 10/29 10/30 10/31 11/1 11/2 11/3 11/4 11/5 11/6 11/7 11/8 11/9 11/10 11/11 11/12 11/13

Schneider Electric - EcoBuilding, yorga.rohimmudin@schneider-electric.com 42


Case Study 1, Injection Molding

●Customer Solution :
Install stabilizer
●Auto Transformer with
motorized carbon brush
Sliding contact Wear
out in every 4 month
Motor burned

Schneider Electric - EcoBuilding, yorga.rohimmudin@schneider-electric.com 43


Case Study 1, Injection Molding

●Active power factor


compensation
using Accusine,
●Reduce inrush
current  reduce
Without Reactive Power
voltage drop. Compensation ( HVC System )
●Applicable for any
motor/load that
start-stop
With Reactive Power
Compensation ( HVC System )

Schneider Electric - EcoBuilding, yorga.rohimmudin@schneider-electric.com 44


Case Study 2, Harmonic Reduction

●Customer suffering of
capacitor bank failure.
●It happen once or
twice a year.
 They Contact
Schneider for solution

Schneider Electric - EcoBuilding, yorga.rohimmudin@schneider-electric.com 45


Case Study 2, Harmonic Reduction
Schneider propose customer to install Accusine™,
and it is succeed to reduce harmonic into safe level

Schneider Electric - EcoBuilding, yorga.rohimmudin@schneider-electric.com 46


Case 3, Accusine Application
Optimize Busduct sizing
Distribution
to floors

Lighting

Link Transport

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Effect of Harmonic on Busduct

Schneider Electric - EcoBuilding, yorga.rohimmudin@schneider-electric.com 48


Busduct Derating Example

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Make the most of your energy

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