Beruflich Dokumente
Kultur Dokumente
Ph
Product Information
AC Drives for
Battery Supply
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powersolutions.danfoss.com
Product Information dACi® - EL: Product Information
Series B
Series B is the first type of the second generation of our AC-controllers.
It is optimized for small pedestrian trucks and other small drives with 24V battery supply voltage.
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Special versions for 12V and 36V are available.
Series C
Series C is optimized for battery powered material handling vehicles of the small and medium power
range, like pedestrian trucks (walkies), order pickers and small lift trucks. The 80V version is mainly
used for auxiliary hydraulic pump drives in bigger trucks.
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Options:
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-H Hydraulic unit: All electronic components and driver-outputs for a hydraulic system with
proportional lifting and lowering are included.
-C with CAN-Bus interface
-AGV Special version for automatic guided vehicles (AGV)
Series D
Series D is optimized for battery powered material handling vehicles of the medium and high power
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range, like counterbalance trucks, reach trucks and high level order pickers. A special version for dual
drive application is available. CAN-Bus is optionally.
Remarks:
All indicated current values mean maximum current.
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Type Identification:
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Options
Series: A, B, C, D, E
Maximum current
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dACi - EL
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with AC Technology
♦ Safety-circuit
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RS485 / CAN
Steer angle
Set value
as
Steer angle
Set value Safety circuit
Safety circuit
...or
...or
ed
dACi-EL
dACi-EL V
Electronic V
Steering
Electronic
Steering
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control 3~
control
straight ahead
control
straight ahead 3~ϑ
control
drive signal
straight ahead1
drive signal
straight ahead2
ϑ
drive signal 1
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drive signal 2
keyswit
keyswit
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Safety
Apart from its maintenance-free operation, an AC-induction motor also offers additional safety. An
Safety
error in the power stage or in the motor always reduces the torque and never can produce an
Apart from itsmaximum
unintentional maintenance-free operation,
torque like it could an AC-induction
with a DC drive. motor also offers additional safety. An
error in the power stage or in the motor always reduces the torque and never can produce an
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unintentional
dACi-EL maximum torque like it could with a DC drive.
also includes:
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Continuous
•dACi-EL surveillance of the safety relevant sensorcables indicating possible cable breakage or shorted
also includes:
circuits
• Continuous surveillance of the safety relevant sensorcables indicating possible cable breakage or shorted
• Safety
circuitscontrol features and redundant channels in the microcontroller-system
• A safety-circuit
Safety connector
control features andtoredundant
switch an emergency
channels in brake or to disable the traction drive in case of failure.
the microcontroller-system
• A safety-circuit connector to switch an emergency brake or to disable the traction drive in case of failure.
6 BLN-10294 • Rev BA • Sep 2013
Product Information dACi® - EL: Product Information
Technical data
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Power data
Type: dACi-EL 24/060 24/120 24/180 48/075 48/112 80/040 80/060 80/075
GE GE GE GE GE GE GE GE
Size E1 E2 E3 E2 E3 E2 E3 E3x
Nominal battery voltage [V] 24 48 80
Input voltage range [V]
as
permanent 17...30 30...60 48...100
short-time (<30s) 17...35 30...70 48...115
Nominal current [A] 1) 30 60 90 38 56 20 30 38
Maximum current [A] 2) 60 120 180 75 112 40 60 75
Output voltage [V~] 3) 3x0...16 3x0...32 3x0...53
Dimensions [mm] 140 x 155 x 200 x 70
ed
wxhxd 160 x 60
Power connectors Screws screw terminals M8
M5
1)
dependant on the temperature resistance of the mounting plate
2)
duration depends on the temperature resistance of the mounting plate
3)
at input voltage = nominal voltage
Interfaces
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Type: dACi-EL 24/xxx GE 48/xxx GE 80/xxx GE
Digital Inputs
Logic high-active (optional low-active)
Number 4 singles + 2 linked to OR
Input resistance [] 10k 20k 40k
(with low-active input: (with low-active input: (with low-active input:
2k7 pull-up) 2k7 pull-up) 2k7 pull-up)
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Low-level [V] max. 1 1,5 4
High-level [V] min 12 24 48
Analogue Inputs
1. Voltage input 4)
Voltage range [V] 0...10
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Digital Outputs
1. Programmable Outputs 1...4 open drain with 1,5k Pull-up-resistor and reverse diode
Nominal current [mA] 100 100 50
Maximum current [mA] (<10s) 150 150 75
2. Status indicator BLN-10294 • Rev BA • Sep 2013LED directly connectable without series resistor, 7mA 7
Output voltage [V~] 3x0...16 3x0...32 3x0...53
Dimensions [mm] 140 x 155 x 200 x 70
wxhxd 160 x 60
Power connectors Screws screw terminals M8
M5
1)
dependant on the temperature resistance of the mounting plate
Product
2)
duration Information dACi® - of
depends on the temperature resistance EL:
theProduct Information
mounting plate
3)
at input voltage = nominal voltage
Interfaces
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Type: dACi-EL 24/xxx GE 48/xxx GE 80/xxx GE
Digital Inputs
Logic high-active (optional low-active)
Number 4 singles + 2 linked to OR
Input resistance [] 10k 20k 40k
(with low-active input: (with low-active input: (with low-active input:
2k7 pull-up) 2k7 pull-up) 2k7 pull-up)
as
Low-level [V] max. 1 1,5 4
High-level [V] min 12 24 48
Analogue Inputs
1. Voltage input 4)
ed
Voltage range [V] 0...10
Input resistance [] 86k 86k 86k
2. Set value potentiometer 4) wire-wound potentiometer (usually 270°)
incl. wire break surveillance
recommended resistance of potentiometer [] 5k
3. Feedback potentiometer 5) wire-wound potentiometer (multi turn, dependant on the mechanic)
incl. wire break surveillance
recommended resistance of potentiometer [] 5k
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Inputs for incremental encoders
1. Set value 4)
Level [V] 0/5 A, #A, B, #B (RS422)
Supply 5V, max 50mA
2. Motor speed (Sensor bearing) 5)
Level [V] 0/15 A,B (pull-up-resistor 750 included)
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Supply ca. 18V (at typical current consumption for the sensor bearing with 15mA)
Digital Outputs
1. Programmable Outputs 1...4 open drain with 1,5k Pull-up-resistor and reverse diode
Nominal current [mA] 100 100 50
Maximum current [mA] (<10s) 150 150 75
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Safety circuit
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With tiller or Joystick: Set value with potentiometer (also a dual-potentiometer can be used)
5)
There are always two actual values evaluated: Motor speed by encoder (e.g. sensor bearing) and position of mechanic by potentiometer.
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Others
Switching frequency 16kHz standard; adjustable 4, 8, 12, 16, 20 kHz
Efficiency about 95% at nominal output
Output frequency 0...300 Hz
8Temperature range BLN-10294 • Rev BA • Sep 2013 -40°C ... 50°C (mounting plate)
Relative humidity max. 90%, no condensation
Signal line connectors Molex mini fit junior
IP protection IP40, IP54 optional
Maximum current [A] (<30s) 4 4 2
Internal resistance [] 0,32 0,32 0,7
4)
With steering wheel: Set value with incremental encoder (RS422-encoder or two A/B-encoders, e.g. dual sensor bearing)
With tiller or Joystick: Set value with potentiometer (also a dual-potentiometer can be used)
Product
5)
There areInformation dACi® -Motor
always two actual values evaluated: EL: Product Information
speed by encoder (e.g. sensor bearing) and position of mechanic by potentiometer.
Others
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Switching frequency 16kHz standard; adjustable 4, 8, 12, 16, 20 kHz
Efficiency about 95% at nominal output
Output frequency 0...300 Hz
Temperature range -40°C ... 50°C (mounting plate)
Relative humidity max. 90%, no condensation
Signal line connectors Molex mini fit junior
IP protection IP40, IP54 optional
as
ed
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Features:
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• different inputs for steering angle set value: • fault detection of incremental encoder for
− incremental encoder − cable breakage
− joystick / potentiometer − shorted circuits
− voltage input 0 ... +10V
• fault detection of potentiometer for
• variable ratio: rotations of the steering wheel to − cable breakage
move the entire steering range − shorted circuits
as
• adjustable angle limits, left and right limit • battery voltage monitoring
separately adjustable − adjustable minimum- and maximum voltage
limits
• input for redundant incremental encoder
• motor temperature monitoring with fault
• adjustable set value curve
ed
detection of the temperature sensor for cable
• set value source selection by digital input breakage and shorted circuits
− safety input: 2 separate input channels
• power stage temperature monitoring with fault
− open: set value from incremental encoder / detection of the temperature sensor for cable
joystick / potentiometer breakage and shorted circuits
− closed: set value from a superordinated
controller (voltage input) • current limiter
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• straight ahead by digital input • operation signal (LED)
− safety input: 2 separate input channels
• 4 digital outputs, selectable for
− open: regular steering function
− left angle limit attained
− closed: wheels in straight ahead position
− right angle limit attained
− adjustable time delay
− left or right angle limit attained
− adjustable moving-speed
− status signal
• standby-mode − steering angle > threshold value
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− in standby-mode the power stage is (adjustable)
disabled, all other functions operate − difference of steering angle > threshold
normally value (adjustable)
− standby-mode is activated, if for an − power stage high temperature warning
adjustable preset time period no steering − motor high temperature warning
movements are made and the traction drive
is inactive • analogue output, selectable for
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− motor speed-deviation
• key switch input − torque
• safety circuit − motor frequency
− safety output: 2 semiconductors (MOSFET) − fixed value
in series, supervised separately • special operating modes for usage as an
− current limitation actuator for superordinated steering angle
controller
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Wiring Diagram
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X2
3
Safetey circuit output
Optional: Slider input for redundant set value potentiometer
as
Safety circuit input +Ubatt
Digital output 4 (e.g. Status indication)
Tiller steering
set value (Sensor bearing)
X7 0V
B RS485
15V
1
A RS232
X5 A (Sensor bearing)
3
1 0V
B
+15V
1
tP
X1
Key switch
Digital output 3 (e.g. steering limit right)
Digital input 4 (e.g. dead man's handle)
Digital output 2 (e.g. steering limit left)
PA3 Digital input 3 (e.g. straight ahead)
Digital output 1 (e.g. steering angle > X°)
PA2 Digital input 2 (e.g. dead man's handle)
Digital input 5-6 (e.g. travel signals)
PA1 Digital input 1 (e.g. straight ahead)
1
Digital input 5-6 (e.g. travel signals)
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X8
1
Motor temperature
Controller
Sensor bearing IG
Power stage
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U
V
Termistor
W
+ +Ubatt
- 0V
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Screws M5 or M8
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Dimensions
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Size E1
60,0
as
ø 6,0
ed
X2
X3
X7
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X9
160,0 148,0 X6
X5
X1
X8
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+ U V W -
128,0
140,0
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Dimensions
Ph
Size E2 and E3:
M8
as
70,0
ed
155,0
138,0 ø 9,0
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U
X2
X3
+ X7
tP
X9
200,0 X6 182,0
V
X5
X1
-
X8
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W
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9,5 9,0
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Edition: 03/2002
dACi - TA
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AC-Controller for
ts
motor
♦ Special Version for dual-drive
application available
Communication between the two drive-
controllers via CAN-Bus.
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Principle Diagram:
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SI: Selectable Input
as
RS485 / CAN
ed
set value
V
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dACi-TA
forward
backward
3~
seat switch
brake-pedal
Traction
SI 1
SI 2
Drive ϑ
brake
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SI 3
SI 4
keyswitch
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Safety
Apart from its maintenance-free operation, an AC-induction motor also offers additional safety. An error in
c
the power stage or in the motor always reduces the torque and never can produce an unintentional
maximum torque like it could with a DC drive.
ts
Furthermore dACi possesses various safety equipments and also meets the requirements of the
EN 11 75-1 and DIN EN 954-1 standards.
Features:
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• operating modes: • fault detection of the potentiometers for:
− open loop speed control − cable breakage
(no incremental encoder necessary) − shorted circuits
− closed loop speed control
(incremental encoder necessary) • battery voltage monitoring
torque control (incremental encoder − adjustable minimum- and maximum voltage
−
necessary) limits
as
• adjustable set value curve (e.g. characteristic • motor temperature monitoring with fault
detection of the temperature sensor for cable
of acceleration pedal)
breakage and shorted circuits
• 2 analogue inputs, usable as
• power stage temperature monitoring with fault
− potentiometer input (with fault detection)
detection of the temperature sensor for cable
ed
− voltage input 0...+10V breakage and shorted circuits
• adjustable travel characteristics
• operation signal (LED)
− adjustable drive curve generator
− maximum speed forward • 6 digital inputs, selectable for
− maximum speed backward − creep speed
− max. acceleration − seat switch
− deceleration when reducing the set value − brake pedal switch
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− deceleration when activating an opposite − enable
travel direction − custom specific function
(adjustable continuously with the set value
input) • 2 digital outputs, selectable for
− ready-signal
− deceleration when brake pedal is activated
(digital input) − active brake
− deceleration when activating creeping − chosen direction
speed (e.g. while making turns) − torque > threshold value (adjustable)
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− status signal
• 3 creeping speeds − high temperature warning of the power
• 2 modes for the travel signals stage
− direction forward; direction backward − high temperature warning of the motor
− enable; direction • 4 digital driver-outputs to switch hydraulic
valves or contactors
• different modes of stopping
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− turn off motor and roll until standstill • analogue output, selectable for
− turn off motor and close magnetic brake − speed set value
− stop by leading − speed actual value
• seat switch surveillance − speed deviation
− adjustable time delay − torque
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− motor frequency
• integrated fuse for control-lines − fixed value
• integrated fuse for power-line • serial interface RS485 or CAN, each with a
busmastering record
• driver output for main-contactor with voltage-
reduction • all functions can also be performed via serial
interface (RS485 or CAN)
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Technical data
Ph
Power data
Type: 24/480 24/600 24/720 36/400 36/500 36/600
dACi-TA GD GD GD GD GD GD
Size D8 D10 D12 D8 D10 D12
Nominal battery voltage [V] 24 36
Input voltage range [V]
as
continuous 17...30 25...45
maximum (<30s) 17...35 25...50
Nominal current [A] 1) 240 300 360 200 250 300
Maximum current [A] 2) 480 600 720 400 500 600
Output voltage [V] 3) 3x 0...16 3 x 0 ... 24
Dimensions [mm] 220 x 220 x 220 x 220 x
ed
WxHxD 230 x 95 330 x 95 230 x 95 330 x 95
Power connectors M8 M10 M10 M8 M10 M10
(screw terminals)
Maximum current [A] 2) 160 200 240 320 400 480 600
Output voltage [V] 3) 3 x 0 ... 53
Dimensions [mm] 220 x 220 x 220 x 220 x 220 x
WxHxD 230 x 95 330 x 95 330x100 430x100 430x100
Power connectors M8 M8 M8 M10 M10 M10 M10
(screw terminals)
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1)
dependant on the temperature resistance of the mounting plate
2)
duration depends on the temperature resistance of the mounting plate
3)
at input voltage = nominal battery voltage
ts
Interfaces
Ph
Type: dACi-TA 24/xxx GD 36/xxx GD 80/xxx GD
48/xxx GD
8 Digital Inputs (X6.2, .3, .4, .5, .7, .8, .9, .10)
Logic high-aktiv
Input resistance [Ω] 3,5k 10k 25k
Low-level [V] max 2 3 8
High-level [V] min 12 24 48
as
2 Analogue Inputs (X6.6, X5.7)
Resolution 10 bit
Input resistance [Ω] 94k
Selected as potentiometer input
ed
Voltage range [V] 2...8
Resistance of the ext. potentiometer [Ω] 5k
Selected as voltage input
Voltage range [V] 0...10
Digital Outputs
Main Contactor driver-output (X2.2) low-side-switch with inverse diode
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Nominal current [A] 2,0 1,0 1,0
Maximum current [A] 3,0 1,5 1,5
Signal-condition 1s 100% on-period, then 60% on-period
Magnetic Brake driver-output (X4.5) low-side-switch with inverse diode
Nominal current [A] 2,0 1,0 1,0
Maximum current [A] 3,0 1,5 1,5
Signal-condition 1s 100% on-period, then 60% on-period
low-side-switch with inverse diode
tP
Programmable Outputs 1 u. 2 (X1.3, .6)
Nominal current [A] 1,0 0,7 0,3
Maximum current [A] 1,5 1,0 0,5
Programmable Outputs 3 u. 4 * (X3.6, .7) low-side-switch with inverse diode
Nominal current [A] 2,0 1,0 1,0
Maximum current [A] 3,0 1,5 1,5
Programmable Outputs 5 u. 6 * (X3.3-8, X3.4-9) high-side-switch with inverse diode
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Serial interface
RS485 (X7)
Supply for ext. Converter 15V, max 100mA
CAN * (X9) BLN-10294 • Rev BA • Sep 2013
V2.0A (V2.0B passive) 19
connectable terminal resistor 120 Ω
Incremental encoder 1 (X4.3, .4, .7, .8)
Level [V] 0 / 15 A,B (e.g. sensor bearing)
Supply 15V, max 100mA
Incremental encoder 2 * (X8)
Product Information
Level [V] dACi® - EL: Product Information 0 / 5 A, #A, B, #B (RS422)
Supply 5V, max 100mA
Serial interface
RS485 (X7)
Supply for ext. Converter 15V, max 100mA
CAN * (X9) V2.0A (V2.0B passive)
connectable terminal resistor 120 Ω
as
Others
ed
Switching frequency 16kHz standard; adjustable 4, 8, 12, 16, 20 kHz
Efficiency about 95% at nominal output
Output frequency 0...300 Hz
Temperature range -40°C ... 50°C (mounting plate)
Relative humidity max. 90%, no condensation
Operation signal built-in LED
Signal line connectors Molex mini-fit junior
IP protection IP40, IP54 optional
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* optional
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Wiring Diagram
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PA_1 3
X1 6
+ -
PA_2
V Analogue output 0...10V
Key switch
+U batt
1 4
0V
as
1
X2 2
+
Main contactor
-
5
X3 * 10
-
PA_6
+ -
ed
PA_5
PA_4
- +
PA_3
+ -
1 6
X4 B
4 8
0V Sensor-
A bearing
+15V
Thermistor
1 5
-
Brake
Ou
+
4
X5 8
Set value 2
+ -
+15V
+15V
+24V
1 5
0V
6 X6 12 - +
+5V
Set value 1
Supply unit
PE_2
Controller
PE_6
PE_2 (e.g. creep speed 2)
PE_1
PE_6 (e.g. seat switch)
tP
PE_5
PE_1 (e.g. creep speed 1)
FR_2
PE_5 (e.g. brake pedal switch)
PE_4
FR_2 (Backwards)
FR_1
PE_4
PE_3
FR_1 (Forwards)
1 7
PE_3 (e.g. creep speed 3)
1 Ohm
2
X7 4
0V RS485
B
15V PC
1 3
A RS232
+24V
3
X8 * 6
#B
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A Incr.
B encoder
0V
1 4
+5V #A RS422
120 Ohm 5V
X9 *
4 8
R
R
CAN_H
CAN_L
Power stage CAN_H
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CAN_L
1 5
0V
+24V
+ Main contactor
-
U
V
W
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* optional
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Dimensions
Ph
M8 / M10
H
as
ed
220,0
205,0 ø 9,0
U
Ou
+
L2
V L1
tP
W
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X1 X2 X3 X4 X5 X6 X7 X8 X9
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Size L1 L2 H
D08 230 mm 212 mm 95 mm
D12 330 mm 312 mm 95 mm
D16k 330 mm 312 mm 100 mm
D16 430 mm 412 mm 100 mm
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dACi - H
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AC-Controller for
ts
dACi-H...
Features:
Ph
...is an AC-Controller for hydraulic pump drives
with AC-induction motor. ♦ Open loop mode
no incremental encoder necessary
The electronic consists of a three-phase inverter
and a control unit. current limiting
as
AC- technology offers the following advantages
in comparison to DC- technology: ♦ Closed loop mode
constant speed, independent on load
♦ Maintenance-free operation
adjustable torque limit
no mechanical wear and tear on the motor
ed
no mechanical switch contacts (contactor)
♦ Different set value inputs
♦ Recuperation
analogue-input for continuous set value
without any additional components
digital-inputs for selection of fixed set
♦ Higher efficiency values
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♦ More flexibility in construction
less wiring
the motor does not need to be openly
accessible because it operates
maintenance-free
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♦ Explosion protection
easy realizable due to no sparking in the
motor
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Principle Diagram
Ph
as
RS485 / CAN
set value
ed
V
dACi-H
Drive for
Ou
Hydraulic
direction 1
direction 2
3~
Pumps
speed 1
speed 2
speed 3 ϑ
speed 4
speed 5
tP
SI
keyswitch
ro
du
Safety
ts
Apart from its maintenance-free operation, an AC-induction motor also offers additional safety. An error in the
power stage or in the motor always reduces the torque and never can produce an unintentional maximum torque
like it could with a DC drive.
Furthermore dACi possesses various safety equipments and also meets the requirements of the
EN 11 75-1 and DIN EN 954-1 standards.
BLN-10294 • Rev BA • Sep 2013 25
Product Information dACi® - EL: Product Information
Features:
Ph
• operating modes: • battery voltage monitoring
− open loop speed control − adjustable minimum- and maximum voltage
(no incremental encoder necessary) limits
− closed loop speed control
• motor temperature monitoring with fault
(incremental encoder necessary)
detection of the temperature sensor for cable
as
• adjustable set value curve breakage and shorted circuits
• 2 analogue inputs, usable as • power stage temperature monitoring with fault
− potentiometer input detection of the temperature sensor for cable
− voltage input 0...+10V breakage and shorted circuits
ed
• adjustable speed process • current limiter
− maximum speed for counterclockwise • operation signal (LED)
rotation
− maximum speed for clockwise rotation • 6 digital inputs, selectable for
− acceleration − fixed speed set values
− deceleration − enable
− custom specific function
• 5 fixed set values for speed (activated by
Ou
digital inputs) • 2 digital outputs, selectable for
− ready-signal
• 2 modes for control signals:
− active drive
− start counterclockwise operation; start
− torque > threshold value (adjustable)
clockwise operation
− status signal
− enable; direction of rotation
− high temperature warning of the power
• different stopping modes: stage
tP
− turn off motor − high temperature warning of the motor
− stop by leading
• 4 digital driver-outputs to switch hydraulic
• key switch input valves or contactors
• integrated fuse for control-lines • analogue output, selectable for
− speed set value
• integrated fuse for power line − speed actual value
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busmastering record
• fault detection of the potentiometers for:
− cable breakage • all functions can also be performed via a serial
− shorted circuits interface
• parameter setting possibilities:
− PC software under MS-Windows
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Technical data
Ph
Power data
Type: 24/480 24/600 24/720 36/400 36/500 36/600
dACi-H GD GD GD GD GD GD
Size D8 D10 D12 D8 D10 D12
Nominal battery voltage [V] 24 36
Input voltage range [V]
as
continuous 17...30 25...45
maximum (<30s) 17...35 25...50
Nominal current [A] 1) 240 300 360 200 250 300
Maximum current [A] 2) 480 600 720 400 500 600
Output voltage [V] 3) 3x 0...16 3 x 0 ... 24
ed
Dimensions [mm] 220 x 220 x 220 x 220 x
WxHxD 230 x 95 330 x 95 230 x 95 330 x 95
Power connectors M8 M10 M10 M8 M10 M10
(screw terminals)
1)
dependant on the temperature resistance of the mounting plate
2)
duration depends on the temperature resistance of the mounting plate
3)
at input voltage = nominal battery voltage
ts
Interfaces
Ph
Type: dACi-H 24/xxx GD 36/xxx GD 80/xxx GD
48/xxx GD
8 Digital Inputs (X6.2, .3, .4, .5, .7, .8, .9, .10)
Logic high-aktiv
Input resistance [Ω] 3,5k 10k 25k
Low-level [V] max 2 3 8
High-level [V] min 12 24 48
as
2 Analogue Inputs (X6.6, X5.7)
Resolution 10 bit
Input resistance [Ω] 94k
Selected as potentiometer input
ed
Voltage range [V] 2...8
Resistance of the ext. potentiometer [Ω] 5k
Selected as voltage input
Voltage range [V] 0...10
Digital Outputs
Main Contactor driver-output (X2.2) low-side-switch with inverse diode
Ou
Nominal current [A] 2,0 1,0 1,0
Maximum current [A] 3,0 1,5 1,5
Signal-condition 1s 100% on-period, then 60% on-period
Magnetic Brake driver-output (X4.5) low-side-switch with inverse diode
Nominal current [A] 2,0 1,0 1,0
Maximum current [A] 3,0 1,5 1,5
Signal-condition 1s 100% on-period, then 60% on-period
Programmable Outputs 1 u. 2 (X1.3, .6) low-side-switch with inverse diode
tP
Nominal current [A] 1,0 0,7 0,3
Maximum current [A] 1,5 1,0 0,5
Programmable Outputs 3 u. 4 * (X3.6, .7) low-side-switch with inverse diode
Nominal current [A] 2,0 1,0 1,0
Maximum current [A] 3,0 1,5 1,5
Programmable Outputs 5 u. 6 * (X3.3-8, X3.4-9) high-side-switch with inverse diode
ro
Serial interface
RS485 (X7)
Supply for ext. Converter 15V, max 100mA
CAN * (X9) V2.0A (V2.0B passive)
28 BLN-10294 • Rev BA • Sep 2013
connectable terminal resistor 120 Ω
Incremental encoder 1 (X4.3, .4, .7, .8)
Level [V] 0 / 15 A,B (e.g. sensor bearing)
Supply 15V, max 100mA
Incremental encoder 2 * (X8)
Level
Product [V]
Information dACi® - EL: Product Information 0 / 5 A, #A, B, #B (RS422)
Supply 5V, max 100mA
Serial interface
RS485 (X7)
Supply for ext. Converter 15V, max 100mA
CAN * (X9) V2.0A (V2.0B passive)
connectable terminal resistor 120 Ω
as
Others
ed
Switching frequency 16kHz standard; adjustable 4, 8, 12, 16, 20 kHz
Efficiency about 95% at nominal output
Output frequency 0...300 Hz
Temperature range -40°C ... 50°C (mounting plate)
Relative humidity max. 90%, no condensation
Operation signal built-in LED
Signal line connectors Molex mini-fit junior
IP protection IP40, IP54 optional
Ou
* optional
tP
ro
du
c ts
Wiring Diagram
Ph
PA_1 3
X1 6
+ -
PA_2
V Analogue output 0...10V
Key switch
+U batt
1 4
0V
as
1
X2 2
+
Main contactor
-
5
X3 * 10
-
PA_6
+ -
ed
PA_5
PA_4
- +
PA_3
+ -
1 6
X4 B
4 8
0V Sensor-
A bearing
+15V
Thermistor
1 5
-
Ou
Brake
+
4
X5 8
Set value 2
+ -
+15V
+15V
+24V
1 5
0V
6 X6 12 - +
+5V
Set value 1
Supply unit
PE_2
Controller
PE_6
PE_2 (e.g. fixed speed 2)
tP
PE_1
PE_6 (e.g. fixed speed 4)
PE_5
PE_1 (e.g. fixed speed 1)
FR_2
PE_5
PE_4
FR_2 (counterclockwise)
FR_1
PE_4
PE_3
FR_1 (clockwise)
1 7
PE_3 (e.g. fixed speed 3)
1 Ohm
2
X7 4
0V RS485
B
15V PC
1 3
A RS232
+24V X8 *
ro
3 6
#B
A Incr.
B encoder
0V
1 4
+5V #A RS422
120 Ohm 5V
X9 *
4 8
R
R
CAN_H
CAN_L
Power stage
du
CAN_H
CAN_L
1 5
0V
+24V
+ Main contactor
-
U
V
W
c
* optional
ts
Dimensions
Ph
M8 / M10
H
as
ed
220,0
205,0 ø 9,0
+ U
Ou
+
L2
V L1
tP
-
W
ro
X1 X2 X3 X4 X5 X6 X7 X8 X9
du
Size L1 L2 H
D08 230 mm 212 mm 95 mm
D12 330 mm 312 mm 95 mm
D16k 330 mm 312 mm 100 mm
D16 430 mm 412 mm 100 mm
D24k 430 mm 412 mm 100 mm
c ts
Principle diagram:
Principle diagram:
Ph
RS485 / CAN
RS485 / CAN
as
set value
set value
V
V
ed
forward
forward
backward
dACi-TA
dACi-TA
backward
seat switch
seat switch
brake-pedal 3~
brake-pedal
SI 1
SI
SI 12
Series C
Series C 3~
SI
SI 23
ϑ
ϑ
Ou
SI
SI 34 brake
SI 4 brake
key-switch
key-switch
main contactor
main contactor
tP
on/off valves
on/off valves
set value
set value
Option
Option
Hydraulic-
Hydraulic-
Unit Contactor
Unit Contactor
ro
SI 5
SI
SI 56
proportional valves
SI 6
proportional valves
du
Apart from its maintenance-free operation, an AC-induction motor also offers additional safety. An
Apart from
error in theitspower
maintenance-free
stage or in theoperation,
motor an AC-induction
always motor
reduces the also and
torque offers additional
never safety. An
can produce an
error in the power
unintentional stage
maximum or inlike
torque theit motor always
could with a DCreduces
drive. the torque and never can produce an
unintentional maximum torque like it could with a DC drive.
Furthermore dACi possesses various safety equipments and also meets the requirements of the
Furthermore
EN 11 75-1 anddACiDIN
possesses
EN 954-1 various safety equipments and also meets the requirements of the
standards.
EN 11 75-1 and DIN EN 954-1 standards.
34 BLN-10294 • Rev BA • Sep 2013
Product Information dACi® - EL: Product Information
Features
Ph
• operating modes: • special functions for pedestrian trucks
− open loop speed control (walkies)
(no incremental encoder necessary) − emergency reverse switch surveillance
− closed loop speed control − tiller joint switch surveillance
(incremental encoder required)
• integrated hydraulic unit
• adjustable set value curve − control unit for proportional control valves
as
input for set value potentiometer
• different set value inputs
input for potentiometer zero switch
− potentiometer (with fault detection) 2 outputs for proportional control valves
− voltage input 0...+10V − control unit for directional control valves
− 3-step-switch 2 switch inputs
ed
• adjustable travel characteristics 3 outputs for on/off valves
− adjustable drive curve generator − driver for universal contactor
− maximum speed forward (e.g. for DC-pump motor)
− maximum speed backward • operation signal (LED)
− max. acceleration
− deceleration when reducing the set value • 8 digital inputs, selectable for
− deceleration when activating an opposite − forward
− backward
Ou
travel direction
(adjustable continuously with the set value − creep speed
input) − seat switch
− brake pedal switch
• 3 creeping speeds − emergency reverse switch
• different stopping modes − tiller joint switch
− turn off motor and roll until standstill − enable
− turn off motor and close magnetic brake
tP
• 2 digital outputs, selectable for
− stop by leading − ready-signal
• key switch input − error code
− power stage enabled
• integrated fuse for control-lines − torque > threshold value (adjustable)
• seat switch surveillance − high temperature warning of the power
− adjustable time delay stage
ro
limits
• possibilities of parameter setting:
• fault detection of the potentiometers for
− PC software under MS-Windows
ts
− cable breakage
− BPK: handheld console
− shorted circuits
• motor temperature monitoring
• power stage temperature monitoring
Technical data
Ph
Power data
Type: dACi-TA 24/xxx GC 24/120 24/180 24/240 24/360 24/480
Size C2 C3 C4 C6 C8k
Nominal battery voltage [V] 24
Input voltage range [V] permanent: 17…30; short-time: 17…35 (30s)
Nominal current [A] 1) 60 90 120 180 240
as
Maximum current [A]2) 120 180 240 360 480
Output voltage [V]3) 3 x 0 ... 16
Dimensions [mm] (w x h x d) 155 x 200 x 70 155 x 300 x 80
power connectors screw terminals M8 screw terminals M10
ed
Type: dACi-TA 36/xxx GC 36/100 36/150 36/300 36/400
Size C2 C3 C6 C8k
Nominal battery voltage [V] 36
Input voltage range [V] permanent: 25…45; short-time:25…50 (30s)
Nominal current [A] 1) 50 75 150 200
Maximum current [A]2) 100 150 300 400
Output voltage [V]3) 3 x 0 ... 24
Ou
Dimensions [mm] (w x h x d) 155 x 200 x 70 155 x 300 x 80
power connectors screw terminals M8 screw terminals M10
Others
ts
Others
Ph
Switching frequency 16kHz standard; adjustable 4, 8, 12, 16, 20 kHz
Efficiency about 95% at nominal output
Output frequency 0...300 Hz
Temperature range -40°C ... 50°C (mounting plate)
Relative humidity max. 90%, no condensation
Operation signal built-in LED
Signal line connectors Molex mini-fit junior
as
IP protection IP40, IP54 optional
ed
Ou
tP
ro
du
c ts
Standard Version
Ph
Interfaces
Type: dACi-TA 24/xxx GC 36/xxx GC 80/xxx GC
24/xxx GC-H 36/xxx GC-H 80/xxx GC-H
48/xxx GC
48/xxx GC-H
8 Digital Inputs (X6.2, .3, .4, .5, .7, .8, .9, .10)
as
Logic high-active
Input resistance [Ω] 3,5k 10k 25k
Low-level [V] max 2 3 8
High-level [V] min 12 24 48
ed
Analogue Input (X6.6)
Resolution 10 bit
Input resistance [Ω] 86k
Selected as potentiometer input
Voltage range [V] 2...8
Resistance of ext. potentiometer [Ω] 5k
Selected as voltage input
Ou
Voltage range [V] 0...10
Digital Outputs
Main Contactor driver-output (X2.2) low-side-switch with inverse diode
Nominal current [A] 2,0 1,0 1,0
Maximum current [A] 3,0 1,5 1,5
Signal-condition 1s 100% on-period, then 60% on-period
Magnetic Brake driver-output (X4.5) low-side-switch with inverse diode
tP
Nominal current [A] 2,0 1,0 1,0
Maximum current [A] 3,0 1,5 1,5
Signal-condition 1s 100% on-period, then 60% on-period
2 Programmable Outputs (X1.3 and X1.6) low-side-switches with inverse diodes
Nominal current [A] 1,0 0,7 0,3
Maximum current [A] 1,5 1,0 0,5
ro
RS485
Supply for ext. Converter 15V, max 100mA
ts
Hydraulic unit
Ph
Only types: dACi-TA 24/xxx GC-H 36/xxx GC-H 80/xxx GC-H
48/xxx GC-H
3 Digital Inputs (X5.2, .3, .6)
Logic high-active
Input resistance [Ω] 3,5k 10k 25k
Low-level [V] max 2 3 8
as
High-level [V] min 12 24 48
CAN-Bus Version
Ph
Interfaces
Type: dACi-TA 24/xxx GC-C 36/xxx GC-C 80/xxx GC-C
24/xxx GC-HC 36/xxx GC-HC 80/xxx GC-HC
48/xxx GC-C
48/xxx GC-HC
3 Digital Inputs (X6.3, .5, .6)
as
Logic high-active
Input resistance [Ω] 4,2k 16k 30k
Low-level [V] max 2 4 6
High-level [V] min 12 24 40
ed
Digital Outputs
Main Contactor driver-output (X2.2) low-side-switch with inverse diode
Nominal current [A] 2,0 1,0 1,0
Maximum current [A] 3,0 1,5 1,5
Signal-condition 1s 100% on-period, then 60% on-period
Magnetic Brake driver-output (X4.5) low-side-switch with inverse diode
Nominal current [A] 2,0 1,0 1,0
Maximum current [A] 3,0 1,5 1,5
Ou
Signal-condition 1s 100% on-period, then 60% on-period
2 Programmable Outputs (X1.3 and X1.6) low-side-switches with inverse diodes
Nominal current [A] 1,0 0,7 0,3
Maximum current [A] 1,5 1,0 0,5
Hydraulic unit
Only types: dACi-TA 24/xxx GC-HC 36/xxx GC-HC 80/xxx GC-HC
48/xxx GC-HC
4 Digital Outputs for on/off Valves low-side-switches with inverse diodes
or Contactors (X3.7, .8, .9, .10)
c
Key switch
+24V
as
1 4
0V
1
X2 2
+
Main contactor
-
6
X3 12
-
Prop.-valve 1
+ -
Prop.-valve 2
X4 B
4 8
0V Sensor-
A bearing
+15V
Ou
Thermistor
1 5
-
Brake
+
4
X5 8
Set value lift/lower
Option "H"
- +
only with
Enable lift/lower
Initial lift
Initial lower
Controller
1 5
tP
6 X6 12 - +
Set value driving speed
Creep speed 2
Safety circuit
Creep speed 1
Tiller joint switch
Backwards
*
Belly button
Forwards
1 7
Creep speed 3
ro
2
X7 4
0V RS485
B
15V
1 3
A RS232
Power stage +
Main contactor
du
U
V
W * Example for
programmable
inputs
c ts
0V
1
X2 2
+
Main contactor
-
6 X3
-
12
Prop.-valve 1
+ -
X4 B
4 8
0V Sensor-
A bearing
+15V
Ou
+15V
Thermistor
1 5
-
Brake
+
4
X5 8
R
R
CAN_H
CAN_L
CAN_H
CAN_L
Controller
+24V 1 5
0V
tP
+24V
3
X6 6
Creep speed 1
Creep speed 2
Supply unit
Enable
1 4
ro
2
X7 4
0V RS485
B
15V
1 3
A RS232
Power stage +
du
Main contactor
U
V
W
c ts
Dimensions M8 / M10
Ph
70,0
H
as
ed
U
F
X1
X2
+
X3
Ou
L1
L2 X4
V
X5
X6
-
tP
X7
W
ø 9mm
ro
138,0
155,0
du
Modification that serve technical improvement can be realized without previous announcement.
Edition: 03/2002
AC-Controller for
c
Pallet Trucks
ts
-
- lowering valve
no external wiring necessary
all inverse diodes for external components
already mounted on-board
du
c ts
Features
Ph
• operating modes: • special functions for pedestrian trucks
− open loop speed control (walkies)
(no incremental encoder necessary) − emergency reverse switch surveillance
− closed loop speed control − tiller joint switch surveillance
(incremental encoder required)
• direct connections for hydraulic unit
• adjustable set value curve − inputs for
as
lift button
• different set value inputs
lower button
− potentiometer (with fault detection) lift limit switch
− voltage input 0...+10V − outputs for
− 3-step-switch lowering valve
ed
• adjustable travel characteristics contactor for DC pump motor
− adjustable drive curve generator • operation signal (LED)
− maximum speed forward
− maximum speed backward
− max. acceleration • all functions can also be performed via serial
− deceleration when reducing the set value interface RS485
− deceleration when activating an opposite • possibilities of parameter setting:
travel direction
Ou
− PC software under MS-Windows
(adjustable continuously with the set value − BPK: handheld console
input)
• 3 creeping speeds
• different stopping modes
− turn off motor and roll until standstill
− turn off motor and close magnetic brake
tP
− stop by leading
• key switch input
• integrated fuse for control-lines
• magnetic brake driver output
ro
Technical data
Ph
Power data
Type: dACi-TA 24/060 GB 24/120 GB
Size B1 B2
Nominal battery voltage [V] 24
Input voltage range [V] 17...35
Nominal current [A] 1) 30 60
as
Maximum current [A]2) 60 120
Output voltage [V~]3) 3 x 0 ... 16
Dimensions [mm] (w x h x d) 140 x 160 x 70 140 x 200 x 70
power connectors Faston 6,3 mm screw terminal M5
1)
dependant on the temperature resistance of the mounting plate
ed
2)
duration depends on the temperature resistance of the mounting plate
3)
at input voltage = nominal value
Interfaces
Type: dACi-TA 24 / xxx GB
8 Digital Inputs *)
Logic high-active
Input resistance [Ω] 2,2k
Ou
Low-level [V] max 1,2
High-level [V] min 12
Analogue Input
Resolution 10 bit
Input resistance [Ω] 86k
Resistance of the ext. potentiometer [Ω] 1k…10k
Voltage range [V] 0...5
tP
Digital Outputs
Magnetic Brake driver-output low-side-switch with inverse diode
Nominal current [A] 2,0
Maximum current [A] 3,0
Signal-condition 1s 100% on-period, then 60% on-period
1 Programmable Output *) low-side-switch with inverse diode
Nominal current [A] 0,1
ro
Type PTC
Serial Interface
RS485
Supply for ext. Converter 15V, max 100mA
*) 8 digital inputs or 7 digital inputs and 1 digital output
Others
c
Wiring Diagram
Ph
Variant 1 as
X1
1 2 safety switch
X2 0V RS485
2 4 B
ed
+15V
1 3 A RS232
X3 B
4 8
0V Sensor-
A bearing
+15V
Ou
Tiller joint switch
1 5
Magnetic brake
Controller
tP
X4
5 10
Speed 2
Speed 3
Forward
Backward
ro
Belly button
Crawl speed
Lift button
1 6
Lower button
du
X5 Lowering valve
3 6
1 4
Contactor for
pump motor
ts
U V W -
Wiring Diagram
Ph
Variant 2
3,3kOhm 0,5W
X1
as
1 2 Status
X2 0V RS485
2 4 B
ed
+10...15V
1 3 A RS232
X3 B
4 8
0V Sensor-
A bearing
+15V
Ou
Tiller joint switch
1 5
Magnetic brake
Controller
X4
tP
5 10
Free input 1
Free input 2
Forward
Backward
Belly button
ro
Crawl speed
1 6
du
X5
3 6
Motor temperature
+5V
Power stage
1 4
c
1...10kOhm
Set speed
ts
+ U V W
Dimensions
Ph
Size B1:
60
as
10 42
15
ed
d= 6,5mm
X1
X2
X3
Ou
160
154 X4 154
X5
tP
+ U V W -
6
ro
6
134
140
du
c ts
dACi - TA
AC-Controller for
c
♦ Explosion protection
easy realizable due to no sparking in the motor
ro
du
c ts
Connection diagram:
Ph
SI: Selectable Input
as
RS485 / CAN
ed
set value
V
Ou
dACi-TA
forward
backward
3~
seat switch
brake-pedal
Traction
SI 1
SI 2
Drive ϑ
brake
tP
SI 3
SI 4
keyswitch
ro
du
Safety
Apart from its maintenance-free operation, an AC-induction motor also offers additional safety. An error in
c
the power stage or in the motor always reduces the torque and never can produce an unintentional
maximum torque like it could with a DC drive.
ts
Furthermore dACi possesses various safety equipments and also meets the requirements of the
EN 11 75-1 and DIN EN 954-1 standards.
Technical data
Ph
Power data
type: dACi-TA- 24/... 48/... 80/...
2) 2) 2)
nominal battery voltage [V] 24 (36) 48 (60) 80 (72,96)
2) 2) 2)
input voltage range [V] 16 ... 35 (50) 24 ... 70 (90) 48 ... 115 (144)
as
nominal current Inominal [A] 33 ... 400 17 ... 400 13 ... 320
maximum current Imax [A]1) 50 ... 600 25 ... 600 20 ... 480
output voltage [V] 3 x 0...16 3 x 0...32 3 x 0...53
continuous output [kVA] 0,83 ...8,3 0,86 ...22,2 1,3 ... 29,4
recommended nominal 0,3 ... 6 0,5 ... 15 0,75 ...22
ed
motor output [kW]
1)
duration depends on temperature resistance of the mounting plate
2)
special version, the given voltages and outputs will accordingly differ from the data in the table.
Interfaces
Ou
serial interface RS485; CAN optional
digital inputs low-active, switching to battery minus
selectable report output open drain: Umax:200V; Imax: 300mA
output for magnetic brake open drain:
Umax: 50V, Imax: 3A for 24V version, Ri= 0,31Ω
Umax:100V, Imax:2.5A for 48V version, Ri= 0,87Ω
Umax:200V, Imax:1.2A for 80V version, Ri= 3,47Ω
tP
analogue output 0 ... 10V, Ri= 200 Ω
encoder input 5V or 15V; RS422 or A-B; 50....1024 incr./per rot.
potentiometer resistance range: 500Ω ... 10kΩ ±2% (fault detected of shorted circuits,
cable breakage, change in resistance)
Others
ro
Features:
Features:
• operating modes: • fault detection of the potentiometers for:
Ph
− open loop speed control − cable breakage
• operating modes: encoder necessary)
(no incremental • fault detection
− shorted of the potentiometers for:
circuits
• − closed loopspeed
− open
operating loop
modes: speedcontrol
control −
• faultcable breakage
detection of
− change in resistancethe potentiometers for:
− open(no incremental
loop speed
(incremental encoder
control
encoder necessary)
necessary) shorted
−− cable circuits
breakage
− closed
(no loop
incremental speed control
encoder necessary) battery
• −− change
shortedvoltage monitoring
in resistance
circuits
− torque control (incremental encoder
(incremental
− closed encoder
loop speed necessary)
control − adjustable
change in resistance and maximum voltage
minimum-
necessary)
torque control (incremental encoder • −battery
limitsvoltage monitoring
− (incremental encoder necessary)
• adjustable set value curve (e.g. characteristic − adjustable
• battery voltageminimum-
monitoringand maximum voltage
as
necessary)
− torque control (incremental encoder
of acceleration pedal) • −motor temperature
limits
adjustable monitoring
minimum- with faultvoltage
and maximum
necessary)
adjustable set value curve (e.g. characteristic detection of the temperature sensor for cable
• limits
different set • motor temperature monitoring
circuits with fault
•• of acceleration
adjustable setvalue inputs
pedal)
value curve (e.g. characteristic breakage and shorted
−
of potentiometer
acceleration (pedal,
pedal) joystick) • motor temperature monitoring sensor
detection of the temperature for cable
with fault
• different setinput
value0...+10V
inputs power stage
• detection
breakage and temperature
shorted monitoring
circuits
of the temperature sensor for with fault
cable
− voltage
detection andof the temperature sensor for cable
• − potentiometer
−
different setinput (pedal,
inputs joystick)
value0...20mA breakage shorted circuits
ed
current • power stage
voltage input (pedal,
−− potentiometer 0...+10Vjoystick) breakage andtemperature monitoring with fault
shorted circuits
• adjustable travel0...20mA
characteristics detection
• power stage of temperature
the temperature sensor with
monitoring for cable
fault
−− current input
voltage 0...+10V current limiter
• detection
breakage and shorted circuits
of the temperature sensor for cable
− maximum
current input
−adjustable speed forward
0...20mA
• − maximum travel characteristics
speed backward • breakage
operation and
signalshorted
(LED)circuits
current limiter
• − maximum
−
adjustable speed
travel
max. acceleration forward
characteristics
•• current
4 digitallimiter
inputs,
−− maximum speed backward operation signalselectable
(LED) for
− maximum
deceleration speed
when forward
reducing the set value
− max.
−− maximum acceleration
speed backward − creep speed
•• operation signal 1
(LED)
deceleration when activating an opposite 4
deceleration
−− max. when reducing the set value − digital
creepinputs,
speedselectable
2 for
travelacceleration
Ou
direction • 4− creep
digital speed
inputs, 1
selectable for
deceleration
−− deceleration when reducing
when activating an opposite − creep speed 3
(adjustable continuously withthetheset
setvalue
value −− creep speed 12 switch
travel
− deceleration
input) direction when activating an opposite − creep speed
body protection
− creep
−− creep
statusspeedspeed
signal23
(adjustable
− travel direction
deceleration continuously
when brake with pedal the
is set value
activated
input) − body
enablespeed 3 switch
−− creep protection
(adjustable
(digital input) continuously with the set value
− status
−− body signal switch
protection
tiller angle
− deceleration
deceleration when
− input) when brake pedal
activating is activated
creeping
(digital input)while − enable
−− status signal
commissioning
− deceleration
speed (e.g. whenmaking
brake pedal
turns)is activated
deceleration tiller angle
−− enable
− (digital input) when activating creeping 1 digital output, selectable for
• −−
tP
• 3 creep speeds commissioning
tiller angle
− decelerationwhile
speed (e.g. whenmaking turns)
activating creeping − ready-signal
speed (e.g. while making turns) • −1 commissioning
• 2 modes
3 creep speedsfor the travel signals − digital
activeoutput,
brake selectable for
direction
− creep forward; direction backward • 1− ready-signal
digital output,
− chosen direction selectable for
•• 32 speeds
− modes
enable; fordirection
the travel signals −− active
ready-signalbrake
− torque > threshold value (adjustable)
• 2− direction
modes for forward;
the traveldirection
signals backward −− chosen direction
different
• −− modes of stopping − active
status brake
signal
enable;
direction direction
forward; direction backward −− torque
chosen > thresholdwarning
direction value (adjustable)
turn off direction
− enable; motor and roll until standstill − high temperature of the power
ro
• −different
− turn off modes
motorofand stopping
close magnetic brake
status
−− torque
stage signal
> threshold value (adjustable)
−− high
high temperature
− status signal warning
warning ofof the
the power
− stop by leading roll until standstill
− turn
• different off motor
modes ofand
stopping temperature
stagetemperature warning of the power
motor
turn off
−− turn off motor
motor andand roll
close magnetic
until standstillbrake − high
seat
• −− switch surveillance • −analogue
stage output, selectable
high temperature warningforof the motor
stop
turn bymotor
off leading and close magnetic brake
− speed
high set value
temperature
• −seat
adjustable
− stop by leading
switch
time delay
surveillance
−
• analogue
− speed output, selectable for the motor
actual value
warning of
du
emergency
•• seat
− adjustable reverse switch for pedestrian
time delay
switch surveillance − speed
−
• analogue set
speed output, value
deviation selectable for
trucks (walkies) −− speed
speed
− torque actual
set valuevalue
− adjustable time delay
• emergency reverse switch for pedestrian −− speed
− speed
motor actualdeviation
frequency value
key switch
•• emergency
trucks input
(walkies)
reverse switch for pedestrian torque
−− speed
− fixed value deviation
• trucks
key (walkies)
magnetic
switchbrake
input driver motor frequency
−− torque
short-circuit serial
• −− fixed
motor interface
value
frequency RS485 or CAN, each with a
•• −
key
magnetic inputprotected
switchbrake driver
output
busmastering record
− adjustable delay time fixed
• −serial value RS485 or CAN, each with a
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− short-circuit
magnetic brake protected
driver output interface
• all functions can also be
• fault
−− detectiondelay
adjustable
short-circuit of incremental encoder for
time output
protected •• serial
busmastering
interface record
RS485 or performed
CAN, eachvia a serial
with a
cable breakage
− adjustable interface
busmastering record
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Dimensions
Ph
90 Version ...G
as
120 Version ...K
ed
250
M10
Ou
U - V + W
tP
L
ro
X1 X2 X4 X5 X6 X7 X9 X8 X3
du
The illustrations and the data given are without obligation. Modification that serve technical improvement can be realized without
previous announcement.
Edition 03/2001
dACi - H
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AC-Controller for
Hydraulic Pump Drives
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dACi-H... Features:
Ph
...is an AC-Controller for hydraulic pump drives ♦ Open loop mode
with AC-induction motor. no incremental encoder necessary
The electronic consists of a three-phase inverter current limiting
and a control unit.
♦ Closed loop mode
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AC- technology offers the following advantages
in comparison to DC- technology: constant speed, independent of load
♦ Maintenance-free operation adjustable torque limit
no mechanical wear and tear on the motor
ed
no mechanical switch contacts (contactor)
♦ Different set value inputs
♦ Recuperation analogue-input for continuous set value
without any additional components digital-inputs for selection of fixed set
values
♦ More efficiency
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♦ More flexibility in construction
less wiring
the motor does not need to be openly
accessible because it operates
maintenance-free
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♦ Explosion protection
easy realizable due to no sparking in the
motor
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c ts
Connection diagram:
Ph
as
RS485 / CAN
ed
set value
dACi-H
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Drive for
Hydraulic
direction 1
direction 2
3~
Pumps
speed 1
speed 2
speed 3 ϑ
speed 4
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speed 5
SI
keyswitch
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Apart from its maintenance-free operation, an AC-induction motor also offers additional safety. An
error in the power stage or in the motor always reduces the torque and never can produce an
unintentional maximum torque like it could with a DC drive.
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Furthermore dACi-H possesses various safety equipments and also meets the requirements of the
EN 11 75-1 and DIN EN 954-1 standards.
Technical data
Ph
Power data
type: dACi-H- 24/... 48/... 80/...
2) 2) 2)
nominal battery voltage [V] 24 (36) 48 (60) 80 (72,96)
2) 2) 2)
input voltage range [V] 16 ... 35 (50) 24 ... 70 (90) 48 ... 115 (144)
as
nominal current Inominal [A] 33 ... 300 17 ... 400 13 ... 320
maximum current Imax [A]1) 50 ... 450 25 ... 600 20 ... 480
output voltage [V] 3 x 0...16 3 x 0...32 3 x 0...53
continuous output [kVA] 0,83 ...8,3 0,86 ...22,2 1,3 ... 29,4
recommended nominal 0,3 ... 6 0,5 ... 15 0,75 ...22
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motor output [kW]
1)
duration depends on temperature resistance at the mounting plate
2)
special version, the given voltages and outputs will accordingly differ from the data in the table
Interfaces
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serial interface RS485; CAN optional
digital inputs low-active, switching to battery minus
selectable report output open drain: Umax:200V; Imax: 300mA
analogue output 0 ... 10V, Ri= 200 Ω
encoder input 5V or 15V; RS422 or A-B; 50....1024 incr./per rot.
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Others
precision of analogue inputs 1%
switching frequency 16 kHz standard; adjustable: 4; 8; 12; 16; 20kHz
efficiency about 95% at nominal output
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Features:
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• operating modes: • battery voltage monitoring
− open loop speed control − adjustable minimum- and maximum voltage
(no incremental encoder necessary) limits
− closed loop speed control
• motor temperature monitoring with fault
(incremental encoder necessary)
detection of the temperature sensor for cable
as
• adjustable set value curve breakage and shorted circuits
• different set value inputs • power stage temperature monitoring with fault
− potentiometer detection of the temperature sensor for cable
− voltage input 0...+10V breakage and shorted circuits
− current input 0...20mA
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• current limiter
• adjustable speed process • operation signal (LED)
− maximum speed for counterclockwise
operation • 1 digital output, selectable for
− maximum speed for clockwise operation − ready-signal
− acceleration − active drive
− deceleration − torque > threshold value (adjustable)
− status signal
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• 5 fixed values for speed (activated by digital − high temperature warning of the power
inputs) stage
• 2 modes for control signals: − high temperature warning of the motor
− start counterclockwise operation; start • analogue output, selectable for
clockwise operation
− speed set value
− enable; direction of rotation
− speed actual value
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• different stopping modes: − speed deviation
− turn off motor − torque
− stop by leading − motor frequency
− fixed value
• key switch input
• serial interface RS485 or CAN, each with a
• fault detection of the incremental encoder for: busmastering record
− cable breakage
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Dimensions
Ph
90 Version ...G
as
120 Version ...K
ed
250
M10
Ou
U - V + W
tP
L
ro
X1 X2 X4 X5 X6 X7 X9 X8 X3
du
Edition 03/2001.
Displays We help OEMs around the world speed up system development, reduce costs and bring vehicles to
as
Electrohydraulic Power market faster.
Steering Danfoss – Your Strongest Partner in Mobile Hydraulics.
Electrohydraulics Go to www.powersolutions.danfoss.com for further product information.
Hydraulic Power Steering
Wherever off-highway vehicles are at work, so is Danfoss.
Integrated Systems
ed
Joysticks and Control We offer expert worldwide support for our customers, ensuring the best possible solutions for
Handles outstanding performance. And with an extensive network of Global Service Partners, we also provide
Microcontrollers and comprehensive global service for all of our components.
Software
Please contact the Danfoss Power Solution representative nearest you.
Open Circuit Axial Piston
Pumps
Orbital Motors
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PLUS+1® GUIDE
Proportional Valves
Sensors
Steering
Transit Mixer Drives
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Comatrol
www.comatrol.com
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Schwarzmüller-Inverter
www.schwarzmueller- Local address:
inverter.com
Turolla
www.turollaocg.com
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Valmova
www.valmova.com
Hydro-Gear
www.hydro-gear.com
Daikin-Sauer-Danfoss
www.daikin-sauer-danfoss.com
c
Danfoss
Power Solutions Trading
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