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MECHANICAL AND INSULATING MATERIALS DIVISION


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION
VADODARA

.
ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

DECLARATION

Gandhinagar Thermal Power Station, Gandhinagar entrusted Electrical


Research and Development Association (ERDA) for carrying out
Thermography Inspection.

The Energy Management group of Materials Technology Division of ERDA,


Vadodara, carried out this testing on 03rd & 04th Oct 2018. Ambient
condition is also reordered during test, dry bulb temperature is in range of
32 to 35 ºC during the test. This is the Final report comprising the details of
the test, which was carried out by ERDA.

The contents of the report are based on the observations/results of testing


carried out by ERDA team and the inputs/data provided by the
customer.

_______________ ______________ ________________


Ronak Parikh Arunesh Dwivedi Bhavesh Vasiyani
Asst. Engineer Dy. Manager Dy. Manager
PREPARED BY CHECKED BY APPROVED BY

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 2


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

CONTENT

Sr. No Description Page No.

1.0 INTRODUCTION 04
MEASURMENT & HEAT LOSS
2.0 04
CALCULATION
3.0 EXECUTIVE SUMMARY 06

4.0 APH AREA 08

5.0 ESP AREA 25

6.0 SECONDARY AIR DUCT AREA 38

7.0 DEARATOR & HEATER AREA 42

8.0 STEAM LINE TO DEARATOR 51

9.0 VALVE CONDITION 66

10.0 BOILER ASSOCIATED SYSTEM 110

11.0 MS-CRH-HRH STEAM LINE 179

12.0 TURBINE SYSTEM 197

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 3


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

1.0 Introduction:-
Insulation survey has conducted in Gandhinagar Thermal Power Station unit # 4 to
estimate radiation heat loss in boiler system, steam line and condensate system according
to scope of work mentioned in work order. For calculation of heat loss heating surface
temperature and corresponding surface area has been measured with the help of calibrated
Thermal Image Camera. Findings are summarized in the table with corresponding
calculation of heat loss and heat saving potential. Also reference thermal images (on
sample basis) has also mentioned in the table. At the time of measurement plant is running
at the steady load of 200 MW. Effect of wind velocity on convection heat loss has also
monitored and for this climatic condition and wind velocity has been measured.
Climatic condition is as follows:-
1 - Ambient temperature 30 0C
2. - Relative humidity 45 %
3.-Wind velocity (Avg.) 0.5 to 1.0 m/s

Gandhinagar TPS site climatic condition comes under the composite climate zone and
ambient temperature varies between 30 0C to 40 0C through out the year. Natural
convection as well as forced convection loss is also included in the radiation loss
calculation due to wind effect. For natural convection average wind velocity of 1 m/s is
taken for calculation purpose. Total radiation heat loss from radiating surface is calculated
by taking the average surface temperature of that region and average ambient temperature
throughout the day (30 0C).Overall Gandhinagar TPS unit # 4 insulation has found
excellent and well placed with cladding except some places mentioned in the audit report
table. Details of total heat loss and heat saving potential calculation are given in
calculation part. Reference Thermal Image is also attached with the report for identifying
correct location of weak insulation.

(2.0) Measurement and Heat Loss Calculation:-


Measured surface temperature and area along with calculated heat loss and heat saving
potential is tabulated in the Table no. 1.1 to 1.13. Insulation condition and corresponding
Infrared thermal images on sample basis is also tabulated in the table. In Heat loss saving
potential calculation it is supposed that the new average surface temperature would be 55

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 4


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

0
C after insulating the surface with new 125 mm mineral wool insulation. Location of
furnace area can be identify with following diagram-

TOP VIEW OF FURNACE

RHS

Corner3 2 nd 1 Conner 4
st
Pass
Stack
pass

Rear Front

Tb Building

Corner 2 LHS Corner 1

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 5


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

3.EXECUTIVE SUMMARY

OVERALL HEAT LOSS CALCULATION

OVERALL RADIATION HEAT LOSS SAVING CALCULATION


Total Heat loss saving Potential Kcal/hr 219322
GCV of Coal Kcal/kg 3964
Boiler Efficiency % 0.8453
Net saving in Coal TPH 0.065
Coal cost per kg of uel Rs/TPH 5440
Plant running day per annuam days/annuam 300
Running hrs of plant hrs 24
Saving potential in terms of money Rs (Lakh) 25.64
Area need to be insulate m2 1516.40
Investment for glass wool with labour cost (125mm
Rs/m2 5000
mineral/glass wool)
Investment required Rs/. (Lakh) 75.82
Payback period Months 35.49

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 6


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

BIRF BREAKUP FOR OVERALL PLANT

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 7


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

4.APH AREA

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 8


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

APH INSULATION SURVEY OF UNIT-4 (GANDHINAGAR THERMAL POWER STATION)


Heat
Insulation L W Area Heat Loss
Elevation Floor Location Brief Description Image No. Temp. (⁰C) 2
Loss
Condition (mtr.) (mtr.) (m ) Saving (kCal/hr)
(kCal/hr)
Front From corner no 3 to 4 Weak 68 7 6 42 16708 3494

Rear From corner no 2 to 3 Weak 5 70 7 6 42 17842 4410


APH Inlet-A
RHS From corner no 3 to 4 Weak 24 70 5 6 30 12744 3150

LHS From corner no 1 to 2 Weak 1 to 4,23,26 75 5 6 30 18698 15447

Front From corner no 3 to 4 Weak 65 7 6 42 15038 2153

Rear From corner no 4 to 1 Weak 6&7 70 7 6 42 17842 4410


APH Inlet-B
RHS From corner no 3 to 4 Weak 7,22 67 5 6 30 11534 2174

LHS From corner no 3 to 4 Weak 25 60 5 6 30 8814 0

Ecconomissior Hoper APH I/L floor 04 Nos Average. 9,11 55 0 0 0 0 0

APH O/L Bottom Edge Hopper A Average. 34,35,36 55 0 0 0 0 0

APH O/L Bottom Edge Hopper B Average. 37,38 55 0 0 0 0 0

Front From corner no 3 to 4 Weak 65 7 4 28 10025 1435

APH Outlet-A Rear From corner no 2 to 3 Weak 30 68 7 4 28 11138 2330

RHS From corner no 3 to 4 Weak 65 7 4 28 10025 1435

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 9


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

LHS From corner no 1 to 2 Weak 66 6 3 18 9632 7816

Front From corner no 2 to 3 Exposed 66 7 4 28 10394 1730

Rear From corner no 4 to 1 Weak 31 65 7 4 28 10025 1435


APH Outlet-B
RHS From corner no 3 to 4 Weak 67 7 4 28 10765 2029

LHS From corner no 3 to 4 Weak 29 68 6 3 18 7160 1498

TOTAL 492 198384 54945

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 10


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

RADIATION HEAT LOSS SAVING CALCULATION FOR APH AREA

Total Heat loss saving Potential Kcal/hr 54945

GCV of Coal Kcal/kg 3964

Boiler Efficiency % 0.8453

Net saving in Coal TPH 0.016

Coal cost per kg of uel Rs/TPH 5440

Plant running day per annuam days/annuam 300

Running hrs of plant hrs 24

Saving potential in terms of money Rs (Lakh) 6.42

Area need to be insulate m2 738.00

Investment for glass wool with labour cost (125mm


Rs/m2 5000
mineral/glass wool)

Investment required Rs/. (Lakh) 36.90

Payback period Months 68.94

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 11


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

RG: 2  : 0. 85 S C: 16 1 8/10 /03


1 0:02 :28

(25 0.0 )
212. 00
212.
192. 00
192.

172. 00
172.

152. 00
152.

132. 00
132.

112. 00
112.

92. 00
92.

72. 00
72.
52. 00
52.
(0.0 )

TH-1, APH Inlet –LHS Side, At Corner No-2


RG: 2  : 0. 85 S C: 16 1 8/10 /03
1 0:03 :27

(25 0.0 )
82. 44
82.
77. 44
77.

72. 44
72.

67. 44
67.

62. 44
62.

57. 44
57.

52. 44
52.

47. 44
47.
42. 44
42.
(0.0 )

TH-2, APH Inlet, At Corner No-2, LHS Side

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 12


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
10:05:0 6
(250.0)
160.00
160.
145.00
145.

130.00
130.

115.00
115.

100.00
100.
59.4 85.00
85.

70.00
70.
a
55.00
55.
40.00
40.
(0.0)

TH-3, APH Inlet, At Corner No-2, LHS Side

R G: 2  : 0. 85 SC:  16 18/10/0 3
10:08:5 4
(250.0)
92.77
92.
89.77
89.

86.77
86.

83.77
83.

80.77
80.
78.1 77.77
77.

74.77
74.
a
71.77
71.
68.77
68.
(0.0)

TH-4, APH Inlet, At Corner No-2, LHS Side

R G: 2  : 0. 85 SC:  16 18/10/0 3
10:09:4 2
(250.0)
81.55
81.
76.55
76.

71.55
71.

66.55
66.

61.55
61.
55.1 56.55
56.

51.55
51.
a
46.55
46.
41.55
41.
(0.0)

TH-5, APH Inlet, Rear Side

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 13


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
10:10:5 0
(250.0)
190.00
190.
170.00
170.

150.00
150.

130.00
130.

110.00
110.
47.0 90.00
90.

70.00
70.
a
50.00
50.
30.00
30.
(0.0)

TH-6, APH Inlet -Bombay, Rear Side

R G: 2  : 0. 85 SC:  16 18/10/0 3
10:11:2 4
(250.0)
74.88
74.
69.88
69.

64.88
64.

59.88
59.

54.88
54.
46.1 49.88
49.

44.88
44.
a
39.88
39.
34.88
34.
(0.0)

TH-7, APH Inlet -Bombay, LHS Side

R G: 2  : 0. 85 SC:  16 18/10/0 3
10:16:3 1
(250.0)
205.00
205.
185.00
185.

165.00
165.

145.00
145.

125.00
125.
165.1 105.00
105.

85.00
85.
a
65.00
65.
45.00
45.
(0.0)

TH-8, APH Inlet -Bombay, Rear Side

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 14


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
10:18:2 2
(250.0)
83.55
83.
78.55
78.

73.55
73.

68.55
68.

63.55
63.
52.1 58.55
58.

53.55
53.
a
48.55
48.
43.55
43.
(0.0)

Th-9, Ecconomisiour Hoper,


R G: 2  : 0. 85 SC:  16 18/10/0 3
10:19:4 7
(250.0)
209.00
209.
189.00
189.

169.00
169.

149.00
149.

129.00
129.
86.8 109.00
109.

89.00
89.
a
69.00
69.
49.00
49.
(0.0)

TH-10, APH Inlet -Bombay, Rear Side

R G: 2  : 0. 85 SC:  16 18/10/0 3
10:21:1 8
(250.0)
70.66
70.
67.66
67.

64.66
64.

61.66
61.

58.66
58.
53.5 55.66
55.

52.66
52.
a
49.66
49.
46.66
46.
(0.0)

Th-11, Ecconomisiour Hoper

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 15


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
10:24:2 8
(250.0)
97.55
97.
92.55
92.

87.55
87.

82.55
82.

77.55
77.
65.4 72.55
72.

67.55
67.
a
62.55
62.
57.55
57.
(0.0)

TH-12, APH Inlet, Bombay,


R G: 2  : 0. 85 SC:  16 18/10/0 3
10:25:2 0
(250.0)
75.66
75.
72.66
72.

69.66
69.

66.66
66.

63.66
63.
63.3 60.66
60.

57.66
57.
a
54.66
54.
51.66
51.
(0.0)

TH-13, Secondary Air Duct –A,


R G: 2  : 0. 85 SC:  16 18/10/0 3
10:26:2 3
(250.0)
198.00
198.
178.00
178.

158.00
158.

138.00
138.

118.00
118.
54.8 98.00
98.

78.00
78.
a
58.00
58.
38.00
38.
(0.0)

TH-14, Secondary Air Duct –A

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 16


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
10:26:5 0
(250.0)
83.44
83.
78.44
78.

73.44
73.

68.44
68.

63.44
63.
52.8 58.44
58.

53.44
53.
a
48.44
48.
43.44
43.
(0.0)

TH-15, Secondary Air Duct –A


R G: 2  : 0. 85 SC:  16 18/10/0 3
10:27:2 9
(250.0)
95.55
95.
88.55
88.

81.55
81.

74.55
74.

67.55
67.
52.4 60.55
60.

53.55
53.
a
46.55
46.
39.55
39.
(0.0)

TH-16, Secondary Air Duct –A


R G: 2  : 0. 85 SC:  16 18/10/0 3
10:28:0 9
(250.0)
197.00
197.
177.00
177.

157.00
157.

137.00
137.

117.00
117.
53.6 97.00
97.

77.00
77.
a
57.00
57.
37.00
37.
(0.0)

TH-17, Secondary Air Duct –A

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 17


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
10:28:3 7
(250.0)
175.77
175.
155.77
155.

135.77
135.

115.77
115.

95.77
95.
43.6 75.77
75.

55.77
55.
a
35.77
35.
15.77
15.
(0.0)

TH-18, Secondary Air Duct Outlet

R G: 2  : 0. 85 SC:  16 18/10/0 3
10:30:1 2
(250.0)
173.00
173.
158.00
158.

143.00
143.

128.00
128.

113.00
113.
70.3 98.00
98.

83.00
83.
a
68.00
68.
53.00
53.
(0.0)

TH-19, Secondary Air Duct –B

R G: 2  : 0. 85 SC:  16 18/10/0 3
10:33:3 1
(250.0)
113.11
113.
106.11
106.

99.11
99.

92.11
92.

85.11
85.
108.1 78.11
78.

71.11
71.
a
64.11
64.
57.11
57.
(0.0)

TH-20, Secondary Air duct inlet

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 18


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
10:36:0 1
(250.0)
98.00
98.
91.00
91.

84.00
84.

77.00
77.

70.00
70.
46.7 63.00
63.

56.00
56.
a
49.00
49.
42.00
42.
(0.0)

TH-21, Expansion below, Near Bearing

R G: 2  : 0. 85 SC:  16 18/10/0 3
10:37:2 0
(250.0)
182.00
182.
162.00
162.

142.00
142.

122.00
122.

102.00
102.
54.1 82.00
82.

62.00
62.
a
42.00
42.
22.00
22.
(0.0)

TH-22, APH Inlet-B Side

R G: 2  : 0. 85 SC:  16 18/10/0 3
10:38:5 8
(250.0)
90.66
90.
83.66
83.

76.66
76.

69.66
69.

62.66
62.
45.8 55.66
55.

48.66
48.
a
41.66
41.
34.66
34.
(0.0)

TH-23, APH Inlet-A, Front Side

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 19


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
10:40:0 6
(250.0)
134.55
134.
124.55
124.

114.55
114.

104.55
104.

94.55
94.
71.8 84.55
84.

74.55
74.
a
64.55
64.
54.55
54.
(0.0)

TH-24, APH Inlet-A, RHS Side

R G: 2  : 0. 85 SC:  16 18/10/0 3
10:44:1 7
(250.0)
49.22
49.
48.22
48.

47.22
47.

46.22
46.

45.22
45.
42.8 44.22
44.

43.22
43.
a
42.22
42.
41.22
41.
(0.0)

TH-25, APH Inlet-B, LHS Side

R G: 2  : 0. 85 SC:  16 18/10/0 3
10:48:3 1
(250.0)
77.55
77.
72.55
72.

67.55
67.

62.55
62.

57.55
57.
43.8 52.55
52.

47.55
47.
a
42.55
42.
37.55
37.
(0.0)

TH-26, Window, APH Inlet-A

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 20


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
10:50:1 4
(250.0)
86.00
86.
81.00
81.

76.00
76.

71.00
71.

66.00
66.
67.0 61.00
61.

56.00
56.
a
51.00
51.
46.00
46.
(0.0)

TH-27, Man Hole, APH Inlet-A

R G: 2  : 0. 85 SC:  16 18/10/0 3
10:53:4 3
(250.0)
65.77
65.
62.77
62.

59.77
59.

56.77
56.

53.77
53.
53.9 50.77
50.

47.77
47.
a
44.77
44.
41.77
41.
(0.0)

TH-28, Expansion Below, APH Inlet-A

R G: 2  : 0. 85 SC:  16 18/10/0 3
10:54:4 1
(250.0)
74.44
74.
69.44
69.

64.44
64.

59.44
59.

54.44
54.
40.3 49.44
49.

44.44
44.
a
39.44
39.
34.44
34.
(0.0)

TH-29, Expansion Below, APH Outlet-B

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 21


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
10:56:3 8
(250.0)
75.99
75.
70.99
70.

65.99
65.

60.99
60.

55.99
55.
46.4 50.99
50.

45.99
45.
a
40.99
40.
35.99
35.
(0.0)

TH-30, APH Outlet Duct-A, Rear Side

R G: 2  : 0. 85 SC:  16 18/10/0 3
10:57:4 8
(250.0)
124.99
124.
114.99
114.

104.99
104.

94.99
94.

84.99
84.
45.7 74.99
74.

64.99
64.
a
54.99
54.
44.99
44.
(0.0)

TH-31, APH Outlet Duct-B, Rear Side

R G: 2  : 0. 85 SC:  16 18/10/0 3
11:00:3 1
(250.0)
49.66
49.
48.66
48.

47.66
47.

46.66
46.

45.66
45.
44.0 44.66
44.

43.66
43.
a
42.66
42.
41.66
41.
(0.0)

TH-32, ESP Inlet –D Duct

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 22


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
11:00:5 8
(250.0)
56.77
56.
54.77
54.

52.77
52.

50.77
50.

48.77
48.

46.77
46.

44.77
44.

42.77
42.
40.77
40.
(0.0)

TH-33, ESP Inlet –D Duct

R G: 2  : 0. 85 SC:  16 18/10/0 3
11:05:5 7
(250.0)
64.66
64.
61.66
61.

58.66
58.

55.66
55.

52.66
52.

49.66
49.

46.66
46.
a
4 1. 3 43.66
43.
40.66
40.
(0.0)

TH-34, APH Outlet-A, Bottom Edge Hopper

R G: 2  : 0. 85 SC:  16 18/10/0 3
11:06:3 0
(250.0)
59.66
59.
56.66
56.

53.66
53.

50.66
50.

47.66
47.

44.66
44.

41.66
41.
a
4 0. 0 38.66
38.
35.66
35.
(0.0)

TH-35, APH Outlet-A, Bottom Edge Hopper

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 23


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
11:06:5 4
(250.0)
75.00
75.
70.00
70.

65.00
65.

60.00
60.

55.00
55.

50.00
50.

45.00
45.
a
4 3. 6 40.00
40.
35.00
35.
(0.0)

TH-36, APH Outlet-A, Bottom Edge Hopper

R G: 2  : 0. 85 SC:  16 18/10/0 3
11:09:2 9
(250.0)
43.00
43.
42.55
42.

42.00
42.

41.55
41.

41.00
41.

40.55
40.

40.00
40.
a
3 9. 8 39.55
39.
39.00
39.
(0.0)

TH-37, APH Outlet-B, Bottom Edge Hopper

R G: 2  : 0. 85 SC:  16 18/10/0 3
11:10:0 4
(250.0)
62.77
62.
59.77
59.

56.77
56.

53.77
53.

50.77
50.

47.77
47.

44.77
44.
a
4 4. 5 41.77
41.
38.77
38.
(0.0)

TH-38, APH Outlet-B, Bottom Edge Hopper

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 24


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

5.ESP AREA

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 25


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

ESP INSULATION SURVEY OF UNIT-4 (GANDHINAGAR THERMAL POWER STATION)


Insulation L W Area Heat Loss Heat Loss Saving
Elevation Floor Location Brief Description Image No. Temp. (⁰C) 2
Condition (mtr.) (mtr.) (m ) (kCal/hr) (kCal/hr)

LHS Overview Average. 40 55 0 0 0 0 0


ESP Inlet Duct -A
Bottom Side damage 40/A,41 70 5 3 15 6372 2419

ESP Inlet Duct -B Bottom Side week 42 70 10 3 30 12744 4838

ESP Inlet Duct -C Bottom Side Damage 43,44 70 6 3.0 18 7646 2903

ESP Inlet Duct -D Bottom Side week 32,33,45 60 0 0 0 0 0

ESP Overall View Average. 39,46 to 49 55 0.0 0 0 0 0

ESP O/L Common duct A,B,C Average. 50 to 53 55 0 0 0 0 0

Hopper no 11 to 18 ESP Average. 54 to 56 55 0 0 0 0 0

Hopper no 21 to 28 ESP Average. 57,58 55 0.0 0.0 0 0 0

Hopper no 31 to 38 ESP Average. 59 55 0.0 0.0 0 0 0

Hopper no 41 to 48 ESP Average. 60 55 0.0 0.0 0 0 0

Hopper no 51 to 58 ESP Average. 61 55 0.0 0.0 0 0 0

Hopper no 61 to 68 ESP Average. 55 0.0 0.0 0 0 0

Hopper no 71 to 78 ESP Average. 55 0.0 0.0 0 0 0

TOTAL 63 26762 10159

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 26


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

RADIATION HEAT LOSS SAVING CALCULATION FOR ESP

Total Heat loss saving Potential Kcal/hr 10159

GCV of Coal Kcal/kg 3964

Boiler Efficiency % 0.8453

Net saving in Coal TPH 0.003

Coal cost per kg of uel Rs/TPH 5440

Plant running day per annuam days/annuam 300

Running hrs of plant hrs 24

Saving potential in terms of money Rs (Lakh) 1.19

Area need to be insulate m2 94.50

Investment for glass wool with labour cost (125mm


Rs/m2 5000
mineral/glass wool)

Investment required Rs/. (Lakh) 4.73

Payback period Months 47.75

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 27


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
14:20:2 0
(250.0)
48.99
48.
47.44
47.

45.99
45.

44.44
44.

42.99
42.

41.44
41.

39.99
39.
a
4 3. 2 38.44
38.
36.99
36.
(0.0)

TH-39, ESP Inlet –A, View


R G: 2  : 0. 85 SC:  16 18/10/0 3
14:21:3 6
(250.0)
51.00
51.
49.55
49.

48.00
48.

46.55
46.

45.00
45.

43.55
43.

42.00
42.
a
4 3. 1 40.55
40.
39.00
39.
(0.0)

TH-40, ESP Inlet-A Duct

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 28


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
14:22:1 0
(250.0)
58.55
58.
55.55
55.

52.55
52.

49.55
49.

46.55
46.

43.55
43.

40.55
40.
a
4 2. 2 37.55
37.
34.55
34.
(0.0)

TH-40, ESP Inlet-A Duct


R G: 2  : 0. 85 SC:  16 18/10/0 3
14:23:2 9
(250.0)
44.66
44.
44.11
44.

43.66
43.

43.11
43.

42.66
42.

42.11
42.

41.66
41.
a
4 1. 7 41.11
41.
40.66
40.
(0.0)

TH-40, ESP Inlet-A Duct Bottom Side


R G: 2  : 0. 85 SC:  16 18/10/0 3
14:25:1 5
(250.0)
50.22
50.
49.22
49.

48.22
48.

47.22
47.

46.22
46.

45.22
45.

44.22
44.
a
4 4. 3 43.22
43.
42.22
42.
(0.0)

TH-41, ESP Inlet-A Duct Bottom Side

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 29


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
14:26:0 9
(250.0)
63.55
63.
60.55
60.

57.55
57.

54.55
54.

51.55
51.

48.55
48.

45.55
45.
a
5 2. 3 42.55
42.
39.55
39.
(0.0)

TH-41, ESP Inlet-A & B- Duct Bottom Side

R G: 2  : 0. 85 SC:  16 18/10/0 3
14:26:5 4
(250.0)
62.55
62.
59.55
59.

56.55
56.

53.55
53.

50.55
50.

47.55
47.

44.55
44.
a
5 3. 6 41.55
41.
38.55
38.
(0.0)

TH-42, ESP Inlet-A & B- Duct Bottom Side

R G: 2  : 0. 85 SC:  16 18/10/0 3
14:30:1 6
(250.0)
52.00
52.
51.33
51.

50.66
50.

49.99
49.

49.22
49.

48.55
48.

47.88
47.
a
4 9. 8 47.11
47.
46.44
46.
(0.0)

TH-43, ESP Inlet-C- Duct Bottom Side

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 30


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
14:31:2 4
(250.0)
62.66
62.
59.66
59.

56.66
56.

53.66
53.

50.66
50.

47.66
47.

44.66
44.
a
4 3. 7 41.66
41.
38.66
38.
(0.0)

TH-44, ESP Inlet-C Duct Bottom Side

R G: 2  : 0. 85 SC:  16 18/10/0 3
14:32:2 8
(250.0)
54.33
54.
52.88
52.

51.33
51.

49.88
49.

48.33
48.

46.88
46.

45.33
45.
a
4 5. 5 43.88
43.
42.33
42.
(0.0)

TH-45, ESP Inlet-D Duct Bottom Side

R G: 2  : 0. 85 SC:  16 18/10/0 3
14:37:1 5
(250.0)
77.00
77.
74.00
74.

71.00
71.

68.00
68.

65.00
65.

62.00
62.

59.00
59.
a
6 6. 7 56.00
56.
53.00
53.
(0.0)

TH-46, ESP Man Hall

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 31


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
14:39:4 5
(250.0)
72.66
72.
69.66
69.

66.66
66.

63.66
63.

60.66
60.

57.66
57.

54.66
54.
a
5 4. 5 51.66
51.
48.66
48.
(0.0)

TH-47, ESP Overview

R G: 2  : 0. 85 SC:  16 18/10/0 3
14:40:1 5
(250.0)
61.11
61.
59.11
59.

57.11
57.

55.11
55.

53.11
53.

51.11
51.

49.11
49.
a
4 8. 0 47.11
47.
45.11
45.
(0.0)

TH-48, ESP Overview

R G: 2  : 0. 85 SC:  16 18/10/0 3
14:41:5 7
(250.0)
69.11
69.
66.11
66.

63.11
63.

60.11
60.

57.11
57.

54.11
54.

51.11
51.
a
5 8. 9 48.11
48.
45.11
45.
(0.0)

TH-49, ESP Overview

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 32


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
14:43:5 7
(250.0)
65.88
65.
62.88
62.

59.88
59.

56.88
56.

53.88
53.

50.88
50.

47.88
47.
a
4 6. 3 44.88
44.
41.88
41.
(0.0)

TH-50, ESP Outlet Common Duct

R G: 2  : 0. 85 SC:  16 18/10/0 3
14:45:2 2
(250.0)
65.44
65.
62.44
62.

59.44
59.

56.44
56.

53.44
53.

50.44
50.

47.44
47.
a
4 5. 7 44.44
44.
41.44
41.
(0.0)

TH-51, ID Outlet Duct-C

R G: 2  : 0. 85 SC:  16 18/10/0 3
14:46:3 1
(250.0)
67.88
67.
64.88
64.

61.88
61.

58.88
58.

55.88
55.

52.88
52.

49.88
49.
a
6 0. 7 46.88
46.
43.88
43.
(0.0)

TH-52, ID Outlet-B Duct

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 33


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
14:47:3 3
(250.0)
75.11
75.
70.11
70.

65.11
65.

60.11
60.

55.11
55.

50.11
50.

45.11
45.
a
4 5. 2 40.11
40.
35.11
35.
(0.0)

TH-53, ID Outlet Duct A

R G: 2  : 0. 85 SC:  16 18/10/0 3
14:53:4 8
(250.0)
78.00
78.
75.00
75.

72.00
72.

69.00
69.

66.00
66.

63.00
63.

60.00
60.
a
5 5. 7 57.00
57.
54.00
54.
(0.0)

TH-54, Hopper No-14

R G: 2  : 0. 85 SC:  16 18/10/0 3
14:54:2 6
(250.0)
59.00
59.
57.00
57.

55.00
55.

53.00
53.

51.00
51.

49.00
49.

47.00
47.
a
4 7. 4 45.00
45.
43.00
43.
(0.0)

TH-55, Hopper No-13, Man Hall

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 34


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
14:55:2 2
(250.0)
100.66
100.
93.66
93.

86.66
86.

79.66
79.

72.66
72.

65.66
65.

58.66
58.
a
6 7. 3 51.66
51.
44.66
44.
(0.0)

TH-55, Hopper No-13

R G: 2  : 0. 85 SC:  16 18/10/0 3
14:58:0 3
(250.0)
52.66
52.
51.66
51.

50.66
50.

49.66
49.

48.66
48.

47.66
47.

46.66
46.
a
4 9. 3 45.66
45.
44.66
44.
(0.0)

TH-56, Hopper No-11 to 18 Overview

R G: 2  : 0. 85 SC:  16 18/10/0 3
14:59:3 8
(250.0)
58.77
58.
56.77
56.

54.77
54.

52.77
52.

50.77
50.

48.77
48.

46.77
46.
a
4 7. 4 44.77
44.
42.77
42.
(0.0)

TH-57, Hopper No-21 to 28 Overview

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 35


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
15:00:1 9
(250.0)
62.11
62.
60.11
60.

58.11
58.

56.11
56.

54.11
54.

52.11
52.

50.11
50.
a
5 9. 6 48.11
48.
46.11
46.
(0.0)

TH-58, Hopper No-21 to 28 Top Side Joint

R G: 2  : 0. 85 SC:  16 18/10/0 3
15:01:2 3
(250.0)
49.66
49.
48.66
48.

47.66
47.

46.66
46.

45.66
45.

44.66
44.

43.66
43.
a
4 4. 9 42.66
42.
41.66
41.
(0.0)

TH-59, Hopper No-31 to 38 Overview

R G: 2  : 0. 85 SC:  16 18/10/0 3
15:02:2 7
(250.0)
50.33
50.
49.33
49.

48.33
48.

47.33
47.

46.33
46.

45.33
45.

44.33
44.
a
4 5. 7 43.33
43.
42.33
42.
(0.0)

TH-60, Hopper No-44

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 36


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
15:04:2 8
(250.0)
54.55
54.
53.00
53.

51.55
51.

50.00
50.

48.55
48.

47.00
47.

45.55
45.
a
4 4. 5 44.00
44.
42.55
42.
(0.0)

TH-61, Hopper No-56

R G: 2  : 0. 85 SC:  16 18/10/0 3
15:07:2 1
(250.0)
72.88
72.
67.88
67.

62.88
62.

57.88
57.

52.88
52.

47.88
47.

42.88
42.
a
4 9. 7 37.88
37.
32.88
32.
(0.0)

TH-62, ESP Inlet Bottom Duct C & D

R G: 2  : 0. 85 SC:  16 18/10/0 3
15:08:3 7
(250.0)
53.33
53.
51.88
51.

50.33
50.

48.88
48.

47.33
47.

45.88
45.

44.33
44.
a
4 8. 7 42.88
42.
41.33
41.
(0.0)

TH-63, ESP Inlet Bottom Duct A & B

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 37


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

6.SECONDARY AIR DUCT AREA

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 38


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

SECONDARY AIR DUCT INSULATION SURVEY OF UNIT-4 (GANDHINAGAR THERMAL POWER STATION)
Heat
Insulation L W Area Heat Loss Saving
Elevation Floor Location Brief Description Image No. Temp. (⁰C) Loss
Condition (mtr.) (mtr.) (m2) (kCal/hr)
(kCal/hr)

13 to
Secondary Air Duct At Secondary Air Duct Area Overall View Week 70 100.0 2.2 220 93456 23100
20,64,65

TOTAL 220 93456 23100

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 39


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

RADIATION HEAT LOSS SAVING CALCULATION

Total Heat loss saving Potential Kcal/hr 23100

GCV of Coal Kcal/kg 3964

Boiler Efficiency % 0.8453

Net saving in Coal TPH 0.007

Coal cost per kg of Fuel Rs/TPH 5440

Plant running day per annuam days/annuam 300

Running hrs of plant hrs 24

Saving potential in terms of money Rs (Lakh) 2.70

Area need to be insulate m2 330.00

Investment for glass wool with labour cost (125mm


Rs/m2 5000
mineral/glass wool)

Investment required Rs/. (Lakh) 16.50

Payback period Months 73.33

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 40


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
15:35:3 6
(250.0)
92.77
92.
85.77
85.

78.77
78.

71.77
71.

64.77
64.

57.77
57.

50.77
50.
a
7 0. 0 43.77
43.
36.77
36.
(0.0)

TH-64, Secondary Air Duct, LHS Side

R G: 2  : 0. 85 SC:  16 18/10/0 3
15:41:0 2
(250.0)
80.66
80.
78.66
78.

76.66
76.

74.66
74.

72.66
72.

70.66
70.

68.66
68.
a
6 8. 8 66.66
66.
64.66
64.
(0.0)

TH-65, Secondary Air Duct, RHS Side

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 41


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

7.DEARATOR & HEATER

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 42


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

DEARATOR & HEATER INSULATION SURVEY OF UNIT-4 (GANDHINAGAR THERMAL POWER STATION)
Insulation L W Area Heat Loss Heat Loss
Elevation Floor Location Brief Description Image No. Temp. (⁰C)
Condition (mtr.) (mtr.) (m2) (kCal/hr) Saving (kCal/hr)

Dearator & Storage Tank Overall View Good 66 to 70 55 0.0 0.0 0 0 0

LP Heater-1 Overall View Good 71,76 55 0.0 0.0 0 0 0

LP Heater-2 Overall View Good 72,75 55 0.0 0.0 0 0 0

LP Heater-3 Overall View Good 73,74 55 0.0 0.0 0 0 0

HP Heater-5 Overall View Good 55 0.0 0.0 0 0 0

HP Heater-6 Overall View Good 77 to 80 55 0.0 0.0 0 0 0

TOTAL 0 0 0

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 43


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

RADIATION HEAT LOSS SAVING CALCULATION

Total Heat loss saving Potential Kcal/hr 0

GCV of Coal Kcal/kg 3964

Boiler Efficiency % 0.8453

Net saving in Coal TPH 0

Coal cost per kg of Fuel Rs/TPH 5440

Plant running day per annuam days/annuam 330

Running hrs of plant hrs 24

Saving potential in terms of money Rs (Lakh) 0

Area need to be insulate m2 0

Investment for glass wool with labour cost (125mm


Rs/m2 5000
mineral/glass wool)

Investment required Rs/. (Lakh) 0

Payback period Months NIL

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 44


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
15:45:2 2
(250.0)
144.11
144.
129.11
129.

114.11
114.

99.11
99.

84.11
84.

69.11
69.

54.11
54.
a
8 7. 0 39.11
39.
24.11
24.
(0.0)

TH-66, Dearator View

R G: 2  : 0. 85 SC:  16 18/10/0 3
15:46:4 9
(250.0)
97.88
97.
90.88
90.

83.88
83.

76.88
76.

69.88
69.

62.88
62.

55.88
55.
a
5 0. 6 48.88
48.
41.88
41.
(0.0)

TH-67, Dearator View

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 45


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
15:47:3 0
(250.0)
77.22
77.
72.22
72.

67.22
67.

62.22
62.

57.22
57.

52.22
52.

47.22
47.
a
5 7. 6 42.22
42.
37.22
37.
(0.0)

TH-68, Dearator View

R G: 3  : 0. 85 SC:  16 18/10/0 3
15:49:0 6
(1000.0)
266.00
266.
236.00
236.

206.00
206.

176.00
176.

146.00
146.

116.00
116.

86.00
86.
a
7 0. 4 56.00
56.
26.00
26.
(0.0)

TH-69, Dearator Man Hall

R G: 2  : 0. 85 SC:  16 18/10/0 3
15:50:0 9
(250.0)
59.33
59.
57.33
57.

55.33
55.

53.33
53.

51.33
51.

49.33
49.

47.33
47.
a
4 4. 0 45.33
45.
43.33
43.
(0.0)

TH-69, Dearator View

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 46


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
15:51:3 3
(250.0)
104.99
104.
94.99
94.

84.99
84.

74.99
74.

64.99
64.

54.99
54.

44.99
44.
a
4 7. 8 34.99
34.
24.99
24.
(0.0)

TH-70, Dearator View

R G: 2  : 0. 85 SC:  16 18/10/0 3
16:31:1 8
(250.0)
47.00
47.
46.00
46.

45.00
45.

44.00
44.

43.00
43.
40.6 42.00
42.

41.00
41.
a
40.00
40.
39.00
39.
(0.0)

TH-71, LP Heater-1, Top View

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 47


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
16:32:1 2
(250.0)
58.22
58.
56.22
56.

54.22
54.

52.22
52.

50.22
50.
45.1 48.22
48.

46.22
46.
a
44.22
44.
42.22
42.
(0.0)

TH-72, LP Heater-2, Top View


R G: 2  : 0. 85 SC:  16 18/10/0 3
16:32:3 4
(250.0)
67.77
67.
64.77
64.

61.77
61.

58.77
58.

55.77
55.
46.5 52.77
52.

49.77
49.
a
46.77
46.
43.77
43.
(0.0)

TH-73, LP Heater-3, Top View


R G: 2  : 0. 85 SC:  16 18/10/0 3
16:34:1 3
(250.0)
82.11
82.
77.11
77.

72.11
72.

67.11
67.

62.11
62.
46.0 57.11
57.

52.11
52.
a
47.11
47.
42.11
42.
(0.0)

TH-74, LP Heater-3, Valve

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 48


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
16:35:0 5
(250.0)
65.55
65.
62.55
62.

59.55
59.

56.55
56.

53.55
53.
43.6 50.55
50.

47.55
47.
a
44.55
44.
41.55
41.
(0.0)

TH-75, LP Heater-2, Valve


R G: 2  : 0. 85 SC:  16 18/10/0 3
16:35:3 4
(250.0)
51.00
51.
49.55
49.

48.00
48.

46.55
46.

45.00
45.
42.1 43.55
43.

42.00
42.
a
40.55
40.
39.00
39.
(0.0)

TH-76, LP Heater-1, Valve


R G: 2  : 0. 85 SC:  16 18/10/0 3
16:37:1 4
(250.0)
127.33
127.
117.33
117.

107.33
107.

97.33
97.

87.33
87.
53.2 77.33
77.

67.33
67.
a
57.33
57.
47.33
47.
(0.0)

TH-77, HP Heater-6, View

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 49


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
16:37:5 7
(250.0)
96.22
96.
89.22
89.

82.22
82.

75.22
75.

68.22
68.
54.1 61.22
61.

54.22
54.
a
47.22
47.
40.22
40.
(0.0)

TH-78, HP Heater-6, View


R G: 2  : 0. 85 SC:  16 18/10/0 3
16:38:2 8
(250.0)
179.66
179.
159.66
159.

139.66
139.

119.66
119.

99.66
99.
45.5 79.66
79.

59.66
59.
a
39.66
39.
19.66
19.
(0.0)

TH-79, HP Heater-6, View


R G: 3  : 0. 85 SC:  16 18/10/0 3
16:40:0 1
(1000.0)
432.00
432.
382.00
382.

332.00
332.

282.00
282.

232.00
232.
79.6 182.00
182.

132.00
132.
a
82.00
82.
32.00
32.
(0.0)

TH-80, HP Heater-6, Outlet Line

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 50


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

8.STEAM LINE TO DEARATOR

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 51


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

STEAM LINE TO DEARATOR INSULATION SURVEY OF UNIT-4 (GANDHINAGAR THERMAL POWER STATION)
Heat
Heat
Insulation Temp. L W Area Loss
Elevation Floor Location Brief Description Image No. 2
Loss
Condition (⁰C) (mtr.) (mtr.) (m ) Saving
(kCal/hr)
(kCal/hr)
Below DA Floor HPH-5 to Dearator damage 95 130 1.0 1.0 1 1421 945

Below DA Floor HPH-6 to Dearator damage 96 174 4.0 1.0 4 9520 7159

Below DA Floor EX-4 to Dearator damage 97 180 2 1 2 5052 3840

TB Floor Stem Line View Good 98 55 0 0 0 0 0

Heater Floor EX-4 to Dearator Good 99 55 0 0 0 0 0

Heater Floor EX-4 to Dearator damage 100 70 1.0 1 1 425 105

Heater Floor LP-1 to Dearator Good 101 55 0 0 0 0 0


STEAM LINE TO
DEARATOR 102 to
0 mtr floor BFP Discharge to ECO Good 55 0 0 0 0 0
105,110

0 mtr floor BFP Discharge to ECO Hot Spot 106 72 2 2 4 1809 509

BFP Pump RC
0 mtr floor Good 107 to 109 55 0 0 0 0 0
Line-A,B,C

Heater Floor HPH-6 Outlet Good 111 55 0 0 0 0 0

Heater Floor HPH-6 EX line Hot Spot 112 300 1 2 2 12396 10560

Heater Floor HPH-6 to EX-6 Good 113 55 0.0 0 0 0 0

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 52


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

Heater Floor LPH-3 to EX-3 Good 114 & 115 55 0 0 0 0 0

Heater Floor LPH-1 to EX-1 Good 116 & 117 55 0 0 0 0 0

Heater Floor HPH-2 to EX-2 Good 118 55 0.0 0.0 0 0 0

HPH-6 to Boiler Good 119 55 0 0 0 0 0

Boiler operator cabin BFP Discharge to ECO Good 120 to 125 55 0 0 0 0 0

TOTAL 14 30622 23118

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 53


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

RADIATION HEAT LOSS SAVING CALCULATION

Total Heat loss saving Potential Kcal/hr 23118

GCV of Coal Kcal/kg 4500

Boiler Efficiency % 0.85

Net saving in Coal TPH 0.006

Coal cost per kg of Fuel Rs/TPH 5342

Plant running day per annuam days/annuam 330

Running hrs of plant hrs 24

Saving potential in terms of money Rs (Lakh) 2.56

Area need to be insulate m2 21.00

Investment for glass wool with labour cost (125mm


Rs/m2 5000
mineral/glass wool)

Investment required Rs/. (Lakh) 1.05

Payback period Months 4.93

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 54


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
09:40:2 8
(250.0)
125.77
125.
115.77
115.

105.77
105.

95.77
95.

85.77
85.

75.77
75.

65.77
65.
a
5 5. 9 55.77
55.
45.77
45.
(0.0)

TH-95 HP Heater-5 drain to Dearator, Below Dearator floor


R G: 2  : 0. 85 SC:  16 18/10/0 4
09:42:3 2
(250.0)
179.55
179.
159.55
159.

139.55
139.

119.55
119.

99.55
99.

79.55
79.

59.55
59.
a
5 6. 1 39.55
39.
19.55
19.
(0.0)

TH-96 HP Heater-6 drain to Dearator, Below Dearator floor

R G: 2  : 0. 85 SC:  16 18/10/0 4
09:42:5 6
(250.0)
174.88
174.
154.88
154.

134.88
134.

114.88
114.

94.88
94.

74.88
74.

54.88
54.
a
4 5. 4 34.88
34.
14.88
14.
(0.0)

TH-97 EX-4 to Dearator, Below Dearator floor

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 55


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
09:46:0 6
(250.0)
70.22
70.
67.22
67.

64.22
64.

61.22
61.

58.22
58.

55.22
55.

52.22
52.
a
5 0. 9 49.22
49.
46.22
46.
(0.0)

TH-98, Steam Line View

R G: 2  : 0. 85 SC:  16 18/10/0 4
09:48:4 2
(250.0)
68.88
68.
65.88
65.

62.88
62.

59.88
59.

56.88
56.

53.88
53.

50.88
50.
a
5 3. 3 47.88
47.
44.88
44.
(0.0)

TH-99 EX-4 to Dearator, At HP Heater floor

R G: 2  : 0. 85 SC:  16 18/10/0 4
09:49:1 9
(250.0)
70.22
70.
67.22
67.

64.22
64.

61.22
61.

58.22
58.

55.22
55.

52.22
52.
a
5 8. 4 49.22
49.
46.22
46.
(0.0)

TH-100 EX-4 to Dearator, At HP Heater floor

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 56


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
09:50:4 1
(250.0)
55.22
55.
53.22
53.

51.22
51.

49.22
49.

47.22
47.

45.22
45.

43.22
43.
a
4 3. 6 41.22
41.
39.22
39.
(0.0)

TH-101 LP Heater-3 to Dearator, At HP Heater floor

R G: 2  : 0. 85 SC:  16 18/10/0 4
09:53:4 2
(250.0)
62.33
62.
59.33
59.

56.33
56.

53.33
53.

50.33
50.

47.33
47.

44.33
44.
a
4 5. 2 41.33
41.
38.33
38.
(0.0)

TH-102 BFP Discharge to ECO, At 0 Mtr floor


R G: 2  : 0. 85 SC:  16 18/10/0 4
09:54:1 0
(250.0)
75.44
75.
70.44
70.

65.44
65.

60.44
60.

55.44
55.

50.44
50.

45.44
45.
a
4 2. 1 40.44
40.
35.44
35.
(0.0)

TH-103 BFP Discharge to ECO, At 0 Mtr floor

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 57


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
09:55:1 0
(250.0)
107.00
107.
97.00
97.

87.00
87.

77.00
77.

67.00
67.

57.00
57.

47.00
47.
a
4 0. 1 37.00
37.
27.00
27.
(0.0)

TH-104 BFP Discharge to ECO, At 0 Mtr floor

R G: 2  : 0. 85 SC:  16 18/10/0 4
09:55:3 4
(250.0)
74.00
74.
69.00
69.

64.00
64.

59.00
59.

54.00
54.

49.00
49.

44.00
44.
a
4 1. 5 39.00
39.
34.00
34.
(0.0)

TH-105 BFP Discharge to ECO, At 0 Mtr floor

R G: 2  : 0. 85 SC:  16 18/10/0 4
09:56:5 4
(250.0)
73.55
73.
68.55
68.

63.55
63.

58.55
58.

53.55
53.

48.55
48.

43.55
43.
a
4 0. 7 38.55
38.
33.55
33.
(0.0)

TH-106 BFP Discharge to ECO, At 0 Mtr floor

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 58


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
09:59:4 1
(250.0)
40.88
40.
40.33
40.

39.88
39.

39.33
39.

38.88
38.

38.33
38.

37.88
37.
a
3 7. 9 37.33
37.
36.88
36.
(0.0)

TH-107, BFP -4C Recirculation Line

R G: 2  : 0. 85 SC:  16 18/10/0 4
10:01:3 9
(250.0)
53.99
53.
51.99
51.

49.99
49.

47.99
47.

45.99
45.

43.99
43.

41.99
41.
a
3 8. 1 39.99
39.
37.99
37.
(0.0)

TH-108, BFP -4B Recirculation Line

R G: 2  : 0. 85 SC:  16 18/10/0 4
10:02:1 2
(250.0)
75.00
75.
70.00
70.

65.00
65.

60.00
60.

55.00
55.

50.00
50.

45.00
45.
a
4 1. 4 40.00
40.
35.00
35.
(0.0)

TH-109, BFP -4A Recirculation Line

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 59


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
10:09:3 4
(250.0)
69.88
69.
66.88
66.

63.88
63.

60.88
60.

57.88
57.

54.88
54.

51.88
51.

48.88
48.
45.88
45.
(0.0)

TH-110 BFP Discharge to ECO, At HP Heater floor


R G: 2  : 0. 85 SC:  16 18/10/0 4
10:11:3 6
(250.0)
146.99
146.
131.99
131.

116.99
116.

101.99
101.

86.99
86.

71.99
71.

56.99
56.
a
5 5. 8 41.99
41.
26.99
26.
(0.0)

TH-111, HPH-6 Outlet


R G: 3  : 0. 85 SC:  16 18/10/0 4
10:14:4 0
(1000.0)
522.00
522.
452.00
452.

382.00
382.

312.00
312.

242.00
242.

172.00
172.

102.00
102.
a
1 19 .5 32.00
32.

(0.0)

TH-112 HPH-6 to EX-6

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 60


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
10:16:4 6
(250.0)
151.44
151.
136.44
136.

121.44
121.

106.44
106.

91.44
91.

76.44
76.

61.44
61.
a
5 7. 3 46.44
46.
31.44
31.
(0.0)

TH-113 HPH-6 to EX-6


R G: 2  : 0. 85 SC:  16 18/10/0 4
10:17:5 9
(250.0)
113.22
113.
103.22
103.

93.22
93.

83.22
83.

73.22
73.

63.22
63.

53.22
53.
a
5 1. 0 43.22
43.
33.22
33.
(0.0)

TH-114 LPH-3 to EX-3


R G: 2  : 0. 85 SC:  16 18/10/0 4
10:18:1 9
(250.0)
190.00
190.
170.00
170.

150.00
150.

130.00
130.

110.00
110.

90.00
90.

70.00
70.
a
4 6. 8 50.00
50.
30.00
30.
(0.0)

TH-115 LPH-3 to EX-3

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 61


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
10:18:4 3
(250.0)
62.88
62.
59.88
59.

56.88
56.

53.88
53.

50.88
50.

47.88
47.

44.88
44.
a
4 4. 6 41.88
41.
38.88
38.
(0.0)

TH-116 LPH-1 to EX-1


R G: 2  : 0. 85 SC:  16 18/10/0 4
10:19:5 7
(250.0)
56.00
56.
54.00
54.

52.00
52.

50.00
50.

48.00
48.

46.00
46.

44.00
44.
a
4 7. 1 42.00
42.
40.00
40.
(0.0)

TH-117 LPH-1 to EX-1


R G: 2  : 0. 85 SC:  16 18/10/0 4
10:20:2 1
(250.0)
73.00
73.
68.00
68.

63.00
63.

58.00
58.

53.00
53.

48.00
48.

43.00
43.
a
4 6. 2 38.00
38.
33.00
33.
(0.0)

TH-118 LPH-2 to EX-2

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 62


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
10:23:3 8
(250.0)
60.66
60.
58.66
58.

56.66
56.

54.66
54.

52.66
52.

50.66
50.

48.66
48.
a
4 9. 4 46.66
46.
44.66
44.
(0.0)

TH-119 HPH-6 Outlet to Boiler


R G: 2  : 0. 85 SC:  16 18/10/0 4
10:25:4 3
(250.0)
106.66
106.
99.66
99.

92.66
92.

85.66
85.

78.66
78.

71.66
71.

64.66
64.
a
5 3. 5 57.66
57.
50.66
50.
(0.0)

TH-120 BFP Discharge to ECO, Near Dearator Floor


R G: 2  : 0. 85 SC:  16 18/10/0 4
10:32:4 2
(250.0)
82.00
82.
77.00
77.

72.00
72.

67.00
67.

62.00
62.

57.00
57.

52.00
52.
a
5 9. 5 47.00
47.
42.00
42.
(0.0)

TH-121 BFP Discharge to ECO, Near Control Room Floor

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 63


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
10:33:1 0
(250.0)
126.88
126.
116.88
116.

106.88
106.

96.88
96.

86.88
86.

76.88
76.

66.88
66.
a
1 04 .2 56.88
56.
46.88
46.
(0.0)

TH-122 BFP Discharge to ECO, Near Boiler Operator Cabin


R G: 2  : 0. 85 SC:  16 18/10/0 4
10:48:1 3
(250.0)
52.44
52.
50.44
50.

48.44
48.

46.44
46.

44.44
44.

42.44
42.

40.44
40.
a
3 9. 1 38.44
38.
36.44
36.
(0.0)

TH-123 BFP Discharge to ECO, Near Boiler Operator Cabin area


R G: 2  : 0. 85 SC:  16 18/10/0 4
10:51:1 3
(250.0)
83.99
83.
78.99
78.

73.99
73.

68.99
68.

63.99
63.

58.99
58.

53.99
53.
a
5 1. 3 48.99
48.
43.99
43.
(0.0)

TH-124 BFP Discharge to ECO, At ECO Area

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 64


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
10:51:4 1
(250.0)
108.44
108.
98.44
98.

88.44
88.

78.44
78.

68.44
68.

58.44
58.

48.44
48.

38.44
38.
28.44
28.
(0.0)

TH-125 BFP Discharge to ECO, At ECO Area

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 65


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

9.VALVE CONDITION

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 66


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

(250.0)
60.88
60.
57.88
57.

54.88
54.

51.88
51.

48.88
48.

45.88
45.

42.88
42.

39.88
39.
36.88
36.
(0.0)

TH-126, Main Steam Line Drain- MS-17, Before

R G: 2  : 0. 85 SC:  16 18/10/0 4
11:06:0 6
(250.0)
47.11
47.
46.44
46.

45.77
45.

45.00
45.

44.33
44.
45.8 43.66
43.

42.99
42.
a
42.22
42.
41.55
41.
(0.0)

TH-127, Main Steam Line Drain- MS-17, After

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 67


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
11:07:2 5
(250.0)
78.44
78.
73.44
73.

68.44
68.

63.44
63.

58.44
58.
55.8 53.44
53.

48.44
48.
a
43.44
43.
38.44
38.
(0.0)

TH-128, Main Steam Line Drain- MS-18 to DDT, Before

R G: 2  : 0. 85 SC:  16 18/10/0 4
11:07:5 2
(250.0)
53.99
53.
52.99
52.

51.99
51.

50.99
50.

49.99
49.
55.0 48.99
48.

47.99
47.
a
46.99
46.
45.99
45.
(0.0)

TH-129, Main Steam Line Drain- MS-18 to DDT, After

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 68


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
11:08:5 8
(250.0)
67.00
67.
64.00
64.

61.00
61.

58.00
58.

55.00
55.
43.5 52.00
52.

49.00
49.
a
46.00
46.
43.00
43.
(0.0)

TH-130, HPBP (P07 Drain) CR 164 Left, Before

R G: 2  : 0. 85 SC:  16 18/10/0 4
11:09:2 8
(250.0)
52.11
52.
50.66
50.

49.11
49.

47.66
47.

46.11
46.
46.7 44.66
44.

43.11
43.
a
41.66
41.
40.11
40.
(0.0)

TH-131, HPBP (P07 Drain) CR 164 Left, After

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 69


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
11:10:2 4
(250.0)
62.11
62.
59.11
59.

56.11
56.

53.11
53.

50.11
50.
45.3 47.11
47.

44.11
44.
a
41.11
41.
38.11
38.
(0.0)

TH-132, HPBP (P07 Drain) CR 165 Right, Before

R G: 2  : 0. 85 SC:  16 18/10/0 4
11:10:5 7
(250.0)
67.99
67.
64.99
64.

61.99
61.

58.99
58.

55.99
55.
50.3 52.99
52.

49.99
49.
a
46.99
46.
43.99
43.
(0.0)

TH-133, HPBP (P07 Drain) CR 165 Right, After

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 70


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
11:11:5 7
(250.0)
53.88
53.
52.33
52.

50.88
50.

49.33
49.

47.88
47.
44.2 46.33
46.

44.88
44.
a
43.33
43.
41.88
41.
(0.0)

TH-134, HPBP (P07 Drain-2) CR 166 Left, Before

R G: 2  : 0. 85 SC:  16 18/10/0 4
11:12:1 8
(250.0)
45.66
45.
45.11
45.

44.66
44.

44.11
44.

43.66
43.
43.9 43.11
43.

42.66
42.
a
42.11
42.
41.66
41.
(0.0)

TH-135, HPBP (P07 Drain-2) CR 166 Left, After

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 71


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
11:12:5 7
(250.0)
159.22
159.
144.22
144.

129.22
129.

114.22
114.

99.22
99.
50.7 84.22
84.

69.22
69.
a
54.22
54.
39.22
39.
(0.0)

TH-136, HPBP (P07 Drain) CR 167 Right, Before

R G: 2  : 0. 85 SC:  16 18/10/0 4
11:13:1 7
(250.0)
46.66
46.
46.11
46.

45.66
45.

45.11
45.

44.66
44.
44.4 44.11
44.

43.66
43.
a
43.11
43.
42.66
42.
(0.0)

TH-137, HPBP (P07 Drain) CR 167 Right, After

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 72


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
11:14:0 9
(250.0)
195.00
195.
175.00
175.

155.00
155.

135.00
135.

115.00
115.
71.8 95.00
95.

75.00
75.
a
55.00
55.
35.00
35.
(0.0)

TH-138, MS-26, ESV before Seat Drain (R), Before

R G: 2  : 0. 85 SC:  16 18/10/0 4
11:14:3 1
(250.0)
126.88
126.
116.88
116.

106.88
106.

96.88
96.

86.88
86.
51.7 76.88
76.

66.88
66.
a
56.88
56.
46.88
46.
(0.0)

TH-139, MS-26, ESV before Seat Drain (R), After

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 73


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
11:15:2 4
(250.0)
111.33
111.
101.33
101.

91.33
91.

81.33
81.

71.33
71.
49.4 61.33
61.

51.33
51.
a
41.33
41.
31.33
31.
(0.0)

TH-140, MS-26, ESV Before Seat Drain (L), Before

R G: 2  : 0. 85 SC:  16 18/10/0 4
11:15:5 4
(250.0)
57.44
57.
55.44
55.

53.44
53.

51.44
51.

49.44
49.
49.5 47.44
47.

45.44
45.
a
43.44
43.
41.44
41.
(0.0)

TH-141, MS-26, ESV Before Seat Drain (L), After

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 74


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
11:17:3 9
(250.0)

235.00
235.

205.00
205.

175.00
175.

145.00
145.
52.2 115.00
115.

85.00
85.
a
55.00
55.
25.00
25.
(0.0)

TH-142, MS-21, Main Steam Strainer Drain, Before

R G: 2  : 0. 85 SC:  16 18/10/0 4
11:18:1 1
(250.0)
186.00
186.
166.00
166.

146.00
146.

126.00
126.

106.00
106.
52.0 86.00
86.

66.00
66.
a
46.00
46.
26.00
26.
(0.0)

TH-143, MS-21, Main Steam Strainer Drain, After

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 75


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
11:19:5 9
(250.0)

223.00
223.

193.00
193.

163.00
163.

133.00
133.
50.1 103.00
103.

73.00
73.
a
43.00
43.
13.00
13.
(0.0)

TH-144, MS-21, Main Steam Strainer Drain, Before


R G: 2  : 0. 85 SC:  16 18/10/0 4
11:20:3 1
(250.0)
48.44
48.
46.99
46.

45.44
45.

43.99
43.

42.44
42.
43.9 40.99
40.

39.44
39.
a
37.99
37.
36.44
36.
(0.0)

TH-145, MS-21, Main Steam Strainer Drain, After

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 76


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
11:21:5 5
(250.0)
122.33
122.
112.33
112.

102.33
102.

92.33
92.

82.33
82.
55.2 72.33
72.

62.33
62.
a
52.33
52.
42.33
42.
(0.0)

TH-146, CR-9, CRH Line Drain (L) , Before


R G: 2  : 0. 85 SC:  16 18/10/0 4
11:22:1 8
(250.0)
52.99
52.
50.99
50.

48.99
48.

46.99
46.

44.99
44.
42.9 42.99
42.

40.99
40.
a
38.99
38.
36.99
36.
(0.0)

TH-147, CR-9, CRH Line Drain (L) ,After

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 77


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
11:23:0 8
(250.0)
152.11
152.
137.11
137.

122.11
122.

107.11
107.

92.11
92.
47.4 77.11
77.

62.11
62.
a
47.11
47.
32.11
32.
(0.0)

TH-148, CR-10, CRH Line Drain (R) Before


R G: 2  : 0. 85 SC:  16 18/10/0 4
11:23:4 4
(250.0)
98.00
98.
91.00
91.

84.00
84.

77.00
77.

70.00
70.
43.5 63.00
63.

56.00
56.
a
49.00
49.
42.00
42.
(0.0)

TH-149, CR-10, CRH Line Drain (R) After

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 78


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
11:24:3 2
(250.0)
161.00
161.
146.00
146.

131.00
131.

116.00
116.

101.00
101.
67.6 86.00
86.

71.00
71.
a
56.00
56.
41.00
41.
(0.0)

TH-150, CR-11, CRH to Flash Tank, Before

R G: 2  : 0. 85 SC:  16 18/10/0 4
11:25:2 1
(250.0)
76.00
76.
71.00
71.

66.00
66.

61.00
61.

56.00
56.

51.00
51.

46.00
46.

41.00
41.
36.00
36.
(0.0)

TH-151, CR-11, CRH to Flash Tank,After

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 79


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
11:25:5 0
(250.0)
62.88
62.
59.88
59.

56.88
56.

53.88
53.

50.88
50.

47.88
47.

44.88
44.
a
5 0. 6 41.88
41.
38.88
38.
(0.0)

TH-152, CR-12, CRH Pot Drain to Flash Tank ( R ), Before

R G: 2  : 0. 85 SC:  16 18/10/0 4
11:25:5 0
(250.0)
62.88
62.
59.88
59.

56.88
56.

53.88
53.

50.88
50.

47.88
47.

44.88
44.
a
5 0. 6 41.88
41.
38.88
38.
(0.0)

TH-153, CR-12, CRH Pot Drain to Flash Tank ( R ), After

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 80


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
11:25:5 0
(250.0)
62.88
62.
59.88
59.

56.88
56.

53.88
53.

50.88
50.

47.88
47.

44.88
44.
a
5 0. 6 41.88
41.
38.88
38.
(0.0)

TH-154, HR-9 IV Drain (L), Before

R G: 2  : 0. 85 SC:  16 18/10/0 4
11:25:5 0
(250.0)
62.88
62.
59.88
59.

56.88
56.

53.88
53.

50.88
50.

47.88
47.

44.88
44.
a
5 0. 6 41.88
41.
38.88
38.
(0.0)

TH-155, HR-9 IV Drain (L), After

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 81


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
11:25:5 0
(250.0)
62.88
62.
59.88
59.

56.88
56.

53.88
53.

50.88
50.

47.88
47.

44.88
44.
a
5 0. 6 41.88
41.
38.88
38.
(0.0)

TH-156, HR-99, LPBP line drain (R ), Before

R G: 2  : 0. 85 SC:  16 18/10/0 4
11:25:5 0
(250.0)
62.88
62.
59.88
59.

56.88
56.

53.88
53.

50.88
50.

47.88
47.

44.88
44.
a
5 0. 6 41.88
41.
38.88
38.
(0.0)

TH-157, HR-99, LPBP line drain ( R ), After

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 82


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
11:25:5 0
(250.0)
62.88
62.
59.88
59.

56.88
56.

53.88
53.

50.88
50.

47.88
47.

44.88
44.
a
5 0. 6 41.88
41.
38.88
38.
(0.0)

TH-158, HR-100, LPBP line drain (L ), Before


R G: 2  : 0. 85 SC:  16 18/10/0 4
11:25:5 0
(250.0)
62.88
62.
59.88
59.

56.88
56.

53.88
53.

50.88
50.

47.88
47.

44.88
44.
a
5 0. 6 41.88
41.
38.88
38.
(0.0)

TH-159, HR-100, LPBP line drain (L ), After

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 83


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
11:25:5 0
(250.0)
62.88
62.
59.88
59.

56.88
56.

53.88
53.

50.88
50.

47.88
47.

44.88
44.
a
5 0. 6 41.88
41.
38.88
38.
(0.0)

TH-160, HR-19, LPBP Drain to Flash Tank (L), Before

R G: 2  : 0. 85 SC:  16 18/10/0 4
11:25:5 0
(250.0)
62.88
62.
59.88
59.

56.88
56.

53.88
53.

50.88
50.

47.88
47.

44.88
44.
a
5 0. 6 41.88
41.
38.88
38.
(0.0)

TH-161, HR-19, LPBP Drain to Flash Tank (L), After

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 84


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
11:25:5 0
(250.0)
62.88
62.
59.88
59.

56.88
56.

53.88
53.

50.88
50.

47.88
47.

44.88
44.
a
5 0. 6 41.88
41.
38.88
38.
(0.0)

TH-162, HR-20, LPBP Drain to Flash Tank (R), Before

R G: 2  : 0. 85 SC:  16 18/10/0 4
11:25:5 0
(250.0)
62.88
62.
59.88
59.

56.88
56.

53.88
53.

50.88
50.

47.88
47.

44.88
44.
a
5 0. 6 41.88
41.
38.88
38.
(0.0)

TH-163, HR-20, LPBP Drain to Flash Tank (R), After

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 85


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
11:25:5 0
(250.0)
62.88
62.
59.88
59.

56.88
56.

53.88
53.

50.88
50.

47.88
47.

44.88
44.
a
5 0. 6 41.88
41.
38.88
38.
(0.0)

TH-164, HR-1,HRH Strainer Drain (L), Before

R G: 2  : 0. 85 SC:  16 18/10/0 4
11:25:5 0
(250.0)
62.88
62.
59.88
59.

56.88
56.

53.88
53.

50.88
50.

47.88
47.

44.88
44.
a
5 0. 6 41.88
41.
38.88
38.
(0.0)

TH-165,HR-1, HRH Strainer Drain (L), After

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 86


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
11:26:1 6
(250.0)
107.00
107.
97.00
97.

87.00
87.

77.00
77.

67.00
67.
58.6 57.00
57.

47.00
47.
a
37.00
37.
27.00
27.
(0.0)

TH-166, HR-2, HRH Strainer Drain (R), Before

R G: 2  : 0. 85 SC:  16 18/10/0 4
11:27:3 7
(250.0)
53.11
53.
51.11
51.

49.11
49.

47.11
47.

45.11
45.
38.9 43.11
43.

41.11
41.
a
39.11
39.
37.11
37.
(0.0)

TH-167, HR-2, HRH Strainer Drain (R), After

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 87


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
11:29:2 8
(250.0)
51.33
51.
49.33
49.

47.33
47.

45.33
45.

43.33
43.
43.5 41.33
41.

39.33
39.
a
37.33
37.
35.33
35.
(0.0)

TH-168, HR-5, HRH Strainer Drain to Flash Tank (L), Before

R G: 2  : 0. 85 SC:  16 18/10/0 4
11:30:2 2
(250.0)
44.99
44.
43.99
43.

42.99
42.

41.99
41.

40.99
40.
43.8 39.99
39.

38.99
38.
a
37.99
37.
36.99
36.
(0.0)

TH-169, HR-5, HRH Strainer Drain to Flash Tank (L), After

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 88


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
11:32:1 4
(250.0)
58.66
58.
55.66
55.

52.66
52.

49.66
49.

46.66
46.
42.1 43.66
43.

40.66
40.
a
37.66
37.
34.66
34.
(0.0)

TH-170, HR-6, HRH Strainer Drain to Flash Tank (R), Before


R G: 2  : 0. 85 SC:  16 18/10/0 4
11:33:1 3
(250.0)
46.22
46.
45.22
45.

44.22
44.

43.22
43.

42.22
42.
40.8 41.22
41.

40.22
40.
a
39.22
39.
38.22
38.
(0.0)

TH-171, HR-6, HRH Strainer Drain to Flash Tank (R), After

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 89


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
11:34:5 9
(250.0)
49.66
49.
48.99
48.

48.22
48.

47.55
47.

46.88
46.
46.8 46.11
46.

45.44
45.
a
44.77
44.
44.00
44.
(0.0)

TH-172, CR-48, CRH NRV Drain to Drip Drain (L), Before


R G: 2  : 0. 85 SC:  16 18/10/0 4
11:35:5 5
(250.0)
49.00
49.
48.33
48.

47.66
47.

46.99
46.

46.22
46.
48.8 45.55
45.

44.88
44.
a
44.11
44.
43.44
43.
(0.0)

TH-173, CR-48, CRH NRV Drain to Drip Drain (L), Before

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 90


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
11:37:3 8
(250.0)
50.55
50.
49.55
49.

48.55
48.

47.55
47.

46.55
46.
44.5 45.55
45.

44.55
44.
a
43.55
43.
42.55
42.
(0.0)

TH-174, CR-50, CRH NRV Drain to Drip Drain (R), Before

R G: 2  : 0. 85 SC:  16 18/10/0 4
11:38:3 2
(250.0)
119.88
119.
109.88
109.

99.88
99.

89.88
89.

79.88
79.
47.1 69.88
69.

59.88
59.
a
49.88
49.
39.88
39.
(0.0)

TH-175, CR-50, CRH NRV Drain to Drip Drain (R), After

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 91


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
11:40:4 9
(250.0)
51.88
51.
49.88
49.

47.88
47.

45.88
45.

43.88
43.
43.9 41.88
41.

39.88
39.
a
37.88
37.
35.88
35.
(0.0)

TH-176, CR-49, CRH NRV Drain to Flash Tank (L), Before

R G: 2  : 0. 85 SC:  16 18/10/0 4
11:41:5 2
(250.0)
49.44
49.
48.44
48.

47.44
47.

46.44
46.

45.44
45.
47.9 44.44
44.

43.44
43.
a
42.44
42.
41.44
41.
(0.0)

TH-177, CR-49, CRH NRV Drain to Flash Tank (L), After

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 92


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
11:43:3 6
(250.0)
54.33
54.
52.88
52.

51.33
51.

49.88
49.

48.33
48.
45.4 46.88
46.

45.33
45.
a
43.88
43.
42.33
42.
(0.0)

TH-178, CR-51, CRH NRV Drain to Flash Tank (R), Before

R G: 2  : 0. 85 SC:  16 18/10/0 4
11:44:3 2
(250.0)
49.11
49.
48.44
48.

47.77
47.

47.00
47.

46.33
46.
47.2 45.66
45.

44.99
44.
a
44.22
44.
43.55
43.
(0.0)

TH-179, CR-51, CRH NRV Drain to Flash Tank (R), After

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 93


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
14:48:1 4
(250.0)
70.33
70.
67.33
67.

64.33
64.

61.33
61.

58.33
58.
58.5 55.33
55.

52.33
52.
a
49.33
49.
46.33
46.
(0.0)

TH-180, MS Line drain after ESV (L) MAL-15, Before


R G: 2  : 0. 85 SC:  16 18/10/0 4
14:49:1 7
(250.0)
172.00
172.
157.00
157.

142.00
142.

127.00
127.

112.00
112.
57.6 97.00
97.

82.00
82.
a
67.00
67.
52.00
52.
(0.0)

TH-181, MS Line drain after ESV (L) MAL-15, Before


R G: 2  : 0. 85 SC:  16 18/10/0 4
14:49:5 2
(250.0)
104.11
104.
97.11
97.

90.11
90.

83.11
83.

76.11
76.
78.4 69.11
69.

62.11
62.
a
55.11
55.
48.11
48.
(0.0)

TH-182, MS Line drain after ESV (L) MAL-15, After

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 94


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
14:50:3 2
(250.0)
83.55
83.
78.55
78.

73.55
73.

68.55
68.

63.55
63.
54.5 58.55
58.

53.55
53.
a
48.55
48.
43.55
43.
(0.0)

TH-183, MS Line drain after ESV (R) MAL-16, after


R G: 2  : 0. 85 SC:  16 18/10/0 4
14:50:5 4
(250.0)
65.99
65.
62.99
62.

59.99
59.

56.99
56.

53.99
53.
54.3 50.99
50.

47.99
47.
a
44.99
44.
41.99
41.
(0.0)

TH-184, MS Line drain after ESV (R) MAL-16, Before


R G: 2  : 0. 85 SC:  16 18/10/0 4
14:51:2 2
(250.0)
195.00
195.
175.00
175.

155.00
155.

135.00
135.

115.00
115.
86.7 95.00
95.

75.00
75.
a
55.00
55.
35.00
35.
(0.0)

TH-185, MS Line drain after ESV (R) MAL-16, After

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 95


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
14:52:5 2
(250.0)
46.55
46.
45.88
45.

45.11
45.

44.44
44.

43.77
43.

43.00
43.
43.8
42.33
a 42.

41.66
41.
40.99
40.
(0.0)

TH-188, HP Casing Drain MAL-22,Before

R G: 2  : 0. 85 SC:  16 18/10/0 4
14:53:1 3
(250.0)
120.55
120.
110.55
110.

100.55
100.

90.55
90.

80.55
80.
90.9 70.55
70.

60.55
60.
a
50.55
50.
40.55
40.
(0.0)

TH-189, HP Casing Drain MAL-22, After

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 96


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
14:54:0 9
(250.0)
65.88
65.
63.88
63.

61.88
61.

59.88
59.

57.88
57.
53.9 55.88
55.

53.88
53.
a
51.88
51.
49.88
49.
(0.0)

TH-190, HRH Line drain after IV (L) MAL-31, before

R G: 2  : 0. 85 SC:  16 18/10/0 4
14:54:3 9
(250.0)

236.00
236.

206.00
206.

176.00
176.

146.00
146.
67.9 116.00
116.

86.00
86.
a
56.00
56.
26.00
26.
(0.0)

TH-191, HRH Line drain after IV (L) MAL-31, After

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 97


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
14:55:0 4
(250.0)
70.11
70.
67.11
67.

64.11
64.

61.11
61.

58.11
58.
51.2 55.11
55.

52.11
52.
a
49.11
49.
46.11
46.
(0.0)

TH-192, HRH Line drain after IV (R) MAL-32, Before

R G: 2  : 0. 85 SC:  16 18/10/0 4
14:55:3 5
(250.0)

237.00
237.

207.00
207.

177.00
177.

147.00
147.
68.5 117.00
117.

87.00
87.
a
57.00
57.
27.00
27.
(0.0)

TH-193, HRH Line drain after IV (R) MAL-32, After

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 98


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
14:56:2 9
(250.0)
55.66
55.
54.11
54.

52.66
52.

51.11
51.

49.66
49.
44.5 48.11
48.

46.66
46.
a
45.11
45.
43.66
43.
(0.0)

TH-194, EX-5 Drain Before NRV MAL-47,Before

R G: 2  : 0. 85 SC:  16 18/10/0 4
14:57:0 1
(250.0)
65.88
65.
62.88
62.

59.88
59.

56.88
56.

53.88
53.
46.9 50.88
50.

47.88
47.
a
44.88
44.
41.88
41.
(0.0)

TH-195,EX-5 Drain Before NRV MAL-47,After

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 99


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
14:58:2 8
(250.0)
81.77
81.
76.77
76.

71.77
71.

66.77
66.

61.77
61.
65.1 56.77
56.

51.77
51.
a
46.77
46.
41.77
41.
(0.0)

TH-196, EX-4 Drain Before NRV MAL-51, Before

R G: 2  : 0. 85 SC:  16 18/10/0 4
14:58:5 2
(250.0)
124.66
124.
114.66
114.

104.66
104.

94.66
94.

84.66
84.
58.5 74.66
74.

64.66
64.
a
54.66
54.
44.66
44.
(0.0)

TH-197, EX-4 Drain Before NRV MAL-51, After

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 100


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
14:59:3 9
(250.0)
99.66
99.
92.66
92.

85.66
85.

78.66
78.

71.66
71.
54.0 64.66
64.

57.66
57.
a
50.66
50.
43.66
43.
(0.0)

TH-198, EX-2 Drain Before NRV MAL-54, Before

R G: 2  : 0. 85 SC:  16 18/10/0 4
15:00:4 4
(250.0)
83.88
83.
78.88
78.

73.88
73.

68.88
68.

63.88
63.
49.5 58.88
58.

53.88
53.
a
48.88
48.
43.88
43.
(0.0)

TH-199, EX-2 Drain Before NRV MAL-54, After

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 101


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
15:01:4 1
(250.0)
69.00
69.
66.00
66.

63.00
63.

60.00
60.

57.00
57.
57.7 54.00
54.

51.00
51.
a
48.00
48.
45.00
45.
(0.0)

TH-200, ESV Drain ( R ) MAL-12,Before

R G: 2  : 0. 85 SC:  16 18/10/0 4
15:02:0 5
(250.0)

228.00
228.

198.00
198.

168.00
168.

138.00
138.
50.7 108.00
108.

78.00
78.
a
48.00
48.
18.00
18.
(0.0)

TH-201,ESV Drain ( R ) MAL-12,After

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 102


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
15:02:2 9
(250.0)
114.22
114.
104.22
104.

94.22
94.

84.22
84.

74.22
74.
47.8 64.22
64.

54.22
54.
a
44.22
44.
34.22
34.
(0.0)

TH-202, Interceptor Valve Drain ( R ) MAL-27,Before

R G: 2  : 0. 85 SC:  16 18/10/0 4
15:02:5 4
(250.0)
174.99
174.
154.99
154.

134.99
134.

114.99
114.

94.99
94.
57.6 74.99
74.

54.99
54.
a
34.99
34.
14.99
14.
(0.0)

TH-203, Interceptor Valve Drain ( R ) MAL-27,After

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 103


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
15:03:1 7
(250.0)
64.55
64.
62.55
62.

60.55
60.

58.55
58.

56.55
56.
63.2 54.55
54.

52.55
52.
a
50.55
50.
48.55
48.
(0.0)

TH-204, Interceptor Valve Drain ( L ) MAL-26,Before

R G: 2  : 0. 85 SC:  16 18/10/0 4
15:03:4 6
(250.0)

227.00
227.

197.00
197.

167.00
167.

137.00
137.
83.7 107.00
107.

77.00
77.
a
47.00
47.
17.00
17.
(0.0)

TH-205, Interceptor Valve Drain ( L ) MAL-26,After

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 104


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
15:05:0 1
(250.0)
75.55
75.
72.55
72.

69.55
69.

66.55
66.

63.55
63.
55.0 60.55
60.

57.55
57.
a
54.55
54.
51.55
51.
(0.0)

TH-206, Flash Box


R G: 2  : 0. 85 SC:  16 18/10/0 4
15:05:2 5
(250.0)
78.22
78.
73.22
73.

68.22
68.

63.22
63.

58.22
58.
78.3 53.22
53.

48.22
48.
a
43.22
43.
38.22
38.
(0.0)

TH-207, Flash Box


R G: 2  : 0. 85 SC:  16 18/10/0 4
15:14:3 6
(250.0)
48.44
48.
47.99
47.

47.44
47.

46.99
46.

46.44
46.
46.4 45.99
45.

45.44
45.
a
44.99
44.
44.44
44.
(0.0)

TH-215, EX-5 Drain before Valve (L)

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 105


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
15:15:4 9
(250.0)
116.00
116.
106.00
106.

96.00
96.

86.00
86.

76.00
76.
64.3 66.00
66.

56.00
56.
a
46.00
46.
36.00
36.
(0.0)

TH-216, EX-5 Drain before Valve (R), Before

R G: 2  : 0. 85 SC:  16 18/10/0 4
15:16:2 2
(250.0)
117.66
117.
107.66
107.

97.66
97.

87.66
87.

77.66
77.
47.5 67.66
67.

57.66
57.
a
47.66
47.
37.66
37.
(0.0)

TH-217, EX-5 Drain before Valve (R), After

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 106


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 1  : 0. 85 SC:  16 18/10/0 4
15:18:4 7
(100.0)
44.11
44.
43.66
43.

43.11
43.

42.66
42.

42.11
42.
41.9 41.66
41.

41.11
41.
a
40.66
40.
40.11
40.
(-20.0)

TH-218, EX-2 Drain, Before

R G: 1  : 0. 85 SC:  16 18/10/0 4
15:20:1 7
(100.0)
49.00
49.
48.00
48.

47.00
47.

46.00
46.

45.00
45.
43.0 44.00
44.

43.00
43.
a
42.00
42.
41.00
41.
(-20.0)

TH-219, EX-2 Drain, After

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 107


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 1  : 0. 85 SC:  16 18/10/0 4
15:21:5 6
(100.0)
62.33
62.
59.33
59.

56.33
56.

53.33
53.

50.33
50.
42.2 47.33
47.

44.33
44.
a
41.33
41.
38.33
38.
(-20.0)

TH-220, EX-4 Drain, Before

R G: 1  : 0. 85 SC:  16 18/10/0 4
15:22:1 7
(100.0)

96.88
96.

86.88
86.

76.88
76.

66.88
66.
42.3 56.88
56.

46.88
46.
a
36.88
36.
26.88
26.
(-20.0)

TH-221, EX-4 Drain, After

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 108


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 1  : 0. 85 SC:  16 18/10/0 4
15:22:5 1
(100.0)
42.77
42.
42.44
42.

42.11
42.

41.88
41.

41.55
41.
40.8 41.22
41.

40.99
40.
a
40.66
40.
40.33
40.
(-20.0)

TH-223, Flash Box-1

R G: 1  : 0. 85 SC:  16 18/10/0 4
15:29:5 4
(100.0)
51.55
51.
50.55
50.

49.55
49.

48.55
48.

47.55
47.
45.1 46.55
46.

45.55
45.
a
44.55
44.
43.55
43.
(-20.0)

TH-225, Drift Drain Tank

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 109


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

10.BOILER ASSOCIATED SYSTEM

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 110


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

BOILER INSULATION SURVEY OF UNIT-4 (GANDHINAGAR THERMAL POWER STATION)

Heat Heat Loss


Elevation Insulation L W Area
Location Brief Description Image No. Temp. (⁰C) Loss Saving
Floor Condition (mtr.) (mtr.) (m2)
(kCal/hr) (kCal/hr)
RHS Near Drum Safety Valve Weak 250 105 2.0 1.5 3.00 2886 1654

RHS Near Super Heater: Vent valve Weak 251 85 1.5 1.5 2.25 1440 633

RHS Upper position of drum Exposed 253 145 1.2 1.2 1.44 2486 1744

RHS Upper position of drum Exposed 254 223 0.6 0.6 0.36 1124 1069

RHS Top of drum Weak 255 103 2.3 1.2 2.76 2561 1442

LHS Near drum Safety Valve Weak 256 100 2.5 1.5 3.75 3292 1800
9th Floor
LHS Around drum Exposed 257 156 0.7 0.7 0.49 962 696

LHS Around drum Weak 258 119 0.7 0.7 0.49 594 374

LHS Upper portion of drum Exposed 259 131 2.3 1.2 2.76 3976 2655

LHS Behind CRH line Weak 260 90 1.0 1.0 1.00 717 345

LHS Behind HRH line Weak 261 97 1.5 0.8 1.20 994 526

LHS Above MS line Weak 262 115 2.5 1.5 3.75 4268 2630

LHS Boiler drum Weak 263 75 0 0 0.00 0 0


8th Floor LHS Boiler drum Exposed 264 236 0.50 0.50 0.25 864 826
RHS Boiler drum Weak 268/269 112 2.0 1.0 2.00 2168 1310

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 111


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

RHS Near DPX- 122 B/H x'meter mounted rank Weak 270 76 0.8 0.8 0.64 325 111
RHS Around CRH line Weak 272 85 0.6 0.6 0.36 230 101
RHS Between CRH & HRH line Weak 273 75 0.8 0.6 0.48 237 77
RHS Around MS line Weak 275 163 0.5 0.5 0.20 430 316
Weak 277 82 0.4 1.8 0.72 429 176
RHS Furnace draft: Behind JB 544 Weak 278 86 0.4 1.8 0.72 472 212
Weak 279 103 0.4 1.8 0.72 668 376
RHS B/H PX 108 D Weak 280 95 0.4 1.5 0.6 478 247
RHS Above LRSB 55 Insulation Damage 281 79 1.5 0.3 0.45 248 94
7th Floor RHS Between LRSB 55 & 63 Weak 282 71 2.0 1.5 3.00 1315 348
RHS Between LRSB 69 & 63 Weak 283 70 2.0 2.5 5.00 2124 525
LHS Near Furnace draft: PX-108 Weak 287 83 0.7 0.7 0.49 299 126
LHS Around Y Piece Weak 288 97 1.2 0.4 0.48 398 210
LHS Around Y Piece Weak 289 107 2.4 0.8 1.92 1913 1114
LHS Between LRSB 56 & 64 Weak 290 146 1.5 0.8 1.20 2097 1476
LHS Above LRSB 72 Weak 293/294 72 3.5 3.5 12.25 5539 1558
RHS Between LRSB 57 & 65 Weak 297 104 0.8 0.8 0.64 605 344
RHS Between LRSB 57 & 65 Weak 298 73 3.5 3.5 12.25 5709 1696
6th Floor RHS Between LRSB 65 & 71 Weak 299/300 73 4.4 4.0 17.6 8202 2437
RHS Above and below LRSB 59 Weak 302/304 154 3.5 2.0 7.00 13440 9673
RHS Between LRSB 67 & 73 Weak 305 84 3.0 2.5 7.5 4688 2016
LHS Between LRSB 68 & 80 Weak 307 73 2.5 1.2 3.0 1398 415

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 112


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

LHS Between LRSB 74 & 68 Weak 308 93 3.0 2.5 7.5 5730 2883
LHS Between LRSB 78 & 76 Weak 309 85 3.5 2.5 8.75 5600 2461
LHS Around LRSB-62 Weak 311/312 103 3.0 2.5 7.50 6960 3918
LHS Near LRSB-62 Exposed 313 155 0.6 0.6 0.36 699 504
LHS Near LRSB-62 Weak 317 178 2.5 0.4 1.00 2477 1876
LHS Between LRSB-80 & 62 Weak 314/315 108 4.0 3.0 12.0 12166 7142
LHS Above LRSB-80 Weak 316 134 2.5 1.0 2.50 3750 2535
5th A Floor Front Between Corner no-4 & 1 Weak 318 79 0.8 0.8 0.64 353 133
RHS LRSB 61 to Corner no-4 side Weak 320/321 79 0.8 0.8 0.64 353 133
RHS Above Goose neck Weak 322 127 2.5 2.0 5.0 6812 4472
RHS Between LRSB-61 & 79 Weak 323 165 1.0 0.8 0.8 1734 1281
RHS Near LRSB-79 Weak 324 190 1.0 1.5 1.5 4165 3218
RHS Between LRSB-79 & 81 Weak 325/326 100 4.5 1.0 4.5 3950 2160
RHS Near Corner no-4 Weak 327 100 0.8 0.6 0.48 421 230
RHS Towards Corner no-4 Weak 328 86 2.0 0.4 0.8 524 235
RHS Above LRSB Weak 329 110 0.8 0.6 0.48 503 300
5th Floor RHS Above LRSB-85 Weak 331 78 0.9 0.9 0.81 435 159
LHS Near SB-56: Bunker side Weak 333 101 0.8 0.6 0.48 429 237
LHS Between SB-56 & 86: Upper Portion Weak 334 75 1.5 1.0 1.5 741 242
LHS Towards Corner no-1 side Weak 335 80 0.5 0.5 0.25 141 55
LHS Near Corner no-1: Wall Blower-10 Weak 336 75 1.0 1.0 1.0 494 161
4th B Floor
LHS Above Wall Blower-9 Weak 337 75 0.8 0.8 0.64 316 103

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 113


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

RHS Near Corner no-4: Above Peep hole Weak 339 77 0.8 0.8 0.64 334 118
RHS Above Wall Blower-6 Weak 340 121 0.6 0.5 0.3 375 239
RHS Above Wall Blower-7 Weak 341 100 0.6 0.5 0.3 263 144
RHS Near Corner no-3 Weak 342 119 1.0 0.5 0.5 606 382
RHS Near Corner no-3: Above Wall Blowe-17 Weak 343 130 0.7 0.7 0.49 696 463
RHS Near Wall Blower-18 Weak 344/345 84 2.5 1.1 2.75 1719 739
LHS Near Corner no-2 Weak 346 87 0.7 0.7 0.49 329 150
LHS Between Wall Blower-23 & 24: Bottom Portion Weak 347 85 1.1 1.1 1.21 774 340
LHS Near Corner no-1 damage 348 191 0.5 0.5 0.25 701 542
LHS Above Wall Blower-11 Weak 349 91 0.8 0.8 0.64 469 229
LHS Above Wall Blower-12 Weak 350 78 1.3 1.6 2.08 1117 408
LHS Above Wall Blower 13 Weak 351 104 0.6 0.6 0.36 340 193
ECO Front Eco Front: IInd Pass Weak 352 76 0.8 0.8 0.64 325 111
ECO Left Eco Left: Above LRSB 88 Weak 353 85 0.8 0.8 0.64 410 180
LHS Above Wall Blower 36 Weak 354 75 0.4 0.4 0.16 79 26
LHS Eco. Side: Above LRSB 35 Weak 355 73 0.4 0.4 0.16 75 22
LHS Between Wall Blower 32 & 33 Weak 356/357 80 2.5 2.1 5.25 2970 1155
RHS Near Corner-3 Weak 358 93 0.3 0.3 0.09 69 35
RHS Near Corner-1 Weak 359 110 0.6 0.3 0.18 189 113
LHS Near Corner-1 damage 362/363 170 0.6 0.4 0.24 548 409
3rd B Floor LHS Corner-1 Weak 364 203 2.5 0.6 1.5 3975 3751
LHS Behind FSSS MJB-1EF1 Weak 365 72 0.5 0.5 0.25 113 32

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 114


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

LHS Behind FSSSMJB-2EF4 Weak 366 72 0.8 0.8 0.64 289 81


LHS Behind FSSSMJB-4EF4 Weak 367 75 2.5 1.1 2.75 1359 443
RHS Behind FSSS MJB-2EF4 damage 368 162 0.5 0.3 0.15 315 231
RHS Corner-2: Above Coal pipe F Weak 369 156 0.8 0.5 0.4 786 568
Rear Behind FSSS JB-3EF3 Weak 370 81 2.5 1.1 2.75 1596 638
RHS Corner no-3 Weak 371/372 160 2.5 1.1 2.75 5648 4125
RHS Corner no-3 damage 373 146 0.8 0.5 0.4 699 492
RHS Corner no-1: Near BTD Link Weak 374 117 2.5 0.5 1.25 1468 916
RHS Corner no-4 Weak 375/376 130 0.8 0.6 0.48 682 454
3rd A Floor
RHS Behind FSSSJB 4CD4 Weak 377/378 72 2.9 1.8 5.22 2360 664
RHS Corner no-2 Weak 379 89 2.9 0.4 1.16 813 385
Corner No-1 Weak 381 97 0.5 0.5 0.25 207 110
Corner no-1 Weak 382 124 0.8 0.3 0.24 313 203
Corner no-3 damage 383 163 0.8 0.3 0.24 509 375
Corner no-3 near BTD Weak 384 137 1.2 1 1.2 1873 1280
3rd Floor Corner no-3: near coal pipe Weak 385 126 0.8 0.6 0.48 645 421
Corner no-4: Near SADC Damper Weak 386 92 2.5 0.5 1.25 935 464
Corner no-4: Near Flame scanner Weak 387 125 0.8 0.6 0.48 636 413
Corner-1: Near Peep hole Weak 389 170 0.5 0.3 0.15 343 256
Near BTD-1 Weak 390 152 1.2 0.8 0.96 1801 1289
Corner no-1 damage 391 177 1.1 0.8 0.88 2158 1632
2nd Floor
Corner no-4 damage 392 180 1.5 1.1 1.65 4168 3168

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 115


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

Corner no-4 Near Wall Blower: 43 damage 393 225 1.1 1.1 1.21 3839 3654
Wall Blower-43 to 45 Weak 394/395 85 5.1 0.3 1.53 979 430
Corner no-3 damage 396 198 1.5 0.8 1.2 3582 420
Corner no-2: Above Wall blower-49 Weak 397 126 0.8 0.8 0.64 860 562
Corner no-2: Above Wall blower-49 damage 398 185 1.1 0.8 0.88 2332 1788
Above Wall Blower 50 to 52 Weak 399/400 126 5.1 0.3 1.53 2055 1343
Corner no-1: Ring Header Weak 401 100 0.8 0.8 0.64 562 307
Corner no-2: Ring Header damage 402 78 1 1 1 537 196
Down-comer: Rear side: towards unit-5 damage 403 144 0.7 0.7 0.49 835 584
Down-comer: Rear side: towards unit-3 Weak 404 111 0.8 0.8 0.64 683 410
Ring Header
Ring Header: Near corner no-4 Weak 405 190 0.5 0.5 0.25 694 536
RHS Side: Down comer damage 406 170 0.3 0.3 0.09 206 153
Front Side: Down comer: towards Unit-3 damage 407 104 0.5 0.5 0.25 236 134
Front side: towards Unit-5 damage 408 112 0.5 0.5 0.25 271 164
TOTAL 217 202080 114863

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 116


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

RADIATION HEAT LOSS SAVING CALCULATION


Total Heat loss saving Potential Kcal/hr 114863
GCV of Coal Kcal/kg 3964
Boiler Efficiency % 0.8453
Net saving in Coal TPH 0.034
Coal cost per kg of uel Rs/TPH 5440
Plant running day per annuam days/annuam 300
Running hrs of plant hrs 24
Saving potential in terms of money Rs (Lakh) 13.43
Area need to be insulate m2 325.95
Investment for glass wool with labour cost (125mm
Rs/m2 5000
mineral/glass wool)
Investment required Rs/. (Lakh) 16.30
Payback period Months 14.57

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 117


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

Elevation Floor: 9th


R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x :1 1 5. 1 09:58:2 6
(250.0)
164.00
164.
149.00
149.
b
134.00
134.
111.8
c 119.00
119.

85.4
A 104.00
104.

89.00
a 89.

115.1 74.00
74.

59.00
59.
44.00
44.
(0.0)

250: [RHS: Near Drum Safety valve]

R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x:94.3 10:00:4 2
(250.0)
93.66
93.
88.66
88.

83.66
83.

b 78.66
78.

76.0 73.66
73.
c
A 68.66
68.
83.6
63.66
63.

94.3 58.66
58.
53.66
53.
a (0.0)

251: [RHS: Near Super heater: Vent valve]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 118


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x:75.5 10:01:5 2
(250.0)
82.00
82.
77.00
77.

72.00
72.

67.00
67.

62.00
62.

b A 57.00
57.
65.4 52.00
52.
74.0
47.00
47.
a
42.00
42.
(0.0)

252: [RHS: Middle Portion of Wall]

R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x :1 9 5. 6 10:04:2 0
(250.0)

c 199.00
199.
179.00
179.
95.6
159.00
159.

139.00
139.

b A 119.00
119.
147.5
195.6 99.00
99.

79.00
79.
a 59.00
59.
39.00
39.
(0.0)

253: [RHS: Upper Portion of Drum]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 119


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x:238. 7 10:04:5 8
(250.0)
228.00
228.
208.00
208.

188.00
188.

168.00
168.
c b 148.00
A 148.
2 08 .8 87.3
a 128.00
128.
238.7 108.00
108.

88.00
88.
68.00
68.
(0.0)

254: [RHS: Upper Portion of Drum]


R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x:OVER 10:05:5 1
(250.0)

236.00
236.

206.00
a 206.

A 246.4 176.00
176.

146.00
146.
c b 116.00
116.
105.9
102.1
86.00
86.

56.00
56.
26.00
26.
(0.0)

255: [RHS: Top Portion of Drum]


R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x:198. 7 10:08:5 8
(250.0)
193.00
193.
173.00
173.

153.00
153.

133.00
133.

A
a 113.00
113.

b 85.1 93.00
93.
1 15 .0
73.00
73.

53.00
53.
33.00
33.
(0.0)

256: [LHS Wall: Near Drum Safety Valve]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 120


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x:184. 4 10:10:0 8
(250.0)

226.00
226.

196.00
196.

166.00
166.

b 136.00
136.
129.0
A 106.00
106.
184.4 76.00
76.
a
46.00
46.
16.00
16.
(0.0)

257: [LHS Wall: Around Drum]


R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x:144. 8 10:10:4 3
(250.0)
195.00
195.
175.00
175.

155.00
155.

135.00
135.
a A
144.8 115.00
115.
b
95.00
95.
93.4
75.00
75.

55.00
55.
35.00
35.
(0.0)

258: [LHS Wall: Around Drum]


R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x:168. 7 10:11:3 3
(250.0)
165.00
165.
155.00
155.

145.00
145.
a
135.00
135.
168.7
A 125.00
125.

115.00
115.
b 105.00
105.
94.6
95.00
95.
85.00
85.
(0.0)

259: [LHS Wall: Upper portion of drum]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 121


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x:86.8 B M a x:104.1 10:13:0 0
(250.0)
95.66
95.
92.66
92.
A
89.66
89.
b
82.6 86.66
86.

83.66
83.

80.66
80.

77.66
97.2
B
77.

a 74.66
74.
71.66
71.
(0.0)

260: [LHS Wall: Behind CRH Line]


R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x:108. 7 10:14:2 1
(250.0)
99.22
99.
94.22
94.
a 89.22
89.
108.7
A 84.22
84.
b
79.22
66.0 79.

74.22
74.
c
86.2 69.22
69.

64.22
64.
59.22
59.
(0.0)

261: [LHS Wall: Behind HRH Line]


R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x:129. 8 10:16:3 4
(250.0)
133.00
133.
123.00
123.
b 113.00
113.
113.8
103.00
103.
c
87.8 d A 93.00
93.

104.4 83.00
83.

129.8 73.00
73.
a 63.00
63.
53.00
53.
(0.0)

262: [LHS Wall: Above MS Line]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 122


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

Elevation Floor: 8th

R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x:OVER 10:20:1 9
(250.0)
78.44
78.
B 76.44
b 76.

75.0 74.44
74.

72.44
72.

70.44
70.
C
c 68.44
68.
66.7
66.44
80.8
A
66.

a 64.44
64.
62.44
62.
(0.0)

263: [LHS Wall: Boiler drum]

R G: 2  : 0. 85 SC:  16 18/10/0 3
10:20:5 6
(250.0)
106.55
106.
a 99.55
99.
236.0
92.55
92.

85.55
85.
A
78.55
78.

71.55
71.
b
81.6 64.55
64.

57.55
57.
50.55
50.
(0.0)

264: [LHS Wall: Boiler drum]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 123


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
10:22:2 6
(250.0)
157.22
157.
142.22
142.
b
127.22
127.
75.5
a 112.22
112.
150.8
97.22
97.
107.3 82.22
82.

67.22
67.
c
52.22
52.
37.22
37.
(0.0)

265: [LHS Wall: Man-hole]


R G: 2  : 0. 85 SC:  16 18/10/0 3
10:23:4 3
(250.0)
178.44
178.
158.44
158.
a
65.5 138.44
138.

118.44
118.

98.44
98.

78.44
78.
114.3 58.44
58.
b
38.44
38.
18.44
18.
(0.0)

266: [LHS Wall: Man-hole]


R G: 2  : 0. 85 SC:  16 18/10/0 3
10:24:3 6
(250.0)
67.66
67.
66.99
66.

66.22
66.

65.55
65.

64.88
64.
a
64.11
64.
65.9
63.44
63.

62.77
62.
62.00
62.
(0.0)

267: [LHS wall: Near MS Line]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 124


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
10:26:3 2
(250.0)
127.88
127.
120.88
120.

113.88
113.
b 106.88
106.
95.0
A 99.88
99.

92.88
92.

129.2 85.88
85.
a 78.88
78.
71.88
71.
(0.0)

268: [RHS Wall: Boiler drum]


R G: 2  : 0. 85 SC:  16 18/10/0 3
10:26:5 8
(250.0)
135.77
135.
125.77
125.

115.77
115.

105.77
105.

95.77
95.
a
85.77
85.
94.8
75.77
75.

65.77
65.
55.77
55.
(0.0)

269: [RHS Wall: Boiler drum]


R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x :7 6 .3 10:28:1 2
(250.0)
68.99
68.
67.44
67.

65.99
65.

64.44
64.
b A 62.99
62.
63.6 76.3
61.44
61.

59.99
a 59.

58.44
58.
56.99
56.
(0.0)

270: [RHS Wall: Near DPX-122]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 125


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x :9 3 .5 10:29:4 1
(250.0)
95.33
95.
90.33
90.

85.33
85.

80.33
80.

75.33
75.
a
93.5 A 70.33
70.

65.33
65.

60.33
60.
55.33
55.
(0.0)

272: [RHS Wall: Around CRH Line]


R G: 2  : 0. 85 SC:  16 18/10/0 3
10:30:5 7
(250.0)
79.33
79.
77.33
77.

75.33
75.
b 73.33
73.
75.4
71.33
71.
75.2 A 69.33
69.

67.33
67.
a
65.33
65.
63.33
63.
(0.0)

273: [RHS Wall: Between CRH and HRH Line]


R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x :OVER 10:33:3 0
(250.0)

248.00
248.
A
a 218.00
218.
b OVER 188.00
188.
163.2
158.00
158.

128.00
128.

98.00
98.

68.00
68.
38.00
38.
(0.0)

275: [RHS Wall: Around MS Line]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 126


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

Elevation Floor: 7th

R G: 2  : 0. 85 SC:  16 18/10/0 3
10:40:3 5
(250.0)
63.00
63.
61.00
61.

59.00
59.

57.00
57.

55.00
55.
a
53.00
53.
55.7
51.00
51.

49.00
49.
47.00
47.
(0.0)

276: [RHS Wall: Near J.B LX-116]

R G: 2  : 0. 85 SC:  16 18/10/0 3
10:43:2 0
(250.0)
106.00
106.
99.00
99.

92.00
92.
A
85.00
85.
a
78.00
78.
b 85.9
71.00
71.
77.0
64.00
64.

57.00
57.
50.00
50.
(0.0)

277: [RHS Wall: Furnace draft: Behind JB 544]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 127


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
10:43:5 5
(250.0)
124.66
124.
114.66
114.

104.66
104.

94.66
94.

84.66
84.
a
74.66
74.
97.1
64.66
64.

54.66
54.
44.66
44.
(0.0)

278: [RHS Wall: Furnace draft: Behind JB 544]


R G: 2  : 0. 85 SC:  16 18/10/0 3
10:44:1 6
(250.0)
123.00
123.
116.00
116.

109.00
109.
a 102.00
102.
119.7
A
95.00
95.

88.00
88.

81.00
81.

74.00
74.
67.00
67.
(0.0)

279: [RHS Wall: Furnace draft: Behind JB 544]


R G: 2  : 0. 85 SC:  16 18/10/0 3
10:44:5 4
(250.0)
139.88
139.
129.88
129.

119.88
119.

109.88
109.

99.88
99.
a
89.88
89.
101.7
79.88
79.

69.88
69.
59.88
59.
(0.0)

280: [RHS Wall: Behind PX 108 D]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 128


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x :7 9 .0 10:47:0 8
(250.0)
86.33
86.
81.33
81.

76.33
76.

71.33
71.

66.33
66.
Aa
79.0 61.33
61.

56.33
56.

51.33
51.
46.33
46.
(0.0)

281: [RHS Wall: Above LRSB 55]


R G: 2  : 0. 85 SC:  16 18/10/0 3
10:48:0 3
(250.0)
79.44
79.
76.44
76.

73.44
73.

70.44
70.

67.44
67.
a
64.44
64.
71.4
61.44
61.

58.44
58.
55.44
55.
(0.0)

282: [RHS Wall: Between LRSB-55 & 63]


R G: 2  : 0. 85 SC:  16 18/10/0 3
10:49:2 5
(250.0)
75.99
75.
74.44
74.

72.99
72.

71.44
71.

69.99
69.
a
68.44
68.
70.6
66.99
66.

65.44
65.
63.99
63.
(0.0)

283: [RHS Wall: Between LRSB-69 & 63]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 129


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
10:50:2 4
(250.0)
52.77
52.
52.22
52.

51.77
51.

51.22
51.

50.77
50.
a
50.22
50.
50.2
49.77
49.

49.22
49.
48.77
48.
(0.0)

284: [RHS Wall: Below Soot Blower]


R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x :6 0 .3 10:51:3 0
(250.0)
58.66
a 58.
56.66
56.
A 60.3
54.66
54.
b
52.66
52.
55.1
50.66
50.

48.66
48.

46.66
46.

44.66
44.
42.66
42.
(0.0)

285: [RHS Wall: Boiler area side]


R G: 2  : 0. 85 SC:  16 18/10/0 3
10:53:4 6
(250.0)
61.77
61.
59.77
59.

57.77
57.

55.77
55.

53.77
53.
a
51.77
51.
52.5
49.77
49.

47.77
47.
45.77
45.
(0.0)

286: [Front Wall]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 130


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x :9 3 .4 10:55:1 3
(250.0)
101.99
101.
94.99
94.

87.99
87.

80.99
80.

A
a 73.99
73.
73.7 93.4 66.99
66.

59.99
59.
b
52.99
52.
45.99
45.
(0.0)

287: [LHS Wall: Near Furnace draft: PX-108]


R G: 2  : 0. 85 SC:  16 18/10/0 3
10:56:1 1
(250.0)
162.00
162.
147.00
147.

132.00
132.

117.00
117.

102.00
102.
a
87.00
87.
97.4
72.00
72.

57.00
57.
42.00
42.
(0.0)

288: [LHS Wall: Around Y Piece]


R G: 2  : 0. 85 SC:  16 18/10/0 3
10:57:0 4
(250.0)
151.33
151.
a 136.33
136.

108.9 121.33
121.

106.33
106.
A
B
91.33
91.

76.33
76.
107.5
61.33
b 61.

46.33
46.
31.33
31.
(0.0)

289: [LHS Wall: Around Y Piece]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 131


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
10:59:2 7
(250.0)

227.00
227.

197.00
197.
b
167.00
167.
184.2
A
137.00
137.
108.9
107.00
107.

77.00
77.
a
47.00
47.
17.00
17.
(0.0)

290: [LHS Wall: Between LRSB 56 & 64]


R G: 2  : 0. 85 SC:  16 18/10/0 3
11:00:5 3
(250.0)
71.99
71.
68.99
68.

65.99
65.

62.99
62.
a
59.99
59.
64.0
b 56.99
56.
65.8
53.99
53.

50.99
50.
47.99
47.
(0.0)

291: [LHS Wall: Between LRSB 70 & 64]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 132


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

Elevation Floor: 6th-A

R G: 2  : 0. 85 SC:  16 18/10/0 3
11:03:2 3
(250.0)
74.66
74.
71.66
71.

68.66
68.

65.66
65.

62.66
62.
a
59.66
59.
57.6
56.66
56.

53.66
53.
50.66
50.
(0.0)

292: [LHS Wall: Near LRSB 58]

R G: 2  : 0. 85 SC:  16 18/10/0 3
11:04:2 3
(250.0)
95.11
95.
88.11
88.

81.11
81.

74.11
74.
a
67.11
67.
74.2
60.11
60.
b
53.11
53.
63.3
46.11
46.
39.11
39.
(0.0)

293: [LHS Wall: Above LRSB 72]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 133


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
11:05:0 1
(250.0)
96.44
96.
89.44
89.

82.44
82.

75.44
75.

68.44
68.
a
61.44
61.
70.4
54.44
54.

47.44
47.
40.44
40.
(0.0)

294: [LHS Wall: Above LRSB 72]


R G: 2  : 0. 85 SC:  16 18/10/0 3
11:06:5 2
(250.0)
63.22
63.
62.22
62.

a 61.22
61.
59.6 60.22
60.

59.22
59.

58.22
58.

b 57.22
57.
58.0 56.22
56.
55.22
55.
(0.0)

295: [Front Wall]


R G: 2  : 0. 85 SC:  16 18/10/0 3
11:07:3 6
(250.0)
64.88
64.
64.11
64.

63.44
63.

62.77
62.

62.00
62.
a
61.33
61.
60.8
60.66
60.

59.99
59.
59.22
59.
(0.0)

296: [RHS Wall: Corner no-4]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 134


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
11:09:1 0
(250.0)
156.11
156.
141.11
141.

126.11
b 126.

104.4 111.11
111.

a 96.11
96.

70.4 81.11
81.

66.11
66.

51.11
51.
36.11
36.
(0.0)

297 [RHS Wall: Between LRSB 57 & 65]


R G: 2  : 0. 85 SC:  16 18/10/0 3
11:09:3 9
(250.0)
102.99
102.
95.99
95.

88.99
88.

81.99
81.

74.99
74.
a
67.99
67.
73.5
60.99
60.

53.99
53.
46.99
46.
(0.0)

298: [RHS Wall: Between LRSB 57 & 65]


R G: 2  : 0. 85 SC:  16 18/10/0 3
11:10:5 8
(250.0)
78.66
78.
76.66
76.

74.66
74.
a 72.66
72.
73.2 70.66
70.

68.66
68.

72.7 66.66
66.

b 64.66
64.
62.66
62.
(0.0)

299: [RHS Wall: Between LRSB 65 & 71]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 135


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
11:11:1 9
(250.0)
100.22
100.
b 93.22
93.
65.9
86.22
86.

79.22
79.
a 72.22
72.
72.5
65.22
65.

58.22
58.

51.22
51.
44.22
44.
(0.0)

300: [RHS Wall: Between LRSB 65 & 71]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 136


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

Elevation Floor: 6th

R G: 2  : 0. 85 SC:  16 18/10/0 3
11:13:0 0
(250.0)
62.99
62.
62.22
62.

61.55
61.

60.88
60.

60.11
60.
b
a
58.1 59.44
59.
59.4
58.77
58.

58.00
58.
57.33
57.
(0.0)

301: [RHS Wall: Corner no-4]


R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x :1 4 1. 1 11:15:0 4
(250.0)
124.44
124.
114.44
114.

104.44
104.

94.44
94.

84.44
84.
141.1 bB 74.44
74.
A 73.6
64.44
a 64.

54.44
54.
44.44
44.
(0.0)

302: [RHS Wall: Above LRSB-59]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 137


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x :2 4 8. 1 11:16:1 3
(250.0)
111.77
111.
101.77
101.

91.77
91.

c 81.77
81.
75.7
71.77
71.
b
61.77
61.
65.5
A 51.77
51.

248.1 41.77
41.
a 31.77
31.
(0.0)

304: [RHS Wall: Below LRSB-59]


R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x :9 2 .9 11:17:3 9
(250.0)
95.55
95.
90.55
90.
a
85.55
93.0 85.

80.55
80.
A
75.55
75.
b
78.8 70.55
70.

65.55
65.

60.55
60.
55.55
55.
(0.0)

305: [RHS Wall: Between LRSH-67 & 73]


R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x :6 8 .7 11:19:2 1
(250.0)
70.33
70.
68.33
68.

66.33
66.

64.33
64.

62.33
62.
A 60.33
60.

a 58.33
58.
68.7 56.33
56.
54.33
54.
(0.0)

306: [Front wall]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 138


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
11:22:3 7
(250.0)
116.00
116.
106.00
106.

96.00
96.

b 86.00
86.
a A 65.9 76.00
76.
78.0
66.00
66.

56.00
56.

46.00
46.
36.00
36.
(0.0)

307: [LHS Wall: Between LRSB-68 & 80]


R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x :1 2 2. 0 11:23:5 5
(250.0)
101.77
101.
96.77
96.

A 91.77
91.
b 86.77
86.
73.1 81.77
81.
a
122.0 76.77
76.
c 71.77
71.
84.1
66.77
66.
61.77
61.
(0.0)

308: [LHS Wall: Between LRSB-74 & 68]


R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x :1 2 3. 9 11:26:0 1
(250.0)

a 107.77
107.
102.77
123.9 102.

97.77
97.

92.77
92.
A
b 87.77
87.
c
80.0 87.5 82.77
82.

77.77
77.

72.77
72.
67.77
67.
(0.0)

309: [LHS Wall: Between LRSB-78 & 76]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 139


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

Elevation Floor: 5th-A

R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x :1 0 3. 8 14:20:5 5
(250.0)
122.77
122.
112.77
112.

102.77
102.

92.77
92.
a 82.77
82.
103.8
A 72.77
72.
71.9
62.77
62.
b
52.77
52.
42.77
42.
(0.0)

311: [LHS Wall: Around LRSB-62]

R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x :OVER 14:21:3 4
(250.0)
126.55
126.
116.55
116.
a
OVER 106.55
106.

96.55
96.

86.55
86.
A
b d
76.55
90.0 115.4 73.2
76.

c 66.55
66.

56.55
56.
46.55
46.
(0.0)

312: [LHS Wall: Around LRSB-62]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 140


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
14:22:5 3
(250.0)

235.00
235.

205.00
205.
b
175.00
84.2 175.

145.00
145.
Aa
115.00
155.8 115.

85.00
85.

55.00
55.
25.00
25.
(0.0)

313: [LHS Wall: Near LRSB-62]


R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x :1 0 9. 4 14:24:1 8
(250.0)
103.11
103.
c b 98.11
98.
79.8 68.8 93.11
93.

88.11
88.

83.11
83.

78.11
78.
d
A
86.6 73.11
73.
109.4 68.11
68.
a 63.11
63.
(0.0)

314: [LHS Wall: Between LRSB-80 & 62]


R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x :1 6 5. 3 14:24:5 1
(250.0)
105.99
105.
98.99
98.

91.99
91.

a 84.99
84.
165.3
A 77.99
77.

70.99
70.
72.1
b 63.99
63.

56.99
56.
49.99
49.
(0.0)

315: [LHS Wall: Between LRSB-80 & 62]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 141


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x :2 1 8. 6 14:25:4 5
(250.0)
162.00
162.
147.00
147.

132.00
132.
a 117.00
117.
218.6
102.00
102.
b A 87.00
87.
83.0
c 72.00
72.
103.9 57.00
57.
42.00
42.
(0.0)

316: [LHS Wall: Above LRSB-80]


R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x :OVER 14:27:5 3
(250.0)

b 241.00
241.
81.5 d
211.00
211.
178.4
c 181.00
181.
A
78.8
151.00
151.

121.00
OVER 121.

91.00
91.
a 61.00
61.
31.00
31.
(0.0)

317: [LHS Wall: Near LRSB-62]


R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x :8 2 .1 14:30:0 1
(250.0)
85.11
85.
82.11
82.

b c 79.11
79.

65.9 76.3 76.11


76.
A 73.11
73.
82.1 70.11
70.

67.11
67.
a
64.11
64.
61.11
61.
(0.0)

318: [Front Wall: Between Corner no-4 & 1]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 142


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x :7 0 .8 14:31:3 8
(250.0)
71.00
71.
70.00
70.

69.00
69.

68.00
68.
A
67.00
67.

66.00
66.
a 65.00
65.
70.8 64.00
64.
63.00
63.
(0.0)

319: [RHS Wall: Near Corner no-4]


R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x:104. 5 14:32:2 8
(250.0)
111.33
111.
106.33
106.

101.33
101.
b 96.33
96.
84.9
A
91.33
91.
75.4
86.33
86.

81.33
a 81.

76.33
76.
71.33
71.
(0.0)

320: [RHS Wall: LRSB 61 to Corner no-4 side]


R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x :1 0 3. 9 14:34:2 9
(250.0)
122.77
122.
b 112.77
112.
c A
75.1
84.4 102.77
102.

92.77
92.
a
82.77
82.
103.9
72.77
72.

62.77
62.

52.77
52.
42.77
42.
(0.0)

321: [RHS Wall: LRSB 61 to Corner no-4 side]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 143


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
14:35:1 5
(250.0)
182.00
182.
167.00
167.

152.00
152.

137.00
137.

122.00
122.
aA
127.6 107.00
107.

b 92.00
92.

80.2 77.00
77.
62.00
62.
(0.0)

322: [RHS Wall: Above Goose neck]


R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x :OVER 14:35:5 1
(250.0)

234.00
234.

b 204.00
204.
87.7 174.00
174.

A 144.00
144.
246.0
114.00
114.

84.00
84.
a
54.00
54.
24.00
24.
(0.0)

323: [RHS Wall: Between LRSB-61 & 79]


R G: 2  : 0. 85 SC:  16 18/10/0 3
14:36:5 7
(250.0)

B 232.00
232.
b 202.00
202.
224.1
172.00
172.

A 142.00
142.

112.00
112.
a 82.00
82.
167.1 52.00
52.
22.00
22.
(0.0)

324: [RHS Wall: Near LRSB-79]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 144


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x:126. 0 B M a x:112. 2 14:38:1 5
(250.0)
126.00
126.
116.00
116.

106.00
106.

96.00
96.

86.00
b 86.
a 86.8 76.00
76.
B
113.3 A
c 66.00
66.
72.9
56.00
56.
46.00
46.
(0.0)

325: [RHS Wall: Between LRSB-79 & 81]


R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x:107. 5 14:39:2 4
(250.0)
118.11
118.
108.11
108.

98.11
98.

a 88.11
88.
107.5 78.11
78.

Ac 68.11
68.
b 84.6
67.3 58.11
58.

48.11
48.
38.11
38.
(0.0)

326: [RHS Wall: Between LRSB-79 & 81]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 145


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

Elevation Floor: 5th

R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x :1 1 9. 2 14:42:4 3
(250.0)
115.00
115.
105.00
105.

95.00
95.

a b 85.00
85.
6 5. 8
100.2 A 75.00
75.

65.00
65.

55.00
55.

45.00
45.
35.00
35.
(0.0)

327: [RHS Wall: Near Corner no-4]

R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x :1 4 7. 5 14:44:3 3
(250.0)
109.99
109.
102.99
102.

95.99
a 95.

b A
147.5 88.99
88.
86.4 81.99
81.

74.99
74.

67.99
67.

60.99
60.
53.99
53.
(0.0)

328: [RHS Wall: Towards Corner no-4]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 146


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
14:45:4 7
(250.0)
125.00
125.
115.00
115.
b
63.9 105.00
105.

95.00
95.

85.00
85.
a
75.00
75.
110.4 A
65.00
65.

55.00
55.
45.00
45.
(0.0)

329: [RHS Wall: Above LRSB]


R G: 2  : 0. 85 SC:  16 18/10/0 3
14:46:5 6
(250.0)
78.33
78.
75.33
75.

72.33
72.

69.33
69.

66.33
66.
a
63.33
63.
65.8
60.33
60.

57.33
57.
54.33
54.
(0.0)

330: [RHS Wall: Between LRSB-83 & 85]


R G: 2  : 0. 85 SC:  16 18/10/0 3
14:48:1 5
(250.0)
116.33
116.
106.33
106.

96.33
96.

86.33
86.
b c 76.33
76.
a A
76.8 78.5
81.1 66.33
66.

56.33
56.
64.2
46.33
46.
d
36.33
36.
(0.0)

331: [RHS Wall: Above LRSB-85]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 147


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
14:50:2 7
(250.0)
66.99
66.
64.99
64.

62.99
62.

60.99
60.

58.99
58.
a
56.99
56.
54.1
54.99
54.

52.99
52.
50.99
50.
(0.0)

332: [Rear Side]


R G: 2  : 0. 85 SC:  16 18/10/0 3
14:51:3 9
(250.0)
112.99
112.
105.99
105.

98.99
98.

b A 91.99
91.
63.8 84.99
84.
a
77.99
77.
100.7
70.99
70.

63.99
63.
56.99
56.
(0.0)

333: [LHS Wall: Near SB-56: Bunker side]


R G: 2  : 0. 85 SC:  16 18/10/0 3
14:53:3 5
(250.0)
99.77
99.
94.77
94.

89.77
89.

84.77
84.

79.77
79.
a
74.77
74.
70.4
69.77
69.

64.77
64.
59.77
59.
(0.0)

334: [LHS Wall: Between SB-56 & 86: Upper Portion]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 148


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
14:56:0 1
(250.0)
94.22
94.
87.22
87.

80.22
80.

73.22
73.
c
a 66.22
66.
68.5
67.4 59.22
59.
80.0
52.22
52.
b
45.22
45.
38.22
38.
(0.0)

335: [LHS Wall: Towards Corner no-1 side]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 149


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

Elevation Floor: 4th-B [1stPass]

R G: 2  : 0. 85 SC:  16 18/10/0 3
14:57:4 2
(250.0)
92.00
92.
87.00
87.

82.00
82.

77.00
77.

72.00
72.
a
67.00
67.
75.5
62.00
62.

57.00
57.
52.00
52.
(0.0)

336: [LHS Wall: Near Corner no-1: Wall Blower-10]


R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x :7 7 .2 14:59:1 0
(250.0)
81.44
81.
78.44
78.

75.44
75.

72.44
72.
b A
75.1 69.44
69.

66.44
66.

63.44
63.
77.2
a 60.44
60.
57.44
57.
(0.0)

337: [LHS Wall: Above Wall Blower-9]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 150


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
15:02:1 0
(250.0)
83.44
83.
80.44
80.

77.44
77.
b
74.44
74.
64.0
A 71.44
71.
a 68.44
68.
77.7
65.44
65.

62.44
62.
59.44
59.
(0.0)

339: [RHS Wall: Near Corner no-4: Above Peep hole]


R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x :1 4 1. 3 15:03:4 2
(250.0)
129.22
129.
119.22
119.

109.22
109.

99.22
99.

89.22
89.

79.22
79.
101.3 c
A b 69.22
69.9 69.

59.22
59.
141.3
49.22
49.
a (0.0)

340: [RHS Wall: Above Wall Blower-6]


R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x :1 0 0. 5 15:04:1 0
(250.0)
109.44
109.
102.44
102.

95.44
95.

88.44
88.
b
A 81.44
81.
75.4 100.5
74.44
74.

67.44
67.
a
60.44
60.
53.44
53.
(0.0)

341: [RHS Wall: Above Wall Blower-7]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 151


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
M ax :1 3 7 .3 15:05:5 5
(250.0)
128.99
128.
118.99
118.
b 108.99
108.
Aa
101.0
137.3 98.99
98.

88.99
88.

78.99
78.

68.99
68.

58.99
58.
48.99
48.
(0.0)

342: [RHS Wall: Near Corner no-3]


R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x :2 1 6. 8 15:09:3 0
(250.0)
160.00
160.
145.00
145.

130.00
130.

115.00
115.
b
A 100.00
100.
103.5
85.00
a 85.

157.6 70.00
70.

55.00
55.
40.00
40.
(0.0)

343: [RHS Wall: Near Corner no-3: Above Wall Blowe-17]


R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x :1 3 7. 1 15:10:5 3
(250.0)
105.55
105.
100.55
100.

95.55
95.
A 90.55
90.
a
c
88.1 85.55
85.
75.0 b
85.7 80.55
80.

75.55
75.

70.55
70.
65.55
65.
(0.0)

344: [RHS Wall: Near Wall Blower-18]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 152


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x:128. 8 15:11:5 4
(250.0)
88.88
88.
c 85.88
85.

87.6 a 82.88
82.
A 92.3 79.88
79.

76.88
76.
b
73.88
73.
71.4
70.88
70.

67.88
67.
64.88
64.
(0.0)

345: [RHS Wall: Near Wall Blower-18]


R G: 2  : 0. 85 SC:  16 18/10/0 3
15:14:2 6
(250.0)
98.00
98.
c b 93.00
93.
65.9 82.3 88.00
88.
A
83.00
83.

78.00
78.
a
73.00
73.
93.4
68.00
68.

63.00
63.
58.00
58.
(0.0)

346: [LHS Wall: Near Corner no-2]


R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x:99.2 15:15:5 1
(250.0)
97.88
97.
92.88
92.

c 87.88
87.
70.8 82.88
82.
b
77.88
77.
83.0
A
72.88
72.

67.88
67.
99.2 62.88
62.
a 57.88
57.
(0.0)

347: [LHS Wall: Between Wall Blower-23 & 24: Bottom Portion]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 153


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
15:17:0 5
(250.0)

a 238.00
238.

181.7 208.00
208.

A 178.00
178.

148.00
148.

191.8 118.00
118.

88.00
88.
b 58.00
58.
28.00
28.
(0.0)

348: [LHS Wall: Near Corner no-1]


R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x:100. 9 15:18:1 4
(250.0)
107.22
107.
100.22
100.

93.22
93.

c 86.22
86.
77.2
A 79.22
79.
b
72.22
72.
a 82.6
100.9 65.22
65.

58.22
58.
51.22
51.
(0.0)

349: [Front Wall: Above Wall Blower-11]


R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x :8 3 .6 15:18:5 6
(250.0)
82.77
82.
79.77
79.

76.77
76.

73.77
73.
a A
83.6 b
70.77
70.

72.9 67.77
67.

64.77
64.

61.77
61.
58.77
58.
(0.0)

350: [Front Wall: Above Wall Blower-12]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 154


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x :1 1 4. 7 15:19:3 7
(250.0)
117.88
117.
110.88
110.

b 103.88
103.
94.4 96.88
96.
A
89.88
89.
c 82.88
82.
8 2. 2
114.7
75.88
75.
a
68.88
68.
61.88
61.
(0.0)

351: [Front Wall: Above Wall Blower 13]


R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x :7 9 .3 15:21:1 9
(250.0)
77.44
77.
75.44
75.

73.44
73.
c
71.44
71.
72.4
A 69.44
69.
b
67.44
68.1 67.

65.44
65.
79.3 63.44
63.
a 61.44
61.
(0.0)

352: [Eco Front: IInd Pass]


R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x :8 7 .0 15:22:3 0
(250.0)
89.00
89.
86.00
86.
a
83.00
87.0 83.

80.00
80.
A
77.00
77.

74.00
74.
b
80.8 71.00
71.

68.00
68.
65.00
65.
(0.0)

353: [Eco Left: Above LRSB 88]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 155


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
15:27:1 6
(250.0)
81.88
81.
78.88
78.

75.88
75.

72.88
72.

69.88
69.
a 70.3 66.88
66.
78.2
63.88
63.
b
60.88
60.
57.88
57.
(0.0)

354: [LHS Wall: Above Wall Blower 36]


R G: 2  : 0. 85 SC:  16 18/10/0 3
15:28:2 8
(250.0)
80.55
80.
78.55
78.

76.55
76.

74.55
74.
b 72.55
72.
68.1
a 70.55
70.
73.4
68.55
68.

66.55
66.
64.55
64.
(0.0)

355: [Eco. Side: Above LRSB 35]


R G: 2  : 0. 85 SC:  16 18/10/0 3
15:29:2 7
(250.0)
87.66
87.
84.66
84.

81.66
81.

78.66
78.

75.66
75.

b a 72.66
72.
75.5 84.1
69.66
69.

66.66
66.
63.66
63.
(0.0)

356: [Between Wall Blower 32 & 33]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 156


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
15:29:5 2
(250.0)
85.55
85.
82.55
82.

79.55
79.

76.55
76.
A
b 73.55
73.
a 85.7 70.55
70.
76.6
67.55
67.

64.55
64.
61.55
61.
(0.0)

357: [Between Wall Blower 32 & 33]


R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x :1 0 7. 7 15:30:4 5
(250.0)
118.11
118.
b 111.11
111.
79.9
104.11
104.

97.11
97.
a 90.11
A 90.
107.7
83.11
83.

76.11
76.

69.11
69.
62.11
62.
(0.0)

358: [RHS Wall: Near Corner-3]


R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x :1 0 8. 6 B M a x :1 4 6. 8 15:32:1 6
(250.0)
158.66
158.
143.66
143.

128.66
128.

113.66
113.

98.66
98.

83.66
83.
65.9 a
b 110.2 68.66
68.

53.66
53.
38.66
38.
(0.0)

359: [RHS Wall: Near Corner-1]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 157


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x :1 2 3. 3 15:32:5 1
(250.0)
126.11
126.
116.11
116.

106.11
106.
a 96.11
96.
A 123.3
86.11
86.

76.11
76.
65.5 66.11
66.
b
56.11
56.
46.11
46.
(0.0)

360: [RHS Wall: Near Corner-1]


R G: 2  : 0. 85 SC:  16 18/10/0 3
M ax :1 1 6 .2 15:34:2 2
(250.0)
114.44
114.
104.44
104.

94.44
94.

b A
84.44
84.

98.9 a
74.44
74.

116.2 64.44
64.

54.44
54.

44.44
44.
34.44
34.
(0.0)

361: [RHS Wall: Near Corner-1]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 158


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

Elevation Floor: 3rd-B

R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x:203. 6 15:38:2 3
(250.0)
203.00
203.
183.00
183.

163.00
163.
a
203.6
A
143.00
143.

123.00
123.

b 103.00
103.
140.8 83.00
83.

63.00
63.
43.00
43.
(0.0)

362: [LHS wall: Near Corner-1]

R G: 2  : 0. 85 SC:  16 18/10/0 3
15:39:3 1
(250.0)
167.00
167.
152.00
152.

a 137.00
137.

92.0 122.00
122.

107.00
107.

92.00
92.

77.00
77.

62.00
62.
47.00
47.
(0.0)

363: [LHS Wall: Corner-1]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 159


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x:232. 8 15:40:0 3
(250.0)
212.00
212.
192.00
192.

172.00
b 172.

175.2 152.00
152.
A
132.00
132.

112.00
112.

92.00
92.
232.8 72.00
72.
a 52.00
52.
(0.0)

364: [LHS Wall: Corner-1]


R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x:74.5 15:41:2 7
(250.0)
77.22
77.
75.22
75.

73.22
73.

71.22
71.

A 69.22
69.

a 67.22
67.
74.5 65.22
65.
68.0 63.22
63.
b 61.22
61.
(0.0)

365: [Front Wall: Behind FSSS MJB-1EF1]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 160


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

RG: 2  : 0 . 8 5 S C:  1 6 18/10/03
M a x:75.6 15:42:38

(250.0)
75. 3
74. 3

73. 3

72. 3
a
72.5 71. 3

70. 3

69. 3
69.6
b 68. 3
67. 3
(0.0)

366: [LHS Wall: Behind FSSSMJB-2EF4]

RG: 2  : 0 . 8 5 S C:  1 6 18/10/03
15:43:14

(250.0)
80. 4
77. 4

74. 4

71. 4
a
75.2 68. 4

65. 4

62. 4

59. 4
56. 4
(0.0)

367: [LHS Wall: Behind FSSSMJB-4EF4]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 161


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

RG: 2  : 0 . 8 5 S C:  1 6 18/10/03
A M ax:2 0 5.0 15:44:27

(250.0)
172. 0
157. 0

142. 0

127. 0
b
A120.8 112. 0

97. 0
a
82. 0
205.0
67. 0

52. 0
(0.0)

368: [LHS Wall: Behind FSSS MJB-2EF4]

RG: 2  : 0 . 8 5 S C:  1 6 18/10/03
15:47:23

(250.0)
203. 0
183. 0

163. 0

143. 0
a
b 123. 0
147.3
166.5 103. 0

83. 0

63. 0
43. 0
(0.0)

369: [RHS Wall: Corner-2: Above Coal pipe F]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 162


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

RG: 2  : 0 . 8 5 S C:  1 6 18/10/03
15:49:38

(250.0)
89. 3
86. 3

83. 3

80. 3

77. 3

74. 3
a
87.6 b 71. 3
75.9
68. 3

65. 3
(0.0)

370: [Rear Wall: Behind FSSS JB-3EF3]

RG: 2  : 0 . 8 5 S C:  1 6 18/10/03
15:50:23

(250.0)
205. 0
195. 0

a 185. 0
171.6 175. 0

165. 0

b 155. 0

152.4 145. 0

135. 0
125. 0
(0.0)

371: [RHS Wall: Corner no-3]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 163


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

RG: 2  : 0 . 8 5 S C:  1 6 18/10/03
15:50:50

(250.0)
173. 0
163. 0

153. 0

a 143. 0

168.3 133. 0

123. 0
b
103.9 113. 0

103. 0

93. 0
(0.0)

372: [RHS Wall: Corner no-3]

RG: 2  : 0 . 8 5 S C:  1 6 18/10/03
A M ax:18 1.7 15:51:58

(250.0)
190. 0
170. 0

150. 0

130. 0

b 110. 0

aA 111.0 90. 0
181.7
70. 0

50. 0
30. 0
(0.0)

373: [RHS Wall: Corner no-3]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 164


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

Elevation Floor: 3rd-A

RG: 2  : 0 . 8 5 S C:  1 6 18/10/03
M a x:13 8 .0 15:55:05

(250.0)
131. 4
121. 4

b 111. 4
96.1
101. 4

aA
91. 4
c
138.0 67.6 81. 4

71. 4

61. 4
51. 4
(0.0)

374: [RHS Wall: Corner no-1: Near BTD Link]

RG: 2  : 0 . 8 5 S C:  1 6 18/10/03
15:57:09

(250.0)
156. 1
141. 1
b
126. 1
150.0
111. 1

96. 1
a
81. 1
117.1
66. 1

51. 1
36. 1
(0.0)

375: [RHS Wall: Corner no-4]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 165


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

RG: 2  : 0 . 8 5 S C:  1 6 18/10/03
15:57:50

(250.0)
146. 0
136. 0

126. 0

116. 0

106. 0
b
82.0 96. 0
a
131.7 86. 0

76. 0
66. 0
(0.0)

376: [RHS Wall: Corner no-4]

RG: 2  : 0 . 8 5 S C:  1 6 18/10/03
15:58:16

(250.0)
80. 7
79. 7

78. 7

77. 7

76. 7
a
79.5 75. 7
75.3
74. 7
b
73. 7

72. 7
(0.0)

377: [Behind FSSSJB 4CD4]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 166


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

RG: 2  : 0 . 8 5 S C:  1 6 18/10/03
15:58:32

(250.0)
99. 2
92. 2

85. 2

78. 2

71. 2
a 64. 2
72.7
57. 2

50. 2
43. 2
(0.0)

378: [Behind FSSSJB 4CD4]

RG: 2  : 0 . 8 5 S C:  1 6 18/10/03
15:59:33

(250.0)
97. 4
92. 4

87. 4

82. 4
A
77. 4
a
72. 4
89.6 b
68.7 67. 4

62. 4
57. 4
(0.0)

379: [RHS Wall: Corner no-2]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 167


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

Elevation Floor: 3rd (Operating Floor)

R G: 2  : 0. 85 SC:  16 18/10/0 3
16:23:1 5
(250.0)
188.00
188.
168.00
168.

148.00
148.

128.00
128.

108.00
108.
103.2
88.00
88.

a 68.00
68.

48.00
48.
28.00
28.
(0.0)

380: [Corner No-1]

R G: 2  : 0. 85 SC:  16 18/10/0 3
16:23:4 2
(250.0)
117.55
117.
107.55
107.

97.55
97.

87.55
87.

77.55
77.

a 67.55
67.
97.5 57.55
57.

47.55
47.
37.55
37.
(0.0)

381: [Corner no-1]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 168


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x :1 5 9. 0 16:24:3 3
(250.0)
148.22
148.
133.22
133.

118.22
118.

a 103.22
103.
159.0 A 88.22
88.

b 73.22
73.
89.9 58.22
58.

43.22
43.
28.22
28.
(0.0)

382: [Corner no-2]


R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x :2 3 1. 7 16:26:2 3
(250.0)
213.00
213.
193.00
b 193.

96.0 173.00
173.

153.00
153.
A
133.00
133.
a
113.00
231.7 113.

93.00
93.

73.00
73.
53.00
53.
(0.0)

383: [Corner no-3]


R G: 2  : 0. 85 SC:  16 18/10/0 3
16:26:5 1
(250.0)
175.00
175.
160.00
160.

145.00
145.

130.00
130.
A 115.00
115.
a
100.00
100.
137.9
85.00
85.

70.00
70.
55.00
55.
(0.0)

384: [Corner no-3 near BTD]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 169


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x:126. 8 16:27:1 9
(250.0)
186.00
186.
166.00
166.

146.00
146.

126.00
126.
aA 106.00
106.
126.8 86.00
86.

66.00
66.

46.00
46.
26.00
26.
(0.0)

385: [Corner no-3: near coal pipe]


R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x:158. 7 16:29:1 3
(250.0)
126.00
126.
116.00
116.
A
a 106.00
106.

95.8 c 96.00
96.
67.5
86.00
86.
67.2
90.4 76.00
76.

66.00
66.
B d
b 56.00
56.
46.00
46.
(0.0)

386: [Corner no-4: Near SADC Damper]


R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x:144. 8 16:30:1 6
(250.0)
156.11
156.
141.11
141.

126.11
126.

111.11
111.
A
b
96.11
96.
105.9
81.11
81.
a
66.11
66.
144.8
51.11
51.
36.11
36.
(0.0)

387: [Corner no-4: Near Flame scanner]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 170


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
16:32:1 0
(250.0)
72.11
72.
71.11
71.

70.11
70.

69.11
69.

68.11
68.
a
67.11
67.
65.9
b 66.11
66.
69.8
65.11
65.
64.11
64.
(0.0)

388: [Between Corner-4 and 1]


R G: 2  : 0. 85 SC:  16 18/10/0 3
16:32:3 8
(250.0)
175.00
175.
160.00
160.

145.00
145.

130.00
130.

115.00
115.
b
a 171.2
103.9 100.00
100.
177.5
A 85.00
85.
c 70.00
70.
55.00
55.
(0.0)

389: [Corner-1: Near Peep hole]


R G: 2  : 0. 85 SC:  16 18/10/0 3
16:33:4 9
(250.0)
220.00
220.
b 200.00
200.
111.0
180.00
180.

160.00
160.
a 140.00
140.
193.6
120.00
120.

100.00
100.

80.00
80.
60.00
60.
(0.0)

390: [Near BTD-1]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 171


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

Elevation Floor: 2nd

R G: 2  : 0. 85 SC:  16 18/10/0 3
16:35:5 6
(250.0)

222.00
222.

192.00
192.

162.00
162.
a
132.00
132.
222.7
102.00
102.

72.00
72.
42.00
42.
(0.0)

391: [Corner no-1]

R G: 2  : 0. 85 SC:  16 18/10/0 3
16:37:3 5
(250.0)

244.00
244.

214.00
214.

184.00
184.

154.00
154.
a
124.00
124.
230.7
94.00
94.

64.00
64.
34.00
34.
(0.0)

392: [Corner no-4]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 172


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
16:38:1 0
(250.0)

238.00
238.

208.00
208.
b a
203.4 248.1
178.00
178.
A 148.00
148.

118.00
118.

88.00
88.
58.00
58.
(0.0)

393: [Corner no-4: Near Wall blower-43]


R G: 2  : 0. 85 SC:  16 18/10/0 3
16:38:4 2
(250.0)
116.88
116.
109.88
109.

102.88
102.

95.88
95.

88.88
88.
a
81.88
81.
98.9
74.88
74.

67.88
67.
60.88
60.
(0.0)

394: [Between Wall Blower-43 & 45]


R G: 2  : 0. 85 SC:  16 18/10/0 3
16:39:2 7
(250.0)
102.77
102.
99.77
99.

96.77
96.

93.77
93.

90.77
90.
a
87.77
87.
84.1
84.77
84.

81.77
81.
78.77
78.
(0.0)

395: [Between Wall Blower-43 & 45]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 173


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
16:40:0 9
(250.0)

b 237.00
237.

166.2 207.00
207.

177.00
177.
A
147.00
147.

a 117.00
117.
230.0 87.00
87.

57.00
57.
27.00
27.
(0.0)

396: [Corner no-3]


R G: 2  : 0. 85 SC:  16 18/10/0 3
16:41:0 3
(250.0)
182.00
182.
167.00
167.

152.00
152.

137.00
137.

122.00
122.
a
107.00
107.
126.2
92.00
92.

77.00
77.
62.00
62.
(0.0)

397: [Corner no-2: Above Wall Blower-49]


R G: 2  : 0. 85 SC:  16 18/10/0 3
16:41:3 6
(250.0)

238.00
238.

208.00
208.

178.00
178.
a
148.00
148.
185.7
118.00
118.

88.00
88.
58.00
58.
(0.0)

398: [Corner no-2]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 174


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
16:42:2 5
(250.0)

228.00
228.

198.00
198.

168.00
168.

138.00
138.
a
108.00
108.
OVER
78.00
78.

48.00
48.
18.00
18.
(0.0)

399: [Above Wall Blower 50 to 52]


R G: 2  : 0. 85 SC:  16 18/10/0 3
16:42:5 2
(250.0)
164.00
164.
149.00
149.

134.00
134.
b 119.00
119.
149.9 A
104.00
104.
a
103.5 89.00
89.

74.00
74.

59.00
59.
44.00
44.
(0.0)

400: [Above Wall Blower 50 to 52]


R G: 2  : 0. 85 SC:  16 18/10/0 3
16:45:4 5
(250.0)
135.55
135.
120.55
120.

105.55
105.

90.55
90.

a A 75.55
75.

100.2 60.55
60.

45.55
45.

30.55
30.
15.55
15.
(0.0)

401: [Corner no-1: Ring Header]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 175


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
16:48:1 6
(250.0)
133.44
133.
118.44
118.

103.44
103.
A 88.44
88.
a 73.44
73.
78.2
58.44
58.

43.44
43.

28.44
28.
13.44
13.
(0.0)

02: [Corner no-2: Ring Header]


R G: 2  : 0. 85 SC:  16 18/10/0 3
16:49:3 8
(250.0)
240.00
240.
210.00
210.

180.00
a 180.

51.4 150.00
150.

A 120.00
120.
b 90.00
90.
144.3
60.00
60.

30.00
30.
0.00
0.
(0.0)

403: [Down-comer: Rear side: towards unit-5]


R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x :1 3 8. 2 16:50:4 4
(250.0)
136.44
136.
121.44
121.

106.44
106.

91.44
a 91.

A
138.2 76.44
76.

61.44
61.
b
84.1 46.44
46.

31.44
31.
16.44
16.
(0.0)

404: [Down-comer: Rear side: towards unit-3]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 176


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
A M a x:192. 3 16:51:5 1
(250.0)
113.66
113.
103.66
103.

93.66
93.

83.66
83.

73.66
73.
bA
192.3 63.66
63.
98.7
53.66
53.
a 43.66
43.
33.66
33.
(0.0)

405: [Ring Header: Near corner no-4]


R G: 2  : 0. 85 SC:  16 18/10/0 3
16:52:5 4
(250.0)
178.44
178.
158.44
158.

138.44
138.

118.44
118.

98.44
98.

170.0 78.44
78.
A
58.44
58.
a 38.44
38.
18.44
18.
(0.0)

406: [RHS Side: Down comer]


R G: 2  : 0. 85 SC:  16 18/10/0 3
16:54:0 7
(250.0)

b 221.00
221.
56.5 191.00
191.

161.00
161.
A
131.00
131.
a 101.00
101.
184.4
71.00
71.

41.00
41.
11.00
11.
(0.0)

407: [Front Side: Down comer: towards Unit-3]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 177


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 3
16:56:1 6
(250.0)
134.44
134.
119.44
119.

104.44
104.

A 89.44
89.
a 74.44
74.
112.2 59.44
59.

44.44
44.
59.5
b 29.44
29.
14.44
14.
(0.0)

408: [Front side: towards Unit-5]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 178


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

11.STEAM LINES

MS -HRH-CRH LINE

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 179


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

BOILER INSULATION SURVEY OF UNIT-4 (GANDHINAGAR THERMAL POWER STATION)

Heat
Elevation Insulation L W Area Heat Loss Saving
Location Brief Description Image No. Temp. (⁰C) Loss
Floor Condition (mtr.) (mtr.) (m2) (kCal/hr)
(kCal/hr)
8th Floor: MS Line: RHS Damage 409 206 0.9 0.8 0.72 1957 1849

8th Floor: MS Safety Valve: RHS Exposed 412 160 0.6 0.6 0.36 739 540

8th Floor: MS Line: RHS Damage 409 206 0.9 0.8 0.72 1957 1849
8th Floor: MS Safety Valve: RHS Exposed 412 160 0.6 0.6 0.36 739 540
8th Floor: MS Safety Valve: LHS Damage 418 130 0.8 0.8 0.64 909 605
8th Floor: MS Safety Valve: LHS Exposed 419 120 0.6 0.6 0.36 443 281
6th –A Floor: MS Line: LHS Exposed 423 180 1.256 0.8 1.25 3157 2400
6th –A Floor: CRH Line: LHS Weak 424 90 1.413 0.8 1.13 810 390
MS/HRH/CRH 6th –A Floor: HRH Line: LHS Exposed 425 190 1.57 0.8 1.26 3488 2694
6th –A Floor: MS Line: RHS Weak 426 95 1.57 0.8 1.26 1000 517
5th –A Floor: HRH Line: RHS Damage 431 185 1.57 0.8 1.26 3328 2551
5th –A Floor: HRH Line: LHS Weak 432 80 1.57 0.3 0.47 266 104
5th –A Floor: CRH Line: RHS Exposed 433 170 1.256 0.6 0.75 1722 1285
5th –A Floor: MS Line: LHS Exposed 434/435 150 1.256 0.8 1.00 1842 1311
4th –B Floor: CRH Line: RHS Exposed 437 160 1.256 0.6 0.75 1548 1130
4th –B Floor: HRH Line: RHS Exposed 438 170 1.413 0.3 0.42 969 723
Dearator Floor: MS Line: RHS Damage 442 195 1.256 0.8 1.00 2920 2272

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 180


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

3rd –A Floor: CRH Line: LHS Weak 447 130 1.413 0.5 0.707 1004 668
At Roof top from 3rd –A Floor Damage 448 130 1.413 0.5 0.707 1004 668
Line from IPT to LPT: Y Joint: RHS Damage 455 220 1.413 0.4 0.5652 1723 1637
IP turbine: RHS Weak 463 150 0.5 0.5 0.25 458 326
IP turbine: RHS Weak 464 90 0.8 0.8 0.64 459 221
Strainer: HRH: RHS Weak 482 90 1.413 0.4 0.5652 405 195
Strainer-HRH Left Weak 483 85 1.413 0.4 0.5652 362 159
Strainer-MS Left Weak 484 85 1.413 0.2 0.2826 181 79
Strainer-HRH Left Damage 485 195 1.57 0.4 0.628 1825 1420
TOTAL 19 35214 26414

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 181


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

RADIATION HEAT LOSS SAVING CALCULATION FOR STEAM LINE


Total Heat loss saving Potential Kcal/hr 26414
GCV of Coal Kcal/kg 3964
Boiler Efficiency % 0.8453
Net saving in Coal TPH 0.008
Coal cost per kg of uel Rs/TPH 5440
Plant running day per annuam days/annuam 300
Running hrs of plant hrs 24
Saving potential in terms of money Rs (Lakh) 3.09
Area need to be insulate m2 27.94
Investment for glass wool with labour cost
Rs/m2 5000
(125mm mineral/glass wool)
Investment required Rs/. (Lakh) 1.40
Payback period Months 5.43

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 182


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
09:11:1 5
(250.0)

236.00
236.

206.00
206.

176.00
176.
A
146.00
146.
a 116.00
116.
206.8
86.00
86.

56.00
56.
26.00
26.
(0.0)

409: [8th Floor: MS Line: RHS]


R G: 2  : 0. 85 SC:  16 18/10/0 4
09:12:4 8
(250.0)
90.33
90.
80.33
80.

70.33
70.

60.33
60.

50.33
50.
a
40.33
40.
56.8
30.33
30.

20.33
20.
10.33
10.
(0.0)

410: [8th Floor: MS Line: RHS]


R G: 2  : 0. 85 SC:  16 18/10/0 4
09:13:2 6
(250.0)
138.11
138.
123.11
123.

108.11
108.

93.11
93.

78.11
78.
a
63.11
63.
60.8
48.11
48.

33.11
33.
18.11
18.
(0.0)

411: [8th Floor: MS Line: RHS]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 183


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
09:14:0 6
(250.0)

224.00
224.

194.00
194.

164.00
164.

134.00
134.
a
104.00
104.
OVER
74.00
74.

44.00
44.
14.00
14.
(0.0)

412: [8th Floor: MS Safety Valve: RHS]


R G: 2  : 0. 85 SC:  16 18/10/0 4
09:16:3 9
(250.0)
98.44
98.
88.44
88.

78.44
78.

68.44
68.

58.44
58.
a
48.44
48.
64.8
38.44
38.

28.44
28.
18.44
18.
(0.0)

413: [8th Floor; HRH Line: RHS]


R G: 2  : 0. 85 SC:  16 18/10/0 4
09:17:4 5
(250.0)
70.99
70.
65.99
65.

60.99
60.

55.99
55.

50.99
50.
a
45.99
45.
46.9
40.99
40.

35.99
35.
30.99
30.
(0.0)

414: [8th Floor; HRH Line: RHS]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 184


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
09:18:4 3
(250.0)
145.22
145.
130.22
130.

115.22
115.

100.22
100.

85.22
85.
a
70.22
70.
57.4
55.22
55.

40.22
40.
25.22
25.
(0.0)

415: [8th Floor; CRH Line: RHS]


R G: 2  : 0. 85 SC:  16 18/10/0 4
09:20:2 7
(250.0)
91.44
91.
81.44
81.

71.44
71.

61.44
61.

51.44
51.
a
41.44
41.
65.6
31.44
31.

21.44
21.
11.44
11.
(0.0)

416: [8th Floor: MS Line: LHS]


R G: 2  : 0. 85 SC:  16 18/10/0 4
09:21:0 6
(250.0)
136.00
136.
121.00
121.

106.00
106.

91.00
91.

76.00
76.
a
61.00
61.
63.4
46.00
46.

31.00
31.
16.00
16.
(0.0)

417: [8th Floor: MS Line: LHS]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 185


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
09:22:0 7
(250.0)
246.00
246.
216.00
216.

186.00
186.

156.00
156.

126.00
126.
a
96.00
96.
78.4
66.00
66.

36.00
36.
6.00
6.
(0.0)

418: [8th Floor: MS Safety Valve: LHS]


R G: 2  : 0. 85 SC:  16 18/10/0 4
09:23:1 0
(250.0)
239.00
239.
209.00
209.

179.00
179.

149.00
149.

119.00
119.
a
89.00
89.
OVER
59.00
59.

29.00
29.

(0.0)

419: [8th Floor: MS Safety Valve: LHS]


R G: 2  : 0. 85 SC:  16 18/10/0 4
09:24:1 4
(250.0)
69.00
69.
66.00
66.

63.00
63.

60.00
60.

57.00
57.
a
54.00
54.
68.5
51.00
51.

48.00
48.
45.00
45.
(0.0)

420: [8th Floor: CRH Line: LHS]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 186


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
09:26:5 5
(250.0)
172.99
172.
152.99
152.

132.99
132.

112.99
112.

92.99
92.
a
72.99
72.
62.7
52.99
52.

32.99
32.
12.99
12.
(0.0)

421: [HRH and CRH Line: LHS]


R G: 2  : 0. 85 SC:  16 18/10/0 4
09:28:4 3
(250.0)
99.66
99.
89.66
89.

79.66
79.

69.66
69.

59.66
59.
a
49.66
49.
68.9
39.66
39.

29.66
29.
19.66
19.
(0.0)

422: [8th Floor: MS Line]


R G: 2  : 0. 85 SC:  16 18/10/0 4
09:32:0 9
(250.0)
246.00
246.
216.00
216.

186.00
186.

156.00
156.

126.00
126.
a
96.00
96.
198.9
66.00
66.

36.00
36.
6.00
6.
(0.0)

423: [6th –A Floor: MS Line: LHS]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 187


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
09:32:4 6
(250.0)
159.22
159.
144.22
144.

129.22
129.

114.22
114.

99.22
99.
a
84.22
84.
94.9
69.22
69.

54.22
54.
39.22
39.
(0.0)

424: [6th –A Floor: CRH Line: LHS]


R G: 2  : 0. 85 SC:  16 18/10/0 4
09:33:2 6
(250.0)

239.00
239.

209.00
209.

179.00
179.

149.00
149.
a
119.00
119.
201.7
89.00
89.

59.00
59.
29.00
29.
(0.0)

425: [6th –A Floor: HRH Line: LHS]


R G: 2  : 0. 85 SC:  16 18/10/0 4
09:37:2 7
(250.0)

226.00
226.

196.00
196.

166.00
166.

136.00
136.
a
106.00
106.
105.3
76.00
76.

46.00
46.
16.00
16.
(0.0)

426: [6th –A Floor: MS Line: RHS]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 188


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
09:37:5 8
(250.0)
166.55
166.
146.55
146.

126.55
126.

106.55
106.

86.55
86.
a
66.55
66.
48.8
46.55
46.

26.55
26.
6.55
6.
(0.0)

427: [6th –A Floor: CRH Line: RHS]


R G: 2  : 0. 85 SC:  16 18/10/0 4
09:38:3 1
(250.0)

228.00
228.

198.00
198.

168.00
168.

138.00
138.
a
108.00
108.
57.5
78.00
78.

48.00
48.
18.00
18.
(0.0)

428: [6th –A Floor: HRH Line: RHS]


R G: 2  : 0. 85 SC:  16 18/10/0 4
09:39:1 4
(250.0)
64.33
64.
59.33
59.

54.33
54.

49.33
49.

44.33
44.
a
39.33
39.
52.6
34.33
34.

29.33
29.
24.33
24.
(0.0)

429: [5th –A Floor: MS Line: RHS]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 189


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
09:39:5 6
(250.0)
76.55
76.
71.55
71.

66.55
66.

61.55
61.

56.55
56.
a
51.55
51.
47.0
46.55
46.

41.55
41.
36.55
36.
(0.0)

430: [5th –A Floor: CRH Line: RHS]


R G: 2  : 0. 85 SC:  16 18/10/0 4
09:40:2 1
(250.0)
240.00
240.
210.00
210.

180.00
180.

150.00
150.

120.00
120.
a
90.00
90.
193.1
60.00
60.

30.00
30.
0.00
0.
(0.0)

431: [5th –A Floor: HRH Line: RHS]


R G: 2  : 0. 85 SC:  16 18/10/0 4
09:42:2 3
(250.0)
119.66
119.
104.66
104.

89.66
89.

74.66
74.

59.66
59.
a
44.66
44.
86.5
29.66
29.

14.66
14.

(0.0)

432: [5th –A Floor: HRH Line: LHS]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 190


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
09:43:0 7
(250.0)
70.88
70.
63.88
63.

56.88
56.

49.88
49.

42.88
42.
a
35.88
35.
41.8
28.88
28.

21.88
21.
14.88
14.
(0.0)

433: [5th –A Floor: CRH Line: RHS]


R G: 2  : 0. 85 SC:  16 18/10/0 4
09:44:0 1
(250.0)
249.00
249.
219.00
219.

189.00
189.

159.00
159.

129.00
129.
a
99.00
99.
221.9
69.00
69.

39.00
39.
9.00
9.
(0.0)

434: [5th –A Floor: MS Line: LHS]


R G: 2  : 0. 85 SC:  16 18/10/0 4
09:45:5 5
(250.0)
238.00
238.
208.00
208.

178.00
178.

148.00
148.

118.00
118.
a
88.00
88.
49.3
58.00
58.

28.00
28.

(0.0)

435: [5th –A Floor: MS Line: LHS]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 191


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
09:47:3 3
(250.0)
85.88
85.
78.88
78.

71.88
71.

64.88
64.

57.88
57.
a
50.88
50.
60.7
43.88
43.

36.88
36.
29.88
29.
(0.0)

436: [4th –B Floor: MS Line: RHS]


R G: 2  : 0. 85 SC:  16 18/10/0 4
09:48:0 3
(250.0)
175.99
175.
155.99
155.

135.99
135.

115.99
115.

95.99
95.
a
75.99
75.
163.1
55.99
55.

35.99
35.
15.99
15.
(0.0)

437: [4th –B Floor: CRH Line: RHS]


R G: 2  : 0. 85 SC:  16 18/10/0 4
09:49:2 0
(250.0)
235.00
235.
205.00
205.

175.00
175.

145.00
145.

115.00
115.
a 85.00
85.
179.9
55.00
55.

25.00
25.

(0.0)

438: [4th –B Floor: HRH Line: RHS]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 192


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16x 2 18/10/0 4


09:54:0 7
(250.0)
100.11
100.
90.11
90.

80.11
80.

70.11
70.

60.11
60.
a
50.11
50.
62.5
40.11
40.

30.11
30.
20.11
20.
(0.0)

439: [Dearator Floor: MS: CRH: HRH Line: RHS]


R G: 2  : 0. 85 SC:  16 18/10/0 4
09:57:4 3
(250.0)
239.00
239.
209.00
209.

179.00
179.

149.00
149.

119.00
119.
a
89.00
89.
41.4
59.00
59.

29.00
29.

(0.0)

440: [Dearator Floor: MS: HRH: CRH line: LHS]


R G: 2  : 0. 85 SC:  16 18/10/0 4
09:59:1 3
(250.0)
111.33
111.
101.33
101.

91.33
91.

81.33
81.

71.33
71.
a 61.33
61.
76.6
51.33
51.

41.33
41.
31.33
31.
(0.0)

441: [Dearator Floor: HRH Line: LHS]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 193


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
10:00:5 5
(250.0)

239.00
239.

209.00
209.

179.00
179.

149.00
149.
a
119.00
119.
OVER
89.00
89.

59.00
59.
29.00
29.
(0.0)

442: [Dearator Floor: MS Line: RHS]


R G: 2  : 0. 85 SC:  16 18/10/0 4
10:01:4 7
(250.0)
90.33
90.
83.33
83.

76.33
76.

69.33
69.
b
58.0 62.33
62.
a 55.33
55.
c 54.1
48.33
48.
69.8
41.33
41.
34.33
34.
(0.0)

443: [Dearator Floor: HRH Line: RHS]


R G: 2  : 0. 85 SC:  16 18/10/0 4
10:02:2 0
(250.0)
62.22
62.
59.22
59.

56.22
56.

53.22
53.

50.22
50.
a
47.22
47.
50.6
44.22
44.

41.22
41.
38.22
38.
(0.0)

444: [Dearator Floor: CRH Line: RHS]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 194


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
10:04:0 8
(250.0)
111.66
111.
101.66
101.

91.66
91.

81.66
81.

71.66
71.
Aa 61.66
61.
52.1
51.66
51.

41.66
41.
31.66
31.
(0.0)

445: [3rd –B Floor: CRH Line: RHS]


R G: 2  : 0. 85 SC:  16 18/10/0 4
10:06:1 9
(250.0)
193.00
193.
173.00
173.

153.00
153.

133.00
133.

113.00
113.
a
93.00
93.
77.1
73.00
73.

53.00
53.
33.00
33.
(0.0)

446: [3rd –A Floor: CRH Line: LHS]


R G: 2  : 0. 85 SC:  16 18/10/0 4
10:07:3 7
(250.0)
182.00
182.
162.00
162.

142.00
142.

122.00
122.
b 102.00
102.
67.7
a 82.00
82.
A
139.6 62.00
62.

42.00
42.
22.00
22.
(0.0)

447: [3rd –A Floor: CRH Line: LHS]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 195


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16x 2 18/10/0 4


10:10:1 4
(250.0)

233.00
233.

203.00
203.

173.00
173.

143.00
143.
a
113.00
113.
150.1
83.00
83.

53.00
53.
23.00
23.
(0.0)

448: [At Roof top from 3rd –A Floor]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 196


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

12.TURBINE SYSTEM

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 197


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
10:20:2 3
(250.0)
66.22
66.
63.22
63.

60.22
60.

57.22
57.
a 54.22
54.
64.4
51.22
51.

48.22
48.

45.22
45.
42.22
42.
(0.0)

449: [Generator: RHS]


R G: 2  : 0. 85 SC:  16 18/10/0 4
10:21:3 4
(250.0)
66.55
66.
63.55
63.

60.55
60.

57.55
57.
a 54.55
54.
65.1
51.55
51.

48.55
48.

45.55
45.
42.55
42.
(0.0)

450: [Generator: Front]


R G: 2  : 0. 85 SC:  16 18/10/0 4
10:22:1 1
(250.0)
76.66
76.
71.66
71.

66.66
66.

61.66
61.

56.66
56.
a
51.66
51.
62.9
46.66
46.

41.66
41.
36.66
36.
(0.0)

451: [Generator: LHS]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 198


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
10:40:4 3
(250.0)

222.00
222.

192.00
192.

162.00
162.
A
132.00
132.
a
102.00
102.
238.6 b
42.3 72.00
72.

42.00
42.
12.00
12.
(0.0)

455: [Line from IPT to LPT: Y Joint: RHS]


R G: 2  : 0. 85 SC:  16 18/10/0 4
10:41:1 0
(250.0)
77.33
77.
72.33
72.

67.33
67.

A a 62.33
62.
65.1 57.33
57.
52.3 52.33
52.

47.33
47.
b
42.33
42.
37.33
37.
(0.0)

456: [Line from IPT to LPT: Y Joint: RHS]


R G: 2  : 0. 85 SC:  16 18/10/0 4
10:41:5 5
(250.0)
113.11
113.
103.11
103.

93.11
93.

83.11
83.
A
b 73.11
73.

74.0 a 63.11
63.
50.8
53.11
53.

43.11
43.
33.11
33.
(0.0)

457: [Line from IPT to LPT: Y Joint: RHS]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 199


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
10:43:1 2
(250.0)
73.77
73.
68.77
68.

63.77
63.

58.77
A b 58.

45.4 53.77
53.
a
48.77
74.8 48.

43.77
43.

38.77
38.
33.77
33.
(0.0)

458: [Line from IPT to LPT: Y Joint: LHS]


R G: 2  : 0. 85 SC:  16 18/10/0 4
10:43:4 9
(250.0)
111.99
111.
101.99
101.

91.99
91.

81.99
81.

71.99
71.
a
61.99
61.
45.2
51.99
51.

41.99
41.
31.99
31.
(0.0)

459: [Line from IPT to LPT: Y Joint: LHS]


R G: 2  : 0. 85 SC:  16 18/10/0 4
10:44:1 4
(250.0)
94.77
94.
87.77
87.
A b 80.77
80.
68.8 73.77
73.

a 66.77
66.

62.0 59.77
59.

52.77
52.

45.77
45.
38.77
38.
(0.0)

460: [Line from IPT to LPT: Y Joint: LHS]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 200


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
10:45:0 3
(250.0)
131.00
131.
121.00
121.

111.00
111.

101.00
101.

91.00
91.
b
a 65.1 81.00
81.
61.0 71.00
71.

61.00
61.
51.00
51.
(0.0)

461: [HP turbine: RHS]

R G: 2  : 0. 85 SC:  16 18/10/0 4
10:45:3 7
(250.0)

234.00
234.

204.00
204.

174.00
174.

144.00
144.
a
114.00
114.
79.2
84.00
84.

54.00
54.
24.00
24.
(0.0)

462: [HP turbine: RHS]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 201


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
A M a x :1 7 2. 6 10:45:5 7
(250.0)
111.22
111.
106.22
106.

101.22
101.

96.22
96.
A c 91.22
91.
97.8
86.22
86.
a
81.22
81.
172.6
154.4 B
76.22
76.
b 71.22
71.
(0.0)

463: [IP turbine: RHS]

R G: 2  : 0. 85 SC:  16 18/10/0 4
10:46:2 0
(250.0)
106.00
106.
104.55
104.

103.00
103.

101.55
101.

100.00
100.
a
98.55
98.
99.8
97.00
97.

95.55
95.
94.00
94.
(0.0)

464: [IP turbine: RHS]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 202


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
10:47:4 5
(250.0)
99.22
99.
94.22
94.

89.22
89.

84.22
84.

79.22
79.
a
74.22
74.
76.6
69.22
69.

64.22
64.
59.22
59.
(0.0)

465: [HP turbine: LHS]

R G: 2  : 0. 85 SC:  16 18/10/0 4
10:48:0 8
(250.0)
90.55
90.
87.55
87.

84.55
84.

81.55
81.

78.55
78.
a
75.55
75.
80.4
72.55
72.

69.55
69.
66.55
66.
(0.0)

466: [HP turbine: LHS]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 203


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
10:48:3 2
(250.0)
76.55
76.
75.00
75.

73.55
73.

72.00
72.

70.55
70.
a
69.00
69.
69.3
67.55
67.

66.00
66.
64.55
64.
(0.0)

467: [IP turbine: LHS]

R G: 2  : 0. 85 SC:  16 18/10/0 4
10:22:1 1
(250.0)
76.66
76.
71.66
71.

66.66
66.

61.66
61.

56.66
56.
a
51.66
51.
62.9
46.66
46.

41.66
41.
36.66
36.
(0.0)

468: [IP turbine: LHS]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 204


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
10:54:0 4
(250.0)

227.00
227.

197.00
197.

167.00
167.

137.00
137.
a
107.00
107.
70.4
77.00
77.

47.00
47.
17.00
17.
(0.0)

469: [HPCV-2]

R G: 2  : 0. 85 SC:  16 18/10/0 4
10:54:5 6
(250.0)

228.00
228.

198.00
198.

168.00
168.

138.00
138.
a
108.00
108.
105.8
78.00
78.

48.00
48.
18.00
18.
(0.0)

470: [IPCV-2]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 205


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
10:55:2 6
(250.0)

221.00
221.

191.00
191.

161.00
161.

131.00
131.
a
101.00
101.
96.7
71.00
71.

41.00
41.
11.00
11.
(0.0)

471: [IPCV-1]

R G: 2  : 0. 85 SC:  16 18/10/0 4
10:55:5 4
(250.0)

221.00
221.

191.00
191.

161.00
161.

131.00
131.
a
101.00
101.
74.3
71.00
71.

41.00
41.
11.00
11.
(0.0)

472: [HPCV-1]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 206


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
10:58:0 7
(250.0)
90.77
90.
83.77
83.

76.77
76.

69.77
69.

62.77
62.
a
55.77
55.
54.7
48.77
48.

41.77
41.
34.77
34.
(0.0)

473: [MS to HP by-pass line]

R G: 2  : 0. 85 SC:  16 18/10/0 4
10:58:3 3
(250.0)
83.44
83.
76.44
76.

69.44
69.

62.44
62.

55.44
55.
a
48.44
48.
56.9
41.44
41.

34.44
34.
27.44
27.
(0.0)

474: [MS to HP by-pass line]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 207


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
10:58:5 7
(250.0)
88.77
88.
81.77
81.

74.77
74.

67.77
67.

60.77
60.
a
53.77
53.
48.5
46.77
46.

39.77
39.
32.77
32.
(0.0)

475: [MS Equalizing Loop]

R G: 2  : 0. 85 SC:  16 18/10/0 4
10:59:4 5
(250.0)
84.22
84.
77.22
77.

70.22
70.

63.22
63.

56.22
56.
a
49.22
49.
40.4
42.22
42.

35.22
35.
28.22
28.
(0.0)

476: [HRH Equalizing Loop]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 208


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
11:02:5 6
(250.0)
72.00
72.
67.00
67.

62.00
62.

57.00
57.

52.00
52.
a
47.00
47.
47.8
42.00
42.

37.00
37.
32.00
32.
(0.0)

477: [MS Line: RHS]

R G: 2  : 0. 85 SC:  16 18/10/0 4
11:03:2 5
(250.0)
86.22
86.
79.22
79.

72.22
72.

65.22
65.

58.22
58.
a
51.22
51.
43.6
44.22
44.

37.22
37.
30.22
30.
(0.0)

478: [HRH Line: RHS]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 209


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
11:04:0 2
(250.0)
110.77
110.
100.77
100.

90.77
90.

80.77
80.

70.77
70.
a
60.77
60.
51.7
50.77
50.

40.77
40.
30.77
30.
(0.0)

479: [HRH Line: LHS]

R G: 2  : 0. 85 SC:  16 18/10/0 4
11:04:2 3
(250.0)
88.33
88.
81.33
81.

74.33
74.

67.33
67.

60.33
60.
a
53.33
53.
58.6
46.33
46.

39.33
39.
32.33
32.
(0.0)

480: [MS Line: LHS]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 210


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
11:05:1 9
(250.0)
243.00
243.
213.00
213.

183.00
183.

153.00
153.

123.00
123.
a
93.00
93.
61.9
63.00
63.

33.00
33.
3.00
3.
(0.0)

481: [Strainer: MS Line: RHS]

R G: 2  : 0. 85 SC:  16 18/10/0 4
11:06:1 5
(250.0)

222.00
222.

192.00
192.

162.00
162.

132.00
132.
a
102.00
102.
91.3
72.00
72.

42.00
42.
12.00
12.
(0.0)

482: [Strainer: HRH: RHS]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 211


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
11:06:4 7
(250.0)
120.99
120.
110.99
110.

100.99
100.

90.99
90.

80.99
80.
a
70.99
70.
87.5
60.99
60.

50.99
50.
40.99
40.
(0.0)

483: [Strainer-HRH Left]

R G: 2  : 0. 85 SC:  16 18/10/0 4
11:07:1 3
(250.0)
237.00
237.
207.00
207.

177.00
177.

147.00
147.

117.00
117.
a
87.00
87.
90.2
57.00
57.

27.00
27.

(0.0)

484: [Strainer-MS Left]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 212


ELECTRICAL RESEARCH & DEVELOPMENT ASSOCIATION

R G: 2  : 0. 85 SC:  16 18/10/0 4
11:07:5 2
(250.0)

227.00
227.

197.00
197.

167.00
167.

137.00
137.
a
107.00
107.
OVER
77.00
77.

47.00
47.
17.00
17.
(0.0)

485: [Strainer-HRH Left]

Insulation Survey of 210 MW Gandhinagar Thermal Power Station # Unit-4 213

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