Hospira Plum A+ TSM PDF

with
For use with the following list numbers:

11971 12391 20679 20792
Technical Service Manual
430-95551-007 (A, 03/10)

©
Hospira, Inc.
This document and the subject matter disclosed herein are proprietary information.
Hospira retains all the exclusive rights of dissemination, reproduction, manufacture, and sale.
Plum A+ with Hospira MedNet Software Technical Service Manual

Change History
Part Number Description of Change
430-95551-001 Original issue

(Rev. 06/05)
430-95551-002 Updated Section 1

(Rev. 02/06) Updated Section 6
Updated Section 7
Updated Section 9
Added Appendix
Added IEC paragraph
Updated/added battery warnings
Updated graphics throughout
430-95551-003 Added list number

(Rev. 09/06) Updated Warranty
Updated Section 5
Updated Section 7
Updated graphics throughout
430-95551-004 Updated references to wireless module 802.11 a/b/g

(Rev. 03/07)
430-95551-005 Updated Section 5.2.17

(Rev. 08/09) Updated Table 6-2
Updated Section 7.2.4
Added Section 7.2.6.1
Updated Section 9, Illustrated Parts Breakdown
430-95551-006 Updated Section 5.2.14

(Rev. 09/09)
430-95551-007 Updated Section 1.9.3, 5.2.17, Table 6-2

(Rev. 03/10)
Technical Service Manual Plum A+ with Hospira MedNet Software

CHANGE HISTORY
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Plum A+ with Hospira MedNet Software Technical Service Manual

Contents
Section 1
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.1 SCOPE. . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.2 CONVENTIONS . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.3 COMPONENT DESIGNATORS . . . . . . . . . . . . . . . . . 1-3
1.4 ACRONYMS AND ABBREVIATIONS . . . . . . . . . . . . . . . 1-3
1.5 USER QUALIFICATION . . . . . . . . . . . . . . . . . . . . 1-5
1.6 ARTIFACTS. . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.7 ELECTROMAGNETIC COMPATIBILITY . . . . . . . . . . . . . . 1-6
1.8 FCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
1.9 INSTRUMENT INSTALLATION PROCEDURE . . . . . . . . . . . . 1-7
1.9.1 UNPACKING . . . . . . . . . . . . . . . . . . . . . 1-7
1.9.2 INSPECTION . . . . . . . . . . . . . . . . . . . . . 1-7
1.9.3 SELF TEST . . . . . . . . . . . . . . . . . . . . . . 1-8
1.10 BIOMED SETTINGS . . . . . . . . . . . . . . . . . . . . . 1-10
1.10.1 ALARMS LOG . . . . . . . . . . . . . . . . . . . . . 1-12
1.10.2 SETTING THE TIME AND DATE . . . . . . . . . . . . . . 1-13
1.11 CONNECTIVITY CHECK . . . . . . . . . . . . . . . . . . . . 1-14
Section 2
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Section 3
SYSTEM OPERATING MANUAL . . . . . . . . . . . . . . . . . . . . 3-1
Section 4
THEORY OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.1 GENERAL DESCRIPTION . . . . . . . . . . . . . . . . . . . 4-1
4.2 ELECTRONIC SUBSYSTEM OVERVIEW . . . . . . . . . . . . . . 4-2
4.2.1 CPU SUBSYSTEM. . . . . . . . . . . . . . . . . . . . 4-2
4.2.1.1 CPU . . . . . . . . . . . . . . . . . . . . . 4-2
4.2.1.2 SYSTEM MEMORY ADDRESS MAP . . . . . . . . . 4-3
4.2.1.3 PROGRAMMABLE READ-ONLY MEMORY . . . . . . 4-3
4.2.1.4 STATIC RANDOM ACCESS MEMORY . . . . . . . . 4-3
4.2.1.5 CONTROL LOGIC . . . . . . . . . . . . . . . . 4-3
4.2.1.6 LCD CONTROLLER . . . . . . . . . . . . . . . 4-4
4.2.1.7 LCD BACKLIGHT CONTROL . . . . . . . . . . . 4-4
4.2.1.8 LCD CONTRAST CONTROL . . . . . . . . . . . . 4-4
4.2.1.9 REAL-TIME CLOCK . . . . . . . . . . . . . . . 4-5
4.2.1.10 VOLTAGE MONITOR WATCHDOG TIMER . . . . . . 4-5
4.2.1.11 ANALOG-TO-DIGITAL CONVERTER . . . . . . . . 4-6
4.2.1.12 DIGITAL-TO-ANALOG CONVERTER . . . . . . . . 4-8
4.2.1.13 FRONT PANEL KEYPAD MATRIX . . . . . . . . . . 4-8
4.2.1.14 FRONT PANEL [ON/OFF] KEY . . . . . . . . . . . 4-8
4.2.1.15 FRONT PANEL LED INDICATORS . . . . . . . . . 4-8
4.2.1.16 KEYPAD LOCKOUT INTERFACE . . . . . . . . . . 4-9
4.2.1.17 NURSE CALL INTERFACE . . . . . . . . . . . . . 4-9
4.2.1.18 AUDIBLE INDICATORS . . . . . . . . . . . . . 4-9
4.2.1.19 POWER SUPPLY INTERFACE. . . . . . . . . . . . 4-9
4.2.1.20 MECHANISM INTERFACE . . . . . . . . . . . . 4-11
Technical Service Manual iii Plum A+ with Hospira MedNet Software

CONTENTS
4.2.2 POWER SUPPLY SUBSYSTEM . . . . . . . . . . . . . . . 4-12

4.2.2.1 MAIN SWITCHING REGULATOR . . . . . . . . . . 4-13
4.2.2.2 MAIN REGULATOR FAULT DETECTION . . . . . . . 4-13
4.2.2.3 SYSTEM POWER . . . . . . . . . . . . . . . . 4-14
4.2.2.4 AUXILIARY SUPPLIES . . . . . . . . . . . . . . 4-14
4.2.2.5 POWER CONTROL . . . . . . . . . . . . . . . 4-14
4.2.2.6 BATTERY VOLTAGE MEASUREMENT . . . . . . . . 4-15
4.2.2.7 BATTERY CHARGE/DISCHARGE CURRENT
MEASUREMENT . . . . . . . . . . . . . . . 4-15
4.2.2.8 BATTERY CHARGER . . . . . . . . . . . . . . 4-16
4.2.3 MECHANISM SUBSYSTEM . . . . . . . . . . . . . . . . 4-16
4.2.3.1 MOTORS/MOTOR DRIVE. . . . . . . . . . . . . 4-16
4.2.3.2 MOTOR POSITION SENSORS . . . . . . . . . . . 4-18
4.2.3.3 V2_5 REFERENCE VOLTAGE. . . . . . . . . . . . 4-18
4.2.3.4 AIR SENSORS . . . . . . . . . . . . . . . . . 4-19
4.2.3.5 PRESSURE SENSORS . . . . . . . . . . . . . . 4-20
4.2.3.6 PRESSURE SENSOR CALIBRATION . . . . . . . . . 4-22
4.2.3.7 CASSETTE TYPE/PRESENCE SELECTION . . . . . . . 4-22
4.2.3.8 SERIAL EEPROM . . . . . . . . . . . . . . . . 4-22
4.2.4 COMMUNICATION ENGINE . . . . . . . . . . . . . . . 4-22
4.2.4.1 ETHERNET . . . . . . . . . . . . . . . . . . 4-23
4.2.4.2 WIRELESS MODULE . . . . . . . . . . . . . . . 4-24
4.3 PRINTED WIRING ASSEMBLIES . . . . . . . . . . . . . . . . 4-24
4.3.1 POWER SUPPLY PWA . . . . . . . . . . . . . . . . . . 4-24
4.3.2 PERIPHERAL PWA . . . . . . . . . . . . . . . . . . . 4-25
4.3.3 ANTENNA PWA . . . . . . . . . . . . . . . . . . . . 4-25
4.3.4 CPU PWA . . . . . . . . . . . . . . . . . . . . . . 4-25
4.3.5 DRIVER PWA . . . . . . . . . . . . . . . . . . . . . 4-26
4.3.6 SWITCH PWA . . . . . . . . . . . . . . . . . . . . . 4-27
4.3.7 APP PWA. . . . . . . . . . . . . . . . . . . . . . . 4-27
4.4 REMOTE MOUNTED PERIPHERALS . . . . . . . . . . . . . . . 4-27
4.4.1 LCD. . . . . . . . . . . . . . . . . . . . . . . . . 4-27
4.4.2 SEALED LEAD ACID BATTERY . . . . . . . . . . . . . . 4-27
4.5 MECHANICAL OVERVIEW. . . . . . . . . . . . . . . . . . . 4-28
4.5.1 CASSETTE . . . . . . . . . . . . . . . . . . . . . . 4-28
4.5.2 MECHANISM ASSEMBLY . . . . . . . . . . . . . . . . 4-30
4.5.2.1 MOTOR AND VALVE ASSEMBLIES . . . . . . . . . 4-30
4.5.2.2 A/B VALVE SUBSYSTEM . . . . . . . . . . . . . 4-30
4.5.2.3 INLET/OUTLET VALVE SUBSYSTEM . . . . . . . . 4-31
4.5.2.4 PLUNGER DRIVE SUBSYSTEM . . . . . . . . . . . 4-31
Section 5
MAINTENANCE AND SERVICE TESTS . . . . . . . . . . . . . . . . . . 5-1
5.1 ROUTINE MAINTENANCE . . . . . . . . . . . . . . . . . . . 5-1
5.1.1 CLEANING AND SANITIZING . . . . . . . . . . . . . . 5-1
5.2 PERFORMANCE VERIFICATION TEST . . . . . . . . . . . . . . 5-2
5.2.1 EQUIPMENT REQUIRED . . . . . . . . . . . . . . . . . 5-3
5.2.2 INSPECTION . . . . . . . . . . . . . . . . . . . . . 5-3
5.2.3 TEST SETUP . . . . . . . . . . . . . . . . . . . . . 5-4
5.2.4 SELF TEST . . . . . . . . . . . . . . . . . . . . . . 5-4
5.2.5 CASSETTE ALARM TEST . . . . . . . . . . . . . . . . 5-6
5.2.6 FREE FLOW TEST . . . . . . . . . . . . . . . . . . . 5-6
5.2.7 DISPLAY TEST . . . . . . . . . . . . . . . . . . . . 5-6
5.2.8 KEYPAD VERIFICATION/FUNCTIONAL TEST . . . . . . . . 5-7
5.2.9 ALARM LOUDNESS TEST . . . . . . . . . . . . . . . . 5-8
5.2.10 LOCKOUT SWITCH TEST . . . . . . . . . . . . . . . . 5-9
Plum A+ with Hospira MedNet Software iv Technical Service Manual

CONTENTS
5.2.11 PROXIMAL OCCLUSION TEST . . . . . . . . . . . . . . 5-9

5.2.12 PROXIMAL AIR-IN-LINE TEST . . . . . . . . . . . . . . 5-10
5.2.13 DISTAL AIR-IN-LINE TEST . . . . . . . . . . . . . . . . 5-10
5.2.14 DISTAL OCCLUSION TEST . . . . . . . . . . . . . . . . 5-12
5.2.15 DELIVERY ACCURACY TEST . . . . . . . . . . . . . . . 5-14
5.2.16 NURSE CALL TEST . . . . . . . . . . . . . . . . . . . 5-15
5.2.17 ELECTRICAL SAFETY TEST . . . . . . . . . . . . . . . . 5-15
5.2.18 END OF THE PVT. . . . . . . . . . . . . . . . . . . . 5-16
5.3 PERIODIC MAINTENANCE INSPECTION . . . . . . . . . . . . . 5-16
5.4 BATTERY OPERATION OVERVIEW . . . . . . . . . . . . . . . 5-17
Section 6
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.1 TECHNICAL ASSISTANCE . . . . . . . . . . . . . . . . . . . 6-1
6.2 WARNING MESSAGES . . . . . . . . . . . . . . . . . . . . 6-1
6.3 ALARM MESSAGES AND ERROR CODES . . . . . . . . . . . . . 6-2
6.3.1 OPERATIONAL ALARM MESSAGES . . . . . . . . . . . . 6-2
6.3.2 ERROR CODES REQUIRING TECHNICAL SERVICE . . . . . . 6-7
6.4 TROUBLESHOOTING PROCEDURES . . . . . . . . . . . . . . . 6-12
6.4.1 RESETTING THE ETHERNET IP ADDRESS AND SUBNET MASK . 6-14
Section7
REPLACEABLE PARTS AND REPAIRS . . . . . . . . . . . . . . . . . . 7-1
7.1 REPLACEABLE PARTS . . . . . . . . . . . . . . . . . . . . 7-1
7.2 REPLACEMENT PROCEDURES . . . . . . . . . . . . . . . . . 7-1
7.2.1 SAFETY AND EQUIPMENT PRECAUTIONS . . . . . . . . . . 7-1
7.2.2 REQUIRED TOOLS AND MATERIALS . . . . . . . . . . . . 7-2
7.2.3 RUBBER FOOT PAD REPLACEMENT . . . . . . . . . . . . 7-2
7.2.4 BATTERY, WIRE HARNESS, DOOR, AND DOOR PAD
REPLACEMENT . . . . . . . . . . . . . . . . . . . 7-4
7.2.5 AC POWER CORD, RETAINER, AND VELCRO STRAP
REPLACEMENT . . . . . . . . . . . . . . . . . . . 7-6
7.2.6 CE MODULE REPLACEMENT . . . . . . . . . . . . . . . 7-8
7.2.6.1 USB ADAPTOR . . . . . . . . . . . . . . . . . 7-11
7.2.7 CE MODULE COMPONENT REPLACEMENT . . . . . . . . . 7-12
7.2.7.1 VOLUME CONTROL KNOB REPLACEMENT . . . . . . 7-15
7.2.7.2 ETHERNET QUICK RELEASE LATCH REPLACEMENT . . 7-16
7.2.7.3 ANTENNA PWA REPLACEMENT . . . . . . . . . . 7-17
7.2.7.4 CE MODULE COVER REPLACEMENT . . . . . . . . 7-18
7.2.8 SEPARATING THE FRONT ENCLOSURE, REAR ENCLOSURE,
AND MAIN CHASSIS . . . . . . . . . . . . . . . . . 7-19
7.2.9 FRONT ENCLOSURE, REAR ENCLOSURE, OR MAIN CHASSIS
REPLACEMENT. . . . . . . . . . . . . . . . . . . . 7-21
7.2.9.1 SHOE GASKET REPLACEMENT . . . . . . . . . . 7-23
7.2.9.2 FRONT/REAR ENCLOSURE GASKET REPLACEMENT . . 7-23
7.2.10 REAR ENCLOSURE COMPONENT REPLACEMENT . . . . . . . 7-25
7.2.10.1 POLE CLAMP EXTRUSION, BACKING PLATE,
AND INSULATOR REPLACEMENT . . . . . . . . . 7-26
7.2.10.2 POLE CLAMP SHAFT/KNOB ASSEMBLY AND SHAFT TIP
REPLACEMENT . . . . . . . . . . . . . . . . 7-27
7.2.10.3 REAR ENCLOSURE AND HANDLE GASKETS
REPLACEMENT . . . . . . . . . . . . . . . . 7-28
7.2.11 MINIPOLE ASSEMBLY REPLACEMENT . . . . . . . . . . . 7-28
Technical Service Manual v Plum A+ with Hospira MedNet Software

FIGURES
7.2.12 MAIN CHASSIS ASSEMBLY COMPONENT REPLACEMENT . . . 7-30

7.2.12.1 POWER SUPPLY PWA REPLACEMENT . . . . . . . . 7-31
7.2.12.2 KEYPAD AND GROUND GASKET REPLACEMENT . . . 7-32
7.2.12.3 DISPLAY ASSEMBLY REPLACEMENT . . . . . . . . 7-33
7.2.12.4 CPU PWA REPLACEMENT . . . . . . . . . . . . 7-35
7.2.12.5 PIEZO ALARM ASSEMBLY REPLACEMENT . . . . . . 7-37
7.2.12.6 MECHANISM ASSEMBLY REPLACEMENT . . . . . . 7-38
7.2.12.7 CASSETTE DOOR AND FLUID SHIELD REPLACEMENT . 7-40
7.2.12.8 OPENER HANDLE ASSEMBLY REPLACEMENT . . . . 7-43
Section 8
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Section 9
DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-1
Figures
Figure 1-1. Display and Keypad . . . . . . . . . . . . . . . . . . . . 1-9
Figure 1-2. Biomed Settings . . . . . . . . . . . . . . . . . . . . . . 1-11
Figure 1-3. Alarms Log . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Figure 1-4. Setting the Time and Date . . . . . . . . . . . . . . . . . . 1-13
Figure 1-5. Main Delivery Screen . . . . . . . . . . . . . . . . . . . . 1-14
Figure 1-6. Rear View . . . . . . . . . . . . . . . . . . . . . . . . 1-15
Figure 4-1. Serial Interface to ADC . . . . . . . . . . . . . . . . . . . 4-7
Figure 4-2. System Startup and Shutdown Timing, Battery Powered . . . . . . . 4-15
Figure 4-3. Stepper Motor Coils. . . . . . . . . . . . . . . . . . . . . 4-17
Figure 4-4. Air Sensor Block Diagram . . . . . . . . . . . . . . . . . . 4-19
Figure 4-5. Pressure Sensor Excitation and Amplifier Block Diagram . . . . . . . 4-21
Figure 4-6. CE Module Block Diagram . . . . . . . . . . . . . . . . . . 4-23
Figure 4-7. Major Elements of the Dual-Channel Cassette . . . . . . . . . . . 4-29
Figure 4-8. Fluid Path in the Cassette . . . . . . . . . . . . . . . . . . . 4-29
Figure 4-9. Mechanism Valve Pins and Sensor Locations. . . . . . . . . . . . 4-31
Figure 5-1. Display and Keypad . . . . . . . . . . . . . . . . . . . . 5-5
Figure 5-2. Rear View . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Figure 5-3. Special Cassettes with Bubble Sensor Tips Removed . . . . . . . . . 5-11
Figure 5-4. Distal Occlusion Test Setup . . . . . . . . . . . . . . . . . . 5-13
Figure 6-1. Reset Button . . . . . . . . . . . . . . . . . . . . . . . 6-14
Figure 7-1. Bottom View . . . . . . . . . . . . . . . . . . . . . . . 7-3
Figure 7-2. Battery Assembly . . . . . . . . . . . . . . . . . . . . . 7-5
Figure 7-3. AC Power Cord Assembly . . . . . . . . . . . . . . . . . . 7-7
Figure 7-4. CE Module with USB Adaptor . . . . . . . . . . . . . . . . . 7-9
Figure 7-5. CE Module without USB Adaptor . . . . . . . . . . . . . . . . 7-10
Figure 7-6. CE Module Components . . . . . . . . . . . . . . . . . . . 7-12
Figure 7-7. Rear View . . . . . . . . . . . . . . . . . . . . . . . . 7-13
Figure 7-8. Antenna PWA and Ethernet Quick Release Latch Replacement . . . . . 7-14
Figure 7-9. Separating the Front Enclosure, Main Chassis, and Rear Enclosure . . . . 7-20
Figure 7-10. Main Chassis Conductive Gaskets . . . . . . . . . . . . . . . 7-22
Plum A+ with Hospira MedNet Software vi Technical Service Manual

FIGURES
Figure 7-11. Front Enclosure Gaskets . . . . . . . . . . . . . . . . . . . 7-24

Figure 7-12. Rear Enclosure Components . . . . . . . . . . . . . . . . . . 7-25
Figure 7-13. Minipole Assembly . . . . . . . . . . . . . . . . . . . . . 7-29
Figure 7-14. Main Chassis Assembly Components . . . . . . . . . . . . . . 7-30
Figure 7-15. Keypad, Display, CPU PWA, and Piezo Alarm . . . . . . . . . . . 7-34
Figure 7-16. CPU PWA Replacement . . . . . . . . . . . . . . . . . . . 7-36
Figure 7-17. Mechanism Assembly Replacement . . . . . . . . . . . . . . . 7-39
Figure 7-18. Fluid Shield Replacement. . . . . . . . . . . . . . . . . . . 7-41
Figure 7-19. Cassette Door and Opener Handle. . . . . . . . . . . . . . . . 7-42
Figure 9-1. Illustrated Parts Breakdown . . . . . . . . . . . . . . . . . . 9-7
Figure 9-2. Front Enclosure, Rear Enclosure, Main Chassis, and CE Module . . . . . 9-11
Figure 9-3. Front Enclosure Assembly . . . . . . . . . . . . . . . . . . 9-13
Figure 9-4. Rear Enclosure Assembly . . . . . . . . . . . . . . . . . . . 9-15
Figure 9-5. CE Module . . . . . . . . . . . . . . . . . . . . . . . . 9-17
Figure 9-6. Main Chassis Assembly . . . . . . . . . . . . . . . . . . . 9-19
Figure 9-7. AC Power Cord Assembly and Battery Assembly . . . . . . . . . . 9-23
Figure 9-8. Antenna PWA and Ethernet Quick Release Latch . . . . . . . . . . 9-25
Figure 9-9. CPU PWA and Main Chassis. . . . . . . . . . . . . . . . . . 9-27
Figure 9-10. Mechanism Assembly . . . . . . . . . . . . . . . . . . . . 9-29
Tables
Table 1-1. Conventions . . . . . . . . . . . . . . . . . . . . . . . 1-2
Table 1-2. System Configuration Data . . . . . . . . . . . . . . . . . . 1-11
Table 4-1. Analog Inputs . . . . . . . . . . . . . . . . . . . . . . . 4-7
Table 4-2. Keypad Map . . . . . . . . . . . . . . . . . . . . . . . 4-8
Table 4-3. CPU-Power Supply Interface . . . . . . . . . . . . . . . . . 4-10
Table 4-4. CPU-Mechanism Interface Signals . . . . . . . . . . . . . . . 4-11
Table 4-5. Power Supply PWA Interface Connections. . . . . . . . . . . . . 4-24
Table 4-6. Peripheral PWA Interface Connections . . . . . . . . . . . . . . 4-25
Table 4-7. CPU PWA Interface Connections . . . . . . . . . . . . . . . . 4-26
Table 4-8. Driver PWA Interface Connections . . . . . . . . . . . . . . . 4-26
Table 4-9. APP PWA Interface Connections . . . . . . . . . . . . . . . . 4-27
Table 5-1. Cleaning Solutions . . . . . . . . . . . . . . . . . . . . . 5-2
Table 5-2. Electrical Safety Measurements. . . . . . . . . . . . . . . . . 5-14
Table 6-1. Warning Messages . . . . . . . . . . . . . . . . . . . . . 6-2
Table 6-2. Operational Alarm Messages and Corrective Actions . . . . . . . . . 6-3
Table 6-3. Error Codes Requiring Technical Service . . . . . . . . . . . . . 6-7
Table 6-4. Troubleshooting with the PVT . . . . . . . . . . . . . . . . . 6-12
Table 9-1. Drawings . . . . . . . . . . . . . . . . . . . . . . . . 9-1
Table 9-2. IPB for the Infuser . . . . . . . . . . . . . . . . . . . . . 9-2
Technical Service Manual vii Plum A+ with Hospira MedNet Software

CONTENTS
Plum A+ with Hospira MedNet Software viii Technical Service Manual

Section 1
INTRODUCTION
The Plum A+® with Hospira MedNet® Software is an advanced medication management
system designed to meet the growing demand for hospital wide, alternate site, and home
healthcare device standardization. Advanced clinical capabilities, autoprogramming,
networked communication, and a plug-and-play platform make the Plum A+ with Hospira
MedNet Software a convenient and cost-effective multipurpose, multimode,
flexible infusion system.
The host device contains a Communication Engine (CE) that provides wired Ethernet
and wireless 802.11 a/b/g local area networking capabilities. Hospira MedNet networked
application software is designed to allow a facility to customize and download a Drug
Library for use with the infusion system.
Before using the software, see the Hospira MedNet® Software Installation and Configuration
Guide, and the Hospira MedNet® Software User Guide.
1.1
SCOPE
This manual is organized into the following sections:
❏ Section 1 Introduction
❏ Section 2 Warranty
❏ Section 3 System Operating Manual
❏ Section 4 Theory of Operation
❏ Section 5 Maintenance and Service Tests
❏ Section 6 Troubleshooting
❏ Section 7 Replaceable Parts and Repairs
❏ Section 8 Specifications
❏ Section 9 Drawings
❏ Appendices
❏ Index
❏ Technical Service Bulletins
If a problem in device operation cannot be resolved using the information in this manual,
contact Hospira (see Section 6.1).
Specific instructions for operating the device are contained in the Plum A+® and Plum A+®3
Infusion System for use with Hospira MedNet® Software System Operating Manual.
For device configuration and compatible module list numbers, contact Hospira.
Technical Service Manual 1-1 Plum A+ with Hospira MedNet Software

SECTION 1
 Note: The terms “infusion system”, “infuser”, and “device” are used
interchangeably throughout the manual.
 Note: Figures are rendered as graphic representations to approximate actual

product. Therefore, figures may not exactly reflect the product.
 Note: Screen representations are examples only, and do not necessarily reflect
the most current configuration.
1.2
CONVENTIONS
The conventions listed in Table 1-1 are used throughout this manual.
Table 1-1. Conventions
Convention Application Example
Italic Reference to a section, figure, (see Section 6.1)

table, website, or publication
[ALL CAPS] In-text references to keys, [START]

touchswitches, and display
messages CASSETTE TEST IN PROGRESS
Bold Emphasis CAUTION: Use proper ESD grounding

techniques when handling components.
Screen displays Select Set Time and Date.
Throughout this manual, warnings, cautions, and notes are used to emphasize important
information as follows:
WARNING: A WARNING CONTAINS SPECIAL SAFETY EMPHASIS AND MUST

BE OBSERVED AT ALL TIMES. FAILURE TO OBSERVE A WARNING
MAY RESULT IN PATIENT INJURY AND BE LIFE-THREATENING.
CAUTION: A CAUTION usually appears in front of a procedure or statement.

It contains information that could prevent hardware failure, irreversible damage
to equipment, or loss of data.
 Note: A note highlights information that helps explain a concept or procedure.
Plum A+ with Hospira MedNet Software 1-2 Technical Service Manual

1.3 COMPONENT DESIGNATORS
1.3
COMPONENT DESIGNATORS
Components are indicated by alphanumeric designators, as follows:
Battery BT Diode D Resistor R
Capacitor C Fuse F Switch SW
Crystal Y Integrated Circuit U Transistor Q
The number following the letter is a unique value for each type of component (e.g., R1, R2).
 Note: Alphanumeric designators may be followed by a dash (-) number that

indicates a pin number for that component. For example, U15-13 is pin 13
of the encoder chip [U15] on the interface PWA.
1.4
ACRONYMS AND ABBREVIATIONS
Acronyms and abbreviations used in this manual are as follows:
A Ampere
AC Alternating current
A/D Analog-to-digital
ADC Analog-to-digital converter
APP Air, pressure, and pin
CCA Clinical care area
CCFT Cold cathode fluorescent tube
CE Communication engine
CMOS Complementary metal-oxide semiconductor
CPU Central processing unit
DAC Digital-to-analog converter
DC Direct current
DMA Direct memory access
DMM Digital multimeter
DPM Digital pressure meter
ECG Electrocardiogram
EEG Electroencephalogram
EEPROM Electrically erasable programmable read-only memory
EMC Electromagnetic compatibility
EMG Electromyogram
EMI Electromagnetic interference
ESD Electrostatic discharge
ETO Ethylene oxide

SECTION 1
FPGA Field programmable gate array

FSR Force sensing resistor
hr Hour
Hz Hertz
ID Identification
I/O Input/output
IPB Illustrated parts breakdown
IV Intravenous
KB Kilobyte
Kg Kilogram
kHz Kilohertz
KVO Keep vein open
LCD Liquid crystal display
LED Light emitting diode
L/S Line select
mA Milliampere
MAC Media access control
MB Megabyte
mcg Microgram
MHz Megahertz
min Minute
mL Milliliter
mL/hr Milliliter per hour
mmHg Millimeter of mercury
MMIO Memory-mapped input/output
MOSFET Metal-oxide semiconductor field-effect transistor
ms Millisecond
ng Nanogram
PROM Programmable read-only memory
PVT Performance verification test
PWA Printed wiring assembly
PWM Pulse width modulator
RAM Random access memory
rms Root-mean-square
RTC Real-time clock
SCC Serial communication controller
SCP Serial communication port
SLA Sealed lead acid
SMT Surface mount technology

1.5 USER QUALIFICATION
SPI Serial peripheral interface

SRAM Static random access memory
TQFP Thin quad flat pack
V Volt
VAC Volts AC
VCC Collector supply voltage
VCO Voltage-controlled oscillator
VDC Volts DC
Vrms Volts root mean square
VSC 5 VDC supply circuitry
VSO Voltage sweep oscillator
VTBI Volume to be infused
WDI Watchdog input
WiFi Wireless fidelity
μA Microampere
μL Microliter
μV Microvolt
μsec Microsecond
1.5
USER QUALIFICATION
The Plum A+ must be used at the direction of or under the supervision of licensed
physicians or certified healthcare professionals who are trained in the use of the infusion
system and the administration of parenteral and enteral fluids and drugs, and whole blood
or red blood cell components. Training should emphasize preventing related IV
complications, including appropriate precautions to prevent accidental infusion of air.
The epidural route can be used to provide anesthesia or analgesia.
1.6
ARTIFACTS
Nonhazardous, low-level electrical potentials are commonly observed when fluids
are administered using infusion devices. These potentials are well within accepted safety
standards, but may create artifacts on voltage-sensing equipment such as ECG, EMG,
and EEG machines. These artifacts vary at a rate that is associated with the infusion rate.
If the monitoring machine is not operating correctly or has loose or defective connections
to its sensing electrodes, these artifacts may be accentuated so as to simulate actual
physiological signals.
To determine if the abnormality in the monitoring equipment is caused by the infuser

instead of some other source in the environment, set the device so that it is temporarily
not delivering fluid. Disappearance of the abnormality indicates that it was probably
caused by electronic noise generated by the infuser. Proper setup and maintenance
of the monitoring equipment should eliminate the artifact. Refer to the appropriate
monitoring system documentation for setup and maintenance instructions.

SECTION 1
1.7
ELECTROMAGNETIC COMPATIBILITY
List numbers 20679 and 20792 are compliant with IEC/EN 60601-1-2 (2001),
and have been tested and found to comply with electromagnetic compatibility (EMC) limits
for the Medical Device Directive 93/42/EEC (EN 55011 Class B and EN 60601-1-2:2001).
These limits are designed to provide reasonable protection against harmful interference
in a typical medical installation (see the System Operating Manual).
List numbers 11971 and 12391 are compliant with IEC/EN 60601-1-2 (1993).
The equipment generates, uses, and can radiate radio frequency energy and, if not installed
and used in accordance with the instructions, may cause harmful interference to other
devices in the vicinity (see the System Operating Manual).
CAUTION: Portable and mobile RF communications equipment, such as cellular

telephones, two-way radios, Bluetooth® devices, and microwave ovens in close
proximity to the infusion system may affect wireless and wired communications
and degrade performance of the system. Operation of the infuser under such
conditions should be avoided.
There is a shared responsibility between manufacturers, customers, and users to assure

that medical equipment and systems are designed and operated as intended.
Medical electrical equipment requires special precautions regarding electromagnetic
compatibility.
The electromagnetic environment should be managed to permit the infusion system

to perform as intended without disturbing other equipment. The infusion system should
not be used adjacent to or stacked with other equipment. If the device must be used
adjacent to or stacked with other equipment, monitor the equipment to assure there
is no electromagnetic interference, and verify normal infuser operation.
Use of a shielded Ethernet cable (CAT5 STP or better) for plugging into the RJ-45 connector
is required. Using an unshielded Ethernet cable may result in increased emissions.
EN-2 Indicates International Electrotechnical Commission (IEC) compliance.
1.8
FCC
The device has been tested and found to comply with the limits for a Class B digital device,
pursuant to Part 15C, 15E of the FCC rules. These limits are designed to provide
reasonable protection against harmful interference.
The wireless LAN device in the CE has been evaluated and found to be compliant
with the requirements of FCC radio frequency exposure standards.

1.9 INSTRUMENT INSTALLATION PROCEDURE
1.9
INSTRUMENT INSTALLATION
PROCEDURE
CAUTION: Infusion system damage may occur unless proper care is exercised
during product unpacking and installation.
Accessory equipment connected to the analog and digital interfaces must be certified
according to the respective IEC standards (e.g., IEC 60601-1 for medical equipment).
Furthermore, all configurations shall comply with the system standard IEC 60601-1-1.
Any person who connects additional equipment to the signal input or output part
is configuring a medical system, and is therefore responsible for assuring that the system
complies with the requirements of IEC 60601-1-1. If in doubt, contact Hospira.
1.9.1
UNPACKING
Inspect the shipping container, and, if any damage is found, contact the delivering carrier
immediately.
Use care when unpacking the infusion system. Retain the packing slip and save all packing
material in the event it is necessary to return the infusion system to the factory.
Verify the shipping container contains a copy of the System Operating Manual.
1.9.2
INSPECTION
CAUTION: Inspect the infuser for evidence of damage. Do not use the device
if it appears to be damaged. Should damage be found, contact Hospira.
Inspect the infusion system periodically for signs of defects such as worn accessories,
broken connections, or damaged cable assemblies. Replace any damaged or defective
external parts. Inspect the infuser after repair or during cleaning.

SECTION 1
1.9.3
SELF TEST
CAUTION: Do not place the infuser in service if the self test fails.
If an alarm condition occurs during the self test, cycle the power and repeat the self test.
If the alarm condition recurs, note the message and take corrective action (see Section 6).
Repeat the self test. If the alarm condition continues to recur, remove the infuser from
service and contact Hospira.
d Note: Do not place the infuser in service if the battery is not fully charged.
To make certain the battery is fully charged, connect the infuser to AC power
for six hours.
d Note: Records prior to the date the infuser is received may be from
the manufacturing process. Disregard any events from dates prior to receipt
of the infuser.
d Note: When plugging the device into an AC power outlet, grasp the AC
powercord plug and use a forward motion into the socket. Do not use a sideways
motion. When unplugging the device, grasp the AC power cord plug and pull
straight out. Do not pull out using the power cord cable and do not pull out at
an angle.
To perform the self test see Figure 1-1, then proceed as follows:
1. Connect the AC power cord to a grounded AC outlet. Verify the charge/line indicator
CHARGE illuminates and an alarm tone sounds.
2. Without a cassette installed, press [ON/OFF] to turn on the infuser.

3. The LCD screen briefly displays the SELF TEST screen (see Figure 1-1). If the SELF
TEST screen does not appear, contact Hospira.
d Note: The device may display a clinical care area (CCA) selection
screen. Choose a CCA and press [ENTER].
4. After the self test is complete, the message INSERT PLUM SET CLOSE LEVER appears.
5. Verify the time and date. To set the time and date, see Section 1.10.2.
6. Open the cassette door and insert a primed cassette. Close the cassette door.
The cassette test is complete when the CASSETTE TEST IN PROGRESS message
disappears.
d Note: The message MECHANISM INITIALIZATION IN PROGRESS

will briefly appear prior to the CASSETTE TEST IN PROGRESS message.
7. A NEW PATIENT? message may appear. Press the [YES] softkey.

8. Press [ON/OFF] to turn off the infuser.

1.9 INSTRUMENT INSTALLATION PROCEDURE
LINE FLOW INDICATORS

A B
HOSPIRA Plum A+
STATUS
Version X.XX - MM/DD/YY
REGION Copyright HOSPIRA
2009
System Self Test

In Progress WORKING
REGION
MESSAGE
REGION
SOFTKEY
LABEL REGION
START 1 2 3 SOFT KEYS
STOP 4 5 6 SELECT
KEYPAD
CHARGE 7 8 9
LINE ON / OFF CLEAR
0 . SILENCE
INDICATOR
Figure 1-1. Display and Keypad

SECTION 1
1.10
BIOMED SETTINGS
The BIOMED SETTINGS screens contain the following options that can be changed
or reviewed by qualified personnel:
- Alarms log
- Set time and date
All infusers (new or refurbished) are shipped with factory settings (see Table 1-2).
 Note: Biomed screens do not time out for the Infuser Idle alarm or No Action
alarm.
 Note: The battery will not be detected in the Biomed service mode.
 Note: Upon entry to Biomed mode, any Drug Library waiting for installation
will be installed, and the infuser will power off at completion.
To access the Biomed settings, proceed as follows:
1. Open the door and turn on the device. The infusion system will perform a self test.
Press the decimal [.] key, then [START], and verify the BIOMED SETTINGS screen
is displayed (see Figure 1-2).
 Note: The device may display a CCA screen. Choose a CCA and press
[ENTER].
Plum A+ with Hospira MedNet Software 1 - 10 Technical Service Manual

1.10 BIOMED SETTINGS
Table 1-2. System Configuration Data
Data Options Range Factory Setting
Maximum macro IV mode delivery rate 0.1 - 99.9 mL/hr and 100 - 999 mL/hr 999 mL/hr
Macro Distal Occlusion alarm 1 to 15 psi 6 psi

(pressure level)
Deliver Together enable Concurrent or Piggyback Piggyback
Delayed Start/Standby enable Yes or No Yes
Continue Rate Rate or KVO KVO
Nurse Callback default Yes or No No
Time (24 hr) 00:00 - 23:59 Factory time

in one minute increments
Date 1/1/2002 - 12/31/2098 Factory date
BIOMED SETTINGS
Alarm Log
Alarms Log
Set Time and Date
Select, then Choose

Change
Choose
Battery
Figure 1-2. Biomed Settings
Technical Service Manual 1 - 11 Plum A+ with Hospira MedNet Software

SECTION 1
1.10.1
ALARMS LOG
The Alarms Log retains the latest 40 alarm and malfunction codes, listed in order from
the most current to the oldest.
To view the Alarms Log see Figure 1-3, then proceed as follows:
1. Access the BIOMED SETTINGS screen as described in Section 1.10.

2. Select Alarms Log, and press [CHOOSE]. Use the [PAGE UP] and [PAGE DOWN] softkeys
to view the Alarms Log.
3. Press [BACK] to exit the Alarms Log and return to the main BIOMED SETTINGS
screen.
ALARMS LOG
6/23/08 01:43:01 E437 S/W Failure # 202
6/23/08 09:18:10 N190 Neg. Prox. Occl. A
6/22/08 23:44:11 N102 Infuser Idle 2 minutes
6/22/08 21:43:14 N161 Line A VTBI complete
6/22/08 11:44:20 N106 Distal occlusion
6/22/08 09:43:07 N161 Line A VTBI complete
6/22/08 06:23:20 N160 Line B VTBI complete
6/22/08 03:40:13 N101 No action alarm
Page Page Back

Up Down
Figure 1-3. Alarms Log

1.10 BIOMED SETTINGS
1.10.2
SETTING THE TIME AND DATE
 Note: The infuser will automatically display February 29 on leap year.
 Note: Daylight savings and time zone changes must be made manually.
To set the time and date see Figure 1-4, then proceed as follows:
1. Access the BIOMED SETTINGS screen as described in Section 1.10.

2. Select Set Time and Date, and press [CHOOSE].
3. Select the parameter to be changed, then enter the desired value.
4. Repeat step 3 for each parameter to be changed.
5. Verify the time and date are correct, then press [ENTER] to return to the BIOMED
SETTINGS screen.
6. If there are no further changes to the Biomed settings, turn off the infuser.
BIOMED SETTINGS
Set Time and Date
Time 14 : 22 hr:min
Year 2008
Month 10
Day 14
Enter value using keypad

Enter Cancel/
Back
Figure 1-4. Setting the Time and Date

SECTION 1
1.11
CONNECTIVITY CHECK
To check infusion system connectivity, see Figure 1-5 and Figure 1-6, and proceed
as follows:
1. To check connectivity in a wireless network environment, verify the Wireless

Connection Available icon appears on the main delivery screen (see Figure 1-5).
The icon is displayed when the device is receiving a wireless signal. The infuser will
connect to the network if a wireless network access point is recognized.
 Note: The icon will not be displayed if the infuser is communicating

via an Ethernet connection.
2. To check connectivity in an Ethernet network configuration, verify that a shielded

Ethernet cable is plugged into the RJ-45 connector, and assure the green LED
on the CE module is illuminated (see Figure 1-6).
 Note: Some cable connectors are configured with tabs to prevent cable
tangling. Once inserted, connectors with this configuration cannot
be easily removed from the RJ-45 connector on the CE module.
If the Wireless Connection Available icon does not appear, or the green light on the CE
module is not illuminated, contact the local IT representative, or contact Hospira.
A STOPPED PUMPING B
Dopamine Lidocaine
Dose Calculation Dose Calculation
WIRELESS
26.3 Rate
CONNECTION 30
AVAILABLE mL/hr
ICON
1 Vol/Inf 0.1
mL
Dose 2
mcg/kg/min mg/min
MedSurg
A B Options/
Vol Inf
Figure 1-5. Main Delivery Screen

1.11 CONNECTIVITY CHECK
VOLUME
CONTROL
KNOB
LOCKOUT
SWITCH
6-32 x 2 1/2
GREEN YELLOW
PAN HEAD
LED LED
SCREW
RESET BUTTON
NURSE
POLE CLAMP
CALL JACK
ASSEMBLY
EQUIPOTENTIAL
TERMINAL
RJ-45
ETHERNET
CONNECTOR
QUICK RELEASE
LATCH
AC POWER CORD 6-32 x 3 1/4

PAN HEAD
SCREW
Figure 1-6. Rear View

SECTION 1

Section 2
WARRANTY
Subject to the terms and conditions herein, Hospira, Inc., hereinafter referred
to as Hospira, warrants that (a) the product shall conform to Hospira's standard
specifications and be free from defects in material and workmanship under normal use
and service for a period of one year after purchase, and (b) the replaceable battery shall
be free from defects in material and workmanship under normal use and service
for a period of 90 days after purchase. Hospira makes no other warranties,
express or implied, and specifically disclaims the implied warranties of merchantability
and fitness for a particular purpose.
Purchaser's exclusive remedy shall be, at Hospira's option, the repair or replacement
of the product. In no event shall Hospira's liability arising out of any cause whatsoever
(whether such cause be based in contract, negligence, strict liability, other tort,
or otherwise) exceed the price of such product, and in no event shall Hospira be liable
for incidental, consequential, or special damages or losses or for lost business, revenues,
or profits. Warranty product returned to Hospira must be properly packaged and sent
freight prepaid.
The foregoing warranty shall be void in the event the product has been misused, damaged,
altered, or used other than in accordance with product manuals so as, in Hospira's
judgment, to affect its stability or reliability, or in the event the serial or lot number
has been altered, effaced, or removed.
The foregoing warranty shall also be void in the event any person, including the Purchaser,
performs or attempts to perform any major repair or other service on the product without
having been trained by an authorized representative of Hospira and using Hospira
documentation and approved spare parts. For purposes of the preceding sentence,
"major repair or other service" means any repair or service other than the replacement
of accessory items such as batteries and detachable AC power cords.
In providing any parts for repair or service of the product, Hospira shall have
no responsibility or liability for the actions or inactions of the person performing
such repair or service, regardless of whether such person has been trained to perform
such repair or service. It is understood and acknowledged that any person other than
a Hospira representative performing repair or service is not an authorized agent of Hospira.

SECTION 2

Section 3
SYSTEM OPERATING MANUAL
A copy of the System Operating Manual is included with every Plum A+ infusion system.
If a copy is not available, contact Hospira (see Section 6.1).

SECTION 3

Section 4
THEORY OF OPERATION
This section describes the theory of operation for the Plum A+ infusion system. The theory
of operation details the general description, electronic subsystem overview, printed wiring
assemblies, remote mounted peripherals, and mechanical overview of the infuser.
4.1
GENERAL DESCRIPTION
The infusion system includes the following features:
- Dose calculation - Air detection (proximal/distal)

- Loading dose - Air removal/backpriming
- Multistep programming - Alarm history
- Therapy selection - Volumes infused (A, B, total volumes)
- Nurse call - KVO at dose end (1 mL/hr)
or less depending on delivery rate)
- Delayed Start setting
or Continue Rate to continue
- Standby mode
- Variable distal pressure setting
- Drug Library
- Nonpulsatile volumetric accuracy
- Piggyback/concurrent delivery modes
- Microprocessor control
- Titration
- Large LCD
- 0.1-99.9 mL/hr flow rate range
- Panel back illumination on mains power
for both lines (in 0.1 mL/hr increments)
- Lockout switch
- 100-999 mL/hr flow rate range
for both lines (in 1 mL/hr increments) - Standard fullfill, partfill, syringe,
and vial use
- Anti free-flow protection
- Enteral/parenteral fluid delivery
- Battery gauge
- Blood/blood product delivery
- Networked communications
Alarms include the following:
- Distal Occlusion - Lockout Violation

- Proximal Occlusion - VTBI Complete
- Proximal Air-in-Line - Valve/Cassette Test Failure
- Distal Air-in-Line - Nurse Call
- Low Battery - No Action
- Door Opened While Pumping - Infuser Idle for Two Minutes

SECTION 4
4.2
ELECTRONIC SUBSYSTEM OVERVIEW
This section describes the function and electronic circuitry of three main subsystems
in the infusion system: CPU subsystem, power supply subsystem, and mechanism
subsystem. This section also includes the Communication Engine (CE).
 Note: An asterisk (*) denotes an active low or negative true logic signal.
4.2.1
CPU SUBSYSTEM
The CPU subsystem contains the main microcontroller that is responsible for controlling
the display/keyboard interface, external communications interfaces, and system
management.
The CPU subsystem provides the following functions:

- External memory devices access
- LCD interfaces
- Real-time clock generator interface
- System watchdog
- Analog-to-digital and digital-to-analog converter interface
- Keypad interfaces
- Control and monitor status signals, such as LEDs, audible alarms, volume control,
nurse call switch, and lockout switch
- Power supply subsystem interface
- Mechanism subsystem interface
4.2.1.1
CPU
The central processing unit (CPU) is a Motorola MC68302. The CPU has a closely coupled
16 bit data bus and 24 bit address bus, an MC68000 microprocessor core, a system
integration block for peripherals, and an RISC communications processor. The MC68302
is packaged in a 144 pin thin quad flat pack (TQFP) package and operates from a 3.3 VDC
power supply.
The on-chip peripheral devices are isolated from the system through the dual port RAM.
The 1152 byte dual port RAM has 576 bytes of system RAM and 576 bytes of parameter
RAM that contain various peripheral registers, parameters, and the buffer descriptors
for each of the three serial communication controller (SCC) channels and the serial
communication port (SCP) channels. The 24 bit address bus is capable of accessing
up to 16 MB of data.

4.2 ELECTRONIC SUBSYSTEM OVERVIEW
4.2.1.2
SYSTEM MEMORY ADDRESS MAP
The CPU has a 24 bit address bus when combined with UDS*/A0. The address bus
is a bi-directional, three state bus capable of addressing 16 MB of data that is configured
as 16 bits per word (including the IMP internal address space). Each of the four
programmable chip-select lines has two registers that define the starting address
of a particular address space and the block size.
4.2.1.3
PROGRAMMABLE READ-ONLY MEMORY
The CPU subsystem has two 512 K x 8 bit programmable read-only memory (PROM)
memory devices that provide a total of 1024 KB. The PROM space is expandable
up to 2 MB. The PROM memory devices operate off the 3.3 VDC supply. The CPU
chip-select 0 pin (CS0*), is connected to the PROM chip-enable (CE*) pin (signal CSROM*).
This special chip-select signal can support bootstrap operation after reset.
The interface to the CPU is the 16 bit data bus, and a 19 bit address bus. The address
bus is connected to the ADDR<19:1> lines, and the data bus is connected
to the DATA<15:0> lines.
4.2.1.4
STATIC RANDOM ACCESS MEMORY
There are two 512 K x 8 bit CMOS static random access memory (SRAM) devices,
that provide a total of 1024 KB of data memory. During an SRAM read or write cycle, the
chip-enable (CE*) is controlled by the CPU chip-select pin 1 (CS1*, signal name (CSRAM*)).
The SRAM space is expandable up to 2 MB. The SRAM operates off the 3.3 VDC supply.
The CPU subsystem includes the additional SRAM for video buffer and real-time clock.
4.2.1.5
CONTROL LOGIC
The CPU PWA uses field programmable gate arrays (FPGA) that are high density,
high speed, I/O intensive general purpose devices. They are used to implement
all the digital control functions; memory-map address decoding, memory read-write
enable, direct memory access (DMA) request, I/O status signals, chip-select control, motor
control, sensor select, and power up/system reset control.

SECTION 4
4.2.1.6
LCD CONTROLLER
The liquid crystal display (LCD) controller is used to interface the LCD to the CPU.
The device displays layered text and graphics, scrolls the display in any direction,
and partitions the display into multiple screens. It stores bit-mapped graphic data
in external frame buffer memory. The display controller functions include: transferring
data from the controlling microprocessor to the buffer memory, reading memory data,
converting data to display pixels, and generating timing signals for the buffer memory
and LCD panel. The LCD controller accesses 32 KB of frame buffer SRAM (video)
via the controller’s video address and data busses (VA<14:0> and VD<7:0>). The LCD
controller external clock frequency is 8 MHz. The LCD controller and the display memory
are operated off the 3.3 VDC supply. The output signal levels are shifted up to 5 VDC
by buffers for interface with the 5 VDC LCD panel.
The interface to the CPU is through the lower 8 bits of the data bus that is connected
to DATA<7:0> lines, address line A1, and LCD chip-select signal CSLCD* (CS2*).
This controller is also configured as 8080 family compatible interface device
with all the control signals, such as WRLCD* (WR*) and RDLCD* (RD*), generated
by the FPGA logic.
4.2.1.7
LCD BACKLIGHT CONTROL
The LCD panel is backlit by a cold cathode fluorescent tube (CCFT) lamp. The CCFT lamp
requires 300 Vrms to operate. A current controlled DC-to-AC voltage inverter circuit is used
to deliver a current regulated sine wave to the lamp. A switching regulator regulates
the CCFT current by monitoring feedback pin 3, and varies its output duty cycle to drive
a DC/AC inverter. Intensity control is achieved by superimposing a DC control signal with
the feedback signal. The DC control signal is sourced by a voltage divider consisting
of a digitally controlled non-volatile potentiometer and three series diodes.
The CPU can adjust LCD backlight intensity by selecting the digitally controlled
non-volatile potentiometer and controlling TUBU/D and TUBINC* signals.
The potentiometer has a five bit up/down counter with non-volatile memory. It is used
to store one of 31 settings of the potentiometer. Each count represents 323 Ω with a range
of 323 to 10 KΩ. The current counter value is stored in non-volatile memory after CSTUB*
is returned high while the TUBINC* input is also high. The current counter value
is not stored if CSTUB* is returned high and TUBINC* is low. The CCFT intensity is directly
proportional to the CCFT current, where 0 mArms is minimum intensity and 5 mArms
is maximum intensity. The CCFT current is inversely proportional to the counter value.
4.2.1.8
LCD CONTRAST CONTROL
A digitally adjustable LCD bias supply is used to control the LCD contrast over a range
of -24 to -8 VDC. It is digitally adjustable in 64 equal steps by an internal digital-to-analog
converter (DAC). The CPU provides two signals, LCDADJ (ADJ) and LCDCTL (CTL),
to interface with this device. On power up or after a reset, the counter sets the DAC output
to the mid-range value. Each rising edge of LCDADJ increments the DAC output.
When incremented beyond full scale, the counter rolls over and sets the DAC
to the minimum value. Therefore, a single pulse applied to LCDADJ increases the DAC
set point by one step, and 63 pulses decrease the set point by one step.

4.2.1.9
REAL-TIME CLOCK
The watchdog timekeeper chip includes a complete real-time clock/calendar (RTC),
watchdog timer, alarm, and interval timer. The time/date information includes
hundredths of seconds, seconds, minutes, hours, date, month, and year. The date
at the end of the month is automatically adjusted for months with less than 31 days,
including correction for leap year. The watchdog timekeeper operates in either 24-hour
or 12-hour format with an AM/PM indicator. The device can be programmed to set up
an interval timer, and it can generate an alarm every day, hour, or minute. These alarm
functions may be used to schedule real-time related activities. A parallel resonant 32.768
kHz crystal oscillator drives the internal time base.
The external interface is a separate (non-multiplexed) 8 bit data bus and 6 bit address
bus, with a contiguous address space of 64 bytes. When system power is turned off,
a battery voltage input is available that makes the RTC data non-volatile. The address bus
is connected to the ADDR<6:1> lines, and the data bus is connected to DATA<7:0> lines.
Since the CPU accesses are 16 bits wide, the RTC data is on the lower byte of the word.
The RTC chip-enable pin (CE*) is active low enabled for read and write operations. It is
driven by the FPGA control logic, chip-select RTC signal (CSRTC*) that involves address
decoding circuitry.
4.2.1.10
VOLTAGE MONITOR WATCHDOG TIMER
It is important to protect the system during power transitions. The CPU is reset after
the VCC power supply is applied. The microprocessor supervisory circuit generates
an automatic reset output during power up, power down, or brownout conditions.
When the VCC falls below the reset threshold voltage of 2.9 VDC, the reset signal (RESET*)
goes low and holds the microprocessor in reset for approximately 200 ms after VCC rises
above the threshold. The supervisory circuit includes a chip-select inhibit circuit that
is used to disable access to the real-time clock’s non-volatile SRAM during power
transitions and power down mode.
This device also provides a watchdog timer function to monitor the activity
of the microprocessor. To service the watchdog timer immediately after reset, the device
has a longer timeout period (1.6 second minimum) right after a reset. The normal timeout
period (70 ms minimum) is effective after the first transition of watchdog input (WDI) after
RESET* is inactive. If the microprocessor does not toggle WDI within the timeout period,
both RESET* and watchdog out (WDO*) outputs are asserted low. The RESET* remains
active low for a minimum of 140 ms and it resets the CPU. The WDO* remains low as long
as the WDI remains either high or low for longer than the watchdog timeout period.
After a reset, the software reads this memory-mapped bit to determine if the latest reset
was a watchdog timeout.

SECTION 4
4.2.1.11
ANALOG-TO-DIGITAL CONVERTER
The analog-to-digital converter (ADC) monitors the proximal pressure sensor,
distal pressure sensor, proximal air sensor, distal air sensor, battery charge/discharge
current, battery voltage, buzzer test signal, LCD contrast voltage, CCFT test signal,
and two chopper motor drive reference voltages. The ADC is an advanced 10 bit accurate,
11 channel, switched-capacitor, successive-approximation device. It has three inputs
and a three-state output (chip-select, I/O clock, address input, and data out) that provide
a direct four-wire interface to the serial communication port of the CPU. The ADC
is designed to be used in conjunction with multiple serial devices on a common bus;
consequently, the data-out pin is driven only when the chip-select (CS*) pin is asserted.
Figure 4-1 illustrates the serial interface between the ADC and the CPU.
In addition to a high-speed ADC and versatile control capability, this device has an on-chip
14 channel multiplexer that can select any one of 11 analog inputs or any one of three
internal self test voltages. The sample-and-hold function is automatic.
The end-of-conversion (EOC) output goes high to indicate that conversion is complete.
The CPU polls the EOC signal.
Channel selection and conversion results are transferred through the SCP pins.
A serial transfer synchronizing clock (SPCLK) must be fed into the I/O clock input pin
when the CS* pin is driven low. The address to be converted is serially transmitted into
the address pin, and the conversion results are serially shifted out the data-out pin.
Typical access time is 21 µsec. The APP PWA is the source of the 2.5 VDC reference voltage.
The analog inputs are selected by the channel multiplexer according to the input address
(see Table 4-1). The input multiplexer is a break-before-make type to reduce input-to-input
noise injection resulting from channel switching.

U4 CPU
CS* I/O
A0
A1 I/O CLOCK SPCLK
A2
ADDRESS SPTXD SCP
A3
A4 DATA OUT SPRXD
ANALOG
A5
INPUTS EOC I/O
(OR INTERRUPT)
A6
A7
A8 REF+ 2.5V
A9
REF-
A10
GND
GANA
GDIG
Figure 4-1. Serial Interface to ADC
Table 4-1. Analog Inputs
Signal Name Analog Input Address (HEX) Description
PRPRS A0 $00 Proximal pressure sensor
DIPRS A1 $01 Distal pressure sensor
PXAIR A2 $02 Proximal air sensor
DIAIR A3 $03 Distal air sensor
IBATT A4 $04 Battery current
VBATT A5 $05 Battery voltage
BUZTST A6 $06 Buzzer test voltage
LCDTST A7 $07 LCD contrast test voltage
TUBTST A8 $08 CCFT intensity test voltage
MI_STA A9 $09 Motor current A control
MI_STB A10 $0A Motor current B control
$0B (Vref(+) - Vref(-)) / 2
$0C Vref(-)
$0D Vref(+)

SECTION 4
4.2.1.12
DIGITAL-TO-ANALOG CONVERTER
The dual 8 bit digital-to-analog converter (DAC) generates two analog signals to control
the phase A and phase B motor coil currents. The interface between the DAC device
and the CPU is the 8 bit data bus that is connected to DATA15:8. All the control signals
for this DAC are generated by FPGA logic devices. Buffer amplifier/ground compensation
circuits condition the DAC outputs.
4.2.1.13
FRONT PANEL KEYPAD MATRIX
A 5 x 5 membrane switch keypad matrix is located on the front panel. The keypad column
lines (COL4:0) are driven by open collector type memory mapped input ports, while
the keypad row lines (ROW4:0), are read by memory mapped input ports (see Table 4-2).
The keypad strobing, scanning, and switch de-bouncing is accomplished by software.
The keypad interface is designed with ESD protection.
Table 4-2. Keypad Map
COL 0 COL 1 COL 2 COL 3 COL 4
Row 4 Softkey 1 Softkey 2 Softkey 3 Softkey 4
Row 3 Start 1 2 3 []
Row 2 Stop 4 5 6
Row 1 7 8 9 []
Row 0 On/Off Clear 0 . Silence
4.2.1.14
FRONT PANEL ON/OFF KEY
The [ON/OFF] key on the front panel provides a start up (STRTUP) signal to wake
up the power supply when the system is shutdown. When activated during normal
operation, the [ON/OFF] key interrupts (STRUPD*) the CPU, signaling a request
for shutdown.
4.2.1.15
FRONT PANEL LED INDICATORS
The CPU drives the three light emitting diode (LED) indicators embedded in the front panel.
Two memory mapped I/O signals activate the two LED lights used to indicate which
channel is in delivery mode (LEDAE*, LEDBE*). The AC power on LED indicates the status
of AC power (LEDAC) and the system is in the battery charge mode. A buffered AC on
signal (BACON) drives the LED and is active only when AC power is present.

4.2.1.16
KEYPAD LOCKOUT INTERFACE
A lockout switch (SW1) on the CE module indicates the front panel keypad is locked.
A memory mapped input port (LOTSW*) reads the switch. The switch serves as a lockout
request and software performs the lockout.
4.2.1.17
NURSE CALL INTERFACE
A nurse call relay switch on the CE module indicates alarm conditions to a remote operator.
A memory-mapped output signal (NURSE) activates the relay during alarm conditions.
The relay has both normally open and normally closed contacts. A jumper on the CE
module selects the contact type. The factory setting is normally open.
4.2.1.18
AUDIBLE INDICATORS
There are two audible indicators on the CPU subsystem. A loud, main audible indicator
is mounted on the main chassis. This main alarm is used to alert the operator to alarm
conditions. A keypad beeper, with lower power and a distinctly different tone, is used
to provide audible feedback to the operator. The keypad beeper is driven
by a memory-mapped output (KEYALM). It is used to indicate keypad activation,
and confirmation to the operator.
The main alarm has an adjustable volume control on the CE module, mounted on the rear
of the device. The main alarm can be activated by either a memory-mapped control
(MAINALM), the reset pulse(s), or by a power failure alarm latch. The main alarm will sound
a chirp for every reset pulse sent by the watchdog timer IC. Continuous chirping indicates
a stuck processor.
The alarm is activated continuously during power failure. If the control software does not
shut down power in a proper sequence, a latch on the CPU PWA, powered by a backup
supply (0.1 F supercap), will activate a continuous alarm. This continuous alarm sounds
until either the backup supply is discharged or the user resets the latch by pressing
the [ON/OFF] key. Reliable operation of the main alarm is assured by software monitoring
of a buzzer test signal (FBUZTST) via the ADC.
4.2.1.19
POWER SUPPLY INTERFACE
The CPU subsystem interfaces the power supply subsystem by providing the MMIO signals
needed for power control and battery management. Additionally, the CPU subsystem
measures the battery terminal voltage and charge/discharge current via the ADC.

SECTION 4
See Table 4-3 for CPU-power supply interface signals.
Table 4-3. CPU-Power Supply Interface
Signal Name Type Description
PWRHLD D, O Holds system power on
STRTUP A, I Startup pulse from the [ON/OFF] key
STRUPD* D, I Digital startup pulse, used as interrupt to the CPU
V3_3 P 3.3 V system power
V5_0/VANA P 5 V analog and interface power
VMOT P Raw, unregulated charger voltage or battery voltage
V2_7 P 2.7 V backup power for RTC and non-volatile SRAM
VSC P Full time 5 V supply, backed up by supercap
V12_0 P 12 V, low current supply for audio alarm
OVRVLT* D, I Signal that indicates overvoltage, regulation problem on the power

supply main regulator
BACON D, I Buffered AC on signal
IBATT A, I Voltage proportional to integration of battery charge/discharge current
VBATT A, I Divided battery terminal voltage
CHG* D, O Battery charger enable
VFLOAT* D, O Set the main regulator voltage to battery float charge level
ITGRST D, O Reset the charge current integrator
Legend: P = Power A = Analog D = Digital I = Input O = Output

4.2.1.20
MECHANISM INTERFACE
The CPU subsystem provides the MMIO ports for interface to the mechanism subsystem,
in addition to the analog interface referenced in Section 4.2.1.11 and Section 4.2.1.12.
See Table 4-4 for CPU-mechanism interface signals.
Table 4-4. CPU-Mechanism Interface Signals
MI_STA A, O Motor current set for phase A
MI_STB A, O Motor current set for phase B
GDAC A, O Ground signal from chopper (for compensation)
M_PHA D, O Motor phase A
M_PHB D, O Motor phase B
M_SEL1, M_SEL0 D, O Motor select bits
FLCAME D, O I/O and L/S cam flag sensors enable
FLPINE D, O L/S pin motion detectors enable
FLPLE D, O Plunger motor sensor pair enable
FLLS_C D, I Flag, L/S valve cam sensor
FLIO_C D, I Flag, I/O valve cam sensor
FLLS_A D, I Flag, L/S valve A pin detector
FLLS_B D, I Flag, L/S valve B pin detector
FLPLRO D, I Flag, plunger rotation sensor
FLPLTR D, I Flag, plunger translation sensor
PXPRE D,O Proximal pressure sensor enable
PXPRS A, I Proximal pressure sensor
DIPRE D, O Distal pressure sensor enable
DIPRS D, O Distal pressure sensor
PXARE D, O Proximal air sensor enable
PXAIR A, I Proximal air sensor
DIARE D, O Distal air sensor enable
DIAIR A, I Distal air sensor
CASPR* D, I Cassette present
CASS2*, CASS1*, CASSO* D, I Cassette type coding: Macro (111), Micro (010)
All others are invalid

SECTION 4
Table 4-4. CPU-Mechanism Interface Signals
SPCLK D, O SCP clock output
SPRXD D, I SCP receive data
SPTXD D, O SCP transmit data
CSSEP* D, O Chip select, EEPROM
V5_0 P 5 V supply for interface power
V3_3 P 3.3 V supply for logic power
GDIG P Digital ground
VANA P 5 V supply for analog power
GANA P Analog ground
VMOT, GMOT P Motor power is directly from power supply PWA
V2_5 A, I Reference voltage for ADC and DAC
Legend: P = Power A = Analog D = Digital I = Input O = Output
4.2.2
POWER SUPPLY SUBSYSTEM
The power supply subsystem provides DC power to system circuits and interface software
controlled power and battery management.
The power supply subsystem provides for the following functions:
- Main switching regulator - Power control

- AC power detection - Battery charging circuitry
- Main regulator fault detection - Battery terminal voltage measurement
- System power (secondary regulators) - Battery charge/discharge
current measurement
- Auxiliary supplies

4.2.2.1
MAIN SWITCHING REGULATOR
The main source of power for the infuser is the AC line. The main switching regulator
is a pulse width modulated, AC-to-DC converter that provides the system an isolated DC
voltage of 6.74 VDC (or 7.35 VDC in battery charger boost mode). The main regulator
is preceded by: line fuses F1 and F2, surge suppressor VR1, and a line filter. The bridge
rectifier U14 and capacitors C52 and C53 provide the DC voltage required for the switching
circuit. Voltage regulator U13 provides the pulse width modulator (PWM) device U12
startup supply voltage. After startup, supply voltage for U12 is supplied by half wave
rectifier circuitry CR14, R76, and C51.
The PWM oscillation frequency is approximately 40 kHz, determined by external resistor

R72 and capacitor C45. U12 controls the power delivered by varying the duty cycle
of MOSFET Q9 that drives T2. A half-wave rectifier rectifies the transformer’s secondary
voltage that provides the raw DC voltage for the battery charger and system power.
There are three feedback mechanisms that maintain control: main loop for normal control,
secondary loop for overvoltage protection, and a current limit loop.
4.2.2.1.1
Main Loop
The main loop uses an optical feedback path to regulate the charger voltage (BATPOS)
at 6.9 VDC (except during boost charge, when the limit is raised to 7.5 VDC by software
control of the VFLOAT* line). A shunt regulator and opto-isolator provide feedback
to the PWM error amplifier.
4.2.2.1.2
Secondary Loop
Diode CR10 and opto-isolator U10 provide overvoltage protection. CR10 conducts
and activates U10 when secondary voltage exceeds approximately 10 VDC. The duty cycle
of U12 is reduced until the excessive voltage is removed.
4.2.2.1.3
Current Limit Loop
The current limit loop is activated when the primary current, sensed by R71, exceeds 3 A.
Resistor R70 and capacitor C46 filter the voltage across R71 and feed it back to the current
sense input (1.5 VDC threshold) of U12. The duty cycle of U12 is reduced until the excessive
load is removed.
4.2.2.2
MAIN REGULATOR FAULT DETECTION
If the switching regulator’s main loop fails, the secondary voltage limit loop takes over.
However, the battery charger and motors must be disabled, and an alarm must be
generated. A comparator is used to monitor the raw DC (+BUSS) for overvoltage. A 3.3 VDC
logic signal (OVRVLT*) is provided to the CPU subsystem.

SECTION 4
4.2.2.3
SYSTEM POWER
Along with the unregulated VMOT supply, a secondary switching regulator provides
system power. The secondary switching regulator includes IC U4, transformer T1,
and transistors Q4 and Q5. The regulator is a triple output, wide supply range, fly-back
converter that provides regulated 3.3 VDC, 5 VDC, and 12 VDC outputs from the five winding
transformer T1. The regulator operates over an input range of 4 to 10 VDC and provides
output current limit as well as voltage overshoot limit. Primary feedback is metered
through a bias arrangement on transistor Q3. A Schottky rectifier diode CR4 provides
feedback in the event of V3_3 or V12_0 failure, and transistor Q10 provides feedback
in the event of V5_0 failure. The positive terminal of the battery provides the raw DC
voltage, VMOT, for the motors and backlight of the display.
4.2.2.4
AUXILIARY SUPPLIES
The power supply subsystem provides full time 5 VDC and 2.7 VDC supplies that are active
when battery or AC voltage is present. The full time 5 VDC supply (VSC) uses a linear low
dropout voltage regulator U6, whose power source is directly from the battery
and is backed up by a 0.1 F capacitor. VSC is used for the ON/OFF switch and a power
failure alarm latch. The full time 2.7 VDC supply (V2_7) is derived from VSC and is used
to supply the ultra-low current needed to power the real-time clock and non-volatile SRAM
during shutdown.
4.2.2.5
POWER CONTROL
The infuser will operate in one of three modes: normal, standby, or shutdown.
During normal operation, the user interface is active and either on battery or AC line
power. During standby mode the user interface is inactive while the CPU is still operating,
servicing the battery management and waiting for a startup interrupt. Shutdown mode
is when system power is off. Shutdown mode only occurs during battery operation;
otherwise, +BUSS holds the system power on.
The infuser is activated when the [ON/OFF] key is pressed or the AC line is plugged in.
The [ON/OFF] key activates the STRTUP signal, triggering a three second one-shot circuit
that will temporarily turn the system power on. This three second one-shot period allows
the CPU enough time to power up, initialize, and turn on the PWRHLD signal. The CPU
monitors the STRTUP signal, via interrupt, to signal a user request for turning off
the infuser.
Figure 4-2 illustrates the system startup/shutdown sequence while battery powered.
System power is always on while AC powered.

STRTUP
3 SEC
ONE-SHOT
V3_3,V5_0, V12V
PWRHLD
Figure 4-2. System Startup and Shutdown Timing, Battery Powered
4.2.2.6
BATTERY VOLTAGE MEASUREMENT
The battery terminal voltage (BATPOS - BATNEG) is measured with a differential amplifier
consisting of U1, R1, R2, R4, R7, and R8. It has a gain of 0.317 to generate a single ended
VBATT signal. The VBATT signal is then provided to the CPU A/D converter as input
for the battery management algorithms.
4.2.2.7
BATTERY CHARGE/DISCHARGE CURRENT MEASUREMENT
The battery management algorithms measure battery charge/discharge current for battery
capacity estimation and charger control. The charge/discharge current is measured
by integrating the voltage across current sense resistor R57. An operational amplifier
(op-amp) integrator circuit, consisting of U2, C5, R12, R13, R19, and R20, provides
a voltage proportional to the integration of battery current (IBATT) over a CPU controlled
measurement period. The IBATT signal is fed to the CPU A/D converter, where it is sampled
at the end of the measurement period. The battery management algorithm further
accumulates the charge/discharge current for battery capacity estimation.
The op-amp integrator is reset by the CPU system at the beginning of each measurement
period by parallel analog switches U3, controlled by the CPU’s ITGRST signal. The battery
management algorithm periodically calibrates the op-amp integrator.

SECTION 4
4.2.2.8
BATTERY CHARGER
The software battery management algorithm controls the battery charger. The charging
scheme is a current limit/two stage voltage limit charger. The charge current is limited
to 1.3 A and the voltage is limited to either 6.74 VDC or 7.35 VDC.
The source of the charge current is power MOSFET transistor Q7 operating in the linear
mode. Charge current passes through a current sense resistor R57, where it develops
a feedback signal for the charger control amplifier consisting of U7, Q6, and associated
parts. The feedback signal is compared against a 2.5 VDC voltage reference U8. A 0.5 A fuse
protects against damage due to a short circuit. The battery management algorithm
maintains on/off control of the charger by the charger enable signal CHG*. When set high,
CHG* activates a comparator U7 that overrides the feedback signal and disables
the charger. Excessive voltage on the BATNEG terminal indicates there is a shorted battery
cell, and will disable the charger through the same comparator.
4.2.3
MECHANISM SUBSYSTEM
The mechanism subsystem includes the electronics and electromechanical components
that interface with the infuser pumping mechanism.
The mechanism subsystem provides the following functions:

- Chopper motor drive for three stepper motors (plunger, L/S valve, I/O valve)
- Four motor position sensors (flag detectors)
- Precision voltage reference
- Two air sensors (distal, proximal)
- Two pressure sensors (distal, proximal)
- Cassette presence and type detection
- Serial electrically erasable PROM (EEPROM)
See Table 4-4 for mechanism interface signals.
4.2.3.1
MOTORS/MOTOR DRIVE
The infuser uses three stepper motors for pumping: one for fluid displacement and two
for cassette valve actuation. The stepper motors are driven under step-by-step control
from software by a unipolar chopper drive.

4.2.3.1.1
Stepper Motors
Each motor is named by its function:
- Plunger motor for driving the plunger screw
- I/O valve motor for moving the input-output valve pins
- L/S valve motor for moving the line select valve pins A and B
All three motors are four phase stepper types. One electrical revolution is accomplished
after four motor steps (phases) are completed. The step-angle (the number of steps
per shaft revolution) resolutions are 3.6°/step (100 steps/rev) for the plunger motor,
and 7.5°/step (48 steps/rev) for the I/O and L/S valve motors.
The unipolar motor windings have a center tap connected on each of the two coils
(see Figure 4-3). Unidirectional current enters the center tap and is steered to one end
of the coil or the other end by the driver electronics, creating positive or negative flux lines
in the motor coil. With two coils each with a choice of flux polarity, four electrical
combinations or phases are possible.
ACOM
B BCOM B
Figure 4-3. Stepper Motor Coils
4.2.3.1.2
Chopper Motor Drive
The infuser stepper motor drive is a chopper drive that is a pulse width modulation of the
coil current in each motor winding. Current is switched on and off to maintain
a predetermined coil current independent of supply voltage and motor speed. The motor
winding inductance acts as a filter to smooth out the switching currents, slowing
the current rise when turned on and storing a decaying current when turned off.
Each motor coil is modulated independently, allowing different coil currents in the two
motor windings. The coil current is sensed and compared to a reference input for each
winding. Modulation circuits correct for any error between the sensed current
and the reference. This reference input can be changed to set a different coil current.

SECTION 4
4.2.3.2
MOTOR POSITION SENSORS
Motor position is estimated by counting the motor steps, relative to a position reference.
Optical switches and flags serve as position references that are used to find the motor
home positions and to verify proper motion. Flag positions are anticipated by software.
Optical switch flag sensors are used for tracking:

- Plunger motor rotational position (coupler flag)
- Plunger translational (linear) position
- I/O valve motor rotational position (cam flag)
- L/S valve motor rotational position (cam flag)
Each optical switch consists of an infrared LED that shines through a rectangular
aperture, across a slot, to illuminate a photo-transistor. The photo-transistor is activated
as long as the beam is on and not blocked (by a flag in the slot). The optical switches
are distributed throughout the mechanism, near their associated flags. The motor
rotational optical switches are mounted on the driver PWA along with the control circuitry.
The plunger translational optical switch is mounted remotely on the switch PWA.
The switches are used intermittently to save power.
There are two control signals that enable associated switch pairs:
- FLCAME flag valve motor cam sensor enable
- FLPLE flag plunger motor rotation and translation sensors enable
Each of these control signals enables a constant current source that turns on the
associated switch’s infrared LEDs. The photo transistor states are sensed by Schmidt
trigger inverters (U11 on driver PWA) that provide a 3.3 V logic high when the optical path
is blocked or a logic low when the optical path is clear. The Schmidt trigger output is high
when the sensor is disabled.
The following output signals are provided to the CPU subsystem:

- FLIO_C flag I/O valve motor cam sensor
- FLLS_C flag L/S valve motor cam sensor
- FLPLRO flag plunger motor rotation sensor
- FLPLTR flag plunger motor transition sensor
4.2.3.3
V2_5 REFERENCE VOLTAGE
A precision 2.5 VDC reference voltage is generated on the APP PWA for use by the pressure
sensor excitation circuits, the air sensor amplifier circuits, and the ADC and DAC reference
voltage. The precision 2.5 VDC reference is buffered by a voltage follower. The signal name
is V2_5.

4.2.3.4
AIR SENSORS
The mechanism subsystem includes two air sensors, used to detect air passage into
(proximal) or out of (distal) the cassette. Both sensors are piezoelectric crystal transmitter
receiver pairs. Liquid between the transmitter and receiver will conduct the ultrasonic
signal, while air will not (see Figure 4-4).
XTL XTL
TX RX
VSO VCO/PLL G_TX G_RX
CPU OUTPUT PEAK

A/D
AMP DETECTOR
Figure 4-4. Air Sensor Block Diagram
4.2.3.4.1
Transmitter Circuitry
The transmitter circuitry consists of a voltage sweep oscillator (VSO), a voltage-controlled
oscillator (VCO), and a transmitter amplifier, and are located on the APP PWA.
The voltage sweep oscillator circuit oscillates at approximately 12 kHz at 50 percent duty
cycle. The output of the sweep oscillator is between +2 VDC and +3 VDC, and is used
to sweep the VCO. The VCO sweeps through the sensor’s peak coupling frequency,
which is between 3 MHz and 6 MHz. A resistor and capacitor are used to configure the VCO
center frequency. The VCO is enabled when the CPU asserts either DIARE or PXARE
control signals.
The transmitter amplifier consists of a push-pull, emitter-follower, complementary pair

of transistors. The transmitter amplifier drives both proximal and distal sensors
simultaneously.

SECTION 4
4.2.3.4.2
Receiver Circuitry
When the cassette’s test port is filled with fluid, the transmitted signal will be coupled
to an identical piezoelectric crystal, where it is amplified and detected by the receiver
circuitry. The receiver circuitry consists of an amplifier, a peak detector, and an adjustable
gain buffer stage. There is a separate, symmetrical receiver circuit for each channel
(proximal and distal). Component references called out in this design description
will be made to the distal channel only.
The first amplifier includes two, directly coupled common emitter stages, biased from
the V2_5 supply. DIARE and PXARE are used to enable the distal and proximal sensors,
respectively. The detector stage consists of an emitter follower, charging a 400 microsecond
time constant, refreshed every 40 microseconds (twice per VCO sweep).
The peak detector output is buffered by an op-amp configured as a basic non-inverting

amplifier with a trimming potentiometer for gain adjustment. Each sensor has
an independent gain adjustment. The two air sensor, gain-trimming potentiometers
are accessible for calibration in an assembled mechanism.
These final signals are read by the CPU subsystem via the ADC:
- PXAIR proximal air sensor output
- DIAIR distal air sensor output
4.2.3.5
PRESSURE SENSORS
The mechanism subsection contains two strain gauge-type pressure sensors,
one at the proximal and the other at the distal cassette ports. Electrically, the strain gauge
is a Wheatstone bridge made of four strain gauge resistors. When the bridge is electrically
excited, the bridge will output a millivolt level signal proportional to the applied pressure.
The output signal is amplified and offset adjusted before being read by the ADC.
Each pressure sensor circuit includes an excitation voltage supply, sensor amplifiers,
and a low pass filter. The pressure sensor circuitry is on the APP PWA. Each of the two
channels has an identical topology, but different gain and filter response.
A block diagram of this circuit is shown in Figure 4-5. Component references are made
to the distal channel only.

PRESSURE
BRIDGE
SENSOR
EXCITATION
ENABLE
3.75 V
(FROM CPU)
WHEATSTONE
BRIDGE
REFERENCE
2.5 V
DIFFERENTIAL
AMPLIFIER
AND OFFSET
ADJUST
OUTPUT PRESSURE
AMPLIFIER SIGNAL OUTPUT
AND FILTER (TO CPU)
Figure 4-5. Pressure Sensor Excitation and Amplifier Block Diagram
4.2.3.5.1
Bridge Excitation Supply
The bridge excitation voltage is 3.75 VDC, and is derived from the 2.5 VDC reference signal
(V2_5), gained 1.5 times by an amplifier. The CPU subsystem may independently enable
power to each pressure sensor bridge.
These enable signals are active high 3.3 V logic level inputs:
- PXPRE proximal pressure sensor enable
- DIPRE distal pressure sensor enable
4.2.3.5.2
Amplifier and Low Pass Filter
The pressure sensor amplifiers include a high gain differential pre-amplifier, followed
by a second stage non-inverting amplifier with low gain. A trimming potentiometer
is adjusted to minimize any offset in the impedance of the bridge.
A two-pole filter is used to filter the pressure signals. The first pole is formed by a capacitor
(C39, multiplied by 230 due to Miller effect) and a Thevenin resistance (seen at U4-2).
The second pole is the RC filter at the ADC input that is located on the CPU PWA.
These output signals to the A/D converter in the CPU PWA are:
- PXPRS proximal pressure signal
- DIPRS distal pressure signal

SECTION 4
4.2.3.6
PRESSURE SENSOR CALIBRATION
Pressure sensors are calibrated for offset and gain during mechanism calibration.
A trimming potentiometer is used to adjust the initial, zero pressure offset. The proximal
and distal pressure sensors have independent offset adjustments. The final system gain
(cassette pressure to corrected amplifier output) is adjusted in software.
During mechanism calibration, each channel’s gain (amplifier output/cassette pressure)
will be measured, and stored in the serial EEPROM on the driver PWA.
4.2.3.7
CASSETTE TYPE/PRESENCE SELECTION
The mechanism subsystem includes one force sensing resistor (FSR) switch that is coupled
to the cassette and is used for cassette present detection. The FSR is a polymer thick film
device that exhibits a decrease in resistance with any increase in force applied to the active
surface. The FSR is arranged in a voltage divider configuration with a fixed resistor,
followed by a comparator with hysteresis. The comparator circuits are located on the CPU
PWA. The comparators are designed to trip as the FSR’s resistance falls below 120 KΩ.
4.2.3.8
SERIAL EEPROM
The driver PWA holds the 8 K x 8 bit, serial EEPROM that is used to store event, alarm,
malfunction, and calibration data specific to the pumping mechanism. It is accessed
through a serial peripheral interface (SPI) compatible interface that is a high-speed serial
interface to the CPU. The CPU PWA accesses this device through its SCP serial interface.
This interface is a subset of the SPI, and consists of clock (SPCLK), data in (SPRXD),
and data out (SPTXD) pins. This device is in the driver PWA to allow the calibration data
to stay with the mechanism.
4.2.4
COMMUNICATION ENGINE
The CE has 16-bit flash memory (4M x 16) and 32-bit SDRAM, and is a combination
of a digital processor module and an 802.11 a/b/g wireless module.
CE processor circuitry includes:
- Digital processor - Clock oscillators

- Memory devices - Reset control
- RS-232 interface - LED indicators
- USB interface - Power regulation
- Ethernet interface and isolations

See Figure 4-6 for general configuration of the CE.
ETHERNET
RJ45 VOLUME
REAR PANEL ETHERNET LOCKOUT (3 POTS)
NURSE LEDS SWITCH
CALL (XMIT, LINK)
RELAY
(WITH ISOLATION BARRIER, 3.4 MM
FILTER
POLARITY CREEPAGE, 1.6 MM
JUMPER) CLEARANCE, 1500 VAC
1:1
TRANSFORMER PORT MAPPED I/O
ETHERNET
PHY
MII BUS REGULATOR

ENABLE
BUS WIFI ANTENNA
COMMUNICATION ENGINE MAPPED PRISM 2.5 REFERENCE
CONTROLLER (CEC) I/O DESIGN--CONEXANT
INTERNAL T
USB
DEBUG E
HOST 20 dBm
SERIAL PORT S
T (MAX ALLOWED
BY 802.11)
NS7520
JTAG
3X PLL
4M X 32
SDRAM 18.432 MHZ
CRYSTAL
RESET AND EXTERNAL

4M X 16 WATCHDOG CIRCUITRY SERIAL
FLASH PORT
PUMP MEMORY
EUROCARD 2M X 16 2M X 16
3.3 V LINEAR CONNECTOR FLASH PSRAM
REGULATOR
1.5 V 3.3 V
(PUMP MEMORY)
3.8 V
POWER
TO WIFI
SYNCHRONIZED VMOT
SWITCHING
POWER
REGULATORS
Figure 4-6. CE Module Block Diagram
4.2.4.1
ETHERNET
The CE supports external wired communications based on IEEE 802.3 specifications.
The connector on the rear of the enclosure is a standard RJ-45 Ethernet connector.
The speed of the data is 10 MHz or 100 MHz based on the 10BaseT and 100BaseT
standards respectively. The Ethernet port meets the IEEE 802.3 specification
of a minimum DC isolation of 1500 Vrms.

SECTION 4
4.2.4.2
WIRELESS MODULE
The wireless module consists of the 802.11 a/b/g circuitry, high frequency shielding,
integrated surface mount antenna, and media access control (MAC) address.
The 802.11 a/b/g circuitry consists of a MAC processor, RAM and Flash memory,
oscillators, and high frequency components required to implement the radio function.
The 802.11 a/b/g WiFi radio is interfaced to the Communication Engine processor
via an internal USB interface that supports the USB 2.0 standard to 12 Mbps.
4.3
PRINTED WIRING ASSEMBLIES
Infusion system electronics are packaged into six printed wiring assemblies (PWA) and two
remote mounted peripherals (see Section 4.4). The following sections provide a brief
description of the functional interfaces of each PWA.
4.3.1
POWER SUPPLY PWA
The power supply PWA contains the following functions of the power supply subsystem:
- Main switching regulator - Auxiliary supplies

- AC power detection - Power control
- Main regulator fault detection - Battery management
- System power
The power supply PWA is a four layer board, with primarily surface mount technology
(SMT) components. The board is fully testable from the bottom side. An insulating tape
covers the back of the power supply PWA. Open system troubleshooting should be done
under battery power. If connection to the AC line is required, an isolation transformer
should be used since AC line potentials are present on the power supply PWA.
See Table 4-5 for power supply PWA interface connections.
Table 4-5. Power Supply PWA Interface Connections
Connector Type Interface
P2 30 pin receptacle Board-to-board connection to CPU PWA
J16 4 pin header Motor power connection to driver PWA
J21 3 pin receptacle AC power cord connection
J22 2 pin header Battery cable connection

4.3 PRINTED WIRING ASSEMBLIES
4.3.2
PERIPHERAL PWA
The peripheral PWA is the CE module PWA, and contains the communication engine
and rear user controls. The CE module is a plug-and-play module designed to be field
replaceable to facilitate software upgrades or additional external interfaces.
The CE module interfaces via data and address buses on the peripheral PWA to the CPU
PWA via a board-to-board connector, and communicates with a host computer via either
a wired or wireless network interface. The CE module is capable of supporting
the interconnection of the infuser with a variety of external systems for the purpose
of establishing bi-directional communication between the infuser and external systems.
The peripheral PWA is a four layer board, including one ground plane, one power plane,
and two signal layers.
See Table 4-6 for peripheral PWA interface connections.
Table 4-6. Peripheral PWA Interface Connections
P1 96 pin receptacle Board-to-board connection to CPU PWA
J2 Block connector Antenna cable assembly
J28 3 pin phone jack Nurse call jack
4.3.3
ANTENNA PWA
The antenna PWA is housed in the CE module cover, and connected to the peripheral PWA
by a cable assembly. All wireless communications are performed via the antenna according
to IEEE 802.11 a/b/g specifications.
4.3.4
CPU PWA
The CPU PWA contains most of the CPU subsystem functions, with the exception of main
memory and communications ports that are located on the CE module. The CPU PWA also
accommodates system interconnect.
The CPU PWA is an eight layer board, with one ground plane, one power plane, and six
signal layers. The CPU PWA primarily contains SMT components. Most of the components
are on the top side, while the bottom side holds wave-solder compatible SMT resistors
and capacitors.

SECTION 4
See Table 4-7 for CPU PWA interface connections.
Table 4-7. CPU PWA Interface Connections
J7 96 pin header Connection to peripheral PWA

(CPU bus, rear panel I/O, and communication ports)
J2 30 pin header Connection to power supply PWA
J3 50 pin SMT Ribbon cable connection to driver PWA (mechanism)
J4 21 pin header Front panel connector (keypad, LEDs, On/Off switch)
J5 14 pin SMT Flat flex cable to LCD panel
J6 4 pin header Lockbox connector
J20 4 pin header CCFT backlight connector
J24 2 pin header Main audible alarm connector
4.3.5
DRIVER PWA
The driver PWA contains the mechanism subsystem’s motor drive circuitry, motor position
sensors, and serial EEPROM. The driver PWA is mounted in the mechanism sub-chassis.
The driver PWA is a four layer board, with one ground plane, one power plane, and two
signal layers. The driver PWA primarily uses SMT components. Most of the components
are located on the top side of the board, while the bottom side holds wave-solder compatible
resistors and capacitors.
See Table 4-8 for driver PWA interface connections.
Table 4-8. Driver PWA Interface Connections
J7 6 pin header Plunger motor
J8 6 pin header Input/output motor
J9 6 pin header Line select motor
J10 20 pin SMT Flat flex cable to APP PWA
J11 50 pin header Ribbon cable to CPU PWA
J12 6 pin SMT FSR flex circuit
J13 4 pin header Motor power from power supply PWA
J14 8 pin SMT Flat flex cable to switch PWA

4.4 REMOTE MOUNTED PERIPHERALS
4.3.6
SWITCH PWA
The switch PWA contains the plunger translation position sensor that is one of six position
sensors in the system. The switch PWA is located at the side of the mechanism sub-chassis,
and connects to the driver PWA.
4.3.7
APP PWA
The APP (air, pressure, and pin) PWA is mounted in the mechanism sub-chassis,
and contains the following mechanism subsystem circuitry:
- Proximal and distal air sensors and circuitry
- Proximal and distal pressure sensor amplifiers and excitation
- V2_5 precision voltage reference
- Pin detector optical switch module
The APP PWA is a four layer board, with one ground plane, one power plane, and two
signal layers. The APP PWA uses SMT components, mounted on both sides of the board.
The air sensors and the pin detector module are board mounted.
See Table 4-9 for APP PWA interface connections.
Table 4-9. APP PWA Interface Connections
J15 20 pin SMT Flat flex cable to driver PWA
J11 10 pin SMT Pressure sensor connector
4.4
REMOTE MOUNTED PERIPHERALS
The major remote mounted peripherals are the LCD and sealed lead acid battery.
4.4.1
LCD
The infuser uses a graphic LCD module with a CCFT. The CCFT provides a backlight
source for the LCD. The LCD requires a nominal -16 VDC supply for contrast control that
is controlled by the CPU. The infuser’s graphic display data is shifted out to the LCD by
the CPU LCD controller that interfaces directly with the CPU (see Section 4.2.1.6).
The display is configured as a 240 x 240 dot matrix with a viewing angle
of approximately 60°.
4.4.2
SEALED LEAD ACID BATTERY
The infuser uses a nominal 6 VDC rechargeable sealed lead acid battery with a four
amp-hour capacity.

SECTION 4
4.5
MECHANICAL OVERVIEW
The principal mechanical elements of the infuser include the cassette and the mechanism
assembly. When a cassette is locked into the operating position and the [ON/OFF] switch
is pressed, the infuser performs a self test to verify the integrity of the internal systems.
The operation of the mechanism assembly moves a plunger, causing a pumping action.
A valve motor selects the A or B valve, depending on the command. An additional valve
motor alternately opens and closes an inlet valve and outlet valve to control fluid flow
through the cassette pumping chamber.
The following sections detail the cassette and the mechanism assembly.
4.5.1
CASSETTE
The cassette (see Figure 4-7 and Figure 4-8) operates on a fluid displacement principle
to volumetrically deliver fluid. See the System Operating Manual for a description
of the major cassette functions.
The pumping cycle begins when the outlet valve is opened and the inlet valve is closed.
The plunger extends to deflect the cassette diaphragm and expel fluid. At the end
of the pumping stroke, the outlet valve is closed, the inlet opens, the appropriate A or B
valve opens, and the plunger retracts to allow fluid to refill the pumping chamber.
After the pumping chamber is filled, the inlet and outlet valves are reversed, the A and B
valves are closed, and the cycle repeats.
The cassette contains two chambers: an upper air trap chamber and a pumping chamber.
The two chambers are separated by an inlet valve and operate together to detect air.
The air trap chamber receives fluid from the intravenous (IV) container through either
the A or B valve. The air trap chamber collects air bubbles from the IV line and container
to prevent them from entering the pumping chamber and can collect a substantial amount
of air.
A proximal air-in-line sensor (bubble detector) is located between the A/B valves
and the upper air-trap chamber. The proximal air-in-line sensor detects air entering
the upper air-trap chamber and initiates an audible alarm if the predetermined
air collection threshold is exceeded. Similarly, a second air-in-line sensor located distal
to the pumping chamber initiates an audible alarm if a predetermined amount of air
is detected.
The pumping chamber receives fluid from the upper air-trap chamber through an inlet
valve. A pressure sensor located in the upper air-trap chamber monitors pressure
on the proximal side of the cassette. When the diaphragm covering the pumping chamber
is deflected by the plunger, the pumping chamber expels fluid through an outlet valve.
A pressure sensor located distal to the pumping chamber monitors pressure on the distal
side of the cassette.
A flow regulator is incorporated into the cassette distal end. This flow regulator is used
to manually control flow when the cassette is not inserted into the infuser.
When the cassette is properly inserted into the infuser and the door is closed, a mechanism
opens the flow regulator to allow the infuser to control fluid flow. When the door is opened,
the same mechanism closes the flow regulator to disable fluid flow.

4.5 MECHANICAL OVERVIEW
LINE A
A VALVE
LINE B
B VALVE
AIR TRAP CHAMBER
AIR-IN-LINE SENSOR (PROXIMAL)

INLET VALVE
PRESSURE SENSOR (PROXIMAL)
OUTLET VALVE
PUMPING CHAMBER
PRESSURE SENSOR (DISTAL)
AIR-IN-LINE SENSOR (DISTAL)

PRECISION GRAVITY
FLOW REGULATOR (AND SHUT OFF)
Figure 4-7. Major Elements of the Dual-Channel Cassette
SECONDARY PORT FROM PRIMARY PRECISION GRAVITY

(Y-RESEAL OR CONTAINER FLOW REGULATOR
LOCKING CAP) (CONTROL NOT SHOWN)
FINGER
GRIP
B VALVE A VALVE
AIR-IN-LINE AIR-IN-LINE
SENSOR SENSOR
(PROXIMAL) (DISTAL)
PRESSURE SENSOR PRESSURE SENSOR

(PROXIMAL) (DISTAL)
OUTLET
AIR TRAP OUTLET VALVE TO
CHAMBER PATIENT
PUMPING CHAMBER
INLET VALVE
RIGHT VIEW REAR VIEW LEFT VIEW
Figure 4-8. Fluid Path in the Cassette

SECTION 4
4.5.2
MECHANISM ASSEMBLY
The mechanism assembly is a fully self-contained unit consisting of the motor and valve
assemblies, A/B valve subsystem, inlet/outlet valve subsystem, plunger drive subsystem,
air bubble (ultrasonic) sensor assemblies, cassette door, and pressure sensor assemblies.
The motor and valve assemblies, A/B valve subsystem, inlet/outlet valve subsystem,
and plunger drive subsystem are detailed in the following sections.
During operation, the mechanism assembly plunger motor drives a lead screw that
is coupled to the plunger. The motor action and lead screw move the plunger forward
to cause the delivery of approximately 0.33 mL of fluid per cycle. The plunger motion
is synchronized to the valve motors to provide controlled fluid delivery.
See Figure 4-9 for mechanism valve pins and sensor locations.
4.5.2.1
MOTOR AND VALVE ASSEMBLIES
The mechanism assembly pumping action is controlled by three stepper motors. The first
stepper motor, in conjunction with an associated valve assembly, activates the A or the B
valve of the cassette, depending on the command. The second stepper motor alternately
opens and closes the inlet and outlet valve to control fluid delivery through the cassette
pumping chamber. A third stepper motor controls plunger movement.
4.5.2.2
A/B VALVE SUBSYSTEM
The A/B valve subsystem includes a motor designed to rotate a cam. When the cam
is positioned at top-dead-center (home position), both valves are closed. Clockwise rotation
(when viewed from the motor side) from the home position opens the A valve, while the B
valve remains closed. Counterclockwise rotation opens the B valve, while the A valve
remains closed.
The A/B valve subsystem consists of a stepper motor with attached cam and integral cam
flag, A and B rockers and valve pins, and a pin detector assembly. The cam flag passes
through an interrupter module as it rotates with the cam. Valve home position
is determined by this cam flag/interrupter module combination through predetermined
factory calibration data. During operation, if the cam flag passes through the interrupter
module at the incorrect time sequence, a motor phase loss is detected. The rocker
is the connecting link between the cam and the valve pin.

4.5 MECHANICAL OVERVIEW
A VALVE B VALVE
REGULATOR ACTUATOR
AIR-IN-LINE SENSOR
(DISTAL) AIR-IN-LINE SENSOR
(PROXIMAL)
PRESSURE SENSOR
(DISTAL)
CASSETTE LOCATOR PRESSURE SENSOR
(PROXIMAL)
FORCE SENSING
OUTLET VALVE RESISTOR
PLUNGER INLET VALVE
Figure 4-9. Mechanism Valve Pins and Sensor Locations
4.5.2.3
INLET/OUTLET VALVE SUBSYSTEM
The inlet/outlet valve subsystem is similar in function and build to the A/B valve
subsystem (see Section 4.5.2.2).
4.5.2.4
PLUNGER DRIVE SUBSYSTEM
The following are the main components of the plunger drive subsystem: plunger, lead
screw and coupler, and stepper motor. When the infuser is turned on, the plunger moves
from the retracted, PARK position to the HOME position. The cassette diaphragm is
engaged. The stepper motor rotates approximately 1 2/3 revolutions per pump cycle to
permit a 0.33 mL fluid displacement every pump cycle. The stepper motor then reverses
and the plunger returns to HOME position. This cycle repeats for the duration of fluid
administration.
The screw/coupler assembly links the motor and the plunger. This assembly includes
a flag that passes through an interrupter module. This screw/coupler, flag/interrupter
module combination is used in conjunction with predetermined factory calibration data
to determine the plunger position. During operation, if the screw/coupler flag passes
through the interrupter module at the incorrect time sequence, a motor phase loss
is detected.

SECTION 4

Section 5
MAINTENANCE AND SERVICE
TESTS
A complete maintenance program promotes infusion system longevity and trouble-free
operation. Such a program should include routine maintenance, periodic maintenance
inspection, and the Performance Verification Test.
5.1
ROUTINE MAINTENANCE
Routine maintenance consists of basic inspection and cleaning procedures. As a minimum
requirement, inspect and clean the infuser after each use. In addition, establish a regular
cleaning schedule for the infuser.
5.1.1
CLEANING AND SANITIZING
Follow the cleaning and sanitizing guidelines in this section. Observe hospital protocol
for establishing the infuser cleaning schedule.
Before cleaning, turn off the infuser and disconnect from AC power.
Clean the exposed surfaces of the infuser with a soft, lint-free cloth moistened with one
of the cleaning solutions recommended in Table 5-1, or with a mild solution of soapy water.
Remove soap residue with clear water. Use a small, non-abrasive brush to aid in cleaning
the cassette door.
WARNING: DISCONNECT THE INFUSER FROM AC POWER PRIOR TO CLEANING

THE DEVICE. FAILURE TO COMPLY WITH THIS WARNING COULD
RESULT IN ELECTRICAL SHOCK.
CAUTION: To avoid mechanical or electronic damage, do not immerse the infuser

in fluids or cleaning solutions. Do not spray cleaning solutions toward any openings
in the device or directly on the device.
CAUTION: Use only recommended cleaning solutions and follow manufacturers’

recommendations. Using cleaning solutions not recommended by Hospira may result
in product damage. Do not use compounds containing combinations of isopropyl
alcohol and dimethyl benzyl ammonium chloride.
CAUTION: Never use sharp objects such as fingernails, paper clips, or needles,
to clean any part of the infuser. Use only soft cloths or sponges. Do not sterilize
by heat, steam, ethylene oxide (ETO), or radiation.

SECTION 5
 Note: Disinfecting properties of cleaning solutions vary, and not all

cleaning solutions are sanitizers. Check product labeling or consult
the manufacturer for specific information.
Table 5-1. Cleaning Solutions
Cleaning Solution Manufacturer Preparation
Coverage® HB Steris Per manufacturer's recommendation
Dispatch® Hospital Cleaner Caltech Industries Per manufacturer's recommendation

Disinfectant with Bleach
Manu-Klenz® Steris Per manufacturer's recommendation
Precise® Hospital Foam Caltech Industries Per manufacturer's recommendation

Cleaner Disinfectant
Sani-Cloth® HB Wipe Professional Disposables Per manufacturer's recommendation
Sani-Cloth® Bleach Wipe Professional Disposables Per manufacturer's recommendation
Sporicidin® Sporicidin Per manufacturer's recommendation
Household Bleach Various Use per hospital procedures

(Sodium Hypochlorite)
Do not exceed one part bleach
in ten parts water
 Note: At the time of printing, Hospira recommends only the cleaning

solutions in Table 5-1. For updated listings of approved cleaners,
visit www.hospiraparts.com.
5.2
PERFORMANCE VERIFICATION TEST
The Performance Verification Test (PVT) consists of the tests described in the following
sections. The PVT is designed to assure the Plum A+ infusion system is operating properly,
and can also be used for diagnostic purposes during troubleshooting. The PVT should
be used for performance verification before an infuser is placed back in service after repair.
 Note: Perform the PVT exactly as described in this manual to assure effective
and reliable product evaluation information.
If any malfunction is detected as a result of the PVT, see Section 6.

5.2 PERFORMANCE VERIFICATION TEST
5.2.1
EQUIPMENT REQUIRED
The PVT requires the following equipment and materials, or equivalents:
- Graduated cylinder, 25 mL, with 0.2 mL graduations (Class A)
- Sterile water or tap water in IV bag/container
- Digital Pressure Meter (DPM), 0 to 50 psi (Fluke® Biomedical DPM3)
- Three-way stopcock, latex-free (List No. 3233-01)
- IV Set (List No. 1642)
- Secondary Piggyback Set (List No. 1832)
- 21-gauge butterfly needle, latex-free (List No. 4492-01), or 18-gauge blunt cannula
- Safety Analyzer (Fluke® Biomedical 232D)
- Digital Multimeter (DMM) (Fluke® 187)
- Nurse Call test cable (P/N 561-88416-001)
5.2.2
INSPECTION
Inspect the infusion system periodically for signs of defects such as worn accessories,
broken connections, or damaged cables. In addition, inspect the infusion system after
repair or during cleaning. Replace any damaged or defective external parts.
Inspect the following areas for missing or damaged parts:
- Labels - External screws

- AC power cord, retainer, and strap - Pole clamp assembly
- Rubber foot pads - Front and rear enclosures
- Door assembly and handle - Battery door
- Keypad and display - Peripheral assembly and components
- LEDs

SECTION 5
5.2.3
TEST SETUP
WARNING: A PATIENT SHOULD NEVER BE CONNECTED TO THE INFUSER DURING

DEVICE TESTING.
To set up the infuser for the PVT, proceed as follows:
1. Confirm the infuser and appropriate accessories are assembled.

2. Hang two sterile water containers at a height of 18 ± 6 inches above the pumping
chamber of the infuser.
3. Connect the infuser to AC power, and press [ON/OFF] to turn on the device.
4. Verify the infuser is in the unlocked mode. Toggling the [LOCKOUT] switch
alternates between unlocked [DOWN] and locked [UP] modes.
5. Turn off the infuser.
5.2.4
SELF TEST
CAUTION: Do not place the infuser in service if the self test fails.
Conduct all tests with the infuser connected to AC power unless otherwise specified.
If an alarm condition occurs during the self test, cycle the power and repeat the self test.
If the alarm condition recurs, note the message and take corrective action (see Section 6).
Repeat the self test. If the alarm condition continues to recur, remove the infuser from
service and contact Hospira.
To perform the self test see Figure 5-1, then proceed as follows:
1. Connect the AC power cord to a grounded AC outlet. Verify the charge/line indicator
CHARGE illuminates and an alarm tone sounds.
2. Without a cassette installed, turn on the infuser.

3. The LCD screen briefly displays the SELF TEST screen (see Figure 5-1).
 Note: The device may display a CCA selection screen. Choose a CCA
and press [ENTER].
5. Verify the time and date. To set the time and date, see Section 1.10.2.
The cassette test is complete when the CASSETTE TEST IN PROGRESS message
disappears.
 Note: The message MECHANISM INITIALIZATION IN PROGRESS may

briefly appear prior to the CASSETTE TEST IN PROGRESS message.
7. The NEW PATIENT? message may appear. Press [YES], then turn off the device.

LINE FLOW INDICATORS

A B
HOSPIRA Plum A+
STATUS
Version X.XX - MM/DD/YY
REGION Copyright HOSPIRA
2009
System Self Test

In Progress WORKING
REGION
MESSAGE
REGION
SOFTKEY
LABEL REGION
START 1 2 3 SOFT KEYS
STOP 4 5 6 SELECT
KEYPAD
CHARGE 7 8 9
ON / OFF CLEAR
0 . SILENCE
CHARGE/LINE
INDICATOR
Figure 5-1. Display and Keypad

SECTION 5
5.2.5
CASSETTE ALARM TEST
To perform the cassette alarm test, proceed as follows:
1. Verify the infuser is on. Insert an empty cassette and close the door.
 Note: The infuser may display a CCA selection screen. Choose a CCA
and press [ENTER].
2. Verify the CASSETTE TEST FAIL message is flashing on the display and the alarm
sounds after the cassette test is complete.
3. Open the door and remove the cassette.
4. Turn off the infuser.
5.2.6
FREE FLOW TEST
To perform the free flow test, proceed as follows:
1. With a primed cassette installed, turn on the infuser.
and press [ENTER].
2. A NEW PATIENT? message may appear. Press [YES].

3. Place the distal end of tubing into a collection container a minimum of 36 inches
below the cassette.
4. With the cassette door closed, check the distal end of the tubing for fluid flow.
Verify a minimal flow of fluid occurs (a few drops maximum).
5. Open the cassette door and check the distal end of the tubing for fluid flow.
Verify a minimal flow of fluid occurs (a few drops maximum).
 Note: A small amount of fluid may be expelled from the cassette when
opening or closing the door.
6. Close the cassette door.
5.2.7
DISPLAY TEST
To perform the display test see Figure 5-1, then proceed as follows:
1. Verify the LCD backlight is illuminated and the display is clearly legible at eye level
from approximately 18 inches.
2. With the infuser in the DELIVERY screen, press the [OPTIONS/VOL INF] softkey
to select the OPTIONS screen.
3. Select Lighting/Contrast, and press [CHOOSE].
4. Use the [DECREASE SETTING] and [INCREASE SETTING] softkeys to change backlight
intensity. Verify backlight intensity decreases and increases.
5. Select Display Contrast.

6. Press [DECREASE SETTING] and [INCREASE SETTING] to change display contrast.

Verify the display contrast decreases and increases.
7. Press the [CANCEL] softkey to return to the OPTIONS screen.
8. Press the [BACK] softkey to return to the DELIVERY screen.
5.2.8
KEYPAD VERIFICATION/FUNCTIONAL TEST
 Note: The infuser may display override messages or hard limit restrictions,
dependent on the current CCA selected. Select a different CCA, if necessary,
to complete the keypad verification/functional test.
To perform the keypad verification/functional test see Figure 5-1, then proceed as follows:
1. With the infuser in the DELIVERY screen, press the [A] softkey to select line A.
2. Verify the PROGRAM screen is displayed.
3. Enter a rate of 123 mL/hr and VTBI of 4567.
4. Press [START] and verify the CONFIRM PROGRAM? message is displayed.
If rate and VTBI are correct, press [YES].
5. Verify fluid is pumping; the message PUMPING is displayed in the line A status bar,
and the line A LED flashes.
6. Press [STOP], then press and hold the [BACKPRIME] softkey.
7. Verify the BACKPRIMING and RELEASE BACKPRIME TO STOP messages
are displayed, and confirm the infuser is actually backpriming.
8. Release the [BACKPRIME] softkey, press [START], and verify normal pumping
operation.
9. Press the [B] softkey.
10. Verify PIGGYBACK is the displayed delivery mode. If necessary, change the delivery
mode by pressing the [CHANGE MODE] softkey.
11. Enter a rate of 890 mL/hr and VTBI of 2 mL.
13. Verify fluid is pumping; the message PUMPING is displayed in the line B status bar,
and the line B LED flashes.
14. After 20 seconds, verify pumping has switched to line A.
15. Press [STOP].
16. Press [OPTIONS/VOL INF]. Select Volume Infused and press [CHOOSE].
17. Select line A.
18. Press [CLEAR]. Verify line A volume is 0 mL and press [ENTER].

SECTION 5
5.2.9
ALARM LOUDNESS TEST
To perform the alarm loudness test, proceed as follows:
1. Press the [A] softkey to select line A.

5. Verify the alarm sounds when the dose has been delivered.
6. Turn the volume control knob between HIGH and LOW (see Figure 5-2).
Verify the alarm loudness changes.
7. Press the [SILENCE] key, and verify the alarm is silenced.
8. Press [STOP].
VOLUME
CONTROL
KNOB
LOCKOUT
SWITCH
6-32 x 2 1/2
GREEN YELLOW
PAN HEAD
LED LED
SCREW
RESET BUTTON
NURSE
POLE CLAMP
CALL JACK
ASSEMBLY
EQUIPOTENTIAL
TERMINAL
RJ-45
ETHERNET
CONNECTOR
QUICK RELEASE
LATCH

PAN HEAD
SCREW

5.2.10
LOCKOUT SWITCH TEST
To perform the lockout switch test, proceed as follows:

5. Toggle the lockout alarm switch up (ON) to engage the alarm (see Figure 5-2).
6. Press any key except [STOP], and verify an alarm sounds and the HARD LOCKOUT
ENABLED message is displayed. Confirm the infuser continues to operate until
[STOP] is pressed.
7. Press [STOP] and verify the HARD LOCKOUT VIOLATION message appears.
8. Toggle the lockout alarm switch down (OFF). Verify the HARD LOCKOUT VIOLATION
message disappears and the alarm stops.
9. Press [START].
10. Open the door and verify the DOOR OPEN WHILE PUMPING message is displayed
and the audio alarm activates.
11. Close the cassette door.
12. Press [NO] at the NEW PATIENT? prompt.
5.2.11
PROXIMAL OCCLUSION TEST
To perform the proximal occlusion test, proceed as follows:

5. After several pumping cycles, clamp line A tubing proximal to the cassette.
Verify the PROX OCCL A/AIR message flashes and the alarm sounds before three
pumping cycles are completed.
6. Press SILENCE and verify the alarm stops while the message on the display
continues to flash.
7. Unclamp the proximal line and press [START]. Verify pumping resumes.
8. Press [STOP].

SECTION 5
5.2.12
PROXIMAL AIR-IN-LINE TEST
To perform the proximal air-in-line test see Figure 5-3, then proceed as follows:
1. Install the special cassette marked proximal, and close the cassette door.
 Note: Confirm the special cassette proximal bubble sensor tips

are removed.

7. Before 1 mL of fluid is delivered, verify the alarm sounds and the PROX AIR
A. BACKPRIME message is flashing on the display.
8. Open the door and remove the special cassette.
5.2.13
DISTAL AIR-IN-LINE TEST
To perform the distal air-in-line test see Figure 5-3, then proceed as follows:
1. Install the special cassette marked distal, and close the cassette door.
 Note: Confirm the special cassette distal bubble sensor tips

are removed.

7. Before 1 mL of fluid is delivered, verify the alarm sounds and the DISTAL AIR
A. BACKPRIME message is flashing on the display.
8. Open the door and remove the special cassette.

PROXIMAL BUBBLE SENSOR BULB TIPS

(REMOVED FOR PROXIMAL AIR IN LINE ALARM TEST)
DISTAL BUBBLE SENSOR BULB TIPS

(REMOVED FOR DISTAL AIR IN LINE ALARM TEST)
CASSETTE CENTERING DEVICE
Figure 5-3. Special Cassettes with Bubble Sensor Tips Removed
Technical Service Manual 5 - 11 430-95551-004

SECTION 5
5.2.14
DISTAL OCCLUSION TEST
To perform the distal occlusion test see Figure 5-4, then proceed as follows:
1. Install the cassette and connect the distal tubing to the DPM through a three-way
stopcock as illustrated in Figure 5-4. Close the cassette door.
 Note: A reflux valve may be attached between the stopcock

and the DPM to keep moisture out of the DPM.
 Note: The height of the DPM must be 0 ± 12 inches from the midline
of the pumping chamber.
2. Turn on the infuser.
and press [ENTER].
3. The NEW PATIENT? message appears. Press [YES].

4. Press [OPTIONS/VOL INF] to select the OPTIONS screen.
5. Select Pressure/Post Infusion Rate, and press [CHOOSE].
6. Verify the distal pressure limit is set at 6 psi. If the pressure limit is not 6 psi,
enter 6, and press [ENTER].
8. Enter a rate of 40 mL/hr and a VTBI of 50 mL.
9. Open the three-way stopcock to air.
12. Set the three-way stopcock to measure pressure.
13. Verify the distal occlusion audible alarm occurs at 6 psi ± 3 psi. Confirm the DISTAL
OCCLUSION message is flashing on the screen.
14. Open the three-way stopcock to air.

15. Open and close the door. Press [NO] at the NEW PATIENT? prompt.
16. Press [OPTIONS/VOL INF] to select the OPTIONS screen.
17. Select Pressure/Post Infusion Rate and press [CHOOSE].
18. Select Distal Pressure Limit. Enter 10 psi, and press [ENTER].
19. Set the three-way stopcock to measure pressure, then press [START].
20. Verify the distal occlusion audible alarm occurs at 10 psi ± 3 psi. Confirm the DISTAL
OCCLUSION message is flashing on the screen.
21. Open the door and remove the cassette.

FROM FLUID
CONTAINERS
DPM
UNIVERSAL
PRESSUREMETER
0.00
THREE-WAY
STOPCOCK cmOFH2 O INCHESOF H2O
mmHg -13.5 TO 15
PSI
OFF -13.5 TO 75
PRESSURE INPUT
Figure 5-4. Distal Occlusion Test Setup

SECTION 5
5.2.15
DELIVERY ACCURACY TEST
Accuracy testing is for informational purposes only, and is not to be used as a re-release
test. If there is any concern as to infuser accuracy, contact Hospira.
CAUTION: Do not remove the protective cover from the 21-gauge needle.
To perform the delivery accuracy test see Figure 5-4, then proceed as follows:
2. The NEW PATIENT? message appears. Press [YES].
3. Install an 18-gauge blunt cannula or a 21-gauge needle to the distal end
of the tubing. Verify the fluid container is 18 to 24 inches above the pumping
chamber. Confirm all lines are unclamped.
4. Place the distal output end of tubing into the graduated cylinder.
9. Press the [B] softkey to select line B.
10. Verify the infuser is in the PIGGYBACK delivery mode. If necessary,
press [CHANGE MODE] to change the delivery mode.
13. Verify fluid is pumping; the message PUMPING is displayed in the line B status bar,
and the line B LED flashes.
14. Verify the KVO message flashes on the display and an audible alarm sounds when
total delivery is complete on line A.
15. Press [STOP] and verify the volume delivered is 20 mL ± 1 mL.

5.2.16
NURSE CALL TEST
The nurse call test may be bypassed if the nurse call function is not used.
To perform the nurse call test, attach the nurse call test cable and proceed as follows:
1. Set the primary delivery rate to 400 mL/hr, and the primary dose limit to 1 mL.
2. Connect the DMM to the nurse call test cable.
3. Press [START] and verify pumping action.
4. After DOSE END and KVO appear on the display, observe a short circuit on the DMM
(approximately 1  on a scale of 0 to 100 ).
5.2.17
ELECTRICAL SAFETY TEST
d Note: The electrical safety test must be performed in accordance
with the instructions contained in the safety analyzer user’s guide.
To perform the electrical safety test see Table 5-2, and proceed as follows:
1. Connect the infusion system AC (mains) power cord to a safety analyzer.

2. Connect the safety analyzer ground lead to the infusion system ground test-point
screw located on the rear of the infusion system.
3. Check the leakage current with the safety analyzer. Leakage current must not
exceed specifications in Table 5-2.
4. Measure the resistance of the AC (mains) connector ground lug with the safety
analyzer. Resistance should not exceed specifications in Table 5-2).
d Note: Connect the device to power and ensure the AC indicator light is lit.
Table 5-2. Electrical Safety Measurements
Measurement Not to Exceed
Enclosure leakage current normal condition (ground intact) 300 A
Enclosure leakage current (open) 500 A
Earth leakage current (ground intact) 500 A
Earth leakage current (open ground) 1000 A
Chassis ground resistance 0.2 

SECTION 5
5.2.18
END OF THE PVT
If any tests fail see Section 6, or contact Hospira.
If all Performance Verification Tests have been successful, proceed as follows:
1. Press [OPTIONS/VOL INF]. Select Volume Infused and press [CHOOSE].

2. Press [CLEAR] to clear the volume infused, then press [ENTER].
3. Press the [A] softkey.
4. Press [YES] at the CLEAR LINE A SETTINGS? prompt.
5. Press the [CANCEL/BACK] softkey to return to the delivery screen.
6. Press the [B] softkey.
7. Press [YES] at the CLEAR LINE B SETTINGS? prompt.
8. Reset the infuser to the original configuration.
9. Turn off the infuser, and return the device to service.
5.3
PERIODIC MAINTENANCE INSPECTION
Periodic maintenance inspections should be performed per hospital procedures
for compliance to accreditation requirements. It is recommended that JCAHO and/or
hospital protocol be followed for establishing a periodic maintenance inspection schedule.
Product specifications for this inspection are listed in Section 8.
To perform the periodic maintenance inspection, complete the PVT in Section 5.2.

5.4 BATTERY OPERATION OVERVIEW
5.4
BATTERY OPERATION OVERVIEW
The infusion system is intended to operate on battery power on an exception basis only,
such as emergency backup or temporary portable operation. Examples of emergency
backup include AC power failure or inadvertent disconnection of the AC power cord.
An instance of temporary portable operation includes patient transfer from one location
to another.
The device should be connected to AC power whenever possible to allow the battery
to remain fully charged. The line power indicator turns off when the infuser is operating
on battery power. After five minutes of operation on battery power, the infuser switches
its display backlight intensity to a low intensity mode.
Factors that most commonly affect battery life are the depth and frequency of discharge
and the length of the recharge period. As a general rule, the more often the battery
is discharged and recharged, the sooner it will need replacement.
The primary cause of damage is leaving the battery in a less than fully charged state
for any period of time. Battery damage can occur in a matter of hours and cause
a permanent loss of battery capacity. The amount of lost capacity depends on the degree
of discharge, the storage temperature, and the length of time the battery was stored
in a discharged state.
 Note: A permanently damaged battery cannot be recharged to full capacity.
When the battery discharges below the acceptable level while the infuser is operating,
the audio indicator is activated and the WARNING: LOW BATTERY message displays.
Although it is not recommended to continue operating the infuser on battery power at this
point, the battery continues providing power until it is depleted. When the battery
is depleted, delivery stops, a continuous alarm tone sounds, and, after three minutes,
the infuser automatically turns off.
CAUTION: As soon as the low battery alarm occurs, connect the infuser
to AC power.
When the infuser detects that the battery has reduced capacity, it will register
a Replace Battery condition. For the first two occurrences of a Replace Battery
condition, the WARNING: LOW BATTERY message will appear and the audio indicator will
activate. The message and audio indicator can be cleared only when the device is plugged
in or turned off. For the third and subsequent occurrences, the WARNING: REPLACE
BATTERY message will appear, and the audio indicator will activate and persist over power
cycles.
The message and audio indicator are cleared by replacing the battery, accessing
the Biomed Settings screen, and pressing the [CHANGE BATTERY] softkey.
Recharging can occur any time the infuser is connected to AC power. It is recommended
that the infuser be connected to AC power whenever practical to maximize available battery
charge during transport or ambulation. The infuser does not have to be on for the battery
to recharge.
 Note: The infuser should be operated on battery power for three continuous
hours at least once every six months for optimum battery performance and life.

SECTION 5

Section 6
TROUBLESHOOTING
This section contains information on technical assistance, warning messages,
alarm messages and error codes, and troubleshooting procedures.
6.1
TECHNICAL ASSISTANCE
For technical assistance, product return authorization, and to order parts, accessories,
or manuals within the United States, contact Hospira.
1-800-241-4002
For additional technical assistance, technical training, and product information,
visit the website at www.hospira.com.
Send all authorized, prepaid returns within the United States to the following address:
Hospira, Inc.
755 Jarvis Drive
Morgan Hill, California 95037
or manuals from outside the United States, contact the nearest Hospira sales office.
6.2
WARNING MESSAGES
Table 6-1 lists warning messages, possible causes, and corrective actions. These warning
messages are captured in the Error Log.
 Note: When the infuser detects that the battery has reduced capacity,
it will register a Replace Battery condition. For the first two occurrences
of a Replace Battery condition, the WARNING: LOW BATTERY message will
appear and the audio indicator will activate. The message and audio indicator
can be cleared only when the device is plugged in or turned off. For the third
and subsequent occurrences, the WARNING: REPLACE BATTERY message will
appear, and the audio indicator will activate and persist over power cycles.
The message and audio indicator are cleared by replacing the battery,
accessing the Biomed settings screen, and pressing the [CHANGE BATTERY]
softkey.
 Note: If the device is not plugged in, and turned on with a previously depleted
battery, the infuser will display a DEPLETED BATTERY message
for 12 seconds ± 3 seconds, then power off.
Technical Service Manual 6-1 Plum A+ with Hospira Mednet Software

SECTION 6
Table 6-1. Warning Messages
Message Possible Cause Corrective Action
Stop delivery, then turn off Attempting to turn off the infuser Stop all lines, then turn
while a delivery is in progress off the infuser
Warning: Low Battery Battery is discharged so that Plug into AC power

only approximately 30 minutes
of battery life remain
Warning: Replace Battery Battery service needed Replace the battery

(see Section 7.2.4)
Battery voltage is less than
the depleted threshold and
the charge level is higher
than the low charge threshold
Warning: Charger Service A hardware problem with Press [SILENCE]

the battery charging circuit
is detected
Charging circuitry is not
behaving as expected
6.3
ALARM MESSAGES AND ERROR CODES
Under most alarm conditions the infuser ceases normal operation, generates an audible
alarm, and displays an alarm message or error code on the LCD screen.
There are two types of alarm conditions:

- alarm codes that can be cleared by the operator
- error codes that require qualified service personnel
6.3.1
OPERATIONAL ALARM MESSAGES
Table 6-2 lists infuser alarm codes that can be cleared by the operator. Also listed
in Table 6-2 are the alarm messages, descriptions, possible causes, and corrective actions.
 Note: Operational alarm messages are displayed on the LCD screen.

Associated error codes are displayed in the alarms log (see Section 1.10.1).

6.3 ALARM MESSAGES AND ERROR CODES
Table 6-2. Operational Alarm Messages and Corrective Actions
Alarm Code Alarm Description Possible Cause Corrective Action
N100 Unrecognizable Incorrect cassette An incorrect Insert proper

(URC) cassette type cassette is inserted cassette
N101 No action No operator action Interruption Complete

(NAA) and no delivery for or a partial change programming
two minutes during to a program
delivery parameters
entry
N102 Infuser idle Infuser in reset or idle Programming set Press [START]
(RL) 2 minutes for over two minutes without start for two
minutes
N103 NV RAM lost Therapy data is lost Infuser did Re-enter all
(SEEP thrpy data not complete programmed data
CRC) the previous
non-volatile
memory write
successfully
N104 Nurse callback B Delivery line B End of delivery step Press [SILENCE]
(NC2) has changed on line B other than
(if alarm is enabled) VTBI complete
while callback
is enabled
N105 Nurse callback A Delivery line A End of delivery step Press [SILENCE]
(NC1) has changed on line A other than
(if alarm is enabled) VTBI complete
while callback
is enabled
N160 Line B VTBI Programmed VTBI VTBI complete Press [SILENCE] ,

or complete completed on line B on line B replace IV bag,
E160 and restart line B
(VTB2)
N161 Line A VTBI Programmed VTBI VTBI complete Press [SILENCE] ,

or complete completed on line A on line A replace IV bag,
E161 and restart line A
(VTB1)
N180 Distal Occl Peak distal occlusion, Distal occlusion Backprime the
or non-delivery detected during cassette and
E180 non-delivery restart the infuser
(OD1)
N181 Distal Occl Negative distal Distal occlusion Backprime the

or occlusion, detected during cassette and
E181 non-delivery non-delivery restart the infuser
(OD1)
N182 Prox. Occl B, Air Negative proximal Proximal occlusion Backprime the
or or occlusion B, detected on line B cassette and
E182 Prox. Occl B non-delivery during non-delivery restart line B
(OP2) or
Stop all lines,
backprime the
cassette, and
restart all lines

SECTION 6
N183 Prox. Occl B, Air Peak proximal Proximal occlusion Backprime the
or or occlusion B, detected on line B cassette and
E183 Prox. Occl B non-delivery during non-delivery restart line B
(OP2) or
Stop all lines,
backprime the
cassette, and
restart all lines
N184 Prox. Occl A, Air Negative proximal Proximal occlusion Backprime the
or or occlusion A, detected on line A cassette and
E184 Prox. Occl A non-delivery during non-delivery restart line A
(OP1) or
Stop all lines,
backprime the
cassette, and
restart all lines
N185 Prox. Occl A, Air Peak proximal Proximal occlusion Backprime the
or or occlusion A, detected on line A cassette and
E185 Prox. Occl A non-delivery during non-delivery restart line A
(OP1) or
Stop all lines,
backprime the
cassette, and
restart all lines
N186 Distal Occl Peak distal occlusion, Distal occlusion Fix occlusion, and
or delivery detected during restart the infuser
E186 delivery
(OD1)
N187 Distal Occl Negative distal Distal occlusion Fix occlusion, and
or occlusion, delivery detected during restart the infuser
E187 delivery
(OD1)
N188 Prox. Occl B, Air Negative proximal Proximal occlusion Fix occlusion,
or occlusion B, delivery detected during and restart line B
E188 delivery on line B or
(OP2) Stop all lines,
fix occlusion,
and restart
the infuser
N189 Prox. Occl B, Air Peak proximal Proximal occlusion Fix occlusion,
or occlusion B, delivery detected during and restart line B
E189 delivery on line B or
fix occlusion,
and restart
the infuser
N190 Prox. Occl A, Air Negative proximal Proximal occlusion Fix occlusion,
or occlusion A, delivery detected during and restart line A
E190 delivery on line A or
fix occlusion,
and restart
the infuser

N191 Prox. Occl A, Air Peak proximal Proximal occlusion Fix occlusion,
or occlusion A, delivery detected during and restart line A
E191 delivery on line A or
fix occlusion,
and restart
the infuser
N230 Prox. Air total Proximal air-in-line 500 μL of air Backprime the
or total has entered cassette and
E230 the cassette restart the infuser
(APT) or
Remove and
manually reprime
the cassette, and
restart the infuser
N231 Prox. Air on B, Proximal air-in-line 500 μL of air Backprime the

or backprime on line B has entered cassette and
E231 the cassette restart line B
(APB) on line B or
Remove and
manually reprime
the cassette and
restart the infuser
N232 Prox. Air on A, Proximal air-in-line 500 μL of air Backprime the

or Backprime on line A has entered cassette and
E232 the cassette restart line A
(APA) on line A or
Remove and
manually reprime
the cassette and
restart the infuser
N233 Distal air Distal air cumulative 500 μL of air Remove and
or cumulative detected in the manually reprime
E233 last 5.3 mL of fluid the cassette and
(ADC) delivered restart the infuser
N234 Distal air bolus Distal air bolus 100 μL bolus of air Remove and
or detected at distal manually reprime
E234 sensor the cassette and
(ADB) restart the infuser
N250 Door opened Door opened Door opened Turn off the infuser
or while pumping while pumping while pumping or
E250 Insert the cassette
(DCO1) and close the door
N251 Valve/cass test fail Valve/cassette Valve/cassette Backprime

or test failure fails the leak test and retest
E251 or
(CS1) Replace
the cassette
and retest
or
Replace the
mechanism

SECTION 6
N252 Depleted battery Low battery Battery terminal Connect the infuser
or voltage is less to AC power
E252 than 5.45 V or
(BDP) Recharge
or replace
the battery
N253 Lockout Violation Hard lockout violation The use of the Unlock the
or [STOP] key or an lockout switch
E253 attempt to open the
(LOV) door while lockout
switch is locked
N254 Lockout Enabled Keypad locked Any action Unlock the

or not resulting lockout switch
E254 in stopping
(FPL) of delivery while
lockout switch
is locked
N255 Lockout violation Soft lockout violation The use of the Unlock the software
(SLV) [STOP] key or an lockout switch
attempt to open the
door while lockout
switch is locked
N256 Lockout enabled Soft lockout enabled Any action Unlock the software
(SLE) not resulting lockout switch
in stopping
of delivery while
lockout switch
is locked
- No Alarm Unrestricted flow If the regulator 1. Remove

closer is mechanism
disengaged and the 2. Remove flow
door opens, you shield
may experience
unrestricted flow 3. Visually inspect
regulator closer
4. Verify regulator
closer is
completely
engaged
5. Test. If
unrestricted flow
persists, replace
the mechanism

6.3.2
ERROR CODES REQUIRING TECHNICAL SERVICE
Table 6-3 lists infuser error codes that require technical service. Also listed in Table 6-3
are malfunction descriptions, possible causes, and corrective actions.
CAUTION: CE module replacement should be performed only after receiving

approval from Hospira.
Table 6-3. Error Codes Requiring Technical Service
Error Code Malfunction Possible Cause Corrective Action
E300 ADC failure Analog to digital converter failure Replace CPU PWA
(see Section 7.2.12.4)
Reset time and date, if required
(see Section 1.10.2)
E301 Audio alarm failure Piezo is off but sensed on Turn power off, then on,
or to reset the infuser
Piezo is on but sensed off
Replace piezo alarm
Replace CPU PWA
E302 Backlight failure Backlight (CCFT tube) Turn power off, then on,
is not at the expected range to reset the infuser
Replace display assembly
E320 Battery charge Battery charge current is Replace battery

current out of range out of range after eight hours (see Section 7.2.4)
Replace power supply PWA
E321 Battery not Battery charging timed out Charge battery for additional
charging eight hours
Complete battery discharge
has occurred Replace battery
(see Section 7.2.4)
E322 Battery current Battery integrator calibration
calibration value value is out of range Replace power supply PWA
out of range (see Section 7.2.12.1)
E323 Battery trickle Battery trickle charge current (see Section 1.10.2)
charge current is out of range
out of range
E324 Supply overvoltage An overvoltage condition is

detected in the charging circuit
E325 Battery An overvoltage condition

overvoltage is detected in the battery

SECTION 6
E326 Battery Battery disconnected Check for loose battery

disconnected while the infuser is on connections
Replace battery
(see Section 7.2.4)
E327 Brownout condition Brownout condition detected Replace power supply PWA
E340 Critical instruction Power-up CPU register test failed Replace CPU PWA
failure (no malfunction message (see Section 7.2.12.4)
displayed)
E341 Critical data Critical data memory failure Replace mechanism assembly
memory failure (see Section 7.2.12.6)
E342 Display failure Defective display Replace display assembly

E343 Distal air sensor With the cassette removed, Replace mechanism assembly
failure 1 the distal air sensor self test (see Section 7.2.12.6)
detects liquid
E344 Distal air sensor With the cassette inserted, (see Section 1.10.2)
failure 2 the distal air sensor self test
detects sensor out of range
E345 Distal pressure Distal pressure sensor failed

sensor failure 1 while the infuser is off
E346 Distal pressure Distal pressure sensor failed

sensor failure 2 while the infuser is on
E347 Hardware Hardware watchdog failure Replace CPU PWA

watchdog failure (see Section 7.2.12.4)
E378 I/O valve Generic I/O valve failure Turn power off, then on,
phase loss to reset the infuser
Replace mechanism assembly

E379 L/S valve Generic L/S valve failure Turn power off, then on,
phase loss to reset the infuser
E380 Plunger motor Generic plunger motor failure Replace mechanism assembly
phase loss (see Section 7.2.12.6)
E430 Proximal air sensor Proximal air sensor ongoing Replace mechanism assembly
failure 1 test detects liquid with cassette (see Section 7.2.12.6)
removed
E431 Proximal air sensor Proximal air sensor self test (see Section 1.10.2)
failure 2 detects liquid with cassette
removed
E432 Proximal pressure Proximal pressure sensor failed

sensor 1 while the infuser is off
E433 Proximal pressure Proximal pressure sensor failed

sensor 2 while the infuser is on
E434 RAM failure RAM failure Turn power off, then on,
to reset the infuser
Replace CE module
(see Section 7.2.6)
E435 RTC failure Real-time clock failure Turn power off, then on,
Replace CPU PWA
E436 ROM failure ROM checksum failure Turn power off, then on,
Replace CE module
(see Section 7.2.6)
E437 Software failure Generic software failure Turn power off, then on,
E438 Stack out-of-range Stack out-of-range failure
failure Replace CPU PWA
E439 Stuck key A key is sensed as pressed Replace keypad

for over two minutes (see Section 7.2.12.2)
E440 Power hold stuck Power hold signal stuck Reset time and date, if required
Power cannot be turned off

SECTION 6
E443 LCD failure LCD bias is out of range Replace display assembly
E444 CPU timebase CPU timer 2 and RTC measured Turn power off, then on,
inaccurate times disagree to reset the infuser
Replace CPU PWA
E445 RTC memory Real-time clock memory Turn power off, then on,
failure is corrupt to reset the infuser
E446 CPU timer failure CPU timer 1 and timer 2 Replace CPU PWA
measured times disagree (see Section 7.2.12.4)
E447 Battery ADC 16 consecutive readings have Reset time and date,
reading failure been either all zero if required
or the max value (see Section 1.10.2)
E448 SEEP write failure SEEP data write failed Replace mechanism assembly
E449 SEEP calibration Calibration data block corrupted
data corrupted Replace CPU PWA
Replace CPU/driver cable
E450 MMIO port read/ I/O port read/write failure Replace CPU PWA
write failure (see Section 7.2.12.4)
E451 Inaccurate delivery Over/under delivery detected Turn power off, then on,
E452 Software failure Miscellaneous software failures
If error codes recur,
contact Hospira
E453 Two SEEP NVRAM data block corrupted Replace mechanism assembly
CRC errors (see Section 7.2.12.6)
E454 NVRAM Software trying to write into Replace CPU PWA

over capacity non-existent NVRAM space (see Section 7.2.12.4)
Replace CPU/driver cable

E455 Invalid device Incorrect flash memory Turn power off, then on,
configuration on peripheral PWA to reset the infuser
Replace CE module
(see Section 7.2.6)
E456 Invalid drug library A drug library install was started Attempt to reinstall
but not completed successfully the drug library
(see the System
Operating Manual)
Replace CE module
(see Section 7.2.6)
E457 Drug library CRC failure on drug library Reload the library
corrupted (see the System
Operating Manual)
The following error codes are not generated in the Biomed service mode.
E320 E323 E326 E346 E373 E376 E379 E431 E441

E321 E324 E343 E371 E374 E377 E380 E432 E447
E322 E325 E345 E372 E375 E378 E430 E433
 Note: Some error codes include sub-ID codes. These sub-ID codes are intended
for Hospira internal use only, and should be included when contacting Hospira.

SECTION 6
6.4
TROUBLESHOOTING PROCEDURES
This section details recommended procedures for problems not associated
with malfunction alarms.
Before performing any troubleshooting procedure, turn the infuser off, then on.
Allow the self test to complete, then proceed as follows:
1. If a malfunction exists, carefully inspect the infuser for damage as described

in Section 5.2.2.
2. If an infuser inspection has not disclosed a malfunction, perform the PVT
in Section 5.2. See Table 6-4 for section reference, probable cause, and corrective
actions.
3. If after completing step 1 and step 2, a malfunction has not been located,
or if the infuser persistently fails, contact Hospira.
CAUTION: CE module replacement should be performed only after receiving

Table 6-4. Troubleshooting with the PVT
Test Failure Probable Cause Corrective Action
Self Test Cassette not properly installed Reseat cassette

(Section 5.2.4) Defective CPU PWA Replace CPU PWA
Cassette Alarm Test Cassette not properly seated Reseat cassette

(Section 5.2.5) Defective cassette Replace cassette
Free Flow Test Cassette not properly seated Reseat cassette

Defective or dirty valve pins Clean valve pins
Replace mechanism assembly

Display Test Defective display assembly Replace display assembly

(Section 5.2.7)
Keypad Verification/Functional Defective keypad Replace keypad

Test (see Section 7.2.12.2)
(Section 5.2.8)
Alarm Loudness Test Defective CPU Replace CPU PWA

(Section 5.2.9)
Defective peripheral PWA Replace CE module
(see Section 7.2.6)
Defective piezo alarm Replace piezo alarm assembly

assembly (see Section 7.2.12.5)
Lockout Switch Test Defective peripheral PWA Replace CE module

(see Section 7.2.6)
(Section 5.2.10)

6.4 TROUBLESHOOTING PROCEDURES
Table 6-4. Troubleshooting with the PVT
Test Failure Probable Cause Corrective Action
Proximal Occlusion Test Closed proximal clamp Open clamp

(Section 5.2.11) Cassette not properly primed Reprime cassette
Defective cassette Replace cassette
Dirty sensor pin Clean sensor pin
Defective APP PWA Replace mechanism assembly

Proximal Air-in-Line Test Defective special cassette Replace special cassette

(Section 5.2.12) Dirty sensors Clean sensors

Distal Air-in-Line Test Defective special cassette Replace special cassette

(Section 5.2.13) Dirty sensors Clean sensors

Distal Occlusion Test Cassette not properly primed Reprime cassette

Dirty sensor pin Clean sensor pin

Delivery Accuracy Test Set not properly primed Reprime cassette

(Section 5.2.15) Damaged or faulty cassette Replace cassette
Defective mechanism Replace mechanism assembly

assembly (see Section 7.2.12.6)
Electrical Safety Test Defective AC power cord Replace AC power cord

(see Section 7.2.5)
(Section 5.2.17)

SECTION 6
6.4.1
RESETTING THE ETHERNET IP ADDRESS
AND SUBNET MASK
This section applies to List Number 20791-04 and above, and List Number 20677-04
and above.
If the CE has been misconfigured and WebConfig cannot communicate with the CE,
the Reset button can be used to reset the Ethernet IP address (192.168.0.100) and Subnet
Mask (255.255.0.0) to the factory default (see Figure 6-1).
To reset the Ethernet IP address and Subnet Mask, proceed as follows:
1. Turn on the infuser, and connect to Ethernet.

2. Confirm the configuration is not the factory default.
3. Turn off the infuser, disconnect from AC power, and wait two minutes.
4. Press and hold the Reset button.
5. Connect the infuser to AC power and start the timer.
6. Release the Reset button after a measured 20 seconds.
7. Wait two minutes for the CE to completely reboot.
8. Verify that the infuser network is now set to the factory default.
Reset
Button
Figure 6-1. Reset Button

Section 7
REPLACEABLE PARTS
AND REPAIRS
This section itemizes all parts and subassemblies of the infusion system that are repairable
within the scope of this manual. In addition, this section details replacement procedures
for all listed parts.
7.1
REPLACEABLE PARTS
Replaceable parts for the infusion system are itemized in the Illustrated Parts Breakdown
(IPB) and are identified in Figure 9-1. Table 9-2 identifies each part by an index number
that correlates to Figure 9-1.
To view the online replacement parts list, visit the website at www.hospiraparts.com.
7.2
REPLACEMENT PROCEDURES
This section contains safety and equipment precautions, required tools and materials,
and step-by-step procedures for replacing parts in the infuser. Unless otherwise stated,
always perform the PVT after a replacement procedure.
 Note: Figures are rendered as graphic representations to approximate actual

product. Therefore, figures may not exactly reflect the product.
7.2.1
SAFETY AND EQUIPMENT PRECAUTIONS
Before opening the front enclosure of the infuser, take all necessary precautions
for working on high-voltage equipment.
WARNING: EXPLOSION HAZARD EXISTS IF THE INFUSER IS SERVICED

IN THE PRESENCE OF FLAMMABLE SUBSTANCES.
WARNING: UNLESS OTHERWISE INDICATED, DISCONNECT THE INFUSER

FROM AC POWER BEFORE PERFORMING ADJUSTM ENT
OR REPLACEMENT PROCEDURES.
CAUTION: Use proper ESD grounding techniques when handling components.

Wear an antistatic wrist strap and use an ESD-protected workstation. Store PWAs
in antistatic bags before placing on any surface.

SECTION 7
7.2.2
REQUIRED TOOLS AND MATERIALS
The following tools and materials, or equivalents, are required for the replacement
procedures in this section. In addition, the beginning of each procedure lists tools
and materials recommended for that specific procedure.
- Set of flat blade screwdrivers - Long needle nose pliers

- Set of Phillips screwdrivers - Wide-head pliers
- Set of standard and metric nutdrivers - Diagonal cutters
- Set of Allen wrenches - X-acto® knife
- Metric 10 mm wrench - Mild solvent
- Battery cable connector tool (P/N 519-89318-001) - Lint-free cloth
- Custom nutdriver (P/N 519-95056-001)
7.2.3
RUBBER FOOT PAD REPLACEMENT
Recommended tools for this procedure are an X-acto knife, mild solvent, and lint-free cloth.
The replacement part for this procedure is:

Pad, Rubber Foot
To replace a rubber foot pad, see Figure 7-1, then proceed as follows:
1. Turn off the infuser and disconnect the device from AC power.
2. Place the infuser on its side.
3. Using the X-acto knife, remove the rubber foot pad and scrape the enclosure recess
to remove adhesive residue.
 Note: Each adhesive-backed rubber foot pad is bonded in its recess.

Do not damage the recess.
4. Using mild solvent and a lint-free cloth, clean any adhesive residue from
the enclosure recess.
5. Remove the protective backing from the self-adhesive surface of the replacement
foot pad and press the pad in place.
6. After approximately five minutes, verify the foot pad is secure.
Replacement of a rubber foot pad is routine maintenance and no verification procedure
is normally required. However, if the infuser may have been damaged during
these procedures, perform the PVT in Section 5.2.

7.2 REPLACEMENT PROCEDURES
BATTERY
DOOR COVER
DOOR PIVOT
CAP
FLEX TABS
FLEX TABS (FRONT)
(REAR)
RUBBER FOOT
PAD (5) HEX HEAD
SCREW
Figure 7-1. Bottom View

SECTION 7
7.2.4
BATTERY, WIRE HARNESS, DOOR, AND DOOR PAD
REPLACEMENT
Recommended tools for this procedure are:
- Medium size flat blade screwdriver

- Long needle nose pliers
- X-acto knife
- Battery cable connector tool (P/N 519-89318-001), or equivalent
- Mild solvent
- Lint-free cloth
The replacement parts for this procedure are:

Battery
Assembly, Wire Harness, Battery
Door, Battery
Pad, Door
Gasket, Battery
Screw, 6-32 x 3/8, Hex Head, Slotted, with Washer
To replace the battery, battery door, or door pad, see Figure 7-2, then proceed as follows:
1. Turn off the infuser and disconnect the device from AC power. The AC LED indicator
will turn off.
 Note: Wait five minutes for the microprocessor to save data

and complete the turn off sequence before unplugging the battery.
2. Place the infuser on its side.

3. Using the flat blade screwdriver, remove the screw that attaches the battery door
to the infuser, and remove the door.
4. Inspect the battery door and replace, if required.
5. If the battery door pad is defective, remove it and clean the door with mild solvent.
Dry the battery door thoroughly, and install the replacement pad on the door.
6. Inspect the gasket and replace, if required.
 Note: The battery gasket may not be present on some versions

of the device.
7. Disconnect the battery harness from the charger circuit cable. Carefully pull
the battery harness wires and connector outside the enclosure, and remove
the battery.
8. Using the needle nose pliers, remove the wire harness connectors from the battery
terminals.
9. Using the battery cable connector tool, install the wire harness connectors onto
the terminals of the replacement battery. Confirm the red wire is installed
on the positive (+) terminal next to the red marker on top of the battery,
and the black wire is installed on the negative (-) terminal.
CAUTION: Do not allow the terminals to come into contact with each other.

10. Connect the replacement battery harness to the charger circuit cable, and insert
the replacement battery into the enclosure. The cable connectors are keyed so that
cables cannot be connected incorrectly.
 Note: Confirm the battery harness is not pinched between the battery
and the enclosure.
11. Replace the battery door using the screw that was removed in step 3.
12. Press [ON/OFF] with the infuser disconnected from AC power, and verify the front
panel battery symbol illuminates.
13. Access the BIOMED SETTINGS screen and press [CHANGE BATTERY].
Replacement of the battery door, pad, and gasket is routine maintenance and no
verification procedure is normally required. However, if the infuser may have been
damaged during these procedures, perform the PVT in Section 5.2.
BATTERY WITH WIRE

HARNESS ASSEMBLY
BATTERY DOOR PAD
BATTERY GASKET
BATTERY DOOR
6-32 x 3/8
HEX HEAD
SCREW
Figure 7-2. Battery Assembly

SECTION 7
7.2.5
AC POWER CORD, RETAINER, AND VELCRO STRAP
REPLACEMENT
 Note: The AC power cord and power cord retainer must be compatible, based
on part number pairings. Contact Hospira for compatible part numbers.
The recommended tools for this procedure are a #2 Phillips screwdriver and a 10 mm
wrench.

Cordset, AC Power, Hospital Grade, Detachable
Retainer, AC Power Cord
Strap, Velcro, AC Power Cord
Terminal, Equipotential
Screw, 4-40 x 1/4, Pan Head, Phillips
Screw, 6-32 x 5/8, Pan Head, Phillips, with Washer
Screw, Jack, 4-40 x 7/16
Washer, Flat, .566 x .255 x .030 Thk.
Washer, Lock, #4
To replace the AC power cord, power cord retainer, or Velcro strap, see Figure 7-3,
then proceed as follows:
2. Remove the battery as described in Section 7.2.4.
3. Using the Phillips screwdriver, remove the screws from the AC power cord retainer.
4. Using the 10 mm wrench, remove and inspect the equipotential terminal,
and replace, if required.
5. Unplug the power cord and slide the plug through the retainer.
6. Remove the Velcro strap from the power cord. Inspect the Velcro strap for wear
and replace the strap, if required. Attach the strap to the replacement power cord.
7. Install the replacement AC power cord in the exact reverse order of removal.
8. Reinstall the battery and connect the infuser to AC power.
9. Press [ON/OFF] and verify the infuser powers on.
Replacement of the AC power cord, retainer, and Velcro strap is routine maintenance
and no verification procedure is normally required. However, if the infuser may have been
damaged during the procedure, perform the PVT in Section 5.2.

#4 LOCK
WASHER
FLAT
WASHER
4-40 x 1/4
PAN HEAD SCREW
EQUIPOTENTIAL TERMINAL
VELCRO STRAP 4-40 x 7/16

JACK SCREW
6-32 x 5/8
PAN HEAD SCREW
AC POWER CORD
RETAINER
AC POWER CORD
Figure 7-3. AC Power Cord Assembly

SECTION 7
7.2.6
CE MODULE REPLACEMENT
 Note: The Plum A+ version with wireless 802.11 a/b/g circuitry installed features
a USB adaptor. To replace the USB adaptor, see Section 7.2.6.1.
CAUTION: CE module replacement should only be performed after receiving

CAUTION: When replacing the CE module, carefully check the Ethernet MAC
address on the PWA label to assure it matches the infuser barcode.
CAUTION: Carefully remove the CE module from the infuser to avoid damaging
peripheral PWA components.
The recommended tool for this procedure is a #2 Phillips screwdriver.
Replacement parts for this procedure are:

CE Module
Screw, 4-40 x 5/8, Pan Head, Phillips, with Washer
To replace the CE module, proceed as follows:
 Note: After disconnecting from AC power, wait at least five minutes

for the CE to power down and the microprocessor to save data,
then proceed to step 2.

3. Carefully set the infuser face down.
4. Using the Phillips screwdriver, remove the screws from the CE module.
5. Carefully pull the CE module away from the infuser.
 Note: When removing the CE module, note the placement guides where
the peripheral PWA rests.
6. Perform a visual inspection of the last three characters of the Ethernet MAC address
on the replacement CE module, and compare the characters to the last three
characters on the infuser barcode.
7. Install the CE module in the exact reverse order of removal.
 Note: Verify the peripheral interface PWA is placed properly between

the guides and fits correctly into the CPU PWA.

9. Turn on the infuser and verify completion of the self test (see Section 1.9.3).
10. Perform the connectivity check in Section 1.11.
To verify successful CE module replacement, perform the PVT in Section 5.2.

CE MODULE
USB ADAPTOR
4-40 x 5/8
PAN HEAD SCREW
WITH WASHER (2)
Figure 7-4. CE Module with USB Adaptor

SECTION 7
CE MODULE
4-40 x 5/8
PAN HEAD SCREW
WITH WASHER (2)
Figure 7-5. CE Module without USB Adaptor

7.2.6.1
USB ADAPTOR
 Note: The USB adaptor is present only on the Plum A+ version with wireless
802.11 a/b/g circuitry installed.
CAUTION: A new MAC address may affect network connectivity.
There are no recommended tools for this procedure.

Adaptor, USB
To replace the USB adaptor, proceed as follows:
 Note: After disconnecting from AC power, wait at least five minutes

for the CE to power down and the microprocessor to save data,
then proceed to step 2.
2. Remove the CE module as described in Section 7.2.6.

3. Install the foot of the adaptor’s rubber support into the large slot in the peripheral
interface PWA.
 Note: Move one side of the foot into the small slot in the PWA before
pressing the other end into place.
4. Attach the antenna cable to the adaptor, then install the adaptor over the rubber
support and into the USB port on the peripheral interface PWA.
5. Install the free end of the adaptor into the slot of the rubber support.
 Note: Fold back and slide the rubber support in place over the adaptor.
6. Reinstall the CE module.

8. Turn on the infuser and verify completion of the self test (see Section 1.9.3).
9. Perform the connectivity check in Section 1.11.
To verify successful USB adaptor replacement, perform the PVT in Section 5.2.

SECTION 7
7.2.7
CE MODULE COMPONENT REPLACEMENT
CE module component replacement includes the replacement of the volume control knob,
Ethernet quick release latch, antenna PWA, and CE module cover.
To replace CE module components, see Figure 7-6, Figure 7-7, and Figure 7-8, then proceed
as described in the following sections.
LOCK KNOB COVER KNOB CAP

WASHER
4-40 x 3/8 COVER GASKET HEX

BUTTON SCREW (3) NUT
ESD SPRING SHIELD
VOLUME
CONTROL
KNOB
NURSE CALL
JACK NUT
QUICK RELEASE
LATCH
SEAL
FLAT 4-40 HEX NUT (3) CE MODULE

WASHER (3) COVER
LOCK
WASHER
Figure 7-6. CE Module Components

VOLUME
CONTROL
KNOB
LOCKOUT
SWITCH
6-32 x 2 1/2
GREEN YELLOW
PAN HEAD
LED LED
SCREW
RESET BUTTON
NURSE
POLE CLAMP
CALL JACK
ASSEMBLY
EQUIPOTENTIAL
TERMINAL
RJ-45
ETHERNET
CONNECTOR
QUICK RELEASE
LATCH

PAN HEAD
SCREW

SECTION 7
ANTENNA COVER ANTENNA PWA

GASKET
ANTENNA
COVER
CE MODULE
COVER
QUICK RELEASE LATCH

POINT ‘C’
EDGE ‘A’
POINT ‘B’ SURFACE ‘A’
Figure 7-8. Antenna PWA and Ethernet Quick Release Latch Replacement

7.2.7.1
VOLUME CONTROL KNOB REPLACEMENT
Recommended tools for this procedure are an X-acto knife, a medium size flat blade
screwdriver, and long needle nose pliers.

Assembly, Volume Control Knob
Cover, Knob
Cover, Nut
Spacer, Nylon
To replace the volume control knob, see Figure 7-6 and Figure 7-7, then proceed as follows:
4. Using the X-acto knife, lift the volume control knob end cap away from the gray
knob, exposing a flat head screw.
5. Using the flat blade screwdriver, remove the screw that secures the knob.
6. Using long needle nose pliers, remove the knob, nut cover, and spacer.
 Note: The nylon spacer may not be present in some volume control
knob assemblies.
7. Install the replacement volume control knob in the exact reverse order of removal.
8. Replace the CE module in the exact reverse order of removal.
Replacement of the volume control knob is routine maintenance and no verification
procedure is normally required. However, if the infuser may have been damaged during
these procedures, perform the PVT in Section 5.2.

SECTION 7
7.2.7.2
ETHERNET QUICK RELEASE LATCH REPLACEMENT
The recommended tool for this procedure is long needle nose pliers.
 Note: The quick release latch may not be present on some versions
of the device.

Latch, Quick Release, Ethernet
To replace the Ethernet quick release latch, see Figure 7-8, then proceed as follows:
3. Unplug the Ethernet cable from the RJ-45 jack.
6. Note the position of the quick release latch in relation to the RJ-45 jack.
7. Using the long needle nose pliers, remove the quick release latch from the CE
module cover.
8. Install the replacement quick release latch into the CE module cover (see Figure 7-8).
 Note: The latch should be positioned so edge “A” lays against inside
surface “A”, while pushing at point “B” to install the lower snap before
pushing at point “C” to install the upper snap.
 Note: Installing either the upper or lower snap first makes no difference
as long as both snaps are not installed simultaneously.

11. Plug in the Ethernet cable.
12. Turn on the infuser and perform the connectivity check in Section 1.11.

7.2.7.3
ANTENNA PWA REPLACEMENT
The recommended tool for this procedure is a small flat blade screwdriver.

PWA, Antenna
Cover, Antenna
Gasket, Antenna Cover
Assembly, Cable, Wireless
To replace the antenna PWA, see Figure 7-8, then proceed as follows:
5. Remove the antenna cover by pressing in on the tabs through the slots on each side
of the CE module cover. Inspect the antenna cover and replace, if required.
6. Inspect the antenna cover gasket and replace, if required.
7. Disconnect the antenna cable from the USB adaptor.
8. Remove the antenna PWA. Install the replacement antenna PWA in the exact reverse
order of removal.
9. Connect the antenna cable to the USB adaptor.
10. Install the antenna cover by pressing the tabs into the slots provided on the CE
module cover.

SECTION 7
7.2.7.4
CE MODULE COVER REPLACEMENT
Recommended tools for this procedure are a set of nutdrivers, long needle nose pliers,
small Allen wrench, and custom nutdriver.

Cover, CE Module
Gasket, Cover
Shield, Spring, EMI
Seal, Round
Screw, 4-40 x 3/8, Socket, Button Head
Nut, 4-40, Hex
Nut, Hex, Nurse Call Jack
Washer, Flat, Mica, #4
Washer, Lock, #4
To replace the CE module cover, see Figure 7-6 and Figure 7-7, then proceed as follows:
5. Remove the volume control knob as described in Section 7.2.7.1.
6. Using a nutdriver, remove the nut that secures the potentiometer to the CE module
cover. Remove the lock washer with needle nose pliers.
7. Using the custom nutdriver, remove the hex nut that secures the nurse call jack
to the CE module cover.
8. Remove the Ethernet quick release latch as described in Section 7.2.7.2.
9. Inspect the round seal and replace, if required.
10. Carefully unplug the antenna cable from connector J2 on the peripheral PWA,
and remove the antenna PWA as described in Section 7.2.7.3.
11. Using the Allen wrench, remove the screws that secure the peripheral PWA
to the CE module cover and EMI shield.
12. Note the position of the two hex nuts installed in the PWA mounting brackets located
on the CE module cover. Retain the nuts for reassembly.
13. Inspect the CE module cover gasket and replace, if required.
14. Inspect the EMI shield and replace, if required.
15. Install the replacement CE module cover in the exact reverse order of removal.
16. Install the antenna PWA as described in Section 7.2.7.3. Carefully plug the antenna
cable into connector J2 on the peripheral PWA.

17. Install the Ethernet quick release latch as described in Section 7.2.7.2.
18. Install the volume control knob and phone jack nut in the exact reverse order
of removal.
19. Install the CE module as described in Section 7.2.6.
7.2.8
SEPARATING THE FRONT ENCLOSURE,
REAR ENCLOSURE, AND MAIN CHASSIS
The recommended tools for this procedure are a #2 Phillips screwdriver, medium size
flat blade screwdriver, and 3/16 nutdriver.
To separate the front enclosure, rear enclosure, and main chassis, see Figure 7-9,
3. Using the Phillips screwdriver, remove the screws from the CE module,
and carefully pull the assembly away from the infuser (see Section 7.2.6).
4. Remove the AC power cord and retainer, and the equipotential terminal as described
in Section 7.2.5.
5. Using the nutdriver, remove the jack screw and lock washer (see Figure 7-3).
6. Using the Phillips screwdriver, remove the remaining screws from the upper right
corner and lower center of the rear enclosure.
7. Carefully place the infuser face down.
8. Using the flat blade screwdriver, press the flex tabs (see Figure 7-1) while lifting
up the rear enclosure, and remove the enclosure.
9. Using the Phillips screwdriver, remove the screws in the infuser handle, and remove
the shoe from the front enclosure.
10. Using the flat blade screwdriver, press the flex tabs (see Figure 7-1) while lifting
up the front enclosure, and remove the enclosure.

SECTION 7
4-40 x 5/8 PAN HEAD

6-32 x 2 1/2 PHILLIPS SCREW
PAN HEAD SCREW (2)
WITH WASHER (2)
6-32 x 1/2
PAN HEAD SCREW
#6 LOCK 6-32 x 3 1/4

WASHER(4) PAN HEAD
SCREW
QUICK
RELEASE
LATCH
SHOE CE MODULE
REAR ENCLOSURE
POWER SUPPLY PWA
MAIN CHASSIS
FRONT ENCLOSURE ASSEMBLY
Figure 7-9. Separating the Front Enclosure, Main Chassis, and Rear Enclosure

7.2.9
FRONT ENCLOSURE, REAR ENCLOSURE,
OR MAIN CHASSIS REPLACEMENT
The recommended tools for this procedure are a #2 Phillips screwdriver, medium size
flat blade screwdriver, 3/16 nutdriver, and an X-acto knife.

Enclosure, Front
Enclosure, Rear
Assembly, Main Chassis
Shoe, Front Enclosure
Screw, 6-32 x 2 1/2, Pan Head, Phillips
Screw, 6-32 x 3 1/4, Pan Head, Phillips
Washer, Lock, Helical, #6
Gasket, Conductive, 6.5 L
Gasket, Conductive, 1.04 L
Gasket, Conductive, .060 x .150 x 6.5
To replace the front enclosure, rear enclosure, or main chassis, see Figure 7-9,
3. Separate the front enclosure, rear enclosure, and main chassis as described
in Section 7.2.8.
4. To replace the front enclosure, remove the gaskets described in Section 7.2.9.1
and Section 7.2.9.2.
5. To replace the rear enclosure, remove the specific components described
in Section 7.2.10.
6. To replace the main chassis, remove the specific components described
in Section 7.2.12.
7. Inspect the conductive gaskets located on the main chassis and replace, if required
(see Figure 7-10).
 Note: Main chassis conductive gaskets may not be present on some

versions of the device.

SECTION 7
8. Reassemble the front enclosure, rear enclosure, and/or main chassis components.
 Note: Assure the CPU/driver cable is positioned completely above

and to the side of the battery enclosure prior to joining the rear
enclosure to the main chassis.
9. Join the front enclosure, rear enclosure, and main chassis in the exact reverse order
of separation.
To verify successful front enclosure, rear enclosure, or main chassis replacement,
perform the PVT in Section 5.2.
CONDUCTIVE GASKET
.129 x .188 x 1.04 L (3)
CONDUCTIVE GASKET
1.04 L (2)
CONDUCTIVE
GASKET
.129 x .188 x 2.7 L
CONDUCTIVE
GASKET
CONDUCTIVE .129 x.188 x 1.6 L
GASKET
.060 x .150 x 6.5 L
(2)
CONDUCTIVE GASKET
6.5 L
Figure 7-10. Main Chassis Conductive Gaskets

7.2.9.1
SHOE GASKET REPLACEMENT
The recommended tool for this procedure is needle nose pliers.

Gasket, Shoe
To replace the shoe gaskets, see Figure 7-11, then proceed as follows:
in Section 7.2.8.
4. Remove the shoe gaskets from the front and back of the front enclosure as shown
in Figure 7-11.
5. Install the replacement shoe gaskets in the exact reverse order of removal.
of separation.
To verify successful shoe gasket replacement, perform the PVT in Section 5.2.
7.2.9.2
FRONT/REAR ENCLOSURE GASKET REPLACEMENT
The recommended tool for this procedure is needle nose pliers.

Gasket, Front/Rear Enclosure
To replace the front/rear enclosure gaskets, see Figure 7-11, then proceed as follows:
in Section 7.2.8.
4. Using the needle nose pliers, remove the front/rear gasket from the front enclosure.
5. Install the replacement front/rear gasket in the exact reverse order of removal.
of separation.
To verify successful front/rear enclosure gasket replacement, perform the PVT
in Section 5.2.

SECTION 7
FRONT/REAR
SHOE GASKET (2) ENCLOSURE GASKET
Figure 7-11. Front Enclosure Gaskets

7.2.10
REAR ENCLOSURE COMPONENT REPLACEMENT
Rear enclosure component replacement includes the replacement of the following:
- Pole clamp extrusion, backing plate, and insulator
- Pole clamp shaft/knob assembly and shaft tip
- Rear enclosure and handle gaskets
To replace the rear enclosure components, see Figure 7-12, then proceed as detailed
in the following sections.
SHAFT/KNOB ASSEMBLY
SHAFT TIP
BACKING
PLATE
HANDLE
GASKET
POLE CLAMP
EXTRUSION
REAR
ENCLOSURE
10-32 x 1/2
HEX HEAD
SCREW (2)
WITH WASHER
INSULATOR
REAR ENCLOSURE GASKET
Figure 7-12. Rear Enclosure Components

SECTION 7
7.2.10.1
POLE CLAMP EXTRUSION, BACKING PLATE,
AND INSULATOR REPLACEMENT
Recommended tools for this procedure are a medium size flat blade screwdriver
and mild solvent.
Extrusion, Pole Clamp

Plate, Backing, Pole Clamp
Insulator, Backing Plate
To replace the pole clamp extrusion, backing plate, and insulator, see Figure 7-12,
in Section 7.2.8.
4. Using the flat blade screwdriver, remove the screws that secure the pole clamp
backing plate to the pole clamp extrusion, and remove the backing plate, insulator,
and pole clamp from the rear enclosure.
5. Install the replacement backing plate and extrusion, using the screws that were
removed in step 4.
6. Install the replacement insulator onto the backing plate.
CAUTION: Assure the insulator covers the entire backing plate.
If the backing plate is exposed, the power supply PWA may be damaged
when power is applied to the infuser.
of separation.
To verify successful pole clamp extrusion, backing plate, and insulator replacement,
perform the PVT in Section 5.2.

7.2.10.2
POLE CLAMP SHAFT/KNOB ASSEMBLY
AND SHAFT TIP REPLACEMENT
The recommended tool for this procedure is wide-head pliers.

Assembly, Shaft/Knob, Pole Clamp
Tip, Shaft, Pole Clamp
To replace the pole clamp shaft/knob assembly and the pole clamp shaft tip,
see Figure 7-12, then proceed as follows:
1. Turn the pole clamp shaft/knob assembly counterclockwise to remove it from

the pole clamp extrusion, and loosen the pole clamp shaft tip from the shaft/knob
assembly.
 Note: The pole clamp shaft tip has a long shaft that is pressed
into the threaded pole clamp shaft/knob assembly.
2. Turn the pole clamp shaft/knob assembly back into the pole clamp extrusion.
Using the wide-head pliers, remove and inspect the pole clamp shaft tip and replace
the tip, if required.
3. Install the replacement pole clamp shaft/knob assembly into the pole clamp
extrusion by turning the shaft/knob assembly clockwise into the extrusion until
the threaded portion is visible.
4. Press the pole clamp shaft tip into the screw hole recess on the shaft/knob assembly
and turn the shaft/knob assembly clockwise until the shaft tip is secure against
the pole clamp extrusion.
Replacement of the pole clamp shaft/knob assembly and the pole clamp shaft tip is routine
maintenance and no verification procedure is normally required. However, if the infuser
may have been damaged during the procedure, perform the PVT in Section 5.2.

SECTION 7
7.2.10.3
REAR ENCLOSURE AND HANDLE GASKETS REPLACEMENT

Gasket, Rear Enclosure
Gasket, Handle
To replace the rear enclosure and handle gaskets, see Figure 7-12, then proceed as follows:
in Section 7.2.8.
4. Remove the rear enclosure gasket and handle gaskets from the rear enclosure.
5. Install the replacement gaskets in the exact reverse order of removal.
of separation.
To verify successful rear enclosure and handle gaskets replacement, perform the PVT
in Section 5.2.
7.2.11
MINIPOLE ASSEMBLY REPLACEMENT
The minipole assembly is an accessory (List Number 12096-04-01) that attaches
to the infuser through two holes in the pole clamp extrusion and is held in place
by a hairpin clip. The clip passes through a hole near the end of the longer of the two
vertical rods on the bag hanger, and prevents the removal of the minipole from the holes
in the pole clamp.

Assembly, Minipole
Clip, Hairpin
To replace the minipole assembly, see Figure 7-13, then proceed as follows:
2. Place the infuser face down on a soft surface.
3. Grasp the hairpin clip with thumb and finger, and remove the clip from the rod hole.
4. Remove the bag hanger from the pole clamp rod holes, and remove the minipole.
5. Install the replacement minipole assembly in the exact reverse order of removal.
Replacement of the minipole assembly is routine maintenance and no verification
procedure is normally required. However, if the infuser may have been damaged during
the procedure perform the PVT as described in Section 5.2.

CLUTCH HOUSING
CLUTCH SPRING
BAG HANGER
POLE CLAMP
EXTRUSION
HAIRPIN CLIP
Figure 7-13. Minipole Assembly

SECTION 7
7.2.12
MAIN CHASSIS ASSEMBLY COMPONENT
REPLACEMENT
Main chassis assembly component replacement includes the replacement of the following:
- Power supply PWA - CPU PWA - Cassette door

- Keypad - Piezo alarm assembly - Fluid shield
- Display assembly - Mechanism assembly - Opener handle assembly
To replace the main chassis assembly components, see Figure 7-14, then proceed
as detailed in the following sections.
MECHANISM ASSEMBLY MAIN CHASSIS
CASSETTE DOOR
POWER SUPPLY
PWA
DISPLAY
OPENER HANDLE
CPU PWA
KEYPAD
Figure 7-14. Main Chassis Assembly Components

7.2.12.1
POWER SUPPLY PWA REPLACEMENT
The recommended tool for this procedure is a medium size flat blade screwdriver.

PWA, Power Supply
Assembly, Cable, Power Supply/Battery
Assembly, Cable, Motor Power
Wrap, Spiral
To replace the power supply PWA, proceed as follows:
in Section 7.2.8.
4. Note the location and position of the cables, then disconnect the cables from
the power supply PWA.
5. Remove the power supply PWA by sliding the board away from the CPU PWA.
6. Replace or install the spiral wrap around the motor power cable.
 Note: Position the spiral wrap so the top partially covers the bottom
of the label on the motor power cable.
7. Install the replacement power supply PWA in the exact reverse order of removal.
 Note: Verify the replacement power supply PWA connects to the CPU
PWA correctly to avoid misalignment.
of separation.
To verify successful power supply PWA replacement, perform the PVT in Section 5.2.

SECTION 7
7.2.12.2
KEYPAD AND GROUND GASKET REPLACEMENT
The recommended tools for this procedure are a #2 Phillips screwdriver, medium size flat
blade screwdriver, and an X-acto knife.

Keypad
Gasket, Ground
Spacer
To replace the keypad and gasket, see Figure 7-15, then proceed as follows:
in Section 7.2.8.
4. Disconnect the flex ribbon cable assembly from the CPU PWA.
5. Using the X-acto knife, lift the white insulation tape that secures the grounding tab
to the main chassis.
6. Using the Phillips screwdriver, remove the screw that secures the keypad
and display assembly to the main chassis (see Figure 7-14).
7. Lift the locking pins to release the fluid shield/driver flex connector, and disconnect
the flex connector from the driver PWA.
8. Carefully disconnect the flex ribbon cable assembly from the display assembly
by pushing the connector locking tabs down.
9. Using the flat blade screwdriver, separate the keypad, gasket, and display assembly
by removing the screws and spacers that secure the keypad to the display.
10. Inspect the keypad ground gasket and replace, if required.
11. Install the replacement keypad in the exact reverse order of removal.
12. Install the keypad and display assembly in the exact reverse order of removal.
of separation.
To verify successful keypad and ground gasket replacement, perform the PVT
in Section 5.2.

7.2.12.3
DISPLAY ASSEMBLY REPLACEMENT
The recommended tools for this procedure are a #2 Phillips screwdriver and a medium
size flat blade screwdriver.

Assembly, Display
To replace the display assembly, see Figure 7-15, then proceed as follows:
in Section 7.2.8.
4. Remove the keypad and gasket as described in Section 7.2.12.2, then remove
the display assembly.
5. Install the replacement display assembly in the exact reverse order of removal.
6. Install the keypad and gasket in the exact reverse order of removal.
of separation.
To verify successful display assembly replacement, perform the PVT in Section 5.2.

SECTION 7
PIEZO ALARM
ASSEMBLY
4-40 x 3/8
4-40 x 3/16 SCREW (2)
SCREW (4)
SPACER (4)
SPLASHGUARD
CPU PWA
DISPLAY
CPU CABLE ASSEMBLY

KEYPAD
GASKET
KEYPAD
Figure 7-15. Keypad, Display, CPU PWA, and Piezo Alarm

7.2.12.4
CPU PWA REPLACEMENT
The recommended tool for this procedure is a medium size flat-blade screwdriver.

PWA, CPU
Insulator, CPU
Assembly, Cable, CPU/Driver
To replace the CPU PWA, see Figure 7-15 and Figure 7-16, then proceed as follows:
in Section 7.2.8.
4. Remove the power supply PWA as described in Section 7.2.12.1.
5. Remove the keypad and gasket as described in Section 7.2.12.2.
6. Remove the display assembly as described in Section 7.2.12.3.
7. Remove the cable assembly from the CPU PWA, and replace, if required.
8. Using the flat blade screwdriver, remove the screws that secure the CPU PWA
and insulator to the main chassis.
9. Inspect the insulator and replace, if required.
10. Install the replacement CPU PWA and insulator in the exact reverse order
of removal.
11. Reassemble the keypad, display assembly, CPU PWA, and power supply PWA.
of separation.
To verify successful CPU PWA replacement, perform the PVT in Section 5.2.

SECTION 7
MAIN CHASSIS
4-40 x 1/4
HEX HEAD
SCREW (2)
WITH WASHER
CPU INSULATOR
CPU PWA
Figure 7-16. CPU PWA Replacement

7.2.12.5
PIEZO ALARM ASSEMBLY REPLACEMENT

Assembly, Piezo Alarm
Splashguard
To replace the piezo alarm assembly, see Figure 7-15, then proceed as follows:
in Section 7.2.8.
4. Remove the power supply PWA as described in Section 7.2.12.1.
5. Remove the CPU PWA as described in Section 7.2.12.4.
6. Using the flat blade screwdriver, remove the screws that secure the splashguard
and piezo alarm to the main chassis.
 Note: Note the alignment of the piezo alarm assembly connecting wires,
and verify the replacement assembly is aligned the same way.
7. Install the replacement piezo alarm assembly in the exact reverse order of removal.
8. Reassemble the keypad, display assembly, CPU PWA, and power supply PWA.
of separation.
To verify successful piezo alarm assembly replacement, perform the PVT in Section 5.2.

SECTION 7
7.2.12.6
MECHANISM ASSEMBLY REPLACEMENT
 Note: Replacing the mechanism changes the Biomed settings to those stored
in the replacement mechanism assembly.
The recommended tools for this procedure are a medium size flat blade screwdriver,
No. 2 Phillips screwdriver, and diagonal cutters.

Assembly, Mechanism
Bumper, Mechanism Chassis
Tie, Cable
To replace the mechanism assembly, see Figure 7-17, then proceed as follows:
in Section 7.2.8.
4. Using diagonal cutters, cut the cable ties that secure the cables.
5. Using the flat blade screwdriver, remove the screw that secures the mechanism
assembly to the main chassis.
6. Remove and inspect the mechanism chassis bumpers and replace, if required.
7. Slide the mechanism assembly away from the main chassis.
8. Unlock and disconnect the cables from the mechanism assembly, and remove
the mechanism assembly.
9. Install the replacement mechanism assembly in the exact reverse order of removal,
and replace the cable ties.
of separation.
To verify successful mechanism assembly replacement, perform the PVT in Section 5.2.

4-24 x 1/4 MAIN CHASSIS

PAN HEAD
SCREW
MECHANISM
CHASSIS BUMPER
CPU/DRIVER
CABLE
MOTOR POWER 6-32 x 3/8

CABLE HEX HEAD
SCREW
WITH WASHER
MECHANISM ASSEMBLY
Figure 7-17. Mechanism Assembly Replacement

SECTION 7
7.2.12.7
CASSETTE DOOR AND FLUID SHIELD REPLACEMENT
Recommended tools for this procedure are a medium size flat-blade screwdriver and long
needle nose pliers.

Assembly, Cassette Door
Assembly, Fluid Shield
Cap, Door Pivot
Gasket, .72 in.
Gasket, 1.09 in.
Spring, Extension
To replace the cassette door and fluid shield, see Figure 7-18 and Figure 7-19, then proceed
as follows:
in Section 7.2.8.
4. Remove the mechanism assembly as described in Section 7.2.12.6.
5. Using the flat blade screwdriver, remove the screw that secures the door pivot cap
to the mechanism assembly.
6. Disengage the cassette door from the opener handle assembly, and remove the door.
7. Disengage the clips on the back side of the fluid shield that retain the upper portion
of the shield to the mechanism assembly.
8. Lift the locking pins to release the fluid shield/driver flex connector, and disconnect
the flex connector from the driver PWA.
9. Pull the shield away from the top of the mechanism assembly at an approximate
15-degree angle. Pull the shield up and away, clearing the mechanism assembly
pins and plunger. Note the location of the gaskets (see Figure 7-18).
10. Inspect and replace the fluid shield gaskets, if required.
11. Align the mechanism assembly pins, then install the replacement fluid shield
in the exact reverse order of removal.
12. Install the replacement cassette door in the exact reverse order of removal.
13. Replace the mechanism assembly in the exact reverse order of removal.
of separation.
To verify successful cassette door and fluid shield replacement, perform the PVT
in Section 5.2.

OX 15
APPR
MECHANISM
ASSEMBLY
GASKET, .72 IN. (2)
FLUID SHIELD
GASKET, 1.09 IN.
CASSETTE DOOR
Figure 7-18. Fluid Shield Replacement

SECTION 7
FLEX
CONNECTOR
TORSION
SPRING
RETAINING
RING
CASSETTE DOOR MECHANISM

ASSEMBLY
OPENER
HANDLE
4-40 x 3/8
HEX HEAD
SCREW 3/32 PUSH-ON
WITH WASHER RETAINING RING
DOOR PIVOT CAP
Figure 7-19. Cassette Door and Opener Handle Replacement

7.2.12.8
OPENER HANDLE ASSEMBLY REPLACEMENT

Assembly, Opener Handle
Link, Door
Ring, Retaining, Push-On
To replace the opener handle assembly, see Figure 7-19, then proceed as follows:
in Section 7.2.8.
4. Remove the mechanism assembly as described in Section 7.2.12.6.
5. Open the cassette door. Disengage and fully open the cassette door from the opener
handle assembly.
6. Close the opener handle assembly.
7. Remove and inspect the retaining ring and replace, if required.
8. Remove and inspect the door link and replace, if required.
9. Insert the flat blade screwdriver between the opener handle assembly
and the mechanism assembly, and carefully pry the assemblies apart.
10. Install the replacement opener handle assembly in the exact reverse order
of removal. Confirm the opener handle is aligned properly.
11. Replace the mechanism assembly in the exact reverse order of removal.
of separation.
To verify successful opener handle assembly replacement, perform the PVT in Section 5.2.

SECTION 7

Section 8
SPECIFICATIONS
The following specifications apply to the Plum A+ with Hospira MedNet Software.
PHYSICAL
Dimensions: Approximately 8 H x 8 W x 6 D inches
(excluding pole clamp and power cord storage)
Weight: Approximately 9.5 lbs (with battery)
Casing: High-impact plastic
ELECTRICAL
Power Requirements: 120 VAC; 50-60 Hz; 35 W
Power Cord: Hospital-grade AC cord; 10 feet;
with transparent plug and retainer plate
Fuses: 0.5 A, 250 VAC
Battery: Sealed lead acid; 6 V; internal; rechargeable
Battery Operation: A fully charged new battery provides approximately three
hours of operation at 125 mL/hr, or delivers 250 mL
if > 126 mL/hr
Operation time is measured from initial pumping

to the Depleted Battery alarm
The infuser should be operated on battery power for three

continuous hours every six months for optimum
performance and battery life
Recharge: The battery charges whenever the infuser is connected
to AC power
If the infuser is operating at 125 mL/hr on one line, a full

recharge takes less than six hours
Self-Discharge: 50 % of charge is retained for a minimum of one month when
the infuser is not connected to AC power or is not operating
Nurse Call System: Default: Normally-open (NO)
Contact Hospira to make an internal adjustment to change

the device from normally-open to normally-closed (NC)

SECTION 8
ENVIRONMENT
Operating: 41° to 104° F (5° to 40° C); 10 % to 90 % relative humidity
Transporting and
Storage: -4° to 140° F (-20° to 60° C); 10 % to 90 % relative humidity
Atmospheric Pressure: 0 - 10,000 feet (0 - 3000 meters)
or equivalent atmospheric pressure
Relative Humidity: 10 - 90 % (104° F max)
DELIVERY RATE RANGE

Lines A and B: 0.1 to 99.9 mL/hr (in 0.1 mL/hr increments)
100 to 999 mL/hr (in 1 mL/hr increments)
Concurrent Delivery: 0.5 mL/hr minimum for each line
PlumSet: 500 mL/hr cumulative (A + B) maximum
KVO: 1 mL/hr or the last primary delivery rate, whichever is less
VTBI Range: 0.1 to 99.9 mL (in 0.1 mL/hr increments)
100 to 9999 mL (in 1 mL/hr increments)
OCCLUSION ALARM
AND LIMITS
Distal: The distal occlusion alarm sounds after the distal tubing
or set outlet fitting becomes occluded
Proximal: The proximal occlusion alarm sounds within two pumping
cycles when the tubing proximal to the cassette becomes
occluded
Distal Pressure Limit
(Without Alarm): 1 to 15 psi; maximum pressure limit is user-selectable;
factory setting is 6 psi
Maximum Infusion
Pressure: 20 psi
AIR-IN-LINE ALARM
PlumSet (Distal): Bolus: 0.5 mL of air or larger
Cumulative: 0.5 mL of air out of 5.3 mL of fluid
PlumSet (Proximal): Bolus at 0.5 mL, total 1 mL (0.5 mL concurrent)
COMMUNICATION
Ethernet LAN: Shielded Ethernet cable plugged into an RJ-45 connector
Wireless LAN: Device name: Hospira MedNet Wireless 802.11 a/b/g Module
Standards: IEEE 802.11 a/b/g
Transmit Power: 802.11 b/g - 17.6 dBm; 802.11 a - 19 dBm
Antenna: Integrated Surface Mount Antenna
Certification: FCC Part 15.247, 15.407; IC RSS-210, RSS-102
FCC ID: STJ-80411396001, IC: 5627A-80411396
Ethernet IP Address: 192.168.0.100
Subnet Mask: 255.255.0.0

SECTION 9 DRAWINGS
Section 9
DRAWINGS
Figure 9-1 through Figure 9-10 show the Illustrated Parts Breakdown (IPB) and assembly
drawings. Table 9-1 lists drawings by figure number and title. Table 9-2 identifies parts
by index numbers which correlate to Figure 9-1.
Drawings in Section 9 are provided as information only, and may not exactly reflect current
product configuration.
Table 9-1. Drawings
Figure Number Title
9-1 Illustrated Parts Breakdown (2 Sheets)
9-2 Front Enclosure, Rear Enclosure, Main Chassis, and CE Module
9-3 Front Enclosure Assembly
9-4 Rear Enclosure Assembly
9-5 CE Module
9-6 Main Chassis Assembly (2 Sheets)
9-7 AC Power Cord Assembly and Battery Assembly
9-8 Antenna PWA and Ethernet Quick Release Latch
9-9 CPU PWA and Main Chassis
9-10 Mechanism Assembly

SECTION 9
Table 9-2. IPB for the Infuser
Index Replacement
Number Nomenclature Procedure
1 Enclosure, Front Section 7.2.9
2 Chassis, Main Section 7.2.9
3 Enclosure, Rear Section 7.2.9
4 Battery Section 7.2.4
5 Assembly, Wire Harness, Battery Section 7.2.4
6 PWA, Power Supply Section 7.2.12.1
7 PWA, CPU Section 7.2.12.4
8 Keypad Section 7.2.12.2
9 Gasket, Keypad Ground Section 7.2.12.2
10 Assembly, Display Section 7.2.12.3
11 Module, CE Section 7.2.6
12 Adaptor, USB Section 7.2.6.1
13 Cover, CE Module Section 7.2.7.4
14 Assembly, Mechanism Section 7.2.12.6
15 Assembly, Fluid Shield Section 7.2.12.7
16 Assembly, Cassette Door Section 7.2.12.7
17 Assembly, Opener Handle Section 7.2.12.8
18 Foot, Rubber Section 7.2.3
19 Plate, Backing, Pole Clamp Section 7.2.10.1
20 Insulator, Backing Plate Section 7.2.10.1
21 Assembly, Shaft/Knob, Pole Clamp Section 7.2.10.2
22 Tip, Shaft, Pole Clamp Section 7.2.10.2
23 Extrusion, Pole Clamp Section 7.2.10.1
24 Shoe, Front Enclosure Section 7.2.9
25 Assembly, Piezo Alarm Section 7.2.12.5
26 Gasket, Cover, CE Module Section 7.2.7.4
27 Shield, Spring, EMI Section 7.2.7.4
28 Gasket, Antenna Cover Section 7.2.7.3

SECTION 9 DRAWINGS
Index Replacement
Assembly, Minipole
A: Hanger, Bag
29 B: Housing, Clutch Section 7.2.11
C: Clip, Hairpin
D: Spring, Clutch
30 Pad, Battery Door Section 7.2.4
31 Door, Battery Section 7.2.4
32 Gasket, Battery Section 7.2.4
33 Splashguard Section 7.2.12.5
34 Strap, Velcro, AC Power Cord Section 7.2.5
35 Retainer, AC Power Cord Section 7.2.5
36 Cordset, AC Power, Detachable Section 7.2.5
37 Terminal, Equipotential Section 7.2.5
38 PWA, Antenna Section 7.2.7.3
39 Gasket, Handle Section 7.2.10.3
40 Gasket, Shoe Section 7.2.9.1
41 Gasket, Conductive, .129 x .188 x 1.04 L Section 7.2.9
42 Gasket, Conductive, 1.04 L Section 7.2.9
45 Gasket, Front/Rear Enclosure Section 7.2.10.3
46 Gasket, Rear Enclosure Section 7.2.9.2
48 Gasket, Conductive, 6.5 L Section 7.2.9
49 Assembly, Cable, CPU/Driver Section 7.2.12.2
50 Assembly, Cable, Motor Power Section 7.2.12.1
51 Assembly, Cable, Power Supply/Battery Section 7.2.12.1
52 Assembly, Cable, Wireless Section 7.2.7.3
53 Assembly, Volume Control Knob Section 7.2.7.1
54 Cover, Knob Section 7.2.7.1
55 Cap, Knob Section 7.2.7.1
56 Cap, Door Pivot Section 7.2.12.7

SECTION 9
Index Replacement
57 Bumper, Mechanism Section 7.2.12.6
58 Seal, Round Section 7.2.7.4
59 Cover, Antenna Section 7.2.7.3
60 Gasket, Fluid Shield, .75 in. Section 7.2.12.7
61 Gasket, Fluid Shield, 1.09 in. Section 7.2.12.7
62 Spring, Extension, Door Section 7.2.12.8
63 Insulator, CPU Section 7.2.12.4
64 Wrap, Spiral Section 7.2.12.1
65 Latch, Quick Release, Ethernet Section 7.2.7.2
66 Tie, Cable Section 7.2.12.6
67 Spacer Section 7.2.12.2
68 Ring, Retaining Section 7.2.12.8
69 Link, Door Section 7.2.12.8
70 Screw, 4-24 x 1/4, Pan Head, Phillips As applicable
72 Screw, 4-40 x 1/4, Hex Head, Slotted, with Washer As applicable
73 Screw, 4-40 x 3/8, Pan Head, Phillips, with Washer As applicable
74 Screw, 4-40 x 3/8, Hex Head, Nylon As applicable
76 Screw, 4-40 x 3/8, Button Head, Socket Section 7.2.7.4
78 Screw, 4-40 x 1/2, Pan Head, Square Cone, Phillips As applicable
79 Screw, 4-40 x 5/8, Pan Head, Phillips Section 7.2.6
80 Screw, Jack, 4-40 x 7/16 Section 7.2.5
84 Screw, 6-32 x 5/8, Pan Head, Phillips, with Washer As applicable
85 Screw, 6-32 x 2 1/2, Pan Head, Phillips As applicable
86 Screw, 6-32 x 3 1/4, Pan Head, Phillips As applicable

SECTION 9 DRAWINGS
Index Replacement
88 Nut, Hex, Nurse Call Jack Section 7.2.7.4
89 Nut, KEP, 4-40 As applicable
90 Nut, 4-40, Hex, Cad/Zinc Plate Section 7.2.7
91 Washer, Flat, .566 x .255 x .03 Thk. Section 7.2.5
92 Washer, Flat, #4 As applicable
93 Washer, Flat, .128 Dia., Nylon As applicable
94 Washer, Flat, Mica As applicable
95 Washer, Lock, Split, #4 As applicable
96 Washer, Lock, Helical, #6 As applicable
97 Washer, Lock, External Tooth As applicable

SECTION 9

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
16 17 18 19 20 21 22 23 24 25 26 27 28 29
29A
29B
29D
29C
30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45
HOSPIRA, INC.
Figure 9-1.
Illustrated Parts Breakdown
Rev. N/A
DRAWING NO.
NOT APPLICABLE
Sheet 1 of 2

SECTION 9 DRAWINGS

46 47 48 49 50 51 52 53 54 55 56 57 58
59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78
79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97
HOSPIRA, INC.
Figure 9-1.
Illustrated Parts Breakdown
Rev. N/A
DRAWING NO.
NOT APPLICABLE
Sheet 2 of 2

SECTION 9 DRAWINGS

85
96
86
96
85
83
96
96
11
3
24
HOSPIRA, INC.
Figure 9-2.
Front Enclosure, Rear Enclosure,
Main Chassis, and CE Module
Rev. N/A
DRAWING NO.
NOT APPLICABLE
Sheet 1 of 1

SECTION 9 DRAWINGS

40
45
40
18
HOSPIRA, INC.
Figure 9-3.
Front Enclosure Assembly
18 DRAWING NO.
Rev. N/A
NOT APPLICABLE
Sheet 1 of 1
18

SECTION 9 DRAWINGS

21
22
20
87 23
39
3
46
20
18
87
HOSPIRA, INC.
18
Figure 9-4.
Rear Enclosure Assembly
Rev. N/A
DRAWING NO.
NOT APPLICABLE
Sheet 1 of 1

SECTION 9 DRAWINGS

26 90
76 27
94
55
12
76 53
54
90
97
88
65
58
13
76
94
90
93
95 HOSPIRA, INC.
90 Figure 9-5.
CE Module
Rev. N/A
DRAWING NO.
NOT APPLICABLE
Sheet 1 of 1

SECTION 9 DRAWINGS

25
75 75
77
77
67
67
33
10 77
67
9
HOSPIRA, INC.
Figure 9-6.
49 Main Chassis Assembly
Rev. N/A
DRAWING NO.
8 NOT APPLICABLE
Sheet 1 of 2

SECTION 9 DRAWINGS

49
66
50
64
51
HOSPIRA, INC.
2 Figure 9-6.
Main Chassis Assembly
Rev. N/A
DRAWING NO.
NOT APPLICABLE
Sheet 2 of 2

SECTION 9 DRAWINGS

95
80
92
71
37
34 35
84
36
30
5
32
31
HOSPIRA, INC.
Figure 9-7.
AC Power Cord Assembly
and Battery Assembly
Rev. N/A
81 DRAWING NO.
NOT APPLICABLE
Sheet 1 of 1

SECTION 9 DRAWINGS

38
28
52
59
13
65
HOSPIRA, INC.
Figure 9-8.
Antenna PWA
and Ethernet Quick Release Latch
Rev. N/A
DRAWING NO.
NOT APPLICABLE
Sheet 1 of 1

SECTION 9 DRAWINGS

2
72
72
63
HOSPIRA, INC.
Figure 9-9.
CPU PWA and Main Chassis
7
Rev. N/A
DRAWING NO.
NOT APPLICABLE
Sheet 1 of 1

SECTION 9 DRAWINGS

62
16
14
17
68
56 HOSPIRA, INC.
Figure 9-10.
Mechanism Assembly
Rev. N/A
DRAWING NO.
NOT APPLICABLE
75 Sheet 1 of 1

SECTION 9 DRAWINGS

APPENDIX
USE OF THE INFUSION SYSTEM
IN ELECTROMAGNETIC ENVIRONMENTS
EN-2 The Plum A+ with Hospira MedNet Software is intended for use
in the electromagnetic environment specified in Table A-1, Table A-2, Table A-3,
and Table A-4. The user of the infusion system should assure that it is used only
in the appropriate environment.
ELECTROMAGNETIC EMISSIONS
Table A-1 details electromagnetic emissions compliance and guidance.
Table A-1.
Guidance and Manufacturer’s Declaration - Electromagnetic Emissions
Emissions Test Compliance Electromagnetic Enforcement - Guidance
RF Emissions Class B
CISPR11
Harmonic Emissions Class B The infuser is suitable for use in all establishments,
including domestic establishments and those directly
IEC 61000-3-2 connected to the public low voltage power supply network
that supplies buildings used for domestic purposes
Voltage Fluctuations/ Complies
Flicker Emissions
IEC 61000-3-3
Technical Service Manual A-1 Plum A+ with Hospira MedNet Software

APPENDIX
ELECTROMAGNETIC IMMUNITY
Table A-2 details guidance for the electromagnetic environment.
Table A-2.
Guidance and Manufacturer’s Declaration - Electromagnetic Immunity
Electromagnetic
Immunity IEC 60601 Compliance
Environment
Test Test Level Level
Guidance
Electrostatic ±6 kV Contact ±8 kV Contact Floors should be

Discharge (ESD) ±8 kV Air ±15 kV Air wood, concrete,
IEC 61000-4-2 or ceramic tile
If floors are covered
with synthetic
material, relative
humidity should
be at least 30%
Electrical Fast ±2 kV for power supply lines ±2 kV for power supply lines Mains power quality
Transient/Burst ±1 kV for input/output lines ±1 kV for input/output lines should be that of a
IEC 61000-4-4 typical commercial
or hospital
Surge ±1 kV differential mode ±1 kV differential mode environment
IEC 61000-4-5 ±2 kV common mode ±2 kV common mode
Voltage Dips, <5% Ur (>95% dip in Ur) <5% Ur (>95% dip in Ur) Mains power quality
Short Interruptions, for 0.5 cycle for 0.5 cycle should be that of a
and Voltage 40% Ur (60% dip in Ur) 40% Ur (60% dip in Ur) typical commercial
Variations on for 5 cycles for 5 cycles or hospital
Power Supply 70% Ur (30% dip in Ur) 70% Ur (30% dip in Ur) environment
Input Lines for 25 cycles for 25 cycles If the user of the
IEC 61000-4-11 5% Ur (>95% dip in Ur) 5% Ur (>95% dip in Ur) infusion system
for 5 seconds for 5 seconds requires continued
operation during
power mains
interruptions,
it is recommended
that the infuser be
powered from an
uninterruptible AC
mains power supply
or the battery
Power Frequency 3 A/m 400 A/m Power frequency

(50/60 Hz) magnetic fields
Magnetic Field should be at levels
IEC 61000-4-8 characteristic of
a typical location
in a typical
commercial
or hospital
environment
Ur is the AC Mains voltage prior to application of the test level.
Compliance levels are tested to IEC 60601-2-24 requirements, which are more stringent
than IEC 61000-4-2 and IEC 61000-4-8.
Plum A+ with Hospira MedNet Software A-2 Technical Service Manual

APPENDIX
ELECTROMAGNETIC IMMUNITY
FOR LIFE-SUPPORTING EQUIPMENT AND SYSTEMS
Table A-3 provides guidance for use of the infusion system near communications
equipment.
Table A-3.
Guidance and Manufacturer’s Declaration -
Electromagnetic Immunity for Life-Supporting Equipment and Systems
Immunity IEC 60601 Test Compliance Electromagnetic

Test Level Level Immunity Guidance
Portable and mobile RF communications

equipment should be used no closer to any
part of the infusion system, including cables,
than the recommended separation distance
calculated from the equation applicable to
the frequency of the transmitter
Conducted RF 3 Vrms [V1] V Recommended separation distance

IEC 61000-4-6 150 kHz to 80 MHz
outside ISM bandsa 3, 5
d = --------- P
V1
10 Vrms [V2] V
150 kHz to 80 MHz
in ISM bandsa 12
d = ------ P
V2
Radiated RF 10 V/m [E1] V/m Recommended separation distance:

IEC 61000-4-3 80 MHZ to 2.5 GHz
12
d = ------ P 80 MHz to 800 MHz
E1
23
d = ------ P 800 MHz to 2.5 GHz
E1
Where P is the maximum output power rating
of the transmitter in watts (W) according to
the transmitter manufacturer and d is the
recommended separation distance in
meters (m)b
Field strengths from fixed RF transmitters,
as determined by an electromagnetic site
survey,c should be less than the compliance
level in each frequency ranged
Interference may occur in the vicinity
of equipment marked with the following
symbol
 Note: These guidelines may not apply in all situations. Electromagnetic

propagation is affected by absorption and reflection from structures,
objects and people.
At 80 MHz and 800 MHz, the higher frequency range applies.

APPENDIX
a
The industrial, scientific and medical (ISM) bands between 150 kHz and 80 MHz
are 6.765 MHz to 6.795 MHz; 13.553 MHz to 13.567 MHz; 26.957 MHz to 27.283 MHz;
and 40.660 MHz to 40.700 MHz.
b The compliance levels in the ISM frequency bands between 150 kHz and 80 MHz
and in the frequency range 80 MHz to 2.5 GHz are intended to decrease the likelihood that
mobile/portable communications equipment could cause interference if it is inadvertently
brought into patient areas. For this reason, an additional factor of 10/3 is used
in calculating the recommended separation distance for transmitters in these frequency
ranges.
c
Field strengths from fixed transmitters, such as base stations for radio (cellular and/or
cordless) telephones and land mobile radios, amateur radio, AM and FM radio broadcast
and TV broadcast cannot be predicted theoretically with accuracy. To assess the
electromagnetic environment due to fixed RF transmitters, an electromagnetic site survey
should be considered. If the measured field strength in the location in which the infuser
is used exceeds the applicable RF compliance level above, the infuser should be observed
to verify normal operation. If abnormal performance is observed, additional measures may
be necessary, such as re-orienting or relocating the infuser.
d
Over the frequency range 150 kHz to 80 MHz, field strengths should be less than [V1] V/m.

APPENDIX
RECOMMENDED SEPARATION DISTANCES

FOR COMMUNICATIONS EQUIPMENT
The infusion system is intended for use in an electromagnetic environment in which
radiated RF disturbances are controlled. The recommendations provided in Table A-4 help
the user of the infusion system to prevent electromagnetic interference by maintaining
a minimum distance between portable and mobile RF communications equipment
(transmitters) and the infuser, according to the maximum output power
of the communications equipment.
Table A-4.
Recommended Separation Distances Between Portable and Mobile
RF Communications Equipment and the Infusion System
Rated
Maximum
Output Power
Separation Distance According to Frequency of Transmitter (Meters)
of
Transmitter
(Watts)
150 kHz to 80 MHZ 150 kHz to 80 MHz 80 Mhz to 800 MHz 800 MHz to 2.5 GHz
outside ISM bands in ISM bands
3, 5 12 12 23
d = --------- P d = ------ P d = ------ P d = ------ P
V1 V2 E1 E1
0.01 0.035 0.12 0.12 0.23
0.1 0.11 0.38 0.38 0.73
1 0.35 1.2 1.2 2.3
10 1.1 3.8 3.8 7.3
100 3.5 12 12 23
For transmitters rated at a maximum output power not listed above, the recommended separation distance
d in meters (m) can be determined using the equation applicable to the frequency of the transmitter, where P
is the maximum output power rating of the transmitter in watts (W) according to the transmitter manufacturer.
 Note: These guidelines may not apply in all situations. Electromagnetic

propagation is affected by absorption and reflection from structure,
objects and people.
At 80 MHz and 800 MHz, the separation distance for the higher frequency range applies.
The ISM bands between 150 kHz and 80 MHz are 6.765 MHz to 6.695 MHz; 13.553 MHz
to 13.567 MHz; 26.957 MHz to 27.283 MHz; and 40.660 MHz to 40.700 MHz.
An additional factor of 10/3 is used in calculating the recommended separation distance

for transmitters in the ISM frequency bands between 150 kHz and 80 MHz and in the
frequency range 80 MHz to 2.5 GHz to decrease the likelihood that mobile/portable
communications equipment could cause interference if it is inadvertently brought into
patient areas.
V1=10 Vrms, V2=10 Vrms, and E1=10 V/meter

APPENDIX

INDEX
A C
A/B valve subsystem, 4-30 Cassette, 4-28
AC power cord Alarm test, 5-6
Replacement, 7-6 Cassette door replacement, 7-40
Retainer, 7-6 Cassette type/presence selection, 4-22
Velcro strap, 7-6 CE module
Acronyms and abbreviations, 1-3 Components, 7-10
Air sensors, 4-19 Cover, 7-18
Receiver circuitry, 4-20 Replacement, 7-8
Transmitter circuitry, 4-19 USB adaptor, 7-11
Alarm loudness test, 5-8 CE module components
Alarm messages and error codes, 6-2 Antenna PWA, 7-17
Error codes requiring technical Ethernet quick release latch, 7-16
service, 6-7 Replacement, 7-10
Operational alarm messages, 6-2 Volume control knob, 7-15
Alarms log, 1-12 Chopper motor drive, 4-17
Amplifier and low pass filter, 4-21 Cleaning and sanitizing, 5-1
Analog-to-digital converter, 4-6 Cleaning solutions, 5-2
Antenna PWA, 4-25 Communication engine, 4-22
Replacement, 7-17 Ethernet, 4-23
APP PWA, 4-27 Wireless module, 4-24
Artifacts, 1-5 Component designators, 1-3
Audible indicators, 4-9 Connectivity check, 1-14
Auxiliary supplies, 4-14 Contact Hospira, 6-1
Control logic, 4-3
B Conventions, 1-2
CPU, 4-2
Battery CPU PWA, 4-25
Charge/discharge current Replacement, 7-35
measurement, 4-15 CPU subsystem, 4-2
Charger, 4-16 Analog-to-digital converter, 4-6
Door, 7-4 Audible indicators, 4-9
Door pad, 7-4 Control logic, 4-3
Gasket, 7-4 CPU, 4-2
Operation overview, 5-17 Digital-to-analog converter, 4-8
Replacement, 7-4 Front panel
Sealed lead acid, 4-27 Keypad matrix, 4-8
Voltage measurement, 4-15 LED indicators, 4-8
Wire harness, 7-4 On/off key, 4-8
Biomed settings, 1-10 Keypad lockout interface, 4-9
Alarms log, 1-12 LCD
Setting the time and date, 1-13 Backlight control, 4-4
Bridge excitation supply, 4-21 Contrast control, 4-4
Controller, 4-4
Technical Service Manual I-1 Plum A+ with Hospira MedNet Software

INDEX
G
Mechanism interface, 4-11 Gaskets
Nurse call interface, 4-9 Battery, 7-4
Power supply interface, 4-10 Conductive, 7-21
Programmable read-only memory, 4-3 Fluid shield, 7-40
Real-time clock, 4-5 Front/rear enclosure, 7-23
Static random access memory, 4-3 Handle, 7-28
System memory address map, 4-3 Rear enclosure, 7-28
Voltage monitor watchdog timer, 4-5 Shoe, 7-23
Current limit loop, 4-13 General description, 4-1
D H
Delivery accuracy test, 5-14 Handle gasket replacement, 7-28
Digital-to-analog converter, 4-8
Display assembly replacement, 7-33 I
Display test, 5-6
Distal air-in-line test, 5-10 Illustrated parts breakdown, 9-2, 9-7
Distal occlusion test, 5-12 Inlet/outlet valve subsystem, 4-31
Drawings, 9-1 Inspection, 1-7, 5-3
Driver PWA, 4-26 Instrument installation procedure, 1-7
Inspection, 1-7
E Self test, 1-8
Unpacking, 1-7
Electrical safety test, 5-15 Introduction, 1-1
Electromagnetic compatibility, 1-6 Acronyms and abbreviations, 1-3
Electronic subsystem overview, 4-2 Artifacts, 1-5
Communication engine, 4-22 Biomed settings, 1-10
CPU subsystem, 4-2 Component designators, 1-3
Mechanism subsystem, 4-16 Connectivity check, 1-14
Power supply subsystem, 4-12 Conventions, 1-2
End of the PVT, 5-16 Electromagnetic compatibility, 1-6
Equipment required, 5-3 FCC, 1-6
Equipotential terminal, 7-6 Instrument installation procedure, 1-7
Error codes requiring technical Scope, 1-1
service, 6-7 User qualification, 1-5
Ethernet, 4-23
Ethernet quick release latch K
replacement, 7-16
Keypad
F Ground gasket, 7-32
Lockout interface, 4-9
FCC, 1-6 Replacement, 7-32
Fluid shield replacement, 7-40 Keypad verification/functional test, 5-7
Free flow test, 5-6
Front enclosure replacement, 7-21 L
Front panel
Keypad matrix, 4-8 LCD, 4-27
LED indicators, 4-8 Backlight control, 4-4
On/off key, 4-8 Contrast control, 4-4
Front/rear enclosure gasket Controller, 4-4
replacement, 7-23 Lockout switch test, 5-9
Plum A+ with Hospira MedNet Software I-2 Technical Service Manual

INDEX
M P
Main chassis assembly Performance verification test, 5-2
Components, 7-30 Alarm loudness test, 5-8
Replacement, 7-21 Cassette alarm test, 5-6
Main loop, 4-13 Delivery accuracy test, 5-14
Main regulator fault detection, 4-13 Display test, 5-6
Main switching regulator, 4-13 Distal air-in-line test, 5-10
Current limit loop, 4-13 Distal occlusion test, 5-12
Main loop, 4-13 Electrical safety test, 5-15
Secondary loop, 4-13 End of the PVT, 5-16
Maintenance and service tests, 5-1 Equipment required, 5-3
Battery operation overview, 5-17 Free flow test, 5-6
Performance verification test, 5-2 Inspection, 5-3
Periodic maintenance inspection, 5-16 Keypad verification/
Routine maintenance, 5-1 functional test, 5-7
Mechanical overview, 4-28 Lockout switch test, 5-9
Cassette, 4-28 Nurse call test, 5-15
Mechanism assembly, 4-30 Proximal air-in-line test, 5-10
Mechanism assembly, 4-30 Proximal occlusion test, 5-9
A/B valve subsystem, 4-30 Self test, 5-4
Inlet/outlet valve subsystem, 4-31 Test setup, 5-4
Motor and valve assemblies, 4-30 Periodic maintenance inspection, 5-16
Plunger drive subsystem, 4-31 Peripheral PWA, 4-25
Replacement, 7-38 Piezo alarm assembly replacement, 7-37
Mechanism interface, 4-11 Plunger drive subsystem, 4-31
Mechanism subsystem, 4-16 Pole clamp
Air sensors, 4-19 Backing plate, 7-26
Cassette type/presence selection, 4-22 Extrusion, 7-26
Motor position sensors, 4-18 Insulator, 7-26
Motors/motor drive, 4-16 Shaft/knob assembly, 7-27
Pressure sensor calibration, 4-22 Shaft tip, 7-27
Pressure sensors, 4-20 Power control, 4-14
Serial EEPROM, 4-22 Power supply interface, 4-9
V2_5 reference voltage, 4-18 Power supply PWA, 4-24
Minipole assembly replacement, 7-28 Replacement, 7-31
Motor and valve assemblies, 4-30 Power supply subsystem, 4-12
Motor position sensors, 4-18 Auxiliary supplies, 4-14
Motors/motor drive, 4-16 Battery charge/discharge current
Chopper motor drive, 4-17 measurement, 4-15
Stepper motors, 4-17 Battery charger, 4-16
Battery voltage measurement, 4-15
N Main regulator fault detection, 4-13
Main switching regulator, 4-13
Nurse call Power control, 4-14
Interface, 4-9 System power, 4-14
Test, 5-15 Pressure sensor calibration, 4-22
Pressure sensors, 4-20
O Amplifier and low pass filter, 4-21
Bridge excitation supply, 4-21
Opener handle assembly
replacement, 7-43
Operational alarm messages, 6-2

INDEX
Printed wiring assemblies, 4-24 Pole clamp

Antenna, 4-25 Backing plate, 7-26
APP, 4-27 Extrusion, 7-26
CPU, 4-25 Insulator, 7-26
Driver, 4-26 Shaft/knob assembly, 7-27
Peripheral, 4-25 Shaft tip, 7-27
Power supply, 4-24 Power supply PWA, 7-31
Switch, 4-27 Rear enclosure, 7-21
Programmable read-only memory, 4-3 Rear enclosure components, 7-25
Proximal air-in-line test, 5-10 Rear enclosure gasket, 7-28
Proximal occlusion test, 5-9 Required tools and materials, 7-2
Rubber foot pad, 7-2
R Safety and equipment precautions, 7-1
Shoe gasket, 7-23
Real-time clock, 4-5 Required tools and materials, 7-2
Rear enclosure Resetting the Ethernet IP address
Components, 7-25 and subnet mask, 6-14
Gasket, 7-28 Routine maintenance, 5-1
Replacement. 7-21 Cleaning and sanitizing, 5-1
Receiver circuitry, 4-20 Rubber foot pad replacement, 7-2
Remote mounted peripherals, 4-27
LCD, 4-27 S
Sealed lead acid battery, 4-27
Replaceable parts and repairs, 7-1 Safety and equipment precautions, 7-1
Replacement procedures, 7-1 Scope, 1-1
AC power cord, 7-6 Sealed lead acid battery, 4-27
Retainer, 7-6 Secondary loop, 4-13
Velcro strap, 7-6 Self test, 1-8, 5-4
Battery, 7-4 Separating the front enclosure,
Door, 7-4 rear enclosure, and main chassis, 7-19
Door pad, 7-4 Serial EEPROM, 4-22
Gasket, 7-4 Setting the time and date, 1-13
Wire harness, 7-4 Shoe gasket replacement, 7-21
Cassette door, 7-40 Specifications, 8-1
CE module, 7-8 Static random access memory, 4-3
USB adaptor, 7-11 Stepper motors, 4-17
CE module components, 7-10 Switch PWA, 4-27
Antenna PWA, 7-17 System memory address map, 4-3
Cover, 7-18 System operating manual, 3-1
Ethernet quick release latch, 7-16 System power, 4-14
Volume control knob, 7-15
CPU PWA, 7-35 T
Display assembly, 7-33
Fluid shield, 7-40 Technical assistance, 6-1
Front enclosure, 7-21 Test setup, 5-4
Front/rear enclosure gasket, 7-23 Theory of operation, 4-1
Handle gasket, 7-28 Electronic subsystem overview, 4-2
Keypad and ground gasket, 7-32 General description, 4-1
Main chassis, 7-21 Mechanical overview, 4-28
Main chassis components, 7-30 Printed wiring assemblies, 4-24
Mechanism assembly, 7-38 Remote mounted peripherals, 4-26
Minipole assembly, 7-28 Transmitter circuitry, 4-19
Opener handle assembly, 7-43
Piezo alarm assembly, 7-37

INDEX
Troubleshooting, 6-1
Alarm messages and error codes, 6-2
Procedures, 6-12
Resetting the Ethernet IP address
and subnet mask, 6-14
Technical assistance, 6-1
Warning messages, 6-1
U
Unpacking, 1-7
USB adaptor, 7-11
User qualification, 1-5
V
V2_5 reference voltage, 4-18
Velcro strap replacement, 7-6
Voltage monitor watchdog timer, 4-5
Volume control knob replacement, 7-15
W
Warning messages, 6-1
Warranty, 2-1
Wireless module, 4-24

INDEX

or manuals within the United States, contact Hospira.
1-800-241-4002
For additional services and technical training courses, visit the website
at www.hospira.com.
For technical assistance and services outside the United States, contact the local Hospira
sales office.
CAUTION: Federal (USA) law restricts this infuser to sale by or on the order
of a physician or other licensed practitioner.
WARNING: EXPLOSION HAZARD EXISTS IF THE INFUSION SYSTEM IS USED

IN THE PRESENCE OF FLAMMABLE SUBSTANCES.
Plum A+ and Hospira MedNet are trademarks of Hospira, Inc.
FC C
Complies with limits for Class B digital device established
by FCC Rules, Part 15
The Plum A+ infuser has been assessed and complies

with IEC/EN 60601-1-2 (2001)
Attention, consult accompanying documents.
Provides adequate degree of protection against electrical shock

and suitable for application to patient
Type CF
IPX1 Protected against dripping water
Class 1 Mains supply equipment using protective earth
The ‘C’ and ‘US’ indicators adjacent to the CSA Mark signify
UL 60601-1
that the product has been evaluated to the applicable CSA
® CSA 601.1 and ANSI/UL Standards, for use in Canada and the U.S.,
MCN 160992 respectively. This ‘US’ indicator includes products eligible
to bear the ‘NRTL’ indicator. NRTL (National Recognized Testing
C US Laboratory), is a designation granted by the U.S. Occupational
IEC 60601-1 Safety and Health Administration (OSHA) to laboratories which
IEC 60601-2-24 have been recognized to perform certification to U.S. Standards.
©
Hospira, Inc.
Printed in USA
Technical Service Manual 430-95551-007-END

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For use with the following list numbers:

Technical Service Manual

430-95551-007 (A, 03/10)

Plum A+ with Hospira MedNet Software Technical Service Manual

Part Number Description of Change

430-95551-001 Original issue

430-95551-002 Updated Section 1

430-95551-003 Added list number

430-95551-004 Updated references to wireless module 802.11 a/b/g

430-95551-005 Updated Section 5.2.17

430-95551-006 Updated Section 5.2.14

430-95551-007 Updated Section 1.9.3, 5.2.17, Table 6-2

Technical Service Manual Plum A+ with Hospira MedNet Software

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Plum A+ with Hospira MedNet Software Technical Service Manual

Technical Service Manual iii Plum A+ with Hospira MedNet Software

4.2.2 POWER SUPPLY SUBSYSTEM . . . . . . . . . . . . . . . 4-12

Plum A+ with Hospira MedNet Software iv Technical Service Manual

5.2.11 PROXIMAL OCCLUSION TEST . . . . . . . . . . . . . . 5-9

Technical Service Manual v Plum A+ with Hospira MedNet Software

7.2.12 MAIN CHASSIS ASSEMBLY COMPONENT REPLACEMENT . . . 7-30

Plum A+ with Hospira MedNet Software vi Technical Service Manual

Figure 7-11. Front Enclosure Gaskets . . . . . . . . . . . . . . . . . . . 7-24

Technical Service Manual vii Plum A+ with Hospira MedNet Software

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Plum A+ with Hospira MedNet Software viii Technical Service Manual

Technical Service Manual 1-1 Plum A+ with Hospira MedNet Software

 Note: Figures are rendered as graphic representations to approximate actual

Table 1-1. Conventions

Convention Application Example

Italic Reference to a section, figure, (see Section 6.1)

[ALL CAPS] In-text references to keys, [START]

Bold Emphasis CAUTION: Use proper ESD grounding

Screen displays Select Set Time and Date.

WARNING: A WARNING CONTAINS SPECIAL SAFETY EMPHASIS AND MUST

CAUTION: A CAUTION usually appears in front of a procedure or statement.

 Note: A note highlights information that helps explain a concept or procedure.

Plum A+ with Hospira MedNet Software 1-2 Technical Service Manual

Battery BT Diode D Resistor R

Capacitor C Fuse F Switch SW

Crystal Y Integrated Circuit U Transistor Q

 Note: Alphanumeric designators may be followed by a dash (-) number that

Technical Service Manual 1-3 Plum A+ with Hospira MedNet Software

FPGA Field programmable gate array

Plum A+ with Hospira MedNet Software 1-4 Technical Service Manual

SPI Serial peripheral interface

To determine if the abnormality in the monitoring equipment is caused by the infuser

Technical Service Manual 1-5 Plum A+ with Hospira MedNet Software

CAUTION: Portable and mobile RF communications equipment, such as cellular

There is a shared responsibility between manufacturers, customers, and users to assure

The electromagnetic environment should be managed to permit the infusion system

EN-2 Indicates International Electrotechnical Commission (IEC) compliance.

Plum A+ with Hospira MedNet Software 1-6 Technical Service Manual

Technical Service Manual 1-7 Plum A+ with Hospira MedNet Software

2. Without a cassette installed, press [ON/OFF] to turn on the infuser.

d Note: The message MECHANISM INITIALIZATION IN PROGRESS

7. A NEW PATIENT? message may appear. Press the [YES] softkey.

Plum A+ with Hospira MedNet Software 1-8 Technical Service Manual

LINE FLOW INDICATORS

System Self Test

Figure 1-1. Display and Keypad

Technical Service Manual 1-9 Plum A+ with Hospira MedNet Software

Row 3 Start 1 2 3 []