It1000 Ex222 The Balanza

Technical Manual
IT1000-AC-W-Ex2/22
IT1000-DC-W-Ex2/22
IT1000-BATT-W-Ex2/22
IT1000-AC-E-Ex2/22
IT1000-DC-E-Ex2/22
IT1000-BATT-E-Ex2/22
Industrial Weighing Terminal

For Installation In Ex Zone 2 / 22
II 3G Ex ic nA IIC T4 Gc
II 3D Ex ic tc IIIB T50°C Dc IP54
or II 3D Ex ic tc IIIC T50°C Dc IP65
December 2017
ST.2309.1312
Rev. 9
© SysTec Systemtechnik und Industrieautomation GmbH, Bergheim, Germany

2 Technical Manual IT1000-**-*-Ex2/22 Rev. 9
Technical Manual IT1000-**-*-Ex2/22 Rev. 9 3
Technical Manual IT1000-**-*-Ex2/22

Date: December 01, 2017
File: IT1000_EX222_THE.DOC
Program Version: IT1000 as of 2.25

Published By:
© SysTec Systemtechnik und Industrieautomation GmbH, Bergheim, Germany
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, mechanical, photocopying, recording, or otherwise, without the prior written
permission of SysTec GmbH.
Terms and product names mentioned in this publication are trademarks, registered trademarks or
service marks of their respective owners. Use of a term should not be regarded as affecting the validity
of any trademark, registered trademark or service mark.
EPSON ESC/P® is a registered trademark of the SEIKO EPSON Corporation.
TOLEDO® is a registered trademark of Mettler-Toledo Inc.
Please Note:
While every precaution has been taken in the preparation of this manual, SysTec GmbH assumes no
responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of
the information contained herein.
The publisher is grateful for any information and/or advice that may contribute to correct errors or omissions
in following editions.
Contents
1 Introduction ........................................................................................................................... 9
1.1 About This Manual ......................................................................................................... 9
1.2 Safety Symbols Used In This Manual ............................................................................... 9
1.3 Safety Instructions ......................................................................................................... 9
1.4 Marking ...................................................................................................................... 11
2 System Description ............................................................................................................... 12
2.1 General....................................................................................................................... 12
2.2 Basic Units And Options ............................................................................................... 13
2.3 Housing ...................................................................................................................... 14
2.4 Description Of Components .......................................................................................... 15
3 Intended Use ........................................................................................................................ 17
4 Assembly ............................................................................................................................ 18
5 Installation ........................................................................................................................... 19
5.1 General....................................................................................................................... 19
5.2 Equipotential Bonding ................................................................................................... 19
5.3 Shielding..................................................................................................................... 19
5.4 Connection Of Cables................................................................................................... 20
6 Installation Of External Connections With Type Of Protection 'Ex-nA' ......................................... 21
6.1 Connection Of Power Supply To IT1000-AC-*-Ex2/22 ..................................................... 21
6.2 Connection Of Power Supply To IT1000-DC-*-Ex2/22 And IT1000-BATT-*-Ex2/22 ............ 22
6.3 Operation Of IT1000-BATT-*-Ex2/22 ............................................................................. 23
6.4 Connection Of Analog Scale To ADM ............................................................................. 26
6.5 Connection Of Serial Interface SIM ................................................................................ 29
6.6 Connection Of Parallel I/Os PIM ..................................................................................... 34
6.7 Connection Of Parallel I/Os IOM .................................................................................... 36
6.8 Connection Of 15-Bit Analog Output DAU15 .................................................................. 38
7 Commissioning ..................................................................................................................... 40
8 Installation Examples ............................................................................................................. 41
8.1 Installation Example IT1000-AC-*-Ex2/22....................................................................... 41
8.2 Installation Example IT1000-DC-*-Ex2/22....................................................................... 42
8.3 Installation Example IT1000-BATT-*-Ex2/22 With Akku-Box ............................................. 43
9 Service Mode ....................................................................................................................... 44
9.1 General....................................................................................................................... 44
9.2 Display And Keyboard .................................................................................................. 45
9.3 Operator Prompting ...................................................................................................... 46
9.4 Weighing Functions ...................................................................................................... 48
9.5 Power Up ................................................................................................................... 49
9.6 Overview Service Mode ................................................................................................ 50
10 Calibrate Scale ................................................................................................................... 52
10.1 Entering Calibration Mode ........................................................................................... 52
10.2 Capacity & Interval .................................................................................................... 53
10.3 Span Adjust .............................................................................................................. 56
10.4 Linearization .............................................................................................................. 58
10.5 Zero Adjust ............................................................................................................... 59
10.6 Adaptation ................................................................................................................ 59
10.7 Show X10 ................................................................................................................. 61

10.8 Reset Calibration Parameters........................................................................................ 62
10.9 Calculate Span ........................................................................................................... 63
10.10 W&M Info................................................................................................................ 64
10.11 Factory Calibration.................................................................................................... 65
10.12 Geo Values .............................................................................................................. 65
10.13 Configuration Of Scale Interface Module...................................................................... 67
11 Adapt Mode........................................................................................................................ 70
12 Interface Configuration......................................................................................................... 71
13 Configuration Of Print Format (Format) .................................................................................. 73
13.1 Configuration Of Fields ................................................................................................ 73
14 General .............................................................................................................................. 74
15 Hardware Test .................................................................................................................... 78
16 Settings For Analog Output DAU ........................................................................................... 79
17 Reset General Parameters ..................................................................................................... 80
18 Protocol ............................................................................................................................. 81
19 Supervisor Mode ................................................................................................................. 82
20 Operating Modes ................................................................................................................. 84
20.1 Operating Mode 'BASIC' ............................................................................................. 84
20.2 Operating Mode 'COUNT' ............................................................................................ 85
20.3 Operating Mode 'FILL' ................................................................................................. 87
20.4 Operating Mode 'CHECK' ............................................................................................ 89
21 Online Mode SysTec Standard .............................................................................................. 91
21.1 Structure Of Data Strings ............................................................................................ 91
21.2 Summary Of Commands ............................................................................................. 91
21.3 Read Weight .............................................................................................................. 92
21.4 Taring ....................................................................................................................... 96
21.5 Select Scale ............................................................................................................... 97
21.6 Set Scale To Zero ....................................................................................................... 98
21.7 Error Codes................................................................................................................ 98
22 Online Mode MP85 .............................................................................................................. 99
22.1 Interface Parameters ................................................................................................... 99
22.2 Structure Of Data Strings ............................................................................................ 99
22.3 Overview On Commands ............................................................................................. 99
22.4 Read Weights........................................................................................................... 100
22.5 Taring ..................................................................................................................... 100
22.6 Set Scale To Zero ..................................................................................................... 101
22.7 Status Bytes ............................................................................................................ 102
23 Online Mode BDI ............................................................................................................... 103
23.1 Interface Parameters ................................................................................................. 103
23.2 Structure Of Data String............................................................................................ 103
23.3 Initialization ............................................................................................................. 103
23.4 Overview On Commands ........................................................................................... 104
23.5 Read Weights........................................................................................................... 105
23.6 Taring ..................................................................................................................... 107
23.7 Set Scale To Zero ..................................................................................................... 108
23.8 Error Codes ............................................................................................................. 108

23.9 Weight Status ......................................................................................................... 108
24 Multidrop Connection ........................................................................................................ 109
24.1 Establish And Terminate Connection .......................................................................... 109
24.2 Example (Polling Of Slave 1 And Slave 2) ................................................................... 110
25 Remote Display ................................................................................................................ 111
25.1 Interface Parameters ................................................................................................ 111
25.2 Connection To ITx000 .............................................................................................. 111
25.3 Connection To IT1000 ............................................................................................. 112
26 Multi-Remote-Display (Remote Display For IT2000P) ............................................................. 112
26.1 Interface Parameters ................................................................................................ 112
26.2 Connection Of IT2000P To IT1000 ............................................................................ 113
26.3 IT1000 Key Assignment ........................................................................................... 113
27 Configuration Example ....................................................................................................... 114
27.1 Factory Setting ........................................................................................................ 114
27.2 Example 'COUNT' .................................................................................................... 116
27.3 Field Length Of System Variables............................................................................... 117
27.4 Form For Print Layouts (80 Columns) ......................................................................... 118
27.5 Form For Print Layouts (40 Columns) ......................................................................... 119
27.6 Form For Configuration ............................................................................................. 120
28 Data Transmission ............................................................................................................ 121
28.1 Protocol For Data Transmission ................................................................................. 121
28.2 Continuous Output ................................................................................................... 122
29 Transport, Maintenance And Cleaning ................................................................................. 126
29.1 Transport ................................................................................................................ 126
29.2 Maintenance ........................................................................................................... 126
29.3 Replacing The Battery (Realtime Clock DS1687-5) ....................................................... 126
29.4 Cleaning ................................................................................................................. 127
29.5 Security Check ........................................................................................................ 127
29.6 Functional Test ........................................................................................................ 127
29.7 Repair..................................................................................................................... 127
29.8 De-Installation ......................................................................................................... 127
29.9 Disposal.................................................................................................................. 127
30 Trouble Shooting .............................................................................................................. 128
30.1 Error Messages ........................................................................................................ 128
31 Technical Data ................................................................................................................. 130
31.1 General Data ........................................................................................................... 130
31.2 Ex-Relevant Electrical Data For Type Of Protection 'Ex-nA' ........................................... 130
32 Dimensions ...................................................................................................................... 133
1 Introduction
1.1 About This Manual
This manual contains information and Technical Data for the use, the installation and the operation of
the industrial weighing terminals IT1000-AC-W-Ex2/22, IT1000-AC-E-Ex2/22, IT1000-DC-W-Ex2/22
and IT1000-DC-E-Ex2/22, IT1000-BATT-W-Ex2/22 and IT1000-BATT-E-Ex2/22.
Information applicable to all versions refers to IT1000-Ex2/22. Specific information is marked with the
full designation of the respective version, e.g. 'IT1000-AC-W-Ex2/22'.
The weighing terminal must only be operated by trained personnel. For simple weighing transactions to
be carried out by the enduser the Operating Instructions IT1000 (ST.2309.0603) are available.
1.2 Safety Symbols Used In This Manual

Safety relevant information is shown with corresponding symbols as follows:
WARNING
Failure to observe this precaution could result in serious injuries or fatal accidents due to
Ex ignition of an explosive atmosphere (gas and/or dust). Please make absolutely sure that these
precautions are observed in order to ensure safe operation of the equipment.
WARNING
Failure to observe this precaution could result in serious injuries or fatal accidents. Please make
absolutely sure that these precautions are observed in order to ensure safe operation of the
equipment.
CAUTION
Failure to observe this precaution could result in damage to or destruction of the equipment or
bodily harm! Please make absolutely sure that these precautions are observed in order to ensure
safe operation of the equipment.
Note: This indicates an advice for the designated use of the equipment and/or additional information to
avoid inappropriate handling.
1.3 Safety Instructions

WARNING
Before opening the housing make absolutely sure that all power sources to this instrument are
Ex disconnected and that no potentially explosive atmosphere can be present at any time!
The de-energized state is reached by disconnecting the supply voltages to the instrument and
to all external devices connected to the interfaces of the weighing terminal.
WARNING
Exercise utmost care when making checks, tests and adjustments that can actuate movable
parts such as feeding devices, gates, flaps, conveyors etc. Make absolutely sure that nobody is
within reach of movable parts.
WARNING
For installation, service and operation of the unit, the ATEX directive as well as all locally
Ex applicable regulations for safety and the prevention of accidents must be observed!
WARNING
This weighing terminal must not be used in Ex-Zone 0, 1, 20 and 21.
Ex It is the sole responsibility of the employer / operating company to classify the area of
installation (zone, group, temperature class). To that effect, the assistance of the Technical
Supervisory Service or any other technical authority may be utilized!
WARNING
When this unit is included as a component part of a system, the resulting system design must
Ex be reviewed by qualified personnel who are familiar with the construction and operation of all
individual components in the system and the potential hazards involved.
WARNING
Input voltage of the instrument must comply with local mains supply!
Ex
WARNING
This module and its associated equipment must only be installed, adjusted and maintained by
Ex qualified personnel authorized by SysTec GmbH!
WARNING
Connection of peripheral devices to IT1000A-Ex2/22 is made in compliance with Ex type of
Ex protection 'Ex-nA'. The connection values must be observed. Connected peripheral devices
installed in hazardous area must have appropriate Ex protection.
WARNING
When the instrument is permanently connected to the power supply, an easily accessible
Ex separator must be included in the supply circuit! It must either be located in safe area or -if
installed in Ex area- have appropriate Ex protection for the place of installation.
WARNING
The weighing terminal must not be installed in areas where electrostatic charging is possible
Ex which may produce spark discharges, brush discharges or propagating brush discharges at the
front panel.
Comment: According to common knowledge, the use of the equipment and the cleaning with a
damp cloth do not produce such a high surface charge density. However, the front panel must
not be wiped with a dry cloth!
WARNING
Risk of electrical shock! When operating electrical devices, parts of this devices are connected
to dangerously high voltages. Inappropriate use of such devices may lead to serious bodily
injuries or substantial damages to property.
WARNING
The power supply unit of the weighing terminal provides SELV voltages in accordance with EN
60950. Make sure that any peripheral device connected to the weighing terminal containing its
own power supply also uses SELV voltages!
WARNING
The device uses the short-circuit / overcurrent protection of the on-site mains supply.
1.4 Marking
Systec Systemtechnik und Industrieautomation GmbH

Manufacturer Ludwig-Erhard-Straße 6
50129 Bergheim-Glessen
IT1000-AC-W-Ex2/22
IT1000-AC-E-Ex2/22
IT1000-DC-W-Ex2/22
Designation
IT1000-DC-E-Ex2/22
IT1000-BATT-W-Ex2/22
IT1000-BATT -E-Ex2/22
Serial-No. Ex yy nnnn (yy=year of construction / nnnn=consecutive number)
Range of ambient temperature –10 °C to +40 °C
II 3G Ex ic nA IIC T4 Gc
Ex classification II 3D Ex ic tc IIIB T50°C Dc IP54 or
II 3D Ex ic tc IIIC T50°C Dc IP65
CE marking
Type examination certificate TÜV 11 ATEX 7618 X

Only by qualified service personnel authorized by SysTec GmbH
Service
Addresses on request
2 System Description
2.1 General
IT1000-Ex2/22 is a general purpose weighing terminal for use in a variety of applications such as data
logging, data capturing, parts counting, setpoint control and filling, suitable for installation in Ex zones
2 and 22.
The weighing module ADM is used to connect one scale base with strain gauge loadcells with an
overall impedance of 21 Ω to 4500 Ω. In addition a battery-backed realtime clock can be installed.
Power supply through the built-in wide-range power supply unit is either for 110–240 VAC or 12–
30 VDC or 10–24 VDC (battery-powered version). Housings are available for both, desk-top/wall-
mount and panel-mount installation. Cables of all external components are connected at screw
terminals.
Weight and additional information is indicated on a back-lit 13-character LCD, height of characters
14mm. Operation is made via a sealed membrane keyboard with 5 keys.
Instead of operating the terminal locally via keyboard and display, full remote control is possible from a
PC. In applications legal for trade data can be stored in an approved data archive on the PC's harddisk.
This option requires the installation of the realtime clock in the weighing terminal and the PC program
PC COM+.
2.2 Basic Units And Options

IT1000-Ex2/22 is available in 4 basic versions:
Type Housing Description Article-No.

IT1000-AC-W-Ex2/22 Wall-mount/ Basic unit for wall-mount / desk-top installation X1SYS001
desk-top with 2.5 m line cord with free ends
to connect to 110–240 VAC
IT1000-AC-E-Ex2/22 Panel-mount Basic unit for panel-mount installation X1SYS011
with 2.5 m line cord with free ends
to connect to 110–240 VAC
IT1000-DC-W-Ex2/22 Wall-mount/ Basic unit for wall-mount / desk-top installation X1SYS005
desk-top with screw terminals
to connect to 12–30 VDC
IT1000-DC-E-Ex2/22 Panel-mount Basic unit for panel-mount installation X1SYS015
with screw terminals
IT1000-BATT-W- Wall-mount/ Basic unit for wall-mount / desk-top installation X1SYS006
Ex2/22 desk-top with screw terminals
IT1000-BATT-E- Panel-mount Basic unit for panel-mount installation X1SYS016
Ex2/22 with screw terminals
The following modules are available as options:
Option Description Article-No.

ADM Plug-on weighing module for connection of analog loadcells 13OPT100
SIM-RS232 Plug-on module with serial RS232 interface 10OPT220
SIM-20mA Plug-on module with serial 20mA interface 10OPT221
SIM-RS485.4 Plug-on module with serial RS485 4-wire interface 10OPT222
SIM-RS485.2 Plug-on module with serial RS485 2-wire interface 10OPT225
SIM-RS485.Opto Plug-on module with opto-isolated serial RS485 interface 10OPT230
DAU15 Plug-on module with analog 0/2–10 V or 0/4–20 mA output 10OPT231
PIM Plug-on module with two digital inputs/outputs 10OPT300
IOM Plug-on module with one digital input and 3 digital outputs 10OPT302
RTC DS1687-5 Plug-on module DS1687-5 with realtime clock, RAM and battery 13OPT500
backup
2.3 Housing
IT1000-Ex2/22 is incorporated in a stainless steel housing with cable glands to connect cables to
peripheral devices. It is available in two versions:
The housing for desk-top / wall-mount installation (IT1000-**-W-Ex2/22) is protected to IP65.
The housing for panel-mount installation (IT1000-**-E-Ex2/22) is inserted in a suitable cutout of a
switch cabinet and fixed from the rear with 6 mounting brackets. When installed accordingly, the front
of the terminal -in combination with the circumferential gasket between terminal and switch cabinet- is
protected to IP65.
When installed in Ex zone 2 (as per II 3G Ex ic nA IIC T4 Gc) and Ex zone 22 with non-conductive dust
(as per II 3D Ex ic tc IIIB T50°C Dc IP54) the surrounding housing must be protected to IP54 or better.
When installed in Ex zone 22 with conductive dust (as per II 3D Ex ic tc IIIC T50°C Dc IP65) the
surrounding housing must be protected to IP65 or better.
The surrounding housing (e.g. switch cabinet) must conform to the requirements of EN60079-0 section
26.4.
See section 'Dimensions' for space requirements.
The housings must be included in the equipotential bonding of the installation.
Ex
2.4 Description Of Components

2.4.1 Main Module CPU1000
The CPU1000 is the main module of the IT1000-Ex2/22 weighing terminal. It contains the
microcontroller, the power supply and the display. It also has a sockets to plug on the weighing module
ADM and a battery-backed realtime clock. An additional socket is provided that can be used
alternatively for a serial interface (SIM) or two digital I/Os (PIM) or an analog output (DAU15).
The following versions are available:
Main board Description Used for

CPU1000-230V-Ex2/22 CPU1000 with 110–240 VAC PSU IT1000-AC-*-Ex2/22
Article-No. X1SYS0x1
CPU1000-24VDC-Ex2/22 CPU1000 with 12–30 VDC PSU IT1000-DC-*-Ex2/22
Article-No. X1SYS0x5
CPU1000-NTA-Ex2/22 CPU1000 with 12–30 VDC PSU IT1000-DC-*-Ex2/22
and low-bat detection Article-No. X1SYS0x6
Layout of components on CPU1000 main module
Realtime clock Power supply
X3 / X4
Socket for
ADM weighing
module
Terminal KL1 Terminal KL2 Terminal KL3 Keyboard

power supply PE I/O interface
2.4.2 Battery-Backed Realtime Clock RTC DS1687-5

As an option a module with realtime clock and 240 bytes of battery backed memory (e.g. for totals)
can be installed. The integrated lithium battery has a lifetime of approx. 10 years.
The realtime clock is required for applications using the external data archive on PC harddisk because
the ident-No. (which in conjunction with the date serves to identify a record in the archive) is stored in
the memory of the module.
Insert with mark pointing to the left
Notes:
• For the storage of volatile data the module of the optional realtime clock contains a lithium battery.
Dispose of used batteries as indicated by manufacturer.
• If no realtime clock is installed, entry of date and time is required on power up!
• For replacing the module observe the instructions in section 'Replacing the battery'!
3 Intended Use
In compliance with RL 2014/34/EU appendix I, the weighing terminal IT1000-Ex2/22 is an
apparatus of group II category 3G, that following RL 99/92/EG (ATEX 137), can be used in
Ex zone 2, as well as in gas groups IIA, IIB and IIC, which are at risk of explosion through
combustible substances of temperature classes T1 to T4. The following section 'Installation of
'IT1000-**-E-Ex2/22 in switch cabinet' must be observed.
IT1000-Ex2/22 is also an apparatus of group II category 3D, that following RL 99/92/EG (ATEX
137) can be used in zone 22 (dust), the maximum surface temperature is 50°C. The following
instructions on the installation of the IT1000-**-E-Ex2/22 in a surrounding housing must be
observed.
Installation of 'IT1000-**-E-Ex2/22 in switch cabinet: The housing for panel-mount installation
is inserted in a suitable cutout of a switch cabinet and fixed from the rear with 6 mounting
brackets. If installed accordingly, the front of the terminal -in combination with the
circumferential gasket between terminal and switch cabinet- is protected to IP65. When
installed in Ex zone 2 (as per II 3G Ex ic nA IIC T4 Gc) and Ex zone 22 with non-conductive
dust (as per II 3D Ex ic tc IIIB T50°C Dc IP54) the surrounding housing must be protected to
IP54 or better. When installed in Ex zone 22 with conductive dust (as per II 3D Ex ic tc IIIC
T50°C Dc IP65) the surrounding housing must be protected to IP65 or better. The surrounding
housing (e.g. switch cabinet) must conform to the requirements of EN60079-0 section 26.4.
which may produce spark discharges, brush discharges or propagating brush discharges at the
front panel.
All external connections are designed for type of protection Ex 'nA'. The connection values
shown in chapter 'Installation of external connections with type of protection Ex-nA' must be
observed.
When installed in hazardous area, all peripheral devices connected to IT1000-Ex2/22 must have
appropriate Ex protection.
The metal housing of the IT1000-Ex2/22 terminal must be integrated at the PA stud into the
equipotential bonding system of the installation. Use suitable serrated washers.
Ex
The permissible range of ambient temperature is –10 °C to +40 °C.
When installing IT1000-**-E-Ex2/22 in a switch cabinet (panel-mount version), this
temperature range also applies to the inside the switch cabinet.
Furthermore, for use and installation all requirements as per EN 60079-14 must be observed.
Any other but the intended use of the equipment, modifications and extensions must not be
made without the explicit approval of the manufacturer and is deemed not to be intended. Part
of the intended use is observance of this Technical Manual and the adherence to inspection and
maintenance instructions and intervals. The manufacturer does not assume any liability
whatsoever for damages resulting from non-intended use. Any risk resulting from non-intended
use is solely borne by the user.
The weighing terminal and all connected components must be integrated into a common
system of equipotential bonding.
Protective covers or other parts covering the housing completely or in part must not be used.
The housing must be protected against permanent exposure to ultraviolet radiation.
4 Assembly
It must be made sure that installation of the weighing terminal is only carried out when all
power to the instrument is disconnected and no potentially explosive atmosphere is present.
Ex The weighing terminal must not be installed in areas where electrostatic charging is possible
front panel.
Installation must be made in compliance with the generally accepted rules of technology. In particular
for all work carried out on electrical installations the specific safety regulations must be observed.
The weighing terminal may be installed in Ex zone 2 or 22. The terminal must not be damaged. The
place of installation must be clean.
The IT1000-**-W-Ex2/22 (wall-mount / desk-top version) has mounting brackets for wall or table-top
installation. They must be fixed with suitable screws which are not part of the supply. All screws must
be tightened securely.
The IT1000-**-E-Ex2/22 (panel-mount version) has screw clamps to fix the terminal in the cutout of
the switch cabinet. To connect the bonding conductor, an M5 stud is provided at the rear or bottom of
the housing. Use serrated washers to prevent the nuts from becoming loose.
The permissible temperature range is –10 °C to +40 °C at a max. of 95% relative humidity (non
condensing). Direct exposure to ultraviolet radiation must be avoided.
For wall-mount installation the unit can be fixed at the wall first and then the cables can be installed
with the front lid open.
Before the device is put into operation, the housing must be closed and tightened securely with the
hexagonal nuts provided. The nuts must be tightened with a torque of 1.1 Nm.
5 Installation
5.1 General
This apparatus must only be installed by qualified personnel who are familiar with all regulations
applicable to the different types of protection and the methods of installation, as well as the
Ex general principles for the classification of zones. This level of competence must correspond to
the work that is to be carried out and appropriate training should be provided on a regular basis.
When the weighing terminal is to be installed in Ex zone 2 / 22 the regulations as per
EN 60079-14 must be adhered to.
front panel.
It must be made sure during installation of the weighing terminal that all power to the
instrument is disconnected and that no potentially explosive atmosphere can be present at any
time.
Installation must be carried out in compliance with applicable DIN/VDE regulations. Also, all
country-specific regulations must be observed. Connection of supply voltage must be made in
compliance with VDE 0100 and VDE 0160.
When the instrument is permanently connected to the power supply, an easily accessible
separator must be included in the supply circuit! It must either be located in safe area or -if
installed in Ex area- have appropriate Ex protection for the place of installation.
All cables are led into the housing through Ex cable glands. Strip cable jacket only as long as
required for the wires to reach the screw terminals. Use wire end ferrules with plastic collar on
Ex stranded cable and avoid protruding wires. When assembling the cable glands make sure that
shield of cable is connected inside the cable gland. Observe instructions in section 'Connection
of cables'.
Before the device is put into operation, make sure that the housing is closed and tightened
securely with all hexagonal nuts provided (torque: 1.1 Nm).
5.2 Equipotential Bonding
In compliance with EN 60079-14 the apparatus must be integrated into the equipotential
bonding system of the installation. The bonding conductor must have a cross section of min.
Ex 4 mm². To connect the bonding conductor, an M5 stud with serrated washer is provided at the
rear or bottom of the housing.
5.3 Shielding
Use only shielded connection cables. The shield must be connected at both sides in the cable
glands. It is mandatory to additionally install equipotential bonding as per EN60079-14
Ex paragraph 'additional requirements for the type of protection i-intrinsic safety' / section
'grounding of conductive shields' / exception b). The bonding conductor must have a cross
section of min. 4 mm².
5.4 Connection Of Cables

All cables are led into the housing through Ex cable glands.
Cable jacket Shield Compression nut Plastic insert Bushing Counter nut
1. Slide compression nut over cable jacket;

2. Slide plastic insert (retainer) over cable jacket until inner end is aligned with cut end of jacket;
3. Unravel shield, bend over retainer and push into retaining comb to ensure good conductive contact
with housing. Cut wires of shield to length of comb, avoid protruding wires that would endanger
tightness of cable gland;
4. Insert retainer with cable into bushing;

5. Screw compression nut onto bushing and use wrench to tighten securely.
Permissible diameter of cables and torque for cable glands:
Wrench size of Permissible diameter Torque to tighten

counter nut of cable counter nut
17 mm 4–8 mm 6 Nm
20 mm 5–10 mm 5 Nm
22 mm 6–12 mm 8 Nm
Contact SysTec service for different cable diameters.
Use crimped wire end ferrules with plastic collar on stranded cable and avoid protruding wires.
Ex
All connecting cables must be firmly installed to avoid tension load at the cable glands and to
comply with the requirements of EN60079-14 paragraph 'cables and lines for permanent
Ex installation'.
6 Installation Of External Connections With Type Of

Protection 'Ex-nA'
6.1 Connection Of Power Supply To IT1000-AC-*-Ex2/22
IT1000-AC-*-Ex2/22 (article-No. X1SYS0x1) is supplied with a line cord with free ends for the supply
voltage.
Power supply unit
L1 N PE
Terminal KL1 Terminal KL2
110 V (–15%) to 240 V (+10%),
50/60Hz
The connection of the supply voltage at the free cable end of the weighing terminal IT1000-AC-
*-Ex2/22 is designed for type of protection Ex-nA. The listed nominal connection values must
Ex be adhered to.
For the connection of the line cord in hazardous area a suitable method must be chosen in
compliance with EN60079-0 (e.g. Ex-e, Ex-d). A suitable protection against overload and short
circuit in compliance with VDE regulations must be provided.
Nominal voltage UN 110–240 VAC –15 %/+10 %
Nominal current IN 100 mA
Frequency range 47–63 Hz
Type of protection Ex-nA
Color code free end of cable

brown L
blue N
green/yellow PE
6.2 Connection Of Power Supply To IT1000-DC-*-Ex2/22 And

IT1000-BATT-*-Ex2/22
The supply voltage for the weighing terminal IT1000-DC-*-Ex2/22 is connected at screw terminal KL1
of the CPU1000-24VDC-Ex2/22 (article-No. X1SYS0x5).
The supply voltage for the weighing terminal IT1000-BATT-*-Ex2/22 is connected at screw terminal
KL1 of the CPU1000-NTA-Ex2/22 (article-No. X1SYS0x6).
DC/DC converter
+V 0 V PE
Terminal KL1 Terminal KL2
12–30 VDC
The connection of the supply voltage to the weighing terminal IT1000-DC-*-Ex2/22 is designed
for type of protection Ex-nA. The listed nominal connection values must be adhered to.
Ex For the connection of the supply cable in hazardous area a suitable method must be chosen in
compliance with EN60079-0 (e.g. Ex-e, Ex-d). A suitable protection against overload and short
circuit in compliance with VDE regulations must be provided.
Nominal voltage UN: 12–30 VDC +10 % / –15 %

Nominal current IN: 330–100 mA
Cross section (rigid wires): 0.75–1.5 mm2
Cross section (flexible wires with insolated wire end ferrule): 0.75–1.5 mm2
Length of stripped insolation: 6 mm
Fastening torque screw terminal: 0.5–0.6 Nm
Ex type of protection: Ex-nA
Terminal assignment KL1

+ V Supply voltage (+)
0V Supply voltage (—)
6.3 Operation Of IT1000-BATT-*-Ex2/22

During the power up sequence the current charge state of the battery pack is briefly displayed,
followed by program version, date and time. If the indicator is not fitted with a realtime clock module,
data and time must be entered anew everytime the unit is switched on. The charge state can also be
viewed during running operation. To call up this function briefly press F / Up key three times.
The indicator is switched on by pressing the Print / Enter key once, to switch it off press F / Up key for
approx. 3 sec.
Battery life of a new, fully charged battery pack is max. 40 hours, depending on the connected
loadcells and the use of the backlighting. Charge time of a discharged battery pack is approx. 3 hours.
Battery life also depends on several other factors such as ambient temperature, number of charge
cycles and hardware configuration of the IT1000 terminal.
Note: When the IT1000-BATT terminal is supplied from an external battery, under '\ Service Menu \
General \ Batt' the respective type must be chosen, this choice affects the automatic power off
switching when battery is low:
Battery symbol lights Switching off

up at approx. at approx.
24Pb 24 V lead battery 23 V 22 V
12Pb 12 V lead battery 11.5 V 11 V
Line mains operation 10 V 9V
When battery is low, this is indicated with a flashing symbol at the right hand side of the display. The
operator should then recharge the battery.
The charging of the rechargeable battery is indicated by a flashing triangle  (version 2.29 or higher).
To avoid deep discharge of the battery, the IT1000-BATT is automatically switched off when the
voltage falls below the min. value. Before this happens, the message 'Low Battery' is shown for
approx. 2 min. If the unit is switched on again, 'Low Battery' is shown for approx. 2 minutes and then
the terminal is automatically switched off again to avoid deep discharge damage to the battery.
6.3.1 Connecting Cable With Ex Plug For Battery Operation

The weighing terminal IT1000-BATT-*-Ex2/22 (article-No. X1SYS0x6) with CPU1000-NTA-Ex2/22 is
suitable for connection to an external rechargeable battery box. To this effect the instrument can be
supplied with an assembled connecting cable (E3KAB003) with ex plug. This cable must be ordered
separately.
The following notes must absolutely be observed:
Absolutely adhere to the operating instructions 'DXN' provided by Marechal

Components must have identical coding, or damages to connector / socket cannot be ruled
Ex
out.
The connector cable must be firmly installed in a suitable way to protect it against
mechanical damage. An appropriate type of cable must be chosen that complies with the
thermal and mechanical requirements at the place of installation.
If connectors are not connected correctly, protection against risk of explosion is no longer
ensured. Strictly follow the instructions!
Immediately after disconnecting, cover voltage-conducting components with protective cap!
The following rechargeable batteries can be used for the supply of the weighing terminal:
1) AkkuBox Ex; 12 VDC for use in Ex zone 2 and 22
Article-No. E3AKK002 / E3AKK003
2) The use of alternative 12 V batteries is possible. However, when used in hazardous
area they must have appropriate ex protection. The requirements of EN 60079-14 must
be observed.
The operating instructions of the rechargeable battery must be observed.
6.3.2 Assignment DXN1 Connector
Top view socket Top view connector
DXN1 Pin Assignment

1 not used
2– GND
3+ +12 VDC
PE Shield
N not used
6.3.3 Instructions For Connecting And Separating Connectors
1. Open protective caps before plugging and check connector/socket for damages.
2. Align male/female connectors along red arrows and insert into groove.
1) 2)
3. Turn connector/socket right by approx. 45° to stop.

4. Plug in connector/socket until they click into place and are held by the blue hook.
3) 4)
Disconnect in reverse order.

6.4 Connection Of Analog Scale To ADM

The Analog Digital Module ADM is plugged into the socket ADM on the CPU1000. It provides
connection for one analog scale base.
The connection is designed compliant to type of protection 'Ex-nA'. If the loadcell is to be

installed in hazardous area, compliance with the applicable Ex regulations is mandatory. The
Ex following connection values must be observed:
ADM Signal Description Nominal value

Terminal KL1
1 +Excitation Output 5 V / 240 mA
2 – Excitation Output 5 V / 240 mA
3 +Sense Input 5 V / 1 mA
4 – Sense Input 5 V / 1 mA
5 +Signal Input 5 V / 1 mA
6 – Signal Input 5 V / 1 mA
Cross section rigid wire: 0.25–1.5 mm2

Cross section flexible wire with insolated wire end ferrule: 0.25–1.5 mm2
Connection of weighing platforms and loadcells is to be made as specified below:

• Max. 16 strain gauge loadcells 350 Ω each
• Overall impedance 21.5 Ω ...4500 Ω
• W&M approved resolution of 6,000 e at a max. preload of 80%, internal resolution 524,000 d
• Smallest permissible input signal for approved applications: 0.33 µV / e
• Update rate 50 updates / second
• Loadcell excitation: 5 V ±5 %, gated power supply
• Connection in 4- or 6-wire mode.
Principal schematics of 6-wire and 4-wire strain gauge loadcell
6-wire loadcell 4-wire loadcell
Connection of 6-wire analog loadcell(s) to the ADM module:
Terminal Assignment
1 +Excitation
2 – Excitation
3 +Sense
4 – Sense
5 +Signal
6 – Signal
Connection of 4-wire analog loadcell(s) to the ADM module:

To connect loadcells without sense lines (4-wire connection), two jump leads must be connected at
terminal strip KL1 between terminal 1 and 3, and between terminal 2 and 4.
Terminal Assignment
1 +Excitation
2 – Excitation
3
4
5 +Signal
6 – Signal
6.4.1 Connection Cables For Analog Weighing Platforms

For the installation of connection cables for analog weighing platforms please follow the
recommendations listed below:
• Only use suitable loadcell cable,
(e.g. SysTec cable 10KAB214, 3 x 2 x 0.75 mm², shielded)
Nominal Voltage of cable ≥250 V.
Unsuitable loadcell cable may affect accuracy.
• The shield of the loadcell cable must be connected all around the cable in the cable gland of the
weighing terminal (see also chapter 'Installation' / 'Connection Of Cables'). If an extension of the
loadcell cable is required use only metal junction boxes and cable glands. The shield on both sides
must be connected in the same way as at the terminal. Loadcells and/or weighing platforms,
junction boxes and the terminal must be included in the potential equalization of the components of
a weighing system. Depending on the situation on site this may require the installation of a separate
earth lead of appropriate diameter (e.g. 16 mm²) in parallel to the loadcell cable.
• Distance between loadcell cables and power lines: ≥0.5 m. Loadcell cables to be installed in
grounded metal conduits, metal hoses or metal cable trays.
• Maximum length of connection cable between scale base and weighing terminal: 200 m.
• If tension load is applied to loadcells instead of compression load, connection for +Signal and
–Signal must be transposed.
6.4.2 Securing Scale Parameters

The scale parameters are stored in EEPROM and secured with the jumper W1:
Calibration data secured Calibration and storing released
W&M approved applications require that the calibration parameters be protected against unauthorized
modifications. To that effect the jumper can be sealed with thread and lead seal or adhesive label.
For a description of the scale calibration refer to the respective chapter.

6.5 Connection Of Serial Interface SIM

In the SIM socket one of the following interface modules (SIM) can be inserted:
• SIM-RS232
• SIM-RS485 2-wire
• SIM-RS485 4-wire
• SIM-RS485.OPTO 2/4-wire opto isolated
• SIM-20mA CL (passive).
Note: If an interface module is installed in the SIM socket, the PIM socket must remain free!
Position of serial interface on CPU1000 board
Insert with notch

pointing to the left!
Peripheral devices are connected at CPU1000 screw terminal KL3. The connection is designed
compliant to type of protection 'Ex-nA'. The following connection values must be observed:
Ex
SIM-RS232:
CPU1000 Description Nominal value
Terminal KL3
1 GND ±12 VDC
2 — not used
3 — not used
4 — not used
5 TxD ±12 VDC
6 RTS ±12 VDC
7 RxD ±12 VDC
8 CTS ±12 VDC
SIM-RS485-2-wire:
Terminal KL3
1 — not used
2 — not used
3 — not used
4 — not used
5 A (TxD+/ RxD+) 5 VDC
6 B (TxD– / RxD–) 5 VDC
7 A (TxD+/ RxD+) 5 VDC
SIM-RS485-4-wire:
SIM-RS485-OPTO:
Terminal KL3
1 — not used
2 — not used
3 — not used
4 — not used
6 TxD+ 5 VDC
7 TxD– 5 VDC
8 RxD+ 5 VDC
9 RxD– 5 VDC
SIM-20mA:
Terminal KL3
1 — not used
2 — not used
3 — not used
4 — not used
6 TXIN 12 VDC / 20 mA
7 TXOUT 12 VDC / 20 mA
8 RXIN 12 VDC / 20 mA
9 RXOUT 12 VDC / 20 mA
The following connection values must also be adhered to:

Cross section flexible wire 0.25–0.5 mm2
with insolated wire end ferrule:
Principal schematics of 20mA CL interface (IT1000 only passive)

Principal connecting diagram RS485 network:

Terminal assignment: Some manufacturers of components with RS485 interface do not refer to the
terminals TX+ and RX+ as 'A', but 'B' instead (correspondingly, the terminals TX– and RX– are not
referred to as 'B', but 'A').
Termination resistors: In order to prevent reflection (baud rate 19,200 Baud or higher, and/or cable
longer than 20 m) it is recommended to install termination resistors RTerm = 150 Ω on both ends of the
cable. Use only twisted pair cables with a characteristic impedance of approx. 150 Ω.
Pull-up / pull-down resistors: When termination resistors are used, also 390 Ω pull-up and pull-down
resistors must be installed at the master (see also following schematic).
If termination and pull-up / pull-down resistors are to be used in hazardous area, specific
requirements apply. Contact SysTec service for details.
Ex
RS485 network with termination, pull-up and pull-down resistors

For the installation of connection cables for serial interfaces please follow the recommendations listed
below:
• Install data cables to prevent capacitive or inductive interference from other cables, machines and/or
electrical devices that could interrupt data transmission and lead to loss of data.
• Non-factory made cables must comply with the following specification::
Shielded twisted pair, e.g. LIYCY 3 x 2 x 0.25 mm², shield to be grounded on both
sides;
Resistance ≤ 125 Ω/km
Cross section 0.25 mm2–0.5 mm2
Capacitance ≤ 130 nF/km
Cable length 20mA max. 100 m
Cable length RS232 max. 15 m
Cable length RS485 max. 1200 m
Impedance RS485 approx. 150 Ω
Nominal voltage ≥ 250 V
6.6 Connection Of Parallel I/Os PIM

The parallel input/outputs on the CPU1000 can be activated by inserting a plug-on module PIM. The
module provides drivers for two opto-isolated inputs and two opto-isolated outputs.
Principal schematics PIM
Parallel output Parallel input
Note: If an I/O module is inserted in the PIM socket, the SIM socket must remain free!
Position of parallel inputs/outputs PIM on CPU1000 board
Insert with notch

Ex
CPU1000
Signal Function Nominal value
Terminal KL3
1 OV 0 V auxiliary voltage 10 VDC / 15 mA
2 +10 V +10 V auxiliary voltage 10 VDC / 15 mA
3 IN0 Input 0 24 VDC / 7 mA
5 In– Gnd for inputs 24 VDC / 14 mA
6 OUT0 Output 0 24 VDC / 100 mA
8 OUT+ External supply for outputs 24 VDC / 200 mA

Note: The internal 10 VDC supply (KL3, terminal 2) may be used to connect switches and push
buttons to the digital inputs (15 mA max.). External devices connected to the digital outputs must
always be supplied from an external 24 VDC power supply. If connected components are installed in
hazardous area, they must comply with appropriate type of protection, e.g. 'Ex-d'.
6.7 Connection Of Parallel I/Os IOM

By installing an IOM plug-on module in the PIM/SIM socket of the CPU1000, one optoisolated input
and three optoisolated outputs can be activated.
.
Principal schematics IOM
Parallel output Parallel input
Position of parallel input/outputs IOM on CPU1000 board
Insert with notch

Ex
Terminal KL3 Signal Function Nominal value

1 OV O V auxiliary voltage 10 VDC / 15 mA
2 +10 V +10 V auxiliary voltage 10 VDC / 15 mA
5 In– Gnd for inputs 24 VDC / 7 mA
8 OUT+ External supply for outputs 24 VDC / 300 mA

Note: The internal 10 VDC supply (KL3, terminal 2) may be used to connect switches and push
buttons to the digital inputs (15 mA max.). External devices connected to the digital outputs must
always be supplied from an external 24 VDC power supply. If connected components are installed in
hazardous area, they must comply with appropriate type of protection, e.g. 'Ex-d'.
6.8 Connection Of 15-Bit Analog Output DAU15

For the output of gross or net weight as analog signal, a plug-on module (DAU15) can be inserted
instead of a parallel driver module. The output signal has a 15-bit resolution (32,768 steps. The output
of the DAU15 module is active and potential free.
Digital outputs and analog output are not possible at the same time.
Note: If an analog module is inserted in the PIM socket, the SIM socket must remain free!
Position of analog output DAU15 on CPU1000 board
Insert with notch

Ex
Terminal KL3 Signal Function Nominal values

1 – –
2 – –
3 I+ Current output 0/4–20 mA (+) 10 V / 20 mA
4 I– Current output 0/4–20 mA (–) 10 V / 20 mA
5 – –
6 U+ Current output 0/2–10 V (+) 10 V / 20 mA
7 U– Current output 0/2–10 V (–) 10 V / 20 mA
8 – –

Example for current output 0/4–20 mA:
Example for voltage output 0/2–10 V:

7 Commissioning
Prior to start up follow the check list below:
Check to make sure that during commissioning no potentially explosive atmosphere can be
present.
Ex
Check whether the conditions concerning the intended use are fulfilled (see section 'Intended
use').
Check assembly as described in 'Assembly'.
Check of installation (equipotential bonding, connection of external components) as described in
chapter 'Installation'.
Check whether installation has been carried out in compliance with EN 60079-14.
Check whether housing is thoroughly closed with all hexagonal srews tightly fastened (torque:
1.1 Nm).
Check to make sure that the components connected to the outputs and interfaces (valves,
movable parts) cannot cause any damage, and whether they comply with applicable Ex
regulations when they are installed in hazardous area.
Switch on supply voltage.
Configure weighing terminal (interface parameters...) in the Service Mode as described in
section 'Service Mode'.
Calibrate scale as described in Calibration Instructions.
Test inputs/outputs, serial interface and scale function in Service Mode as described in section
'Hardware Test'.
8 Installation Examples
Shown below are three typical system configurations with the weighing terminal IT1000-Ex2/22.
These are principal schematics depicting the options to connect peripheral devices and the connections
in hazardous area as well as in safe area. All devices installed in hazardous area must be designed
compliant to an appropriate type of protection. All sections of this manual and the installation standard
EN 60079-14 must be complied with in full detail.
8.1 Installation Example IT1000-AC-*-Ex2/22

8.2 Installation Example IT1000-DC-*-Ex2/22

8.3 Installation Example IT1000-BATT-*-Ex2/22 With Akku-Box

9 Service Mode
9.1 General
The Service Mode is a program for configuration, calibration and hardware test of the IT1000 weighing
terminal. The following sections give an introduction on how to operate the terminal via keyboard and
display and describe the individual functions of the Service Mode.
Notes:
• IT1000 and its associated equipment must be installed, adjusted and maintained by qualified
personnel only!
• Before accessing the Service Mode all peripheral devices must be installed and configured!
• Access to the Service Mode is protected by the Service Password.
• Inappropriate changes of Service Mode settings may cause malfunction of the instrument!
and Press simultaneously in the initial step to reset the terminal (warm start).
Press during start sequence to access Service Mode.

9.2 Display And Keyboard
Left-most character on display

1,2,3 = Weighing range
P = Printing
ø = Scale in zero range (±0,2d)
~ = Motion
Indication of weight 3 right-most characters on display

NET = Display of net weight,
580.1kg = Measured weight
scale is tared
––––––– = Overload
Key Description
F key Show tare weight, enter target value
↑ key Back to previous program step
Total key Show totals
Total
Clr Clr key Delete parameters (Clr)
Tare key Autotare scale, or clear tare when scale is tared (repetitive tare is also
possible)
+1
+1 key Choose menu item or parameter (+1)
Zero key Set gross weight to zero (only within zero setting range)
0
0 0 key Append '0' in parameter entry (0)
Print key Printing (Print)

Print
↵ key Confirm parameter entry and proceed to next program step (Enter)
9.3 Operator Prompting

The following sections describe the operating sequence of the weighing terminal with operator prompts
and the requested entries.
The display is always shown in a frame on the left hand side.
Passw. ????? Entry of Service Mode password
Prompts or entries that apply only under certain conditions are shown in an extra frame. The condition
is shown in bold face in the upper left hand corner of the frame:
Wrong password entered:
Invalid Entry Error message: wrong password
Print key and F key

In all program steps, unless otherwise specified, the Print key leads to the next step. Pressing the F key
leads to the previous step.
9.3.1 Entry Of Numbers
Sp.1 9999999 Entry of numbers (without decimal point)
Press repeatedly until desired number appears
Press to append a zero, entry is shifted to the left by one digit
Press to proceed to next digit
Confirm entry
Example: Entry of the value 123:
Sp.1 ____100 Display shows the stored value, e.g. '100'
Press, display shows '1'
Press, display shows '10'
Press twice, display shows '12'
Press, display shows '120' display shows
Press three times, display shows '123'
Confirm entry
Note: To delete a digit press Clr key.

9.3.2 Enable / Disable Functions
Printer? 0 Display shows '0', function is disabled
Press to enable function (+1)
Printer? 1 Display shows '1', function is enabled
Press to disable function (0)
Printer? 0 Display shows '0', function is disabled
9.3.3 Choose From Parameter List
Int 999999 Choose from parameter list
Press repeatedly until desired parameter appears
Press to shift decimal point to the left, press repeatedly until desired position
is reached
Confirm choice
Example 1: Choose value 0.002:
Int _____1 Display shows '1'
Press once, display shows '2'
Press three times, display shows '0.002'
Confirm choice
Example 2: Choose value 50:
Int _____1 Display shows '1'
Press four times, display shows '50'
Confirm choice
9.4 Weighing Functions

The first step in all operating modes is the indication of the actual weight value. In this step scale
functions are activated and displayed.
1 11.9kg Display of gross weight;

For multi-range scales the number of the currently
selected range (e.g. 1) is shown.
ø 0kg Set gross weight to zero (only within zero setting

range), the zero range symbol ø is shown.
0kgNET Autotare: Press Tare key to autotare scale.
11.9kg Press Tare key once more to clear tare and return to
display of gross weight (function depending on
Service Mode settings)
11.9kgT Press F key to display tare weight (operating modes

BASIC and COUNT only). Display returns to initial
step after 3 sec.
X10 119.03 If F key is pressed once more while tare weight is

displayed, the actual weight is shown with tenfold
resolution (x10 function). Press F key again to return
to initial step or display returns to initial step
automatically after 5 sec.
9.5 Power Up
When the terminal is switched on the power up messages are displayed and the program proceeds to
its initial step.
Version 1.00 Program version
15.03.04 Date
15:06 Time
Basic Selected operating mode
11.9kg Initial step of operating sequence (in the operating modes CHECK and FILL
first the target value must be entered).
and Press simultaneously in the initial step to reset the terminal (warm start).
Press during start sequence to access Service Mode.
Servicemode
Passw. ????? Entry of Service Mode password.
Incorrect password entered:
Invalid Entry Press Print key twice to return to password entry and try again.
Press Tare key to show the individual menu items.

Interface
Press Print key to choose displayed menu item.
The following menu items can be chosen:
Interface Configure interfaces
Format Configure printout and operating sequence
General Enter parameters
Calibrate Calibrate scale
Test Test hardware
DAU Enter parameters for analog output DAU
Reset Reset parameters (except calibration parameters)
Protocol Print parameter settings
See next page for Service Mode overview.
Press F key to exit Service Mode and store settings, return to normal
Saving...
operation.
9.6 Overview Service Mode

Part 1
Part 2
10 Calibrate Scale
10.1 Entering Calibration Mode
Prior to power up the jumper W1 on the ADM board must be removed. Only in this position can the
changed parameters be saved in memory after the calibration.
Calibration released
In Service Mode choose the following group:
Calibrate Calibrate scale
Press Zero and Tare key simultaneously to enter Adapt Mode (version V1.44 or higher) to optimize
performance of digital filtering.
If jumper W1 is still in place:
Calbr.Locked Jumper still in place, parameters cannot be saved!

Press Print key to enter calibration mode without saving (e.g. to check
settings).
The following menu items can be chosen:
Cap&Interval Scale Parameters
Span Adjust Calibration
Linearizat. Linearization
Zero Adjust Zero Adjust
Adaptation Adaptation to environment
Show X10 High Resolution
Reset Reset Parameter
Calc.Span Calculate Span
W&M Info W&M Info (check W&M relevant parameters)

On exiting the calibration, the entered or modified parameters are either stored or ignored:
Save Cal.? 1 Exit calibration, save parameters (1).
Wait... Calibration parameters are stored.
or
Save Cal.? 0 Exit calibration, ignore all changes, do not save data (o).
If jumper W1 still in place:
Err.Cal.Jump. Jumper still in place, parameters cannot be saved!
10.2 Capacity & Interval

In this group the weighing range(s), scale interval(s) and the scale unit are selected. The scale can be
configured as Single Range, Dual Range or Triple Range Scale. A Single Range Scale can be configured
as Multi Interval Scale with two or three different scale intervals. For general information on multiple-
range and multi-interval scales see chapter 'Connection Of Scale'.
Cap&Interval Scale Parameters
Single Range Single-range scale (single- or multi-interval scale)
Dual Range Dual-range scale
Triple Range Triple-range scale

10.2.1 Single-Range Scale

A Single Range Scale can be configured as Single- or Multi-Interval Scale.
One Interval Scale with one interval
Two Interval Scale with two intervals
Three Interv Scale with three intervals
'One Interval' selected
Cap 999999 Enter capacity of single-interval scale
Int 9999.9 Enter interval of single-interval scale; scale interval list:

0.0001, 0.0002, 0.0005, 0.001, 0.002, 0.005, 0.01, 0.02, 0.05, 0.1, 0.2,
0.5, 1, 2, 5, 10, 20, 50.
Unit: kg Choose a unit. Options: kg, g, t, lb
or:
'Two Intervals' selected:
HiCap 999999 Enter capacity of highest range
HiInt 9999.9 Enter interval of highest range

Note: The number of trailing decimals must be identical in all ranges. *)
LowCap 999999 Enter capacity of lowest range
LowInt 9999.9 Enter interval of lowest range. *)
or:
'Three Intervals' selected:

MidCap 999999 Enter capacity of middle range
MidInt 9999.9 Enter interval of middle range. *)

10.2.2 Dual-Range Scale


10.2.3 Triple-Range Scale


MidCap 999999 Enter capacity of middle range
MidInt 9999.9 Enter interval of middle range. *)
*) Intervals for multiple-range or multi-interval scales must be specified with identical number of trailing
decimals for all intervals. If -for instance- a scale is to be calibrated with 3 ranges and increment
sizes of 2 kg, 1 kg and 0.5 kg, these increments must be entered as 2.0 kg, 1.0 kg and 0.5 kg.
10.3 Span Adjust

The zero calibration and maximum load calibration are performed in this group. Instead of calibrating to
maximum load, a calibration with partial load is also possible.
The Geo Value entry permits the calibration at one place even if the scale is to be operated at a
different location. This compensates for the different forces of gravity without recalibration (not for
W&M approved applications). By means of entering the rated signals (mV/V), a scale can also be
precalibrated without test weights (see also chapter 'Calibration Without Test Weights').
Example for a calibration of a hopper scale:

• 3 loadcells with a capacity of 1,000 kg each with a sensitivity of 1.99995 mV/V, 2.00005 mV/V
and 2.00000 mV/V are used.
• The scale capacity is 1,500 kg with a division of 0.5 kg.
• The weight of the empty hopper is 600 kg.
Zero point Capacity point
Span Adjust Calibrate scale
If linearization points are already stored:
Fixp. active Warning: Linearization points are already set that may effect the following
calibration. Display for approx. 2 sec.
Geo Value 20 Entry of Geo Value (0 to 31). Enter the applicable Geo Value of the calibration
location (see also chapter Geo Values). If Geo Value of place of installation is
different, that can be changed later.
Cal.Zero? 1 If calibration at zero is to be carried out (1), unload scale before proceeding; if
zero is already calibrated, this step can be skipped (0).
'Cal.Zero? 1' selected (calibrate scale at zero):
Calibrating.. Zero calibration is carried out
Zero: 0.0 Weight display with tenfold resolution (for verification)
Z-mV 0.40000 Display of rated signal

See 'Calculate Span'.
Note: The signal in millivolt can be obtained by multiplying the displayed mV/V
value with the 'Excitation' (5 V or 10 V).
Note: If Zero calibration parameters are to be stored before the Span
calibration is carried out, the setup must be exited at this point of the
sequence (in step 'Span Adjust' press F key and confirm question 'Save Cal.?'
with '1'). After that 'Span Adjust' can be called up again to proceed with
calibration, Zero calibration can now be skipped.
Cal.Load? 1 If calibration at load is to be carried out (1), load test weight; if load is already
calibrated, this step can be skipped (0).
For best results use the highest possible calibration load.
'Cal.Load? 1' selected (calibration with test weight):
Cal.W.____123 Proposed calibration weight. Default: capacity of highest weighing range.

If required, clear displayed default value and enter desired calibration weight.
Calibrating.. Calibration is carried out.
Load: 0.0 Display of weight with tenfold resolution (for verification).
L-mV 1.40000 Display of rated signal

See 'Calculate Span'.
Note: The signal in millivolt can be obtained by multiplying the displayed mV/V
value with the 'Excitation' (5 V or 10 V).
To store calibration parameters exit group 'Span Adjust' and answer question 'Save Cal.?' with '1'.
Note: If changes of calibration parameters are to be ignored, setup must be exited and question
answered with '0' before any other group of the calibration may be called up.
10.4 Linearization
Certain weighing inaccuracies are the result of the inherent non-linearity of the load sensor. Up to 6
linearization points can be set freely to compensate this imperfection. Linearization points should be
entered at the points of the weighing curve where the greatest deviations (i.e. max. non-linearity) are
experienced.
Linearization points must be smaller than the max. weighing range. The linearization algorithm interpret
the sections between two neighboring linearization points as a straight line.
Linearizat. Linearize scale
No linearization points stored yet:
New Lpt.? 1 Enter new linearization point with (1).
Lpt.? __150.0 Enter linearization weight, presently loaded on scale.
Linearization Measuring the linearization signal.
X10: 150.00 Display of actual weight with tenfold resolution (for verification).
New Lpt.? 1 Continue with next linearization point (1) or exit linearization (0).
or
Linearization points already stored:
Lpt.1 1500.0 Display existing linearization points in rising order.
Lpt.2 2100.0 Next linearization point, up to 6 points can be stored.
New Lpt.? 1 Enter new linearization point with (1) or exit linearization (0).
Delete linearization point:
Lpt.1 1500.0 Choose linearization point that is to be deleted and press Clr key.
Del.Lpt.? 1 Delete linearization point with (1).
New Lpt.? 1 Enter new linearization point with (1) or exit linearization (0).
Note: A new fixpoint can be inserted between existing ones, after that all fixpoints are renumbered in
rising order.
10.5 Zero Adjust

In this group the scale's Zero point is readjusted. This feature is useful when the calibration load was
applied on an auxiliary test rig (e.g. for overhead track scales). After removing the test rig, the absolute
Zero point can be adjusted.
Zero Adjust Adjust zero point
If linearization points are already stored:
Fixp. active Warning: Linearization points are already set that may effect the following
calibration. Display for approx. 2 sec.
Unload Scale Unload test rig or other loads.

Press Print key to start adjustment.
Adjusting... Measuring zero signal.
Zero: 0.00 Display of the new zero point with tenfold resolution (for verification).
Z-mV 0.05701 Display of rated signal of the new zero point in mV/V
10.6 Adaptation
In this group parameters are entered to adapt the scale to its environment.
Adaptation Adaptation to environment
MotWin 0.5D Motion Window

A stable weight is detected (no motion) when the number of consecutive
weight readings (specified in the next step) are within this window.
Window size: 3.0D, 2.0D, 1.0D, 0.5D
OFF: motion detector off
MotCount 20 Motion Count

Specify the number of consecutive weight readings for no motion detection.
(Factory setting: 20)
Filter 11 Filter Size

OFF: filter off
1 (light) to 20 (strong) filtering; Off: No filtering
Default setting: 11
If the scale is very unstable (e.g. livestock scale) a strong filtering is
recommended.
AZ Range 0.5D Auto Zero Range

Range for Automatic Zero Adjust, (e.g. choose 0.5D for a range from
–0.5D to +0.5D).
Zero tracking is enabled within the selected range.
OFF: Disable Zero Adjust
Push Button Zero +

PbZero + __2
Select +range for Pushbutton Zero and Auto Zero Tracking.
The scale can be set to Zero by pressing the Zero key within the specified
range.
Factory setting: 2 %
PbZero - __2 Push Button Zero —

Select —range for Pushbutton Zero and Auto Zero Tracking.
The scale can be set to Zero by pressing the Zero key within the specified
range.
Factory setting: 2 %
PUZero +/-2 % Power Up Zero

Select range for automatic Zero setting after power up, (e.g. select 2% for a
range from –2 % to +2 % of the scale capacity).
After power up the scale will be automatically set to Zero if the weight is
within the selected range.
Range: ±2 %, ±10 %;
OFF: Disable Power Up Zero.
Overload ___9 Overload Blanking (in D)

Select the threshold for overload blanking, (e.g. enter 9 to set the limit to
capacity + 9d).
The scale display shows 'Overload 9' when the scale weight exceeds the
selected limit.
(For multiple-range scales, 1d is equal to the increment size of the smallest
weighing range.)
Incl.Swi.? 0 Connection of incline sensor for mobile weighing on parallel input IN1,
options:
0 = no incline sensor
1 = incline sensor connected
• If an incline sensor is connected and the permissible inclination exceeded, the display of the
indicator is blanked. Instead of the weight only a slash '/' is shown.
• When an incline sensor is connected, external taring via input IN1 is not possible.
NTEP App? 0 Set measuring parameters compliant to US regulations (National Type

Evaluation Program) in accordance with Handbook 44.
0 Off (Default)
1 On
Note: Must be set to Off for all applications outside the US and Australia!
Underld.20d 1 Display blanking for gross weights smaller than –20d (under zero):
0 Disabled
1 Enabled (default)
For applications compliant to OIML R76 underload blanking must be enabled
With Taring 1 Enable / disable tare functions:

0: Tare functions disabled
1: Tare functions enabled (default)
For scales working only in gross mode, the tare functions can be disabled to
avoid the tests of the tared scale during W&M verification.
Upd.Rate 225 Choose update rate of digital filter:

Range: 50–250 Hz
Default setting: 225 Hz.
If vibrations are experienced at the place of installation, the setting of the
digital filter can be optimized. The update rate should be chosen to differ as
much as possible from the frequency of the vibration and its harmonics.
10.7 Show X10

In this group the weight is shown with tenfold resolution. Use this group to check the scale accuracy.
Show X10 Weight display with tenfold resolution
X10: 7.77 Displays the actual weight with tenfold resolution (for information only).
Set zero
10.8 Reset Calibration Parameters

In this group the scale parameters can be reset to default values. After resetting the parameters the
scale must be reconfigured.
Reset Reset Parameters
Reset Cal.? 1 0: Do not reset parameters

1: Reset parameters (see table).
Note: By choosing (1) all parameters are overwritten immediately!
Table of default values:
Group Parameter Default Your settings

Cap&Interval Single/Dual/Triple Range Single Range
Interval One Interval
Capacity 3000
Interval 1
Unit kg
Span Adjust Geo Value 20
Zero (mV/V) 0.00000
Load (mV/V) 2.00000
Adaptation Motion Window 0.5D
Motion Counter 20
Filter Size 11
Auto Zero Range 0.5D
Pushbutton Zero (+) 2%
Pushbutton Zero (—) 2%
Power Up Zero ±2%
Overload 9
Incline Switch 0
NTEP approval 0
Underload 20d 1
With Taring 1
Update Rate 225
10.9 Calculate Span

When the rated output signal of a scale's loadcell(s) is known, calibration can be made without test
weights. This information is available, for instance, for loadcell types D1, C2 and C3 OIML, for which
test reports are issued by the manufacturer stating the rated output in mV/V.
A prerequisite is that the unloaded scale can be calibrated at zero, which is usually the case.
Calc.Span Calculate Span
Cal.Zero? 1 If calibration at zero is to be carried out (1), unload scale before proceeding; if
zero is already calibrated, this step can be skipped (0).
'Cal.Zero? 1' selected (calibrate scale at zero):
Calibrating.. Zero calibration is carried out
Zero: 0.0 Weight display with tenfold resolution (for verification)
Z-mV 0.05701 Display of rated signal for zero
LC-Cap 999999 Enter nominal capacity of one loadcell
No.Of LCs Enter number of connected loadcells (max. 16)
S1-mV 9.99999 Enter rated signal of first loadcell (see test certificate of loadcell).
Continue with next loadcell, after the last loadcell continue in the next step.
L-mV 9.99999 Display of rated signal (mV/V) at load
Note: The captured values for Zero and Load are automatically entered as calibration values and can be
verified in group 'Span Adjust'.
10.10 W&M Info

W&M Info Check setting of W&M relevant parameters.
In this group the setting of parameters can be checked that are relevant for W&M approved scales.
Any deviation is indicated.
E: MoWin<>0.5 Motion Window
E: MoCnt < 7 Motion Count
E: AZR > 0.5 Auto Zero Range
E: PBZR > 4% Push Button Zero
E: Over > 9D Overload Blanking
W: PUZ Off Power Up Zero *)
(E=Error, (W=Warning)
*) If setting for Power Up Zero is unequal ±2 % or ±10 %, only a warning is shown, because
depending on the specific application also the setting 'Off' maybe acceptable, e.g. for hopper
scales.
W&M Setup ok If all settings comply with W&M regulations a corresponding message is
displayed.
10.11 Factory Calibration

The calibration parameters of the A/D converter (ADM board) are stored in a powerfail safe EEPROM.
During testing and check out of a weighing terminal, the A/D converter is factory calibrated. I.e.
correction factors (Gain and Offset) are measured by means of precision simulators and stored to
equalize the different amplification values of the individual boards.
When a scale is calibrated, the rated values (mV/V) are measured for Zero (preload) and Load (preload
plus weighing range). Due to the factory pre-calibration (and resulting near-identical amplification),
these rated values can be transferred from one ADM board to another one, if there is a need to do so,
e.g. in the event of a break down to minimize down time. However, it is strongly recommended to
check the accuracy of the scale with test weights as soon as possible. Recalibration with certified test
weights is mandatory for scales that are subject to Weights & Measures approval.
Entry of rated values is made in group 'Span Adjust', in the steps 'Z-mV' und 'L-mV'.
10.12 Geo Values

Examples for Geo Values by Country:
Country Geo Value

France 20
Finland 24
Belgium 21
Denmark 23
Germany 20
Great Britain 21
Ireland 22
Norway 24
Netherland 21
Austria 19
Switzerland 18
Sweden 24
Spain 15
Table of Geo Values

Height above sea level (in meters)
Northern or southern 0 325 650 975 1300 1625 1950 2275 2600 2925 3250
terrestrial latitude 325 650 975 1300 1625 1950 2275 2600 2925 3250 3575
in degrees and minutes Height above sea level (in feet)
0 1060 2130 3200 4260 5330 6400 7460 8530 9600 10660
1060 2130 3200 4260 5330 6400 7460 8530 9600 10660 11730
0° 0' - 5° 46' 5 4 4 3 3 2 2 1 1 0 0
5° 46' - 9° 52' 5 5 4 4 3 3 2 2 1 1 0
9° 52' - 12° 44' 6 5 5 4 4 3 3 2 2 1 1
12° 44' - 15° 6' 6 6 5 5 4 4 3 3 2 2 1
15° 6' - 17° 10' 7 6 6 5 5 4 4 3 3 2 2
17° 10' - 19° 2' 7 7 6 6 5 5 4 4 3 3 2
19° 2' - 20° 45' 8 7 7 6 6 5 5 4 4 3 3
20° 45' - 22° 22' 8 8 7 7 6 6 5 5 4 4 3
22° 22' - 23° 54' 9 8 8 7 7 6 6 5 5 4 4
23° 54' - 25° 21' 9 9 8 8 7 7 6 6 5 5 4
25° 21' - 26° 45' 10 9 9 8 8 7 7 6 6 5 5
26° 45' - 28° 6' 10 10 9 9 8 8 7 7 6 6 5
28° 6' - 29° 25' 11 10 10 9 9 8 8 7 7 6 6
29° 25' - 30° 41' 11 11 10 10 9 9 8 8 7 7 6
30° 41' - 31° 56' 12 11 11 10 10 9 9 8 8 7 7
31° 56' - 33° 9' 12 12 11 11 10 10 9 9 8 8 7
33° 9' - 34° 21' 13 12 12 11 11 10 10 9 9 8 8
34° 21' - 35° 31' 13 13 12 12 11 11 10 10 9 9 8
35° 31' - 36° 41' 14 13 13 12 12 11 11 10 10 9 9
36° 41' - 37° 50' 14 14 13 13 12 12 11 11 10 10 9
37° 50' - 38° 58' 15 14 14 13 13 12 12 11 11 10 10
38° 58' - 40° 5' 15 15 14 14 13 13 12 12 11 11 10
40° 5' - 41° 12' 16 15 15 14 14 13 13 12 12 11 11
41° 12' - 42° 19' 16 16 15 15 14 14 13 13 12 12 11
42° 19' - 43° 26' 17 16 16 15 15 14 14 13 13 12 12
43° 26' - 44° 32' 17 17 16 16 15 15 14 14 13 13 12
44° 32' - 45° 38' 18 17 17 16 16 15 15 14 14 13 13
45° 38' - 46° 45' 18 18 17 17 16 16 15 15 14 14 13
46° 45' - 47° 51' 19 18 18 17 17 16 16 15 15 14 14
47° 51' - 48° 58' 19 19 18 18 17 17 16 16 15 15 14
48° 58' - 50° 6' 20 19 19 18 18 17 17 16 16 15 15
50° 6' - 51° 13' 20 20 19 19 18 18 17 17 16 16 15
51° 13' - 52° 22' 21 20 20 19 19 18 18 17 17 16 16
52° 22' - 53° 31' 21 21 20 20 19 19 18 18 17 17 16
53° 31' - 54° 41' 22 21 21 20 20 19 19 18 18 17 17
54° 41' - 55° 52' 22 22 21 21 20 20 19 19 18 18 17
55° 52' - 57° 4' 23 22 22 21 21 20 20 19 19 18 18
57° 4' - 58° 17' 23 23 22 22 21 21 20 20 19 19 18
58° 17' - 59° 32' 24 23 23 22 22 21 21 20 20 19 19
59° 32' - 60° 49' 24 24 23 23 22 22 21 21 20 20 19
60° 49' - 62° 9' 25 24 24 23 23 22 22 21 21 20 20
62° 9' - 63° 30' 25 25 24 24 23 23 22 22 21 21 20
63° 30' - 64° 55' 26 25 25 24 24 23 23 22 22 21 21
64° 55' - 66° 24' 26 26 25 25 24 24 23 23 22 22 21
66° 24' - 67° 57' 27 26 26 25 25 24 24 23 23 22 22
67° 57' - 69° 35' 27 27 26 26 25 25 24 24 23 23 22
69° 35' - 71° 21' 28 27 27 26 26 25 25 24 24 23 23
71° 21' - 73° 16' 28 28 27 27 26 26 25 25 24 24 23
73° 16' - 75° 24' 29 28 28 27 27 26 26 25 25 24 24
75° 24' - 77° 52' 29 29 28 28 27 27 26 26 25 25 24
77° 52' - 80° 56' 30 29 29 28 28 27 27 26 26 25 25
80° 56' - 85° 45' 30 30 29 29 28 28 27 27 26 26 25
85° 45' - 90° 0' 31 30 30 29 29 28 28 27 27 26 26
10.13 Configuration Of Scale Interface Module

10.13.1 Multiple-Range Scale
Calibration is possible as Single, Dual or Triple Range Scale. The different ranges have different
capacities and scale intervals.
Example: Triple Range Scale with a resolution of 3,000 increments for each range:
First range: 0–1,500 kg / 0.5 kg
Second range: 0–3,000 kg / 1.0 kg
Third range: 0–6,000 kg / 2.0 kg
When a Multiple Range Scale is loaded, the scale display changes automatically from a lower to a
higher range. During unloading of the scale, the scale display remains in the higher range. If the scale
was tared (weighing in net mode), on return to gross zero the tare is only cleared when the Tare key is
pressed. Only after clearing the tare, the display returns to gross mode and switches back to the
smallest range.
Automatic switching back to the smallest range on reaching zero is only carried out if the scale was
not tared (weighing in gross mode).
Example of a weight curve for loading and unloading a Multiple Range Scale showing the weight and
the displayed scale interval:
When the scale is loaded further after it was tared, the tare weight is rounded automatically to the
next scale interval as soon as the display is switched from one range to the next. The max. tare value
corresponds to the capacity in the highest range.
The Multiple Range Scale provides weighing of light and heavy loads on the same scale with a high
degree of accuracy. Since resolution -and loadcell signal- in each range (e.g. 3,000 increments) is
considered separately, use of inexpensive loadcells is possible.
As a restriction for the configuration of scale intervals, the decimal point location must be identical for
all ranges. Example: Use 0.5 kg and 1.0 kg instead of 0.5 kg and 1 kg.
The max. permissible resolution of the loadcells (e.g. 3000d) must not be exceeded in any of the scale
ranges, and for W&M approved applications the signal must not be smaller than 0.33 µV/e.
10.13.2 Multi-Interval Scale

A Single Range Scale can be configured as Multi Interval Scale with two or three different interval
ranges.
Example for a Triple Interval Scale:
First interval range: 0 kg –1,500 kg / 0.5 kg
Second interval range: 1,500 kg –3,000 kg / 1.0 kg
Third interval range: 3,000 kg –6,000 kg / 2.0 kg
The scale display changes automatically from one interval range to the next during loading and
unloading of the scale.
Example weight curve for loading and unloading a Multi Interval Scale showing the weight and the
scale interval displayed:
After taring the scale, the scale display shows the net weight with the smallest scale interval. Small
weights are shown with the highest accuracy, even when the scale is already loaded to a higher
weighing range. Autotare is possible up to full capacity, however, manual tare must not exceed the
capacity of the smallest range.
For the configuration of a multi-interval scale all capacities and intervals can be chosen freely.
10.13.3 Adaptation To Scale Environment

The following parameters can be set to obtain optimum weighing results (see also chapter 'Adaptation'
further down below:
• Motion window size and number of measurements for motion detector
• Filter strength of the digital filter for unstable scales
• Auto Zero Range for Auto Zero Function
• Pushbutton Zero Range for Zero-key
• Power Up Zero Range
• Overload Threshold for display blanking.
10.13.4 Setting Of Geo Value

Before calibrating the scale, the Geo Value must be entered, e.g. Great Britain = 21 (see also table
Geo Values). If the scale is calibrated at one location and moved to another location later, it is
sufficient to re-enter the Geo Value of the new location.
10.13.5 Weights & Measures Approved Applications

The highest W&M certified resolution (Scale Capacity / Scale Interval) is 6,000 increments with a
signal that must not be smaller than 0.33 µV/e.
W&M approved installations require parameter setting in the group 'Adaptation' as follows:
• Motion Window: 0.5d
• Motion Counter: ≥7
• Auto Zero Range: 0.5 d
• Pushbutton Zero: ±2 %
• Power Up Zero: ±2 % or ±10 % *)
• Overload: max. 9 d
*) Depending on the characteristics of a specific application, also the setting 'Off' may be acceptable
(e.g. for hopper scales).
Under menu item 'W&M Info' the setting of parameters and the compliance with W&M requirements
can be checked.
The scale settings are stored in a powerfail safe EEPROM and protected by inserting jumper W1 which
can be sealed by W&M to prevent unauthorized modification.
11 Adapt Mode
The Adapt Mode is called up in the Service Mode from the step 'Calibration' by pressing
simultaneously the Zero and Tare keys (version V1.44 or higher).
The Adapt Mode provides options to optimize the digital filtering of the captured weight:
Calibrate
and Adapt Mode
Damping 0 Damping
With this parameter the 'Filter Size' as set in the calibration can be changed
by up to +5 or –5 steps. Default setting is 0.
–5 to +5: Adaptation of filter size
VibFil: Dos. Filter type

Choose the filter type for the application. 'DOSING' is optimized for filling
applications when changes of the load must be processed without delay.
'WEIGHING' is better suited for static weighing when fast changes of the
weight must be captured, but small deviations -such as vibrations- must be
filtered.
Dos. Optimized for filling
Weigh Optimized for static weighing
VibSize 1 Working window of vibration filter

If extreme vibrations are experienced, this parameter serves to adapt the
working window of the vibration filter. Default setting is 1.
Caution! Do not increase this setting unless a stable display could not be
reached with the Adapt Mode parameter 'Damping' and the Calibration Mode
parameters 'Filter Size' and 'Update Rate'.
1 to 8: Increase working window
12 Interface Configuration
In the group 'Interfaces' of the Service Mode, settings are entered for transmission speed, format and
protocol of the serial interface, which can be configured either for connection of a PC or a printer.
Settings must comply with the configuration of the corresponding peripheral device. For applications
with a different hardware configuration (e.g. remote display), the assignment of the interface can be
changed.
Interface Configure interfaces
9600 Baud Choose baudrate:

300, 600, 1200, 2400, 4800, 9600, 19200 Baud
8 Databits Choose data format:

7 data bits, 8 data bits, always 1 stop bit is transmitted.
No Parity Choose parity:

No Parity
Even Parity
Odd Parity
No Control Select hardware handshake:

XOn/XOff
RTS/CTS
Halfduplex (for RS485 connections)
Multidrop (RS485 Multidrop connection)
No Control
Note: Standard setting for RS485 2- or 4-wire connection is halfduplex.
These settings apply only to a PC connection:
XOR No Start Select method to calculate checksum. Options:

XOR All Char = Exclusive-Or over all characters
XOR No Start = Exclusive-Or without start character
XOR No End = Exclusive-Or without end character
XOR OnlyData = Exclusive-Or only over data
CPL All Char = Compl. of Twos over all character
CPL No Start = Compl. of Twos without start character
CPL No End = Compl. of Twos without end character
CPL OnlyData = Compl. of Twos only over data
No Checksum = no checksum in data string
StartChar __2 Enter start character as decimal value, (e.g. 2 = STX)
End Char __3 Enter end character as decimal value, (e.g. 3 = ETX)
For data transmission to the PC the ACK/NAK protocol is used. For a description of this protocol refer
to chapter 'Data Transmission'.
These settings apply only to a printer connection:
Prt: Tab=EscP Select method to output tab function on printer. Options:

Tab=EscP Tab function as per ESC/P® protocol
Tab=Spac Tab function by sending space characters
S1-0 Length 0 Control sequence for print attribute Special 1 On (to be output before the field
contents), for use with the print format generator.
Enter length of sequence (0–4, 0=Off)
Char 1 __0 ASCII code for control character, if length of sequence in the previous step
was entered greater than 1, enter up to four control characters, one after the
other.
S1-1 Length 0 Control sequence for print attribute Special 1 (output after the field)
S2-0 Length 0 Control sequence for print attribute Special 2 On (output before the field)
S2-1 Length 0 Control sequence for print attribute Special 2 (output after the field)
S3-0 Length 0 Control sequence for print attribute Special 3 On (output before block 'Cycle')
S3-1 Length 0 Control sequence for print attribute Special 3 Off (output after block 'Cycle')
Note: To configure a formfeed after the cyclic part, specify 'Length 1' and
'Char 1 = 12' (Epson compatible printers only).
S4-0 Length 0 Control sequence for print attribute Special 4 On (output before block 'Totals')
S4-1 Length 0 Control sequence for print attribute Special 4 Off (output after block 'Totals')
Note: To configure a formfeed after printing totals, specify 'Length 1' and
'Char 1 = 12' (Epson compatible printers only).
13 Configuration Of Print Format (Format)

With the print format generator up to 32 print fields in 2 blocks (Cycle and Totals) can be defined and
placed freely on a printout. The position of a field on the printout is defined by specifying its line and
column number.
13.1 Configuration Of Fields

Format Configure print and input fields
Field-No. _1 Start with field 1
F01: Cycle Select partial sequence for the field. Options:

Cycle = cyclic part
Totals = totals
Not Used = field is not used, proceed to next field
F01: LinNo__1 Enter line-No. of print field.
F01: ColNo__1 Enter column-No. of print field.
F01: No Attri Choose print attribute for print field:

Bold
Underlin(ed)
Expanded
Condense(d)
Italic
Spec.1 = attribute as defined with S1 On/Off
Spec.2 = attribute as defined with S2 On/Off
No Attribute
Note: The print attributes Bold to Italic are output in compliance with the ESC/P® standard and must be
supported by the connected printer. The attributes Special 1 and 2 can be defined as control sequence
with a maximum of 4 successive ASCII codes in group 'Interface'.
F01: Text Select how the field is to be generated. Options:

Text = predefined text
Fetch = system variable
If field is generated with 'Text':
F01: Datum Select text that is to be printed from table. Options:

Date, Time, Cons.-No., Gross, Tare, Net, Total, Piece, Piece Wgt,
Target, <Space> for an empty line
If field is generated with 'Fetch':
F01: Fetch Use system variable as field. Options:

Date
Time
Cons.No. = consecutive-No.
Gross
Tare
Net
Total Gr = accumulated gross weight
Tot.Tare = accumulated tare weight
Tot.Net = accumulated net weight
PieceWgt = average piece weight (COUNT)
Count = piece count (COUNT)
Tot.Coun = accumulated piece count (COUNT)
Target = target weight (FILL)
Field-No. _1 To exit print format generator, press ↑-key in the first step of the sequence.
To configure a form feed after the cyclic part or after printing totals, set parameter S3-1 and S4-1
appropriately.
For specimen print formats refer to section 'Configuration Examples'.
14 General
In this group parameters are entered to select the language for prompts, the operating mode and the
way the outputs are controlled (analog and digital).
General Entry of parameters
German Choose language:

English
German
French
Dutch
Polish
Italian
Spanish
DD.MM.YY Choose format of date:

DD.MM.YY MM.DD.YY YY.MM.DD
DD-MM-YY MM-DD-YY YY-MM-DD
DD/MM/YY MM/DD/YY YY/MM/DD
D=Day M=Month Y=Year
BASIC Choose operating mode:

BASIC Weighing / data logging
COUNT Parts counting
FILL Filling
CHECK Checkweighing
ONLINE Remote control from PC with protocol Systec
ONLINE MP85 Remote control from PC with protocol MP85
ONLINE BDI Remote control from PC with protocol BDI
Onl.MT-SICS Remote control from PC with protocol MT-SICS
Onl.MTDeman Remote control from PC with protocol MTDeman
RemoteDispl Remote display function
Check-In Custom program for totalizing
MultiRemote Multi-Remote-Display (IT1000 as remote display for up to
31 IT2000P weighing modules)
LeonRemoteD Remote display with Leon protocol
Onl.AWT Custom program
Decim Char . Select character to separate decimals:

Dot (e.g. 0.00)
Comma (e.g. 0,00)
Operating mode Fill selected:
Start Free Enable / disable ↵ -key for start.

Start Free: Start with ↵ -key enabled
Start Locked: Start only via input E0
Operating mode Online, Online MP85 or Online BDI selected:
Tar.Locked Enable / disable tare functions.

Tar.Locked: Tare function disabled
Tar.Free: Tare function enabled
Operating mode LeonRemoteD selected:
Unit: g Choose unit sign that is to appear on the remote display, options: g, kg, t
Decim.Char . Select character to separate decimals:

Decimal point (e.g. 0.00)
Comma (e.g. 0,00)
Assignment of output Out0:

O0: LT S1
Digital output (installation of PIM module required):
LT S1 set if net weight < S1 (Less S1)
GT S1 set if net weight > S1 (Greater S1)
In S1–S2 set if net weight > S1 & < S2 (Between S1– S2)
Out S1–S2 set if net weight < S1 or > S2 (Outside S1– S2)
Analog output (installation of DAU module required):
G 0–20mA 0–20 mA related to gross (Gross 0–20 mA)
G 4–20mA 4–20 mA related to gross (Gross 4–20 mA)
N 0–20mA 0–20 mA related to net (Net 0–20 mA)
N 4–20mA 4–20 mA related to net (Net 4–20 mA)
Only if output Out0 is configured as digital output:
O1: LT S2 Assignment of output Out1:

In S1-S2 set if net weight > S1 & < S2
(Between S1and S2)
Out S1-S2 set if net weight < S1 or > S2
(Outside S1or S2)
Only PIM 1In/ 3Out
O2: LT S2 Assignment of output Out2:

In S1-S2 set if net weight > S1 & < S2
(Between S1and S2)
Out S1-S2 set if net weight < S1 or > S2
(Outside S1or S2)
Repetitive taring with tare key:

TareKey: G/N
G/N: repetitive taring On
N=0: repetitive taring Off
Term.No. __1 Enter terminal-No. for data transmission:

- If several terminals are connected to one host system, each terminal must
be assigned its unique terminal-No.
- In the operating mode ONLINE over an RS485 multidrop network each
terminal must be assigned a terminal address (valid addresses: 01 to 30).
Not for operating mode Online, Online MP85, Online BDI, Online MT-SICS or Online MTDeman:
COut: Off Setting for continuous output:

Off continuous output disabled
SysTec SysTec protocol
Toledo TOLEDO® protocol
TSM TOLEDO® TSM protocol
Flintec Flintec protocol
RangerA Ranger A protocol (Rinstrum)
IT1000R IT1000R protocol (extended data string)
LEON LEON protocol
Gedge Gedge protocol
MT-SICS MT-SICS protocol
Sys+ Extended SysTec protocol
For a description of the data strings refer to chapter 'Data Transmission'.
If the continuous output is activated, printer output and data transmission are
no longer available in the Supervisor Mode.
CO_DLY 999.99 Enter delay in sec between the transmission of two consecutive data strings
over the continuous output, (default = 0.2sec).
Light Off 999 Backlighting is switched off after time when scale is not in use, enter time in
minutes;
0 = backlighting is not switched off
This function is not supported by the current program version; ignore and
Power Off 999
continue.
Select I/O module:

PIM Standard
Standard = Standard PIM with 2 inputs and 2 outputs
1In/ 3Out = IOM with 1 input and 3 outputs
Only for operating mode 'Basic':
Print: Std Choose print mode:

Std = Standard function of Print-key;
Auto = Automatic printing after weight exceeds setpoint 1;
Once = Print once after pressing Print-key, then printing is disabled until
weight falls below setpoint 1.
Only for Multi-Remote-Display:
NoOfScales 99 Enter number of connected IT2000P modules (max. 31),

(for details of connection see section 'Multi-Remote-Display' further below).
01.Addr. 999 Enter Profibus DP address of first module.

Note: The address must be ≤ 127.
02.Addr. 999 Continue with next address, etc.
Only for operating mode 'Basic':
Auto Tare? N Automatic taring when:

gross > setpoint 1 (SP1) and gross < setpoint 2 (SP2)
Tare is automatically cleared when scale is settled and gross weight
falls below setpoint 1 (SP1).
Function of inputs and outputs depending on chosen operating mode:

Operating Function Function Function Function
Mode input E0 input E1 output A0 output A1
depending on setting
BASIC start / entry taring
'Assignment of Output' in Service Mode
depending on setting
COUNT start / entry taring
'Assignment of Output' in Service Mode
FILL start interrupt control of feeding fast control of feeding slow
check result check result
CHECK start / entry taring
'Weight ok' 'Out of Tolerance'
15 Hardware Test
WARNING
Exercise utmost care when making checks, tests and adjustments that can actuate movable
parts such as feeding devices, gates, flaps, conveyors, etc. Make absolutely sure that nobody
is within reach of movable parts.
Failure to observe this precaution could result in bodily injury!
Test Hardware Test
PI: 10 PO: 01 Display state of the two optional digital inputs (PI) and outputs (PO),
1 = input/output set.
With the Tare key the output 1 and with the 0 key the output 0 can be set /
reset.
The picture on the left shows the state:
input 0 = Off input 1 = On
output 0 = On output 1 = Off
SIM ok Test of serial interface 'ok' or 'not ok' (RS232 and RS485-4-wire);
RS232: jump lead from terminal 1 to 3 and from terminal 2 to 4 (connect RTS
with CTS and TxD with RxD).
RS485.4: jump lead from terminal 1 to 3 and from terminal 2 to 4 (connect
TxD+ with RxD+ and TxD– with RxD–).
Note: Test of RS485 2-wire and 20 mA interfaces is not possible.
mV/V 0.0499 Display of analog input signal for checks and plausibility test.
16 Settings For Analog Output DAU

In this group parameters are entered for the configuration of the analog output DAU.
DAU Configure analog output DAU
Analog output disabled in group 'General':
DAU disabled Analog output not available
Analog output 'G/N 0–20mA' selected in group 'General':
DAU8 0-10V Choose analog output module:

DAU8 0-10 V 8-Bit analog output DAU for 0–10 V
DAU8 0-20mA 8-Bit analog output DAU for 0–20 mA
DAU15 0-10 V 15-Bit analog output DAU15 for 0–10 V
Analog output 'G/N 4–20mA' selected in group 'General':
DAU8 2-10V Choose analog output module:

DAU8 2-10 V 8-Bit-analog output DAU for 2–10 V
DAU15 2-10 V 15-Bit analog output DAU15 for 2–10 V
Analog output 'G/N 0–20mA' or 'G/N 4–20mA' selected in group 'General':
Reset ? 0 0 Do not reset calibration parameters of DAU module

1 Reset calibration parameters of DAU module
Note: Calibration parameters are reset to default values!
0V: 6928 Calibrate analog signal to 0/2 V or 0/4 mA, respectively;

Connect multimeter and check correctness of output signal (0/2 V or 0/4 mA).
Press '+1'-key to stepwise increase output signal; press '0'-key to stepwise
decrease output value.
10V: 63575 Calibrate analog signal 10 V or 20 mA, respectively;

Connect multimeter and check correctness of output signal (10 V or 20 mA).
Press '+1'-key to stepwise increase output signal; press '0'-key to stepwise
decrease output value.
17 Reset General Parameters

Reset the general parameters -including print format- to factory settings. Also in the Supervisor Mode
all parameters except date and time are reset. If no realtime clock module is installed, date and time
must be entered again after a reset. Also printer or data transmission must be enabled again after
carrying out a reset.
Reset Reset parameters
Reset OK? 1
Note: With (1) all parameters are overwritten and default values are set! It is strongly recommended
that you print your current print format settings before carrying out a reset!
Table of default values:

Group Default Your Settings
Interface 9600 Baud
8 Databits
No Parity
No Control
XOR No Start
StartChar 2
End Char 3
Prt: Tab=EscP
S1-0 Length 0
...
S4-1 Length 0
General German
DD.MM.YY
Basic
O0: LT S1
O1: LT S2
TareKey: G/N
Term.No. 1
COut: Off
Light Off 0
Power Off 0
18 Protocol
Print all current parameter settings.
Protocol Press ↵ -key to start printout.
Printing...
Example:
Service Parameters
------------------
Interface
9600 Baud
8 Databits
No Parity
No Control
XOR All Char
StartChar 2
End Char 3
Prt: Tab=Spaces
S1-0 Length 0
S1-1 Length 0
S2-0 Length 0
S2-1 Length 0
S3-0 Length 0
S3-1 Length 0
S4-0 Length 0
S4-1 Length 0
General
German
DD.MM.YY
Online
Tar.Free
O0: LT S1
O1: LT S2
TareKey: G/N
Term.No. 1
Light Off 0
Power Off 0
Format
FNo. Block LNo. CNo. Attribute

-----------------------------------------------------
1 Cycle 1 1 Text Datum

2 Cycle 1 14 Fetch Date
3 Cycle 2 1 Text Time
4 Cycle 2 17 Fetch Time
5 Cycle 3 1 Text Cons.No.
6 Cycle 3 18 Fetch Cons.No.
7 Cycle 4 1 Text Gross
8 Cycle 4 14 Fetch Gross
9 Cycle 5 1 Text Tare
10 Cycle 5 14 Fetch Tare
11 Cycle 6 1 Text Net
12 Cycle 6 14 Fetch Net
13 Cycle 7 1 Text <Space>
14 Totals 1 1 Text Tot.Net
15 Totals 1 12 Fetch Tot.Net
19 Supervisor Mode
In the Supervisor Mode parameters are entered during normal operation. The Supervisor Mode can be
called up from the first step of the application program (weight display).
11.9kg Basic step of sequence
and Press simultaneously to reset terminal (warm start).
Press during start of program to access Supervisor Mode.
Supervisor Note: If no realtime clock module is installed, date and time must be entered
after every power up!
Day 99 Enter day
Month 99 Enter month
Year 99 Enter Year
Hour 99 Enter hour
Min. 99 Enter minute
Cons.-No.9999 Enter start value of consecutive-No. for printout (is increased automatically for
totalizing)
Sp.1 9999999 Assignment of first setpoint for operating mode:

• BASIC and COUNT: threshold S1 (option parallel output)
• CHECK: minus tolerance
• FILL: fast / slow speed switching point
Sp.2 9999999 Assignment of second setpoint for operating mode:

• BASIC and COUNT: threshold S2 (option parallel output)
• CHECK: plus tolerance
• FILL: cut-off slow speed
Operating mode 'FILL' selected:
Preact Corr.1 1 Preact correction enabled

0 Preact correction disabled
Not for operating modes Online, Online MP85 or Online BDI, not if continuous output is enabled:
Printer? 1 Enable / disable printer
Not if printer is enabled, not for operating mode Online, Online MP85 or Online BDI and not if
continuous output is enabled:
Host? 0 Enable / disable data transmission
Totals? 0 With or without totalizing:

1 = with totalizing (normal operation)
0 = without totalizing, Print- and Total-key are disabled
Check setting of W&M relevant parameters:
W&M Setup 0
Press +1 to enable function
W&M Setup 1
W&M Setup ok See chapter 'W&M Info'
Entered or changed parameters are stored when the Supervisor Mode is exited.
Saving... Exit Supervisor Mode, store changes and return to normal operation.
20 Operating Modes
20.1 Operating Mode 'BASIC'
Note: Since IT1000 has only one socket for interface extensions, either a SIM module to connect a
printer or a PC or a PIM module for digital I/Os can be used, i.e. output on printer or PC and exchange
of signals via digital I/Os is not possible at the same time.
• Comparison of weight and control of the outputs A0 and A1 is active in the background,
independently of data entry and printing. Configuration of the outputs is made in Service Mode,
group 'General'.
• Depending on the configuration in the Service Mode, the setpoints Sp1 and Sp2 can be used as
weight thresholds or as tolerance check, (see 'Assignments of Outputs'). The values for Sp1 and
Sp2 are entered in the Supervisor Mode.
• If an incline sensor is connected, the input E1 is not available for other functions.
• The function 'Totalizing' can be disabled in Supervisor Mode in the step 'Totals?'. Print- and Total-
key are then locked.
• By pressing the F key, the current tare weight can be displayed.
The display shows ' 8.0kgT '.
• If the F key is pressed once more while tare weight is displayed, the actual weight is shown with
tenfold resolution (x10 function) and the display shows 'X10______119.03'. Press F key again to
return to initial step or display returns to initial step automatically after 5 sec.
• The inputs E0 and E1 work in parallel to the function keys as follows:
Signal Enter / Print rising edge input E0
Signal Taring rising edge input E1

20.2 Operating Mode 'COUNT'
• The program automatically optimizes the average piece weight. That makes it possible to start with
a small number of counted reference parts, then add -or remove- more parts (which need not be
counted) until the display shows 'Opt. Pcs.' This ensures maximum accuracy for the subsequent
counting cycle.
• If too many parts are placed on the scale, optimization is not possible and the OPT signal on the
display goes out.
• By default the number of reference parts is 10, but it can be changed freely by the operator.
• Parts can be counted into an empty container or removed from a filled one.
• Comparison of weight and control of the outputs A0 and A1 is active in the background,
independently of data entry and printing. Configuration of the outputs is made in Service Mode,
group 'General'.
• Depending on the configuration in the Service Mode, the setpoints Sp1 and Sp2 can be used as
weight thresholds or as tolerance check, (see 'Assignments of Outputs'). The values for Sp1 and
Sp2 are entered in the Supervisor Mode.
• The inputs E0 and E1 work in parallel to the function keys as follows:
Signal Start /
rising edge input E0
Counting and Summing
Signal Taring rising edge input E1
20.3 Operating Mode 'FILL'

Output A0 controls filling fast

Output A1 controls filling slow
• Inputs E0 and E1 can be used in parallel to the function keys as follows:
Signal Start rising edge E0
Signal Interrupt as long as E1 is on
• The target weight is entered as input step in the operating sequence.

• If parameter 'Start Locked' is set in Service Mode, start with ↵ -key is disabled and cycle can only
be started via input E0.
• The two setpoints S1 and S2 are used for the calculation of the fast / slow setpoint (S1) and the
preact for the in-flight compensation (S2). These values are subtracted from the target value.
• Weight and target are compared as absolute (unsigned) values, so it is possible to fill empty
containers or to withdraw material from filled -or partially filled- ones.
• Preact correction: If the automatic trend-sensing preact correction is enabled in Supervisor Mode,
the value for preact slow (= cutoff point slow-speed feeding) is recalculated with every completed
filling cycle and saved. The operator may manually change this value, e.g. after change of material
to shorten the learning curve that the controller needs to again reach target (usually within 4 filling
cycles).
Overview setpoint settings
Example Target weight: 100 kg

Setting S1 (fast) S2 (slow) Filling sequence
S1 greater S2 20 5 • up to 80 kg filling fast speed (output A0 on)
• up to 95 kg filling slow speed (output A0 off, A1 on)
• material in flight up to 100 kg (both outputs off)
S2 = 0 20 0 • up to 80 kg filling fast speed (output A0 on)
• up to 100 kg filling slow speed (output A0 off, A1
on)
(preact for in-flight compensation disabled)
S2 greater 20 any value • up to 80 kg filling fast speed (output A0 on)
or equal S1 greater / • material in flight up to 100 kg
equal S1 (filling slow is disabled, filling is only controlled via
output A0)
20.4 Operating Mode 'CHECK'
With a PIM module installed inputs and outputs are assigned as follows:
• Minus threshold = target – setpoint S1
Plus threshold = target + setpoint S2
• Output A0 is used to indicate the result 'Weight ok'
• Output A1 is used to indicate the result 'Out of tolerance'
• Inputs E0 and E1 can be used in parallel to the function keys as follows:
Signal Start rising edge E0
Signal Taring falling edge E1

• A checkweighing cycle is started when the scale is loaded with more than 10 % of target weight
and no-motion is detected. Thereafter the output signal corresponding to the result of the check is
set, and it remains on until the weight falls below the threshold of 10 % of target, e.g. the test
object is removed from the scale. Then the output signal is reset and a new cycle can be started.
Note: With the setting 'PIM = 1IN / 3Out' in group 'General' of the Service Mode, the assignment of
I/Os is changed as follows:
• Output A0 = 'weight in — zone'
• Output A1 = 'weight ok'
• Output A2 = 'weight in + zone'
• Input E0 = zero setting (if gross <0) or taring (if gross > 0).
The command is only carried out when the scale is settled!
• Setpoint 1 = minus tolerance, setpoint 2 =plus tolerance.
21 Online Mode SysTec Standard

In the operating mode 'ONLINE' the weighing terminal is remotely controlled from a PC via the optional
serial interface.
Press to display tare value for approx. 5 sec (display falls back automatically after time).
Tare functions for operating mode ONLINE are selectable.
21.1 Structure Of Data Strings

Each data string from the host computer to the IT1000 at least consists of a 2-character command.
Some strings may contain additional parameters and/or data. The maximum length of a string is 250
characters.
Data string PC → Weighing terminal
< Command Parameter Data >
Data string weighing terminal → PC:

< Error code Data > CR LF
For a list of error codes refer to section 'Error Codes'.
21.2 Summary Of Commands
Command Description Example

RN Read Weight (no motion) RN1
RM Read Weight (in motion) RM1
TA Automatic Tare TA1
TM Manual Tare TM000056,71
TC Clear Tare TC1
SS Select Scale SS1
SZ Set Scale To Zero SZ1
21.3 Read Weight

RN Read Weight (no motion)
The RN command reads a settled weight.
Note: IT1000 supports one scale understructure only. Thus, the scale-No. included in the command is
ignored. The scale-No. returned in the IT1000 data string is always '1'.
If the scale is settled the gross, net and tare weights are returned to the host along with current date
and time and ID-number. If a settled weight cannot be obtained within 10 seconds, the RN command is
aborted and error code <13> is returned instead.
Note: 'Settled' means that consecutive weight readings do not differ more than specified in the scale
calibration (motion window).
Command
Field Byte Char's Description Example
RN 1 2 Command RN
Scale-No. 3 1 optional 1
In total: 3
Response
Error code 1 2 00 = no error, see table 'Error Codes' 00
Scale status 3 2 First digit: 00
0 = scale settled
1 = scale in motion
Second digit:
0 = gross positive
1 = gross negative
Date 5 8 Date, format as 02.05.05
per configuration
Time 13 5 Time, format 14:30
HH:MM)
Ident-No. 18 4 Ident number (non-significant digits are ___1
transmitted as space character)
Scale-No. 22 1 In IT1000 always 1 1
Gross 23 8 Formatted as per configuration (non- __430.00
significant digits are transmitted as space
character)
Tare 31 8 Formatted as per configuration (non- ___30.00
character)
Net 39 8 Formatted as per configuration (non- __400.00
character)
Unit 47 2 kg, g , t or lb, for g and t: g_
_ = second character is space
Tare code 49 2 PT = Preset Tare PT
_T = Autotare
__ = scale not tared, (_ = space character)
Weighing range 51 1 Weighing range only for multiple-range scales, 2
otherwise space characters
Terminal-No. 52 3 As specified in group 'General' of Service 001
Mode
Checksum 55 8 CRC16 checksum (non-significant digits are ___45678
In total: 62
RM Read Weight (in motion)

The RM command returns the weight immediately after receipt, even if the scale is in motion. The
status bytes indicate whether the scale was settled or not.
The identification-No. in the response data string is '0'.
Command
RM 1 2 Command RM
In total: 3
Response
Scale status 3 2 First digit: 00
0 = scale settled
1 = scale in motion
Second digit:
0 = gross positive
1 = gross negative
Date 5 8 Date, format as 02.05.05
per configuration
Time 13 5 Time, format 14:30
HH:MM)
Ident-No. 18 4 Always 0 (non-significant digits are ___0
Scale-No. 22 1 In IT1000 always 1 1
Gross 23 8 Formatted as per configuration (non- __430.00
character)
Tare 31 8 Formatted as per configuration (non- ___30.00
character)
Net 39 8 Formatted as per configuration (non- __400.00
character)
Unit 47 2 kg, g , t or lb, for g and t: g_
_ = second character is space
Tare code 49 2 PT = Preset Tare PT
_T = Autotara
__ = scale not tared, (_ = space character)
Weighing range 51 1 Weighing range only for multiple-range scales, 2
otherwise space characters
Terminal-No. 52 3 As specified in group 'General' of Service 001
Mode
Checksum 55 8 CRC16 checksum (non-significant digits are ___45678
In total: 62
21.4 Taring
TA Automatic Tare
The TA command performs automatic taring.
Automatic taring is possible only if scale is settled. If no-motion cannot be detected within 10 seconds,
the command is aborted and error code <15> is returned to the host. If required the host must then
repeat the command.
Command
TA 1 2 Command TA
In total: 3
Response
In total: 2
TM Manual Tare
The TM command is used to tare the scale with a value transferred from the host computer.
The tare value may include a decimal point or comma. The terminal rounds the tare value to the
increment size of the scale. If the tare value exceeds the weighing range of the scale, error code
<15> is returned to the host.
Command
TM 1 2 Command TM
Tare Value 3 8 with decimal point or comma 000056,71
In total: 11
Response
In total: 2
TC Clear Tare
The tare is cleared and the scale is set to gross mode. The IT1000 always returns <00>.
Command
TC 1 2 Command TC
In total: 3
Response
Error Code 1 2 always 00 00
In total: 2
21.5 Select Scale

SS Select Scale
Note: This command has no effect and is only implemented because of compatibility with existing PC
programs.
Command
SS 1 2 Command SS
In total: 3
Response
Error code 1 2 00 = no errors, see table 'Error Codes' 00
In total: 2
21.6 Set Scale To Zero

SZ Set Scale To Zero
The scale is set to gross zero. Zero setting is only possible if scale is within zero range. The IT1000
returns error code <00> when the command could be carried out correctly, if this is not the case,
error code <15> is returned instead.
Command
SZ 1 2 Command SZ
In total: 3
Response
Error code 1 2 00 (when successful) or 00
15 (in case of error)
In total: 2
21.7 Error Codes

Error-No. Description
00 No error
11 General scale error (e.g. no connection to loadcell)
12 Scale overload (maximum weighing range exceeded)
13 Scale in motion (not settled after 10 seconds)
15 Error taring or zero setting (e.g. wrong tare format)
31 Transmission error (e.g. data string too long or timeout)
32 Invalid command
33 Invalid parameter
22 Online Mode MP85

In the operating mode 'Online MP85' the weighing terminal is remotely controlled from a PC via serial
interface.
Press to view actual tare value, display falls back after 5 sec.
Tare functions for operating mode Online are selectable.
22.1 Interface Parameters

For the operating mode 'Online MP85' interface parameters set in group 'Interface' of the Service
Mode must match those configured on the host side.
22.2 Structure Of Data Strings

STX Command ETX

STX Status byte Data CR ETX ACK
22.3 Overview On Commands

Command Description
STX @G ETX Read weight
STX @T ETX Autotare
STX @B ETX Clear tare
STX @Z ETX Set scale to zero
22.4 Read Weights

The current weight value is transmitted over the serial interface, the data format is compatible to
Minipond 85.
@G Read Weight
Command
STX 1 1 Start character STX
@G 2 2 Command @G
ETX 4 1 End character ETX
In total: 4
Response
Status byte (P) 2 1 See table 'Status bytes' P
Weight 3 6 with decimal point +21,22
CR 9 1 Carriage Return (hex 13) CR
ACK 11 1 Acknowledge (hex 6) ACK
In total: 11
22.5 Taring
@T Automatic Tare
In response to this command the scale is autotared
Command
@T 2 2 Command @T
In total: 4
Response
In total: 1
@B Clear Tare
The tare is cleared and the scale is set to gross mode.
Command
@B 2 2 Command @B
In total: 4
Response
In total: 1

@Z Set Scale To Zero
The scale is set to gross zero. Zero setting is only possible if scale is within zero range.
Command
@Z 2 2 Command @Z
In total: 4
Response
In total: 1
22.7 Status Bytes

Status byte Value = 1 Value = 0
Bit 1 Invalid weight Valid weight
Bit 2 Net Gross
Bit 3 Weight = 0 (+/– 1/4d) Weight not zero
Bit 4 Weight out of range Weight within range
Bit 5 Settled Motion
Bit 6 Weight below min. load Weight above min. load
Bit 7 always "1" -> status is printable character
Key to most frequently encountered status bytes:

@ gross, motion, within range, above min. load
B net, motion, within range, above min. load
P gross, settled, within range, above min. load
R net, settled, within range, above min. load
' gross, motion, below min. load, within range
b net, motion, within range, below min. load
d gross, motion, zero, within range, below min. load
p gross, settled, within range, below min. load
r net, settled, within range, below min. load
t gross, settled, zero, within range, below min. load
v net, settled, zero, within range, below min. load
A no weight or no valid weight on display (e.g. Error)
I out of range
H out of range
23 Online Mode BDI

In the operating mode 'ONLINE' the weighing terminal is remotely controlled from a PC via the optional
serial interface.
press to view actual tare value, display falls back after 5 sec.
Tare functions for operating mode Online are selectable.

For the operating mode 'Online MP85' interface parameters set in group 'Interface' of the Service
Mode must match those configured on the host side.
23.2 Structure Of Data String

STX Command ETX

STX Error code Data ETX
23.3 Initialization
Note: The space characters between start character, command and end character in the example are
only inserted to improve readability. They must not be included in the transmitted data string.
23.3.1 Initialize Device
Command
iD 2 2 Command iD
In total: 4
No Response
23.3.2 Initialize Communication

Command
iC 2 2 Command iC
In total: 4
Response
Error status (Err) 2 1 0 Communication activated 0
In total: 3
23.3.3 Synchronization
Command
In total: 2
Response
Error status (Err) 2 1 0 (Slave is synchronized) 0
In total: 3
23.4 Overview On Commands
Command Description
STX LD ETX Read weight (displayed value)
STX LG ETX Read gross weight
STX LN ETX Read net weight
STX LT ETX Read tare weight
STX t ETX Autotare
STX g ETX Clear tare
STX z ETX Set scale to zero
23.5 Read Weights

LD Read Weight (displayed value)
Command
LD 2 2 Command LD
In total: 4
Response see LT command.
LG Read Gross Weight
Command
LG 2 2 Command LG
In total: 4
LN Read Net Weight
Command
LN 2 2 Command LN
In total: 4

LT Read Tare Weight
Command
LT 2 2 Command LT
In total: 4
Response
Error status (Err) 2 1 0
Error code (E_Code) 3 1 See table 'Error Codes' 0
Weight status (Stat) 4 1 See table 'Weight Status' 0
Weighing range (WR) 5 1 1–3 1
Weight (Wgt) 6 8 non-significant digits are transmitted as ___12,34
space character
In total: 14
Note: When weights are read (displayed value, net, cutoff point) the first digit represents the
calculating sign. For a positive weight a space character is inserted, a negative value is shown with a
minus sign.
23.6 Taring
t Automatic Tare
In response to this command the scale is autotared.
Command
t 2 2 Command t
In total: 4
Response
Error status (Err) 2 1 0 taring successful 0
4 taring not successful
(scale in motion)
In total: 3
g Clear Tare
The tare is cleared and the scale is set to gross mode.
Command
g 2 2 Command g
In total: 4
Response
Error status (Err) 2 1 0 clearing tare successful 0
4 clearing tare not successful
(scale in motion)
In total: 3

z Set Scale To Zero
The scale is set to gross zero. Zero setting is only possible if scale is within zero range.
Command
z 2 2 Command z
In total: 4
Response
Error status (Err) 2 1 0 zero setting successful 0
4 zero setting not successful
(out of zero setting range)
In total: 3
23.8 Error Codes

E_Code Description
0 No error in weighing system
9 Weight out of range
23.9 Weight Status

Status byte Value = 0 Value = 1
Bit 0 Valid weight Invalid weight
Bit 1 Gross Net
Bit 2 Unit kg Unit Lb
Bit 3 Weight within range Weight out of range
Bit 4 Motion Settled
Bit 5 Weight above min. load Weight below min. load
Bit 6 Always "1" -> status is printable character
Bit 7 Always "0" -> for 7 Bit ASCII code
24 Multidrop Connection
Instead of a point-to-point connection between weighing terminal and host computer, also a multidrop
connection (RS485 4-wire) is possible in the operating modes 'Online SysTec', 'Online BDI' and 'Online
MP85'. Up to 30 terminals can be connected to one master. The slave address of the weighing
terminal is set in the group 'General' of the Service Mode. Valid addresses range from 01 to 30.
Example with PC as master and a maximum of 30 weighing terminals as slaves:
Connection:
24.1 Establish And Terminate Connection

In stand-by mode all connected slaves wait on a select command from the master. This command
consists of a sync character ($1F) and an Id-No. ($01 to $1E). The Id-No. (slave address) must be sent
immediately after the sync character. The slave with the matching slave address activates its
transmitter and returns the complete command (e.g. $1F $01) as confirmation. This response is sent
without delay (max. timeout at master = 10 ms). The transmitters of all other slaves remain disabled.
This establishes a communication channel between master and selected slave that can be used as a
normal duplex interface. The channel remains open until the master sends a new select command
($1F).
24.2 Example (Polling Of Slave 1 And Slave 2)

In the following example the master polls slave 1 and slave 2 in a multidrop connection:
Master Direction of Slave 1 Direction of Slave 2

transmission transmission
$1F → Disable transmitter, → Disable transmitter,
wait on Id-No. wait on Id-No.
$01 → Enable transmitter → Transmitter remains off
← $1F
$01
Transparent
communication channel
between master
and slave 1

$02 → Transmitter remains off → Enable transmitter
← $1F
$02
Transparent
communication channel
between master
and slave 2

$01 → Enable transmitter → Transmitter remains off
← $1F
$01
...
Disable all slaves:

To deactivate all slaves, the Id-No. 0 ($1F$00) is sent.
25 Remote Display
In the operating mode 'Remote Display' the IT1000 terminal works as a remote display. In Service
Mode of the host weighing terminal the setting 'Sys.Remote' under 'Cont.out:' (continuous output)
must be selected.

For the operating mode 'Remote Display' it is mandatory to set Service Mode parameters as follows:
Group 'Interface': Group 'General':

9600 Baud RemoteDisplay
8 Data bits
No parity
No control (RS232) or
halfduplex (RS485-4)
Note: Setting of interface parameters of the indicator must match those of the remote display.
25.2 Connection To ITx000
Remote Display Weighing terminals

IT1000
KL3 RS232 RS485 KL2 RS232 RS485
4-wire 4-wire
1 Gnd - 1 TxD TxD+
2 - - 2 TxD–
3 - - 3 RxD RxD+
4 - - 4 RxD–
5 TxD TxD+ 5 Gnd -
6 - TxD–
7 RxD RxD+
8 - RxD–
25.3 Connection To IT1000
CAUTION
Incorrect connections may damage the terminals.
26 Multi-Remote-Display (Remote Display For IT2000P)

In the operating mode 'Multi-Remote-Display' the IT1000 is used as remote display for IT2000P
weighing module(s). The continuous output of the connected IT2000P modules must be set to 'SysTec
protocol'.
Note: This function requires program version 1.38 or higher in the IT1000 and version 1.09 or higher in
the IT2000P.

For the operating mode 'Multi-Remote-Display' in the Service Mode the following parameters must be
set / checked prior to commissioning:
IT1000:
Group 'Interface': 9600 Baud, 8 Data Bits, No Parity, Halfduplex (RS485-4)
All connected IT2000P modules:

Group 'Interface': 9600 Baud, 8 Data Bits, No Parity, Multidrop
Group 'General': Cont.Out: 'Sys' (continuous output, SysTec protocol)
Note: Interface parameters (baud rate, data bits and parity) of weighing modules and remote display
must be set to identical values.
26.2 Connection Of IT2000P To IT1000
26.3 IT1000 Key Assignment
W99 11.9kg Show weight of next weighing module, after the last
return to first.
W99 12.9kg Show weight of previous module, stop at 01.

27 Configuration Example
27.1 Factory Setting
As factory setting -or after a reset-
1 2 3 4
1234567890123456789012345678901234567890
1 Date 29.03.05
2 Time 15:30
3 Cons.-No 1
4 Gross 136.0kg
5 Tare 100.0kg
6 Net 36.0kg
7
8 Total 36.0kg
Field-No. Block Line Column Attribute Source Content

01 Cycle 1 1 – Text Date
02 Cycle 1 14 – Fetch Date
03 Cycle 2 1 – Text Time
04 Cycle 2 17 – Fetch Time
05 Cycle 3 1 – Text Cons.-No
06 Cycle 3 18 – Fetch Cons.No.
07 Cycle 4 1 – Text Gross
08 Cycle 4 14 – Fetch Gross
09 Cycle 5 1 – Text Tare
10 Cycle 5 14 – Fetch Tare
11 Cycle 6 1 – Text Net
12 Cycle 6 14 – Fetch Net
13 Cycle 7 1 – Text <Space>
14 Totals 1 1 – Text Total
15 Totals 1 12 – Fetch Tot.Net
All fields on the printout are positioned by specifying the line- and the column-No. of the left-most
character in the string that is to be output. For field 01 with the text 'Date' that can be easily
recognized, line 1 / column 1 points to the 'D' in 'Date'.
For field 08 (gross weight of scale) that is already a little more difficult to spot, it must be taken into
consideration that weight values are internally represented as an 8-character string and that leading
zeros are suppressed. Thus the output of the gross weight indeed starts in column 14, although the
first character appears in column 17.
A similar effect applies to the unit sign that is automatically appended to the weight value. For gross
weights the unit sign has always a length of 2 characters (e.g. 'kg'), for tare weights the length is 4
characters (e.g. 'kgPT' for manual tare), while the length for the net weight sign is 3 characters long
(e.g.'kgC' for calculated net weights). If fewer characters are required for the correct representation of
the unit sign (e.g. 't' or 'kg' for autotared tare weights), the gap is filled with a corresponding number
of space characters. When a printout is drafted, the actual length of all variables must be considered
and overlapping avoided, or -depending on the type of printer- some very strange effects may appear.
Field 15 prints the accumulated net weight (starting in column 12). After that the totals memory is
cleared, the consecutive-No. reset to 1, and a new cycle can be started.
To configure a formfeed after the cyclic part or after printing totals, parameters S3-1 or S4-1 must be
set accordingly.
Our recommendation is to always start the layout with paper and pencil. The typical grid pattern is 10
characters per inch in width, and 6 lines per inch in length. Appropriate forms can be found further
down in this manual.
It is not mandatory to number the fields in rising order without gaps (although this usually improves
readability). Fields may remain free by assigning the 'not used' attribute.
27.2 Example 'COUNT'

The following example generates a typical printout for a parts counting operation in serial mode for
identical parts. The printout consists of the cyclic part, where a line is printed for every weighing cycle
with consecutive-No. and number of pieces, and the totals section with the average piece weight and
the totals of all captured pieces and net weights.
1 2 3 4
1234567890123456789012345678901234567890
1 Cons.-No. 1 7000 Pieces

14
15 Total 91000 Pieces
16 Piece Wgt. (g) 36.0
17 Total Net 3276.0kg
18
19 Date 29.03.05

01 Cycle 1 1 – Text Cons.-No.
02 Cycle 1 9 – Fetch Cons.No.
03 Cycle 1 16 – Fetch Count
04 Cycle 1 25 – Text Pieces
06 Totals 2 14 – Fetch Tot.Coun
07 Totals 2 25 – Text Pieces
08 Totals 3 1 – Text Piece Wgt.
09 Totals 3 16 – Fetch PieceWgt
11 Totals 4 7 – Text Net
12 Totals 4 14 – Fetch Tot.Net
13 Totals 6 1 – Text Date
14 Totals 6 8 – Fetch Date
The blank line between 'Cycle' und 'Totals' is inserted by simply starting the printout of the totals in
line 2.
27.3 Field Length Of System Variables

For the configuration of printouts the field length of system variables must be observed to avoid
overlapping.
Field length
System variable Operating mode
(characters)
Date 8 All
Time 5 All
Cons.No. 5 All
Gross,tare, net 8 All
Unit sign gross 2 All
Unit sign tare 4 All
Unit sign net 3 All
Total gross, total tare, total net 10 All
Unit sign totals 2 All
Piece weight 8 COUNT

Count 8 COUNT
Total count 10 COUNT
Target 8 FILL
27.4 Form For Print Layouts (80 Columns)

27.5 Form For Print Layouts (40 Columns)

27.6 Form For Configuration

01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
28 Data Transmission
If data transmission is enabled, a data string is sent to the host system after each completed weighing
cycle. This is the case, for instance, after a completed filling cycle (operating mode 'FILL') or after
confirming the result of the classification (operating mode 'CHECK').
The principal structure of a data string looks as follows:
STX Start character, is omitted when configured as 00

999; Terminal-No, as specified in the group 'General' and separator
10.01.04; Date and separator
10:24; Time and separator
99999,99; Gross weight and separator
99999,99; Tare weight and separator
99999,99; Net weight and separator
ETX End character, is omitted when configured as 00
Checksum Checksum, as specified in the configuration
28.1 Protocol For Data Transmission

For the data transmission the ACK/NAK protocol is used, which is carried out as described below:
IT1000 → PC
Control Character / Data Comment
Start character Can be selected or deselected in Service Mode
Data fields in ASCII-format Data fields and their length, sequence and decimal point location
depend on the configuration. The individual fields are separated
from each other with a semicolon.
End character Can be selected or deselected in Service Mode
Checksum Can be selected or deselected in Service Mode, options: XOR,
compliment of twos, no checksum
PC → IT1000
ACK Positive confirmation for correctly received data string
or
PC → IT1000
NAK Negative confirmation for not correctly received data string
The IT1000 timeout delay for the reception of ACK or NAK is 6 sec. If a response cannot be received
within 6 sec or if a negative response is received (NAK), the transmission of the data string is repeated
up to 4 times. If after a total of 5 transmission attempts a response cannot be received or if only
negative responses are received, an error message is indicated on the display of the IT1000 terminal
which must be acknowledged by the operator. The operator has the choice either to start the
transmission anew by pressing the Print key (e.g. after rectifying the problem) or switch off the data
transmission by pressing the F key.
28.2 Continuous Output

The serial interface can be configured as continuous output. Several protocols can be selected. The
choice is made in group 'General' with parameter 'COut' of the Service Mode.
28.2.1 SysTec Protocol

The data string consists of 15 ASCII characters plus CR and LF. It includes a status for motion / no
motion, the net weight and the unit sign. Digits not used are filled with space characters. Examples:
Digit: '123456789012345'
'S 10.98 t ' S = Scale settled (no motion),
'SD 10980 kg' SD = Scale in motion (not settled),
13th character always space.
Setting of interface parameters is made in group 'Interface' of the Service Mode.
28.2.2 Ranger-A-Protocol

Sign 2 1 – or space –
Weight 3 7 with decimal point and preceding space __123.4
characters
Status 10 1 G: Gross G
N: Net
U: Underload
O: Overload
M: Motion
E: Error
In total: 11
28.2.3 Flintec Protocol

The data string to connect a Flintec remote display consists of 1 start character (@), 7 ASCII
characters for the net weight plus CR. Example:
Char.: '123456789'
'@ 10.95CR' 1. character always @ (Hex 40)
9. character always CR (Hex D)
non-significant digits of the weight value are transmitted as
space characters (Hex 20).
28.2.4 IT1000R Protocol

This data string includes the SysTec standard protocol and additional data for zero cursor, motion, and
NET. With the IT1000 as remote display, pressing of tare and/or zero key at the remote display are
transmitted back to the weighing terminal and release the corresponding function.
28.2.5 LEON Protocol

Status of weight 1 1 Bit 0 not used
Bit 1 0 = Gross
1 = Net
Bit 2 not used
Bit 3 0 = within weighing range
1 = out of weighing range
Bit 4 0 = scale in motion
1 = scale settled
Bit 5 not used
Bit 6 always 1 (for printable char's)
Bit 7 zero or parity
Sign 2 1 – or + –
Weight 3 6 with decimal point and __123.4
_ = leading underline char's
Sync 9 1 CR (0d hex) for synchronization
In total: 9
28.2.6 TOLEDO® Protocol

The data string emulates the essential functions of the Continuous Mode as it is output by digital
indicators of the series TOLEDO® 8132, 8140, 8142, 8520, 8530 etc.
Transmission parameters are: 4800 baud, 7 data bits, even parity, no hardware handshake. Checksum
is defined as the 2's complement of the 7 low order bits of the binary sum of the 7 low order bits of all
characters preceding the checksum including STX and CR. Bit 8 of the checksum is parity over the 7
low order bits of checksum.
28.2.7 TOLEDO® TSM Protocol

The data string emulates the essential functions of digital indicators of the series TOLEDO® TSM1020,
1050 etc. (weighing data).
29 Transport, Maintenance And Cleaning

29.1 Transport
Notes:
• Transport and storage of the weighing terminal shall only be made in the original packing with foam
cushion.
• Do not expose the unit to extreme temperatures, humidity, shocks or vibrations.
• Storage temperature –10 to +50 °C at 95 % max. relative humidity without condensation.
29.2 Maintenance
Maintenance at regular intervals must be carried out by qualified personnel (see chapter
'Installation') authorized by SysTec GmbH. At these inspections first of all it must be made sure
Ex that the housing is tight, all cables are undamaged and all screws are securely fastened.
Maintenance of scale platforms is required at regular intervals depending on use and environment. The
accuracy of scales can be affected by dirt, foreign objects, etc. and appropriate maintenance is
strongly recommended. Also recommended is the calibration with certified test weights at regular
intervals.
A function check is possible with the program Service Mode.
29.3 Replacing The Battery (Realtime Clock DS1687-5)
The battery must only be replaced by qualified personnel (see chapter 'Installation') authorized
by SysTec GmbH. Replacement must only be carried out in a de-energized state and in the
Ex absence of any potentially explosive atmosphere.
Replace only with type DS1687-5 of Dallas/Maxim.
Insert with dot pointing to the left

29.4 Cleaning
• Only permit qualified personnel to operate this unit! Disconnect all power to this unit before
cleaning!
The keyboard overlay is resistant against acetone, trichlorine, alcohol, ether, nitric acid (20 %),
hexane, sulfuric acid (20 %) and all-purpose cleaning agents.
Clean the keyboard with a soft clean cloth that has been dampened with a mild window type
cleaner. Do not spray cleaner directly on the unit. Concentrated leaches or acids or pure alcohol
Ex must not be used. In order to avoid electrostatic charge, do not rub or wipe the keyboard with
a dry cloth.
If cleaning agents are used that contain leach, acid or alcohol, pure water must be used to
wash off any residue.
29.5 Security Check
Safe operation is no longer warranted if:

• housing or keyboard is damaged
Ex • connected cables, cable entry or equipotential bonding are damage
• the connected power supply unit is damaged
• the display remains dark after switching the unit on.
In these cases disconnect all power to the unit and contact your service station authorized by
SysTec.
29.6 Functional Test

The functionality of the weighing terminal is tested during calibration of the scale with test weights.
The digital inputs / outputs and the serial interface can be tested in the Service Mode (hardware test).
29.7 Repair
Immediately disconnect all power to a damaged unit.
Ex
Only qualified service personnel (see chapter 'Installation'), authorized by SysTec GmbH, may carry out
repair work using genuine factory supplied spare parts.
29.8 De-Installation
1. Make sure that all power to the weighing terminal and all connected devices is
disconnected and that no potentially explosive atmosphere can be present.
Ex
2. Remove cabling.
3. Use suitable tool to de-install weighing terminal.
29.9 Disposal
For the disposal of the weighing terminal all country-specific and locally applicable regulations must be
observed!
30 Trouble Shooting
IT1000-Ex2/22 does not contain any customer serviceable parts! It may only be installed,
adjusted and serviced by qualified personnel!
Ex
Immediately disconnect defective units from all power sources. Only qualified service personnel
(see chapter 'Installation'), authorized by SysTec GmbH, may carry out repair work with
Ex genuine factory supplied spare parts, or serious risks for the user may evolve.
If any problem arises, please follow this check list:

• Disconnect the weighing terminal from all power sources.
• Check whether all cables including cable glands show any damages.
• Check whether housing and keyboard overlay are undamaged.
If operational difficulties are encountered that cannot be rectified by means of this manual, obtain as
much information as possible regarding the particular trouble.
Fault finding must not be carried out as long as any potentially explosive atmosphere can be
present.
Ex If possible, try first to determine the conditions under which the problem occurs. Try to find out
whether the appearance of the difficulties can be reproduced under the same conditions.
For the systematic analysis of an unknown problem the information as listed below is required:
• Serial-No. of the unit and its peripheral components.
• Exact wording of any error message displayed.
• Type and model of peripheral devices related to the problem (e.g. scale, printer etc.)
To obtain professional assistance contact your service station stating the information listed above.
30.1 Error Messages

Error message Possible cause Corrective measure
During Calibration:
Calibr.Locked • Jumper for protection of • Remove jumper

calibration parameters still in
place
Err.Cal.Jump. • Parameters cannot be saved, • Remove jumper, repeat calibration

jumper still in place
During Normal Operation:
––––––– • Scale in overload • Unload scale

• CPU does not receive data from • Check internal and external wiring
weighing interface and cabling
Zero Over • Error power up zero. • Unload scale

This message appears on power
up if the weight on the scale
exceeds the power up zero range
as set in the calibration (+2 %,
+10 %).
Error message Possible cause Corrective measure
Zero Under • Weight below power up zero • Apply dead load

range.
This message appears on power
up if the weight on the scale is
below the power up zero range as
set in the calibration
(–2 %, –10 %).
Motion • This message appears on power • Settle scale

up if the scale is in motion and a
stable weight reading cannot be
obtained within the power up zero
range as set in the calibration
(±2 %, ±10 %).
P 520kg • Printer not ready • Switch printer on

• Paper out • Provide paper
• RTS/CTS enabled and no reply • Rectify cause of the problem, if
from printer not possible switch terminal off
and on again and disable printer in
Supervisor Mode
Error Transm. • Host switched off or off-line, data • Check cable and connectors
cable not connected or damaged • Press Print key to repeat
transmission
• Press F key to abort transmission
ADMOver A/D converter overrange:

• Wiring error loadcell • Check wiring
• Loadcell defective • Check loadcell
• Scale heavily overloaded • Unload scale
LoadFactory • Loss of factory calibration of • Call service

ADM scale interface
Load.Cal.Par. • Loss of calibration data of ADM • Press Tare -key and

scale interface 0 -key simultaneously to set
factory default parameters
LoadServ.Para • Loss of data of Service Mode • Press Tare -key and

parameters 0 -key simultaneously to set
factory default parameters
31 Technical Data
31.1 General Data
Housing Stainless steel wall-mount / desk-top housing,
ingress protection IP65, weight: approx. 1.5 kg
Stainless steel panel-mount housing,
ingress protection see chapter 'Intended use', weight: approx. 1.5 kg
Temperature range Storage: –10 °C to +50 °C at 95 % max. relative humidity without
condensation,
operation: –10 °C to +40 °C at 95 % max. relative humidity without
condensation;
Safety Separation between primary and secondary circuits SELV, compliant to
EN60950, overvoltage category II;
Ex classification II 3G Ex ic nA IIC T4 Gc
II 3D Ex ic tc IIIB T50°C Dc IP54 or
II 3D Ex ic tc IIIC T50°C Dc IP65
Display Back-lit LCD display, 13 characters, height 14 mm, 5 x 7 dot matrix;

Keyboard Membrane keyboard with tactile feedback, 5 keys incl. scale function keys;
multiple key assignment;
31.2 Ex-Relevant Electrical Data For Type Of Protection 'Ex-nA'

31.2.1 Supply Voltage IT1000-AC-*-Ex2/22
CPU1000-230V-Ex2/22
Nominal connection values
Connection Terminal KL1 Description
(Ex-nA)
(cable with free ends)
KL1.1 L
AC supply (brown wire) 110–240 VAC –15 %/+10 %
(cable ends) KL1.2 N 100 mA
(blue wire)
31.2.2 Supply Voltage IT1000-DC-*-Ex2/22
CPU1000-24VDC-Ex2/22 Nominal connection values

Connection Description
Terminal KL1 (Ex-nA)
KL1.1 +V 12–30 VDC +10 % / –15 %

DC supply
KL1.2 0V 330–100 mA
31.2.3 Supply Voltage IT1000-BATT-*-Ex2/22
CPU1000-NTA-Ex2/22 Nominal connection values

Connection Description
Terminal KL1 (Ex-nA)
KL1.1 +V 12–30 VDC +10 % / -15 %

Battery-powered
KL1.2 0V 330–100 mA
31.2.4 Further Connections On CPU1000
Module CPU1000 Nominal connection

Description
(socket SIM1) Terminal KL3 values (Ex-nA)
1 GND ±12 VDC
2 — —
3 — —
4 — —
SIM-RS232
5 TxD ±12 VDC
6 RTS ±12 VDC
7 RxD ±12 VDC
8 CTS ±12 VDC
1 — —
2 — —
3 — —
4 — —
SIM-RS485-2-wire
5 A (TxD+ / RxD+) 5 VDC
7 A (TxD+ / TxD+) 5 VDC
1 — —
2 — —
3 — —
SIM-RS485-4-wire 4 — —
SIM-RS485-OPTO 5 TxD+ 5 VDC
6 TxD– 5 VDC
7 RxD+ 5 VDC
8 RxD– 5 VDC
1 — —
2 — —
3 — —
4 — —
SIM-20mA
5 TXIN 12 VDC / 20 mA
6 TXOUT 12 VDC / 20 mA
7 RXIN 12 VDC / 20 mA
8 RXOUT 12 VDC / 20 mA
Module CPU1000 Nominal connection

Description
(socket PIM1) Terminal KL3 values (Ex-nA)
1 OV 10 VDC / 15 mA
2 +10 V 10 VDC / 15 mA
3 IN0 24 VDC / 7 mA
4 IN1 24 VDC / 7 mA
PIM
5 In– 24 VDC / 14 mA
6 OUT0 24 VDC / 100 mA
7 OUT1 24 VDC / 100 mA
8 OUT+ 24 VDC / 200 mA
1 OV 10 VDC / 15 mA
2 +10 V 10 VDC / 15 mA
3 IN0 24 VDC / 7 mA
IOM 4 OUT2 24 VDC / 100 mA
(socket
SIM+PIM) 5 In– 24 VDC / 7 mA
6 OUT0 24 VDC / 100 mA
7 OUT1 24 VDC / 100 mA
8 OUT+ 24 VDC / 300 mA
1 — —
2 — —
3 I+ 10 V / 20 mA
4 I– 10 V / 20 mA
DAU15
5 — —
6 U+ 10 V / 20 mA
7 U– 10 V / 20 mA
8 — —
31.2.5 Connections On ADM
ADM Nominal connection

Module Description
Terminal KL1 values (Ex-nA)
1 +Excitation 5 V / 240 mA
2 – Excitation 5 V / 240 mA
3 +Sense 5 V / 1 mA
ADM
4 – Sense 5 V / 1 mA
5 +Signal 5 V / 1 mA
6 – Signal 5 V / 1 mA
32 Dimensions
Holes for wall-mount installation Wall-mounting
Panel-mount Cut-out in front panel


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Technical Manual

Industrial Weighing Terminal

II 3D Ex ic tc IIIB T50°C Dc IP54

or II 3D Ex ic tc IIIC T50°C Dc IP65

© SysTec Systemtechnik und Industrieautomation GmbH, Bergheim, Germany

Technical Manual IT1000-**-*-Ex2/22

Program Version: IT1000 as of 2.25

10.7 Show X10 ................................................................................................................. 61

23.8 Error Codes ............................................................................................................. 108

1.2 Safety Symbols Used In This Manual

1.3 Safety Instructions

Systec Systemtechnik und Industrieautomation GmbH

Type examination certificate TÜV 11 ATEX 7618 X

2.2 Basic Units And Options

Type Housing Description Article-No.

The following modules are available as options:

Option Description Article-No.

See section 'Dimensions' for space requirements.

The housings must be included in the equipotential bonding of the installation.

2.4 Description Of Components

The following versions are available:

Main board Description Used for

Layout of components on CPU1000 main module

Realtime clock Power supply

Terminal KL1 Terminal KL2 Terminal KL3 Keyboard

2.4.2 Battery-Backed Realtime Clock RTC DS1687-5

Insert with mark pointing to the left

5.2 Equipotential Bonding

5.4 Connection Of Cables

1. Slide compression nut over cable jacket;

4. Insert retainer with cable into bushing;

Permissible diameter of cables and torque for cable glands:

Wrench size of Permissible diameter Torque to tighten

Contact SysTec service for different cable diameters.

6 Installation Of External Connections With Type Of

Nominal voltage UN 110–240 VAC –15 %/+10 %

Nominal current IN 100 mA

Frequency range 47–63 Hz

Type of protection Ex-nA

Color code free end of cable

6.2 Connection Of Power Supply To IT1000-DC-*-Ex2/22 And

Nominal voltage UN: 12–30 VDC +10 % / –15 %

Terminal assignment KL1

6.3 Operation Of IT1000-BATT-*-Ex2/22

Battery symbol lights Switching off

6.3.1 Connecting Cable With Ex Plug For Battery Operation

Absolutely adhere to the operating instructions 'DXN' provided by Marechal

6.3.2 Assignment DXN1 Connector

Top view socket Top view connector

DXN1 Pin Assignment

6.3.3 Instructions For Connecting And Separating Connectors

3. Turn connector/socket right by approx. 45° to stop.

Disconnect in reverse order.

6.4 Connection Of Analog Scale To ADM

The connection is designed compliant to type of protection 'Ex-nA'. If the loadcell is to be

ADM Signal Description Nominal value

Cross section rigid wire: 0.25–1.5 mm2

Connection of weighing platforms and loadcells is to be made as specified below:

Principal schematics of 6-wire and 4-wire strain gauge loadcell

6-wire loadcell 4-wire loadcell

Connection of 6-wire analog loadcell(s) to the ADM module:

Connection of 4-wire analog loadcell(s) to the ADM module:

6.4.1 Connection Cables For Analog Weighing Platforms