M800

HAITIMA
Diaphragm Type 3-
Way Control Valve

HAITIMA
http://www.haitima.com.tw E-mail : haitima@seed.net.tw
Taiwan Head Office
8F., No.201, Sec. 2, Tiding Blvd., Neihu District, Taipei City 114, Taiwan R.O.C.
TEL: +886-2-2658-5800 FAX: +886-2-2658-2266 +886-2-2799-7766

Taiwan Factory
No.350, WangTian Blvd., YongKang Tech. Ind. Park, YongKang City, Tainan County 710, Taiwan R.O.C.
TEL: +886-6-203-3939 +886-6-203-3296~7 FAX: +886-6-203-7766

China Factory
NanLang Ind Park, NanLang Town, Zhongshan, Guangdong, China
Post Code: 528451
TEL: +86-760-8552-8866 FAX: +86-760-8552-8511

Philippines Factory
M.A. Roxas Highway, Clark Freeport Zone, Clarkfield, Pampanga, Philippines
TEL: +63-917-525-8994

Canada Vancouver Warehouse

19057 Unit 104 25 Avenue Surrey, BC Canada V3S 3V2
TEL: +1-604-542-1138 +1-604-818-0368 FAX: +1-604-542-1919

Europe Netherlands Warehouse

Blauwwater 23, 5951 DB Belfeld, Netherlands
TEL: +31 (077) 475-4545 +31 (06) 5757-6575 FAX: +31 (077) 475-1535 HAITIMA CORPORATION
http://www.haitima.com.tw E-mail : haitima@seed.net.tw
Catalog 2012
Printed in Taiwan
M800 - Diaphragm Type 3-Way Control Valve
Table of Contents HAITIMA

How To Select Control Valve 1

Specification 2
Main Materials & Temperature Limit 4
Flow Rate Characteristic Curve

Allowable Shut-Off Pressure 5

Flow Coefficient Cv 6
Dimensions 7
Characteristic of Plug 11
Accessory 12
Calculation Formula 15
Data Sheet 16
M800 - Diaphragm Type 3-Way Control Valve
How to Select Control Valve HAITIMA

When ordering , Please specify by following procedure :

1. Actuator Type

2. Bonnet Type

3. Plug Characteristics

4. Valve Body Type

5. Body Material

6. Valve Action

7. Trim Material

8. Packing Material (1). Flow Condition

(2). Flow Rate & Unit (Max. / Nor. )

9. Body Size
(3). Inlet & Outlet Pressure (Max. / Nor.)

10. Connection Rating (4). Differential Pressure (Shut-Off Pressure / For Sizing)

(5). Temperature & Specific Gravity

11. Service Condition (6). Viscosity of Flow Medium

(7). Vapor pressure & critical pressure.

12. Accessory
(8). Critical Temperature

(1). Positioner

(2). Air Set

(3). Limit Switch

(4). Booster Relay

(5). Lock-Up Valve

(6). Solenoid Valve

01
M800 - Diaphragm Type 3-Way Control Valve
Specification HAITIMA

Actuator Trim Material

Diaphragm SUS304
Cylinder SUS316
Electric Motor SUS316L
SUS440C
Hastelloy C
Bonnet
Standard
Extension Gland Packing
Radiator Fin V – Teflon
Bellows Seal Grafoil
Asbestos Yarn & Carbon Graphite

Plug Form Gasket

P-port Linear PTFE
On-Off Gylon
Non Asbestos
Body Type SUS316 / Grafoil
Mixing Type Spiralwound
Diverting Type
Body Size
1/2” 65 2 1/2”
Body Material 3/4” 80 3”
Cast Iron FC250 1” 04 4”
1 1/2” 05 5”
Cast Carbon Steel SCPH2 2” 06 6”
304 Stainless Steel, Cast SCS13A
Connection Rating
316 Stainless Steel, Cast SCS14A JIS 10K
316L Stainless Steel, Cast SCS16A JIS 20K
JIS 30K
Cast Hastelloy C ANSI 150LB
ANSI 300LB
PN10
Nor. Action PN16
Angle PN25
Direct PN40

02
M800 - Diaphragm Type 3-Way Control Valve
Specification HAITIMA

Theory of Valve
•The actuator are designed compactly as multi-spring diaphragm operated type, ease of adjustment and permit high
trust.
•Provide compact design and high performance in conformity with general fluid service, i.e., steam, water, oil, gases.
•Provide lower seat leakage.
•Molded in packing ring which are spring loaded and self-adjusting in the packing box.

Specification
Body
Type : Diaphragm Operated three-way type
Material : Cast iron(FC250)，Carbon steel (SCPH2)，Stainless steel (SCS13A，SCS14A，SCS16A)，Cast hastelloy C, B,
End connections : Flanged end (FF，RF) of Butt-welded type
Pressure rating : JIS10K，20 K，30K，40K
ANSI Class 150，300，600.
DIN PN10，PN16，PN25，PN40.
Bonnet : Please refer to bottom of this page.
Gland packing : V-teflon , Grafoil.
Gaskets : Non-asbetos, Teflon, Gylon, SUS304 / Grafoil, SUS316 / Grafoil
Guiding : Top guide,Top and bottom guide.
Face-to-face : ISO5752
Leakage class by : FCI 70-2-2003
Trim
•Stem : SUS304, SUS316, SUS316L
•Valve Plug : V-Port, Quick Opening
•Plug Characteristics : Linear & On-Off
•Plug Form : Diverting Form , Mixing Form
•Material : SUS304 , SUS316 , SUS316L , SUS420 , Hastelloy C, B
Actuator
•Type : Multi-spring type single diaphragm actuated , direct or reverse.
•Diaphragm Material : Neoprene with fabric insert.
•Air Supply : 1.4 , 2.4 , 2.8 , 3.2kg/cm²
•Spring Range : 0.2 ~ 1.0 kg/cm² , 0.4 ~ 2.0 kg/cm² , 0.6 ~ 2.2 kg/cm2 , 0.8 ~ 2.4 kg/cm²
•Ambient Temperature : -20℃ ~ + 70℃
Valve Service
Diverting Service , Mixing Service
Accessory
Handwheel , Positioner , Solenoid Valve , Limit Switch , Air Set or Others.
Performance
Rangeability : 1/2” through 1” 30:1,
1-1-2” through 6” 50:1
Allowable seat leakage :
Metal seat : less than 0.01% of rated Cv
by FCI 70-2-2003
Soft seat : FCI 70-2-2003
Type of Bonnets

Standard Radiator Fin Extension Bellows Seal

-17℃~+210℃ -20℃~+300℃ -196℃~+280℃ -196℃~+350℃ 03
M800 - Diaphragm Type 3-Way Control Valve
Main Materials & Temperature Limit HAITIMA

Typical Combination of Materials

Parts Name Materials
Body FC250 SCPH2 SCS13A SCS14A
Seat Ring SUS304 SUS316
Valve Plug SUS304 SUS316
Trim
Valve Stem SUS316 SUS316
Guide Bushing SUS630 SUS316
Stud Bolt & Nut SS41 A193 B7 A193 B8 A193 B8

Combination of Materials for Valve Body , Plug & Operating Temperature Limit

Body Material Plug Material Operating Temp. Limit

Cast Iron FC250 Stainless Steel SUS304 0℃ ~ +230 ℃

Ductile Iron FCD450 Stainless Steel SUS304 0℃ ~ +300 ℃

Carbon Steel SCPH2 Stainless Steel SUS304 -20 ℃ ~ +350 ℃

Stainless Steel SCS13A Stainless Steel SUS304 -196 ℃ ~ +500 ℃

Stainless Steel SCS14A Stainless Steel SUS304 -196 ℃ ~ +500 ℃

Operating Temperature & Pressure Differential Limit of Soft Seat

Max.△P kgf/cm²

Fluid Temp.

04
M800 - Diaphragm Type 3-Way Control Valve
Flow Rate Characteristic Curve HAITIMA
Allowable Shut-Off Pressure
Rate Cv Value
Body mm 15A 20A 25A 40A 50A 65A 80A 100A 125A 150A
Size Inch 1/2” 3/4” 1“ 1-1/2” 2“ 2-1/2” 3“ 4“ 5“ 6“
Stroke 20 30 60
Diverting Cv 14 31 55 85 109 205 293 377
4 7
Mixing Cv 13 30.5 53.8 70.5 103 195 293 377

Flow Rate Characteristic Curve

2%

100

80
Percent of Rated

B
Pa

or
r
tB

r tA
or

Pa
A

60

Example
40
When the valve is opened 25% of the full
travel, approx. 76% of total flow rate in
(Ex.) upper port AB flows out through down
20 port B, and the rest 24% flows out through
another down port A. As the travel increases
further, the flow rate decreases through
port B, andincreases through port A.
0
20 40 60 80 100

2%
Cv Value / Rated Cv (%)

Allowable Shut-off Pressure

15 20 25 40 50 65 80 100 125 150
Act. Size Off-Balance
1/2” 3/4” 1“ 1-1/2” 2“ 2-1/2“ 3“ 4“ 5“ 6“
0.2 kg/cm² 15 15 9
250 0.4 kg/cm² 20 20 13
0.8 kg/cm² 25 25 14
0.2 kg/cm² 9 8 4
300 0.4 kg/cm² 12 9 5
0.8 kg/cm² 14 11 6
0.2 kg/cm² 4 2
350 0.4 kg/cm² 5 3
0.8 kg/cm² 6 4
0.8 kg/cm² 3 2
460
1.2 kg/cm² 4.5 4
05
M800 - Diaphragm Type 3-Way Control Valve
Flow Coefficient Cv HAITIMA

Flow Coefficient Cv Trim Form : Linear

Body Port Lift Act. 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
Size Size mm

15A 19.0 20 D/M 0.42 0.87 11.35 1.73 2.23 2.7 3.1 3.4 3.9 4

20A 19.0 20 D/M 0.84 1.46 2.11 2.81 3.37 3.86 4.38 4.9 5.7 7

D 1.4 2.8 4.2 5.6 7 8.4 9.8 11.2 12.6 14

25A 29.5 20
M 1.56 2.98 4.14 5.45 6.18 7.41 8.29 9.05 10.72 13

D 2.98 5.94 8.92 12.1 15.51 18.64 21.81 24.93 27.97 31

40A 40.0 20
M 4.92 9.02 12.34 15.77 18.69 20.47 22.78 24.71 27.43 30.5

D 6.1 11.6 17.2 23.3 29.4 35 40.3 45.4 50 55

50A 52.0 20
M 5.66 10.63 16.64 23.15 28.26 34.58 39.21 45.64 49.5 53.8

D 8.85 16.14 23.35 32.27 40.11 49.06 58.81 68.85 75.76 85

65A 63.0 30
M 9.94 16.68 23.76 29.11 37.16 42.87 48.61 54.31 62.32 70.5

D 11 21.8 32.3 44.27 55.08 65.81 77.05 87.75 98.25 109

80A 76.0 30
M 10.38 20.42 30.33 43.94 54.75 65.76 73.89 85.75 94.92 103

D 20.5 41 61.5 82 105 125 143.5 164 184.5 205

100A 100 35
M 16.57 30.69 45.55 62.32 81.53 101.3 126.3 149.5 168.5 195

125A 125 60 D/M 30.48 62.41 96.88 128.9 159.4 178 200.2 229 259.9 293

150A 150 60 D/M 31.02 63.62 100.3 144.9 193.1 223.1 257.6 300.5 339.9 377

D : Diverting
M : Mixing

06
M800 - Diaphragm Type 3-Way Control Valve
Dimensions HAITIMA

Model : M800 Standard Bonnet

Mixing Type Diverting Type

M1 AB A D1 AB A

B B

M2 AB A D2 AB A

B B

Parts & Material Dimensions Unit : mm

Material Material Valve

No. Part Name ( FC250 ) ( SCS13A ) L H1 H2 H D
mm inch
1 Diaphragm Neoprene Neoprene 15 1/2 130 140 414 554 250
2 Case SPHC SPHC 20 3/4 150 140 414 554 250
3 Yoke FC250 FC250 25 1 160 140 414 554 250
4 Gland Packing PTFE PTFE 40 1-1/2 200 162 469 631 300
5 Plug Stem SUS316 SUS316 50 2 230 170 476 646 300
6 Bonnet FC250 SUS304 65 2-1/2 290 195 492 687 300
7 Gasket Asbestos Asbestos (*) Asbestos (*) 80 3 310 215 556 771 350
8 Plug SUS304 SUS304 100 4 350 240 575 815 350
9 Seat CF8M CF8M 125 5 400 265 769 1034 460
10 Body FC250 SCS13A 150 6 480 305 801 1106 460
Option

07
M800 - Diaphragm Type 3-Way Control Valve
Dimensions HAITIMA

Model : M800 Radiator Fin Bonnet

Mixing Type Diverting Type

M1 AB A D1 AB A

B B

M2 AB A D2 AB A

B B

Parts & Material Dimensions Unit : mm

Material Material Valve

No. Part Name ( SCPH2 ) ( SCS13A ) L H1 H2 H D
mm inch
1 Diaphragm Neoprene Neoprene 15 1/2 130 140 489 629 250
2 Case SPHC SPHC 20 3/4 150 140 489 629 250
3 Yoke FC250 FC250 25 1 160 140 489 629 250
4 Gland Packing Grafoil Grafoil 40 1-1/2 200 162 557 719 300
5 Plug Stem SUS316 SUS316 50 2 230 170 564 734 300
6 Bonnet SS41 SUS304 65 2 -1/2 290 195 580 775 300
7 Gasket Asbestos Non-Asbestos(*) Non-Asbestos(*) 80 3 310 215 651 866 350
8 Plug SUS420 J2 SUS304 100 4 350 240 670 910 350
9 Seat SUS420 J2 CF8M 125 5 400 265 908 1173 460
10 Body SCPH2 SCS13A 150 6 480 305 940 1245 460
Option

08
M800 - Diaphragm Type 3-Way Control Valve
Dimensions HAITIMA

Model : M800 Extension Bonnet

Mixing Type Diverting Type

M1 AB A D1 AB A

B B
M2 AB A D2 AB A

B B

Parts & Material Dimensions Unit : mm

Material Material Valve

No. Part Name ( SCPH2 ) ( SCS13A ) L H1 H2 H D
mm inch
1 Diaphragm Neoprene Neoprene 15 1/2 130 140 585 725 250
2 Case SPHC SPHC 20 3/4 150 140 585 725 250
3 Yoke FC250 FC250 25 1 160 140 585 725 250
4 Gland Packing PTFE(*) PTFE(*) 40 1-1/2 200 162 635 979 300
5 Plug Stem SUS316 SUS316 50 2 230 170 642 812 300
6 Bonnet SS41 SUS304 65 2-1/2 290 195 671 866 300
7 Gasket Asbestos Gylon(*) Gylon(*) 80 3 310 215 743 958 350
8 Plug SUS304 SUS304 100 4 350 240 762 1002 350
9 Seat CF8M CF8M 125 5 400 265 943 1208 460
10 Body SCPH2 SCS13A 150 6 480 305 975 1280 460
Option

09
M800 - Diaphragm Type 3-Way Control Valve
Dimensions HAITIMA

Model : M800 Bellows Seal Bonnet

Mixing Type Diverting Type

M1 AB A D1 AB A

B B

M2 AB A D2 AB A

B B

Parts & Material Dimensions Unit : mm

Material Material Valve

No. Part Name ( SCPH2) ( SCS13A ) L H1 H2 H D
mm inch
1 Diaphragm Neoprene Neoprene 15 1/2 130 140 624 764 250
2 Case SPHC SPHC 20 3/4 150 140 624 764 250
3 Yoke FC250 FC250 25 1 160 140 624 764 250
4 Gland Packing PTFE(*) PTFE(*) 40 1-1/2 200 162 666 828 300
5 Plug Stem SUS316 SUS316 50 2 230 170 673 843 300
6 Bellow Seal SUS316 SUS316 65 2-1/2 290 195 723 918 300
7 Bonnet SS41 SUS304 80 3 310 215 761 976 350
8 Gasket Gylon (*) Gylon (*) 100 4 350 240 780 1020 350
9 Plug SUS304 SUS304 125 5 400 265 1213 1478 460
10 Seat CF8M CF8M 150 6 480 305 1213 1518 460
11 Body SCPH2 SCS13A
Option

10
M800 - Diaphragm Type 3-Way Control Valve
Characteristic of Plug HAITIMA

Characteristic of Plug

Linear On-Off Linear Diverting

Treatment of Plug

Soft Seat Metal Seat Hardening on Seat Face Hardening on Full Bore

Multi-Spring Type Diaphragm Actuators

Direct Action (DA) (Air To stem down) Reverse Action(RA) (Air To stem up)

11
M800 - Diaphragm Type 3-Way Control Valve
Accessory HAITIMA

E/P Positioner SMC IP8000

Input signal: 4~20mAdc

Supply: 1.4~7.0kg/cm²
St roke: 10-85mm
Ambient Temperature: -20℃~70℃
Explosion-proof: d2G4
Connection: Rc(PT)1/4”female

P/P Positioner SMC IP5000

Input signal: 0.2~1.0kg/cm²

Supply: 1.4~7.0kg/cm²
Stoke: 10~85mm
Connection: Rc(PT)1/4"female

Filter Regulator

Supply: max. 9.9 kg/cm²

Filtration:5µm
Port size: 1/4”

Booster Relay

Booster Relay
Supply: 9.9kg/cm²
Output pressure: max.7kg/cm²
Pressure ratio:1:1
Port size: 1/4”

IL201 Lock-up Valve(Single acting)

Proof pressure: max.9.9kg/cm²

Signal pressure: max.9.9kg/cm²
Line pressure: max.7kg/cm²
Connection: 1/4”

IL211 Lock-up Valve(Double acting)

Proof pressure: max.9.9kg/cm²

Signal pressure: max.9.9kg/cm²
Line pressure: max.7kg/cm²
Connection: 1/4”

12
M800 - Diaphragm Type 3-Way Control Valve
Accessory
SIPART PS2 SIPART PS2, PS2 PA, PS2 FF, PS2 EEx d, PS2 EEx d PA and PS2 EEx d FF
Overview
SIPART PS2 electropneumatic positioner
SIPART PS2 EEx d electropneumatic
positioner in flameproof casing
SIPART PS2 in stainless steel casing
The SIPART PS2 electropneumatic positioner is used to control
the final control element of pneumatic linear or part-turn actu-
ators.The electropneumatic positioner moves the actuator to a
valve position corresponding to the setpoint. Additional funct-
ion inputs can be used to block the valve or to set a safety pos-
ition. A binary input is present as standard in the basic device
for this purpose.
HAITIMA
Benefits
SIPART PS2 positioners offer decisive advantages:
• Simple installation and automatic commissioning (self-adjustment
of zero and span)
• Simple operation with
- Local operation and configuration of the device using three
input keys and a user-friendly two-line LCD
- Programming through SIMATIC PDM
• Very high-quality control thanks to an online adaptation procedure
• Negligible air consumption in stationary operation
• "Tight shut-off" function (ensures maximum positioning pressure
on the valve seat)
• Numerous functions can be activated by simple configuring
(e.g. characteristics and limits)
• Extensive diagnosis functions for valve and actuator
• Only one device version for linear and part-turn actuators
• Few moving parts, hence insensitive to vibrations
• External non-contacting position sensor as option for extreme
ambient conditions
Application
The SIPART PS2 positioner is used, for example, in the following
industries:
• Chemical/petrochemical
• Power stations
• Paper and glass
• Water, waste water
• Food and pharmaceuticals
• Offshore plants
The SIPART PS2 positioner is available:
• For single-action actuators: in plastic, stainless steel or aluminum
casings, as well as flameproof aluminium casing (EEx d)
• For double-action actuators: in plastic and stainless steel casing,
as well as flameproof aluminum casing (EEx d)
• For non-hazardous applications
• For hazardous applications in the designs
- as intrinsically-safe device (EEx ia/ib) or
- in flameproof aluminum casing (EEx d) or
- in Ex n design (non sparking)
and in the versions:
• With 0/4 to 20 mA control communication through HART signal
(as option)
• With PROFIBUS PA communication interface
• With Foundation Fieldbus (FF) communications interface.
Explosion-proof versions
The basic version of the device is available in an intrinsicallysafe
design with degree of protection EEx ia/ib or in a non-intrinsically-
safe design for zone 2 (see Technical data for intrinsically-
safe versions).
A non-intrinsically-safe application is permissible in zone 1 for
the SIPART PS2 EEx d flameproof version (see "Technical Data").
It is then permissible to use all option modules (except external
actuator travel detection systems, SIA module and NCS).
Stainless steel casing for extreme ambient conditions
The SIPART PS2 is available in a stainless steel casing for use in
particularly aggressive environments (e.g. offshore operation,
chlorine plants etc.). The device functions are the same as those
of the basic versions.
13
M800 - Diaphragm Type 3-Way Control Valve
Accessory
Separate connection of actuator travel detection system and
controller unit
Non-contacting position sensor (NCS)
Contact and non-contacting positioning sensor (NCS) for part-
turn actuator(left) and for linear actuator (right)
NCS for travels >14 mm
The actuator travel detection unit consists of a non-contacting
position sensor instead of a potentiometer. All coupling elements
are omitted such as coupling wheel and driver pin with part-turn
actuators or lever and pick-up bracket with linear actuators.
This results in:
• Even greater resistance to vibration and shock
• No wear of sensor
• Problem-free mounting on very small actuators
• Negligible hysteresis with very small travels.
The sensor does not require an additional power supply, i.e.
SIPART PS2 (not for EEx d version) can be operated in a 2-wire
system. The NCS (Non Contacting Position Sensor) consists of a
potted sensor housing which must be mounted permanently and
a magnet which is mounted on the spindle of linear actuators or
on the shaft butt of part-turn actuators. For the version for travels
14
HAITIMA
Design
The SIPART PS2 positioner is a digital field device with a highlyint-
egrated microcontroller.
The positioner consists of the following components:
• Casing and cover
• PCB with corresponding electronics with or without communic-
ation through HART
or with electronics for communication in accordance with
- PROFIBUS PA specification, IEC 61158-2; bus-supplied device,
or
- Foundation Fieldbus (FF) specification, IEC 61158-2, bussupplied
device
• Actuator travel detection system
• Terminal housing with screw terminals
• Pneumatic valve manifold with piezoelectric valve precontrol.
The valve manifold is located in the housing, the pneumatic conn-
ections for the inlet air and the positioning pressure on the right-
hand side. A pressure gauge block and/or a safety solenoid
valve can be connected there as options. The SIPART PS2 position-
er is fitted to the linear or part-turn actuator using an appropriate
mounting assembly. The circuit board container in the casing pro-
vides slots for separately ordered boards with the following func-
tions:
Iy module:
• Position feedback as a two-wire signal 4 to 20 mA.
Alarm module (3 outputs, 1 input):
• Signaling of two limits of the travel or angle by binary signals.
The two limits can be set independently as maximum or minimum
values.
• Output of an alarm if the setpoint position of the final control
element is not reached in automatic mode or if a device fault
occurs.
• Second binary input for alarm signals of for triggering safety
reactions or for blocking/signaling function or safety position.
Limit signaling through slot-type initiators (SIA module)
Two limits can be signaled redundantly as NAMUR signals
(EN 60947-5-6) by slot-type initiators using an easy-to-fit
module. The module also contains an alarm output (see Alarm
module).
Limit value signal via mechanical contacts (Limit value contact
module)
Galvanic isolated switching contacts could indicate two redundant
limits through an easy mounted module. A fault message
output is also integrated in the module (see alarm module).
Valid for all modules described above:
All signals are electrically isolated from one another and from the
basic unit. The outputs indicate self-signaling faults.
Separate mounting of actuator travel detection system
and controller unit
The actuator travel detection system and controller unit can be
connected separately for all casing versions of the SIPART PS2
(except flameproof design). Measurement of the travel or angle
is carried out directly on the actuator. The controller unit can then
be fitted a certain distance away, e.g. on a mounting pipe or similar,
and is connected to the travel detection system by an electric cable
and to the actuator by one or two pneumatic lines. Such a split de-
sign is frequently advantageous if the ambient conditions at the
fitting exceed the specified values for the positioner. The followin-
g can be used for measuring the travel or angle:
• NCS sensor
• External position detection system C73451-A430-D78
• A commercially available potentiometer (10 kΩ resistance)
The use of linear potentiometers is recommended for very small
actuatorswith a short valve travel since, on the one hand, the space
required by the linear potentiometer is very small and, on the other,
the transmission characteristic is optimum for a small travel.
>14 mm, the magnet and the NCS are premounted on a stainless
steel frame and offer the same interface mechanically as the
positioner itself, i.e. they can be mounted using the standard
mounting kits 6DR4004-8V, -8VK and -8VL.
The installation of a EMC filter module in the positioner (controller
unit) is necessary in order to ensure a connection level with EMC
according to EN 61326/A1 and NAMUR NE21 when using external
sensors (see Ordering data for "EMC filter module")
M800 - Diaphragm Type 3-Way Control Valve
Calculation Formula HAITIMA
A. First, we have to take all data of system fluid:;such as fluid name, flow-rate, pressure of before and behind of valve (P1,P2), density
ρ(or specific gravity G), viscosity µ, vapor pressure of fluid Pv, critical pressure Pc and critical temperature Tc of fluid, the coefficient
of specific heat ratio of gas Fκ,and adiabatic index of gas κ.

B. Second, take a precise pressure before valve P1 and behind valve P2, if customer only supplied control-line pressure P1 and P2, then
take 1/3 of whole system pressure decay as the valve pressure drop.

C. The key-point of calculation is to distinguish the flow which in chocked flow or not? If the fluid is high viscous fluid, then we have
to correct it. The calculated method as follow:

(A)Liquid phase (imcompressibility fluid)

Set Pvc=Ff x Pv
Ff=0.96-0.28 Pv/Pc
FL= (P1-P2)/(P1-Pvc)
Pt=PI-P2
The criterion formula of chocked flow is FL (P1-Pvc)=FL (P1-Ff x Pv)
1. Pt≧FL (P1-Ff x Pv) chocked flow 2. (P1-FfPv) non-chocked flow
∴Kv =(10QL ρL )/ FL (P1-FfPv) ∴Kv=(10QL ρL )/ P
or =(10 WL)/ ρL FL (P1-FfPv) or =(10 WL)/ P ρL

3. If the fluid is viscous flow, the Kv have to correct by Reynolds no. correcting factor Fr, ie. Kv = Kv/Fr, Fr can be taked by diagram(A),
and Reynolds no. can be calculated by:

(1)two parallel flow valve: such as Two-Seat Direct Flow Valve, Butterfly Valve, Essentric Rotate Disc Valve, etc.
Re=49490 QL /ν Kv
(2)Single-Seat Direct Flow Valve, Cage-Guide, Ball Valve, Angle Valve, Diaphragm Valve, and etc.
Re=70700 QL /ν Kv
above:
3
QL: Volumetric flow-rate M/hr
WL: Weight flow-rate Kg/hr
P: P1-P2,Differential pressure of valve, Kpa
3
ρL: Density g/cm
2
ν: Kinetic viscosity cst(mm/s)

(B) Gas (Vapor)(Compressibility fluid)

Set X= P/P1
Xt: Critical ratio of differential pressure of air
∴The criterion formula of chocked flow is Xt x Fκ

1. X≧Fκ Xt -------------chocked flow 2.X FR x Xt-------------non chocked flow

KV =(Qg/5.19P1y) x T1ρn Z/X
KV =(Qg/2.9Pi) x T1ρnZ/κ Xt
=(Qg/24.6P1y) x T1M Z/X
=(Qg/2.58Pi) x T1GZ/κ Xt
=(Qg/4.57P1y) x T1G Z/X
Above:
G: Relative density of gas (air is 1 )
P1: Absolute pressure of before valve
X: Ratio of differential pressure.
Y: Expanding factor =1-(x/3‧Fκ‧Xt)，Fκ=κ/1.4
κ: Adiabatic index of gas
Qg: Standard volumetric flow of gas N m3/hr
ρn: Density of gas 。
T1: Input temperature of valve (absolute) K
Z: Compressibility factor (by diagram (B))

(C) Steam (Compressibility fluid)

The criterion formula as gas
chocked flow
------------- non chocked flow
-------------

(D) Select the design Kv (or Cv)

1. Calculated the Kv ( KVm & KVn ) by Max. flow and normal flow.
2. When Qn≦1/2Qm, the select KVd=4KVn
3. When Qn 1/2Qm, the select KVd=2KVm
4. Cv and Kv conversion formula
Cv = 1.167Kv 15
M800 - Diaphragm Type 3-Way Control Valve
Data Sheet HAITIMA

Diagram(A) Reynolds no. correct factor FR

1 2 3 4 5 6 78 91 2 3 4 5 6 78 91 2 3 4 5 6 78 9 1 2 3 4 5 6 78 91 2 3 4 5 6 7 891 2 3 4 5 678 1
1.0
9
8
7
6
5
4
3

0.1
9
8
7
Correct factor FR

6
5
4
3

0.01
9
8
7
6
5
4
3

0.001
2 3 4
0.1 1 10 10 10 10

Re.No.

Table1 Press recovery coefficent F1Critical ratio of differential pressure Xr

Valve type Trim type Flow direction Fl Xr
P-port ATO 0.90 0.72
P-port ATC 0.80 0.55
Single Seated V-port any 0.90 0.75
Cage ATO 0.90 0.75
Cage ATC 0.80 0.70
P-port any 0.85 0.70
Double Seated
V-port any 0.90 0.75
P-port ATO 0.90 0.72
P-port ATC 0.80 0.65
Angle Seated
Cage ATO 0.85 0.65
Cage ATC 0.80 0.60
O-port(radius is 0.8d) any 0.55 0.15
Boll Valve any
V-port 0.57 0.25

Ecentric Valve P-port any 0.85 0.61

60∘on any 0.68 0.38
Butterfey Valve 90∘on any 0.55 0.20

Diagram (B) / comperssibility factor z

1.20
Tr=5.00
7.00
1.10 10.5
15.0
comperssibility factor z

1.00
comtressisivility factor z

4.0 0
1.0
1.00 Tr=
1.20 1 0
5 1.1
1.0 0
3.00 5 1.2
1.10 1.1
1.30
2.50 3.0 1.40
1.00 2.00 1.500
1.6
1.80 1.80
0.90 2.00
1.60
2.50
0.80 1.50
3.00
1.40 2.0 3.50
0.70 4.00
1.30 5.00
6.00
0.60 8.00
1.20 10.00
15.00
5.00
0.50 1.15
P1 1.0 P1
1.10 P r= P r=
0.40 Pc 1.20 Pc
1.05 T1
T1
0.30 0 Tr= 0 Tr=
1.0 Tc 1.0 Tc
Tr= Tr=
0.20
0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 9.0 9.5 10 0 5 10 15 20 25 30 35 40

specific pressure Pr specific pressure Pr

16 (a) specific pressure is 0~10 (b) specific pressure is 0~40