M-I L.L.C.

OPERATING & SERVICE

MANUAL
HiRIDE MIXING TABLE
Eductor/Mixing Hopper Model 175 SE
Eductor/Mixing Hopper Model 175 FE
Eductor Assembly 175 EA
Per Assembly 9658120

P. O. Box 42842
Houston, TX 77242-2842

Global Sales/Technical Support

Tel: 281-988-1866
Fax: 281-988-1889
1-800-654-0660

MANUAL PART # 90-90-641 (REV.--)

 DISCLAIMER

Recommendations made by M-I SWACO are advisory only. M-I SWACO shall not be
liable under any guarantees or warranties, expressed or implied, in any manner or
form, AND ALL WARRANTIES, EXPRESSED OR IMPLIED, ARE HEREBY
SPECIFICALLY EXCLUDED, and M-I SWACO shall not be liable for the failure to
obtain any particular results from the use of any recommendation made by it or from
the use of this material. In no event shall M-I SWACO be liable for incidental or
consequential damages.

ii MANUAL PART # 90-90-641 (REV.--)

 TABLE OF CONTENTS

SECTION 1 INTRODUCTION....................................................................................4
FIGURE 1. SOLIDS INDUCTION RATE...................................................................5
FIGURE 2. CFD - VELOCITY VECTORS AT DIFFUSER INLET .............................6
SECTION 1.1 SYMBOLS..............................................................................................7
SECTION 2 PURPOSE..............................................................................................8
SECTION 3 DESCRIPTION.......................................................................................8
FIGURE 3. HIRIDE MODEL 175-EA EDUCTOR ASSEMBLY .................................9
FIGURE 4. HIRIDE MODEL 175-SE STANDARD EDUCTOR ...............................10
FIGURE 5. HIRIDE MODEL 175-FE FLEXIBLE EDUCTOR ..................................11
FIGURE 6. HIRIDE UNIT FLOW VS INLET PRESSURE.......................................12
FIGURE 7. HIRIDE UNIT VACUUM VS INLET PRESSURE..................................13
SECTION 3.1 SPECIFICATIONS ...............................................................................14
SECTION 3.2 HIRIDE UNIT VIEWS...........................................................................16
FIGURE 8. HIRIDE UNIT FRONT VIEW ................................................................16
FIGURE 9. HIRIDE UNIT TOP VIEW .....................................................................17
FIGURE 10. HIRIDE UNIT RIGHT SIDE VIEW ........................................................17
FIGURE 11. FRONT VIEW OF HIRIDE MODEL 175-SE .........................................18
FIGURE 12. SIDE VIEW OF HIRIDE MODEL 175-SE.............................................18
FIGURE 13. ISOMETRIC VIEW OF HIRIDE MODEL 175-FE.................................19
SECTION 4 INSTALLATION....................................................................................20
SECTION 4.1 INSTALLATION STEPS HIRIDE MODEL 175-EA ...............................20
SECTION 4.2 INSTALLATION STEPS HIRIDE MODEL 175-SE ...............................23
SECTION 4.3 INSTALLATION STEPS HIRIDE MODEL 175-FE ...............................25
SECTION 4.4 POWER REQUIREMENTS AND SUPPLY ..........................................30
SECTION 4.5 SHIPPING BRACKETS........................................................................30
SECTION 5 OPERATION ........................................................................................31
SECTION 5.1 STARTING/STOPPING........................................................................32
SECTION 6 MAINTENANCE ...................................................................................33
SECTION 7 TROUBLESHOOTING .........................................................................34
SECTION 8 PARTS LIST.........................................................................................36
APPENDIX A TOP LEVEL ENGINEERING DRAWINGS ...........................................37
iii MANUAL PART # 90-90-641 (REV.--)
SECTION 1 INTRODUCTION

The HiRIDE Eductor/Mixing Hopper is unique in the industry due to its multi-zone
mixer design TMD Diffuser. It is offered in three models ranging from a rigidly
mounted eductor to a fully adjustable model whose design permits the eductor
assembly 360 degrees of rotation and 3-inches (7.5 cm.) of vertical travel using
grooved couplings. As a result, it can be placed virtually anywhere near the mixing
area with no hard piping or hot work required. It can easily be installed, de-rigged,
moved and reinstalled by two service personnel.
There are three models of HiRIDE available:
Model Description Main
Components

175-SE (Standard Eductor) Mixing Hopper Table with a Hopper

175-FE (Flexible Eductor)
fixed position eductor MPD Nozzle
assembly and a 2-inch liquid TMD Diffuser
induction port.
Mixing Hopper Table with a Hopper
flexible eductor assembly MPD Nozzle
and a 2-inch liquid induction TMD Diffuser
port. Adjustment: 3 inches in
the vertical plane and 360
degrees of rotation

175-EA (Eductor Assembly) Eductor Assembly with 2 inch MPD Nozzle

liquid induction port. TMD Diffuser

The HiRIDE eductor assembly consists of three parts:

• MPD Nozzle
• Mixer body
• TMD Diffuser
An eductor is a pump with no moving parts that generates a vacuum/suction by
converting a pressure head to a velocity head. Motive fluid passes through a
converging MPD Nozzle increasing the fluid velocity in the confined space and
creates a vacuum. That vacuum is then harnessed to pull either a solid or a liquid
into the motive flow.

4 MANUAL PART # 90-90-641 (REV.--)

The eductor not only creates a vacuum allowing it to draw solid and liquid
components together but also forces a mixing of the various solids or liquids into the
motive liquid. This mixing occurs in areas of turbulence created in the main flow line
by the TMD Diffuser. These areas of turbulence are created when the motive fluid
generates low-pressure areas in the diffuser as it passes through varying geometric
volumes. The low pressure degrades the motive fluid jet boundaries creating
localized vortices and re-circulation zones that improve the mixing action.
Typical induction rates for common solids used in mud formulations are shown in the
figure below. For example, 26,000 lb. (11818 kg.) of bentonite can be added per hour
and can vary depending on source (sack, big bag or tanker).

FIGURE 1. SOLIDS INDUCTION RATE.

The MPD Nozzle, developed using CFD (Computational Fluid Dynamics) modeling,
utilizes a converging body-throat design to generate a fluid jet and vacuum below the
inlet hopper. The geometry ensures proper operation with inlet pressures as low as
20 psi reducing both pump loads and pumping costs. The efficient nozzle design
converts the pressure head to velocity head generating a near perfect vacuum of
26.8 in Hg (90.8 KPa.) at the solids/liquids induction interface. In this void space, first
stage mixing occurs as the induced product is entrained in the motive fluid.
The TMD Diffuser, also developed using CFD modeling, uses unique internal
geometry to create the optimum mixing environment. This is done by creating
multiple low pressure volumes that cause jet degradation and create vortex mixing.

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It’s efficient sloped inlet and throat design, followed by high angle mixing chamber
and discharge throat/diffuser sections create two additional re-circulation/mixing
zones. This is extremely beneficial when dealing with materials that are difficult to
mix. This design ensures that pressure and flow losses are minimized while vacuum
and throughput are optimized. This is achieved while the mixing energy is
3
maintained at 92 kW/m /hr, the lowest of any comparable unit. As a result, pump
requirements and energy consumption are reduced.
The eductor also has a 2-inch (51 mm.) port installed on the inlet of the mixer body
for the addition of liquid products from drum, bulk tank or tanker sources. Liquids
with a viscosity similar to water can be added at a rate of up to 108 USGPM (410 l/m)
under vacuum without a pump. Induction rates will vary depending on:
1. Length of pipe/hose run,
2. Location of inlet, with respect to fluid (elevation)
3. Density and viscosity of fluid added.

FIGURE 2. CFD - VELOCITY VECTORS AT DIFFUSER INLET

6 MANUAL PART # 90-90-641 (REV.--)

SECTION 1.1 SYMBOLS

Instructions in the Operating Manual which concern operating safety are

emphasized as follows:

This symbols draws attention to the safety measures to prevent

personal injury.

ATTENTION !

This symbol draws attention to the safety measures that must be

observed to prevent damage to the equipment.

NOTE:

This note draws attention to the general operating notes that

should be especially observed.

The symbols shown on the packing should be noted. Their significance is as

follows:

7 MANUAL PART # 90-90-641 (REV.--)

SECTION 2 PURPOSE

The HiRIDE Eductor/Mixing Hopper is designed as an improved means of introducing

liquid, powdered or granular additives into the drilling fluid mixture. The Mixing
Hopper facilitates the manual addition of small volumes of material supplied in
individual 50 or 100 lb (22 or 44 kg.) sacks.
Alternatively, the Eductor assembly (without the Mixing Hopper Table) can also be
installed beneath either an automatic sack slitter, surge tank or bulk bag discharge
unit. This facilitates the introduction of larger volumes of powdered or granular
material into the drill fluid mixture at faster rates. This option provides a contained
system that has benefits with respect to Health, Safety and Environment (HSE) and
lends itself to system automation. It reduces manpower requirements by limiting
worker interaction with the equipment. Also, it contributes to a dust free solids
induction system with the significant HSE benefits.

SECTION 3 DESCRIPTION

As noted previously, there are three versions of the HiRIDE Eductor unit. The most
basic configuration is the eductor unit assembly Model 175-EA. This unit is
comprised of a 6-inch fluid eductor with the required inserts, a 4-inch nozzle inlet for
solids induction and a 2 inch nozzle inlet for fluids induction (see figure 3). The two
other configurations couple a mixing hopper and table with the eductor assembly and
are referred to as: model 175-SE (Standard Eductor) and model 175-FE (Flexible
Eductor). Each of these two Eductor/Mixing Hopper assemblies consists of a
stainless steel table surface and hopper mated to the Eductor assembly. The eductor
piping assembly consists of a 4-inch (10 cm.) Butterfly Valve to isolate the solids inlet
along with an MPD Nozzle and TMD Diffuser inserted into a 6-inch pipe section. The
connections are generally made using grooved couplings for ease of access and
maintenance.
The HiRIDE Model 175-EA eductor assembly can be easily installed into a pipeline
with grooved couplings. It can be installed at the outlet to equipment like a Big Bag
Unit, a Sack Slitter, a Surge Tank or other equipment that may supply bulk powdered
chemicals to the system.

8 MANUAL PART # 90-90-641 (REV.--)

 FIGURE 3. HIRIDE MODEL 175-EA EDUCTOR ASSEMBLY

The HiRIDE Model 175-SE mixing hopper adds a table and hopper to the eductor
described above. This unit can be used with a simple sack induction system to add
powdered chemicals from the sacks into the drilling fluid stream via the integral
hopper. The piping for this eductor unit is fixed to the table structure and fully
supported by the table itself. This table can be placed inline with the 6 inch drilling
fluid line using 2 grooved couplings as shown. Please note the direction of flow in
this diagram is from right to left.

9 MANUAL PART # 90-90-641 (REV.--)

 FIGURE 4. HIRIDE MODEL 175-SE STANDARD EDUCTOR

The HiRIDE Model 175 FE Mixing hopper is the most flexible table assembly on the
market. It allows the eductor to be rotated 360 degrees and has a 3-inch (7.5 cm.)
built-in slip joint for height adjustment as shown in the figure below. This flexibility
allows the Eductor/Mixing Hopper unit to be placed in almost any orientation without
the need to cut and weld on the location. Note: In this case the eductor assembly
is supported by the customers piping and is not directly supported by the
Mixing Hopper table.

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 FIGURE 5. HIRIDE MODEL 175-FE FLEXIBLE EDUCTOR

Models 175-SE and 175-FE tables measure 39¼-inches high x 29½-inches wide and
42¾-inches long
(99.7 cm. high x 74.9 cm. wide x 108.6 cm. long). The hopper bowl is 24½-inches
(62 cm.) in diameter narrowing to an outlet diameter of 3½ -inches (9 cm.) at a depth
of 15-inches (38 cm.) from the top of the table. The Hopper bowl has a volume of 2
3 3
ft (0.06 m ).
The MPD nozzle constricts the flow from the 6-inch (15 cm.) line to a 1¾-inch (4.4
cm.) diameter outlet orifice in the nozzle via a downstream, inwardly sloping conical
shape. The flow exits the downstream side of the MPD nozzle at high velocity into a
void space. Both the Mixing Hopper and a 2-inch liquid induction line, connect to this
void space through manually operated valves. With either valve open, the high
velocity fluid jet creates a zone of relative low pressure, creating suction and drawing
chemicals into the fluid jet.
Powdered or liquid chemicals drawn into the void space are carried by the high
velocity jet into the TMD diffuser where the geometry promotes turbulence and
generates mixing. Contact between the fluid jet and the inward sloping mouth of the
diffuser creates turbulence in the flow (zones of re-circulation), which facilitate mixing

11 MANUAL PART # 90-90-641 (REV.--)

of the two phases. The flow continues through the first throat of the diffuser into a
secondary void space, where changes in velocity and geometry create more
turbulence and re-circulation zones. The flow then enters the second throat of the
TMD and exits into the 6-inch (15 cm) pipe creating a third change in velocity, more
recirculation and turbulence. At this stage, all material is effectively entrained in the
fluid.
All models have a 2-inch (5 cm.) diameter angled port installed directly below the 4-
inch (10 cm.) butterfly valve on the inlet to the eductor void space. This is used for
the addition of liquid products from a drum, bulk tank or tanker. Liquids with a
viscosity similar to water can be added at rates up to 108 USGPM (410 l/m).
Induction rates will vary depending on the temperature and viscosity of the fluid
added.

FIGURE 6. HIRIDE UNIT FLOW VS INLET PRESSURE

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FIGURE 7. HIRIDE UNIT VACUUM VS INLET PRESSURE

13 MANUAL PART # 90-90-641 (REV.--)

SECTION 3.1 SPECIFICATIONS

Table and Hopper Bowl 304 STAINLESS STEEL

Support Legs 2 inches (5 cm.) Stainless HSS
Welded
Grooved Couplings 4 ea 6 inches Type 77S,
2 ea. 4 inches Type 78,
1 ea. 4 to 5 inches Reducer
Stainless Steel and
Ductile Iron
Piping: 316L Stainless Steel
6 inches (15 cm.) Fluid inlet/outlet
Weight (DRY)

Model 175 SE 420 lbs (191 kg)

Model 175 FE 420 lbs (191 kg)

Model 175 EA 160 lbs (72.5 kg)

Normal Operating Pressure 30-125 psig (206.8- 861.8 KPa.)

Normal Back Pressure Atmospheric (0 psig – 101.3 KPaA)
Operating Flow Rate 400- 800 usgpm (1514- 3028 lpm.)
Vacuum Range 0 - 30 inch Hg. (0-760 mmHg)

14 MANUAL PART # 90-90-641 (REV.--)

 Approx. 33,000 lb/hr
Solids Induction Rate
(14,968 kg/hr.)
Bentonite
Approx. 18,400 lb/hr
Solids Induction Rate (8360 kg/hr.)
Lime
Approx. 31,000 lb/hr
Solids Induction Rate (14090 kg/hr.)
Barite
Approx. 22,180 lb/hr
Solids Induction Rate (10080 kg/hr.)
Calcium Chloride
Approx. 25,130 lb/hr
Solids Induction Rate (11422 kg/hr.)
Calcium Carbonate
Solids Induction Rate Approx. 14,672 lb/hr
PAC (6670 kg/hr.)

Liquid Induction Rate Approx. 108 USGPM

Water (410 lpm)

15 MANUAL PART # 90-90-641 (REV.--)

SECTION 3.2 HIRIDE UNIT VIEWS

FIGURE 8. HIRIDE UNIT FRONT VIEW

16 MANUAL PART # 90-90-641 (REV.--)

 FIGURE 9. HIRIDE UNIT TOP VIEW

FIGURE 10. HIRIDE UNIT RIGHT SIDE VIEW

17 MANUAL PART # 90-90-641 (REV.--)

FIGURE 11. FRONT VIEW OF HIRIDE MODEL 175-SE

FIGURE 12. SIDE VIEW OF HIRIDE MODEL 175-SE

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FIGURE 13. ISOMETRIC VIEW OF HIRIDE MODEL 175-FE

19 MANUAL PART # 90-90-641 (REV.--)

SECTION 4 INSTALLATION

The HiRIDE unit is to be shipped to the client fully assembled and includes the
following components depending on model selected:
• Table/hopper Assembly
• Mixer body/Vertical Assembly and Butterfly Valve (Details Depend on Model-
Type)
• MPD Nozzle and Nozzle Backing Pipe
• TMD Diffuser and Pipe Body
• Pressure and vacuum gauges (packed loose).

Additional Equipment Required:

• Two 6-inch grooved couplings with nuts and bolts
• Two grooved flange adaptors 6-inch x 150#, (optional)
• One (1) container copper based thread lubricant
• Lubricant for grooved gasket installation

Tools Required:
• One 1¼-inch Wrench or Pneumatic Impact Gun with 1¼-inch Socket
• One 1¼ -inch combination wrench
• One 12-inch Adjustable wrench

Personnel Required:
• Single technician (if forklift/lifting device supplied)
• Two technicians (if forklift/lifting device not supplied)

SECTION 4.1 Installation Steps HiRIDE Model 175-EA

The HiRIDE Model 175-EA Eductor Assembly can be installed in a 6-inch (15 cm.)
drilling fluid flowline. It is a pipe spool that requires approximately 42.2 inches between
two opposing flanges or grooved couplings.

20 MANUAL PART # 90-90-641 (REV.--)

 • The HiRIDE Eductor Unit is to be placed on a level surface and oriented such
that the MPD nozzle is in the upstream position.

• Mudflow should be into mouth of MPD nozzle discharging through the smaller
orifice. Confirm flow direction prior to installation.

• MPD nozzle pipe section and outlet of TMD pipe section to be connected to rig
hard pipe via grooved coupling or 150# flanges. Ensure rig survey information
includes type of rig hard pipe connection.

• Ensure all nuts on grooved couplings and flange connections are properly
torqued prior to leak tests.

Unit Assembly (175-EA)

If the HiRIDE is shipped unassembled or disassembly is required for maintenance the
following steps should be followed for assembly.
• The Mixer Body, it will have pipe nozzles of 4 inch and 2 inch sticking out. Slide
the MPD Nozzle into the longer section of 6-inch pipe. Once fully seated, the
MPD nozzle should align flush with the leading edge of the 4-inch perpendicular
pipe and the lip of the nozzle should be flush with the end of the 6-inch pipe

NOTE: THIS IS THE UPSTREAM END OF THE EDUCTOR.

21 MANUAL PART # 90-90-641 (REV.--)

• Take a gasket from one of the 6 inch grooved couplings, visually check for
damage and lubricate the gasket. Install it over the 6-inch pipe of the Mixer Body
where you have just installed the MPD nozzle. Select the Nozzle Backing Pipe -
a 6 inch pipe with a ½ inch coupling welded to the middle. Position the Backing
Pipe to the back edge of the MPD Nozzle and move the grooved gasket into
place such that it seats on both the Mixer Body and the Nozzle Backing Pipe at
the same time. Fit the 6-inch grooved coupling into the grooved ends. Install the
nuts and bolts and torque as required.
• The TMD diffuser is cast inside a 6-inch pipe with a 2-inch piece of the orange
polyurethane protruding. Take a gasket from another one of the 6inch grooved
clamps, visually check for damage and lubricate the gasket. Install it over the 6
inch pipe where you have found the TMD Diffuser. Slide the polyurethane
protrusion into the remaining 6-inch opening on the mixer body and slide the
gasket in place then connect the grooved clamp. Torque the nuts and bolts.
• Take the gaskets out of the 2 quick connect couplings 4-inch type 78. Visually
check the gaskets and lubricate them for installation. Slide one over the 4-inch
(10 cm.) inlet to the Mixer Body. Slide the other over the customer’s 4-inch
solids induction line.
• Position the 4-inch (10 cm.) Butterfly Valve to the face of the customer’s 4inch
(10 cm.) solids injection pipe work. Slide the gasket in place and attach the 4-
inch (10 cm.) grooved quick connect clamp. Rotate the valve for handle access.
• Align the outlet of the 4-inch (10 cm.) valve with the 4-inch (10 cm.) inlet pipe on
the Mixer Body. There may be a gap here that will require you to raise the
bottom piping to make contact with the valve. Slide the gasket up onto the valve
and pipe, then quickly affix the 4 inch (10 cm.) quick connect grooved clamp.
• Tighten all grooved couplings to the correct torque.
• Locate the vacuum gauge (scale 30 inches Hg to 30 psig). Put Teflon tape
around the threads on the gauge and install it in the ½-inch coupling found on
the vertical 4-inch pipe.
• Locate the pressure gauge (scale 0 to 160 psig). Put Teflon tape around the
threads on the gauge and install it in the ½ inch coupling found on the 6inch
pipe located behind the MPD Nozzle.
• All models also have a 2-inch (5 cm.) angled port with 2-inch (5 cm.) cam lock
coupling and dust plug. Ensure these two items are present or install them as
required. Put Teflon tape on the threaded 2-inch pipe and screw the coupling in
place.

22 MANUAL PART # 90-90-641 (REV.--)

 • Check the Cam Lock gasket is in place and either install the Dust Cap or install
a flexible 2-inch liquid injection hose.

Note: Alternatively the eductor piping may be fitted with grooved to Flange
adaptors and then the unit may be bolted between flanges. All flanges, if used,
must be installed with gaskets. Each gasket should be lubricated with copper
based lubricant to prevent adhesion of gasket to face of flange.

Note: All gaskets supplied with grooved couplings must be lubricated

either with copper based lubricant or petroleum based to facilitate
installation and removal.

SECTION 4.2 Installation Steps HiRIDE Model 175-SE

HiRIDE Model 175-SE unit is requires an opening in the Drilling Fluids line of
approximately 42.2 inches with the two ends grooved to fit grooved couplings.
Drilling fluids piping should be approximately 8-inches from centerline to the
bottom of the table mounting pads. Any variations in height can be
accommodated by adding shims to raise the table assembly.
• It is expected the table will be mounted on a level surface and oriented to
the correct fluid flow direction, as indicated in the drawing (Figure 4).
• Inlet of the MPD nozzle should be oriented downstream of main drilling
fluids line connection (indicated by arrows). Mudflow should be directed
into the 5½-inch (14 cm.) mouth of MPD nozzle discharging through 1¾-
inch (5 cm.) orifice. Confirm flow direction prior to installation.
• The MPD nozzle and TMD diffuser pipe sections are connected to rig hard
pipe via 6-inch (15 cm.) grooved couplings or 150# flanges. Ensure rig
survey information includes type of rig hard pipe connection required.
• Ensure all grooved couplings and flange connections are properly torqued
prior to leak tests and that the nuts are easily accessible with a wrench.
• Check access to the table top to ensure it is ergonomically suitable to the
personnel who will be dumping sacks into the hopper.

Unit Assembly (175-SE)

If the HiRIDE is shipped unassembled or disassembly is required for

maintenance the following steps should be followed for assembly. NOTE:

23 MANUAL PART # 90-90-641 (REV.--)

Procedures are similar to those described for the Model 175-EA Eductor above.
• Located at the bottom of the Hopper is a 4-inch (10 cm.) butterfly valve
attached via grooved coupling quick connect, Type 78.
• Find the Mixer Body. It will have 4-inch and 2-inch diameter pipe nozzles
protruding. Install the MPD Nozzle by sliding it into the inlet of the mixer
body as shown by the arrows. Once fully seated, the MPD nozzle should
align flush with the leading edge of the 4-inch riser pipe and the lip of the
nozzle should be flush with the end of the 6-inch pipe. NOTE: THIS IS
THE UPSTREAM END OF THE EDUCTOR.
• Take a gasket from one of the 6-inch grooved couplings, visually check it
for damage and lubricate the gasket. Install the gasket over the 6-inch
pipe where you have just installed the MPD nozzle. Select the Nozzle
Backing Pipe - a 6-inch pipe with a ½-inch coupling welded to the middle.
Position the Backing Pipe to the back edge of the MPD Nozzle and move
the grooved gasket in place such that it seats on both the Mixer Body and
the Nozzle Backing Pipe at the same time. Fit the 6-inch grooved clamp
in place and torque the bolts as required.
• The TMD diffuser is cast inside a 6 inch pipe with a 2 inch piece of orange
polyurethane diffuser protruding. Take a gasket from another one of the 6
inch grooved couplings, visually check it for damage and lubricate the
gasket. Install it over the 6-inch pipe where you have found the TMD
Diffuser. Slide the polyurethane protrusion into the remaining 6-inch
opening on the mixer body and slide the gasket in place then connect the
grooved clamp. Torque as required.
• Take the gaskets out of the 2 quick connect couplings, 4-inch type 78.
Visually check the gaskets and lubricate them for installation. Slide one
gasket over the 4-inch (10 cm.) inlet to the Mixer Body. Slide the other
gasket over the 4-inch outlet from the hopper on the bottom of the table.
• Place the 6-inch section of pipe spool with the MPD Nozzle and TMD
Diffuser onto the cross bracing of the hopper table and position the pipe
clamps on each end of the 6-inch pipe.
• Position the 4-inch (10 cm.) Butterfly Valve to the face of the 4-inch (10
cm.) pipe extending from the hopper. Slide the gasket into place between
the valve and the pipe and attach the 4-inch (10 cm.) grooved quick
connect coupling. Rotate the valve for handle access.
• Align the bottom of the 4 inch (10 cm.) valve with the 4 inch (10 cm.) inlet
to the mixer body. There may be a gap here that will require you to raise

24 MANUAL PART # 90-90-641 (REV.--)

 the bottom piping to make contact with the valve. Slide the gasket up onto
the valve and pipe the quickly affix the 4-inch (10 cm.) quick connect
grooved clamp.
• Torque all of the grooved couplings as required.
• Install the two eductor pipe clamps, insert the bolts and torque the nuts
and bolts. This will secure the piping to the table.
• Locate the vacuum gauge (scale 30 inches Hg to 30 psig). Put Teflon
tape around the threads on the gauge and install it in the ½-inch coupling
found on the vertical 4-inch solids inlet pipe.
• Locate the Pressure gauge (scale 0 to 160 psig). Put Teflon tape around
the threads on the gauge and install it in the ½-inch coupling found on the
6inch Nozzle Backing pipe located upstream of the MPD Nozzle.
• All models also have a 2-inch (5 cm.) angled port with 2-inch (5 cm.) cam
lock coupling and dust plug. Ensure these two items are present or install
them as required. Put Teflon tape on the threaded 2-inch pipe and screw
the coupling in place.
• Check the Cam Lock gasket is in place and either install the Dust Cap or
install a flexible 2-inch liquid injection hose.
Note: Alternatively the eductor piping may be fitted with grooved to Flange
adaptors and then the unit may be bolted between flanges. All flanges, if
used, must be installed with gaskets. Each gasket should be lubricated
with copper based lubricant to prevent adhesion of gasket to face of flange.

Note: All gaskets supplied with grooved couplings must be lubricated

either with copper based lubricant or petroleum based to facilitate
installation and removal.

SECTION 4.3 Installation Steps HiRIDE Model 175-FE

HiRIDE Model 175-FE unit is requires an opening in the Drilling Fluids line of
approximately 42.2 inches with the two ends grooved to fit grooved couplings.
The piping centerline elevation can be between 5 and 8-inches from the bottom
of the table mounting pads. Any excess variation with this height can be
accommodated by adding shims to raise the table assembly.
• It is expected the table will be mounted on a level surface. The eductor
piping assembly may be rotated and elevated as necessary to

25 MANUAL PART # 90-90-641 (REV.--)

 accommodate the customer’s installation. This is accomplished by
loosening the bolts on the 5x4-inch reducer coupling, located between the
valve and Mixer Body, and moving the piping as necessary. Once the
desired position is obtained, tighten the coupling.
• The inlet of the MPD nozzle pipe section should be oriented downstream
of main drilling fluid line connection (indicated by arrows). Mudflow should
be into the 5½-inch (14 cm.) mouth of MPD nozzle discharging through
the 1¾-inch (5 cm.) orifice. Confirm the fluid flow direction prior to
installation.
• The MPD nozzle and TMD diffuser pipe sections are connected to rig hard
pipe via 6-inch (15 cm.) grooved couplings or 150# flanges. Ensure the
rig survey information includes the type of rig hard pipe connection.
(grooved or 150# Flange)
• Ensure that all grooved couplings and/or flange connections are torqued
prior to leak tests and that the nuts are easily accessible with a wrench.
• Check access to the table top to ensure it is ergonomically suitable to the
personnel who will be dumping sacks into the hopper.

Unit Assembly (175-FE)

If the HiRIDE is shipped unassembled or disassembly is required for

maintenance the following steps should be followed for assembly.

• Located at the bottom of the Hopper is a 4-inch (10 cm.) butterfly valve
attached via grooved coupling quick connect, Type 78.

• Find the Mixer Body. It will have 5-inch and 2-inch diameter pipe nozzles
protruding. Install the MPD Nozzle by sliding it into the Mixer Body as
shown above. Once fully seated, the MPD nozzle should align flush with
the leading edge of the 5-inch riser pipe and the lip of the nozzle should
be flush with the end of the 6-inch pipe. NOTE: THIS IS THE UPSTREAM
END OF THE EDUCTOR.

• Take a gasket from one of the 6-inch grooved couplings, visually check for
damage and lubricate the gasket. Install it over the 6-inch pipe where you
have just installed the MPD nozzle. Select the Nozzle Backing Pipe - a 6-
inch pipe with a ½-inch coupling welded to the middle. Position the

26 MANUAL PART # 90-90-641 (REV.--)

 Backing Pipe to the back edge of the MPD Nozzle and move the grooved
gasket in place such that it seats on both the Mixer Body and the Nozzle
Backing Pipe at the same time. Fit the 6-inch grooved couplings into the
grooved ends and torque as required.

• The TMD diffuser is cast inside a 6-inch pipe with a 2-inch piece of orange
polyurethane diffuser protruding. Take a gasket from another one of the 6-
inch grooved couplings, visually check it for damage and then lubricate it.
Install the gasket over the 6-inch pipe where you have found the TMD
Diffuser. Slide the polyurethane protrusion into the remaining 6-inch
opening on the mixer body and slide the gasket in place then connect the
grooved coupling. Torque as required.

• Take the gaskets out of the 2 quick connect couplings, 4-inch type 78.
Visually check the gaskets and lubricate them for installation. Slide one
gasket over the 4-inch (10 cm.) inlet to the Mixer Body. Slide the other
gasket over the 4-inch outlet from the hopper on bottom of the table.

• Position the 4-inch (10 cm.) Butterfly Valve to the face of the 4-inch (10
cm.) pipe extending from the hopper. Rotate the valve for handle access.
Slide the gasket in place and attach the 4-inch (10 cm.) grooved quick
connect coupling.

(NOTE: YOU WILL NEED SOME ASSISTANCE WITH THE NEXT FEW
ASSEMBLY STEPS AS THE PIPING IS FAIRLY HEAVY. YOU WILL NEED
EITHER A CO-WORKER OR A MECHANICAL JACKING DEVICE)

27 MANUAL PART # 90-90-641 (REV.--)

• Align the bottom of the 4-inch (10 cm.) valve with the 4-inch (10 cm.) slider
pipe; this pipe has an extended grooved groove. Attach the slider pipe to
the valve using one of the 4-inch type 78 grooved quick connect
couplings.
• Take the gasket from the 5x4-inch grooved reducer, check it for damage
and lubricate it for installation. Install the gasket over the bottom of the 4-
inch Slider Pipe.
• Take the assembled mixer body spool, with assistance, and position it
such that the 4-inch (10 cm.) Slider Pipe fits inside the 5-inch (12.5 cm.)
pipe opening on the mixer body. Raise the pipe spool so the 4-inch (10
cm.) pipe is partly inside the 5-inch (12.5 cm.) pipe, move the 5x4 grooved
• Reducer gasket in place so that the 5-inch opening of the gasket fits on
the 5-inch pipe and install the 5x4 grooved Reducer in the groove. Torque
the bolts as required, before releasing the pipe spool. The pipe spool is
now supported by the 5x4 grooved reducer coupling and the hopper table
through the valve.

28 MANUAL PART # 90-90-641 (REV.--)

 • Tighten up all of the grooved couplings to the correct torque.
• Locate the vacuum gauge (scale 30 inches Hg to 30 psig). Put Teflon tape
around the threads on the gauge and install it in the ½-inch coupling found
on the vertical 5-inch solids inlet pipe.
• Locate the Pressure gauge (scale 0 to 160 psig). Put Teflon tape around
the threads on the gauge and install it in the ½-inch coupling found on the
6inch pipe located upstream of the MPD Nozzle.
• All models also have a 2-inch (5 cm.) angled port with 2-inch (5 cm.) cam
lock coupling and dust plug. Ensure these two items are present or install
them as required. Put Teflon tape on the threaded 2-inch pipe and screw
the coupling in place.
• Check the Cam Lock gasket is in place and either install the Dust Cap or
install a flexible 2-inch liquid injection hose.
Note: Alternatively the eductor piping may be fitted with grooved to Flange
adaptors and then the unit may be bolted between flanges. All flanges, if
used, must be installed with gaskets. Each gasket should be lubricated
with copper based lubricant to prevent adhesion of gasket to face of flange.
Note: All gaskets supplied with grooved couplings must be lubricated
either with copper based lubricant or petroleum based to facilitate
installation and removal.

29 MANUAL PART # 90-90-641 (REV.--)

SECTION 4.4 POWER REQUIREMENTS AND SUPPLY

Please note; there are no electrical or electronic components on the HiRIDE

mixing hopper tables.

M-I SWACO Project groups may be approached for applications in which HiRIDE
mixing hopper tables may be equipped with automatically controlled valves
and/or electronic instrumentation.

ATTENTION !

BEFORE MAKING ANY ELECTRICAL CONNECTIONS, MAKE

SURE THE POWER SOURCE IS DISCONNECTED AND THE
STARTER IS IN THE OFF POSITION.

SECTION 4.5 SHIPPING BRACKETS

ATTENTION !

RE-SECURE THE SHIPPING BRACKETS BEFORE RIG DOWN OR

SHIPPING.

30 MANUAL PART # 90-90-641 (REV.--)

SECTION 5 OPERATION

Prior to operation, installation personnel must confirm flow direction and

conformance with flow indicator arrow on Eductor assembly. Make sure there are
no downstream pipe restrictions or obstructions. Make sure no downstream
valves are closed.
First elbow downstream of the HiRIDE must be a minimum of 4 pipe diameters
downstream of the discharge end of the TMD diffuser pipe section. For example:
Based upon a 6-inch (15 cm.) pipe section the nearest downstream elbow must
be a minimum 24-inches (60 cm.).
All valves must be in the OPEN position. Open all flow control valves on the drill
fluid line. NOTE: DO NOT OPEN THE HOPPER ISOLATION BUTTERFLY
VALVE AT THIS TIME.
Do not open the 2-inch ball valve on the liquid induction port. This valve is
located on the liquid chemical tank and should remain closed until you are ready
to induct fluid. Typically, when liquid product is to be introduced, the 2-inch (5
cm) ball valve is opened and the 4-inch (10 cm.) butterfly valve controlling solids
induction is to be closed.
Ensure all connections are sound and that pressure/vacuum gages equipped
with manual vents are in the open position.
Start the pump and initiate flow through the 6-inch drilling fluid lines. Check the
pressure gauge and vacuum gauge as well look around for any leakage.
For safety, where possible increase pump power in 20% intervals up to desired
flow rate to ensure there are no leaks. Check connection integrity at each
interval.
Note record vacuum and pressure gauge readings.
Begin feeding material. If you are using liquid injection, open the 2-inch inlet
valve and check the flow and check for leaks. If you are using solids induction
through the hopper, open the 4 inch butterfly valve, listen to the jet flow and
deposit powdered solids as required through the hopper and hopper throat.
Visually monitor the jet for solids buildup.
Once mixing cycle is complete, continue to run unit at full flow for 15 minutes to
clear any buildup in the Eductor assembly
Disengage pump and close all valves.
Close Butterfly Valve at base of hopper bowl to prevent any foreign object from
entering the eductor.

31 MANUAL PART # 90-90-641 (REV.--)

 ATTENTION!
Safety Tips:
• Always wear PPE such as safety glasses, face shield, gloves, respirator and
disposable coveralls as required when operating the unit. The PPE should
reflect the chemicals being used.
• The HiRIDE unit generates a strong vacuum in the hopper. Care must be
taken to keep hands and equipment clear of the hopper throat or inlet.
• Do not exceed the maximum operating pressure of 125 psig.
• Never close valves downstream of the HiRIDE unit when the feed pump is
running. This will cause drilling fluid to backup in the hopper and result in a spill.
• IDEALLY, DO NOT INSTALL VALVES DOWN STREAM OF THE HiRIDE
EDUCTOR/HOPPER.

SECTION 5.1 STARTING/STOPPING

ATTENTION!

BEFORE MAKING ANY ELECTRICAL CONNECTIONS, MAKE SURE

THE POWER SOURCE IS DISCONNECTED AND THE STARTER IS IN
THE OFF POSITION.

32 MANUAL PART # 90-90-641 (REV.--)

SECTION 6 MAINTENANCE

The HiRIDE Mixing Hopper is constructed of durable and corrosion resistant stainless
steel. The legs of the unit are constructed of HSS and coated with corrosion resistant
paint. The pipe sections are constructed of mild steel and coated in corrosion resistant
paint. The MPD nozzle and TMD diffuser are constructed of abrasion resistant
urethane. All components have been designed for extended, rugged offshore use.
Proper maintenance will ensure long lifespan. Regular maintenance should include:

• All connections should be manually checked before and after each mixing cycle.
• Any visible buildup in the Eductor assembly should be cleared manually or
removed using high-pressure water. At no time should any hands or manual
devices be placed into the orifice at the bottom of the hopper bowl while
the unit is in operation. Considerable vacuum is present and this creates a
potential serious injury hazard.
• The MPD nozzle and TMD diffuser are constructed of abrasion resistant
polyurethane MPD and TMD pipe sections should be removed once every six (6)
months for visual inspection, cleaning and replacement if required to maintain
optimum performance.
• Damage to surface coatings should be repaired regularly with corrosion resistant
paint.
• All non metal surfaces such as the polyurethane MPD nozzle and TMD diffuser
are non corroding and do not require surface protection.
• If used in cold weather climates where extended sub-zero temperatures are
possible, the Eductor assembly should be disassembled if dormant for an
extended period of time and a protective coating of WD40 or LPS applied.
• Before applying protective coating and storing, wash all components with warm
soapy water and allowed to dry before applying protective coating.

33 MANUAL PART # 90-90-641 (REV.--)

SECTION 7 TROUBLESHOOTING

PROBLEM PROBABLE CAUSE SUGGESTED REMEDY

Plugging of the product at Reduced vacuum at inlet Check seal of gaskets
the inlet to the mixer and grooved couplings
body around inlet to mixer body
When 4-inch valve is
open, vacuum gauge will
indicate 0 psi.

Bridging of solids at inlet Break up solids with a

stick. DO NOT USE
YOUR HANDS.

Insufficient motive force Increase rate of flow

using the pump.
Back splashing/bridging Increase rate of flow
of solids at inlet
Slow rate of induction Motive flow is too low Increase rate of flow and
Solids observe pressure/vacuum
readings

MPD nozzle plugged or Shut down pump, remove

constricted MPD and clean
Solids inlet opening is Shut down pump and
reduced in area clean inlet opening
Difficulty closing/opening Obstruction in valve Shut down pump and
remove obstruction
Solids inlet valve Valve requires lubrication Apply appropriate
lubricant to
bushings/moving parts
Faulty gauge readings Damaged gauge Replace gauge
Low flow/low pressure Worn or cavitating pump Check to ensure sufficient
through Unit with pump at fluid in pit,
normal speed Check inlet valve is open
Look for obstructions in

34 MANUAL PART # 90-90-641 (REV.--)

 the inlet piping
Wrong valves Check To ensure proper
open/closed valves are open/closed

Check to ensure mud

guns are closed.

Fluid buildup in the TMD diffuser plugged or Shut down pump,

hopper bowl constricted remove TMD and clean

Plugged discharge line. Shut down pump and

clear discharge line

Leakage at connections Torn or damaged Shut down pump and

seal/gasket inspect or replace
seal/gasket

Loose grooved Tighten Coupling

Coupling

Inability to Nuts on grooved Loosen nuts and adjust

raise/lower/rotate FE Coupling not eductor elevation
Eductor assembly sufficiently loose

Corrosion/Fouling on Inject lubricant or

slip-joint in eductor disassemble and re-
body lubricate slip-joint

35 MANUAL PART # 90-90-641 (REV.--)

SECTION 8 PARTS LIST

NO. QTY. PART NO. DESCRIPTION

1 4 1305214 Hex Nut ½ - 13
2 8 1345241 Flat Washer
3 4 1345393 Lock Washer
4 4 1407524 Screw, Hex HD ½-13, x1.5 Inches
5 4 1492031 Screw, Drive #4
6 1 2012160 Dust Plug, Cam SS
7 1 2017118 Coupling, Cam-Groove, SS
8 1 2422016 Pressure Gauge 0-160 PSI
9 1 2422017 Compound Pressure Gauge 30 inches Hg – 30 PSI
10 4 5015038 6 inch Coupling Grooved Pipe
11 2 5015056 4 inch Snap Style Coupling, Grooved Pipe
12 1 5632121 Valve, Butterfly, Grooved Pipe
13 2 8420202 Decal “ M-I SWACO”
14 1 9650360 Nameplate Product ID
15 2 9650367 Arrow Decal
16 1 9658102 Nozzle MPD175
17 1 9658111 Table
18 2 9658111-11 Pipe Clamp
19 1 9658123 Diffuser Assembly
20 1 9658125 Nozzle Backing Pipe
21 1 9658126 Mixer Body

36 MANUAL PART # 90-90-641 (REV.--)

APPENDIX A ENGINEERING DRAWINGS

37