Beruflich Dokumente
Kultur Dokumente
Date:01-10-2019
Limited
l Jetty)
Paradip
2019
Indian Oiltanking Limited
(BOOT-3, South Oil Jetty)
Paradip Refinery, Paradip
Date:01-10-2019
TOWER MONITOR (At Jetty Top)
MOV STATUS
HORIZONTAL VERTICAL JET/FOG FOAM LEVEL IN
Tower Monitor No
MOVEMENT STATUS MOVEMENT STATUS MOVEMENT STATUS FOAM TANK - 1
WATER FOAM
TM - 1 OK OK OK OK Not OK
TM - 2 OK OK OK OK OK
126cm out of 190
cm
TM - 3 OK OK OK OK Not OK
TM - 4 OK OK OK OK Not OK
FOAM LEVEL
HORIZONTAL VERTICAL JET/FOG OPERATING FOAM LEVEL IN
Base Monitor No IN FOAM
MOVEMENT STATUS MOVEMENT STATUS MOVEMENT STATUS HOV STATUS FOAM TANK - 2
TANK - 1
BM - 1 OK OK OK OK
BM - 4 OK OK OK OK
Mooring Dolphin - 1 OK OK OK OK OK OK
Mooring Dolphin - 2 OK OK OK OK OK OK
Berthing Dolphin - 1 OK OK OK OK OK OK
Berthing Dolphin - 2 OK OK OK OK OK OK
Mooring Dolphin - 3 OK OK OK OK OK OK
Mooring Dolphin - 4 OK OK OK OK OK OK
FUNCTIONALITY OF
LAST
FOAM LEVEL IN INLINE BALANCE
CHECKED REMARKS
FOAM TANK - 2 PRESSURE
DATE
PROPORTIONER
30.09.2019
118cm out of 190cm Foam line filled
30.09.2019 Foam Line MOV not
serviceable.
Top)
FUNCTIONALITY
OF INLINE FUNCTIONALITY OF LAST
BALANCE SELF OSCILLATING CHECKED REMARKS
PRESSURE GEAR SYSTEM DATE
PROPORTIONER
Top)
Capstan Operation Last Checked
Remarks
By Pedestal By Switch Date
OK OK 30.09.2019
OK OK 30.09.2019
OK OK 30.09.2019
OK OK 30.09.2019
OK OK 30.09.2019
OK OK 30.09.2019
H)
Remarks
`
Indian Oiltanking Limited
(BOOT-3, South Oil Jetty)
Paradip Refinery, Paradip
Date:01-10-2019
OPERATION
DESCRIPTION OF THE ACTIVITY JOB STATUS DONE BY REMARKS
Cable lying and panel board installation at south side of control room Under progress B/R Co.
S
SL REQUES
DATE
No. T No.
1 01.04.2018 1
2 02.04.2018 2
3 03.04.2018 3
4 04.04.2018 4
5 04.04.2018 5
6 05.4.2018 6
7 08.04.2018 7
8 09.04.2018 8
9 10.04.2018 9
10 10.04.2018 10
11 10.04.2018 11
12 11.04.2018 12
13 11.04.2018 13
14 13.04.2018 14
15 13.04.2018 15
16 14.04.2018 16
17 16.04.2018 17
18 17.04.2018 18
19 20.04.208 19
20 22.04.2018 20
21 25.04.2018 21
22 03.05.2018 22
23 05.05.2018 23
24 07.05.2018 24
25 07.05.2018 25
26 10.05.18 26
27 11.05.18 27
28 12.05.18 28
29 12.05.18 29
30 12.05.18 30
31 15.05.18 31
32 17.05.18 32
33 18.05.18 33
34 18.05.18 34
35 19.05.18 35
36 21.05.18 36
37 21.05.18 37
38 22.05.18 38
39 23.05.18 39
40 24.05.18 40
41 25.05.18 41
42 25.05.18 42
43 29.05.18 43
44 29.05.18 44
45 29.05.18 45
46 30.05.18 46
47 31.05.18 47
48 31.05.18 48
49 31.05.18 49
50 31.05.18 50
51 31.05.18 51
52 31.05.18 52
53 03.05.18 53
54 05.06.18 54
55 05.06.18 55
56 05.06.18 56
57 09.06.2018 57
58 10.06.18 58
59 10.06.18 59
60 10.06.18 60
61 10.06.18 61
62 11.06.18 62
63 11.06.18 63
64 13.06.18 64
65 13.06.18 65
66 14.06.18 66
67 14.06.18 67
68 15.06.18 68
69 16.06.18 69
70 17.06.18 70
71 17.06.18 71
72 17.06.18 72
73 20.06.18 73
74 22.06.18 74
75 22.06.18 75
76 22.06.19 76
77 22.06.20 77
78 23.06.2018 78
79 23.06.2018 79
80 23.06.2018 80
81 24.06.18 81
82 24.06.18 82
83 25.06.18 83
84 26.06.18 84
85 27.06.2018 85
86 28.06.2018 86
87 28.06.2018 87
88 01.07.2018 88
89 01.07.2018 89
90 01.07.2018 90
91 01.07.2018 91
92 03.07.2019 92
93 04.07.2018 93
94 05.07.2018 94
95 05.07.2018 95
96 08.07.18 96
97 08.07.18 97
98 09.07.18 98
99 11.07.18 99
WORK REQUE
Drop wise leakage from MLA-028 QCDC during idle condition Mechanical
Leakage from high Vent point of Hydrant Network at Jetty Top Mechanical
Naphtha Stream -2 in CTMS minor leakage from Basket Filter overfill hole Mechanical
Tower Monitor Jockey Pump 101A Emergancy push button not working Electrical
leakage from MS(P) ctms stream-4 Basket Filter Cover overfill point Mechanical
MLA-04B QCDC lock status not updating in DCS & LCP Instrumentation
HPU unit hydrolic oil quality found not proper,observed sluddgy & foreign
Mechanical
perticles in the oil.
HSD-E CTMS densitometer not working properly Instrumentation
Gangway-2 not properly rested on supporting legs during perking position Mechanical
All CTMS densitometer pump network 2" gate valve jamed Mechanical
DPK CTMS densitometer pump FT-210-3105 not giving proper reading at
Instrumentation
DCS.
Fire Bucket Stand modification Required Mechanical
Oil dripping in fire engine 103 fuel outlet during running Mechanical
Jockey Pump 101A/B for Tower Monitor is not starting from Loavl Control
Electrical
panel
Tower monitor -02 (JET) command is not working Electrical
International shore connection HOV found jammed could not open Mechanical
During loading HSDD CTMS stream -3 flow indication was zero Instrumentation
MLA-28 ERC ball valve passing and product accumulates in ERC down
Mechanical
stream
HSD-D fast loop pump is not working in remote and manual mode Electrical
MLA-28 vaccum breaker flange joint leakage when the MLA pressure
Mechanical
exceeds 2.0kg/cm2 during loading to MT Pacific Ziorocon
During trial of MLA 210-Z-04A freewheel alarm hooter sound is low Instrumentation
Level Gauge of Fuel Tank Fire Engine 106 & 107 is showing error Instrumentation
Heavy corrision and unsafe condition occur in climb rod of Tower Monitor
Mechanical
ladder TM-01, TM-02, TM-03 & TM-04.
NAPHTHA fast loop pump is not working in remote and manual mode Electrical
Leakage found from Naphtha 2nd stream busket filter cover Mechanical
Intercom no-102 Near Naptha CTMS 1&2 numbers not functioning on dail
Instrumentation
pad.
HSD-D Pig barrel pressure guage not going beyond 2.0kg/cm2 when
Instrumentation
pressurizing the pig barrel more than 5.0kg/cm2.
HSD-D pig barrel door, vent line 1/2inch valve not working. Mechanical
HSD-E Jetty top MOV-1008 selector switch for Auto/Manual not available. Instrumentation
Propylene Liquid CTMS bypass HOV hand wheel is not available. Mechanical
Jetty Top Control Room Split AC outdoor unit fan is found broken Instrumentation
Fire Engine -106 jerking observed during trail run in idle mode. Mechanical
Foam Pump 90-PA-201 Frequent trip observed during Running time Electrical
MD-1 capston motor cover/canopy damage Mechanical
NAOCL system shock dosing pump inlet & outlet line leakage Mechanical
MS-P fast loop pump is not running but flow is showing in FT (210-FT-
Instrumentation
3325)
HSD-D CTMS Stream-3 FCV (210-FV-3323) is not clossing fully Instrumentation
MLA-05A hydraulic oil line tube got punchered and hydraulic oil leakage
Mechanical
observeed
Proximity switch Failure of MLA 210-Z-028 Instrumentation
Dropwise leakage from HSD CTMS Stream-03 DPT tubing point Instrumentation
Hydraulic oil leakage from MLA04A ERC ball valve hose Mechanical
Hydraulic hose found damaged for MLA 04A for lift, lower, forward &
Mechanical
backward movement
Canopy required for CBD panel & oil skimmer pump Mechanical
Fire Engine 105 cooling line Y stainer leakage observed during trial run Mechanical
Naphtha CTMS stream -2 cummulative quantity not updatedin batch
Instrumentation
format
MS-R ctms mov-3604 not open in remote mode Instrumentation
Broken street light at backup area due to storm (Cyclone Titli) Electrical
Jockey Pump 101A/B & 102A amps meters is not working. Electrical
MLA-09,4A & 5A raiser bonding wire corroded and broken. Electrical
Hose reel No-06 drum has been damaged, need to be replaced. Mechanical
Leakage observed from Naphtha CTMS stream-2 Basket Filter top cover Mechanical
Foam supply pump 90-PA-201 main power cable laying outside Electrical
Hose reel box in front of VRU is damaged Mechanical
All MLA of Jetty top area Earthing/bonding cable heavy rusting/ corroding
Electrical
done
MLA-04B vaccum breaker rope broken while arresting the minor dripping
Mechanical
of product
Water dripping from split AC at FWPH panel room Electrical
Tower Monitor up/down movement not working Electrical
Mechanical /
TM-1 Left/Right movement not occurs
Electrical
Naphtha Stream-4 MOV-3309 feedback problem Instrumentation
DPK CTMS Stream -03 Leakage observed from Basket filter top cover Mechanical
Fire engine 106 over speed Trip occurred , engine speed 842 rp, Mechanical
WFM 04 Isolated valve, nozzle found tightened. WFM 12 eft Right
Mechanical
movement found tightened
Double hydrant near TM-3 valve tightened, need to be greasing Mechanical
All CTMS HOV's gear box empty & no grease observed in vapour
Mechanical
eliminator, PCV up/downstream HOV's
Street light way to FWPH roadside street light is not working Electrical
Naphtha CTMS, Master stream MOV-3302 is greasing requirement Mechanical
Naphtha PCV loop u/s HOV tight greasing required Mechanical
Propylene Vapour line HOVs servicing required at battery limit area as
Mechanical
the HOVs are very hard to operatre .
Propylene liquid and vapour lines HOVs handles to be fitted at battery
Mechanical
limit area
Tower Monitor-01,02 & 04 MOV's not working Instrumentation
Tower Monitor Network furthest point PG is not working at Jetty Berth
Instrumentation
area
MLA-4A hydraulic oil hose at ferrule got punctured Mechanical
Naptha CTMS Stream-4 MOV(210-MOV-3309) not opeerating from DCS Instrumentation
Leakage observed from FE-104 &106 sea cooling water line during run
Mechanical
operation
FE-107 oil leakage from lube oil filter Mechanical
FE-105 Y-strainer & FE-104 sea water cooling line leakage Mechanical
Dropwise leakage from HSD CTMS By Pass Hov's (Duty meter- 1 ,2 & 3) Mechanical
Foam Feed Local control Panel & Remote Control panel power on
Electrical
indication is not working
Foam Feed Local control Panel & Remote Control panel Ammetre is not
Electrical
showing current
Both of the 2''-Nitrogen line Gate Valve passing in MLA-04B line Mechanical
Diesel top up pump not working at FWPH Mechanical
QRMH-2 &4 hook no-01 mechanically jammed during release operation Mechanical
Fire engine 104 Diesel tank sweating and dropwise leak observed Mechanical
Leakage observe union coupling of FE-106 during FE running in idle
Mechanical
mode
Gangway 02 Luffing Up/Down hydraulic hose rapture Mechanical
Gangway 02 Telescopic in/out Switch found not working Electrical
CBD P-03B Discharge HOV Handle being Free , Fixing of Handle is
Mechanical
required
During Trial run of Gangway-01,hydraulic hose reptured Mechanical
During HSD loading Stream-3 FT-3023 no flow shows Instrumentation
Gangway-2 Bulwalk up/down hydraulic hose reptured Mechanical
Gangway-1 &2 Bulwalk Cylinder Piston protected guard need to change Mechanical
FE-105 batery terminal repairing required as during trial run sparking
Electrical
observe due at the time of FE-105
MS-P Jetty top MOV(1012) Could not start locally before vessal loading
Instrumentation
(torque trip alarm)
Fire Engine-108 not started , Low Lube Oil Pressure showing in panel Mechanical
Leakage observed from HSD-E stream-04 Basket filter top surface area Mechanical
MLA-027 & 026 nitrogen leakage from both of the QCDC flange Mechanical
MLA-009 ERC ball valve proximity sensor failure. Instrumentation
Drop wise leakage observed from 04A mla vent ppoint during loading
Mechanical
(when pr. Reached more than 1.65kg/cm2)
Fire engine 104 dropwise leakage in diesel return line at near tank during
Mechanical
trial run
In between, HSD-D ctms d/s and pcv u/s HPV minor leakage observed
Mechanical
during to MT JAG AANCHAL
Jetty top MOV-1007 (HSD-D) is physically fully closed but in actuator
Instrumentation
showing 18% open, Limit setting to be done.
Earthing cable found disconnected in both motors used to fill diesel tanks
Electrical
at FWPH
Actuator lube oil dripping observed from DPK CTMS Stream-02 Mov &
Instrumentation
Stream-04 MOV
During loading MLA-04B ERC ball valve alarm coming in DCS Instrumentation
DPK CTMS stream-3 MOV's acctuator running but MOV not operating mechanical
During MLA-05A trial run, return hydraulic line rupture near abinet tubing
mechanical
line connection
During Safety Walk Through, it was found that fire bucket painting got
Mechanical
damaged
From DCS LT's reading is not matching to Fuel tank's manual reading Instrumentation
Jockey pump 101B leakage observed from discharge PG point joint Mechanical
MLA-04B QCDC feedback not coming in DCS Instrumentation
Emergency siren of both gangway-1 & 2 not working also fixing required
Electrical
for both
Field telephone -101 gland & wire remove from system. Electrical
MLA-04A QCDC & ERC of hydraulic hose damaged at outboard arm end. Mechanical
Post / Pole lights S.No. 115,116,112,124 and 126 found not wokring on
Electrical
MD-04 platform area.
Leakage found from hydroulic line of gangway 2,bulkwalk ladder cylinder Mechanical
Hydraulic Oil leak observed from out board arm of MLA-09. Mechanical
QRMH BD-1 & BD-2 BOTH HOOK-01 not working electrically Electrical
MLA-04A 2" draining line first isolation HOV from mla side leakage
Mechanical
observed from gland.
Fire engine-103 fuel tank gauge flange sweating observed Mech & Inst
ACKNOWLEDGED
OBSERVED BY ACTION TAKEN
BY
Leakage arrested from Fire Engine 90-PA-103 cooling line by
Alton WR Praveer Sinha
doing hot welding job
Rahul Ray Praveer Sinha MS-P CTMS Stream-1 up stream HOV made free by greasing
Ramesh J Praveer Sinha All rusted hose boxes replaced by new fiber made hose boxes
MLA-028 QCDC "O" ring replaced with a new one & coupled
Pranjal B Praveer Sinha
jaws are adjusted, No leakage observed
TM-01 & 04 main water supply MOV gland leakage arrested
Pranjal B Praveer Sinha
by tightening gland packing
Manoj D Praveer Sinha FWPH wind shock replaced with new one
B Raju Praveer Sinha Leakage arrested by tightening basket filter top cover bolts .
Manoj D Praveer Sinha Damage Wind shock replaced with a new one at sub station.
Raushan Kumar Praveer Sinha MLA-04A QCDC damage hose replaced with new one.
All old detoriated quality hydrolic oil drain out & topped up with
Pranjal B Praveer Sinha
new good quality oil in HPU cabinet.
B Raju Abhishek Sati To be commisioned by OEM
Pranjal B
Pranjal B Abhishek Sati spare to be uesd for replacement after finalization with IOCL
B Raju Praveer Sinha End push washer & o-Ring replaced and leakage arrested
Manoj D
Rahul yadav Praveer Sinha All unwanted material removed from TM-04 jet fog movement
Jet fog gearbox found bend, make shaft & support guide
Pranjal B Praveer Sinha
straight by help of lathe machine.
Alton WR Abhishek Sati Troubleshooting done & flow incation now showing
Alton WR Praveer Sinha Broken locking plate of MD-1 hook-2 replaced with new one
Rahul Ray
Avdhesh singh
Avdhesh singh Praveer Sinha Greesing done and HOV is free now
Pallab M
Raushan Kumar
Raushan Kumar
G.P.Sahoo
Pallab M Praveer Sinha Handle fixed and function can be done with the fixed handle
Pallab M
Santhosh Reddy
Ramesh J
Rahul Ray
Rahul yadav Abhishek Sati checked and made ok after sensor cleaning
Rahul yadav
Santhosh Reddy Abhishek Sati Spares required & spares are under IOCL scope
Rahul Ray
Narasinga Rao B Praveer Sinha Hose replaced with new one & leak arrested
Pallab M
Pranjal B Praveer Sinha Leakage arrested for shock dosing inlet & outlet line
Pallab M Abhishek Sati Spare parts not available, Follow up under progress with iocl
Santhosh Reddy Praveer Sinha Damaged tube replaced with new one
B Raju
Pratap P
Ramesh J Praveer Sinha Damage hydraulic hose replaced with new hose
Raushan Kumar Praveer Sinha Damage hydraulic hose replaced with new hose
Avdhesh singh
B Raju
Raushan Kumar
Rahul yadav Abhishek Sati MLA-04B ok & MLA-04A ESD-2 sensor fault rectified
informed to IOCL-fixed by honeywell rectified loose cabling &
Pranjal B Abhishek Sati
checked by simulation
Ramesh J
Sanjib S Abhishek Sati Checked & tested by creating new batch and found ok
Sanjib S Abhishek Sati Checked Local & Remote mode operation and found ok
Raushan Kumar Abhishek Sati Zero calibration performed & now showing working properly
Raushan Kumar
Santhosh Reddy Abhishek Sati PCV re-calibrated, checked after calibration & found ok
Pranjal B Praveer Sinha New discharge valve installed & now it is working properly
Avdhesh singh
Avdhesh singh Abhishek Sati Lubricated & freed the selector switch
Avdhesh singh Abhishek Sati Lubricated & freed the selector switch
Raushan Kumar Praveer Sinha Leakage arresting by tighten all the Gland
B Raju Praveer Sinha Proper venting done for QCDC cylinder and grease applied
B Raju
Sanjib S
Sanjib S
Pranjal B Praveer Sinha Replace both of the Gate Valve by newly Installed
Raushan Kumar Praveer Sinha
Santhosh Reddy Praveer Sinha New coupling guard fixed for both condenser pumps
B Raju
Rahul yadav
Rahul yadav
Sanjib S
Rahul Y
Narasinga rao B Praveer Sinha Leakage arresting by tighten all the flang bolts
Narasinga rao B Praveer Sinha Leakage arresting by tighten all the Gland
Rahul Y Abhishek Sati Checked & rectified card issue from field
Rahul Y
Rahul Y
Pallab M
Avdhesh singh
Avdhesh singh
Raushan
Santhosh Reddy Praveer Sinha Leakage arresting by tighten all the nut bolts
Raushan K
Rahul Ray
Rahul Ray
Rahul ray
Raushan K
Pranjal B
Rahul Y
Santhosh R
Rahul Ray
Sanjib Show
Santhosh reddy
Santhosh reddy
Santhosh reddy
Avdesh singh
Narasinga Rao B
Raushan K
Ramesh J
sanjib show
sanjib show
Raushan K
Raushan K
Raushan K
Raushan K
Pranjal B
Pranjal B
Ramesh J
Ramesh J
Ramesh J
Raushan
Praveer Sinha (hydraulic hose) relaced with new one
Kumar
Ramesh J
Ramesh J
Ramesh J SS Malla Rectification done
Ramesh J
Raushan K Gautam Sil replaced with new & hydraulic oil top up done
Avdhesh singh
Bharath
Sanjib S
sanjib s
sanjib s
Darshan P
Sanjib S
Sanjib S
Bharath
Avdhesh singh
Ramesh J
Ramesh J
K. Rana
Narasinga Rao B Ratnakar & Biplab Damaged Gas cut replaced with new one
Rahul M
Ramesh J
Ramesh J
Rahul m
CLOSED By Checked By
ACTION TAKEN
Name Date Name
ed from Fire Engine 90-PA-103 cooling line by
Praveer Sinha 02.04.18 Rahul Y
ng job
tream-1 up stream HOV made free by greasing Praveer Sinha 07.04.18 Santhosh Reddy
boxes replaced by new fiber made hose boxes. Praveer Sinha 07.04.18 Santhosh Reddy
ock replaced with new one Praveer Sinha 10.04.18 Santhosh Reddy
shock replaced with a new one at sub station. Praveer Sinha 07.05.18 Manoj D
C damage hose replaced with new one. Praveer Sinha 10.05.18 Raushan Kumar
her & o-Ring replaced and leakage arrested Praveer Sinha 31.05.2018
material removed from TM-04 jet fog movement Praveer Sinha 08.06.18 Pranjal B
g done & flow incation now showing Abhishek Sati 28.06.18 Pallab M
plate of MD-1 hook-2 replaced with new one Praveer Sinha 18.06.18 B Raju
with new one & leak arrested Praveer Sinha 11.07.18 Pranjal B
ulic hose replaced with new hose Praveer Sinha 30.07.18 Ramesh J
ulic hose replaced with new hose Praveer Sinha 06.08.18 Raushan Kumar
ment for TM-4 troubleshooting done Praveer Sinha 29.10.18 Raushan Kumar
es removed Praveer Sinha 29.10.18 Raushan Kumar
ing by tighten all the Gland Praveer Sinha 10.12.2018 Raushan Kumar
done for QCDC cylinder and grease applied Praveer Sinha 13.12.18
of the Gate Valve by newly Installed Praveer Sinha 14.12.2018 Raushan Kumar
ing by tighten all the flang bolts Praveer Sinha 21.01.19 Narasinga rao B
ing by tighten all the Gland Praveer Sinha 21.01.20 Narasinga rao B
ing by tighten all the nut bolts Praveer Sinha 09.02.19 Santhosh Reddy
ing done by Mechanical team Praveer Sinha 19.02.19 Rahul y
new & hydraulic oil top up done Gautam Sil 24.06.19 Raushan K
hecked By
REMARKS
Date
02.04.18
07.04.18
18.05.18
10.04.18
12.05.17
10.04.18
19.05.18
13.04.18
15.04.18
16.04.18
25.04.18
03.05.18
18.04.18
22.04.18
26.04.18
04.05.18
07.05.18
08.05.18
10.05.18
11.05.18
13.05.18
12.05.18
18.05.18
18.05.18
21.05.18
29.05.18
25.05.18
03.06.18
30.05.18
01.06.18
19.06.18
08.06.18
08.06.18
19.06.18
11.06.18
07.06.18
08.06.18
19.06.18
Found ok
28.06.18 found ok
03.07.18
02.07.2018
08.07.18
12.07.2018
11.07.18
11.07.18
11.07.18
12.07.18
08.07.18
26.07.18
27.07.18
30.07.18
23.08.2018 ok
25.09.2018
13.10.18
16.10.18
17.10.18
18.10.18 Found ok.
19.10.18 Found ok.
16.11.2018 Need to Rust free ladder
28.11.18 checked
14.12.2018 Found ok
18.12.2018 ok
24.12.18
26.12.18
19.12.2018 ok
26.12.18 Checked in DCS & found OK
01.01.19
01.01.19
07.01.19
04.01.19 Trial Taken after replacemant ,found ok
10.01.19 Checked & found ok
21.04.2019 Found ok
Checked & found working properly during
07.05.19 ATF vessel loading to MT DAWN
HARIDWAR
10.05.19
24.06.19 Found ok
08.07.19 Found ok
25.07.2019 Found OK
06.08.19 Found OK
26.08.2019
13.09.2019 Found OK
19.09.2019 Found OK