STRUCTURAL STEEL FABRICATION AND

INSTALLATION WORK PROCEDURE

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 STRUCTURAL STEEL FABRICATION AND
INSTALLATION WORK PROCEDURE

TABLE OF CONTENTS

1.0 SCOPE OF WORK 

2.0 PURPOSE
3.0 REFERENCES
4.0 ABBREVATION/DEFINITION
5.0 RESPONSIBILITY
6.0 MATERIALS
7.0 METOD ! SE"UENCE OF TE WORK 
7.1 FABRICATION
7.2 FABRICATION PROCESS
7.2.1 CUTTIN# PLANS
7.2.2 MARKIN#
7.2.3 CUTTIN#
7.2.4 STRAI#TENIN#
7.2.5 BENDIN#
7.2.6 OLES
7.2.7 NOTCES
7.2.$ ASSEMBLY
7.2.% BOLTIN#
7.2.10 WELDIN#
7.2.10.1 ED#E PREPARATION INSPECTION
7.2.10.2 ALI#NMENT ! DIMENSION CONTROL
FOR
FABRICATION ! ERECTION
7.2.10.3 FIT&UP ASSEMBLY
7.2.10.4 WELDIN# PROCESS
7.2.10.5 WELDIN# SE"UENCE CONTROL FOR
FABRICATION ! ERECTION
7.2.10.6 VISUAL E'AMINATION OF WELDS
7.2.10.7 NON&DESTRUCTIVE TESTIN#

STRUCTURAL STEEL FABRICATION AND

INSTALLATION WORK PROCEDURE

$.0 PROTECTION

 LON# WEI CONSTRUCTIONS ! EN#INEERIN# WORKS PTE LTD

 $.1 SURFACE PREPARATION
$.2 PAINTIN# APPLICATION
%.0 PACKIN# ! DELIVERY
10.0 INPECTION ! TEST PLAN

STRUCTURAL STEEL FABRICATION AND

INSTALLATION WORK PROCEDURE

1. SCOPE OF WORK 
 T()* P+,-+ O)* T( , S) C,+,* E,8 F,+
S+-+9 S C,*+-), F,+ F9+)-9),*: I*99),
9 C,*+-), P+9-)-* T, M T( C,+9-9
R;)+*.

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2. PURPOSE
T, A**+ T(9 S S+-+ I* F9+)-9 9 E+- I
A--,+9- <)( I*+8 C,* 9 S99+*: 9
R=9
P+,>- S-)?-9),*: IFC D+9<)@* 9 C)*
R;)+*.

3. REFERENCE
• AWS D1.1 A+)-9 W)@ S,-)8 ,+ S
S+-+
• BSI B+))*( S99+ I*)

4. ABREVATION/DEFINITION
ITP
• I*-), 9 T* P9
NDT
• N,&D*+-)= T*)@
"A/"C
• "9)8 A**+9-/"9)8 C,+,+

5. RESPONSIBILITY
5.1 T( "A/"C +*, *(9 <)** 98 )*99),: +-),
9 9+)-9), 9-)=))* (9 )* +98 ,+ )*-),*.
5.2 P+,>- M99@+ *(9  +*,*) ,+ ,+@9))@ (
* *+-+ <,+ 9-)=))* ) 9--,+9- <)( )*+8
-,* 9 *-)?-9),*: 9+,= +9<)@* 9 MPDS
+;)+*.
5.3 S+-+9 E@)+ *(9  +,=) <)( 9 ),+9),
 +)@ 9+)-9), 9 )*99),.
5.4 "A/"C C,&,+)9,+/W)@ I*-,+*/ S+=)*,+* *(9
*+ (9 ( "9)8 -9), )* 9)9) <)() (
+;)+* , ( )*+8 -,* 9 *-)?-9),* ,
C)* 9+ .

STRUCTURAL STEEL FABRICATION AND

INSTALLATION WORK PROCEDURE

6. MATERIALS

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 T( "9)8 , 9+)9* *(,  9--,+)@ , C*,+
 S-)?-9),* 9 D+9<)@*. T( #+9 , S+-+9 *
*(9
C,,+ , S99+ 9* , , ( +9<)@*.

 T( * *(9  + +, ,,* ) *-9: *+9-

-*: 98 +*: *9@ )-*),*: 9)9),*: ))@ 9
 ,  <)@( ,+ ()-** <)() ,+9-* *-)? )
S99+. A+,= S *)+* <)  *.

A * *) *(9  *,+ ) 9 *9 -,)), <)(

+,+ -9+ 9 +)@ *,+9@ , *+ (9 ,
99@ ,--+*: <()-( ++* ( 9+)9*
*+=)-9. A * 9+)9 *(9  *,+ 9 (
*(,/89+ 9,= ( @+, , ( 9,+*: *)* ,+
-,-+ ,-*.

A+ +-) , +9< 9+)9 <9+(,* +*,*)

*(9 =+)8 ( 9+)9 )*-), +,+ , ;9)8
9--9-. "A/"C E@)+ <) )*- ( +9< 9+)9
9 =+)8 ( (9 + -,++9), 9 9+)9
*-)?-9),.

7. METOD ! SE"UENCE OF TE WORK 

7.1 FABRICATION
 T( 9+)-9), , * <,+* *(9  -9++) , 9* +
9+,= +9<)@* 9 *-)?-9), +,=) 8 C).
 T( (, 9 *;- , 9+)-9), )* @)= ) (
,,<)@ -(9+*.

7.2 FABRICATION PROCESS

7.2.1 C)@ P9*

 T( -)@ 9 *(9  +9+ ,+ 9 9+)9 ,+

-,- , 9+)-9), <,+. M9+)9 9+
+ *(9  +,=) ,+ 9*8 ))?-9),.

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 STRUCTURAL STEEL FABRICATION AND
INSTALLATION WORK PROCEDURE

7.2.2 M9+)@

M9+)@ *(9  -9++) , 9* + 9+,= -)@

9 + ( @) )* , 9+)-9), ,+: 9
**;8 =+)? 8 ( F9+)-9), @)+ +),+
, -)@. P+),+ , 9+)@ ( 9+)9 *(9  -(-
,+ )* ))?-9), 9 ( -*. N-**9+8 )*
*(9  -9+8 9 9--+98 9+ ) 9--,+9-
<)( 9+,= *(, +9<)@* ,+ 9*.

7.2.3 C)@

 M9+)9 -)@ *(9  -9++) , )(+ 8 *(9+:

9*9: CNC +,? -)@ 9 +))@ 9-(): @
-)@ 9-(). T( @* , 9 9* *(9 
+-8 *+9)@( 9 ),+ (+,@(,. C @*
*(9  =)*98 9) ,+ 9)9),* 9
)-*),*. A -,++* *(9  *(9 *, 9* ,  ,-(
+: *(9+ ,+ -+, @* *(9  +** *, (9
(8 9+ + +, )*,+), 9 ++*. E@
+9+9),* ,+ ? <)@ *(9  , ) ( *(,.

7.2.4 C)@ , 9=8 S-),

 T( +=9 *99+ +, *(9* ,+ 9* ()-**

-)@ 50 ,+ -)@ +&(9)@ GM) 66 CH°

*(9  *. A - @* *(9  + , *(9+

,-(* 9 @9@*.

7.2.5 S+9)@()@

 A * 9+)9* *(9  *+9)@( 9 + +, *

,+ <)**. I ( *-),* 9+ )*,+ ,+ <)* +)@
+9*): *,+9@ -. (8 *(9  *+9)@()@ 9-()
9 9) +9+: (,@( ),+ * 98 
-,++- 8 )) (9)@ + *+=)*),.

7.2.6 B)@

 LON# WEI CONSTRUCTIONS ! EN#INEERIN# WORKS PTE LTD

 T( )@ , 9* 9 *-),* , *-)98 +;)+
*(9* *(9  , ,
9+,+)9 9-().

STRUCTURAL STEEL FABRICATION AND

INSTALLATION WORK PROCEDURE

7.2.7 ,*

 P-()@ 9 ,+ +))@ *(9  , 9--+98 9* +

( +9<)@* 9 ++* +,= -)=8. W(+
*=+9 9+* 9+ ,  -,- , =+8 -,*
,+9-*: *-( 9+* *(9  ?+* 9**: )@(8
-9 ,@(+ 9 +) (+,@(. A

LON# WEI CONSTRUCTIONS ! EN#INEERIN# WORKS PTE LTD

 STRUCTURAL STEEL FABRICATION AND
INSTALLATION WORK PROCEDURE

STRUCTURAL STEEL FABRICATION AND

INSTALLATION WORK PROCEDURE

 LON# WEI CONSTRUCTIONS ! EN#INEERIN# WORKS PTE LTD

 STRUCTURAL STEEL FABRICATION
AND INSTALLATION WORK 
PROCEDURE

 LON# WEI CONSTRUCTIONS ! EN#INEERIN# WORKS PTE LTD