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BRAKES

SECTION
BRAKE CONTROL SYSTEM
BRC B

E
CONTENTS
WITH ESP ABS FUNCTION : System Description ....................28 BRC

PRECAUTION ............................................... 5 EBD FUNCTION ........................................................29


EBD FUNCTION : System Description ....................29
G
PRECAUTIONS ................................................... 5
BRAKE LIMITED SLIP DIFFERENTIAL (BLSD)
Precaution for Supplemental Restraint System
FUNCTION .................................................................31
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ................................................................... 5 BRAKE LIMITED SLIP DIFFERENTIAL (BLSD) H
FUNCTION : System Description ............................31
Precaution for Procedure without Cowl Top Cover...... 5
Precaution for Brake System .................................... 5 BRAKE ASSIST FUNCTION .....................................32
Precaution for Brake Control ..................................... 6 BRAKE ASSIST FUNCTION : System Description I
Precautions for Harness Repair ................................ 6 ....33
PREPARATION ............................................ 7 HILL START ASSIST FUNCTION .............................34
J
hill start assist FUNCTION : System Description ....34
PREPARATION ................................................... 7
Special Service Tool ................................................. 7 BRAKE FORCE DISTRIBUTION FUNCTION ...........35
Commercial Service Tools ........................................ 7 BRAKE FORCE DISTRIBUTION FUNCTION : K
System Description ..................................................36
SYSTEM DESCRIPTION .............................. 8
ACTIVE TRACE CONTROL FUNCTION ...................37
COMPONENT PARTS ........................................ 8 ACTIVE TRACE CONTROL FUNCTION : System L
Component Parts Location ........................................ 8 Description ...............................................................37
Wheel Sensor and Sensor Rotor .............................. 9
ABS Actuator and Electric Unit (Control Unit) ......... 10 WARNING/INDICATOR/CHIME LIST ........................40 M
Stop Lamp Switch ................................................... 11 WARNING/INDICATOR/CHIME LIST : Warning
Steering Angle Sensor ............................................ 11 Lamp/Indicator Lamp ...............................................40
Brake Fluid Level Switch ......................................... 11
DIAGNOSIS SYSTEM [ABS ACTUATOR N
Vacuum Sensor ....................................................... 12
Parking Brake Switch .............................................. 12
AND ELECTRIC UNIT (CONTROL UNIT)] ....... 42
CONSULT Function .................................................42
VDC OFF Switch ..................................................... 12
O
SYSTEM .............................................................13 ECU DIAGNOSIS INFORMATION .............. 47
System Description ................................................. 13 ABS ACTUATOR AND ELECTRIC UNIT
Fail-Safe .................................................................. 21 P
(CONTROL UNIT) ............................................. 47
VDC FUNCTION ........................................................ 23 Reference Value ......................................................47
VDC FUNCTION : System Description ................... 24 Fail-Safe ..................................................................49
DTC Inspection Priority Chart ..................................52
TCS FUNCTION ........................................................ 26 DTC Index ...............................................................53
TCS FUNCTION : System Description ................... 27
WIRING DIAGRAM ...................................... 55
ABS FUNCTION ........................................................ 28

BRC-1
BRAKE CONTROL SYSTEM ............................ 55 C1115 ABS SENSOR [ABNORMAL SIGNAL]... 85
Wiring Diagram ....................................................... 55 DTC Logic ............................................................... 85
Diagnosis Procedure ............................................... 85
BASIC INSPECTION ................................... 60
C1116 STOP LAMP SWITCH ........................... 87
DIAGNOSIS AND REPAIR WORK FLOW ........ 60 Description .............................................................. 87
Work Flow ............................................................... 60 DTC Logic ............................................................... 87
Diagnostic Work Sheet ........................................... 61 Diagnosis Procedure ............................................... 87
Component Inspection ............................................ 88
ADDITIONAL SERVICE WHEN REPLACING Special Repair Requirement ................................... 89
ABS ACTUATOR AND ELECTRIC UNIT
(CONTROL UNIT) .............................................. 63 C1120, C1122, C1124, C1126 ABS IN VALVE
Description .............................................................. 63 SYSTEM ............................................................ 90
DTC Logic ............................................................... 90
ADJUSTMENT OF STEERING ANGLE SEN- Diagnosis Procedure ............................................... 90
SOR NEUTRAL POSITION ............................... 64
Description .............................................................. 64 C1121, C1123, C1125, C1127 ABS OUT
Work Procedure ...................................................... 64 VALVE SYSTEM ............................................... 92
DTC Logic ............................................................... 92
CALIBRATION OF DECEL G SENSOR ........... 66 Diagnosis Procedure ............................................... 92
Description .............................................................. 66
Work Procedure ...................................................... 66 C1130 ENGINE SIGNAL ................................... 94
DTC Logic ............................................................... 94
CONFIGURATION [ABS ACTUATOR AND Diagnosis Procedure ............................................... 94
ELECTRIC UNIT (CONTROL UNIT)] ................ 68
Work Procedure ...................................................... 68 C1140 ACTUATOR RELAY SYSTEM .............. 95
DTC Logic ............................................................... 95
DTC/CIRCUIT DIAGNOSIS ......................... 70 Diagnosis Procedure ............................................... 95
C10D7 PARKING BRAKE SYSTEM ................. 70 C1142 PRESS SENSOR ................................... 97
DTC Logic ............................................................... 70 DTC Logic ............................................................... 97
Diagnosis Procedure ............................................... 97
C1101, C1102, C1103, C1104 WHEEL SEN-
SOR .................................................................... 71 C1143 STEERING ANGLE SENSOR ............... 99
DTC Logic ............................................................... 71 DTC Logic ............................................................... 99
Diagnosis Procedure .............................................. 71 Diagnosis Procedure ............................................... 99
C1105, C1106, C1107, C1108 WHEEL SEN- C1144 INCOMPLETE STEERING ANGLE
SOR .................................................................... 76 SENSOR ADJUSTMENT ................................. 101
DTC Logic ............................................................... 76 DTC Logic ............................................................. 101
Diagnosis Procedure .............................................. 76 Diagnosis Procedure ............................................. 101
C1109 POWER AND GROUND SYSTEM ......... 78 C1154 PNP SWITCH ........................................ 102
DTC Logic ............................................................... 78 DTC Logic ............................................................. 102
Diagnosis Procedure .............................................. 78
C1155 BRAKE FLUID LEVEL SWITCH .......... 103
C1110, C1153, C1170 ABS ACTUATOR AND DTC Logic ............................................................. 103
ELECTRIC UNIT (CONTROL UNIT) ................. 80 Diagnosis Procedure ............................................. 103
Description .............................................................. 80 Component Inspection .......................................... 104
DTC Logic ............................................................... 80
Diagnosis Procedure .............................................. 80 C1160 DECEL G SEN SET .............................. 105
Special Repair Requirement ................................... 81 DTC Logic ............................................................. 105
Diagnosis Procedure ............................................. 105
C1111 PUMP MOTOR ....................................... 82
DTC Logic ............................................................... 82 C1164, C1165 CV SYSTEM ............................. 106
Diagnosis Procedure .............................................. 82 DTC Logic ............................................................. 106
Diagnosis Procedure ............................................. 106
C1113, C1145, C1146 YAW RATE/SIDE/DE-
CEL G SENSOR ................................................ 84 C1166, C1167 SV SYSTEM ............................. 108
DTC Logic ............................................................... 84 DTC Logic ............................................................. 108
Diagnosis Procedure .............................................. 84 Diagnosis Procedure ............................................. 108

BRC-2
C1170 VARIANT CODING ............................... 110 Diagnosis Procedure ............................................. 130
DTC Logic ............................................................. 110 A
Diagnosis Procedure ............................................. 110 UNEXPECTED BRAKE PEDAL REACTION . 132
Description ............................................................. 132
C1197 VACUUM SENSOR .............................. 111 Diagnosis Procedure ............................................. 132
B
DTC Logic ............................................................. 111
Diagnosis Procedure ............................................. 111 THE BRAKING DISTANCE IS LONG ............. 133
Description ............................................................. 133
C1198 VACUUM SENSOR .............................. 113 Diagnosis Procedure ............................................. 133 C
DTC Logic ............................................................. 113
Diagnosis Procedure ............................................. 113 DOES NOT OPERATE .................................... 134
Description ............................................................. 134
C1199 BRAKE BOOSTER ............................... 115 Diagnosis Procedure ............................................. 134 D
DTC Logic ............................................................. 115
Diagnosis Procedure ............................................. 115 BRAKE PEDAL VIBRATION OR OPERA-
TION SOUND OCCURS .................................. 135 E
C119A VACUUM SENSOR .............................. 117 Description ............................................................. 135
DTC Logic ............................................................. 117 Diagnosis Procedure ............................................. 135
Diagnosis Procedure ............................................. 117
VEHICLE JERKS DURING ............................. 136 BRC
C1B60 CHASSIS CONTROL SYSTEM ........... 119 Description ............................................................. 136
DTC Logic ............................................................. 119 Diagnosis Procedure ............................................. 136
G
U1000, U1002 CAN COMM CIRCUIT .............. 120 NORMAL OPERATING CONDITION ............. 137
Description ............................................................ 120 Description ............................................................. 137
DTC Logic ............................................................. 120
Diagnosis Procedure ............................................. 120 REMOVAL AND INSTALLATION ............. 138 H
Special Repair Requirement ................................. 120
WHEEL SENSOR ............................................ 138
U1010 CONTROL UNIT (CAN) ........................ 121 I
FRONT WHEEL SENSOR ....................................... 138
Description ............................................................ 121
FRONT WHEEL SENSOR : Exploded View ......... 138
DTC Logic ............................................................. 121
FRONT WHEEL SENSOR : Removal and Instal-
Diagnosis Procedure ............................................. 121
lation ...................................................................... 138 J
POWER SUPPLY AND GROUND CIRCUIT .... 122 REAR WHEEL SENSOR ......................................... 139
Diagnosis Procedure ............................................. 122 REAR WHEEL SENSOR : Exploded View ............ 139
REAR WHEEL SENSOR : Removal and Installa- K
VDC OFF SWITCH ........................................... 123
Component Function Check .................................. 123 tion ......................................................................... 139
Diagnosis Procedure ............................................. 123 SENSOR ROTOR ............................................ 141 L
Component Inspection .......................................... 124
FRONT SENSOR ROTOR ....................................... 141
ABS WARNING LAMP ..................................... 125 FRONT SENSOR ROTOR : Removal and Instal-
Component Function Check .................................. 125 lation - Front Sensor Rotor .................................... 141 M
Diagnosis Procedure ............................................. 125
REAR SENSOR ROTOR ......................................... 141
BRAKE WARNING LAMP ............................... 126 REAR SENSOR ROTOR : Removal and Installa-
Component Function Check .................................. 126 N
tion - Rear Sensor Rotor ........................................ 141
Diagnosis Procedure ............................................. 126
ABS ACTUATOR AND ELECTRIC UNIT
VDC WARNING LAMP ..................................... 128 (CONTROL UNIT) ........................................... 142 O
Component Function Check .................................. 128 Exploded View ....................................................... 142
Diagnosis Procedure ............................................. 128 Removal and Installation ....................................... 142
VDC OFF INDICATOR LAMP .......................... 129 VDC OFF SWITCH .......................................... 144 P
Component Function Check .................................. 129 Removal and Installation ....................................... 144
Diagnosis Procedure ............................................. 129
STEERING ANGLE SENSOR ......................... 145
SYMPTOM DIAGNOSIS ............................ 130 Exploded View ....................................................... 145
Removal and Installation ....................................... 145
EXCESSIVE OPERATION FREQUENCY ........ 130
Description ............................................................ 130 FORWARD EMERGENCY BRAKING

BRC-3
PRECAUTION ............................................ 146 ECU DIAGNOSIS INFORMATION ............ 156
PRECAUTIONS ............................................... 146 DISTANCE SENSOR ........................................ 156
Precautions for Removing Battery Terminal ..........146 Reference Value ................................................... 156
Precautions for FEB System Service ....................147 Fail-safe (Distance Sensor) .................................. 158
DTC Inspection Priority Chart ............................... 158
SYSTEM DESCRIPTION ........................... 148 DTC Index ............................................................. 159
COMPONENT PARTS ..................................... 148 DTC/CIRCUIT DIAGNOSIS ....................... 160
Component Parts Location ....................................148
FORWARD EMERGENCY BRAKING ............. 160
SYSTEM ........................................................... 150 Diagnosis Procedure ............................................. 160
System Description ................................................150
SYMPTOM DIAGNOSIS ........................... 161
OPERATION .................................................... 152
Switch Name and Function ....................................152 SYSTEM SETTINGS CANNOT BE TURNED
Menu Displayed by Pressing Each Switch ............152 ON/OFF ON THE INTEGRAL SWITCH ........... 161
Symptom Table ..................................................... 161
HANDLING PRECAUTION .............................. 155 Description ............................................................ 161
Description .............................................................155 Diagnosis Procedure ............................................. 161

BRC-4
PRECAUTIONS
< PRECAUTION > [WITH ESP]

PRECAUTION A
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT B
PRE-TENSIONER" INFOID:0000000010508858

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along C
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the “SRS AIR BAG” and
“SEAT BELT” of this Service Manual.
WARNING: D
Always observe the following items for preventing accidental activation.
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision that would result in air bag inflation, all maintenance must be performed by E
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
BRC
Module, see “SRS AIR BAG”.
• Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Ser-
vice Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness
connectors. G
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING: H
Always observe the following items for preventing accidental activation.
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the
ignition ON or engine running, never use air or electric power tools or strike near the sensor(s) with
a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing I
serious injury.
• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the
battery, and wait at least 3 minutes before performing any service. J
Precaution for Procedure without Cowl Top Cover INFOID:0000000010508859

When performing the procedure after removing cowl top cover, cover K
the lower end of windshield with urethane, etc to prevent damage to
windshield.
L

PIIB3706J N
Precaution for Brake System INFOID:0000000010329773

WARNING: O
Since dust covering the front and rear brakes has an affect on human body, the dust must be removed
with a dust collector. Never splatter the dust with an air blow gun.
• Brake fluid use refer to MA-59, "Fluids and Lubricants". P
• Never reuse drained brake fluid.
• Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it off
immediately and wash with water if it gets on a painted surface.
• Never use mineral oils such as gasoline or light oil to clean. They may damage rubber parts and cause
improper operation.
• Always loosen the brake tube flare nut with a flare nut wrench.

BRC-5
PRECAUTIONS
< PRECAUTION > [WITH ESP]
• Tighten the brake tube flare nut to the specified torque with crow-
foot (A) and torque wrench (B).
• Always confirm the specified tightening torque when installing the
brake pipes.
• Turn the ignition switch OFF and disconnect the ABS actuator and
electric unit (control unit) harness connector or the battery negative
terminal before performing the work.
• Check that no brake fluid leakage is present after replacing the
parts.

JPFIA0001ZZ

Precaution for Brake Control INFOID:0000000010329774

• When starting engine or when starting vehicle just after starting engine, brake pedal may vibrate or motor
operating noise may be heard from engine compartment. This is normal condition.
• When an error is indicated by ABS or another warning lamp, collect all necessary information from customer
(what symptoms are present under what conditions) and check for estimate causes before starting diagnos-
tic servicing. Besides electrical system inspection, check brake booster operation, brake fluid level, and oil
leaks.
• If tire size and type are used in an improper combination, or brake pads are not Genuine NISSAN parts,
stopping distance or steering stability may deteriorate.
• ABS might be out of order or malfunctions by putting a radio (wiring inclusive), an antenna and a lead-in wire
near the control unit.
• ESP system may not operate normally or a ESP warning lamp may light.
- When replacing the following parts with parts other than genuine parts or making modifications: Suspension-
related parts (shock absorber, spring, bushing, etc.), tires, wheels (other than specified sizes), brake-related
parts (pad, rotor, caliper, etc.), engine-related parts (muffler, ECM, etc.) and body reinforcement-related parts
(roll bar, tower bar, etc.).
- When driving with worn or deteriorated suspension, tires and brake-related parts.
Precautions for Harness Repair INFOID:0000000010329775

COMMUNICATION LINE
• Solder the repaired area and wrap tape around the soldered area.
NOTE:
A fray of twisted lines must be within 110 mm (4.33 in).

SKIB8766E

• Bypass connection is never allowed at the repaired area.


NOTE:
Bypass connection may cause communication error as spliced
wires that are separate from the main line or twisted lines lose
noise immunity.
• Replace the applicable harness as an assembly if error is detected
on the shield lines of communication line.

SKIB8767E

BRC-6
PREPARATION
< PREPARATION > [WITH ESP]

PREPARATION A
PREPARATION
Special Service Tool INFOID:0000000010329776
B
The actual shapes of the tools may differ from those illustrated here.
Tool number Description
(TechMate No.) C
Tool name
KV991J0080 Checking operation of ABS active wheel sen-
(J-45741) sors D
ABS active wheel sensor tester

WFIA0101E

BRC
Commercial Service Tools INFOID:0000000010329777

G
Tool name Description
1. Flare nut crowfoot Removing and installing brake piping
2. Torque wrench a: 10 mm (0.39 in)/12 mm (0.47 in)
H

S-NT360

Power tool Loosening nuts, screws and bolts J

PIIB1407E L

BRC-7
COMPONENT PARTS
< SYSTEM DESCRIPTION > [WITH ESP]

SYSTEM DESCRIPTION
COMPONENT PARTS
Component Parts Location INFOID:0000000010329778

E1FIA0156ZZ

BRC-8
COMPONENT PARTS
< SYSTEM DESCRIPTION > [WITH ESP]

BRC

H
E1FIA0164ZZ

Steering column (view with steering Right side of instrument panel (view Left side of engine compartment
A B C
wheel removed) with instrument panel removed) I
D Right side of engine compartment E Left front wheel area F Instrument panel area
G Left side of instrument panel H Left rear wheel area
J
No. Component parts Function
1 Steering angle sensor BRC-11, "Steering Angle Sensor"
K
Mainly transmits the following signals to ABS actuator and electric unit (con-
trol unit) via CAN communication.
• Drive mode signal
2 Chassis control module • Active Trace Control signal L
• Brake hold status signal
• Brake hold request signal
Refer to GI-4, "Components" for detailed installation location.
M
3 Brake fluid level switch BRC-11, "Brake Fluid Level Switch"
4 Vacuum sensor BRC-12, "Vacuum Sensor"
5 ABS actuator and electric unit (control unit) BRC-10, "ABS Actuator and Electric Unit (Control Unit)" N
6 Front LH wheel sensor BRC-9, "Wheel Sensor and Sensor Rotor"
7 Parking brake switch BRC-12, "Parking Brake Switch"
8 VDC OFF switch BRC-12, "VDC OFF Switch" O
9 Parking sonar switch BRC-12, "Parking Brake Switch"
10 Rear LH wheel parking brake actuatorsensor PB-11, "Parking Brake Actuator"
P
11 Rear LH wheel sensor BRC-9, "Wheel Sensor and Sensor Rotor"

Wheel Sensor and Sensor Rotor INFOID:0000000010329779

NOTE:

BRC-9
COMPONENT PARTS
< SYSTEM DESCRIPTION > [WITH ESP]
• Wheel sensor of front wheel is installed on steering knuckle.
• Sensor rotor of front wheel is integrated in wheel hub assembly.
• Wheel sensor of rear wheel is installed on rear final drive.
• Sensor rotor of rear wheel is installed on drive shaft (rear final drive
side).
• Never measure resistance and voltage value using a tester
because sensor is active sensor.

JSFIA1272ZZ

• Power supply is supplied to detection portion so that magnetic field


line is read. Magnetic field that is detected is converted to current
signal.
• When sensor rotor rotates, magnetic field changes. Magnetic field
change is converted to current signals (rectangular wave) and is
transmitted to ABS actuator and electric unit (control unit). Change
of magnetic field is proportional to wheel speed.

JPFIC0131GB

ABS Actuator and Electric Unit (Control Unit) INFOID:0000000010329780

Electric unit (control unit) is integrated with actuator and comprehen-


sively controls VDC function, TCS function, ABS function, EBD func-
tion, Brake limited slip differential (BLSD) function, Brake assist
function, hill start assist function and Brake force distribution func-
tion.

ALFIA0427ZZ

ELECTRIC UNIT (CONTROL UNIT)


• Brake fluid pressure, engine and transmission are controlled according to signals from each sensor.
• If malfunction is detected, the system enters fail-safe mode.
ACTUATOR
The following components are integrated with ABS actuator.
Pump
Returns the brake fluid reserved in reservoir to master cylinder by reducing pressure.
Motor
Activates the pump according to signals from ABS actuator and electric unit (control unit).
Motor Relay
Operates the motor ON/OFF according to signals from ABS actuator and electric unit (control unit).
Actuator Relay
Operates each valve ON/OFF according to signals from ABS actuator and electric unit (control unit).
ABS IN Valve and ABS OUT Valve
Increases, holds or decreases the fluid pressure of each caliper according to signals from ABS actuator and
electric unit (control unit).
Pressure Sensor
Detects the brake fluid pressure and transmits signal to ABS actuator and electric unit (control unit).

BRC-10
COMPONENT PARTS
< SYSTEM DESCRIPTION > [WITH ESP]
Cut Valve 1 (Primary Line), Cut Valve 2 (Secondary Line)
Shuts off the ordinary brake line from master cylinder, when VDC function, TCS function, Brake limited slip dif- A
ferential (BLSD) function, Brake assist function, hill start assist function and Brake force distribution function
are activated.
Yaw Rate/Side/Decel G Sensor B
Calculates the following information that affects the vehicle, and transmits a signal to ABS actuator and elec-
tric unit (control unit). [Yaw rate/side/decel G sensor is integrated in ABS actuator and electric unit (control
unit).] C
• Vehicle rotation angular velocity (yaw rate signal)
• Vehicle lateral acceleration (side G signal)
• Vehicle longitudinal acceleration (decel G signal)
D
Stop Lamp Switch INFOID:0000000010329781

Detects the operation status of brake pedal and transmits converted


electric signal to ABS actuator and electric unit (control unit). E

BRC

JSFIA1143ZZ
H
Steering Angle Sensor INFOID:0000000010329782

Detects the following information and transmits steering angle signal I


to ABS actuator and electric unit (control unit) via CAN communica-
tion.
• Steering angle sensor malfunction signal
• Steering wheel rotation amount J
• Steering wheel rotation angular velocity
• Steering wheel rotation direction
K

ALFIA0428ZZ L
Brake Fluid Level Switch INFOID:0000000010329783

Detects the brake fluid level in reservoir tank and transmits con- M
verted electric signal from combination meter to ABS actuator and
electric unit (control unit) via CAN communication, when brake fluid
level is the specified level or less.
N

ALFIA0429ZZ P

BRC-11
COMPONENT PARTS
< SYSTEM DESCRIPTION > [WITH ESP]
Vacuum Sensor INFOID:0000000010329784

Detects the vacuum in brake booster and transmits converted elec-


tric signal to ABS actuator and electric unit (control unit).

ALFIA0433ZZ

Parking Brake Switch INFOID:0000000010329785

Detects the operation status of parking brake switch and transmits


converted electric signal from combination meter to ABS actuator
and electric unit (control unit).

E1FIA0159ZZ

VDC OFF Switch INFOID:0000000010329786

• This is an integrated switch with switches for other functions.


• Non-operational status or standby status of the following functions
can be selected using VDC OFF switch. VDC OFF indicator lamp
indicates the operation status of function. (ON: Non-operational
status, OFF: Standby status)
- VDC function
- TCS function
- Active trace control function
NOTE:
ABS function, EBD function and Brake limited slip differential (BLSD)
function control operates.
• VDC OFF indicator lamp turns OFF (standby status) when the
ALFIA0430ZZ
engine is started again after it is stopped once while VDC OFF
indicator lamp is ON (non-operational status).

BRC-12
SYSTEM
< SYSTEM DESCRIPTION > [WITH ESP]
SYSTEM
A
System Description INFOID:0000000010329788

• The system switches fluid pressure of each brake caliper to increase, to hold or to decrease according to B
signals from control unit in ABS actuator and electric unit (control unit). This control system is applied to
VDC function, TCS function, ABS function, EBD function, brake limited slip differential (BLSD) function,
brake assist function, hill start assist function and Brake force distribution function.
• Fail-safe function is available for each function and is activated by each function when system malfunction C
occurs.
SYSTEM DIAGRAM
D

BRC

K
ALFIA0419GB

INPUT SIGNAL AND OUTPUT SIGNAL


Major signal transmission between each unit via communication lines is shown in the following table. L

Component Signal description


Mainly transmits the following signals to ABS actuator and electric unit (control unit) via CAN M
communication.
• Accelerator pedal position signal
• Engine speed signal
ECM N
• Engine torque signal
Mainly receives the following signals from ABS actuator and electric unit (control unit) via CAN
communication.
• Engine torque request signal O
Mainly transmits the following signals to ABS actuator and electric unit (control unit) via CAN
TCM communication.
• Current gear position signal
P
Mainly transmits the following signals to ABS actuator and electric unit (control unit) via CAN
Chassis control module communication.
• Active trace control signal

BRC-13
SYSTEM
< SYSTEM DESCRIPTION > [WITH ESP]
Component Signal description
Mainly receives the following signals from ABS actuator and electric unit (control unit) via CAN
communication.
• Brake fluid level switch signal
• Parking brake switch signal
Mainly receives the following signals from ABS actuator and electric unit (control unit) via CAN
Combination meter
communication.
• Brake warning lamp signal
• ABS warning lamp signal
• VDC warning lamp signal
• VDC OFF indicator lamp signal
Mainly transmits the following signals to ABS actuator and electric unit (control unit) via CAN
communication.
Steering angle sensor
• Steering angle sensor signal
• Steering angle sensor malfunction signal

VALVE OPERATION (ABS AND EBD)


Each valve is operated and fluid pressure of brake caliper is controlled.
When ordinary brake is applied and ABS is in operation (when pressure increases).

JPFIC0159GB

Name Not activated When Pressure Increases


Cut valve 1 Power supply is not supplied (open) Power supply is not supplied (open)
Cut valve 2 Power supply is not supplied (open) Power supply is not supplied (open)
ABS IN valve Power supply is not supplied (open) Power supply is not supplied (open)
ABS OUT valve Power supply is not supplied (close) Power supply is not supplied (close)
Each caliper (fluid pressure) — Pressure increases

When front RH wheel caliper pressure increases

BRC-14
SYSTEM
< SYSTEM DESCRIPTION > [WITH ESP]
• Motor is activated. Brake fluid is pressurized by pump and is sent to secondary line through cut valve 2. At
the same time, pressurized brake fluid is supplied to front RH caliper through ABS IN valve. A
When front LH wheel caliper pressure increases
• Motor is activated. Brake fluid is pressurized by pump and is sent to primary line through cut valve 1. At the
same time, pressurized brake fluid is supplied to front LH wheel caliper through ABS IN valve. B

When rear RH wheel caliper pressure increases


• Motor is activated. Brake fluid is pressurized by pump and is sent to primary line through cut valve 1. At the
same time, pressurized brake fluid is supplied to rear RH wheel caliper through ABS IN valve. C

When rear LH wheel caliper pressure increases


• Motor is activated. Brake fluid is pressurized by pump and is sent to secondary line through cut valve 2. At
D
the same time, pressurized brake fluid is supplied to rear LH wheel caliper through ABS IN valve.
When ABS operation starts (when pressure holds)
E

BRC

M
JPFIC0160GB

Name Not activated When pressure holds


Cut valve 1 Power supply is not supplied (open) Power supply is not supplied (open) N
Cut valve 2 Power supply is not supplied (open) Power supply is not supplied (open)
ABS IN valve Power supply is not supplied (open) Power supply is supplied (close)
O
ABS OUT valve Power supply is not supplied (close) Power supply is not supplied (close)
Each caliper (fluid pressure) — Pressure holds
P

When front RH wheel caliper pressure holds


• Motor is activated. Brake fluid is pressurized by pump and is sent to secondary line through cut valve 2. At
the same time, because ABS IN valve and ABS OUT vale are closed, fluid pressure holds.
When front LH wheel caliper pressure holds
• Motor is activated. Brake fluid is pressurized by pump and is sent to primary line through cut valve 1. At the
same time, because ABS IN valve and ABS OUT vale are closed, fluid pressure holds.

BRC-15
SYSTEM
< SYSTEM DESCRIPTION > [WITH ESP]
When rear RH wheel caliper pressure holds
• Motor is activated. Brake fluid is pressurized by pump and is sent to primary line through cut valve 1. At the
same time, because ABS IN valve and ABS OUT vale are closed, fluid pressure holds.
When rear LH wheel caliper pressure holds
• Motor is activated. Brake fluid is pressurized by pump and is sent to secondary line through cut valve 2. At
the same time, because ABS IN valve and ABS OUT vale are closed, fluid pressure holds.
ABS is in operation (when pressure decreases)

JPFIC0161GB

Name Not activated When pressure decreases


Cut valve 1 Power supply is not supplied (open) Power supply is not supplied (open)
Cut valve 2 Power supply is not supplied (open) Power supply is not supplied (open)
ABS IN valve Power supply is not supplied (open) Power supply is supplied (close)
ABS OUT valve Power supply is not supplied (close) Power supply is supplied (open)
Each caliper (fluid pressure) — Pressure decreases

When front RH wheel caliper pressure decreases


• Being supplied to reservoir through ABS OUT valve, the fluid pressure of brake caliper is decreased.
When front LH wheel caliper pressure decreases
• Being supplied to reservoir through ABS OUT valve, the fluid pressure of brake caliper is decreased.
When rear RH wheel caliper pressure decreases
• Being supplied to reservoir through ABS OUT valve, the fluid pressure of brake caliper is decreased.
When rear LH wheel caliper pressure decreases
• Being supplied to reservoir through ABS OUT valve, the fluid pressure of brake caliper is decreased.
Component Parts and Function

BRC-16
SYSTEM
< SYSTEM DESCRIPTION > [WITH ESP]

Component FUNCTION A
Temporarily reserves the brake fluid drained from brake caliper, so that pressure efficiently decreas-
Reservoir
es when decreasing pressure of brake caliper.
Pump Returns the brake fluid reserved in reservoir to master cylinder by reducing pressure. B
Motor Drives the pump according to signals from control unit.
ABS IN valve Switches the fluid pressure line to increase or hold according to signals from control unit.
C
ABS OUT valve Switches the fluid pressure line to increase, hold or decrease according to signals from control unit.
Returns the brake fluid from brake caliper to master cylinder by bypassing orifice of each valve when
Return check valve
brake is released.
D
Cut valve 1
Performs the duty control of fluid pressure increased by pump according to signals from control unit.
Cut valve 2
Pressure Sensor Detects the brake pedal operation amount.
E
VALVE OPERATION (OTHER THAN ABS AND EBD)
Each valve is operated and fluid pressure of brake caliper is controlled.
NOTE: BRC
There is no operation to hold and increase pressure for functions other than ABS and EBD.
When Pressure Increases
G

O
JPFIC0162GB

BRC-17
SYSTEM
< SYSTEM DESCRIPTION > [WITH ESP]

Name Not activated When Pressure Increases


Wheel other than the one that the pressure
is to be increased: Power supply is not sup-
Cut valve 1 Power supply is not supplied (open) plied (open)
Only wheel that the pressure is to be in-
creased: Power supply is supplied (close)
Wheel other than the one that the pressure
is to be increased: Power supply is not sup-
Cut valve 2 Power supply is not supplied (open) plied (open)
Only wheel that the pressure is to be in-
creased: Power supply is supplied (close)
Only wheel that the pressure is to be in-
creased: Power supply is not supplied
(open)
ABS IN valve Power supply is not supplied (open)
Wheel other than the one that the pressure
is to be increased: Power supply is supplied
(close)
ABS OUT valve Power supply is not supplied (close) Power supply is not supplied (close)
Each caliper (fluid pressure) — Pressure increases

When front RH wheel caliper pressure increases


• Motor is activated. Brake fluid from pump is supplied to front RH wheel caliper through ABS IN valve. For
other wheel, ABS IN valve is closed and brakes fluid is not supplied to caliper.
When front LH wheel caliper pressure increases
• Motor is activated. Brake fluid from pump is supplied to front LH wheel caliper through ABS IN valve. For
other wheel, ABS IN valve is closed and brakes fluid is not supplied to caliper.
When rear RH wheel caliper pressure increases
• Motor is activated. Brake fluid from pump is supplied to rear RH wheel caliper through ABS IN valve. For
other wheel, ABS IN valve is closed and brakes fluid is not supplied to caliper.
When rear LH wheel caliper pressure increases
• Motor is activated. Brake fluid from pump is supplied to rear LH wheel caliper through ABS IN valve. For
other wheel, ABS IN valve is closed and brakes fluid is not supplied to caliper.

BRC-18
SYSTEM
< SYSTEM DESCRIPTION > [WITH ESP]
Released
A

BRC

I
JPFIC0163GB

Name Not activated When pressure decreases


J
Cut valve 1 Power supply is not supplied (open) Power supply is not supplied (open)
Cut valve 2 Power supply is not supplied (open) Power supply is not supplied (open)
ABS IN valve Power supply is not supplied (open) Power supply is not supplied (open) K
ABS OUT valve Power supply is not supplied (close) Power supply is supplied (open)
Each caliper (fluid pressure) — Pressure decreases
L

When front RH wheel caliper pressure decreases


• Being returned to master cylinder through ABS IN valve, fluid pressure of brake caliper is decreased. M
When front LH wheel caliper pressure decreases
• Being returned to master cylinder through ABS IN valve, fluid pressure of brake caliper is decreased.
N
When rear RH wheel caliper pressure decreases
• Being returned to master cylinder through ABS IN valve, fluid pressure of brake caliper is decreased.
When rear LH wheel caliper pressure decreases O
• Being returned to master cylinder through ABS IN valve, fluid pressure of brake caliper is decreased.
Component Parts and Function
P
Component Function
Temporarily reserves the brake fluid drained from brake caliper, so that pressure efficiently decreas-
Reservoir
es when decreasing pressure of brake caliper.
Pump Returns the brake fluid reserved in reservoir to master cylinder by reducing pressure.
Motor Drives the pump according to signals from control unit.
ABS IN valve Switches the fluid pressure line to increase or hold according to signals from control unit.

BRC-19
SYSTEM
< SYSTEM DESCRIPTION > [WITH ESP]
Component Function
ABS OUT valve Switches the fluid pressure line to increase, hold or decrease according to signals from control unit.
Returns the brake fluid from brake caliper to master cylinder by bypassing orifice of each valve when
Return check valve
brake is released.
Cut valve 1
Performs the duty control of fluid pressure increased by pump according to signals from control unit.
Cut valve 2
Pressure Sensor Detects the brake pedal operation amount.

CONDITION FOR TURN ON THE WARNING LAMP


Turns ON when ignition switch turns ON and turns OFF when the system is normal, for bulb check purposes.

Condition (status) ABS warning lamp Brake warning lamp VDC warning lamp
Ignition switch OFF. OFF OFF OFF
For approx. 1 seconds after the ignition switch is turned ON ON ON ON
Approx. 1 seconds after ignition switch is turned ON (when the
OFF OFF OFF
system is in normal operation).
After engine starts OFF OFF OFF
When brake fluid is less than the specified level (brake fluid level
OFF ON OFF
switch ON)
When parking brake operates (parking brake switch ON) OFF ON OFF
VDC function is malfunctioning OFF OFF ON
TCS function is malfunctioning OFF OFF ON
ABS function is malfunctioning ON OFF ON
EBD function is malfunctioning ON ON ON
Brake limited slip differential (BLSD) function is malfunctioning OFF OFF ON
Brake assist function is malfunctioning OFF OFF ON
hill start assist function is malfunctioning OFF OFF ON
Brake force distribution function is malfunctioning OFF OFF ON
When brake booster vacuum decreases OFF ON OFF
When vacuum sensor is malfunctioning OFF ON OFF
VDC function is operating OFF OFF Blinking
TCS function is operating OFF OFF Blinking
ABS function is operating OFF OFF OFF
EBD function is operating OFF OFF OFF
Brake limited slip differential (BLSD) function is operating OFF OFF Blinking
Brake assist function is operating OFF OFF OFF
hill start assist function is operating OFF OFF OFF

CONDITION FOR TURN ON THE INDICATOR LAMP


VDC OFF indicator lamp
• Turns ON when VDC function and TCS function are switched to non-operational status (OFF) by VDC OFF
switch.
• Turns ON when ignition switch turns ON and turns OFF when the system is normal, for bulb check purposes.

Condition (status) VDC OFF indicator lamp


Ignition switch OFF. OFF
For approx. 1 seconds after the ignition switch is turned ON. ON

BRC-20
SYSTEM
< SYSTEM DESCRIPTION > [WITH ESP]
Condition (status) VDC OFF indicator lamp
A
Approx. 1 seconds after ignition switch is turned ON (when the
OFF
system is in normal operation).
When VDC OFF switch is ON (VDC function, TCS function and
ON B
Active trace control function are OFF).

Fail-Safe INFOID:0000000010329789

C
VDC FUNCTION, TCS FUNCTION, BRAKE LIMITED SLIP DIFFERENTIAL FUNCTION, BRAKE AS-
SIST FUNCTION, hill start assist FUNCTION AND BRAKE FORCE DISTRIBUTION FUNCTION
ESP warning lamp in combination meter turn ON when a malfunction occurs in system [ABS actuator and D
electric unit (control unit)]. The control is suspended for ESP function, TCS function, Brake limited slip differen-
tial (BLSD) function, Brake assist function, hill start assist function and Brake force distribution function. The
vehicle status becomes the same as models without ESP function, TCS function, Brake limited slip differential
(BLSD) function, Brake assist function, hill start assist function and Brake force distribution function. However, E
ABS function and EBD function are operated normally.
ABS FUNCTION
BRC
ABS warning lamp and ESP warning lamp in combination meter turn ON when a malfunction occurs in system
[ABS actuator and electric unit (control unit)]. The control is suspended for ESP function, TCS function, ABS
function, Brake limited slip differential (BLSD) function, Brake assist function, hill start assist function and
Brake force distribution function. The vehicle status becomes the same as models without ESP function, TCS G
function, ABS function, Brake limited slip differential (BLSD) function, Brake assist function, hill start assist
function and Brake force distribution function. However, EBD function is operated normally.
NOTE: H
ABS self-diagnosis sound may be heard the same as in the normal condition, because self-diagnosis is per-
formed when ignition switch turns ON and when vehicle initially starts.
EBD FUNCTION I
ABS warning lamp, brake warning lamp and ESP warning lamp in combination meter turn ON when a mal-
function occurs in system [ABS actuator and electric unit (control unit)]. The control is suspended for ESP
function, TCS function, ABS function, EBD function, Brake limited slip differential (BLSD) function, Brake
assist function, hill start assist function and Brake force distribution function. The vehicle status becomes the J
same as models without ESP function, TCS function, ABS function, EBD function, Brake limited slip differen-
tial (BLSD) function, Brake assist function, hill start assist function and Brake force distribution function.
K
DTC Fail-safe condition
C1101
The following functions are suspended.
C1102 L
• ESP function
C1103 • TCS function
• ABS function
C1104 • EBD function (only when both 2 rear wheels are malfunctioning) M
C1105 • Brake limited slip differential (BLSD) function
• Brake assist function
C1106 • Hill start assist function
C1107 • Brake force distribution function N
• Active trace control function (control of chassis control module)
C1108
C1109 The following functions are suspended.
• ESP function O
• TCS function
• ABS function
• EBD function
• Brake limited slip differential (BLSD) function
P
C1111
• Brake assist function
• Hill start assist function
• Brake force distribution function
• Active trace control function (control of chassis control module)

BRC-21
SYSTEM
< SYSTEM DESCRIPTION > [WITH ESP]
DTC Fail-safe condition
The following functions are suspended.
• ESP function
• TCS function
• ABS function
• EBD function
C1113
• Brake limited slip differential (BLSD) function
• Brake assist function
• Hill start assist function
• Brake force distribution function
• Active trace control function (control of chassis control module)
The following functions are suspended.
• ESP function
• TCS function
• ABS function
C1115 • Brake limited slip differential (BLSD) function
• Brake assist function
• Hill start assist function
• Brake force distribution function
• Active trace control function (control of chassis control module)
C1120
The following functions are suspended.
C1121 • ESP function
C1122 • TCS function
• ABS function
C1123 • EBD function
C1124 • Brake limited slip differential (BLSD) function
• Brake assist function
C1125 • Hill start assist function
C1126 • Brake force distribution function
• Active trace control function (control of chassis control module)
C1127
C1130 The following functions are suspended.
• ESP function
• TCS function
• Brake limited slip differential (BLSD) function
C1138 • Hill start assist function
• Brake force distribution function
• Active trace control function (control of chassis control module)
The following functions are suspended.
• ESP function
• TCS function
• ABS function
• EBD function
C1140
• Brake limited slip differential (BLSD) function
• Brake assist function
• Hill start assist function
• Brake force distribution function
• Active trace control function (control of chassis control module)
The following functions are suspended.
• ESP function
• TCS function
• Brake limited slip differential (BLSD) function
C1142
• Brake assist function
• Hill start assist function
• Brake force distribution function
• Active trace control function (control of chassis control module)
C1143 The following functions are suspended.
• ESP function
• TCS function
• Brake limited slip differential (BLSD) function
C1144 • Hill start assist function
• Brake force distribution function
• Active trace control function (control of chassis control module)

BRC-22
SYSTEM
< SYSTEM DESCRIPTION > [WITH ESP]
DTC Fail-safe condition
A
C1145 The following functions are suspended.
• ESP function
• TCS function
• ABS function B
• Brake limited slip differential (BLSD) function
C1146 • Brake assist function
• Hill start assist function
• Brake force distribution function C
• Active trace control function (control of chassis control module)
The following functions are suspended.
• ESP function D
• TCS function
• Brake limited slip differential (BLSD) function
C1155
• Brake assist function
• Hill start assist function E
• Brake force distribution function
• Active trace control function (control of chassis control module)
The following functions are suspended.
BRC
• ESP function
• TCS function
• ABS function
C1160 • Brake limited slip differential (BLSD) function G
• Brake assist function
• Hill start assist function
• Brake force distribution function
• Active trace control function (control of chassis control module) H
C1164 The following functions are suspended.
• ESP function
• TCS function I
• ABS function
• EBD function
C1165 • Brake limited slip differential (BLSD) function
• Brake assist function J
• Hill start assist function
• Brake force distribution function
• Active trace control function (control of chassis control module)
K
The following functions are suspended.
• ESP function
• TCS function
• ABS function L
C1170 • Brake limited slip differential (BLSD) function
• Brake assist function
• Hill start assist function
• Brake force distribution function M
• Active trace control function (control of chassis control module)
C1197
Electrical vacuum assistance of brake booster is suspended.
C1198 N
C1199 —
C119A Electrical vacuum assistance of brake booster is suspended.
O
The following functions are suspended.
• ESP function
• TCS function
U1000 • Brake limited slip differential (BLSD) function P
• Hill start assist function
• Brake force distribution function
• Active trace control function (control of chassis control module)

VDC FUNCTION

BRC-23
SYSTEM
< SYSTEM DESCRIPTION > [WITH ESP]
VDC FUNCTION : System Description INFOID:0000000010329790

• Side slip or tail slip may occur while driving on a slippery road or intending an urgent evasive driving. ESP/
VDC function detects side slip status using each sensor when side slip or tail slip is about to occur and
improves vehicle stability by brake control and engine output control during driving.
• In addition to ABS function, EBD function and TCS function, target side slip amount is calculated according
to steering operation amount from steering angle sensor and brake operation amount from brake pressure
sensor. By comparing this information with vehicle side slip amount that is calculated from information from
yaw rate/side/decel G sensor and wheel sensor, vehicle driving conditions (conditions of understeer or over-
steer) are judged and vehicle stability is improved by brake force control on all 4 wheels and engine output
control.

JPFIC0133GB

• ESP/VDC function can be switched to non-operational status (OFF) by operating ESP/VDC OFF switch. In
this case, ESP/VDC OFF indicator lamp turns ON.
• Control unit portion automatically improves driving stability by performing brake force control as well as
engine output control, by transmitting drive signal to actuator portion according to difference between target
side slip amount and vehicle side slip amount
• ESP/VDC warning lamp blinks while ESP/VDC function is in operation and indicates to the driver that the
function is in operation.
• CONSULT can be used to diagnose the system diagnosis.
• Fail-safe function is adopted. When a malfunction occurs in ESP/VDC function, the control is suspended for
ESP/VDC function, TCS function, Brake limited slip differential (BLSD) function, Brake assist function, hill
start assist function and Brake force distribution function. The vehicle status becomes the same as models
without ESP/VDC function, TCS function, Brake limited slip differential (BLSD) function, Brake assist func-
tion, hill start assist function and Brake force distribution function. However, ABS function and EBD function
are operated normally. Refer to BRC-21, "Fail-Safe".

BRC-24
SYSTEM
< SYSTEM DESCRIPTION > [WITH ESP]
SYSTEM DIAGRAM
A

BRC

H
ALFIA0420GB

INPUT SIGNAL AND OUTPUT SIGNAL


Major signal transmission between each unit via communication lines is shown in the following table. I

Component Signal description


Mainly transmits the following signals to ABS actuator and electric unit (control unit) via CAN J
communication.
• Accelerator pedal position signal
• Engine speed signal
ECM
• Engine torque signal K
Mainly receives the following signals from ABS actuator and electric unit (control unit) via CAN
communication.
• Engine torque request signal
L
Mainly transmits the following signals to ABS actuator and electric unit (control unit) via CAN
TCM communication.
• Current gear position signal
M
Mainly transmits the following signals to ABS actuator and electric unit (control unit) via CAN
Chassis control module communication.
• Active trace control signal
Mainly receives the following signals from ABS actuator and electric unit (control unit) via CAN N
communication.
• Brake fluid level switch signal
• Parking brake switch signal
Combination meter O
Mainly receives the following signals from ABS actuator and electric unit (control unit) via CAN
communication.
• ESP warning lamp signal
• ESP OFF indicator lamp signal
P
Mainly transmits the following signals to ABS actuator and electric unit (control unit) via CAN
communication.
Steering angle sensor
• Steering angle sensor signal
• Steering angle sensor malfunction signal

OPERATION CHARACTERISTICS
VDC Function That Prevents Oversteer Tendency

BRC-25
SYSTEM
< SYSTEM DESCRIPTION > [WITH ESP]
• During a cornering, brake force (brake fluid pressure) is applied on front wheel and rear wheel on the outer
side of turn. Momentum directing towards the outer side of turn is generated. Oversteer is prevented.

ALFIA0339GB

• Changing driving lane on a slippery road, when oversteer tendency is judged large, engine output is con-
trolled as well as brake force (brake fluid pressure) of 4 wheels. Oversteer tendency decreases.

ALFIA0340GB

ESP/VDC Function That Prevents Understeer Tendency


• During a cornering, brake force (brake fluid pressure) is applied on front wheel and rear wheel on the inner
side of turn. Momentum directing towards the inner side of turn is generated. Understeer is prevented.

JPFIC0137GB

• Applying braking during a cornering on a slippery road, when understeer tendency is judged large, engine
output is controlled as well as brake force (brake fluid pressure) of four wheels. Understeer tendency
decreases.

ALFIA0341GB

TCS FUNCTION

BRC-26
SYSTEM
< SYSTEM DESCRIPTION > [WITH ESP]
TCS FUNCTION : System Description INFOID:0000000010329791

A
• Wheel spin status of drive wheel is detected by wheel sensor of 4
wheels. Engine output and transmission shift status is controlled
so that slip rate of drive wheels is in appropriate level. When wheel B
spin occurs on drive wheel, ABS actuator and electric unit (control
unit) perform brake force control of LH and RH drive wheels (apply
brake force by increasing brake fluid pressure of drive wheel) and
decrease engine torque by engine torque control. Wheel spin C
amount decreases. Engine torque is controlled to appropriate
level.
• TCS function can be switched to non-operational status (OFF) by D
operating ESP/VDC OFF switch. In this case, ESP/VDC OFF indi-
cator lamp turns ON.
• ESP/VDC warning lamp blinks while TCS function is in operation
and indicates to the driver that the function is in operation. E
• CONSULT can be used to diagnose the system diagnosis.
• Fail-safe function is adopted. When a malfunction occurs in TCS
function, the control is suspended for ESP/VDC function, TCS BRC
function, Brake limited slip differential (BLSD) function, Brake
assist function, hill start assist function and Brake force distribution
function The vehicle status becomes the same as models without
ESP/VDC function, TCS function, Brake limited slip differential G
(BLSD) function, Brake assist function, hill start assist function and
Brake force distribution function However, ABS function and EBD
JPFIC0139GB
function are operated normally. Refer to BRC-21, "Fail-Safe". H
SYSTEM DIAGRAM

ALFIA0420GB
P
INPUT SIGNAL AND OUTPUT SIGNAL
Major signal transmission between each unit via communication lines is shown in the following table.

BRC-27
SYSTEM
< SYSTEM DESCRIPTION > [WITH ESP]

Component Signal description


Mainly transmits the following signals to ABS actuator and electric unit (control unit) via CAN
communication.
• Accelerator pedal position signal
• Engine speed signal
ECM
• Engine torque signal
Mainly receives the following signals from ABS actuator and electric unit (control unit) via CAN
communication.
• Engine torque request signal
Mainly transmits the following signals to ABS actuator and electric unit (control unit) via CAN
TCM communication.
• Current gear position signal
Mainly transmits the following signals to ABS actuator and electric unit (control unit) via CAN
Chassis control module communication.
• Active trace control signal
Mainly receives the following signals from ABS actuator and electric unit (control unit) via CAN
communication.
• Brake fluid level switch signal
• Parking brake switch signal
Combination meter
Mainly receives the following signals from ABS actuator and electric unit (control unit) via CAN
communication.
• ESP/VDC warning lamp signal
• ESP/VDC OFF indicator lamp signal
Mainly transmits the following signals to ABS actuator and electric unit (control unit) via CAN
communication.
Steering angle sensor
• Steering angle sensor signal
• Steering angle sensor malfunction signal

ABS FUNCTION
ABS FUNCTION : System Description INFOID:0000000010329792

• By preventing wheel lock through brake force (brake fluid pressure) control that is electronically controlled by
detecting wheel speed during braking, stability during emergency braking is improved so that obstacles can
be easily bypassed by steering operation.
• During braking, control units calculates wheel speed and pseudo-vehicle speed, and transmits pressure
increase, hold or decrease signals to actuator portion according to wheel slip status.
• The following effects are obtained by preventing wheel lock during
braking.
- Vehicle tail slip is prevented during braking when driving straight.
- Understeer and oversteer tendencies are moderated during brak-
ing driving on a corner.
- Obstacles may be easily bypassed by steering operation during
braking.
• CONSULT can be used to diagnose the system diagnosis.
• Fail-safe function is adopted. When a malfunction occurs in ABS
function, the control is suspended for VDC function, TCS function,
ABS function, Brake limited slip differential (BLSD) function, Brake
assist function, hill start assist function and Brake force distribution
function. The vehicle status becomes the same as models without
VDC function, TCS function, ABS function, Brake limited slip differ-
ential (BLSD) function, Brake assist function, hill start assist func-
tion and Brake force distribution function. However, EBD function
is operated normally. Refer to BRC-21, "Fail-Safe".
NOTE:
• ABS has the characteristic as described here, This is not the
device that helps reckless driving.
• To stop vehicle efficiently, ABS does not operate and ordinary
brake operates at low speed [approx. 10 km/h (6 MPH) or less, but
differs subject to road conditions).
JPFIC0140GB

BRC-28
SYSTEM
< SYSTEM DESCRIPTION > [WITH ESP]
• Self-diagnosis is performed immediately after when engine starts and when vehicle initially is driven [by vehi-
cle speed approx. 15 km/h (9 MPH)]. Motor sounds are generated during self-diagnosis. In addition, brake A
pedal may be felt heavy when depressing brake pedal lightly. These symptoms are not malfunctions.
SYSTEM DIAGRAM
B

BRC

I
ALFIA0421GB

INPUT SIGNAL AND OUTPUT SIGNAL


Major signal transmission between each unit via communication lines is shown in the following table. J

Component Signal description


Mainly receives the following signals from ABS actuator and electric unit (control unit) via CAN K
communication.
• Brake fluid level switch signal
• Parking brake switch signal
Combination meter Mainly receives the following signals from ABS actuator and electric unit (control unit) via CAN L
communication.
• ABS warning lamp signal
• ESP/VDC warning lamp signal
• ESP/VDC OFF indicator lamp signal M
Mainly transmits the following signals to ABS actuator and electric unit (control unit) via CAN
communication.
Steering angle sensor
• Steering angle sensor signal N
• Steering angle sensor malfunction signal

EBD FUNCTION
O
EBD FUNCTION : System Description INFOID:0000000010329793

• By preventing rear wheel slip increase through rear wheel brake force (brake fluid pressure) control that is P
electronically controlled when slight skip on front and rear wheels are detected during braking, stability dur-
ing braking is improved.

BRC-29
SYSTEM
< SYSTEM DESCRIPTION > [WITH ESP]
• EBD function is expanded and developed from conventional ABS function and corrects rear wheel brake
force to appropriate level by electronic control according to load weight (number of passengers).

JPFIC0142GB

• During braking, control unit portion compares slight slip on front


and rear wheels by wheel speed sensor signal, transmits drive sig-
nal to actuator portion when rear wheel slip exceeds front wheel
slip for the specified value or more, and controls rear wheel brake
force (brake fluid pressure) so that increase of rear wheel slip is
prevented and slips on front wheel and rear wheel are nearly
equalized. ABS control is applied when slip on each wheel
increases and wheel speed is the threshold value of ABS control or
less.
• CONSULT can be used to diagnose the system diagnosis.
• Fail-safe function is adopted. When a malfunction occurs in EBD
function, the control is suspended for ESP/VDC function, TCS
function, ABS function, EBD function, Brake limited slip differential
(BLSD) function, Brake assist function, hill start assist function and
Brake force distribution function. The vehicle status becomes the
same as models without ESP/VDC function, TCS function, ABS
function, EBD function, Brake limited slip differential (BLSD) func-
tion, Brake assist function, hill start assist function and Brake force
distribution function. Refer to BRC-21, "Fail-Safe".

JPFIC0143GB

BRC-30
SYSTEM
< SYSTEM DESCRIPTION > [WITH ESP]
SYSTEM DIAGRAM
A

BRC

H
JPFIC0144GB

INPUT SIGNAL AND OUTPUT SIGNAL


Major signal transmission between each unit via communication lines is shown in the following table. I

Component Signal description


Mainly receives the following signals from ABS actuator and electric unit (control unit) via CAN J
communication.
Combination meter • ESP/VDC warning lamp signal
• ABS warning lamp signal
• Brake warning lamp signal K

BRAKE LIMITED SLIP DIFFERENTIAL (BLSD) FUNCTION


BRAKE LIMITED SLIP DIFFERENTIAL (BLSD) FUNCTION : System Description L
INFOID:0000000010329794

• LH and RH driving wheel spin is always monitored. If necessary, appropriate brake force is independently
applied to LH or RH driving wheel so that one-sided wheel spin is avoided and traction is maintained. Mainly M
starting ability is improved.
• Brake limited slip differential (BLSD) function operates while ESP/VDC function is in non-operational status
(OFF) by ESP/VDC OFF switch. N
• VDC warning lamp blinking while Brake limited slip differential (BLSD) function is in operation and indicates
to the driver that the function is in operation.
• Slight vibrations are felt on the Brake pedal and the operation noises occur, when Brake limited slip differen-
O
tial (BLSD) function operates. This is not a malfunction because it is caused by Brake limited slip differential
(BLSD) function that is normally operated.
• Fail-safe function is adopted. When a malfunction occurs in brake limited slip differential (BLSD) function,
the control is suspended for ESP/VDC function, TCS function, Brake limited slip differential (BLSD) function, P
Brake assist function, hill start assist function and Brake force distribution function. The vehicle status
becomes the same as models without ESP/VDC function, TCS function, Brake limited slip differential
(BLSD) function, Brake assist function, hill start assist function and Brake force distribution function. How-
ever, ABS function and EBD function are operated normally. Refer to BRC-21, "Fail-Safe".

BRC-31
SYSTEM
< SYSTEM DESCRIPTION > [WITH ESP]
SYSTEM DIAGRAM

ALFIA0420GB

INPUT SIGNAL AND OUTPUT SIGNAL


Major signal transmission between each unit via communication lines is shown in the following table.

Component Signal description


Mainly transmits the following signals to ABS actuator and electric unit (control unit) via CAN
communication.
• Accelerator pedal position signal
• Engine speed signal
ECM
• Engine torque signal
Mainly receives the following signals from ABS actuator and electric unit (control unit) via CAN
communication.
• Engine torque request signal
Mainly transmits the following signals to ABS actuator and electric unit (control unit) via CAN
TCM communication.
• Current gear position signal
Mainly transmits the following signals to ABS actuator and electric unit (control unit) via CAN
Chassis control module communication.
• Active trace control signal
Mainly receives the following signals from ABS actuator and electric unit (control unit) via CAN
communication.
• Brake fluid level switch signal
• Parking brake switch signal
Combination meter
Mainly receives the following signals from ABS actuator and electric unit (control unit) via CAN
communication.
• ESP/VDC warning lamp signal
• ESP/VDC OFF indicator lamp signal
Mainly transmits the following signals to ABS actuator and electric unit (control unit) via CAN
communication.
Steering angle sensor
• Steering angle sensor signal
• Steering angle sensor malfunction signal

BRAKE ASSIST FUNCTION

BRC-32
SYSTEM
< SYSTEM DESCRIPTION > [WITH ESP]
BRAKE ASSIST FUNCTION : System Description INFOID:0000000010329795

A
• When the driver brakes hard in an emergency, the stopping distance is reduced by increasing brake fluid
pressure.
• Fail-safe function is adopted. When a malfunction occurs in Brake assist function, the control is suspended B
for ESP/VDC function, TCS function, Brake limited slip differential (BLSD) function, Brake assist function, hill
start assist function and Brake force distribution function. The vehicle status becomes the same as models
without ESP/VDC function, TCS function, Brake limited slip differential (BLSD) function, Brake assist func-
tion, hill start assist function and Brake force distribution function. However, ABS function and EBD function C
are operated normally. Refer to BRC-21, "Fail-Safe".
SYSTEM DIAGRAM
D

BRC

K
ALFIA0420GB

INPUT SIGNAL AND OUTPUT SIGNAL


Major signal transmission between each unit via communication lines is shown in the following table. L

Component Signal description


Mainly transmits the following signals to ABS actuator and electric unit (control unit) via CAN M
communication.
• Accelerator pedal position signal
• Engine speed signal
ECM
• Engine torque signal N
Mainly receives the following signals from ABS actuator and electric unit (control unit) via CAN
communication.
• Engine torque request signal
O
Mainly transmits the following signals to ABS actuator and electric unit (control unit) via CAN
TCM communication.
• Current gear position signal
P
Mainly transmits the following signals to ABS actuator and electric unit (control unit) via CAN
Chassis control module communication.
• Active trace control signal

BRC-33
SYSTEM
< SYSTEM DESCRIPTION > [WITH ESP]
Component Signal description
Mainly receives the following signals from ABS actuator and electric unit (control unit) via CAN
communication.
• Brake fluid level switch signal
• Parking brake switch signal
Combination meter
Mainly receives the following signals from ABS actuator and electric unit (control unit) via CAN
communication.
• ESP/VDC warning lamp signal
• ESP/VDC OFF indicator lamp signal
Mainly transmits the following signals to ABS actuator and electric unit (control unit) via CAN
communication.
Steering angle sensor
• Steering angle sensor signal
• Steering angle sensor malfunction signal

hill start assist FUNCTION


hill start assist FUNCTION : System Description INFOID:0000000010329798

• This function maintains brake fluid pressure so that the vehicle does not move backwards even if brake
pedal is released to depress accelerator pedal to start the vehicle while it is stopped on an uphill slope by
depressing brake pedal.
• This function operates when the vehicle is in stop status on a uphill slope of slope ratio 5% or more and
selector lever is in the position other than P or N.
• hill start assist function is only for the start aid. It maintains the brake fluid pressure for approx. 2 seconds
after releasing the brake pedal, and then decreases the pressure gradually. If the vehicle can start by the
accelerator operation, the brake is released automatically and a smooth start can be performed.
• Fail-safe function is adopted. When a malfunction occurs in hill start assist function, the control is suspended
for ESP/VDC function, TCS function, Brake limited slip differential (BLSD) function, Brake assist function, hill
start assist function and Brake force distribution function. The vehicle status becomes the same as models
without ESP/VDC function, TCS function, Brake limited slip differential (BLSD) function, Brake assist func-
tion, hill start assist function and Brake force distribution function. However, ABS function and EBD function
are operated normally. Refer to BRC-21, "Fail-Safe".

BRC-34
SYSTEM
< SYSTEM DESCRIPTION > [WITH ESP]
SYSTEM DIAGRAM
A

BRC

I
E1FIA0167GB

INPUT SIGNAL AND OUTPUT SIGNAL


Major signal transmission between each unit via communication lines is shown in the following table. J

Component Signal description


Mainly transmits the following signals to ABS actuator and electric unit (control unit) via CAN K
communication.
• Accelerator pedal position signal
• Engine speed signal
ECM L
• Engine torque signal
Mainly receives the following signals from ABS actuator and electric unit (control unit) via CAN
communication.
• Engine torque request signal M
Mainly transmits the following signals to ABS actuator and electric unit (control unit) via CAN
TCM communication.
• Current gear position signal
N
Mainly receives the following signals from ABS actuator and electric unit (control unit) via CAN
communication.
• Brake fluid level switch signal
• Parking brake switch signal O
Combination meter
Mainly receives the following signals from ABS actuator and electric unit (control unit) via CAN
communication.
• ESP/VDC warning lamp signal
• ESP/VDC OFF indicator lamp signal P
Transmits the following signals to the ABS via CAN.
BCM
• Stop lamp switch
Transmits the following signals to the ABS via CAN.
USM • Neutral position switch
• Reverse position switch

BRAKE FORCE DISTRIBUTION FUNCTION


BRC-35
SYSTEM
< SYSTEM DESCRIPTION > [WITH ESP]
BRAKE FORCE DISTRIBUTION FUNCTION : System Description INFOID:0000000010329799

• Brake force distribution function is controlled by ABS actuator and electric unit (control unit).
• Brake force distribution function helps provide a more stable and
secure feeling.

JPFIC0171GB

• During cornering, when brake operation is performed brake fluid


pressure of each wheel is controlled based on steering operation
amount by the driver and vehicle cornering status amount detected
by each sensor.
• Fail-safe function is adopted. When a malfunction occurs in Brake
force distribution function, the control is suspended for VDC func-
tion, TCS function, Brake limited slip differential (BLSD) function,
Brake assist function, hill start assist function and Brake force dis-
tribution function. The vehicle status becomes the same as models
without ESP/VDC function, TCS function, Brake limited slip differ-
ential (BLSD) function, Brake assist function, hill start assist func-
JPFIC0172GB
tion and Brake force distribution function. However, ABS function
and EBD function are operated normally. Refer to BRC-21, "Fail-Safe".
NOTE:
Brake force distribution function may not always be operates in all driving conditions.
SYSTEM DIAGRAM

ALFIA0420GB

INPUT SIGNAL AND OUTPUT SIGNAL


Major signal transmission between each unit via communication lines is shown in the following table.

BRC-36
SYSTEM
< SYSTEM DESCRIPTION > [WITH ESP]

Component Signal description A


Mainly transmits the following signals to ABS actuator and electric unit (control unit) via CAN
communication.
• Accelerator pedal position signal
B
• Engine speed signal
ECM
• Engine torque signal
Mainly receives the following signals from ABS actuator and electric unit (control unit) via CAN
communication. C
• Engine torque request signal
Mainly transmits the following signals to ABS actuator and electric unit (control unit) via CAN
TCM communication.
• Current gear position signal
D
Mainly transmits the following signals to ABS actuator and electric unit (control unit) via CAN
Chassis control module communication.
• Active trace control signal E
Mainly receives the following signals from ABS actuator and electric unit (control unit) via CAN
communication.
• Brake fluid level switch signal BRC
• Parking brake switch signal
Mainly receives the following signals from ABS actuator and electric unit (control unit) via CAN
Combination meter
communication.
• Brake warning lamp signal G
• ABS warning lamp signal
• ESP/VDC warning lamp signal
• ESP/VDC OFF indicator lamp signal
H
Mainly transmits the following signals to ABS actuator and electric unit (control unit) via CAN
communication.
Steering angle sensor
• Steering angle sensor signal
• Steering angle sensor malfunction signal I
ACTIVE TRACE CONTROL FUNCTION
ACTIVE TRACE CONTROL FUNCTION : System Description INFOID:0000000010329800 J

• Active trace control function controls the braking utilizing the ABS actuator and electric unit (control unit),
depending on cornering condition calculated from driver's steering input and plural sensors. K
• Active trace control function is aimed to enhance traceability at corners and smooth the vehicle movement to
provide confident driving.
• When the ESP/VDC OFF switch is used to turn OFF the ESP/VDC system, the active trace control system is
also turned OFF. L
• When the active trace control is operated, active trace control graphics are shown on the information display
of combination meter. These are shown only when “Chassis control” is selected on the information display.
Refer to MWI-17, "INFORMATION DISPLAY : System Description". M
• When the active trace control is not functioning properly, the master warning lamp illuminates. Warning mes-
sage “Chassis control” will also appear on information display.
NOTE:
• The active trace control may not be effective depending on the driving condition. Always driving carefully and N
attentively.
• Brake pedal may vibrate and brake pedal feel may change during active trace control operation. Also opera-
tion noise may be noticeable during operation. These are not abnormal conditions. O
• When the active trace control is selected OFF, some functions will be kept ON to assist driver. (For example,
avoidance condition.)
OPERATION CHARACTERISTICS P

BRC-37
SYSTEM
< SYSTEM DESCRIPTION > [WITH ESP]
Active trace control helps enhance the transition from braking into
and then accelerating out of corners. Active trace control utilizes the
vehicle′s electrically-driven intelligent brake system to help improve
cornering feel by automatically applying brakes. Furthermore, Active
trace control will apply selective braking to help create increased
steering response in S-turns. For example, if driving through an S-
turn that starts with steering to the right, the right-side brakes are
engaged to create a yaw momentum and help turn the vehicle.

JPFIC0167GB

• Brake control amount is controlled according to steering operation status by the driver and vehicle cornering
status.

JSFIA2098GB

BRC-38
SYSTEM
< SYSTEM DESCRIPTION > [WITH ESP]
• During cornering, the brake control system limits changes in steer-
ing angle by controlling the inner ring brakes according to acceler- A
ator pedal operation and allows smooth movement of the vehicle
to achieve stable cornering.
B

BRC

G
JSFIA2009GB

SYSTEM DIAGRAM
H

O
ALFIA0422GB

INPUT SIGNAL AND OUTPUT SIGNAL P


Major signal transmission between each unit via communication lines is shown in the following table.

BRC-39
SYSTEM
< SYSTEM DESCRIPTION > [WITH ESP]

Component Signal description


Mainly transmits the following signals to chassis control module via CAN communication.
• Accelerator pedal position signal
ECM
• Engine torque signal
• Engine speed signal
Mainly transmits the following signals to chassis control module via CAN communication.
TCM
• Current gear position signal
Mainly transmits the following signals to chassis control module via CAN communication.
• Front LH wheel speed signal
• Front RH wheel speed signal
• Rear LH wheel speed signal
• Rear RH wheel speed signal
• ABS operation signal
• TCS operation signal
• VDC operation signal
ABS actuator and electric unit (control • Stop lamp switch signal
unit) • Vehicle speed signal (ABS)
• Yaw rate signal
• Side G signal
• Decel G signal
• ESP/VDC OFF switch signal
• Brake fluid pressure signal
• Steering angle sensor signal
Mainly receives the following signals from chassis control module via CAN communication.
• Active trace control signal
Mainly transmits the following signals to chassis control module via CAN communication.
Steering angle sensor
• Steering angle sensor signal
Mainly transmits the following signals to ABS actuator and electric unit (control unit) via CAN
communication.
Chassis control module
• Active Trace Control signal
• Drive mode signal
Mainly transmits the following signals to chassis control module via CAN communication line.
Display control unit
• System selection signal
Mainly receives the following signals from chassis control module via CAN communication.
Combination meter • Chassis control malfunction signal
• Active trace control display signal

WARNING/INDICATOR/CHIME LIST
WARNING/INDICATOR/CHIME LIST : Warning Lamp/Indicator Lamp INFOID:0000000010329801

Name Design Layout/Function


For layout: Refer to BRC-28, "ABS FUNCTION : System Description".

ABS warning lamp or


For function: Refer to BRC-125, "Component Function Check".

For layout: Refer to BRC-36, "BRAKE FORCE DISTRIBUTION FUNCTION : System De-
scription".

Brake warning lamp or


For function: Refer to BRC-126, "Component Function Check".

BRC-40
SYSTEM
< SYSTEM DESCRIPTION > [WITH ESP]
Name Design Layout/Function
A
ESP/VDC OFF indi-
For function: Refer to BRC-24, "VDC FUNCTION : System Description".
cator lamp
B
ESP/VDC warning
For function: Refer to BRC-24, "VDC FUNCTION : System Description".
lamp
C

BRC

BRC-41
DIAGNOSIS SYSTEM [ABS ACTUATOR AND ELECTRIC UNIT (CONTROL
UNIT)]
< SYSTEM DESCRIPTION > [WITH ESP]
DIAGNOSIS SYSTEM [ABS ACTUATOR AND ELECTRIC UNIT (CONTROL
UNIT)]
CONSULT Function INFOID:0000000010329802

APPLICATION ITEMS
CONSULT can display each diagnostic item using the diagnostic test modes as follows.

Mode Function description


ECU identification Parts number of ABS actuator and electric unit (control unit) can be read.
Self Diagnostic Result Self-diagnostic results and freeze frame data can be read and erased quickly.*
DATA MONITOR Input/Output data in the ABS actuator and electric unit (control unit) can be read.
Diagnostic Test Mode in which CONSULT drives some actuators apart from the ABS actuator and elec-
ACTIVE TEST
tric unit (control unit) and also shifts some parameters in a specified range.
WORK SUPPORT Components can be quickly and accurately adjusted.
Re/programming, Configura- • Read and save the vehicle specification (TYPE ID).
tion • Write the vehicle specification (TYPE ID) when replacing ABS actuator and electric unit (control unit).
*: The following diagnosis information is erased by erasing.
• DTC
• Freeze frame data (FFD)

ECU IDENTIFICATION
ABS actuator and electric unit (control unit) part number can be read.
SELF DIAGNOSTIC RESULT
Refer to BRC-53, "DTC Index".
When “CRNT” is displayed on self-diagnosis result,
• The system is presently malfunctioning.
When “PAST” is displayed on self-diagnosis result,
• System malfunction in the past is detected, but the system is presently normal.
Freeze frame data (FFD)
The following vehicle status is recorded when DTC is detected and is displayed on CONSULT.

Item name Display item


The number of times that ignition switch is turned ON after the DTC is detected is displayed.
• When “0” is displayed: It indicates that the system is presently malfunctioning.
• When except “0” is displayed: It indicates that system malfunction in the past is detected, but the system is pres-
IGN counter ently normal.
(0 − 39) NOTE:
Each time when ignition switch is turned OFF to ON, numerical number increases in 1 → 2 → 3...38 → 39. When
the operation number of times exceeds 39, the number do not increase and “39” is displayed until self-diagnosis
is erased.

ACTIVE TEST
The active test is used to determine and identify details of a malfunction, based on self-diagnosis test results
and data obtained in the DATA MONITOR. In response to instructions from CONSULT, instead of those from
ABS actuator and electric unit (control unit) on the vehicle, a drive signal is sent to the actuator to check its
operation.
CAUTION:
• Never perform ACTIVE TEST while driving the vehicle.
• Always bleed air from brake system before active test.
• Never perform active test when system is malfunctioning.
NOTE:
• When active test is performed while depressing the pedal, the pedal depressing stroke may change. This is
not a malfunction.
• “TEST IS STOPPED” is displayed approx. 10 seconds after operation start.

BRC-42
DIAGNOSIS SYSTEM [ABS ACTUATOR AND ELECTRIC UNIT (CONTROL
UNIT)]
< SYSTEM DESCRIPTION > [WITH ESP]
• When performing active test again after “TEST IS STOPPED” is displayed, select “BACK”.
• ABS warning lamp, brake warning lamp and VDC warning lamp may turn ON during active test. This is not a A
malfunction.
ABS IN Valve and ABS OUT Valve
When “Up”, “Keep” or “Down” is selected on display screen, the following items are displayed when system is B
normal.

Display C
Test item Display Item
Up Keep Down
FR RH IN SOL Off On* On*
FR RH SOL FR RH OUT SOL Off Off On* D
CV2 Off Off Off
FR LH IN SOL Off On* On*
E
FR LH SPL FR LH OUT SOL Off Off On*
CV1 Off Off Off
RR RH IN SOL Off On* On* BRC
RR RH SOL RR RH OUT SOL Off Off On*
CV1 Off Off Off
G
RR LH IN SOL Off On* On*
RR LH SOL RR LH OUT SOL Off Off On*
CV2 Off Off Off H
*: Immediately after being selected, status is “On”. Status changes to “Off” after approx. 2 seconds.
ABS IN Valve (ACT) and ABS OUT Valve (ACT)
I
When “Up”, “ACT UP” or “ACT KEEP” is selected on display screen, the following items are displayed when
system is normal.

Display J
Test item Display Item
Up ACT UP ACT KEEP
FR RH IN SOL Off Off Off
K
FR RH SOL (ACT) FR RH OUT SOL Off Off Off
CV2 Off On* On*
FR LH IN SOL Off Off Off L
FR LH SOL (ACT) FR LH OUT SOL Off Off Off
CV1 Off On* On*
M
RR RH IN SOL Off Off Off
RR RH SOL (ACT) RR RH OUT SOL Off Off Off
CV1 Off On* On* N
RR LH IN SOL Off Off Off
RR LH SOL (ACT) RR LH OUT SOL Off Off Off
CV2 Off On* On* O

*: Immediately after being selected, status is “On”. Status changes to “Off” after approx. 10 seconds.
ABS MOTOR P
When “On” or “Off” is selected on display screen, the following items are displayed when system is normal.

Display
Test item Display Item
On Off
MOTOR RELAY On Off
ABS MOTOR
ACTUATOR RLY(Note) On On

BRC-43
DIAGNOSIS SYSTEM [ABS ACTUATOR AND ELECTRIC UNIT (CONTROL
UNIT)]
< SYSTEM DESCRIPTION > [WITH ESP]
NOTE:
Display occasionally changes On/Off for a moment after ignition switch is turned ON. This is operation for
checking purposes and is not a malfunction.
DATA MONITOR
NOTE:
The following table includes information (items) inapplicable to this vehicle. For information (items) applicable
to this vehicle, refer to CONSULT display items.
×: Applicable
Monitor item selection
Item (Unit) Note
INPUT SIGNALS MAIN SIGNALS
FR LH SENSOR Wheel speed calculated by front LH wheel sensor is dis-
× ×
[km/h (MPH)] played.
FR RH SENSOR Wheel speed calculated by front RH wheel sensor is dis-
× ×
[km/h (MPH)] played.
RR LH SENSOR Wheel speed calculated by rear LH wheel sensor is dis-
× ×
[km/h (MPH)] played.
RR RH SENSOR Wheel speed calculated by rear RH wheel sensor is dis-
× ×
[km/h (MPH)] played.
DECEL G-SEN
× Decel G detected by decel G sensor is displayed.
(m/s2)
FR RH IN SOL Operation status of front RH wheel ABS IN valve is dis-
×
(On/Off) played.
FR RH OUT SOL Operation status of front RH wheel ABS OUT valve is dis-
×
(On/Off) played.
FR LH IN SOL Operation status of front LH wheel ABS IN valve is dis-
×
(On/Off) played.
FR LH OUT SOL Operation status of front LH wheel ABS OUT valve is dis-
×
(On/Off) played.
RR RH IN SOL Operation status of rear RH wheel ABS IN valve is dis-
×
(On/Off) played.
RR RH OUT SOL Operation status of rear RH wheel ABS OUT valve is dis-
×
(On/Off) played.
RR LH IN SOL Operation status of rear LH wheel ABS IN valve is dis-
×
(On/Off) played.
RR LH OUT SOL Operation status of rear LH wheel ABS OUT valve is dis-
×
(On/Off) played.
EBD WARN LAMP
(On/Off) Brake warning lamp ON/OFF status is displayed. (Note 1)

STOP LAMP SW
× × Stop lamp switch signal input status is displayed.
(On/Off)
MOTOR RELAY
× ABS motor and motor relay status is displayed.
(On/Off)
ACTUATOR RLY
× ABS actuator relay status is displayed.
(On/Off)
ABS WARN LAMP
× ABS warning lamp ON/OFF status is displayed. (Note 1)
(On/Off)
OFF LAMP ESP/VDC OFF indicator lamp ON/OFF status is dis-
×
(On/Off) played.(Note 1)
SLIP/VDC LAMP
× ESP/VDC warning lamp ON/OFF status is displayed.(Note 1)
(On/Off)
BATTERY VOLT Voltage supplied to ABS actuator and electric unit (control
× ×
(V) unit) is displayed.
Current gear position judged from current gear position sig-
GEAR × ×
nal is displayed.

BRC-44
DIAGNOSIS SYSTEM [ABS ACTUATOR AND ELECTRIC UNIT (CONTROL
UNIT)]
< SYSTEM DESCRIPTION > [WITH ESP]
Monitor item selection
Item (Unit) Note A
INPUT SIGNALS MAIN SIGNALS
Current gear position judged from current gear position sig-
SLCT LVR POSI × ×
nal is displayed.
B
YAW RATE SEN
× × Yaw rate detected by yaw rate sensor is displayed.
(d/s)
R POSI SIG R range signal input status judged from R range signal is
(On/Off) displayed. C

4WD MODE MON(Note 2) × × AWD control status is displayed.


(AUTO/LOCK/2WD)
D
N POSI SIG N range signal input status judged from N range signal is
(On/Off) displayed.
P POSI SIG P range signal input status judged from P range signal is dis-
E
(On/Off) played.
ACCEL POS SIG
× Displays the Accelerator pedal position
(%)
BRC
SIDE G-SENSOR
× Side G detected by side G sensor is displayed.
(m/s2))
Steering angle detected by steering angle sensor is dis-
STR ANGLE SIG × G
played.
PRESS SENSOR Brake fluid pressure detected by pressure sensor is dis-
×
(bar) played.
H
EBD SIGNAL
EBD operation status is displayed.
(On/Off)
ABS SIGNAL
ABS operation status is displayed. I
(On/Off)
TCS SIGNAL
TCS operation status is displayed.
(On/Off)
J
VDC SIGNAL
ESP/VDC operation status is displayed.
(On/Off)
EBD FAIL SIG
EBD fail-safe signal status is displayed. K
(On/Off)
ABS FAIL SIG
ABS fail-safe signal status is displayed.
(On/Off)
TCS FAIL SIG
L
TCS fail-safe signal status is displayed.
(On/Off)
VDC FAIL SIG
ESP/VDC fail-safe signal status is displayed. M
(On/Off)
CRANKING SIG
Cranking status is displayed.
(On/Off)
FLUID LEV SW Brake fluid level signal input status via CAN communication N
×
(On/Off) is displayed.
PARK BRAKE SW Parking brake switch signal input status via CAN communi-
×
(On/Off) cation is displayed. O
USV[FL-RR] Primary side USV solenoid valve (On/Off) status is dis-
(On/Off) played.
USV[FR-RL] Secondary side USV solenoid valve (On/Off) status is dis- P
(On/Off) played.
HSV[FL-RR] Primary side HSV solenoid valve (On/Off) status is dis-
(On/Off) played.
HSV[FR-RL] Secondary side USV solenoid valve (On/Off) status is dis-
(On/Off) played.

BRC-45
DIAGNOSIS SYSTEM [ABS ACTUATOR AND ELECTRIC UNIT (CONTROL
UNIT)]
< SYSTEM DESCRIPTION > [WITH ESP]
Monitor item selection
Item (Unit) Note
INPUT SIGNALS MAIN SIGNALS
V/R OUTPUT
Valve relay operation signal (On/Off) status is displayed.
(On/Off)
M/R OUTPUT
Motor relay operation signal (On/Off) status is displayed.
(On/Off)
ENGINE RPM
× Engine speed status is displayed.
(tr/min)

USS SIG (Note 3) hill start assist operation status is displayed.


(On/Off)
Note 1: Refer to BRC-13, "System Description" for ON/OFF conditions of each warning lamp and indicator
lamp.
Note 2: AWD models
Note 3: “USS” means “hill start assist”
WORK SUPPORT

Conditions Description
ST ANGLE SENSOR ADJUSTMENT Perform neutral position adjustment of steering angle sensor.
DECEL G SEN CALIBRATION Perform decel G sensor calibration.

BRC-46
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
< ECU DIAGNOSIS INFORMATION > [WITH ESP]

ECU DIAGNOSIS INFORMATION A


ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
Reference Value INFOID:0000000010427931
B

CONSULT DATA MONITOR STANDARD VALUE


NOTE: C
The following table includes information (items) inapplicable to this vehicle. For information (items) applicable
to this vehicle, refer to CONSULT display items.

Monitor item Condition Reference values in normal operation D


Vehicle stopped 0.00 km/h (MPH)
FR LH SENSOR Nearly matches the speedometer dis-
When driving(Note 1) E
play (within ±10%)
Vehicle stopped 0.00 km/h (MPH)
FR RH SENSOR Nearly matches the speedometer dis-
When driving(Note 1) BRC
play (within ±10%)
Vehicle stopped 0.00 km/h (MPH)
RR LH SENSOR Nearly matches the speedometer dis-
When driving(Note 1)
G
play (within ±10%)
Vehicle stopped 0.00 km/h (MPH)
RR RH SENSOR Nearly matches the speedometer dis- H
When driving(Note 1) play (within ±10%)
BATTERY VOLT Ignition switch ON 10 – 16 V
Brake pedal depressed On I
STOP LAMP SW
Brake pedal not depressed Off
VDC OFF switch ON On
OFF SW J
VDC OFF switch OFF Off
Vehicle stopped Approx. 0 d/s
YAW RATE SEN Turning right Negative value K
Turning left Positive value
Active On
FR RH IN SOL L
Not activated Off
Active On
FR RH OUT SOL
Not activated Off M
Active On
FR LH IN SOL
Not activated Off
Active On
N
FR LH OUT SOL
Not activated Off
Active On
RR RH IN SOL O
Not activated Off
Active On
RR RH OUT SOL
Not activated Off P
Active On
RR LH IN SOL
Not activated Off
Active On
RR LH OUT SOL
Not activated Off

BRC-47
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
< ECU DIAGNOSIS INFORMATION > [WITH ESP]
Monitor item Condition Reference values in normal operation
Active On
MOTOR RELAY
Not activated Off
Active On
ACTUATOR RLY
When not operating (in fail-safe mode) Off

When ABS warning lamp is ON(Note 2) On


ABS WARN LAMP
When ABS warning lamp is OFF(Note 2) Off

When VDC OFF indicator lamp is ON(Note 2) On


OFF LAMP
When VDC OFF indicator lamp is OFF(Note 2) Off

When VDC warning lamp is ON(Note 2) On


SLIP/VDC LAMP
When VDC warning lamp is OFF(Note 2) Off
Never depress accelerator pedal
0%
(with ignition switch ON)
ACCEL POS SIG
Depress accelerator pedal
0 – 100%
(with ignition switch ON)
Vehicle stopped Approx. 0 m/s2
SIDE G-SENSOR Right turn Negative value
Left turn Positive value
When stopped Approx. ±0.01 G
DECEL G-SEN During acceleration Positive value
During deceleration Negative value
When driving straight 0±3.5°
STR ANGLE SIG When steering wheel is steered to RH by 90° Approx. +90°
When steering wheel is steered to LH by 90° Approx. –90°
Engine stopped 0 tr/min
ENGINE SPEED
Engine running Almost same reading as tachometer
Brake pedal not depressed Approx. 0 bar
PRESS SENSOR
Brake pedal depressed (−40) – (+300 bar)
When brake fluid level switch is ON (brake fluid level
On
FLUID LEV SW is less than the specified level)
When brake fluid level switch is OFF Off
When parking brake is active On
PARK BRAKE SW
Parking brake is released Off
Active On
CV1
Not activated Off
Active On
CV2
Not activated Off
EBD activated On
EBD SIGNAL
EBD not activated Off
ABS is activated On
ABS SIGNAL
ABS is not activated Off
TCS activated On
TCS SIGNAL
TCS not activated Off
VDC activated On
VDC SIGNAL
VDC not activated Off

BRC-48
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
< ECU DIAGNOSIS INFORMATION > [WITH ESP]
Monitor item Condition Reference values in normal operation
A
In EBD fail-safe On
EBD FAIL SIG
EBD is normal Off
In ABS fail-safe On B
ABS FAIL SIG
ABS is normal Off
In TCS fail-safe On
TCS FAIL SIG
TCS is normal Off C
In VDC fail-safe On
VDC FAIL SIG
VDC is normal Off
D
At cranking On
CRANKING SIG
Other than at cranking Off

When brake warning lamp is ON(Note 2) On E


EBD WARN LAMP
When brake warning lamp is OFF(Note 2) Off
1–7 BRC
GEAR Driving
Depending on shift status
When selector lever is in the N position On
N POSI SIG
When selector lever is in the other position than N Off G
When selector lever is in the R position On
R POSI SIG
When selector lever is in the other position than R Off
H
AUTO, LOCK, 2WD (depending on 4WD
4WD MODE MON(Note 3) Always
control status)
When hill start assist is active On
USS SIG(Note 4) I
When hill start assist is not active Off
Note 1: Confirm tire pressure is standard value.
Note 2: Refer to BRC-13, "System Description" for ON/OFF conditions of each warning lamp and indicator J
lamp.
Note 3: AWD models
Note 4: USS (Hill Start Assist)
K
Fail-Safe INFOID:0000000010427932

VDC FUNCTION, TCS FUNCTION, BRAKE LIMITED SLIP DIFFERENTIAL FUNCTION, BRAKE AS- L
SIST FUNCTION, hill start assist FUNCTION AND BRAKE FORCE DISTRIBUTION FUNCTION
VDC warning lamp in combination meter turn ON when a malfunction occurs in system [ABS actuator and
electric unit (control unit)]. The control is suspended for VDC function, TCS function, Brake limited slip differ- M
ential (BLSD) function, Brake assist function, hill start assist function and Brake force distribution function. The
vehicle status becomes the same as models without VDC function, TCS function, Brake limited slip differential
(BLSD) function, Brake assist function, hill start assist function and Brake force distribution function. However,
ABS function and EBD function are operated normally. N
ABS FUNCTION
ABS warning lamp and VDC warning lamp in combination meter turn ON when a malfunction occurs in system
[ABS actuator and electric unit (control unit)]. The control is suspended for VDC function, TCS function, ABS O
function, Brake limited slip differential (BLSD) function, Brake assist function, hill start assist function and
Brake force distribution function. The vehicle status becomes the same as models without VDC function, TCS
function, ABS function, Brake limited slip differential (BLSD) function, Brake assist function, hill start assist P
function and Brake force distribution function. However, EBD function is operated normally.
NOTE:
ABS self-diagnosis sound may be heard the same as in the normal condition, because self-diagnosis is per-
formed when ignition switch turns ON and when vehicle initially starts.
EBD FUNCTION
ABS warning lamp, brake warning lamp and VDC warning lamp in combination meter turn ON when a mal-
function occurs in system [ABS actuator and electric unit (control unit)]. The control is suspended for VDC
BRC-49
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
< ECU DIAGNOSIS INFORMATION > [WITH ESP]
function, TCS function, ABS function, EBD function, Brake limited slip differential (BLSD) function, Brake
assist function, hill start assist function and Brake force distribution function. The vehicle status becomes the
same as models without VDC function, TCS function, ABS function, EBD function, Brake limited slip differen-
tial (BLSD) function, Brake assist function, hill start assist function and Brake force distribution function.

DTC Fail-safe condition


C1101
The following functions are suspended:
C1102 • VDC function
C1103 • TCS function
• ABS function
C1104 • EBD function (only when both 2 rear wheels are malfunctioning)
C1105 • Brake limited slip differential (BLSD) function
• Brake assist function
C1106 • hill start assist function
C1107 • Brake force distribution function
• Active trace control function (control of chassis control module)
C1108
C1109 The following functions are suspended:
• VDC function
C1111
• TCS function
• ABS function
• EBD function
• Brake limited slip differential (BLSD) function
• Brake assist function
C1113
• hill start assist function
• Brake force distribution function
• Active trace control function (control of chassis control module)

The following functions are suspended:


• VDC function
• TCS function
• ABS function
C1115 • Brake limited slip differential (BLSD) function
• Brake assist function
• hill start assist function
• Brake force distribution function
• Active trace control function (control of chassis control module)
C1120
The following functions are suspended:
C1121 • VDC function
C1122 • TCS function
• ABS function
C1123 • EBD function
C1124 • Brake limited slip differential (BLSD) function
• Brake assist function
C1125 • hill start assist function
C1126 • Brake force distribution function
• Active trace control function (control of chassis control module)
C1127
C1130 The following functions are suspended:
• VDC function
• TCS function
• Brake limited slip differential (BLSD) function
C1138 • hill start assist function
• Brake force distribution function
• Active trace control function (control of chassis control module)

BRC-50
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
< ECU DIAGNOSIS INFORMATION > [WITH ESP]
DTC Fail-safe condition
A
The following functions are suspended:
• VDC function
• TCS function
• ABS function B
• EBD function
C1140
• Brake limited slip differential (BLSD) function
• Brake assist function
• hill start assist function C
• Brake force distribution function
• Active trace control function (control of chassis control module)
The following functions are suspended: D
• VDC function
• TCS function
• Brake limited slip differential (BLSD) function
C1142
• Brake assist function E
• hill start assist function
• Brake force distribution function
• Active trace control function (control of chassis control module)
BRC
C1143 The following functions are suspended:
• VDC function
• TCS function
• Brake limited slip differential (BLSD) function G
C1144 • hill start assist function
• Brake force distribution function
• Active trace control function (control of chassis control module)
H
C1145 The following functions are suspended:
• VDC function
• TCS function
• ABS function I
• Brake limited slip differential (BLSD) function
C1146 • Brake assist function
• hill start assist function
• Brake force distribution function J
• Active trace control function (control of chassis control module)
The following functions are suspended:
• VDC function
K
• TCS function
• Brake limited slip differential (BLSD) function
C1155
• Brake assist function
• hill start assist function L
• Brake force distribution function
• Active trace control function (control of chassis control module)
The following functions are suspended:
• VDC function
M
• TCS function
• ABS function
C1160 • Brake limited slip differential (BLSD) function N
• Brake assist function
• hill start assist function
• Brake force distribution function
• Active trace control function (control of chassis control module) O
C1164 The following functions are suspended:
• VDC function
• TCS function
P
• ABS function
• EBD function
C1165 • Brake limited slip differential (BLSD) function
• Brake assist function
• hill start assist function
• Brake force distribution function
• Active trace control function (control of chassis control module)

BRC-51
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
< ECU DIAGNOSIS INFORMATION > [WITH ESP]
DTC Fail-safe condition
The following functions are suspended:
• VDC function
• TCS function
• ABS function
C1170 • Brake limited slip differential (BLSD) function
• Brake assist function
• hill start assist function
• Brake force distribution function
• Active trace control function (control of chassis control module)
C1197
Electrical vacuum assistance of brake booster is suspended.
C1198
C1199 —
C119A Electrical vacuum assistance of brake booster is suspended.
The following functions are suspended:
• VDC function
U1000 • TCS function
U1002 • Brake limited slip differential (BLSD) function
U1010 • hill start assist function
• Brake force distribution function
• Active trace control function (control of chassis control module)

DTC Inspection Priority Chart INFOID:0000000010427933

When multiple DTCs are displayed simultaneously, check one by one depending on the following priority list.

Priority Detected item (DTC)


1 • U1000 CAN COMM CIRCUIT
2 • C1170 VARIANT CODING
• C1130 ENGINE SIGNAL 1
3 • C1144 ST ANG SEN SIGNAL
• C1138 4WAS CIRCUIT
• C1109 BATTERY VOLTAGE [ABNOMAL]
4 • C1111 PUMP MOTOR
• C1140 ACTUATOR RLY

BRC-52
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
< ECU DIAGNOSIS INFORMATION > [WITH ESP]
Priority Detected item (DTC)
A
• C1101 RR RH SENSOR-1
• C1102 RR LH SENSOR-1
• C1103 FR RH SENSOR-1
• C1104 FR LH SENSOR-1 B
• C1105 RR RH SENSOR-2
• C1106 RR LH SENSOR-2
• C1107 FR RH SENSOR-2
• C1108 FR LH SENSOR-2 C
• C1108 FR LH SENSOR-2
• C1113 G SENSOR
• C1120 FR LH IN ABS SOL
• C1121 FR LH OUT ABS SOL D
• C1122 FR RH IN ABS SOL
• C1123 FR RH OUT ABS SOL
5 • C1124 RR LH IN ABS SOL
• C1125 RR LH OUT ABS SOL
E
• C1126 RR RH IN ABS SOL
• C1127 RR RH OUT ABS SOL
• C1142 PRESS SEN CIRCUIT BRC
• C1143 ST ANG SEN CIRCUIT
• C1145 YAW RATE SENSOR
• C1146 SIDE G SEN CIRCUIT
• C1160 DECEL G SEN SET G
• C1164 CV 1
• C1165 CV 2
• C1197 VACUUM SENSOR
• C1198 VACUUM SEN CIR H
• C1199 BRAKE BOOSTER
• C119A VACUUM SEN VOLT
6 • C1155 BR FLUID LEVEL LOW I

DTC Index INFOID:0000000010427934

J
VDC warning ABS warning Brake warning
DTC Display Item Refer to
lamp lamp lamp
C10D7 PARKING BRAKE SYSTEM ON ON ON BRC-70, "DTC Logic" K
C1101 RR RH SENSOR-1 ON ON OFF
C1102 RR LH SENSOR-1 ON ON OFF
BRC-71, "DTC Logic" L
C1103 FR RH SENSOR-1 ON ON OFF
C1104 FR LH SENSOR-1 ON ON OFF
C1105 RR RH SENSOR-2 ON ON OFF M
C1106 RR LH SENSOR-2 ON ON OFF
BRC-76, "DTC Logic"
C1107 FR RH SENSOR-2 ON ON OFF
N
C1108 FR LH SENSOR-2 ON ON OFF
C1109 BATTERY VOLTAGE [ABNOMAL] ON ON ON BRC-78, "DTC Logic"
C1109 BATTERY VOLTAGE [ABNOMAL] ON ON ON BRC-78, "DTC Logic" O
C1110 CONTROLLER FAILURE ON ON ON BRC-80, "DTC Logic"
C1113 G SENSOR ON ON OFF BRC-84, "DTC Logic"
C1115 ABS SENSOR [ABNORMAL SIGNAL] ON ON OFF BRC-85, "DTC Logic"
P
C1116 STOP LAMP SW ON ON OFF BRC-87, "DTC Logic"
C1120 FR LH IN ABS SOL ON ON ON BRC-90, "DTC Logic"
C1121 FR LH OUT ABS SOL ON ON ON BRC-92, "DTC Logic"
C1122 FR RH IN ABS SOL ON ON ON BRC-90, "DTC Logic"
C1123 FR RH OUT ABS SOL ON ON ON BRC-92, "DTC Logic"

BRC-53
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
< ECU DIAGNOSIS INFORMATION > [WITH ESP]
VDC warning ABS warning Brake warning
DTC Display Item Refer to
lamp lamp lamp
C1124 RR LH IN ABS SOL ON ON ON BRC-90, "DTC Logic"
C1125 RR LH OUT ABS SOL ON ON ON BRC-92, "DTC Logic"
C1126 RR RH IN ABS SOL ON ON ON BRC-90, "DTC Logic"
C1127 RR RH OUT ABS SOL ON ON ON BRC-92, "DTC Logic"
C1130 ENGINE SIGNAL 1 ON OFF OFF BRC-94, "DTC Logic"
C1140 ACTUATOR RLY ON ON ON BRC-95, "DTC Logic"
C1142 PRESS SEN CIRCUIT ON OFF OFF BRC-97, "DTC Logic"
C1143 ST ANG SEN CIRCUIT ON OFF OFF BRC-99, "DTC Logic"
C1144 ST ANG SEN SIGNAL ON OFF OFF BRC-101, "DTC Logic"
C1145 YAW RATE SENSOR ON ON OFF
BRC-84, "DTC Logic"
C1146 SIDE G SEN CIRCUIT ON ON OFF
C1153 EMERGENCY BRAKE ON ON ON BRC-80, "DTC Logic"
C1154 PNP POSI SIG ON ON ON BRC-102, "DTC Logic"
C1155 BR FLUID LEVEL LOW ON OFF OFF BRC-103, "DTC Logic"
C1160 DECEL G SEN SET ON ON OFF BRC-105, "DTC Logic"
C1164 CV 1 ON ON ON
BRC-106, "DTC Logic"
C1165 CV 2 ON ON ON
C1166 SV 1 ON ON ON
BRC-108, "DTC Logic"
C1167 SV 2 ON ON ON
C1170 VARIANT CODING ON ON OFF BRC-110, "DTC Logic"
C1197 VACUUM SENSOR OFF OFF ON BRC-111, "DTC Logic"
C1198 VACUUM SEN CIR OFF OFF ON BRC-113, "DTC Logic"
C1199 BRAKE BOOSTER OFF OFF ON BRC-115, "DTC Logic"
C1B60 EXTERNAL CONTROL MODULE ON ON ON BRC-119, "DTC Logic"
C119A VACUUM SEN VOLT OFF OFF ON BRC-117, "DTC Logic"
U1000 CAN COMM CIRCUIT ON OFF OFF BRC-120, "DTC Logic"
U1002 CAN COMM CIRCUIT ON OFF OFF
U1010 CONTROL UNIT CAN ON OFF OFF BRC-121, "DTC Logic"

BRC-54
BRAKE CONTROL SYSTEM
< WIRING DIAGRAM > [WITH ESP]

WIRING DIAGRAM A
BRAKE CONTROL SYSTEM
Wiring Diagram INFOID:0000000010329807
B

BRC

JRFWC1332GB

BRC-55
BRAKE CONTROL SYSTEM
< WIRING DIAGRAM > [WITH ESP]

JRFWC1349GB

BRC-56
BRAKE CONTROL SYSTEM
< WIRING DIAGRAM > [WITH ESP]

BRC

JRFWC1350GB

BRC-57
BRAKE CONTROL SYSTEM
< WIRING DIAGRAM > [WITH ESP]

JRFWC1351GB

BRC-58
BRAKE CONTROL SYSTEM
< WIRING DIAGRAM > [WITH ESP]

BRC

JRFWC1352GB

BRC-59
DIAGNOSIS AND REPAIR WORK FLOW
< BASIC INSPECTION > [WITH ESP]

BASIC INSPECTION
DIAGNOSIS AND REPAIR WORK FLOW
Work Flow INFOID:0000000010428737

DETAILED FLOW
1.INTERVIEW FROM THE CUSTOMER
Clarify customer complaints before inspection. First of all, perform an interview utilizing BRC-61, "Diagnostic
Work Sheet" and reproduce the symptom as well as fully understand it. Ask customer about his/her complaints
carefully. Check symptoms by driving vehicle with customer, if necessary.
CAUTION:
Customers are not professional. Never guess easily like “maybe the customer means that...,” or “
maybe the customer mentions this symptom”.

>> GO TO 2.
2.CHECK SYMPTOM
Reproduce the symptom that is indicated by the customer, based on the information from the customer
obtained by interview. Also check that the symptom is not caused by fail-safe mode. Refer to BRC-49, "Fail-
Safe".
CAUTION:
When the symptom is caused by normal operation, fully inspect each portion and obtain the under-
standing of customer that the symptom is not caused by a malfunction.

>> GO TO 3.
3.PERFORM THE SELF-DIAGNOSIS
With CONSULT
1. Turn the ignition switch OFF → ON.
CAUTION:
Be sure to wait of 10 seconds after turning ignition switch OFF or ON.
2. Repeat step 1 two or more times.
3. Perform self-diagnosis for “ABS”.
Is DTC detected?
YES >> Record or print self-diagnosis results and freeze frame data (FFD). GO TO 4.
NO >> GO TO 6.
4.RECHECK THE SYMPTOM
With CONSULT
1. Erase self-diagnostic results for “ABS”.
2. Turn the ignition switch OFF → ON → OFF.
CAUTION:
Be sure to wait of 10 seconds after turning ignition switch OFF or ON.
3. Perform DTC confirmation procedures for the error-detected system.
NOTE:
If some DTCs are detected at the some time, determine the order for performing the diagnosis based on
BRC-52, "DTC Inspection Priority Chart".
Is any DTC detected?
YES >> GO TO 5.
NO >> Check harness and connectors based on the information obtained by interview. Refer to GI-41,
"Intermittent Incident".
5.REPAIR OR REPLACE ERROR-DETECTED PART
1. Repair or replace error-detected parts.
2. Reconnect part or connector after repairing or replacing.
3. When DTC is detected, erase self-diagnostic result for “ABS”.

BRC-60
DIAGNOSIS AND REPAIR WORK FLOW
< BASIC INSPECTION > [WITH ESP]
CAUTION:
• Turn the ignition switch OFF → ON → OFF after erase self-diagnosis result. A
• Be sure to wait of 10 seconds after turning ignition switch OFF or ON.

>> GO TO 7. B
6.IDENTIFY ERROR-DETECTED SYSTEM BY SYMPTOM DIAGNOSIS
Estimate error-detected system based on symptom diagnosis and perform inspection.
C
Can the error-detected system be identified?
YES >> GO TO 7.
NO >> Check harness and connectors based on the information obtained by interview. Refer to GI-41, D
"Intermittent Incident".
7.FINAL CHECK
With CONSULT E
1. Check the reference value for “ABS”.
2. Recheck the symptom and check that the symptom is not reproduced on the same conditions.
Is the symptom reproduced? BRC
YES >> GO TO 3.
NO >> Inspection End.
G
Diagnostic Work Sheet INFOID:0000000010428738

Description
H
• In general, customers have their own criteria for a problem. Therefore, it is important to understand the
symptom and status well enough by asking the customer about his/her concerns carefully. To systemize all
the information for the diagnosis, prepare the interview sheet referring to the interview points.
• In some cases, multiple conditions that appear simultaneously may cause a DTC to be detected. I
INTERVIEW SHEET SAMPLE
J
Interview sheet
Registration Initial year
Customer number registration
MR/MS
name K
Vehicle type VIN
Storage date Engine Mileage km (Mile)
† Does not operate ( ) function L
† Warning lamp for ( ) turns ON.
Symptom † Noise † Vibration
† Other
M
( )
First occurrence † Recently † Other ( )
N
Frequency of occurrence † Always † Under a certain conditions of † Sometimes ( time(s)/day)
† Irrelevant

Climate con- Weather † Fine † Cloud † Rain †Snow † Others ( ) O


ditions Temperature † Hot †Warm † Cool † Cold † Temperature [Approx. °C (°F)]
Relative humidity † High † Moderate † Low
† Urban area † Suburb area † Highway P
Road conditions
† Mountainous road (uphill or downhill) † Rough road
†Irrelevant
†When engine starts † During idling
† During driving † During acceleration † At constant speed driving
Operating condition, etc.
† During deceleration
† During cornering (right curve or left curve)
† When steering wheel is steered (to right or to left)

BRC-61
DIAGNOSIS AND REPAIR WORK FLOW
< BASIC INSPECTION > [WITH ESP]
Interview sheet
Registration Initial year
Customer number registration
MR/MS
name
Vehicle type VIN
Storage date Engine Mileage km (Mile)

Other conditions

Memo

BRC-62
ADDITIONAL SERVICE WHEN REPLACING ABS ACTUATOR AND ELECTRIC
UNIT (CONTROL UNIT)
< BASIC INSPECTION > [WITH ESP]
ADDITIONAL SERVICE WHEN REPLACING ABS ACTUATOR AND ELEC-
A
TRIC UNIT (CONTROL UNIT)
Description INFOID:0000000010428739
B
• When replaced the ABS actuator and electric unit (control unit), perform adjust the neutral position of steer-
ing angle sensor. Refer to BRC-66, "Work Procedure".
• When replaced the ABS actuator and electric unit (control unit), perform calibration of the decel G sensor. C
Refer to BRC-66, "Work Procedure".

BRC

BRC-63
ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION
< BASIC INSPECTION > [WITH ESP]
ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION
Description INFOID:0000000010428740

Refer to the table below to determine if adjustment of steering angle sensor neutral position is required.
×: Required –: Not required

Situation Adjustment of steering angle sensor neutral position


Removing/Installing ABS actuator and electric unit (control unit) —
Replacing ABS actuator and electric unit (control unit) ×
Removing/Installing steering angle sensor ×
Replacing steering angle sensor ×
Removing/Installing steering components ×
Replacing steering components ×
Removing/Installing suspension components ×
Replacing suspension components ×
Change tires to new ones —
Tire rotation —
Adjusting wheel alignment ×

Work Procedure INFOID:0000000010428741

ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION


CAUTION:
To adjust neutral position of steering angle sensor, make sure to use CONSULT.
(Adjustment cannot be done without CONSULT).
1.ALIGN THE VEHICLE STATUS
Stop vehicle with front wheels in straight-ahead position.

>> GO TO 2.
2.PERFORM THE NEUTRAL POSITION ADJUSTMENT FOR THE STEERING ANGLE SENSOR
1. On the CONSULT screen, touch “WORK SUPPORT” and “ST ANG SENSOR ADJUSTMENT” in order.
2. Touch “START”.
CAUTION:
Do not touch steering wheel while adjusting steering angle sensor.
3. After approximately 10 seconds, touch “END”.
NOTE:
After approximately 60 seconds, it ends automatically.
4. Turn ignition switch OFF, then turn it ON again.
CAUTION:
Be sure to perform above operation.

>> GO TO 3.
3.CHECK DATA MONITOR
1. Run vehicle with front wheels in straight-ahead position, then stop.
2. Select “DATA MONITOR”. Then make sure “STR ANGLE SIG” is within 0±3.5°.
Is the steering angle within the specified range?
YES >> GO TO 4.
NO >> Perform the neutral position adjustment for the steering angle sensor again, GO TO 1.
4.ERASE THE SELF-DIAGNOSIS MEMORY
Erase the self-diagnosis memory of the ABS actuator and electric unit (control unit) and ECM.
• ABS actuator and electric unit (control unit): Refer to BRC-42, "CONSULT Function".

BRC-64
ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION
< BASIC INSPECTION > [WITH ESP]
• ECM: Refer to ECH-47, "CONSULT Function".
Are the memories erased? A
YES >> Inspection End.
NO >> Check the items indicated by the self-diagnosis.
B

BRC

BRC-65
CALIBRATION OF DECEL G SENSOR
< BASIC INSPECTION > [WITH ESP]
CALIBRATION OF DECEL G SENSOR
Description INFOID:0000000010428742

CAUTION:
Always perform the decel G sensor calibration before driving when the following operation is per-
formed.
NOTE:
Yaw rate/side/decel G sensor calibration is performed when performing the decel G sensor calibration.
×: Required —: Not required

Procedure Decel G sensor calibration


Removing/ installing ABS actuator and electric unit (control unit) —
Replacing ABS actuator and electric unit (control unit) ×
Removing/installing steering components —
Replacing steering components —
Removing/installing suspension components —
Replacing suspension components —
Removing/installing tire —
Replacing tire —
Tire rotation —
Adjusting wheel alignment. —

Work Procedure INFOID:0000000010428743

Decel G sensor calibration


CAUTION:
Always use CONSULT for the decel G sensor calibration. (It cannot be adjusted other than with CON-
SULT.)
NOTE:
Yaw rate/side/decel G sensor calibration is performed when performing the decel G sensor calibration.
1.CHECK THE VEHICLE STATUS
1. Steer the steering wheel to the straight-ahead position. Stop the vehicle on level surface.
2. Stop the engine.
3. Turn the ignition switch OFF.
Is the vehicle stopped in the straight-ahead position on level surface?
YES >> GO TO 2.
NO >> Steer the steering wheel to the straight-ahead position. Stop the vehicle on level surface.
2.PERFORM DECEL G SENSOR CALIBRATION
CAUTION:
• Never allow passenger or load on the vehicle.
• Never apply vibration to the vehicle body when opening or closing door during calibration.
With CONSULT
1. Turn the ignition switch ON.
CAUTION:
Never start engine.
2. Select “ABS”, “WORK SUPPORT”, “DECEL G SEN CALIBRATION” in this order.
3. Select “START”.
4. After approx. 10 seconds, select “END”.
5. Turn ignition switch OFF and then turn it ON again.
CAUTION:
Be sure to perform the operation above.

>> GO TO 3.

BRC-66
CALIBRATION OF DECEL G SENSOR
< BASIC INSPECTION > [WITH ESP]

3.CHECK DATA MONITOR A


With CONSULT
1. Drive the vehicle. Steer the steering wheel to the straight-ahead position. Stop the vehicle on level sur-
face. B
2. Select “ABS”, “DATA MONITOR”, “ECU INPUT SIGNALS” and “DECEL G SENSOR” in this order. Check
that the signal is within the specified value.

DECEL G SENSOR : Approx. ± 0.01 G C

Is the inspection result normal?


YES >> GO TO 4. D
NO >> GO TO 1.
4.ERASE SELF-DIAGNOSIS MEMORY
With CONSULT E
Erase self-diagnosis result of “ABS”.
Are the memories erased?
YES >> Inspection End. BRC
NO >> Check the items indicated by the self-diagnosis.

BRC-67
CONFIGURATION [ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)]
< BASIC INSPECTION > [WITH ESP]
CONFIGURATION [ABS ACTUATOR AND ELECTRIC UNIT (CONTROL
UNIT)]
Work Procedure INFOID:0000000010763725

CAUTION:
• Use “Manual Configuration” only when “TYPE ID” of ABS actuator and electric unit (control unit)
cannot be read.
• After configuration, turn the ignition switch from OFF to ON and check that the VDC warning lamp
turns OFF after staying illuminated for approximately two seconds.
• If an error occurs during configuration, start over from the beginning.
1.CHECKING TYPE ID (1)
Use FAST (service parts catalogue) to search ABS actuator and electric unit (control unit) of the applicable
vehicle and find “Type ID”.
Is “Type ID” displayed?
YES >> Print out “Type ID” and GO TO 2.
NO >> “Configuration” is not required for ABS actuator and electric unit (control unit). Replace in the
usual manner. Refer to BRC-142, "Removal and Installation".
2.CHECKING TYPE ID (2)
CONSULT Configuration
1. Select “Before Replace ECU” of “Read/Write Configuration”.
2. Check that “Type ID” is displayed on the CONSULT screen.
Is “Type ID” displayed?
YES >> GO TO 3.
NO >> GO TO 7.
3.VERIFYING TYPE ID (1)
CONSULT Configuration
Compare a “Type ID” displayed on the CONSULT screen with the one searched by using FAST (service parts
catalogue) to check that these “Type ID” agree with each other.
NOTE:
For the “Type ID” searched by using FAST (service parts catalog), use the last five digits of the “Type ID”.

>> GO TO 4.
4.SAVING TYPE ID
CONSULT Configuration
Save “Type ID” on CONSULT.

>> GO TO 5.
5.REPLACING ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) (1)
Replace ABS actuator and electric unit (control unit). Refer to BRC-142, "Removal and Installation".
CAUTION:
Never perform the following work items:
• Air bleeding
• Adjustment of steering angle sensor neutral position
• Calibration of decel G sensor

>> GO TO 6.
6.WRITING (AUTOMATIC WRITING)
CONSULT Configuration
1. Select “After Replace ECU” of “Re/programming, Configuration” or that of “Read / Write Configuration”.

BRC-68
CONFIGURATION [ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)]
< BASIC INSPECTION > [WITH ESP]
2. Select the “Type ID” agreeing with the one stored on CONSULT and the one searched by using FAST
(service parts catalogue) to write the “Type ID” into the ABS actuator and electric unit (control unit). A
NOTE:
For the “Type ID” searched by using FAST (service parts catalog), use the last five digits of the “Type ID”.
B
>> GO TO 9.
7.REPLACING ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) (2)
C
Replace ABS actuator and electric unit (control unit). Refer to BRC-142, "Removal and Installation".
CAUTION:
Never perform the following work items:
• Air bleeding D
• Adjustment of steering angle sensor neutral position
• Calibration of decel G sensor
E
>> GO TO 8.
8.WRITING (MANUAL WRITING)
BRC
CONSULT Configuration
1. Select “Manual Configuration”.
2. Select the “Type ID” searched by using FAST (service parts catalogue) to write the “Type ID” into the ABS
actuator and electric unit (control unit). G
NOTE:
For the “Type ID” searched by using FAST (service parts catalog), use the last five digits of the “Type ID”.
H
>> GO TO 9.
9.VERIFYING TYPE ID (2) I
Compare “Type ID” written into the ABS actuator and electric unit (control unit) with the one searched by using
FAST (service parts catalogue) to check that these “Type ID” agree with each other.
NOTE:
J
For the “Type ID” searched by using FAST (service parts catalog), use the last five digits of the “Type ID”.

>> GO TO 10. K
10.CHECKING VDC WARNING LAMP
1. Turn the ignition switch OFF.
2. Turn the ignition switch ON and check that the VDC warning lamp turns OFF after staying illuminated for L
approximately two seconds.
CAUTION:
Never start the engine. M
Is the inspection result normal?
YES >> GO TO 11.
NO >> Perform the self-diagnosis of “ABS”. Refer to BRC-42, "CONSULT Function". N
11.PERFORMING SUPPLEMENTARY WORK
1. Perform the air bleeding.
- LHD: Refer to BR-12, "Bleeding Brake System". O
- RHD: Refer to BR-56, "Bleeding Brake System".
2. Perform the adjustment of steering angle sensor neutral position. Refer to BRC-64, "Work Procedure".
3. Perform the calibration of decel G sensor. Refer to BRC-66, "Work Procedure". P
4. Perform the self-diagnosis of all systems.
5. Record or print self-diagnosis result and freeze frame data (FFD).
6. Erase self-diagnosis results.

>> End of work.

BRC-69
C10D7 PARKING BRAKE SYSTEM
< DTC/CIRCUIT DIAGNOSIS > [WITH ESP]

DTC/CIRCUIT DIAGNOSIS
C10D7 PARKING BRAKE SYSTEM
DTC Logic INFOID:0000000010769762

DTC DETECTION LOGIC

DTC Display Item Malfunction detected condition Possible causes


• Harness or connector
• Actuator
PARKING BRAKE SYSTEM When a malfunction is detected with the EHS/PKB • Sensor rotor
C10D7
[ABNORMAL SIGNAL] control unit. • EHS/PKB control unit
• ABS actuator and electric unit
(control unit)

DTC CONFIRMATION PROCEDURE


1.CHECK SELF-DIAGNOSTIC RESULT
With CONSULT.
1. Press the electric parking brake switch.
2. Perform self-diagnostic result.
Is DTC C10D7 detected?
YES >> Check EHS/PKB DTC Index. Refer to PB-31, "DTC Index". Then GO TO 2.
NO >> Inspection End.
2.CHECK SELF-DIAGNOSTIC RESULT
With CONSULT.
1. Perform self-diagnostic result for EHS/PKB.
Is any DTC detected?
YES >> Refer to PB-31, "DTC Index".
NO >> Perform more detailed analysis of EHS/PKB system.

BRC-70
C1101, C1102, C1103, C1104 WHEEL SENSOR
< DTC/CIRCUIT DIAGNOSIS > [WITH ESP]
C1101, C1102, C1103, C1104 WHEEL SENSOR
A
DTC Logic INFOID:0000000010329815

DTC DETECTION LOGIC B

DTC Display Item Malfunction detected condition Possible causes


• When power supply voltage of rear wheel sensor C
RH is low.
C1101 RR RH SENSOR-1
• When an open or shorted circuit is detected in rear
wheel sensor RH circuit.
D
• When power supply voltage of rear wheel sensor
LH is low.
C1102 RR LH SENSOR-1
• When an open or shorted circuit is detected in rear • Harness or connector
wheel sensor LH circuit. • Wheel sensor E
• When power supply voltage of front wheel sensor • ABS actuator and electric unit
RH is low. (control unit)
C1103 FR RH SENSOR-1
• When an open or shorted circuit is detected in front BRC
wheel sensor RH circuit.
• When power supply voltage of front wheel sensor
LH is low.
C1104 FR LH SENSOR-1 G
• When an open or shorted circuit is detected in front
wheel sensor LH circuit.

DTC CONFIRMATION PROCEDURE H


1.CHECK SELF-DIAGNOSTIC RESULT
With CONSULT.
1. Start engine and drive vehicle at approximately 21 km/h (13 MPH) or more for approximately 5 minutes. I
2. Perform self-diagnostic result.
Is DTC C1101, C1102, C1103 or C1104 detected?
YES >> Proceed to diagnosis procedure. Refer to BRC-71, "Diagnosis Procedure". J
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000010329816
K

Regarding Wiring Diagram information, refer to BRC-55, "Wiring Diagram". L

1.CONFIRM DTC M
With CONSULT
1. Perform self-diagnostic result of ABS and record all active DTCs.
2. Clear all DTCs.
N
3. Perform DTC confirmation procedure. Refer to BRC-71, "DTC Logic".
Does DTC C1101, C1102, C1103 or C1104 reset?
YES >> GO TO 2.
O
NO >> Refer to GI-41, "Intermittent Incident".
2.INSPECT WHEEL SENSOR
Inspect the suspect wheel sensor for damage or deformation. P
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace as necessary.
3.HARNESS AND CONNECTOR INSPECTION
1. Disconnect ABS actuator and electric unit (control unit) connector E18 and wheel sensor connector of
suspect wheel.

BRC-71
C1101, C1102, C1103, C1104 WHEEL SENSOR
< DTC/CIRCUIT DIAGNOSIS > [WITH ESP]
2. Check harness, connectors and terminals for corrosion, deformation, disconnection, looseness or dam-
age.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace as necessary.
4.CHECK WHEEL SENSOR OUTPUT SIGNAL
1. Connect ABS active wheel sensor tester (J-45741) to wheel sensor using appropriate adapter.
2. Turn on the ABS active wheel sensor tester power switch.
NOTE:
The green POWER indicator should illuminate. If the POWER indicator does not illuminate, replace the
battery in the ABS active wheel sensor tester before proceeding.
3. Spin the wheel of the vehicle by hand and observe the red SENSOR indicator on the ABS active wheel
sensor tester. The red SENSOR indicator should flash ON and OFF to indicate an output signal.
NOTE:
If the red SENSOR indicator illuminates but does not flash, reverse the polarity of the tester leads and
retest.
Does the ABS active wheel sensor tester detect a signal?
YES >> GO TO 5.
NO >> Replace the wheel sensor. Refer to BRC-138, "FRONT WHEEL SENSOR : Exploded View" or
BRC-139, "REAR WHEEL SENSOR : Exploded View".
5.CHECK WIRING HARNESS FOR SHORT TO VOLTAGE
1. Turn ignition switch ON.
2. Check voltage between wheel sensor harness connector terminals of suspect wheel and ground.

Wheel Sensor
Ground Voltage
Wheel Connector Terminal
1
Front LH E53
2
3
Front RH E54
4
— 0V
B38 *1 5
Rear LH
B39*2 6
7
Rear RH B30
8
*1: With TC models

*2: With HT models

Is the inspection result normal?


YES >> GO TO 6.
NO >> Repair the circuit.
6.CHECK WIRING HARNESS FOR SHORT TO GROUND
1. Turn ignition switch OFF.
2. Check continuity between wheel sensor harness connector terminals of suspect wheel and ground.

Wheel Sensor
Ground Continuity
Wheel Connector Terminal

BRC-72
C1101, C1102, C1103, C1104 WHEEL SENSOR
< DTC/CIRCUIT DIAGNOSIS > [WITH ESP]
1
Front LH E53 A
2
3
Front RH E54
4 B
— No
B38*1 5
Rear LH
B39*2 6
7 C
Rear RH B30
8
*1: With TC models
D
*2: With HT models

Is the inspection result normal?


YES >> GO TO 7. E
NO >> Repair the circuit.
7.CHECK WIRING HARNESS FOR SHORT BETWEEN CIRCUITS BRC
Check continuity between wheel sensor harness connector terminals of suspect wheel.

Wheel Sensor (+) (-) G


Continuity
Wheel Connector Terminal Terminal
Front LH E53 1 2
Front RH E54 3 4
H

B38*1 No
Rear LH 5 6
B39*2
I
Rear RH B30 7 8
*1: With TC models

*2: With HT models J

Is the inspection result normal?


YES >> GO TO 8.
K
NO >> Repair the circuit.
8.CHECK WIRING HARNESS FOR OPEN CIRCUIT
Check continuity between ABS actuator and electric unit (control unit) harness connector E18 and harness L
connector of suspect wheel sensor.

ABS actuator and electric unit (control unit) Wheel sensor Continuity M
Wheel sensor
Connector Terminal Connector Terminal
19 1
Front LH E53 N
8 2
16 3
Front RH E54
4 4 Yes O
E18
31 B38*1 5
Rear LH
18 B39*2 6
P
17 7
Rear RH B30
29 8
*1: With TC models

*2: With HT models

Is the inspection result normal?


YES >> GO TO 9.

BRC-73
C1101, C1102, C1103, C1104 WHEEL SENSOR
< DTC/CIRCUIT DIAGNOSIS > [WITH ESP]
NO >> Repair the circuit.
9.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY CIRCUIT
1. Turn ignition switch ON.
2. Check voltage between ABS actuator and electric unit (control unit) harness connector E18 terminal and
ground.

ABS actuator and electric unit


(control unit) Voltage
Ground Condition
(Approx.)
Connector Terminal
Ignition switch ON Battery voltage
E18 28 —
Ignition switch OFF 0V
Is the inspection result normal?
YES >> GO TO 10.
NO >> Check the following:
• 10A fuse No. 13 located in the FUSE BLOCK (J/B)
• Harness between ABS actuator and electric unit (control unit) and IPDM E/R
10.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Check continuity between ABS actuator and electric unit (control unit) connector E18 terminals and
ground.

ABS actuator and electric unit (control unit)


— Continuity
Connector Terminal
13
E18 Ground Yes
38
Is the inspection result normal?
YES >> GO TO 11.
NO >> Repair or replace malfunctioning components.
11.CHECK WHEEL SENSOR INPUT VOLTAGE
1. Connect ABS actuator and electric unit (control unit) connector E18.
2. Turn ignition switch ON.
3. Check voltage between suspect wheel sensor harness connector terminals.

Wheel Sensor (+) (-) Voltage


Wheel Connector Terminal Terminal (Approx.)

Front LH E53 1 2
Front RH E54 3 4

B38 *1 Battery voltage


Rear LH 5 6
B39*2
Rear RH B30 7 8
*1: With TC models

*2: With HT models

Is the inspection result normal?


YES >> Replace wheel sensor. Refer to BRC-138, "FRONT WHEEL SENSOR : Exploded View" or BRC-
139, "REAR WHEEL SENSOR : Exploded View". Then, GO TO 12.
NO >> Replace ABS actuator and electric unit (control unit). Refer to BRC-142, "Exploded View".

BRC-74
C1101, C1102, C1103, C1104 WHEEL SENSOR
< DTC/CIRCUIT DIAGNOSIS > [WITH ESP]

12.CONFIRM REPAIR A
With CONSULT
1. Clear all DTCs.
2. Perform DTC confirmation procedure. Refer to BRC-52, "DTC Inspection Priority Chart". B
Does DTC C1101, C1102, C1103 or C1104 reset?
YES >> Replace ABS actuator and electric unit (control unit). Refer to BRC-142, "Exploded View".
NO >> Inspection End. C

BRC

BRC-75
C1105, C1106, C1107, C1108 WHEEL SENSOR
< DTC/CIRCUIT DIAGNOSIS > [WITH ESP]
C1105, C1106, C1107, C1108 WHEEL SENSOR
DTC Logic INFOID:0000000010329817

DTC DETECTION LOGIC

DTC Display Item Malfunction detected condition Possible causes


• When distance between rear wheel sensor RH and
rear wheel sensor RH rotor is large.
C1105 RR RH SENSOR-2
• When installation of rear wheel sensor RH or rear
wheel sensor RH rotor is not normal.
• When distance between rear wheel sensor LH and
rear wheel sensor LH rotor is large.
C1106 RR LH SENSOR-2
• When installation of rear wheel sensor LH or rear • Wheel sensor
wheel sensor LH rotor is not normal. • ABS actuator and electric unit
• When distance between front wheel sensor RH (control unit)
and front wheel sensor RH rotor is large. • Sensor rotor
C1107 FR RH SENSOR-2
• When installation of front wheel sensor RH or front
wheel sensor RH rotor is not normal.
• When distance between front wheel sensor LH and
front wheel sensor LH rotor is large.
C1108 FR LH SENSOR-2
• When installation of front wheel sensor LH or front
wheel sensor LH rotor is not normal.

DTC CONFIRMATION PROCEDURE


1.CHECK SELF-DIAGNOSTIC RESULT
With CONSULT.
1. Start engine and drive vehicle at approximately 21 km/h (13 MPH) or more for approximately 5 minutes.
2. Perform self-diagnostic result.
Is DTC C1105, C1106, C1107 or C1108 detected?
YES >> Proceed to diagnosis procedure. Refer to BRC-76, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000010329818

Regarding Wiring Diagram information, refer to BRC-55, "Wiring Diagram".

1.CONFIRM DTC
With CONSULT
1. Perform self-diagnostic result of ABS and record all active DTCs.
2. Clear all DTCs.
3. Perform DTC confirmation procedure. Refer to BRC-71, "DTC Logic".
Does DTC C1105, C1106, C1107 or C1108 reset?
YES >> GO TO 2.
NO >> Refer to GI-41, "Intermittent Incident".
2.CHECK TIRE PRESSURE AND TIRE WEAR
Check tires for excessive wear and proper inflation.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace as necessary.
3.CHECK WHEEL SENSOR
Check wheel sensor for the following:
• Proper installation

BRC-76
C1105, C1106, C1107, C1108 WHEEL SENSOR
< DTC/CIRCUIT DIAGNOSIS > [WITH ESP]
• Physical damage
• Contamination A
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace as necessary. B
4.CHECK SENSOR ROTOR
Check sensor rotor for the following:
C
• Contamination
• Physical damage (missing teeth, cracks, etc.)
• Foreign material
• Looseness D
Is the inspection result normal?
YES >> Replace the wheel sensor. Refer to BRC-138, "FRONT WHEEL SENSOR : Exploded View" or
BRC-139, "REAR WHEEL SENSOR : Exploded View". Then, GO TO 5. E
NO >> Repair or replace as necessary.
5.CONFIRM REPAIR
BRC
With CONSULT
1. Clear all DTCs.
2. Perform DTC confirmation procedure. Refer to BRC-52, "DTC Inspection Priority Chart".
G
Does DTC C1105, C1106, C1107 or C1108 reset?
YES >> Replace ABS actuator and electric unit (control unit). Refer to BRC-142, "Exploded View".
NO >> Inspection End.
H

BRC-77
C1109 POWER AND GROUND SYSTEM
< DTC/CIRCUIT DIAGNOSIS > [WITH ESP]
C1109 POWER AND GROUND SYSTEM
DTC Logic INFOID:0000000010329819

DTC DETECTION LOGIC

DTC Display Item Malfunction detected condition Possible causes


• Harness or connector
• ABS actuator and electric unit
BATTERY VOLTAGE • When ignition voltage is 10 V or less. (control unit)
C1109
[ABNORMAL] • When ignition voltage is 16 V or more. • Fuse
• Ignition power supply system
• Battery

DTC CONFIRMATION PROCEDURE


1.CHECK SELF-DIAGNOSTIC RESULT
With CONSULT.
1. Turn the ignition switch OFF to ON.
2. Perform self-diagnostic result.
Is DTC C1109 detected?
YES >> Proceed to diagnosis procedure. Refer to BRC-78, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000010329820

Regarding Wiring Diagram information, refer to BRC-55, "Wiring Diagram".

1.CONNECTOR INSPECTION
1. Turn ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) connectors.
3. Check connectors and terminals for deformation, disconnection, looseness or damage.
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace as necessary.
2.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) IGNITION POWER SUPPLY CIRCUIT
Check voltage between ABS actuator and electric unit (control unit) connector E18 terminal 28 and ground.

ABS actuator and electric unit


(control unit) Voltage
Ground Condition
(Approx.)
Connector Terminal
Ignition switch ON Battery voltage
E18 28 —
Ignition switch OFF 0V
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace malfunctioning components.
3.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) BATTERY POWER SUPPLY CIRCUIT
Check voltage between ABS actuator and electric unit (control unit) connector E18 terminals 1, 25 and
ground.

ABS actuator and electric unit (control unit) Voltage


Ground
Connector Terminal (Approx.)

BRC-78
C1109 POWER AND GROUND SYSTEM
< DTC/CIRCUIT DIAGNOSIS > [WITH ESP]
1
E18 — Battery voltage A
25
Is the inspection result normal?
YES >> GO TO 4. B
NO >> Repair or replace malfunctioning components.
4.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) GROUND CIRCUIT
1. Turn ignition switch OFF. C
2. Check continuity between ABS actuator and electric unit (control unit) connector E18 terminals 13, 38 and
ground.
D
ABS actuator and electric unit (control unit)
— Continuity
Connector Terminal
E
13
E18 Ground Yes
38
Is the inspection result normal? BRC
YES >> Replace ABS actuator and electric unit (control unit). Refer to BRC-142, "Exploded View".
NO >> Repair or replace malfunctioning components.
G

BRC-79
C1110, C1153, C1170 ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
< DTC/CIRCUIT DIAGNOSIS > [WITH ESP]
C1110, C1153, C1170 ABS ACTUATOR AND ELECTRIC UNIT (CONTROL
UNIT)
Description INFOID:0000000010769614

ABS unit is continuously monitoring ECU hardware and software for correct operation.
DTC Logic INFOID:0000000010769615

DTC DETECTION LOGIC

DTC Display item Malfunction detected condition Possible cause


• Internal failure of control unit
components.
C1110 CONTROLLER FAILURE Possible internal failure of control unit components. • ABS solenoid valve or motor
power supply / ground abnor-
mal.
• ABS control unit software fail-
ure
C1153 EMERGENCY BRAKE Continuous ABS/EBD control for more than 60 seconds.
• Wheel speed sensor input
abnormality.
ABS actuator and electric unit
C1170 VARIANT CODING In a case where VARIANT CODING is different.
(control unit)

DTC CONFIRMATION PROCEDURE


1.CHECK SELF-DIAGNOSIS RESULTS
1. Check both ABS solenoid valve and motor supply and ground circuits using a suitable electrical load.
2. Check wheel speed sensor inputs.
3. Check the self-diagnosis results.

Self-diagnosis results
CONTROLLER FAILURE
EMERGENCY BRAKE
VARIANT CODING
Is above displayed on the self-diagnosis display?
YES >> Proceed to diagnosis procedure. Refer to BRC-80, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000010769616

INSPECTION PROCEDURE
1.CHECK CONNECTOR
1. Turn ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) connector.
3. Check terminal for deformation, disconnection, looseness, and so on. If any malfunction is found, repair or
replace terminal.
4. Reconnect connector and then perform the self-diagnosis. Refer to BRC-42, "CONSULT Function".
Is any item indicated on the self-diagnosis display?
YES >> GO TO 2.
NO >> Poor connection of connector terminal. Repair or replace connector.
2.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY CIRCUIT AND
GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) connector.

BRC-80
C1110, C1153, C1170 ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
< DTC/CIRCUIT DIAGNOSIS > [WITH ESP]
3. Turn ignition switch ON or OFF and check voltage between ABS actuator and electric unit (control unit)
harness connector terminal and ground. A

ABS actuator and electric unit (control unit)


— Condition Voltage
Connector Terminal B
Ignition switch: ON Battery voltage
E36 18 Ground
Ignition switch: OFF Approx. 0 V
C
4. Reconnect ABS actuator and electric unit (control unit) connector.
Is the inspection result normal?
YES >> GO TO 3. D
NO >> Repair or replace malfunctioning components.
3.ABS POWER SUPPLY CHECK (UNDER LOAD CONDITIONS)
1. Use 12V lamp (normal rating 10 to 20W) connected between E36 terminals 18 and 4. With ignition switch E
ON check bulb illuminates correctly.
2. Check ABS motor supply under loaded condition (connector E36 terminals 1 and 2).
Is the inspection result normal? BRC
YES >> GO TO 4.
NO >> Check both power supply and ground circuit.
4. CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) GROUND CIRCUIT G

1. Turn ignition switch OFF.


2. Disconnect ABS actuator and electric unit (control unit) connector.
3. Check continuity between ABS actuator and electric unit (control unit) harness connector terminals and H
ground.

ABS actuator and electric unit (control unit) I


— Continuity
Connector Terminal
E36 1, 4 Ground Existed
J
Is the inspection result normal?
YES >> Check battery for terminal looseness, low voltage, etc. if any malfunction is found, repair malfunc-
tioning parts. K
NO >> Repair or replace harness. (Check ABS ground bolt for tightness and corrosion.)
Special Repair Requirement INFOID:0000000010769617
L
1.ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION
Always perform the neutral position adjustment for the steering angle sensor, when replacing the ABS actua-
tor and electric unit (control unit). Refer to BRC-64, "Description". M

>> END
N

BRC-81
C1111 PUMP MOTOR
< DTC/CIRCUIT DIAGNOSIS > [WITH ESP]
C1111 PUMP MOTOR
DTC Logic INFOID:0000000010329821

DTC DETECTION LOGIC

DTC Display Item Malfunction detected condition Possible causes


• Harness or connector
• ABS actuator and electric unit
When a malfunction is detected in motor or motor re-
C1111 PUMP MOTOR (control unit)
lay.
• Fusible link
• Battery power supply system

DTC CONFIRMATION PROCEDURE


1.CHECK SELF-DIAGNOSTIC RESULT
With CONSULT.
1. Turn ignition switch OFF.
2. Depress brake pedal 20 times or more.
3. Start the engine and wait for 3 minutes or more.
4. Perform self-diagnostic result.
Is DTC C1111 detected?
YES >> Proceed to diagnosis procedure. Refer to BRC-82, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000010329822

Regarding Wiring Diagram information, refer to BRC-55, "Wiring Diagram".

1.CONNECTOR INSPECTION
1. Turn ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) connectors.
3. Check connectors and terminals for deformation, disconnection, looseness or damage.
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace as necessary.
2.CHECK ABS MOTOR AND MOTOR RELAY BATTERY POWER SUPPLY
Check voltage between ABS actuator and electric unit (control unit) connector E18 terminal 1 and ground.

ABS actuator and electric unit (control unit) Voltage



Connector Terminal (Approx.)

E18 1 Ground Battery voltage


Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace malfunctioning components.
3.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) GROUND CIRCUIT
Check continuity between ABS actuator and electric unit (control unit) connector E18 terminals 13, 38 and
ground.

BRC-82
C1111 PUMP MOTOR
< DTC/CIRCUIT DIAGNOSIS > [WITH ESP]

ABS actuator and electric unit (control unit) A


— Continuity
Connector Terminal
13
E18 Ground Yes B
38
Is the inspection result normal?
YES >> Replace ABS actuator and electric unit (control unit). Refer to BRC-142, "Removal and Installa- C
tion"
NO >> Repair or replace harness.
D

BRC

BRC-83
C1113, C1145, C1146 YAW RATE/SIDE/DECEL G SENSOR
< DTC/CIRCUIT DIAGNOSIS > [WITH ESP]
C1113, C1145, C1146 YAW RATE/SIDE/DECEL G SENSOR
DTC Logic INFOID:0000000010329823

DTC DETECTION LOGIC

DTC Display Item Malfunction detected condition Possible causes


When a malfunction is detected in longitudinal G sen-
C1113 G SENSOR
sor signal.
• When a malfunction is detected in yaw rate signal.
• Harness or connector
• When yaw rate signal is not continuously received
• Yaw rate/side/decel G sensor
for 2 seconds or more.
• ABS actuator and electric unit
C1145 YAW RATE SENSOR • When side G signal is not continuously received for
(control unit)
2 seconds or more.
• Ignition power supply system
• When decel G signal is not continuously received
• Fuse
for 2 seconds or more.
When a malfunction is detected in side/decel G sig-
C1146 SIDE G-SEN CIRCUIT
nal.

DTC CONFIRMATION PROCEDURE


1.CHECK SELF DIAGNOSTIC RESULT
With CONSULT.
1. Turn ignition switch OFF to ON.
2. Perform self diagnostic result.
Is DTC C1113, C1145 or C1146 detected?
YES >> Proceed to diagnosis procedure. Refer to BRC-84, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000010329824

1.REPLACE ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)


Replace ABS actuator and electric unit (control unit).

>> Replace ABS actuator and electric unit (control unit). Refer to BRC-142, "Removal and Installa-
tion".

BRC-84
C1115 ABS SENSOR [ABNORMAL SIGNAL]
< DTC/CIRCUIT DIAGNOSIS > [WITH ESP]
C1115 ABS SENSOR [ABNORMAL SIGNAL]
A
DTC Logic INFOID:0000000010329825

DTC DETECTION LOGIC B

DTC Display Item Malfunction detected condition Possible causes


• Harness or connector C
When difference in wheel speed between any wheel • Wheel sensor
ABS SENSOR
C1115 and others is detected while the vehicle is driven be- • Sensor rotor
[ABNORMAL SIGNAL]
cause of installation of tires other than specified. • ABS actuator and electric unit
(control unit) D

DTC CONFIRMATION PROCEDURE


1.CHECK SELF-DIAGNOSTIC RESULT E

With CONSULT.
1. Start engine and drive vehicle at approximately 30 km/h (19 MPH) or more for approximately 1 minute.
2. Perform self-diagnostic result. BRC
Is DTC C1115 detected?
YES >> Proceed to diagnosis procedure. Refer to BRC-85, "Diagnosis Procedure".
NO >> Inspection End. G

Diagnosis Procedure INFOID:0000000010329826

Regarding Wiring Diagram information, refer to BRC-55, "Wiring Diagram".


I
CAUTION:
Do not check between wheel sensor terminals.
1.CONNECTOR INSPECTION J

1. Disconnect ABS actuator and electric unit (control unit) connector E18 and wheel sensor connector of
wheel with DTC.
2. Check terminals for deformation, disconnection, looseness or damage. K
Is the inspection result normal?
YES >> GO TO 2.
L
NO >> Repair or replace as necessary.
2.CHECK WHEEL SENSOR OUTPUT SIGNAL
1. Connect ABS active wheel sensor tester (J-45741) to wheel sensor using appropriate adapter. M
2. Turn on the ABS active wheel sensor tester power switch.
NOTE:
The green POWER indicator should illuminate. If the POWER indicator does not illuminate, replace the
N
battery in the ABS active wheel sensor tester before proceeding.
3. Spin the wheel of the vehicle by hand and observe the red SENSOR indicator on the ABS active wheel
sensor tester. The red SENSOR indicator should flash on and off to indicate an output signal.
NOTE: O
If the red SENSOR indicator illuminates but does not flash, reverse the polarity of the tester leads and
retest.
Does the ABS active wheel sensor tester detect a signal? P
YES >> GO TO 3.
NO >> Replace the wheel sensor. Refer to BRC-138, "FRONT WHEEL SENSOR : Removal and Installa-
tion" or BRC-139, "REAR WHEEL SENSOR : Removal and Installation".
3.CHECK TIRES
Check the inflation pressure, wear and size of each tire.
Is the inspection result normal?

BRC-85
C1115 ABS SENSOR [ABNORMAL SIGNAL]
< DTC/CIRCUIT DIAGNOSIS > [WITH ESP]
YES >> GO TO 4.
NO >> Adjust tire pressure, or replace tire(s).
4.CHECK WIRING HARNESS FOR SHORT CIRCUIT
Check continuity between wheel sensor connector terminals and ground of wheel with DTC.

Wheel Sensor
Ground Continuity
Wheel Connector Terminal
1
Front LH E53
2
3
Front RH E54
4
— No
B38*1 5
Rear LH
B39*2 6
7
Rear RH B30
8
*1:With TC models

*2:With HT models

Is the inspection result normal?


YES >> GO TO 5.
NO >> Repair the circuit.
5.CHECK WIRING HARNESS FOR OPEN CIRCUIT
Check continuity between ABS actuator and electric unit (control unit) connector E18 and wheel sensor con-
nector of wheel with DTC.

ABS actuator and electric unit (control unit) Wheel sensor Continuity
Wheel sensor
Connector Terminal Connector Terminal
19 1
Front LH E53
8 2
16 3
Front RH E54
4 4 Yes
E18
31 B38*1 5
Rear LH *2
18 B39 6
17 7
Rear RH B30
29 8
*1:With TC models

*2:With HT models

Is the inspection result normal?


YES >> Replace the ABS actuator and electric unit (control unit). Refer to BRC-142, "Removal and Instal-
lation".
NO >> Repair the circuit.

BRC-86
C1116 STOP LAMP SWITCH
< DTC/CIRCUIT DIAGNOSIS > [WITH ESP]
C1116 STOP LAMP SWITCH
A
Description INFOID:0000000010769618

The stop lamp switch transmits the stop lamp switch signal (ON/OFF) to the ABS actuator and electric unit B
(control unit).
DTC Logic INFOID:0000000010769619

C
DTC DETECTION LOGIC

DTC Display item Malfunction detected condition Possible cause D


• Harness or connector
• Stop lamp switch
C1116 STOP LAMP SW When stop lamp switch circuit is open.
• ABS actuator and electric unit E
(control unit)

DTC CONFIRMATION PROCEDURE


1.CHECK SELF-DIAGNOSIS RESULTS BRC

Check the self-diagnosis results.


G
Self-diagnosis results
STOP LAMP SW
Is above displayed on the self-diagnosis display? H
YES >> Proceed to diagnosis procedure. Refer to BRC-87, "Diagnosis Procedure".
NO >> INSPECTION END
I
Diagnosis Procedure INFOID:0000000010769620

INSPECTION PROCEDURE J
1.CHECK STOP LAMPS ILLUMINATE
Check stop lamps illuminate when brake pedal is pressed.
K
Is the inspection result normal?
YES >> GO TO 2.
NO >> Check stop lamp circuit.
L
2.CHECK DATA MONITOR
Using “DATA MONITOR” check both pressure sensor signal and brake lamp switch signal.
Pressure sensor M
Condition PRESS SEN (DATA MONITOR)
Brake pedal released Approx. 3 bar
N
Brake pedal pressed 0 to 200 bar

Stop lamp switch

Condition STOP LAMP SW (DATA MONITOR) O


Brake pedal released OFF
Brake pedal pressed ON
P
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace malfunctioning parts.
3.CHECK CONNECTOR
1. Turn ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) connector.

BRC-87
C1116 STOP LAMP SWITCH
< DTC/CIRCUIT DIAGNOSIS > [WITH ESP]
3. Disconnect stop lamp switch connector.
4. Check terminal for deformation, disconnection, looseness, and so on. If any malfunction is found, repair or
replace terminal.
5. Reconnect connectors securely.
6. Start engine.
7. Repeat pumping brake pedal carefully several times, and perform self-diagnosis. Refer to BRC-42, "CON-
SULT Function"
Is any item indicated in the self-diagnosis display?
YES >> GO TO 4.
NO >> Poor connection of connector terminal. Replace or repair connector.
4.CHECK STOP LAMP SWITCH
1. Disconnect stop lamp switch connector.
2. Check continuity between stop lamp switch connector terminals.

Stop lamp switch


Condition Continuity
Terminal
Release stop lamp switch
Existed
(When brake pedal is depressed.)
1−2
Push stop lamp switch
Not existed
(When brake pedal is released.)
Is the inspection result normal?
YES >> GO TO 5.
NO >> Replace stop lamp switch.
5.CHECK STOP LAMP SWITCH CIRCUIT
1. Disconnect ABS actuator and electric unit (control unit) connector.
2. Connect stop lamp switch connector.
3. Check voltage between ABS actuator and electric unit (control unit) harness connector terminal and
ground.

ABS actuator and electric unit (control unit)


Condition Voltage
Connector Terminal
Brake pedal is depressed Battery voltage
E36 20
Brake pedal is released Approx. 0 V
Is the inspection result normal?
YES >> Replace ABS actuator and electric unit (control unit).
NO >> Repair or replace harness.
Component Inspection INFOID:0000000010769621

1.CHECK STOP LAMP SWITCH


1. Turn ignition switch OFF.
2. Disconnect stop lamp switch connector.
3. Check continuity between stop lamp switch connector terminals.

Stop lamp switch


Condition Continuity
Terminal
Release stop lamp switch
Existed
(When brake pedal is depressed.)
1−2
Push stop lamp switch
Not existed
(When brake pedal is released.)
Is the inspection result normal?
YES >> INSPECTION END

BRC-88
C1116 STOP LAMP SWITCH
< DTC/CIRCUIT DIAGNOSIS > [WITH ESP]
NO >> Replace stop lamp switch.
A
Special Repair Requirement INFOID:0000000010769622

1.ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION B


Always perform the neutral position adjustment for the steering angle sensor, when replacing the ABS actua-
tor and electric unit (control unit). Refer to BRC-64, "Description".
C
>> END

BRC

BRC-89
C1120, C1122, C1124, C1126 ABS IN VALVE SYSTEM
< DTC/CIRCUIT DIAGNOSIS > [WITH ESP]
C1120, C1122, C1124, C1126 ABS IN VALVE SYSTEM
DTC Logic INFOID:0000000010329827

DTC DETECTION LOGIC

DTC Display Item Malfunction detected condition Possible causes


When a malfunction is detected in front LH ABS IN
C1120 FR LH IN ABS SOL
valve.
When a malfunction is detected in front RH ABS IN • Harness or connector
C1122 FR RH IN ABS SOL • ABS actuator and electric unit
valve.
(control unit)
When a malfunction is detected in rear LH ABS IN • Fusible link
C1124 RR LH IN ABS SOL
valve. • Battery power supply system
When a malfunction is detected in rear RH ABS IN
C1126 RR RH IN ABS SOL
valve.

DTC CONFIRMATION PROCEDURE


1.CHECK SELF-DIAGNOSTIC RESULT
With CONSULT.
1. Turn ignition switch OFF to ON.
2. Perform self-diagnostic result.
Is DTC C1120, C1122, C1124 or C1126 detected?
YES >> Proceed to diagnosis procedure. Refer to BRC-90, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000010329828

Regarding Wiring Diagram information, refer to BRC-55, "Wiring Diagram".

1.CONNECTOR INSPECTION
1. Turn ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) connectors.
3. Check connectors and terminals for deformation, disconnection, looseness or damage.
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace as necessary.
2.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) BATTERY POWER SUPPLY
Check voltage between ABS actuator and electric unit (control unit) connector E18 terminal 25 and ground.

ABS actuator and electric unit (control unit) Voltage



Connector Terminal (Approx.)

E18 25 Ground Battery voltage


Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace malfunctioning components.
3.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) GROUND CIRCUIT
Check continuity between ABS actuator and electric unit (control unit) connector E18 terminals 13, 38 and
ground.

BRC-90
C1120, C1122, C1124, C1126 ABS IN VALVE SYSTEM
< DTC/CIRCUIT DIAGNOSIS > [WITH ESP]

ABS actuator and electric unit (control unit) A


— Continuity
Connector Terminal
13
E18 Ground Yes B
38
Is the inspection result normal?
YES >> Replace ABS actuator and electric unit (control unit). Refer to BRC-142, "Removal and Installa- C
tion".
NO >> Repair or replace malfunctioning components.
D

BRC

BRC-91
C1121, C1123, C1125, C1127 ABS OUT VALVE SYSTEM
< DTC/CIRCUIT DIAGNOSIS > [WITH ESP]
C1121, C1123, C1125, C1127 ABS OUT VALVE SYSTEM
DTC Logic INFOID:0000000010329829

DTC DETECTION LOGIC

DTC Display Item Malfunction detected condition Possible causes


When a malfunction is detected in front LH ABS OUT
C1121 FR LH OUT ABS SOL
valve.
When a malfunction is detected in front RH ABS OUT • Harness or connector
C1123 FR RH OUT ABS SOL • ABS actuator and electric unit
valve.
(control unit)
When a malfunction is detected in rear LH ABS OUT • Fusible link
C1125 RR LH OUT ABS SOL
valve. • Battery power supply system
When a malfunction is detected in rear RH ABS OUT
C1127 RR RH OUT ABS SOL
valve.

DTC CONFIRMATION PROCEDURE


1.CHECK SELF-DIAGNOSTIC RESULT
With CONSULT.
1. Turn ignition switch OFF to ON.
2. Perform self-diagnostic result.
Is DTC C1121, C1123, C1125 or C1127 detected?
YES >> Proceed to diagnosis procedure. Refer to BRC-92, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000010329830

Regarding Wiring Diagram information, refer to BRC-55, "Wiring Diagram".

1.CONNECTOR INSPECTION
1. Turn ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) connectors.
3. Check connectors and terminals for deformation, disconnection, looseness or damage.
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace as necessary.
2.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) BATTERY POWER SUPPLY
Check voltage between ABS actuator and electric unit (control unit) connector E18 terminal 25 and ground.

ABS actuator and electric unit (control unit) Voltage



Connector Terminal (Approx.)

E18 25 Ground Battery voltage


Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace malfunctioning components.
3.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) GROUND CIRCUIT
Check continuity between ABS actuator and electric unit (control unit) connector E18 terminals 13, 38 and
ground.

BRC-92
C1121, C1123, C1125, C1127 ABS OUT VALVE SYSTEM
< DTC/CIRCUIT DIAGNOSIS > [WITH ESP]

ABS actuator and electric unit (control unit) A


— Continuity
Connector Terminal
13
E18 Ground Yes B
38
Is the inspection result normal?
YES >> Replace ABS actuator and electric unit (control unit). Refer to BRC-142, "Removal and Installa- C
tion".
NO >> Repair or replace malfunctioning components.
D

BRC

BRC-93
C1130 ENGINE SIGNAL
< DTC/CIRCUIT DIAGNOSIS > [WITH ESP]
C1130 ENGINE SIGNAL
DTC Logic INFOID:0000000010329831

DTC DETECTION LOGIC

DTC Display Item Malfunction detected condition Possible causes


• ECM
• ABS actuator and electric unit
C1130 ENGINE SIGNAL 1 When a malfunction is detected in ECM system.
(control unit)
• CAN communication line

DTC CONFIRMATION PROCEDURE


1.CHECK SELF-DIAGNOSTIC RESULT
With CONSULT.
1. Turn ignition switch OFF to ON.
2. Perform self-diagnostic result.
Is DTC C1130 detected?
YES >> Proceed to diagnosis procedure. Refer to BRC-94, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000010329832

1.CHECK SELF-DIAGNOSTIC RESULT FOR ENGINE SYSTEM


With CONSULT.
Perform self-diagnostic result. Refer to ECH-47, "CONSULT Function".
Are any ECM DTCs detected?
YES >> Refer to ECH-71, "DTC Index".
NO >> GO TO 2.
2.CHECK SELF-DIAGNOSTIC RESULT FOR ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
With CONSULT.
1. Perform self-diagnostic result and erase DTCs.
2. Turn ignition switch OFF.
3. Start engine and drive vehicle for a short period of time.
4. Check that malfunction indicator lamp (MIL) turns OFF.
5. Stop vehicle and perform self-diagnostic result.
Is DTC C1130 detected?
YES >> Perform more detailed analysis of engine control.
NO >> Check pin terminals and connection of connectors for abnormal conditions. Repair or replace mal-
functioning components.

BRC-94
C1140 ACTUATOR RELAY SYSTEM
< DTC/CIRCUIT DIAGNOSIS > [WITH ESP]
C1140 ACTUATOR RELAY SYSTEM
A
DTC Logic INFOID:0000000010329833

DTC DETECTION LOGIC B

DTC Display Item Malfunction detected condition Possible causes


• Harness or connector C
• ABS actuator and electric unit
C1140 ACTUATOR RLY When a malfunction is detected in actuator relay. (control unit)
• Fusible link
• Battery power supply system D

DTC CONFIRMATION PROCEDURE


1.CHECK SELF-DIAGNOSTIC RESULT E

With CONSULT.
1. Turn ignition switch OFF to ON.
2. Perform self-diagnostic result. BRC
Is DTC C1140 detected?
YES >> Proceed to diagnosis procedure. Refer to BRC-95, "Diagnosis Procedure".
NO >> Inspection End. G

Diagnosis Procedure INFOID:0000000010329834

Regarding Wiring Diagram information, refer to BRC-55, "Wiring Diagram".


I
1.CONNECTOR INSPECTION
1. Turn ignition switch OFF. J
2. Disconnect ABS actuator and electric unit (control unit) connectors.
3. Check connectors and terminals for deformation, disconnection, looseness or damage.
Is the inspection result normal? K
YES >> GO TO 2.
NO >> Repair or replace as necessary.
2.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) BATTERY POWER SUPPLY L
Check voltage between ABS actuator and electric unit (control unit) connector E18 terminals 1, 25 and
ground.
M
ABS actuator and electric unit (control unit) Voltage

Connector Terminal (Approx.)
N
1
E18 Ground Battery voltage
25
Is the inspection result normal? O
YES >> GO TO 3.
NO >> Repair or replace malfunctioning components.
3.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) GROUND CIRCUIT P

Check continuity between ABS actuator and electric unit (control unit) connector E18 terminals 13, 38 and
ground.

BRC-95
C1140 ACTUATOR RELAY SYSTEM
< DTC/CIRCUIT DIAGNOSIS > [WITH ESP]

ABS actuator and electric unit (control unit)


— Continuity
Connector Terminal
13
E18 Ground Yes
38
Is the inspection result normal?
YES >> Replace ABS actuator and electric unit (control unit). Refer to BRC-142, "Removal and Installa-
tion".
NO >> Repair or replace malfunctioning components.

BRC-96
C1142 PRESS SENSOR
< DTC/CIRCUIT DIAGNOSIS > [WITH ESP]
C1142 PRESS SENSOR
A
DTC Logic INFOID:0000000010329835

DTC DETECTION LOGIC B

DTC Display Item Malfunction detected condition Possible causes


• Stop lamp switch system C
When a malfunction is detected in master cylinder • ABS actuator and electric unit
C1142 PRESS SEN CIRCUIT
pressure sensor. (control unit)
• Brake system
D
DTC CONFIRMATION PROCEDURE
1.CHECK SELF-DIAGNOSTIC RESULT E
With CONSULT.
1. Turn ignition switch OFF to ON.
2. Perform self-diagnostic result. BRC
Is DTC C1142 detected?
YES >> Proceed to diagnosis procedure. Refer to BRC-97, "Diagnosis Procedure".
NO >> Inspection End. G
Diagnosis Procedure INFOID:0000000010329836

1.CHECK STOP LAMP SWITCH SYSTEM


Check stop lamp switch system. I
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace malfunctioning components. J
2.CHECK BRAKE FLUID LEAKAGE
Check brake fluid leakage. Refer to BR-11, "Inspection".
K
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace malfunctioning components. L
3.CHECK BRAKE PEDAL
Check brake pedal. Refer to BR-8, "Inspection and Adjustment".
Is the inspection result normal? M
YES >> GO TO 4.
NO >> Repair or replace malfunctioning components.
N
4.CHECK BRAKE BOOSTER ASSEMBLY
Check brake booster assembly. Refer to BR-14, "Inspection".
Is the inspection result normal? O
YES >> GO TO 5.
NO >> Repair or replace malfunctioning components.
5.CHECK SELF DIAGNOSTIC RESULT P

With CONSULT.
1. Turn ignition switch OFF to ON.
2. Perform self-diagnostic result.
3. Erase DTCs.
4. Start engine and drive vehicle for a short period of time.
5. Turn ignition switch OFF to ON.

BRC-97
C1142 PRESS SENSOR
< DTC/CIRCUIT DIAGNOSIS > [WITH ESP]
6. Perform self-diagnostic result.
Is DTC C1142 detected?
YES >> Replace ABS actuator and electric unit (control unit). Refer to BRC-142, "Removal and Installa-
tion"
NO >> Inspection End.

BRC-98
C1143 STEERING ANGLE SENSOR
< DTC/CIRCUIT DIAGNOSIS > [WITH ESP]
C1143 STEERING ANGLE SENSOR
A
DTC Logic INFOID:0000000010329837

DTC DETECTION LOGIC B

DTC Display Item Malfunction detected condition Possible causes


• Harness or connector C
• Steering angle sensor
• ABS actuator and electric unit
When a malfunction is detected in steering angle sen-
C1143 ST ANG SEN CIRCUIT (control unit)
sor. D
• Fuse
• Ignition power supply system
• CAN communication line
E
DTC CONFIRMATION PROCEDURE
1.CHECK SELF-DIAGNOSTIC RESULT
With CONSULT. BRC
1. Turn ignition switch OFF to ON.
2. Perform self-diagnostic result.
Is DTC C1143 detected? G
YES >> Proceed to diagnosis procedure. Refer to BRC-99, "Diagnosis Procedure".
NO >> Inspection End.
H
Diagnosis Procedure INFOID:0000000010329838

I
Regarding Wiring Diagram information, refer to BRC-55, "Wiring Diagram".

1.CONNECTOR INSPECTION J

1. Turn ignition switch OFF.


2. Disconnect ABS actuator and electric unit (control unit) and steering angle sensor connectors.
3. Check connectors and terminals for deformation, disconnection, looseness or damage. K
Is the inspection result normal?
YES >> GO TO 2.
L
NO >> Repair or replace as necessary.
2.CHECK STEERING ANGLE SENSOR MOUNTING CONDITION
Check steering angle sensor mounting condition. M
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace malfunctioning components. N
3.CHECK STEERING ANGLE SENSOR POWER SUPPLY
1. Turn ignition switch OFF. O
2. Disconnect steering angle sensor connector.
3. Turn ignition switch ON.
4. Check voltage between steering angle sensor connector M62 terminal 4 and ground.
P
Steering angle sensor Voltage

Connector Terminal (Approx.)

M62 4 Ground Battery voltage


Is the inspection result normal?
YES >> GO TO 5.

BRC-99
C1143 STEERING ANGLE SENSOR
< DTC/CIRCUIT DIAGNOSIS > [WITH ESP]
NO >> GO TO 4.
4.CHECK STEERING ANGLE SENSOR POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect fuse block (J/B) connector M76.
3. Check continuity between steering angle sensor connector M62 terminal 4 and Fuse block (J/B) connec-
tor M76 terminal 7B.

Steering angle sensor Fuse block (J/B)


Continuity
Connector Terminal Connector Terminal
M62 4 M76 7B Yes
4. Check continuity between steering angle sensor connector M54 terminal 4 and ground.

Steering angle sensor


— Continuity
Connector Terminal
M62 4 Ground No
Is the inspection result normal?
YES >> Perform trouble diagnosis for ignition power supply.
NO >> Repair or replace malfunctioning components.
5.CHECK STEERING ANGLE SENSOR GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Check continuity between steering angle sensor connector M62 terminal 1 and ground.

Steering angle sensor


— Continuity
Connector Terminal
M62 1 Ground Yes
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair or replace malfunctioning components.
6.CHECK CAN COMMUNICATION LINE
Check “STRG BRANCH LINE CIRCUIT”. Refer to LAN-86, "Diagnosis Procedure".
Is the inspection result normal?
YES >> Replace ABS actuator and electric unit (control unit). Refer to BRC-142, "Removal and Installa-
tion".
NO >> Repair or replace malfunctioning components.

BRC-100
C1144 INCOMPLETE STEERING ANGLE SENSOR ADJUSTMENT
< DTC/CIRCUIT DIAGNOSIS > [WITH ESP]
C1144 INCOMPLETE STEERING ANGLE SENSOR ADJUSTMENT
A
DTC Logic INFOID:0000000010329839

DTC DETECTION LOGIC B

DTC Display Item Malfunction detected condition Possible causes


• Harness or connector C
• Steering angle sensor
• ABS actuator and electric unit
When neutral position adjustment of steering angle
C1144 ST ANG SEN SIGNAL (control unit)
sensor is not complete. D
• Incomplete neutral position ad-
justment of steering angle sen-
sor
E
DTC CONFIRMATION PROCEDURE
1.CHECK SELF-DIAGNOSTIC RESULT
With CONSULT. BRC
1. Turn ignition switch OFF to ON.
2. Perform self-diagnostic result.
Is DTC C1144 detected? G
YES >> Proceed to diagnosis procedure. Refer to BRC-101, "Diagnosis Procedure".
NO >> Inspection End.
H
Diagnosis Procedure INFOID:0000000010329840

1.ADJUST THE NEUTRAL POSITION OF STEERING ANGLE SENSOR I


Perform neutral position adjustment of steering angle sensor. Refer to BRC-64, "Work Procedure".

>> GO TO 2. J
2.CHECK SELF-DIAGNOSTIC RESULT
With CONSULT. K
Perform self-diagnostic result.
Is DTC C1144 detected?
YES >> GO TO 3. L
NO >> Inspection End.
3.CHECK STEERING ANGLE SENSOR SYSTEM
Check steering angle sensor system. Refer to BRC-99, "Diagnosis Procedure". M
Is the inspection result normal?
YES >> Replace ABS actuator and electric unit (control unit). Refer to BRC-142, "Removal and Installa-
tion". N
NO >> Repair or replace malfunctioning components.

BRC-101
C1154 PNP SWITCH
< DTC/CIRCUIT DIAGNOSIS > [WITH ESP]
C1154 PNP SWITCH
DTC Logic INFOID:0000000010769760

DTC DETECTION LOGIC

DTC Display Item Malfunction detected condition Possible causes


When a malfunction is detected with the neutral gear
PNP POSI SIG • Harness or connector
C1154 position switch or reverse switch position signal from
[ABNORMAL SIGNAL] • USM control unit
the USM controller over CAN.

DTC CONFIRMATION PROCEDURE


1.CHECK SELF-DIAGNOSTIC RESULT
With CONSULT.
1. Perform self-diagnostic result for USM.
Is DTC C1154 detected?
YES >> Check Neutral Gear position switch or Reverse Gear position switch and USM system. Then GO
TO 2.
NO >> Inspection end.
2.CHECK SELF-DIAGNOSTIC RESULT
With CONSULT.
1. Perform self-diagnostic result for USM.
Is any DTC detected?
YES >> Refer to TM-485, "DTC Index".
NO >> Perform more detailed analysis of Neutral Gear positionswitch or Reverse Gear position switch
and USM system.

BRC-102
C1155 BRAKE FLUID LEVEL SWITCH
< DTC/CIRCUIT DIAGNOSIS > [WITH ESP]
C1155 BRAKE FLUID LEVEL SWITCH
A
DTC Logic INFOID:0000000010329841

DTC DETECTION LOGIC B

DTC Display Item Malfunction detected condition Possible causes


• Harness or connector C
• ABS actuator and electric unit
C1155 BR FLUID LEVEL LOW When brake fluid level low signal is detected. (control unit)
• Brake fluid level switch
• Combination meter D

DTC CONFIRMATION PROCEDURE


1.CHECK SELF-DIAGNOSTIC RESULT E

With CONSULT.
1. Turn ignition switch OFF to ON and wait 1 minute or more.
BRC
2. Perform self-diagnostic result.
Is DTC C1155 detected?
YES >> Proceed to diagnosis procedure. Refer to BRC-103, "Diagnosis Procedure".
G
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000010329842

Regarding Wiring Diagram information, refer to BRC-55, "Wiring Diagram".


I

1.CHECK BRAKE FLUID LEVEL


1. Turn the ignition switch OFF. J
2. Check brake fluid level. Refer to BR-11, "Inspection".
Is the inspection result normal?
YES >> GO TO 2. K
NO >> Refill brake fluid. Refer to BR-11, "Draining" and BR-11, "Refilling".
2.CONNECTOR INSPECTION
L
1. Turn ignition switch OFF.
2. Disconnect combination meter connector M52 and brake fluid level switch connector E6.
3. Check connectors and terminals for deformation, disconnection, looseness or damage.
Is the inspection result normal? M
YES >> GO TO 3.
NO >> Repair or replace as necessary.
N
3.CHECK BRAKE FLUID LEVEL SWITCH
Check brake fluid level switch. Refer to BRC-104, "Component Inspection".
Is the inspection result normal? O
YES >> GO TO 4.
NO >> Replace reservoir tank. Refer to BR-25, "Exploded View".
4.CHECK BRAKE FLUID LEVEL SWITCH CIRCUIT P

1. Turn the ignition switch OFF.


2. Disconnect brake fluid level switch harness connector.
3. Disconnect combination meter harness connector.
4. Check continuity between brake fluid level switch harness connector and combination meter harness con-
nector.

BRC-103
C1155 BRAKE FLUID LEVEL SWITCH
< DTC/CIRCUIT DIAGNOSIS > [WITH ESP]

Brake fluid level switch Combination meter


Continuity
Connector Terminal Connector Terminal
E6 1 M52 25 Yes
5. Check continuity between brake fluid level switch harness connector and ground.

Brake fluid level switch


— Continuity
Connector Terminal
E6 1 Ground No
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace malfunctioning components.
5.CHECK BRAKE FLUID LEVEL SWITCH GROUND CIRCUIT
Check continuity between brake fluid level switch harness connector and ground.

Brake fluid level switch


— Continuity
Connector Terminal
E6 2 Ground Yes
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair or replace malfunctioning components.
6.CHECK COMBINATION METER
Check if indication and operation of combination meter are normal. Refer to MWI-9, "METER SYSTEM : Sys-
tem Description".
Is the inspection result normal?
YES >> Replace ABS actuator and electric unit (control unit). Refer to BRC-142, "Removal and Installa-
tion".
NO >> Replace combination meter. Refer to MWI-80, "Removal and Installation".
Component Inspection INFOID:0000000010329843

1.CHECK BRAKE FLUID LEVEL SWITCH


1. Turn the ignition switch OFF.
2. Disconnect brake fluid level switch harness connector.
3. Check continuity between terminals of brake fluid level switch.

Brake fluid level switch


Condition Continuity
Terminal
When brake fluid level in reservoir tank is within the specified level. No
1–2 When brake fluid level in reservoir tank is less than the specified
Yes
level.
Is the inspection result normal?
YES >> Inspection End.
NO >> Replace reservoir tank. Refer to BR-25, "Exploded View".

BRC-104
C1160 DECEL G SEN SET
< DTC/CIRCUIT DIAGNOSIS > [WITH ESP]
C1160 DECEL G SEN SET
A
DTC Logic INFOID:0000000010329844

DTC DETECTION LOGIC B

DTC Display Item Malfunction detected condition Possible causes


• Yaw rate/side/decel G sensor C
• Harness or connector
When calibration of yaw rate/side/decel G sensor is • ABS actuator and electric unit
C1160 DECEL G SEN SET
not complete. (control unit)
• Decel G sensor calibration is D
not performed

DTC CONFIRMATION PROCEDURE E


1.CHECK SELF-DIAGNOSTIC RESULT
With CONSULT.
BRC
1. Turn ignition switch OFF to ON.
2. Perform self-diagnostic result.
Is DTC C1160 detected?
G
YES >> Proceed to diagnosis procedure. Refer to BRC-105, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000010329845
H

1.DECEL G SENSOR CALIBRATION


Perform decel G sensor calibration. Refer to BRC-66, "Work Procedure". I

>> GO TO 2.
J
2.CHECK SELF-DIAGNOSTIC RESULT
With CONSULT.
Perform self-diagnostic result. K
Is DTC C1160 detected?
YES >> GO TO 3.
NO >> Inspection End. L
3.CHECK YAW RATE/SIDE/DECEL G SENSOR SYSTEM
Check yaw rate/side/decel G sensor system. Refer to BRC-84, "Diagnosis Procedure".
M
Is the inspection result normal?
YES >> Replace ABS actuator and electric unit (control unit). Refer to BRC-142, "Removal and Installa-
tion".
NO >> Repair or replace malfunctioning components. N

BRC-105
C1164, C1165 CV SYSTEM
< DTC/CIRCUIT DIAGNOSIS > [WITH ESP]
C1164, C1165 CV SYSTEM
DTC Logic INFOID:0000000010329846

DTC DETECTION LOGIC

DTC Display Item Malfunction detected condition Possible causes


C1164 CV 1 When a malfunction is detected in cut valve 1. • Harness or connector
• ABS actuator and electric unit
(control unit)
C1165 CV 2 When a malfunction is detected in cut valve 2. • Fusible link
• Battery power supply system

DTC CONFIRMATION PROCEDURE


1.CHECK SELF-DIAGNOSTIC RESULT
With CONSULT.
1. Turn ignition switch ON.
2. Perform self-diagnostic result.
Is DTC “C1164” or “C1165” detected?
YES >> Proceed to diagnosis procedure. Refer to BRC-106, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000010329847

Regarding Wiring Diagram information, refer to BRC-55, "Wiring Diagram".

1.CONNECTOR INSPECTION
1. Turn ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) connectors.
3. Check connectors and terminals for deformation, disconnection, looseness or damage.
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace as necessary.
2.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) BATTERY POWER SUPPLY
Check voltage between ABS actuator and electric unit (control unit) connector E18 terminals 1, 25 and
ground.

ABS actuator and electric unit (control unit) Voltage



Connector Terminal (Approx.)

1
E18 Ground Battery voltage
25
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace malfunctioning components.
3.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) GROUND CIRCUIT
Check continuity between ABS actuator and electric unit (control unit) connector E18 terminals 13, 38 and
ground.

BRC-106
C1164, C1165 CV SYSTEM
< DTC/CIRCUIT DIAGNOSIS > [WITH ESP]

ABS actuator and electric unit (control unit) A


— Continuity
Connector Terminal
13
E18 Ground Yes B
38
Is the inspection result normal?
YES >> Replace ABS actuator and electric unit (control unit). Refer to BRC-142, "Removal and Installa- C
tion".
NO >> Repair or replace malfunctioning components.
D

BRC

BRC-107
C1166, C1167 SV SYSTEM
< DTC/CIRCUIT DIAGNOSIS > [WITH ESP]
C1166, C1167 SV SYSTEM
DTC Logic INFOID:0000000010769650

DTC DETECTION LOGIC

DTC Display Item Malfunction detected condition Possible causes


C1166 SV 1 When a malfunction is detected in suction valve 1. • Harness or connector
• ABS actuator and electric unit
(control unit)
C1167 SV 2 When a malfunction is detected in suction valve 2. • Fusible link
• Battery power supply system

DTC CONFIRMATION PROCEDURE


1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn ignition switch OFF and
wait at least 10 seconds before conducting the next test.

>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Turn the ignition switch OFF to ON.
2. Perform self-diagnosis for “ABS”.
Is DTC “C1166” or “C1167” detected?
YES >> Proceed to BRC-108, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000010769651

1.CHECK CONNECTOR
1. Turn the ignition switch OFF.
2. Check ABS actuator and electric unit (control unit) harness connector for disconnection or looseness.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace error-detected parts, securely lock the connector, and GO TO 2.
2.PERFORM SELF-DIAGNOSIS
Perform self-diagnosis for “ABS” again.
Is DTC “C1166” or “C1167” detected?
YES >> GO TO 3.
NO >> INSPECTION END
3.CHECK SUCTION VALVE POWER SUPPLY
1. Turn the ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) harness connector.
3. Check voltage between ABS actuator and electric unit (control unit) harness connector and ground.

ABS actuator and electric unit (control unit)


— Voltage
Connector Terminal
E18 1 Ground 10 − 16 V
4. Turn the ignition switch ON.
CAUTION:
Never start engine.
5. Check voltage between ABS actuator and electric unit (control unit) harness connector and ground.

BRC-108
C1166, C1167 SV SYSTEM
< DTC/CIRCUIT DIAGNOSIS > [WITH ESP]

ABS actuator and electric unit (control unit) A


— Voltage
Connector Terminal
E18 1 Ground 10 − 16 V
B
Is the inspection result normal?
YES >> GO TO 5.
NO >> GO TO 4. C
4.CHECK SUCTION VALVE POWER SUPPLY CIRCUIT
1. Turn the ignition switch OFF.
2. Check 40 A fusible link (#K). D
3. Check continuity and short circuit between ABS actuator and electric unit (control unit) harness connector
terminal (1) and 40 A fusible link (#K).
Is the inspection result normal? E
YES >> Perform trouble diagnosis for battery power supply. Refer to PG-11, "Wiring Diagram - BATTERY
POWER SUPPLY -".
NO >> Repair or replace error-detected parts. BRC
5. CHECK SUCTION VALVE GROUND CIRCUIT
1. Turn the ignition switch OFF.
2. Check continuity between ABS actuator and electric unit (control unit) harness connector and the ground. G

ABS actuator and electric unit (control unit)


— Continuity H
Connector Terminal
13
E36 Ground Existed
26 I
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair or replace error-detected parts. J
6.CHECK TERMINAL
Check ABS actuator and electric unit (control unit) pin terminals for damage or loose connection with harness K
connector.
Is the inspection result normal?
YES >> Replace ABS actuator and electric unit (control unit). Refer to BRC-142, "Removal and Installa- L
tion".
NO >> Repair or replace error-detected parts.
M

BRC-109
C1170 VARIANT CODING
< DTC/CIRCUIT DIAGNOSIS > [WITH ESP]
C1170 VARIANT CODING
DTC Logic INFOID:0000000010329848

DTC DETECTION LOGIC

DTC Display Item Malfunction detected condition Possible causes


When the information in ABS actuator and electric ABS actuator and electric unit
C1170 VARIANT CODING
unit (control unit) is not the same. (control unit)

DTC CONFIRMATION PROCEDURE


1.CHECK SELF-DIAGNOSTIC RESULT
With CONSULT.
1. Turn ignition switch ON.
2. Perform self-diagnostic result.
Is DTC C1170 detected?
YES >> Proceed to diagnosis procedure. Refer to BRC-110, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000010329849

1.REPLACE ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)


Replace ABS actuator and electric unit (control unit) even if other DTCs are displayed with “VARIANT COD-
ING” in self diagnostic result.

>> Replace ABS actuator and electric unit (control unit). Refer to BRC-142, "Removal and Installa-
tion".

BRC-110
C1197 VACUUM SENSOR
< DTC/CIRCUIT DIAGNOSIS > [WITH ESP]
C1197 VACUUM SENSOR
A
DTC Logic INFOID:0000000010329850

DTC DETECTION LOGIC B

DTC Display Item Malfunction detected condition Possible causes


• Harness or connector C
• Vacuum sensor (brake booster)
C1197 VACUUM SENSOR When a malfunction is detected in vacuum sensor. • Vacuum piping
• ABS actuator and electric unit
(control unit) D

DTC CONFIRMATION PROCEDURE


1.CHECK SELF-DIAGNOSTIC RESULT E

With CONSULT.
1. Turn the ignition switch ON.
2. Perform self-diagnostic result. BRC
Is DTC C1197 detected?
YES >> Proceed to diagnosis procedure. Refer to BRC-111, "Diagnosis Procedure".
NO >> Inspection End. G

Diagnosis Procedure INFOID:0000000010329851

Regarding Wiring Diagram information, refer to BRC-55, "Wiring Diagram".


I
1.CHECK BRAKE BOOSTER
1. Turn the ignition switch OFF. J
2. Check brake booster. Refer to BR-14, "Inspection".
Is the inspection result normal?
YES >> GO TO 2. K
NO >> Replace brake booster. Refer to BR-29, "Exploded View".
2.CHECK VACUUM PIPING
L
Check vacuum piping. Refer to BR-21, "FRONT : Inspection".
Is the inspection result normal?
YES >> GO TO 3.
M
NO >> Replace vacuum piping. Refer to BR-32, "Exploded View".
3.CHECK VACUUM SENSOR CIRCUIT
1. Disconnect vacuum sensor harness connector. N
2. Disconnect ABS actuator and electric unit (control unit) harness connector.
3. Check continuity between vacuum sensor harness connector and ABS actuator and electric unit (control
unit) harness connector. O

Vacuum sensor ABS actuator and electric unit (control unit)


Continuity
Connector Terminal Connector Terminal P
1 12
E51 2 E18 24 Yes
3 5
4. Check continuity between vacuum sensor harness connector and ground.

BRC-111
C1197 VACUUM SENSOR
< DTC/CIRCUIT DIAGNOSIS > [WITH ESP]

Vacuum sensor
— Continuity
Connector Terminal
1
E51 2 Ground No
3
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace malfunctioning components.
4.CHECK TERMINAL
• Check vacuum sensor pin terminals for damage or loose connection with harness connector.
• Check ABS actuator and electric unit (control unit) pin terminals for damage or loose connection with har-
ness connector.
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace malfunctioning components.
5.REPLACE VACUUM SENSOR
With CONSULT
1. Connect ABS actuator and electric unit (control unit) harness connector.
2. Replace vacuum sensor.
CAUTION:
Always replace brake booster because vacuum sensor cannot be disassembled.
3. Erase self-diagnosis result for “ABS”.
4. Turn the ignition switch OFF.
5. Start engine.
6. Perform self-diagnosis for “ABS”.
Is DTC “C1197” detected?
YES >> Replace ABS actuator and electric unit (control unit). Refer to BRC-142, "Removal and Installa-
tion".
NO >> Inspection End.

BRC-112
C1198 VACUUM SENSOR
< DTC/CIRCUIT DIAGNOSIS > [WITH ESP]
C1198 VACUUM SENSOR
A
DTC Logic INFOID:0000000010329852

DTC DETECTION LOGIC B

DTC Display Item Malfunction detected condition Possible causes


• When an open circuit is detected in vacuum sensor C
circuit. • Harness or connector
• When a short circuit is detected in vacuum sensor • Vacuum sensor (brake booster)
C1198 VACUUM SEN CIR
circuit. • ABS actuator and electric unit
• When a malfunction is detected in vacuum sensor (control unit) D
noise.

DTC CONFIRMATION PROCEDURE E


1.CHECK SELF-DIAGNOSTIC RESULT
With CONSULT.
BRC
1. Turn the ignition switch ON.
2. Perform self-diagnostic result.
Is DTC C1198 detected?
G
YES >> Proceed to diagnosis procedure. Refer to BRC-113, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000010329853
H

Regarding Wiring Diagram information, refer to BRC-55, "Wiring Diagram". I

1.CHECK VACUUM SENSOR CIRCUIT J


1. Turn the ignition switch OFF.
2. Disconnect vacuum sensor harness connector.
3. Disconnect ABS actuator and electric unit (control unit) harness connector.
K
4. Check continuity between vacuum sensor harness connector and ABS actuator and electric unit (control
unit) harness connector.

L
Vacuum sensor ABS actuator and electric unit (control unit)
Continuity
Connector Terminal Connector Terminal
1 12 M
E51 2 E18 24 Yes
3 5
5. Check continuity between vacuum sensor harness connector and ground. N

Vacuum sensor
— Continuity O
Connector Terminal
1
E51 2 Ground No P
3
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace malfunctioning components.
2.CHECK TERMINAL
BRC-113
C1198 VACUUM SENSOR
< DTC/CIRCUIT DIAGNOSIS > [WITH ESP]
• Check vacuum sensor pin terminals for damage or loose connection with harness connector.
• Check ABS actuator and electric unit (control unit) pin terminals for damage or loose connection with har-
ness connector.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace malfunctioning components.
3.REPLACE VACUUM SENSOR
With CONSULT
1. Connect ABS actuator and electric unit (control unit) harness connector.
2. Replace vacuum sensor.
CAUTION:
Always replace brake booster because vacuum sensor cannot be disassembled.
3. Erase self-diagnosis result for “ABS”.
4. Turn the ignition switch OFF.
5. Start engine.
6. Perform self-diagnosis for “ABS”.
Is DTC “C1198” detected?
YES >> Replace ABS actuator and electric unit (control unit). Refer to BRC-142, "Removal and Installa-
tion".
NO >> Inspection End.

BRC-114
C1199 BRAKE BOOSTER
< DTC/CIRCUIT DIAGNOSIS > [WITH ESP]
C1199 BRAKE BOOSTER
A
DTC Logic INFOID:0000000010329854

DTC DETECTION LOGIC B

DTC Display Item Malfunction detected condition Possible causes


• Harness or connector C
• Vacuum sensor (brake booster)
When brake booster vacuum is approx. 0 kPa (0 mm-
C1199 BRAKE BOOSTER • Vacuum piping
Hg) during engine running.
• ABS actuator and electric unit
(control unit) D

DTC CONFIRMATION PROCEDURE


1.CHECK SELF-DIAGNOSTIC RESULT E

With CONSULT.
1. Turn the ignition switch ON.
2. Perform self-diagnostic result. BRC
Is DTC C1199 detected?
YES >> Proceed to diagnosis procedure. Refer to BRC-115, "Diagnosis Procedure".
NO >> Inspection End. G

Diagnosis Procedure INFOID:0000000010329855

Regarding Wiring Diagram information, refer to BRC-55, "Wiring Diagram".


I
1.CHECK BRAKE BOOSTER
1. Turn the ignition switch OFF. J
2. Check brake booster. Refer to BR-14, "Inspection".
Is the inspection result normal?
YES >> GO TO 2. K
NO >> Replace brake booster. Refer to BR-29, "Exploded View".
2.CHECK VACUUM PIPING
L
Check vacuum piping. Refer to BR-32, "Exploded View".
Is the inspection result normal?
YES >> GO TO 3.
M
NO >> Replace vacuum piping. Refer to BR-33, "Removal and Installation".
3.CHECK VACUUM SENSOR CIRCUIT
1. Disconnect vacuum sensor harness connector. N
2. Disconnect ABS actuator and electric unit (control unit) harness connector.
3. Check continuity between vacuum sensor harness connector and ABS actuator and electric unit (control
unit) harness connector. O

Vacuum sensor ABS actuator and electric unit (control unit)


Continuity
Connector Terminal Connector Terminal P
1 12
E51 2 E18 24 Yes
3 5
4. Check continuity between vacuum sensor harness connector and ground.

BRC-115
C1199 BRAKE BOOSTER
< DTC/CIRCUIT DIAGNOSIS > [WITH ESP]

Vacuum sensor
— Continuity
Connector Terminal
1
E51 2 Ground No
3
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace malfunctioning components.
4.CHECK TERMINAL
• Check vacuum sensor pin terminals for damage or loose connection with harness connector.
• Check ABS actuator and electric unit (control unit) pin terminals for damage or loose connection with har-
ness connector.
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace malfunctioning components.
5.REPLACE VACUUM SENSOR
With CONSULT
1. Connect ABS actuator and electric unit (control unit) harness connector.
2. Replace vacuum sensor.
CAUTION:
Always replace brake booster because vacuum sensor cannot be disassembled.
3. Erase self-diagnosis result for “ABS”.
4. Turn the ignition switch OFF.
5. Start engine.
6. Perform self-diagnosis for “ABS”.
Is DTC “C1199” detected?
YES >> Replace ABS actuator and electric unit (control unit). Refer to BRC-142, "Removal and Installa-
tion".
NO >> Inspection End.

BRC-116
C119A VACUUM SENSOR
< DTC/CIRCUIT DIAGNOSIS > [WITH ESP]
C119A VACUUM SENSOR
A
DTC Logic INFOID:0000000010329856

DTC DETECTION LOGIC B

DTC Display Item Malfunction detected condition Possible causes


• Harness or connector C
When a malfunction is detected in supply power volt- • Vacuum sensor (brake booster)
C119A VACUUM SEN VOLT
age of vacuum sensor. • ABS actuator and electric unit
(control unit)
D
DTC CONFIRMATION PROCEDURE
1.CHECK SELF-DIAGNOSTIC RESULT E
With CONSULT.
1. Turn the ignition switch ON.
2. Perform self-diagnostic result. BRC
Is DTC C119A detected?
YES >> Proceed to diagnosis procedure. Refer to BRC-117, "Diagnosis Procedure".
NO >> Inspection End. G
Diagnosis Procedure INFOID:0000000010329857

H
Regarding Wiring Diagram information, refer to BRC-55, "Wiring Diagram".

I
1.CHECK VACUUM SENSOR POWER SUPPLY
1. Turn the ignition switch OFF.
2. Disconnect vacuum sensor harness connector. J
3. Check voltage between vacuum sensor harness connector and ground.

Vacuum sensor Voltage K



Connector Terminal (Approx.)

E51 3 Ground 0V
L
4. Turn the ignition switch ON.
CAUTION:
Never start engine.
5. Check voltage between vacuum sensor harness connector and ground. M

Vacuum sensor Voltage


— N
Connector Terminal (Approx.)

E51 3 Ground 4.75 V – 5.25 V


Is the inspection result normal? O
YES >> GO TO 3.
NO >> GO TO 2.
2.CHECK VACUUM SENSOR POWER SUPPLY CIRCUIT P

1. Turn the ignition switch OFF.


2. Disconnect ABS actuator and electric unit (control unit) harness connector.
3. Check continuity between vacuum sensor harness connector and ABS actuator and electric unit (control
unit) harness connector.

BRC-117
C119A VACUUM SENSOR
< DTC/CIRCUIT DIAGNOSIS > [WITH ESP]

Vacuum sensor ABS actuator and electric unit (control unit)


Continuity
Connector Terminal Connector Terminal
E51 3 E18 5 Yes
4. Check continuity between vacuum sensor harness connector and ground.

Vacuum sensor
— Continuity
Connector Terminal
E51 3 Ground No
Is the inspection result normal?
YES >> Perform diagnosis of ABS actuator and electric unit (control unit) power supply and ground circuit.
Refer to BRC-117, "Diagnosis Procedure".
NO >> Repair or replace malfunctioning components.
3.CHECK VACUUM SENSOR GROUND CIRCUIT
1. Turn the ignition switch OFF.
2. Check continuity between vacuum sensor harness connector and ground.

Vacuum sensor
— Continuity
Connector Terminal
E51 2 Ground Yes
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace malfunctioning components.
4.CHECK TERMINAL
• Check vacuum sensor pin terminals for damage or loose connection with harness connector.
• Check ABS actuator and electric unit (control unit) pin terminals for damage or loose connection with har-
ness connector.
Is the inspection result normal?
YES >> Replace ABS actuator and electric unit (control unit). Refer to BRC-142, "Removal and Installa-
tion".
NO >> Repair or replace malfunctioning components.

BRC-118
C1B60 CHASSIS CONTROL SYSTEM
< DTC/CIRCUIT DIAGNOSIS > [WITH ESP]
C1B60 CHASSIS CONTROL SYSTEM
A
DTC Logic INFOID:0000000010769764

DTC DETECTION LOGIC B

DTC Display Item Malfunction detected condition Possible causes


EXTERNAL CONTROL MOD- C
When a malfunction is detected with the IDM control- • Harness or connector
C1B60 ULE
ler. • IDM controller
[ABNORMAL SIGNAL]

DTC CONFIRMATION PROCEDURE D


1.CHECK SELF-DIAGNOSTIC RESULT
With CONSULT. E
1. Perform self-diagnostic result for IDM system.
Is DTC C1B60 detected?
YES >> Proceed to diagnosis procedure. Then GO TO 2. BRC
NO >> Inspection End.
2.CHECK SELF-DIAGNOSTIC RESULT
G
With CONSULT.
1. Perform self-diagnostic result for IDM system.
Is any DTC detected? H
YES >> Refer to BRC-53, "DTC Index".
NO >> Perform more detailed analysis of IDM system.
I

BRC-119
U1000, U1002 CAN COMM CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [WITH ESP]
U1000, U1002 CAN COMM CIRCUIT
Description INFOID:0000000010769750

CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN-H line, CAN-L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
DTC Logic INFOID:0000000010769751

DTC DETECTION LOGIC

DTC Display item Malfunction detected condition Possible cause


When ABS actuator and electric unit (control unit) is not
U1000 CAN COMM CIRCUIT transmitting or receiving CAN communication signal for 2
seconds or more. • CAN communication line
• ABS actuator and electric unit
When ABS actuator and electric unit (control unit) is not (control unit)
U1002 SYSTEM COMM transmitting or receiving CAN communication signal for 2
seconds or less.

Diagnosis Procedure INFOID:0000000010769752

INSPECTION PROCEDURE
1.CHECK CONNECTOR
1. Turn ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) connector.
3. Check terminal for deformation, disconnection, looseness, and so on. If any malfunction is found, repair or
replace terminal.
4. Reconnect connector and perform self-diagnosis.

Self-diagnosis results
CAN COMM CIRCUIT
SYSTEM COMM
Is above displayed on the self-diagnosis display?
YES >> Go to LAN-24, "Trouble Diagnosis Flow Chart".
NO >> INSPECTION END
Special Repair Requirement INFOID:0000000010769753

1.ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION


Always perform the neutral position adjustment for the steering angle sensor, when replacing the ABS actua-
tor and electric unit (control unit). Refer to BRC-64, "Description".

>> END

BRC-120
U1010 CONTROL UNIT (CAN)
< DTC/CIRCUIT DIAGNOSIS > [WITH ESP]
U1010 CONTROL UNIT (CAN)
A
Description INFOID:0000000010769646

CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul- B
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN-H line, CAN-L line) allowing a high rate of information transmission with less wiring. C
Each control unit transmits/receives data but selectively reads required data only.
DTC Logic INFOID:0000000010769647
D

DTC DETECTION LOGIC


E
DTC Display item Malfunction detected condition Possible causes
When detecting error during the initial diagnosis of
ABS actuator and electric unit
U1010 CONTROL UNIT (CAN) CAN controller of ABS actuator and electric unit (con-
(control unit) BRC
trol unit).

DTC CONFIRMATION PROCEDURE


1.PRECONDITIONING G
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn ignition switch OFF and
wait at least 10 seconds before conducting the next test.
H

>> GO TO 2.
2.CHECK DTC DETECTION I
With CONSULT
1. Turn the ignition switch OFF to ON.
2. Perform self-diagnosis for “ABS”. J
Is DTC “U1010” detected?
YES >> Proceed to BRC-121, "Diagnosis Procedure".
NO >> INSPECTION END K

Diagnosis Procedure INFOID:0000000010769648

L
1.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
Check ABS actuator and electric unit (control unit) harness connector for disconnection and deformation.
Is the inspection result normal? M
YES >> Replace ABS actuator and electric unit (control unit). Refer to BRC-142, "Removal and Installa-
tion".
NO >> Repair or replace error-detected parts. N

BRC-121
POWER SUPPLY AND GROUND CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [WITH ESP]
POWER SUPPLY AND GROUND CIRCUIT
Diagnosis Procedure INFOID:0000000010329861

Regarding Wiring Diagram information, refer to BRC-55, "Wiring Diagram".

1. CHECK FUSE AND FUSIBLE LINKS


Check that the following IPDM E/R fuse or fusible links are not blown.

Terminal No. Signal name Fuse and fusible link Nos.


1 D (80A)
Battery power supply
2 C (100A)
Is the fuse blown?
YES >> Replace the blown fuse or fusible link after repairing the affected circuit.
NO >> GO TO 2.
2. CHECK BATTERY POWER SUPPLY CIRCUIT
1. Disconnect IPDM E/R connector E118.
2. Check voltage between IPDM E/R connector E118 and ground.

IPDM E/R Voltage


Ground
Connector Terminal (Approx.)

1
E118 — Battery voltage
2
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace harness or connectors.
3. CHECK GROUND CIRCUIT
1. Disconnect IPDM E/R connectors E119, E120 and E121.
2. Check continuity between IPDM E/R connectors and ground.

IPDM E/R
Continuity
Connector Terminal
E119 12 Ground
E120 31 Yes
E121 47
Is the inspection result normal?
YES >> Inspection End.
NO >> Repair or replace harness or connectors.

BRC-122
VDC OFF SWITCH
< DTC/CIRCUIT DIAGNOSIS > [WITH ESP]
VDC OFF SWITCH
A
Component Function Check INFOID:0000000010329865

1.CHECK VDC OFF SWITCH OPERATION B


Check that VDC OFF indicator lamp in combination meter turns ON/OFF when VDC OFF switch is operated.
Is the inspection result normal?
C
YES >> INSPECTION END
NO >> Proceed to BRC-123, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000010329866
D

1.CHECK VDC OFF SWITCH CIRCUIT


1. Turn the ignition switch OFF. E
2. Disconnect ABS actuator and electric unit (control unit) harness connector.
3. Disconnect VDC OFF switch harness connector.
4. Check the continuity between ABS actuator and electric unit (control unit) harness connector and VDC
BRC
OFF switch harness connector.

ABS actuator and electric unit (control unit) VDC OFF switch
Continuity G
Connector Terminal Connector Terminal
E18 15 M65 1 Yes
5. Check the continuity between ABS actuator and electric unit (control unit) harness connector and ground. H

ABS actuator and electric unit (control unit)


— Continuity I
Connector Terminal
E18 15 Ground No
Is the inspection result normal? J
YES >> GO TO 2.
NO >> Repair or replace error-detected parts.
2.CHECK VDC OFF SWITCH GROUND CIRCUIT K
Check the continuity between VDC OFF switch harness connector and ground.
L
VDC OFF switch
— Continuity
Connector Terminal
M65 2 Ground Yes M
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace error-detected parts. N
3.CHECK VDC OFF SWITCH
Check the VDC OFF switch. Refer to BRC-124, "Component Inspection". O
Is the inspection result normal?
YES >> GO TO 4.
NO >> Replace the VDC OFF switch. Refer to BRC-144, "Removal and Installation". P
4.CHECK VDC OFF SWITCH SIGNAL
With CONSULT
1. Connect ABS actuator and electric unit (control unit) harness connector.
2. Connect VDC OFF switch harness connector.
3. Select “ABS”, “DATA MONITOR” and “OFF SW” according to this order. Check the VDC OFF switch sig-
nal.

BRC-123
C119A VACUUM SENSOR
< DTC/CIRCUIT DIAGNOSIS > [WITH ESP]

Vacuum sensor ABS actuator and electric unit (control unit)


Continuity
Connector Terminal Connector Terminal
E51 3 E18 5 Yes
4. Check continuity between vacuum sensor harness connector and ground.

Vacuum sensor
— Continuity
Connector Terminal
E51 3 Ground No
Is the inspection result normal?
YES >> Perform diagnosis of ABS actuator and electric unit (control unit) power supply and ground circuit.
Refer to BRC-117, "Diagnosis Procedure".
NO >> Repair or replace malfunctioning components.
3.CHECK VACUUM SENSOR GROUND CIRCUIT
1. Turn the ignition switch OFF.
2. Check continuity between vacuum sensor harness connector and ground.

Vacuum sensor
— Continuity
Connector Terminal
E51 2 Ground Yes
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace malfunctioning components.
4.CHECK TERMINAL
• Check vacuum sensor pin terminals for damage or loose connection with harness connector.
• Check ABS actuator and electric unit (control unit) pin terminals for damage or loose connection with har-
ness connector.
Is the inspection result normal?
YES >> Replace ABS actuator and electric unit (control unit). Refer to BRC-142, "Removal and Installa-
tion".
NO >> Repair or replace malfunctioning components.

BRC-118
ABS WARNING LAMP
< DTC/CIRCUIT DIAGNOSIS > [WITH ESP]
ABS WARNING LAMP
A
Component Function Check INFOID:0000000010329868

1.CHECK ABS WARNING LAMP FUNCTION B


Check that ABS warning lamp in combination meter turns ON for 1 second after ignition switch is turned ON.
CAUTION:
Never start the engine. C
Is the inspection result normal?
YES >> Inspection End.
NO >> Proceed to BRC-125, "Diagnosis Procedure". D
Diagnosis Procedure INFOID:0000000010329869

1.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY AND GROUND CIR- E

CUIT
Perform the trouble diagnosis for ABS actuator and electric unit (control unit) power supply and ground circuit. BRC
Refer to BRC-125, "Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 2. G
NO >> Repair or replace error-detected parts.
2.PERFORM SELF-DIAGNOSIS
With CONSULT H
1. Turn the ignition switch OFF → ON.
CAUTION:
• Be sure to wait of 10 seconds after turning ignition switch OFF or ON. I
• Start the engine.
2. Repeat step 1 two or more times.
3. Perform self-diagnosis for “ABS”.
J
Is any DTC detected?
YES >> Check the DTC. Refer to BRC-53, "DTC Index".
NO >> GO TO 3.
K
3.CHECK ABS WARNING LAMP SIGNAL
With CONSULT
1. Select “ABS”, “DATA MONITOR” and “ABS WARN LAMP” according to this order. L
2. Turn the ignition switch OFF.
3. Check that data monitor displays “On” for 1 second after ignition switch is turned ON and then changes to
“Off”. M
CAUTION:
Never start the engine.
Is the inspection result normal?
N
YES >> Replace the combination meter. Refer to MWI-80, "Removal and Installation".
NO >> Replace the ABS actuator and electric unit (control unit). Refer to BRC-142, "Removal and Instal-
lation".
O

BRC-125
BRAKE WARNING LAMP
< DTC/CIRCUIT DIAGNOSIS > [WITH ESP]
BRAKE WARNING LAMP
Component Function Check INFOID:0000000010329870

1.CHECK BRAKE WARNING LAMP FUNCTION


Check that brake warning lamp in combination meter turns ON for 1 second after ignition switch is turned ON.
CAUTION:
Never start the engine.
Is the inspection result normal?
YES >> GO TO 2.
NO >> Proceed to BRC-126, "Diagnosis Procedure".
2.CHECK BRAKE WARNING LAMP FUNCTION
Check that brake warning lamp turns ON/OFF when parking brake is operated.
NOTE:
Brake warning lamp turns ON when parking brake is operated (when parking brake switch is ON).
Is the inspection result normal?
YES >> GO TO 3.
NO >> Check the parking brake switch system. Refer to WCS-47, "Component Inspection".
3.CHECK BRAKE WARNING LAMP FUNCTION
Check that brake warning lamp in combination meter turns ON/OFF when brake fluid level switch is operated
while brake fluid level in reservoir tank is with the specified level.
NOTE:
Brake warning lamp turns ON when brake fluid is less than the specified level (when brake fluid level switch is
ON).
Is the inspection result normal?
YES >> Inspection End.
NO >> Check the brake fluid level switch system. Refer to BRC-103, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000010329871

1.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY AND GROUND CIR-
CUIT
Perform the trouble diagnosis for ABS actuator and electric unit (control unit) power supply and ground circuit.
Refer to BRC-126, "Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace error-detected parts.
2.PERFORM THE SELF-DIAGNOSIS
With CONSULT
1. Turn the ignition switch OFF → ON.
CAUTION:
• Be sure to wait of 10 seconds after turning ignition switch OFF or ON.
• Start the engine.
2. Repeat step 1 two or more times.
3. Perform self-diagnosis for “ABS”.
Is any DTC detected?
YES >> Check the DTC. Refer to BRC-53, "DTC Index".
NO >> GO TO 3.
3.CHECK BRAKE WARNING LAMP SIGNAL
With CONSULT
1. Select “ABS”, “DATA MONITOR” and “EBD WARN LAMP” according to this order.
2. Turn the ignition switch OFF.

BRC-126
BRAKE WARNING LAMP
< DTC/CIRCUIT DIAGNOSIS > [WITH ESP]
3. Check that data monitor displays “On” for 1 second after ignition switch is turned ON and then changes to
“Off”. A
CAUTION:
Never start the engine.
Is the inspection result normal? B
YES >> Replace the combination meter. Refer to MWI-80, "Removal and Installation".
NO >> Replace the ABS actuator and electric unit (control unit). Refer to BRC-142, "Removal and Instal-
lation".
C

BRC

BRC-127
VDC WARNING LAMP
< DTC/CIRCUIT DIAGNOSIS > [WITH ESP]
VDC WARNING LAMP
Component Function Check INFOID:0000000010329872

1.CHECK VDC WARNING LAMP FUNCTION


Check that VDC warning lamp in combination meter turns ON for 1 second after ignition switch is turned ON.
CAUTION:
Never start the engine.
Is the inspection result normal?
YES >> Inspection End.
NO >> Proceed to BRC-128, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000010329873

1.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY AND GROUND CIR-
CUIT
Perform the trouble diagnosis for ABS actuator and electric unit (control unit) power supply and ground circuit.
Refer to BRC-128, "Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace error-detected parts.
2.PERFORM THE SELF-DIAGNOSIS
With CONSULT
1. Turn the ignition switch OFF → ON.
CAUTION:
• Be sure to wait of 10 seconds after turning ignition switch OFF or ON.
• Start the engine.
2. Repeat step 1 two or more times.
3. Perform self-diagnosis for “ABS”.
Is any DTC detected?
YES >> Check the DTC. Refer to BRC-53, "DTC Index".
NO >> GO TO 3.
3.CHECK VDC WARNING LAMP SIGNAL
With CONSULT
1. Select “ABS”, “DATA MONITOR” and “SLIP/VDC LAMP” according to this order.
2. Turn the ignition switch OFF.
3. Check that data monitor displays “On” for approx. 1 second after ignition switch is turned ON, and then
changes to “Off”.
CAUTION:
Never start the engine.
Is the inspection result normal?
YES >> Replace the combination meter. Refer to MWI-80, "Removal and Installation".
NO >> Replace the ABS actuator and electric unit (control unit). Refer to BRC-142, "Removal and Instal-
lation".

BRC-128
VDC OFF INDICATOR LAMP
< DTC/CIRCUIT DIAGNOSIS > [WITH ESP]
VDC OFF INDICATOR LAMP
A
Component Function Check INFOID:0000000010329874

1.CHECK VDC OFF INDICATOR LAMP FUNCTION (1) B


Check that VDC OFF indicator lamp in combination meter turns ON for 1 second after ignition switch is turned
ON.
CAUTION: C
Never start the engine.
Is the inspection result normal?
YES >> GO TO 2. D
NO >> Proceed to BRC-129, "Diagnosis Procedure".
2.CHECK VDC OFF INDICATOR LAMP FUNCTION (2)
E
Check that VDC OFF indicator lamp in combination meter turns ON/OFF when VDC OFF switch is operated.
Is the inspection result normal?
YES >> Inspection End. BRC
NO >> Check the VDC OFF switch system. Refer to BRC-123, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000010329875

G
1.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY AND GROUND CIR-
CUIT
Perform the trouble diagnosis for ABS actuator and electric unit (control unit) power supply and ground circuit. H
Refer to BRC-129, "Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 2. I
NO >> Repair or replace error-detected parts.
2.CHECK VDC OFF INDICATOR LAMP SIGNAL J
With CONSULT
1. Select “ABS”, “DATA MONITOR” and “OFF LAMP” according to this order.
2. Turn the ignition switch OFF.
K
3. Check that data monitor displays “On” for 1 second after ignition switch is turned ON, and then changes to
“Off”.
CAUTION:
Never start the engine. L
Is the inspection result normal?
YES >> GO TO 3.
NO >> Replace the ABS actuator and electric unit (control unit). Refer to BRC-142, "Removal and Instal- M
lation".
3.CHECK VDC OFF INDICATOR LAMP SIGNAL
N
With CONSULT
1. Select “ABS”, “DATA MONITOR” and “OFF LAMP” according to this order.
2. Check that data monitor displays “On” or “Off” each time when VDC OFF switch is operated.
O
Is the inspection result normal?
YES >> Replace the combination meter. Refer to MWI-80, "Removal and Installation".
NO >> Check the VDC OFF switch system. Refer to BRC-123, "Diagnosis Procedure".
P

BRC-129
EXCESSIVE OPERATION FREQUENCY
< SYMPTOM DIAGNOSIS > [WITH ESP]

SYMPTOM DIAGNOSIS
EXCESSIVE OPERATION FREQUENCY
Description INFOID:0000000010329876

VDC function, TCS function, ABS function, EBD function, Brake limited slip differential (BLSD) function, Brake
assist function, hill start assist function or Brake force distribution function operates in excessive operation fre-
quency.
Diagnosis Procedure INFOID:0000000010329877

1.CHECK BRAKING FORCE


Check brake force using a brake tester.
Is the inspection result normal?
YES >> GO TO 2.
NO >> Check brake system.
2.CHECK FRONT AND REAR AXLE
Check that there is no excessive looseness in front and rear axle.
• 2WD: Refer to FAX-8, "Inspection" (front) or RAX-3, "Inspection" (rear).
• 4WD: Refer to FAX-47, "Inspection" (front) or RAX-10, "Exploded View" (rear).
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace error-detected parts.
3.CHECK WHEEL SENSOR
Check wheel sensor.
• Check installation and damage of wheel sensor.
• Check connection of wheel sensor harness connector.
• Check terminal of wheel sensor harness connector.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair installation or replace wheel sensor.
• Front wheel sensor: Refer to BRC-138, "FRONT WHEEL SENSOR : Removal and Installation".
• Rear wheel sensor: Refer to BRC-139, "REAR WHEEL SENSOR : Removal and Installation".
4.CHECK SENSOR ROTOR
Check that there is no looseness, damage or foreign material on sensor rotor.
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair installation or replace sensor rotor.
• Front sensor rotor: Refer to BRC-141, "FRONT SENSOR ROTOR : Removal and Installation -
Front Sensor Rotor".
• Rear sensor rotor: Refer to BRC-141, "REAR SENSOR ROTOR : Removal and Installation -
Rear Sensor Rotor".
5.CHECK WARNING LAMP TURNS OFF
Check that ABS warning lamp, brake warning lamp and VDC warning lamp turn OFF approx. 1 second after
key switch is turned ON and stay in OFF status during driving.
CAUTION:
Brake warning lamp turns ON when parking brake is operated (parking brake switch is ON) or brake
fluid is less than the specified level (brake fluid level switch is ON).
Is the inspection result normal?
YES >> Normal
NO >> GO TO 6.
6.PERFORM THE SELF-DIAGNOSIS
BRC-130
EXCESSIVE OPERATION FREQUENCY
< SYMPTOM DIAGNOSIS > [WITH ESP]
With CONSULT
1. Turn the ignition switch OFF → ON. A
CAUTION:
• Be sure to wait of 10 seconds after turning ignition switch OFF or ON.
• Set the vehicle to READY/Start the engine. B
2. Repeat step 1 two or more times.
3. Perform self-diagnosis for “ABS”.
Is any DTC detected?
C
YES >> Check the DTC. Refer to BRC-53, "DTC Index".
NO >> Check Steering Angle Sensor Calibration. GO TO 7.
7.CHECK STEERING ANGLE CALIBRATION D
1. Using DATA MONITOR confirm that the steering angle sensor output signal is between ±3degrees when
vehicle is driving in a straight line.
Is the inspection result normal? E
YES >> Inspection end.
NO >> Recalibrate steering angle sensor.
BRC

BRC-131
UNEXPECTED BRAKE PEDAL REACTION
< SYMPTOM DIAGNOSIS > [WITH ESP]
UNEXPECTED BRAKE PEDAL REACTION
Description INFOID:0000000010329878

A malfunction of brake pedal feel (height or others) is detected when brake pedal is depressed.
Diagnosis Procedure INFOID:0000000010329879

1.CHECK FRONT AND REAR AXLE


Check that there is no excessive looseness in front and rear axle.
• 2WD: Refer to FAX-9, "Inspection" (front) or RAX-3, "Inspection" (rear).
• AWD: Refer to FAX-47, "Inspection" (front) or RAX-10, "Inspection" (rear).
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace error-detected parts.
2.CHECK DISC ROTOR
Check disc rotor runout.
• Front: Refer to BR-15, "DISC ROTOR : Inspection".
• Rear: Refer to BR-16, "DISC ROTOR : Inspection".
Is the inspection result normal?
YES >> GO TO 3.
NO >> Refinish the disc rotor.
3.CHECK BRAKE FLUID LEAKAGE
Check fluid leakage.
Refer to BR-11, "Inspection"
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace error-detected parts.
4.CHECK BRAKE PEDAL
Check each item of brake pedal. Refer to BR-8, "Inspection and Adjustment".
Is the inspection result normal?
YES >> GO TO 5.
NO >> Adjust each item of brake pedal. Refer to BR-8, "Inspection and Adjustment".
5.CHECK BRAKING FORCE
Check brake force using a brake tester.
Is the inspection result normal?
YES >> GO TO 6.
NO >> Check each components of brake system.
6.CHECK BRAKE PERFORMANCE
Disconnect ABS actuator and electric unit (control unit) connector so that ABS does not operate. Check that
brake force is normal in this condition. Connect harness connectors after checking.
Is the inspection result normal?
YES >> Normal
NO >> Check each components of brake system.

BRC-132
THE BRAKING DISTANCE IS LONG
< SYMPTOM DIAGNOSIS > [WITH ESP]
THE BRAKING DISTANCE IS LONG
A
Description INFOID:0000000010329880

Brake stopping distance is long when ABS function is operated. B


Diagnosis Procedure INFOID:0000000010329881

CAUTION: C
Brake stopping distance on slippery road like rough road, gravel road or snowy road may become
longer when ABS is operated than when ABS is not operated.
1.CHECK BRAKING FORCE D
Check brake force using a brake tester.
Is the inspection result normal?
E
YES >> GO TO 2.
NO >> Check each components of brake system.
2.CHECK BRAKE PERFORMANCE BRC
Disconnect ABS actuator and electric unit (control unit) connector so that ABS does not operate. Check brake
stopping distance in this condition. Connect harness connectors after checking.
Is the inspection result normal? G
YES >> Normal
NO >> Check each components of brake system.
H

BRC-133
DOES NOT OPERATE
< SYMPTOM DIAGNOSIS > [WITH ESP]
DOES NOT OPERATE
Description INFOID:0000000010329882

VDC function, TCS function, ABS function, EBD function, Brake limited slip differential (BLSD) function, Brake
assist function, hill start assist function or Brake force distribution function does not operate.
Diagnosis Procedure INFOID:0000000010329883

CAUTION:
• VDC function, TCS function, ABS function, EBD function, Brake limited slip differential (BLSD) func-
tion, Brake assist function, hill start assist function and Brake force distribution function never oper-
ate when the vehicle speed is 10 km/h (6.2 MPH) or less. However, TCS function, Brake limited slip
differential (BLSD) function and hill start assist function operates when the vehicle speed is 0 km/h
(0 MPH) (the vehicle is in stop status).
• VDC function and TCS function never operate when VDC OFF switch is operated (when VDC OFF
indicator lamp turns ON).
1.CHECK ABS WARNING LAMP
Check that ABS warning lamp, brake warning lamp and VDC warning lamp turn ON and turn OFF approx. 1
second after key switch is turned ON. Check that ABS warning lamp, brake warning lamp and VDC warning
lamp and stay in OFF status during driving.
CAUTION:
Brake warning lamp turns ON when parking brake is operated (parking brake switch is ON) or brake
fluid is less than the specified level (brake fluid level switch is ON).
Is the inspection result normal?
YES >> Normal
NO >> GO TO 2.
2.PERFORM SELF-DIAGNOSIS
With CONSULT
1. Turn the ignition switch OFF → ON.
CAUTION:
• Be sure to wait of 10 seconds after turning ignition switch OFF or ON.
• Start the engine.
2. Repeat step 1 two or more times.
3. Perform self-diagnosis for “ABS” with CONSULT.
Is any DTC detected?
YES >> Check the DTC. Refer to BRC-53, "DTC Index".
NO >> Inspection End.

BRC-134
BRAKE PEDAL VIBRATION OR OPERATION SOUND OCCURS
< SYMPTOM DIAGNOSIS > [WITH ESP]
BRAKE PEDAL VIBRATION OR OPERATION SOUND OCCURS
A
Description INFOID:0000000010329884

• Brake pedal vibrates and motor sound from ABS actuator and electric unit (control unit) occurs, when the B
engine starts.
• Brake pedal vibrates during braking.
CAUTION:
Vibration may be felt during brake pedal is lightly depressed (just placing a foot on it) in the following C
conditions. This is normal.
• When shifting gears
• When driving on slippery road D
• During cornering at high speed
• When passing over bumps or grooves [Approx. 50 mm (1.97 in) or more]
• When pulling away just after starting engine [at approx. 10 km/h (6.2 MPH) or higher]
E
Diagnosis Procedure INFOID:0000000010329885

1.SYMPTOM CHECK 1 BRC


Check that there are pedal vibrations when the engine is started.
Do vibrations occur?
YES >> GO TO 2. G
NO >> Check brake pedal. Refer to BR-8, "Inspection and Adjustment".
2.SYMPTOM CHECK 2 H
Check that motor sound from ABS actuator occurs when the engine starts.
Does the operation sound occur?
YES >> GO TO 3. I
NO >> Perform self-diagnosis for “ABS” with CONSULT.
3.SYMPTOM CHECK 3
J
Check symptoms when electrical component (headlamps, etc.) switches are operated.
Does the symptom occur?
YES >> Check that radio (including wiring), antenna and antenna lead-in wires are not located near ABS
K
actuator and electric unit (control unit). Move them if they are located near ABS actuator and elec-
tric unit (control unit).
NO >> GO TO 4.
L
4.PERFORM SELF-DIAGNOSIS
With CONSULT
1. Turn the ignition switch OFF → ON. M
CAUTION:
• Be sure to wait of 10 seconds after turning ignition switch OFF or ON.
• Start the engine.
N
2. Repeat step 1 two or more times.
3. Perform self-diagnosis for “ABS”.
Is any DTC detected?
O
YES >> Check the DTC. Refer to BRC-53, "DTC Index".
NO >> Inspection End.

BRC-135
VEHICLE JERKS DURING
< SYMPTOM DIAGNOSIS > [WITH ESP]
VEHICLE JERKS DURING
Description INFOID:0000000010329886

The vehicle jerks when VDC function, TCS function, ABS function, EBD function, Brake limited slip differential
(BLSD) function, Brake assist function, hill start assist function or Brake force distribution function operates.
Diagnosis Procedure INFOID:0000000010329887

1.CHECK SYMPTOM
Check that the vehicle jerks when VDC function, TCS function, ABS function, EBD function, Brake limited slip
differential (BLSD) function, Brake assist function, hill start assist function or Brake force distribution function
operates.
Is the inspection result normal?
YES >> Normal
NO >> GO TO 2.
2.PERFORM THE SELF-DIAGNOSIS
With CONSULT
1. Turn the ignition switch OFF → ON.
CAUTION:
• Be sure to wait of 10 seconds after turning ignition switch OFF or ON.
• Start the engine.
2. Repeat step 1 two or more times.
3. Perform self-diagnosis for “ABS”.
Is any DTC detected?
YES >> Check the DTC. Refer to BRC-53, "DTC Index".
NO >> GO TO 3.
3.CHECK CONNECTOR
With CONSULT
1. Turn the ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) harness connector.
3. Check connector terminal for deformation, disconnection and looseness.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Poor connection of connector terminal. Repair or replace connector terminal.
4.PERFORM THE SELF-DIAGNOSIS
With CONSULT
1. Connect harness connector.
2. Turn the ignition switch OFF → ON.
CAUTION:
• Be sure to wait of 10 seconds after turning ignition switch OFF or ON.
• Start the engine.
3. Repeat step 2 two or more times.
4. Perform self-diagnosis for “ABS”.
Is any DTC detected?
YES >> Check the DTC. Refer to BRC-53, "DTC Index".
NO >> GO TO 5.
5.PERFORM THE SELF-DIAGNOSIS
With CONSULT
Perform self-diagnosis for “ENGINE”, “TRANSMISSION”.
Is any DTC detected?
YES >> Check the DTC.
NO >> Replace ABS actuator and electric unit (control unit). Refer to BRC-142, "Removal and Installa-
tion".
BRC-136
NORMAL OPERATING CONDITION
< SYMPTOM DIAGNOSIS > [WITH ESP]
NORMAL OPERATING CONDITION
A
Description INFOID:0000000010329888

B
Symptom Result
Brake pedal slightly vibrates and operation sound (motor sound and sound from suspen-
sion) occurs when VDC function, TCS function, ABS function, EBD function, Brake limited
C
slip differential (BLSD) function, Brake assist function, hill start assist function or Brake This is not a malfunction, because it is
force distribution function operates. caused by VDC function, TCS function,
ABS function, EBD function, Brake limited
Brake stopping distance may become longer than models without ABS function depending
slip differential (BLSD) function, Brake D
on the road conditions, when ABS function is operated on slippery road like rough road,
assist function, hill start assist function
gravel road or snowy road.
and Brake force distribution function that
Brake pedal vibrates and operation sound occurs during sudden acceleration and corner- are normally operated.
ing, when VDC function, TCS function, Brake assist function or Brake force distribution E
function is operated.
This is not a malfunction, because it is
Brake pedal vibrates and motor sound from the engine room occurs, when the engine starts
caused by operation check of ABS actua- BRC
or the vehicle starts just after starting the engine.
tor and electric unit (control unit).
Acceleration may be felt insufficient depending on the road conditions. This is not a malfunction, because it is
caused by TCS function that puts the
TCS function may operate momentarily, while driving on a road where friction coefficient highest priority to obtain the optimum G
varies, or when downshifting, or fully depressing accelerator pedal. traction (stability).
ABS warning lamp and VDC OFF indicator lamp may turn ON, when the vehicle is on a ro-
tating turntable or is given a strong shaking or large vibrations on a ship while the engine is H
running.
In this case, restart the engine on a nor-
VDC warning lamp may turn ON and VDC function, TCS function, Brake assist function,
mal road. If the normal condition is re-
and Brake force distribution function may not normally operate, when driving on a special I
stored, there is no malfunction. In that
road the is extremely slanted (bank in a circuit course).
case, erase “ABS” self-diagnosis result
A malfunction in yaw rate/side/decel G sensor system may be detected when the vehicle memory with CONSULT.
sharply turns during a spin turn, acceleration turn or drift driving while VDC function, TCS
function, are OFF (VDC OFF switch is pressed and VDC OFF indicator lamp is in ON sta- J
tus).
This is normal. (When checking the vehi-
The vehicle speed does not increase, when the accelerator pedal is depressed while the cle on a chassis dynamometer, operate K
vehicle is on a 2-wheel chassis dynamometer for speedometer check. VDC OFF switch so that TCS function is
OFF.)

BRC-137
WHEEL SENSOR
< REMOVAL AND INSTALLATION > [WITH ESP]

REMOVAL AND INSTALLATION


WHEEL SENSOR
FRONT WHEEL SENSOR
FRONT WHEEL SENSOR : Exploded View INFOID:0000000010428744

E1FIA0157GB

1. Front LH wheel sensor 2. Front LH wheel sensor harness 3. Harness locker


4. Brake tube 5. ABS connector 6. ABS harness
7. Locking plate 8. Steering knuckle 9. Wheel sensor head
10. Bolt

FRONT WHEEL SENSOR : Removal and Installation INFOID:0000000010428745

CAUTION:
• Be careful not to damage front wheel sensor edge and sensor rotor teeth.
• When removing the front wheel hub and bearing, first remove the front wheel sensor from the steer-
ing knuckle. Failure to do so may result in damage to the front wheel sensor wires making the front
wheel sensor inoperative.
• Pull out the front wheel sensor, being careful to turn it as little as possible. Do not pull on the front
wheel sensor harness.
• Before installation, check if foreign objects such as iron fragments are adhered to the pick-up part of
the front wheel sensor or to the inside of the hole in the steering knuckle for the front wheel sensor,
or if a foreign object is caught in the surface of the sensor rotor. Fix as necessary and then install the
front wheel sensor.
REMOVAL
1. Remove the front wheel and tire using power tool. Refer to WT-57, "Inspection".
2. Partially remove the fender protector to gain access to the wheel sensor harness connector. Refer to EXT-
32, "Removal and Installation".
3. Disconnect the harness connector from the front wheel sensor.
4. Remove the front wheel sensor bolt from the wheel hub and bearing.
BRC-138
WHEEL SENSOR
< REMOVAL AND INSTALLATION > [WITH ESP]
5. Remove the front wheel sensor from the strut bracket.
6. Remove the front wheel sensor from the steering knuckle. A

INSTALLATION
Installation is in the reverse order of removal.
CAUTION: B
• When installing, make sure there is no foreign material such as iron chips on and in the hole in the
steering knuckle for the front wheel sensor. Make sure no foreign material has been caught in the
sensor rotor. Remove any foreign material and clean the mount. C
• Do not twist front wheel sensor harness when installing front
wheel sensor. Check that grommet (2) is fully inserted to
bracket (1). Check that front wheel sensor harness is not
D
twisted after installation.

BRC
JPFIC0209ZZ

REAR WHEEL SENSOR


G
REAR WHEEL SENSOR : Exploded View INFOID:0000000010428746

O
E1FIA0158GB

1. Bracket sensor 2. Bolt 3. ABS connector RH


P
4. Rear RH wheel sensor harness 5. Rear RH wheel sensor

REAR WHEEL SENSOR : Removal and Installation INFOID:0000000010428747

CAUTION:
• Be careful not to damage rear wheel sensor edge and sensor rotor teeth.

BRC-139
WHEEL SENSOR
< REMOVAL AND INSTALLATION > [WITH ESP]
• When removing the rear wheel hub and bearing, first remove the rear wheel sensor from the rear
wheel hub and bearing. Failure to do so may result in damage to the rear wheel sensor making the
rear wheel sensor inoperative.
• Pull out the rear wheel sensor, being careful to turn it as little as possible. Do not pull on the rear
wheel sensor harness.
• Before installation, check if foreign objects such as iron fragments are adhered to the pick-up part of
the rear wheel sensor or to the inside of the hole in the rear wheel hub and bearing for the rear wheel
sensor, or if a foreign object is caught in the surface of the sensor rotor. Fix as necessary and then
install the rear wheel sensor.
REMOVAL
1. Remove the rear wheel and tire using power tool. Refer to WT-57, "Inspection".
2. Remove the rear wheel sensor bolt.
3. Disconnect the harness connector from the rear wheel sensor.
4. Remove the rear wheel sensor from the wheel hub and bearing.
5. Remove the rear wheel sensor harness grommet from the bracket.
6. Remove the bolt, the rear wheel sensor harness, and the rear wheel sensor from the bracket.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• When installing, make sure there is no foreign material such as iron chips on and in the hole in the
rear wheel hub and bearing for the rear wheel sensor. Make sure no foreign material has been caught
in the sensor rotor. Remove any foreign material and clean the mount.
• Do not twist rear wheel sensor harness when installing rear
wheel sensor. Check that grommet (2) is fully inserted to
bracket (1). Check that rear wheel sensor harness is not
twisted after installation.

JPFIC0209ZZ

BRC-140
SENSOR ROTOR
< REMOVAL AND INSTALLATION > [WITH ESP]
SENSOR ROTOR
A
FRONT SENSOR ROTOR
FRONT SENSOR ROTOR : Removal and Installation - Front Sensor Rotor INFOID:0000000010428748
B
The front wheel sensor rotor is an integral part of the wheel hub and bearing and cannot be disassembled.
Refer to FAX-10, "Removal and Installation" (2WD) or FAX-49, "Removal and Installation" (4WD).
REAR SENSOR ROTOR C

REAR SENSOR ROTOR : Removal and Installation - Rear Sensor Rotor INFOID:0000000010428749

The rear wheel sensor rotor is an integral part of the wheel hub and bearing and cannot be disassembled. D
Refer to BRC-141, "REAR SENSOR ROTOR : Removal and Installation - Rear Sensor Rotor".

BRC

BRC-141
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
< REMOVAL AND INSTALLATION > [WITH ESP]
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
Exploded View INFOID:0000000010428750

AWFIA1079ZZ

1. ABS actuator and electric unit (control unit) 2. Connector 3. Bracket


A. To front LH brake caliper B. To rear RH brake caliper C. From master cylinder secondary side
D. From master cylinder primary side E. To rear LH brake caliper F. To front RH brake caliper

Removal and Installation INFOID:0000000010428751

REMOVAL
CAUTION:
• To remove brake tube, use a flare nut wrench to prevent flare nuts and brake tube from being dam-
aged.
• Do not remove actuator by holding harness.
NOTE:
When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spill-
ing.
1. Disconnect negative battery terminal. Refer to PG-155, "Removal and Installation".
2. Remove the cowl top cover and cowl top extension. Refer to EXT-29, "Exploded View".
3. Separate brake tubes from ABS actuator and electric unit (control unit). Refer to BRC-142, "Exploded
View".
4. Remove the brake booster vacuum hose. Refer to BR-29, "Removal and installation".
5. Separate the brake booster vacuum tube and place aside. Refer to BR-32, "Exploded View".
6. Disconnect the harness connector from the ABS actuator and electric unit (control unit).
7. Remove ABS actuator and electric unit (control unit) bracket bolts and bushings.
8. Remove ABS actuator and electric unit (control unit) from vehicle.
INSTALLATION
Installation is in the reverse order of removal.
• After work is completed, bleed air from brake tube. Refer to BR-12, "Bleeding Brake System".

BRC-142
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
< REMOVAL AND INSTALLATION > [WITH ESP]
• Adjust the neutral position of steering angle sensor. Refer to BRC-64, "Work Procedure".
• Perform calibration of the decel G sensor. Refer to BRC-66, "Work Procedure". A
CAUTION:
• To install, use flare nut crowfoot and torque wrench.
• Do not reuse the bushings.
B
• Replace the ABS actuator if it has been dropped or sustained an impact.
• Do not install actuator by holding harness.
• After installing harness connector in the ABS actuator and electric unit (control unit), make sure
connector is securely locked. C

BRC

BRC-143
VDC OFF SWITCH
< REMOVAL AND INSTALLATION > [WITH ESP]
VDC OFF SWITCH
Removal and Installation INFOID:0000000010428752

REMOVAL
1. Remove the instrument lower panel LH. Refer to IP-12, "Exploded View".
2. Release pawls using suitable tool and remove the VDC OFF switch (2) from the upper switch carrier (1).
: Pawl

ALFIA0414ZZ

INSTALLATION
Installation is in the reverse order of removal.

BRC-144
STEERING ANGLE SENSOR
< REMOVAL AND INSTALLATION > [WITH ESP]
STEERING ANGLE SENSOR
A
Exploded View INFOID:0000000010428753

BRC

ALHIA0359ZZ

G
1. Combination switch 2. Steering angle sensor 3. Spiral cable

Removal and Installation INFOID:0000000010428754


H
Removal and Installation

I
1. Remove the spiral cable. Refer to SR-17, "Exploded View".
2. Remove screws (A) and then remove steering angle sensor (1).
J

ALHIA0352ZZ

M
INSTALLATION
Installation is in the reverse order of removal.
N

BRC-145
PRECAUTIONS
< PRECAUTION > [FORWARD EMERGENCY BRAKING]

PRECAUTION
PRECAUTIONS
Precautions for Removing Battery Terminal INFOID:0000000010503785

• With the adoption of Auto ACC function, ACC power is automatically supplied by operating the intelligent key
or remote keyless entry or by opening/closing the driver side door. In addition, ACC power is supplied even
after the ignition switch is turned to the OFF position, i.e. ACC power is supplied for a certain fixed time.
• When disconnecting the 12V battery terminal, turn off the ACC
power before disconnecting the 12V battery terminal, observing
“How to disconnect 12V battery terminal” described below.
NOTE:
Some ECUs operate for a certain fixed time even after ignition
switch is turned OFF and ignition power supply is stopped. If the
battery terminal is disconnected before ECU stops, accidental DTC
detection or ECU data damage may occur.
• For vehicles with the 2-batteries, be sure to connect the main bat-
tery and the sub battery before turning ON the ignition switch.
NOTE:
SEF289H
If the ignition switch is turned ON with any one of the terminals of
main battery and sub battery disconnected, then DTC may be detected.
• After installing the 12V battery, always check "Self Diagnosis Result" of all ECUs and erase DTC.
NOTE:
The removal of 12V battery may cause a DTC detection error.
HOW TO DISCONNECT 12V BATTERY TERMINAL
Disconnect 12V battery terminal according to Instruction 1 or Instruction 2 described below.
For vehicles parked by ignition switch OFF, refer to Instruction 2.
INSTRUCTION 1
1. Open the hood.
2. Turn key switch to the OFF position with the driver side door opened.
3. Get out of the vehicle and close the driver side door.
4. Wait at least 3 minutes. For vehicle with the engine listed below, remove the battery terminal after a lapse
of the specified time.

D4D engine : 20 minutes


HRA2DDT : 12 minutes
K9K engine : 4 minutes
M9R engine : 4 minutes
R9M engine : 4 minutes
V9X engine : 4 minutes
CAUTION:
While waiting, never operate the vehicle such as locking, opening, and closing doors. Violation of
this caution results in the activation of ACC power supply according to the Auto ACC function.
5. Remove 12V battery terminal.
CAUTION:
After installing 12V battery, always check self-diagnosis results of all ECUs and erase DTC.
INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)
1. Unlock the door with intelligent key or remote keyless entry.
NOTE:
At this moment, ACC power is supplied.
2. Open the driver side door.
3. Open the hood.
4. Close the driver side door.
5. Wait at least 3 minutes.

BRC-146
PRECAUTIONS
< PRECAUTION > [FORWARD EMERGENCY BRAKING]
CAUTION:
While waiting, never operate the vehicle such as locking, opening, and closing doors. Violation of A
this caution results in the activation of ACC power supply according to the Auto ACC function.
6. Remove 12V battery terminal.
CAUTION: B
After installing 12V battery, always check self-diagnosis results of all ECUs and erase DTC.
Precautions for FEB System Service INFOID:0000000010501229

C
CAUTION:
• Never use the distance sensor removed from vehicle. Never disassemble or remodel.
• Erase DTC when replacing parts of FEB system. Then check the operation of FEB system after radar
D
alignment if necessary.
• Never change FEB system state ON/OFF without the consent of the customer.
• Turn the FEB system OFF in conditions similar to driving, such as free rollers or a chassis dyna-
mometer. E

BRC

BRC-147
COMPONENT PARTS
< SYSTEM DESCRIPTION > [FORWARD EMERGENCY BRAKING]

SYSTEM DESCRIPTION
COMPONENT PARTS
Component Parts Location INFOID:0000000010501230

JMOIA0067ZZ

No. Component parts Function


• Front camera is located above the inside mirror and detect the lane
Front camera unit marker in travel lane.
• Transmits detects signal to distance sensor via ITS communication.
• Wheel rotation sensor signal and the operation statuses of the VDC,
TCS and ABS systems, etc. are transmitted to the distance sensor
ABS actuator and electric unit (control unit) via CAN communication.
• Refer to BRC-8, "Component Parts Location" for detailed installation
location.
• Distance sensor detects radar reflected from a vehicle ahead by ir-
radiating radar forward and calculates a distance from the vehicle
ahead and relative speed, based on the detected signal.
Distance sensor
• Distance sensor transmits the presence/absence of vehicle ahead
and the distance from the vehicle to around view monitor control unit
via CAN communication.
• CVT control related signal is transmitted to distance sensor via CAN
communication.
TCM • Refer to TM-217, "CVT CONTROL SYSTEM : Component Parts Lo-
cation" (RE0F10D) or TM-430, "CVT CONTROL SYSTEM : Compo-
nent Parts Location" (RE0F10G) for detailed installation location.
• When Forward Emergency Braking operates, an engine torque
down request signal is received from the distance sensor.
• Refer to ECH-12, "Component Parts Location" (HRA2DDT), ECM-
ECM
14, "ENGINE CONTROL SYSTEM : Component Parts Location"
(MR20DD), ECK-12, "Component Parts Location" (K9K) or EC9-12,
"Component Parts Location" (R9M) for detailed installation location.
Stop lamp switch is installed at the upper part of the brake pedal and
Stop lamp switch
detects a brake operation performed by the driver.
• Turn signal switch signal is transmitted to the distance sensor via
CAN communication.
BCM
• Refer to BCS-7, "BODY CONTROL SYSTEM : Component Parts Lo-
cation" for detailed installation location.
Chassis control module state signal is transmitted to distance sensor
Chassis control module
via CAN communication.

BRC-148
COMPONENT PARTS
< SYSTEM DESCRIPTION > [FORWARD EMERGENCY BRAKING]
No. Component parts Function
A
A buzzer sounds a according to operation signal from the sonar control
Sonar buzzer
unit.
Steering angle sensor related signal is transmitted to distance sensor
Steering angle sensor B
via CAN communication.
• While Forward Emergency Braking is operating, when the system
wants to recommend an operation to the driver, and when the sys-
tem is canceled, a buzzer sounds due to a sonar output request from C
Sonar control unit
the distance sensor.
• Refer to SN-58, "Component Parts Location" for detailed installation
location.
D

BRC

BRC-149
SYSTEM
< SYSTEM DESCRIPTION > [FORWARD EMERGENCY BRAKING]
SYSTEM
System Description INFOID:0000000010501238

SYSTEM DIAGRAM

JMOIA0066GB

INPUT/OUTPUT SIGNAL ITEM


Input Signal Item

Transmit unit Signal name Description


Idle switch signal Receives idle position state (ON/OFF)
CAN com-
ECM munica- Accelerator pedal position signal Receives accelerator pedal position (angle)
tion
Engine speed signal Receives engine speed
Input speed signal Receives the number of revolutions of input shaft
CAN com- Current gear position signal Receives a current gear position
TCM munica-
tion Shift position signal Receives a selector lever position
Output shaft revolution signal Receives the number of revolutions of output shaft
CAN com-
BCM munica- Stop lamp switch signal Receives an operational state of the brake pedal
tion

BRC-150
SYSTEM
< SYSTEM DESCRIPTION > [FORWARD EMERGENCY BRAKING]
Transmit unit Signal name Description
A
ABS malfunction signal Receives a malfunction state of ABS
ABS operation signal Receives an operational state of ABS
ABS warning lamp signal Receives an ON/OFF state of ABS warning lamp B
TCS malfunction signal Receives a malfunction state of TCS
ABS actuator CAN com-
and electric unit munica- TCS operation signal Receives an operational state of TCS
(control unit) tion VDC OFF switch signal Receives an ON/OFF state of VDC C
VDC malfunction signal Receives a malfunction state of VDC
VDC operation signal Receives an operational state of VDC
D
Vehicle speed signal (ABS) Receives wheel speeds of four wheels
Yaw rate signal Receives yaw rate acting on the vehicle
Steering angle sensor malfunction signal Receives a malfunction state of steering angle sensor E
CAN com-
Steering angle Receives the number of revolutions, turning direction of
munica- Steering angle sensor signal
sensor the steering wheel
tion
Steering angle speed signal Receives the turning angle speed of the steering wheel BRC
CAN com-
Chassis control Receives an operation state of the chassis control mod-
munica- Chassis control module signal
module ule
tion G

Output Signal Item


H
Reception unit Signal name Description
ABS actuator
and electric CAN commu- Transmits a brake fluid pressure control signal to acti-
Chassis control module state signal I
unit (control nication vates the brake via chassis control module
unit)
Vehicle ahead detection
indicator signal J
Combination CAN commu- Meter display Transmits a signal to display a state of the system on the
FEB system display sig-
meter nication signal information display
nal
FEB warning signal K

DESCRIPTION
• Forward emergency braking (FEB) system can assist the driver when there is a risk of a forward collision L
with the vehicle ahead in the traveling lane.
• FEB system operate at speeds above approximately 5 km/h (3 MPH).
FUNCTION DESCRIPTION M
• The FEB system uses a distance sensor to measure the distance to the vehicle ahead in the traveling lane.
• If there is a risk of a collision, FEB issues a visual and audible warning signal to the combination meter via
CAN communication.
• If the driver does not take action, FEB issues the second visual and audible warning. N
• And if the risk of a collision becomes imminent, FEB system applies braking command to ABS actuator and
electric unit (control unit) via CAN communication.
O
Operating Condition
• FEB is ON
• Vehicle speed: Approximately 5 km/h (3 MPH) and above
CAUTION: P
It is the driver′s responsibility to stay alert, drive safely and be in control of the vehicle at all times. As
there is a performance limit, it may not provide a warning or brake in certain conditions.

BRC-151
OPERATION
< SYSTEM DESCRIPTION > [FORWARD EMERGENCY BRAKING]
OPERATION
Switch Name and Function INFOID:0000000010501241

JMOIA0075GB

No. Switch name Description


FEB setting display
The setting of FEB system can be switched between ON and OFF
(Combination meter setting display)

Menu Displayed by Pressing Each Switch INFOID:0000000010501242

SYSTEM DISPLAY

JMOIA0076GB

No. Switch name Description


• FEB warning lamp indicates that an abnormal condition is present in FEB system
FEB warning lamp
• When the FEB system turns OFF, the FEB warning lamp will illuminate.
FEB ON indicator
Indicates that FEB systems are ON
(Warning systems indicator)
FEB display “Forward”
Indicates that FEB system is ON
(Speaker icon)
FEB warning Displays immediately before the harder brake operates

DISPLAY AND WARNING


Warning Operation

BRC-152
OPERATION
< SYSTEM DESCRIPTION > [FORWARD EMERGENCY BRAKING]

FEB warning A
System status Condition Display on combination meter Buzzer
lamp

FEB OFF — ON —
C

JMOIA0077GB

FEB ON System ON OFF — E

JMOIA0078GB BRC

The FEB system is automatical-


ly canceled. G
NOTE:
FEB system malfunction
The system operates if the igni-
tion switch is turned OFF⇒ON
after the condition improves H
JMOIA0079GB

ON Beep
I

JMOIA0080ZZ
K
Malfunction See Owner's Manual

Warning Display
L
FEB warning
Condition Action Display on combination meter Buzzer
lamp

There is a possibility of a colli-


Operates brake (Partial) OFF Beep N
sion with the vehicle ahead

JMOIA0081ZZ O

An obstacle ahead is avoided P


Operates brake (Emer- Continuous
due to the system applying OFF
gency) beeps
braking.

JSOIA0957ZZ

BRC-153
OPERATION
< SYSTEM DESCRIPTION > [FORWARD EMERGENCY BRAKING]
FEB warning
Condition Action Display on combination meter Buzzer
lamp

The FEB system is auto-


matically canceled.
JMOIA0078GB
NOTE:
Dirt around the distance sensor The system operates if ON Beep
the ignition switch is
turned OFF⇒ON after
the condition improves

JMOIA0080ZZ

Unavailable Front Radar Obstruction

The FEB system is auto-


matically canceled. JMOIA0078GB

NOTE:
Accelerator pedal high temper-
The system operates if Beep Beep
ature
the ignition switch is
turned OFF⇒ON after
the condition improves

JMOIA0080ZZ

Unavailable High Accelerator Tempera-


ture

BRC-154
HANDLING PRECAUTION
< SYSTEM DESCRIPTION > [FORWARD EMERGENCY BRAKING]
HANDLING PRECAUTION
A
Description INFOID:0000000010501243

PRECAUTIONS FOR FORWARD EMERGENCY BRAKING B


• The forward emergency braking system is a supplemental aid to the driver. It is not a replacement for the
driver′s attention to traffic conditions or responsibility to drive safely. It cannot prevent accidents due to care-
lessness or dangerous driving techniques. C
• The forward emergency braking system does not function in all driving, traffic, weather and road conditions.
• The automatic braking will cease under the following conditions:
- When the steering wheel is turned as far as necessary to avoid a collision.
- When the accelerator pedal is depressed. D
- When there is no longer a vehicle detected ahead.
• If the forward emergency braking system has stopped the vehicle, the vehicle will remain at a standstill for
approximately 2 seconds before the brakes are released. E
• The system will not detect the following objects:
- Pedestrians, animals, or obstacles in the roadway
- Oncoming vehicles in the same lane
- Crossing vehicles BRC
• The radar sensor has some performance limitations. For stationary vehicles, the forward emergency braking
system can function at speeds up to approximately 70 km/h (45 MPH).
• The radar sensor may not detect a vehicle ahead in the following conditions: G
- Dirt, ice, snow or other material covering the radar sensor.
- Interference by other radar sources.
- Snow or road spray from traveling vehicles.
H
- If the vehicle ahead is narrow (e.g.motorcycle)
- When driving on a steep downhill slope or roads with sharp curves.
• In some road or traffic conditions, the forward emergency braking system may unexpectedly push the accel-
erator pedal up or apply partial braking. When acceleration is necessary, continue to depress the accelerator I
pedal to override the system.
• Braking distances increase on slippery surfaces.
• Excessive noise will interfere with the warning chime sound, and the chime may not be heard.
J

BRC-155
DISTANCE SENSOR
< ECU DIAGNOSIS INFORMATION > [FORWARD EMERGENCY BRAKING]

ECU DIAGNOSIS INFORMATION


DISTANCE SENSOR
Reference Value INFOID:0000000010501526

VALUES ON THE DIAGNOSIS TOOL


NOTE:
The following table includes information (items) inapplicable to this vehicle. For information (items) applicable
to this vehicle, refer to CONSULT display items.

Monitor item Condition Value/Status


Value of vehicle
VHCL SPEED SE While driving speed signal
(wheel speed)
Vehicle stopped 0.0
YAW RATE While driving Vehicle turning right Positive value
Vehicle turning left Negative value
Power supply volt-
PWR SUP MONI Ignition switch ON age value of Dis-
tance sensor
Displays the dis-
Drive the vehicle and ac- When a vehicle ahead is detected tance from the pre-
DISTANCE tivate the vehicle-to-vehi- ceding vehicle
cle distance control mode
When a vehicle ahead is not detected 0.0

Drive the vehicle and ac- Displays the rela-


When a vehicle ahead is detected
RELATIVE SPD tivate the vehicle-to-vehi- tive speed
cle distance control mode When a vehicle ahead is not detected 0.0
NOTE:
LASER OFFSET —
The item is indicated, but not used
NOTE:
LASER HEIGHT —
The item is indicated, but not used
When setting the steering wheel in straight-ahead po-
0.0
sition
STEERING ANGLE Ignition switch ON
When turning the steering wheel 90° rightward +90
When turning the steering wheel 90° leftward -90
Steering wheel
STRG ANGLE
Ignition switch ON At the time of turning the steering wheel turning speed is
SPEED
displayed
Horizontal correc-
L/R ADJUST Ignition switch ON At the completion of radar alignment adjustment tion value is dis-
played
Vertical correction
U/D ADJUST Ignition switch ON At the completion of radar alignment adjustment
value is displayed
NOTE:
FCW SYSTEM ON Off
The item is indicated, but not used
NOTE:
FCW SELECT Off
The item is indicated, but not used
NOTE:
PFCW SYSTEM ON Off
The item is indicated, but not used
NOTE:
PFCW SELECT Off
The item is indicated, but not used
FEB system ON On
FEB SW Engine running
FEB system OFF Off

BRC-156
DISTANCE SENSOR
< ECU DIAGNOSIS INFORMATION > [FORWARD EMERGENCY BRAKING]
Monitor item Condition Value/Status
A
FEB system set with the integral switch is ON On
FEB SELECT Ignition switch ON
FEB system set with the integral switch is OFF Off
When brake pedal is depressed On B
BRAKE SW Ignition switch ON
When brake pedal is not depressed Off
Idling On
IDLE SW Engine running
Except idling (depress accelerator pedal) Off C
NOTE:
THRTL SENSOR Off
The item is indicated, but not used
D
When a vehicle ahead is detected (vehicle ahead de-
On
VEHICLE AHEAD tection indicator ON)
Drive the vehicle
DETECT When a vehicle ahead is not detected (vehicle ahead
Off E
detection indicator OFF)

STATIC OBSTACLE When a vehicle static obstacle is detected On


Drive the vehicle
DETECT When a vehicle static obstacle is not detected Off
BRC
When the buzzer of the following system operates
On
• FEB system
BUZZER O/P Engine running
When the buzzer of the following system not operates
Off G
• FEB system
NOTE:
FUNC ITEM (FCW) Off
The item is indicated, but not used
H
NOTE:
FUNC ITEM (PFCW) Off
The item is indicated, but not used
FEB system set with the integral switch ON On
FUNC ITEM (FEB) Engine running I
FEB system set with the integral switch OFF Off
NOTE:
FUNC ITEM (ICC) Off
The item is indicated, but not used
J
When brake pedal is depressed Approx. 0 bar
PRESS ORDER
When brake pedal is not depressed 0 – 255 bar
K
TERMINAL LAYOUT

N
JSOIA0570ZZ

PHYSICAL VALUES O

BRC-157
DISTANCE SENSOR
< ECU DIAGNOSIS INFORMATION > [FORWARD EMERGENCY BRAKING]

Terminal No.
Description
(Wire color) Reference val-
Condition Standard value
Input/ ue
+ – Signal name
Output
1
Ground — Ignition switch ON 0 - 0.1 V Approx. 0 V
(B)
2
CAN communication-H — — — —
(BG)
3
CAN communication-L — — — —
(R)
Ground
5
CAN communication (ITS)-H — — — —
(L)
6
CAN communication (ITS)-L — — — —
(W)
8
Ignition power supply Input Ignition switch ON 10 - 16 V Battery voltage
(P)

Fail-safe (Distance Sensor) INFOID:0000000010501527

If a malfunction occurs in the distance sensor, around view monitor control unit cancels control, sounds a
beep, and turns ON the FEB system warning in the information display.
DTC Inspection Priority Chart INFOID:0000000010501528

If multiple DTCs are detected simultaneously, check them one by one depending on the following DTC inspec-
tion priority chart.

Priority Detected items (DTC)


• U1000: CAN COMM CIRCUIT
1
• U1010: CONTROL UNIT (CAN)
• C10B7: YAW RATE SENSOR
• C1A01: POWER SUPPLY CIR
• C1A02: POWER SUPPLY CIR 2
• C1A03: VHCL SPEED SE CIRC
• C1A04: ABS/TCS/VDC CIRC
• C1A05: BRAKE SW/STOP L SW
• C1A12: LASER BEAM OFF CNTR
• C1A14: ECM CIRCUIT
• C1A15: GEAR POSITION
• C1A16: RADAR STAIN
• C1A17: ICC SENSOR MALF
• C1A18: LASER AIMING INCMP
2
• C1A21: UNIT HIGH TEMP
• C1A24: NP RANGE
• C1A26: ECD MODE MALF
• C1A39: STRG SEN CIR
• C1B5D: FEB OPE COUNT LIMIT
• U0121: VDC CAN CIR 2
• U0126: STRG SEN CAN CIR 1
• U0401: ECM CAN CIR 1
• U0415: VDC CAN CIR 1
• U0428: STRG SEN CAN CIR 2
• U1527: CCM CAN CIR 1
• U153F: CCM CAN CIR 2

BRC-158
DISTANCE SENSOR
< ECU DIAGNOSIS INFORMATION > [FORWARD EMERGENCY BRAKING]
DTC Index INFOID:0000000010501529

DTC
CONSULT display Reference
CONSULT B
C10B7 YAW RATE SENSOR DAS-165
C1A01 POWER SUPPLY CIR DAS-166
C
C1A02 POWER SUPPLY CIR 2 DAS-166
C1A03 VHCL SPEED SE CIRC DAS-168
C1A04 ABS/TCS/VDC CIRC DAS-169 D
C1A05 BRAKE SW/STOP L SW DAS-170
C1A07 CVT CIRCUIT DAS-171
E
C1A12 LASER BEAM OFF CNTR DAS-172
C1A14 ECM CIRCUIT DAS-173
C1A15 GEAR POSITION DAS-175 BRC
C1A16 RADAR STAIN DAS-176
C1A17 ICC SENSOR MALF DAS-177
C1A18 LASER AIMING INCMP DAS-178 G
C1A21 UNIT HIGH TEMP DAS-179
C1A24 NP RANGE DAS-180
H
C1A26 ECD MODE MALF DAS-181
C1A39 STRG SEN CIR DAS-182
C1B5D FEB OPE COUNT LIMIT DAS-187 I
U0121 VDC CAN CIR 2 DAS-114
U0126 STRG SEN CAN CIR 1 DAS-116
J
U0401 ECM CAN CIR 1 DAS-120
U0415 VDC CAN CIR 1 DAS-121
U0428 STRG SEN CAN CIR 2 DAS-123 K
U1000 CAN COMM CIRCUIT DAS-126
U1010 CONTROL UNIT (CAN) DAS-128
L
U1527 CCM CAN CIR 1 DAS-163
U153F CCM CAN CIR 2 DAS-164

BRC-159
FORWARD EMERGENCY BRAKING
< DTC/CIRCUIT DIAGNOSIS > [FORWARD EMERGENCY BRAKING]

DTC/CIRCUIT DIAGNOSIS
FORWARD EMERGENCY BRAKING
Diagnosis Procedure INFOID:0000000010501248

1.FORWARD EMERGENCY BRAKING DIAGNOSIS


• The system will be cancelled automatically with a beep sound and FEB warning lamp on the combination
meter will illuminate, when the system will not operate properly.
• When the FEB warning lamp continues to illuminate even if the FEB system is turned on after the engine
restarts, perform the trouble-diagnosis.

>> Refer to DAS-78, "Work Flow".

BRC-160
SYSTEM SETTINGS CANNOT BE TURNED ON/OFF ON THE INTEGRAL
SWITCH
< SYMPTOM DIAGNOSIS > [FORWARD EMERGENCY BRAKING]

SYMPTOM DIAGNOSIS A
SYSTEM SETTINGS CANNOT BE TURNED ON/OFF ON THE INTEGRAL
SWITCH
B
Symptom Table INFOID:0000000010501249

CAUTION: C
Perform the self-diagnosis with CONSULT before the symptom diagnosis. Perform the trouble diagno-
sis if any DTC is detected.

Symptom Inspection item/Reference page


D

FEB warning lamp is not turned ON⇔OFF


FEB system does not turn ON/OFF BRC-161, "Diagnosis Procedure"
when operating steering switch
E
Description INFOID:0000000010501250

FEB system does not turn on/off. BRC


• FEB warning lamp does not illuminate even if the steering switch is operated when FEB warning lamp is not
illuminated.
• FEB warning lamp does not turn off even if the steering switch is operated when FEB warning lamp is illumi-
nated. G
NOTE:
The system ON/OFF condition will be memorized even if the ignition switch turns OFF.
H
Diagnosis Procedure INFOID:0000000010501251

1.PERFORM THE SELF-DIAGNOSIS I


1. Perform “All DTC Reading” with CONSULT.
2. Check if the DTC is detected in self-diagnosis results for “LASER/RADAR” with CONSULT.
Is any DTC detected? J
YES >> GO TO 5.
NO >> GO TO 2.
2.STEERING SWITCH INSPECTION K
1. Turn ignition switch ON.
2. Check that “FEB SELECT” operates normally in “DATA MONITOR” for “LASER/RADAR” with CONSULT.
Is the inspection result normal? L
YES >> GO TO 3.
NO >> Replace the distance sensor. Refer to DAS-203, "Removal and Installation".
3.FEB WARNING LAMP M

1. Select the active test item “” for “LASER/RADAR” with CONSULT.


2. Check if the FEB warning lamp illuminates when the test item is operated. N
Is the inspection result normal?
YES >> Refer to DAS-78, "Work Flow".
NO >> GO TO 4. O
4.CHECK DATA MONITOR OF COMBINATION METER
Check that “BA W/L” operates normally in “” for “METER/M&A” with CONSULT, when the FEB setting ON by
steering switch. P
Is the inspection result normal?
YES >> Replace the combination meter. MWI-80, "Removal and Installation".
NO >> Replace the distance sensor. Refer to DAS-203, "Removal and Installation".
5.REPAIR OR REPLACE MALFUNCTIONING PARTS
Repair or replace malfunctioning parts.

BRC-161
SYSTEM SETTINGS CANNOT BE TURNED ON/OFF ON THE INTEGRAL
SWITCH
< SYMPTOM DIAGNOSIS > [FORWARD EMERGENCY BRAKING]

>> GO TO 6.
6.CHECK FEB SYSTEM
Check that FEB warning lamp turned ON⇔OFF, when operating steering switch.

>> INSPECTION END

BRC-162

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