INJECTION PUMP SPECIFICATION ©

FULL LOAD RPM: 1500 / 1800 CUSTOMER PART #: RE-503051 MODEL NO.: DB4629-5513
GOV. REGULATION: 3-5 % CUSTOMER'S NAME: SUPERSEDES:
ENGINE: 6068HF157 JOHN DEERE SARAN EDITION NO.: 19
APPLICATION: 135 KVA GEN-SET DATED: 09/29/2014
NOTE: THIS SPECIFICATION DEVELOPED WITH STANADYNE LOW DEAD VOLUME CALIBRATION INJECTORS.
ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED.
USE LATEST REVISION FOR ALL REFERENCED DOCUMENTS.

TEST STAND: ISO 4008: PUMP SETTINGS: (CON’T)

1. CALIBRATING HIGH PRESSURE PIPES...SAE J1418/ISO 4093: 4. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO
.063" (1.6 mm) ID X 25" (635 mm) LONG. OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM.
2. CALIBRATING INJECTORS... STANADYNE P/N 37392 5. 400 RPM (WOT):
(LOW DEAD VOLUME) a. CHECK SHUT-OFF: 4 mm³/STROKE, MAX.
0.6 mm ORIFICE PLATE NOP: 3000 PSI (207 BAR) b. CHECK FOR MINIMUM TRANSFER PUMP LIFT OF 18" HG.
3. CALIBRATION FLUID: SAE J967/ISO 4113 (REF. S.B. 201) (60 kPa)
a. TEMPERATURE 110-115F (43-46C) AT INLET 6. 1500 RPM (WOT):
b. SUPPLY PRESSURE (S.B. 334): 5.0 ± 0.5 PSI a. SET TRANSFER PUMP PRESSURE 89-91 PSI,
(34 ± 3 kPa) AT PUMP INLET. (614-627 kPa)(SUPPLY SET PER TEST STAND NOTE 3B)
4. ELECTRONIC ADVANCE INDICATOR: 39938 b. ADJUST RETURN OIL TO 400-700 CC/MIN. RECHECK TRANSFER
PUMP PRESSURE.
PUMP INSTALLATION: IT-083 c. CHECK HOUSING PRESSURE FOR 8.5-13.5 PSI, (59-93 kPa)
ROTATION-C-* LEVER ANGLES (REF.) 7. 1800 RPM (WOT): CHECK ADVANCE FOR 0 . IF NECESSARY ADJUST
NAME PLATE-L-SIDE** THOT MIN.(B) N/A ADVANCE ADJUSTING SCREW FOR 0 .
#1 CYL.-5-O'CLOCK** THOT MAX.(C) N/A 8. 1500 RPM (WOT): SET ROLLER-TO-ROLLER FUEL DELIVERY
THROTTLE-L-SIDE** S.O. ( E) N/A 169.5-170.5 mm³/STROKE.
E.S.O. ( 12 V E.T.R.) S.O. ( F) N/A 9. 1500 RPM (ADJ. 55 mm³/STROKE): SET LIGHT LOAD ADVANCE
TRIMMER SCREW FOR 6.0 .
* VIEWED FROM DRIVE END ** VIEWED FROM TRANSFER PUMP END 10. 1620 RPM (WOT): ADJUST HIGH IDLE SCREW TO OBTAIN 10-20
mm³/STROKE.
PUMP OPERATING SPEED...HALF...ENGINE SPEED 11. 1400 RPM (L.I.): SET LOW IDLE SCREW FOR 10-20 mm³/STROKE. DO
AIR TIMED TO HOUSING FLANGE (S.B. 177) (SEE SPECIAL NOTES) NOT BACK OUT SCREW FROM INITIAL SETTING.
12. CHECK POINTS:
PUMP CALIBRATION CHECKS: AS RECEIVED FOR SERVICE
(REF. SL-222)(REF. S.B. 97R FOR SPEED DROOP) THROTTLE T.P.
1. 1000 RPM WOT: OPERATE PUMP FOR 10 MINUTES TO BRING TO RPM POSITION mm³/STROKE ADVANCE PRESSURE
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM. a. 150 WOT 64 MIN. --- 10 MIN.**
2. ADJUST SPEED DROOP TO MINIMUM DROOP POSITION b. 400 WOT* 4 MAX. --- ---
(CCW DIRECTION). TURN SPEED DROOP CAP IN 3.5 FULL TURNS c. 1500 WOT 169.5-170.5 0 89-91***
CLOCKWISE. d. 1500 ADJ. 51-59 5.5-6.5 ---
3. 1620 RPM (WOT): RESET HIGH IDLE SCREW IF NECESSARY TO e. 1500 WOT* 4 MAX. --- ---
OBTAIN 10-20 mm³/STROKE. f. 1620 WOT 10-20 --- ---
4. CHECK POINTS: (SEQUENCE MUST BE FOLLOWED AS LISTED) g. 1670 WOT 5 MAX. 9.5°-10.5° ---
THROTTLE * E.S.O. DE-ENERGIZED ** (69 kPa) *** (614-627 kPa)
RPM POSITION mm³/STROKE ADVANCE
a. 150 WOT 62 MIN. --- 13. SPECIAL NOTES:
b. 400 WOT * 4 MAX. --- a. TORQUE ALL FASTENERS PER S.B. 106.
c. 1500 WOT 167.5-172.5 0 b. ASSEMBLE THROTTLE LEVER SPACER AND ARM IN B4-L
d. 1500 ADJ. 51-59 5.0-7.0 POSITION PER S.B. 164.
e. 1500 WOT * 4 MAX. --- c. ASSEMBLE DRIVE COMPONENTS PER S.B. 438.
f. 1620 WOT 10-20 --- d. SEAL FASTENERS PER S.B. 134R.
g. 1670 WOT 5 MAX. 9.5°-10.5° 14. FOR SERVICE ONLY:
OEM TO STAMP RPM ON NAMEPLATE.
* E.S.O. DE-ENERGIZED IF NAMEPLATE IS STAMPED 1800 RPM, RESET THE GOVERNOR
AND HIGH IDLE AS FOLLOWS.
PUMP SETTINGS: FOLLOWING PUMP SERVICE a. ADJUST SPEED DROOP TO MINIMUM DROOP POSITION
1. ROLLER-TO-ROLLER DIMENSION... 1.994" ± .0015" (CCW DIRECTION). TURN SPEED DROOP CAP CLOCKWISE
(50.65 mm ± 0.04 mm) 2 FULL TURNS.
MAXIMUM ECCENTRICITY: .004" (0.10 mm) T.I.R. b. 1920 RPM (WOT): ADJUST HIGH IDLE SCREW TO OBTAIN
2. GOVERNOR LINKAGE GAP: .125"-.145" (3.2-3.7 mm) 5 MAX. mm³/STROKE.
(USE KIT #23093 S.B. 95)
3. 0 RPM (WOT): AIR TIME PUMP USING STANADYNE AIR TIMING FIXTURE 42973
a. SPEED DROOP SETTING: ASSEMBLE SPEED DROOP PER WITH HUB ADAPTER 29711. CONNECT AIR SUPPLY WITH 60-100 PSI
S.B. 97R. ENSURE CONTROL ROD SPRING IS INSTALLED WITH (4.1-6.9 BAR) TO #1 CYLINDER OUTLET. SET TOOL TO 210 AND
5 -½ +1 TURNS ON CONTROL ROD GUIDE. INSTALL TO DRIVE SHAFT. SLOWLY ROTATE TOOL CLOCKWISE
b. TURN SPEED DROOP ADJUSTING CAP IN 3.5 TURNS FROM UNTIL ROLLERS STRIKE CAM RING AND TOOL STOPS, SCRIBE LINE
MINIMUM DROOP POSITION. ON HOUSING FLANGE. REPEAT PROCEDURE TO ENSURE
c. BACK-OUT HIGH IDLE SCREW. ACCURACY. IF INTERFERENCE BETWEEN STRAIGHT EDGE AND
d. ADJUST SPEED ADVANCE PLUG TO PLACE END OF HOUSING FLANGE OCCURS, PLACE WASHER (i.e. 13521) BETWEEN
PLUG FLUSH WITH END OF LLA PISTON. STRAIGHT EDGE AND TOOL.

© STANADYNE Corporation, all rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any
form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from the publisher.
 DB4629-5513 EDITION 19 DATED 09/29/2014 Page 2 of 4

Note:

Note:

Note: REFERENCE S.B. 444

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Note: * O.S. METERING VALVE AND ARM ASSEMBLY 22248 REFERENCE S.B.336

Note: THROTTLE LEVER BUSHING OUT

Note:
 DB4629-5513 EDITION 19 DATED 09/29/2014 Page 4 of 4

Note: INSTALL GROUNDING STRAP ON LEFT SIDE VIEWING TRANSFER PUMP REF. S.B. 108

FOR SERVICE USE ONLY

APPLICABLE SERVICE ASSEMBLIES FOR ENGINEERING USE ONLY
Assembly Description DATE ECN NO EDITION
17776 THROTTLE SHAFT BUSHING REPLACEMENT 11/09/1998 25739 1
26431 ESO MOUNTING AND GROUNDING KIT 03/24/1999 26208 2
33702 GASKET KIT 09/09/1999 26352 3
11/01/1999 26413 4
02/10/2000 26695 5
04/17/2000 26821 6
08/21/2000 27001 7
09/19/2000 27003 8
07/31/2003 27563 9
10/23/2003 26277 10
01/13/2004 28511 11
09/06/2005 29070 12
10/09/2007 535-M 13
10/31/2008 31726 14
03/27/2009 32015 15
09/10/2013 35430 16
10/31/2013 36253 17
01/30/2014 36592 18
09/29/2014 37305 19