System manual

TEM Evolution System

List of limit values

Last revised on: 16.11.06

GW2032_161106EN

We reserve the right on necessary technical modification of the

product, deviating from this document in order to improve the
system. The reproduction, transmission or use of this document
or its content is not permitted without express written authority.
 TEM Evolution System

This documentation applies for the following series:

TCG 2032

Imprint:
DEUTZ Power Systems GmbH & Co. KG
Anlagen-Engineering MT-E
Carl-Benz-Straße 1
D68167 Mannheim, Germany
Phone: +49 (0) 6 21 3 84-86 69
Fax: +49 (0) 6 21 3 84-86 58
www.deutzpowersystems.com
Printed in Germany
All rights reserved

© GW2032_161106EN Page 1
 TEM Evolution System
Notes

1 Notes

1.1 Validity Column Explanation

This list of limit values is only valid for gas engines disbributed by DEUTZ
Monitoring
Power Systems equipped with the TEM Basic-System. It is only suitable for
the engine type indcated on the front page. Monitoring of the measured values
The list of limit values is valid for the following software release until a new list The limit values are indicated as standard values. With
of limit values will be published. regard to the parametrizable monitorings the limit values
deviate from the standard values. For the limit value refer
2.29.31
to the comment.

Undershooting of a limit value with fault

Please observe the following documents: e.g. lube oil pressure low

• Operating instructions >DEUTZ Power Systems TEM Sys-

tem Evolution
• System manual of the TEM-Evo systems, particularly the
Undershooting of a limit value with alarm
e.g. lube oil pressure low
system manual “Operation log”« Undershooting of a limit value with message
e.g.. pre-heating failure

Exceeding a limit value with fault

1.2 List of limit values e.g. excess temperature jacket water inlet

Exceeding a limit value with alarm

Column Explanation e.g. excess temperature jacket water inlet

Identification Name of the limit value Exceeding a limit value with message
e.g. power reduction due to excess temperature inlet air
Sensor monitoring
Limit value Limit value for monitoring with unit
Limit value for monitoring with delay time On parametrizable limit values the standard value is
entered.
RA RA: Remote acknowledgement
10 h: Remote acknowledgement every 10 h possible

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 TEM Evolution System
Notes

Column Explanation Abbreviations Explanation

Delay Time of delay with unit MK Jacket water control

RA RA: Remote acknowledgement NA Handling of mains fault

10 h: Remote acknowledgement every 10 h possible
NATL Monitoring of the exhaust gas temperature after exhaust
Comment Comment turbocharger

NK Emergency cooling circuit

1.3 Abbreviations options NKS Emergency cooler - dry cooler

NKAT Monitoring of the exhaust gas temperature after catalyst

Abbreviations Explanation
NMOT Monitoring of the exhaust gas temperature after engine
AES Demand of external starting preparations
QEÜ Acknowledgement externalas monitorings
AKR Anti-knock governor
RL1 Cabin ventilation with admixture or frequency-controlled
AVW Preheating air inlet
coolers
BY Exhaust bypass
SATL Measuring and limitation of the exgaust turbocharger
CH4 Additional CH4 compensation speed

CH4K Extension of option CH4. VAWT Measuring of the heating water temperature before
exhaust gas heat exchanger
DK Leakage check
VSWT Measuring cooling/heating wateer before lubricaton oil
GK Intercooler circuit heat exchanger

GKS Intercooler-dry cooler xMW Parametrizable data

GL Monitoring of the generator bearing temperatures xPR Parametrizable control circuits

HK Heat utilization with heating circuit ZG Dual gas operation with change of the gas type only at a
standstill

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 TEM Evolution System
List of limit values

2 List of limit values

Identification Sensor Monitoring RA Monitoring Limit value Delay RA Comment

P145 Crank case Fault 0 ms

Fault
Alarm
10 mbar 0 ms After start-up phase; limit value at rated
speed 1800 rpm: 20,0 mbar
-10 mbar 5 min With engine running
P196 Lube oil before filter Fault 500 ms
T201 Receiver Fault 500 ms [GK]
Fault 57 °C 2s Limit value: Par. 13800 + 5,0K
Message 55 °C 2s Limit value: Par. 13800 + 3,0K
Message 52 °C 5 min Power reduction.; limit value: Par. 13800;
island: delay 30s
T378 Receiver B Fault 500 ms [GK]
Fault 57 °C 2s Limit value: Par. 13800 + 5,0K
Message 55 °C 2s Limit value: Par. 13800 + 3,0K
Message 52 °C 5 min Power reduction.; limit value: Par. 13800;
island: delay 30s
T202 Cooling water GK inlet Fault 500 ms [GK]

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 TEM Evolution System
List of limit values

Identification Sensor Monitoring RA Monitoring Limit value Delay RA Comment

T203 Inlet Air Alarm 500 ms

Fault 40 °C 2 min [RL without T404]; Limit value par. 13900
Alarm 0 °C 0 ms Limit value par. 23230 - 5.0K
Alarm 35 °C 2 min [RL without T404]; Limit value par. 13900
- 5.0K
Message 30 °C 0 ms With [AVW] limit value: Par. 23230/23231
+ 3.0K
T377 Air inlet B Alarm 500 ms
Alarm 0 °C 0 ms Par. 23230 - 5.0K
Message 30 °C 0 ms With [AVW] limit value: Par. 23230/23231
+ 3.0K
T206 Cooling water engine outlet Fault 500 ms
Fault 98 °C 2s X
Alarm 96 °C 2s
Message 20 °C 240 min
T501 Main bearing Alarm 500 ms [GLT] [2020]
Alarm 0 °C 0 ms Limit value: T208 lube oil + 25.0 °C
Fault 0 °C 0 ms Limit value: T208 lube oil + 30.0 °C
T202 Cooling water GK inlet Fault 500 ms
Fault 98 °C 2s
Message 75 °C 5 min Power reduction.; limit value: Par. 13400;
island: delay 30s
T208 Lube oil Fault 500 ms
Fault 90 °C 0 ms Limit value: Par. 23019
Alarm 85 °C 0 ms Limit value: Par. 23019 - 5,0K
P232 Receiver Alarm 500 ms [REC]

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 TEM Evolution System
List of limit values

Identification Sensor Monitoring RA Monitoring Limit value Delay RA Comment

P270 Receiver (B) Alarm 500 ms [REC]

P268 Charging-air pressure Alarm 500 ms [REC]
L234 Lube oil level Fault 500 ms
L234.1 Lube oil level Filtered value
Fault 30 % 20 s With the engine at standstill delay 1s
Fault 120 % 20 s With the engine at standstill delay 1s
Message 50 % 0 ms Enabling only during oil change
Message 95 % 0 ms Enabling only during oil change
P302 Lube oil after filter Fault 500 ms [NFI]
Fault 5.3 bar 0 ms Operational oil pressure 900rpm:
limit value 4.8%
Alarm 5.5 bar 0 ms Operational oil pressure 900rpm:
limit value 5.0%
Fault 2 bar 2s Starting phase: limit value +delay variable
P302.1 Differential pressure lube oil [NFI]
Fault 1.5 bar 2 min
Alarm -1 bar 2 min
Alarm 1 bar 2 min
P371 Starter air press. Fault 500 ms [2032, 2020 V20] enable with Par. 13030
Fault 4 bar 10 s Enable: Par. 13030;
Limit value: at standstill Par. 23050
Alarm 18 bar 15 s Enable: par. 13030; limit value: Par.
23050
S492 Speed ATL A Alarm 5s [SATL]
Fault 683 1/s 60 min Limit value:Par. 15210 + 5%
S493 Speed ATL B Alarm 5s [SATL+(2020 V20, 2032)]

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 TEM Evolution System
List of limit values

Identification Sensor Monitoring RA Monitoring Limit value Delay RA Comment

Fault 683 1/s 60 min Limit value: Par. 15210 + 5%

T494 Exhaust after ATL A Alarm 500 ms [NATL]
Alarm 550 °C 2s Limit value: Par. 15111 / 15113
Alarm 550 °C 10 min Enable from 80% of load
T495 Exhaust after ATL B Alarm 500 ms [NATL+(2020 V20, 2032)]
Alarm 550 °C 2s Limit value: Par. 15111 / 15113
Alarm 550 °C 10 min Enable from 80% of load
T204 Cold junction A Fault 500 ms
T205 Cold junction B Fault 500 ms
Turning device
Fault 0 ms
T461 Combustion chamber A1 Fault 500 ms For each cylinder individually
Fault 500 °C 2s
Fault 240 °C 2 min Limit value 50K-120K below average
value; island operation: 10 min
Alarm 240 °C 20 s Limit value 50K-120K below average
value
T471 Combustion chamber B1 Fault 500 ms For each cylinder individually
Fault 500 °C 2s
Fault 240 °C 2 min Limit value 50K-120K below average
value;
island operation: 10 min
Alarm 240 °C 20 s Limit value 50K-120K below average
value
T46x.7 Combustion chamber average Average value A side

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 TEM Evolution System
List of limit values

Identification Sensor Monitoring RA Monitoring Limit value Delay RA Comment

Fault 400 °C 0 ms Limit value 100K (mains) / 160K (island)

above set value
T47x.7 Comb. chamber aver. B Average value side B
Fault 400 °C 0 ms Limit value 100K (mains) / 160K (island)
above set value
T4xx.2 Act. combustion chamber Filtered value
Fault 150 °C 0 ms
T47x.2 Act. combustion chamber B Filtered value
Fault 150 °C 0 ms
Deviation comb. chamber control
Fault 10 °C 5 min Delay variable
deviation comb. chamber control B
Fault 10 °C 0 ms Delay variable
Gas mixer limit stop lean
Message 4s Stop position not reached
Gas mixer start position OK
Alarm 0 ms Stop position not reached
Message 0 ms Stop position not reached
Gas mixer B limit stop lean
Message 4s Stop position not reached
Gas mixer B start position OK
Alarm 0 ms Stop position not reached
Message 0 ms Stop position not reached

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 TEM Evolution System
List of limit values

Identification Sensor Monitoring RA Monitoring Limit value Delay RA Comment

S200 Engine speed Fault 200 ms

Fault 1150 rpm 200 ms Limit value: Par. 11108 + 15% (or. +20%)
Alarm 1150 rpm 0 ms Limit value: Par. 11108 + 15% (resp.
+20%), w. auto acknowledgement
Fault 600 rpm 500 ms Limit value depending on condition
Alarm 60 rpm 0 ms Speed bef. start
DZR TDC sensor fault TDC-signal missing
Fault 2s Enable with the engine running
Alarm 0 ms Enable with the engine running, auto
acknowledgement
DZR Tooth number fault
Fault 2s Enable with the engine running
Alarm 0 ms Enable with the engine running, auto
acknowledgement
DZR TDC mixed up with gear ring
Fault 2s
G197.1 Throttle valve position Fault 0 ms Feedback voltage
G197.Throttle valve position Fault 0 ms
G197.2 DZR Ukal 0% Fault 0 ms Calibration voltage 0%
G197.3 DZR Ukal 100% Fault 0 ms Calibration voltage 100%
DZR Calibration
Fault 15 s Calibration failed
G197.4 DZR Current actuator Fault 0 ms
DZR Current derating
Alarm 5s Enable during load run
DZR Short circuit power stage

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 TEM Evolution System
List of limit values

Identification Sensor Monitoring RA Monitoring Limit value Delay RA Comment

Fault 0 ms
AKR Knock sensor fault bank A [AKR]
Alarm 0 (code) 10 s Enable from 50% of load
AKR Knock sensor fault bank B [AKR]
Alarm 0 (code) 10 s Enable from 50% of load
ZA Maximum adjustment ignition point [AKR] Sturdy ZZP-adjustment
Alarm -3 ° 0 ms Sturdy ZZP-adjustment;
limit value: Par. 11503 - 3.0°
Critical fault! Engine test required! [AKR] Maximum ZZP-adjustment
Fault -9 ° 6s Limit value: Par. 11502-1.0°;
at least 3.0 °
AKR Speed signal [AKR] Error speed signal
Alarm 0 ms enable during load run
Anti-knock governor available [AKR]
Alarm 0 ms AKR-card missing
ZA ignites Feedback from ZA
Fault 3s Ignition does not ignite
ZA Fault code Fault message from ZA
Fault 0 (code) 3s 5min after appearance of alarm:
Delay = 0
Alarm 0 (code) 0 ms
ZA Capacitor discharge bank A Error capacitor discharge
Alarm 0 (code) 1 min
Message 0 (code) 0 ms
ZA Capacitor discharge bank B Error capacitor discharge
Alarm 0 (code) 1 min

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 TEM Evolution System
List of limit values

Identification Sensor Monitoring RA Monitoring Limit value Delay RA Comment

Message 0 (code) 0 ms
ZA Condition serial connection S Timeout ZA-communication
Fault 10 s
ZA Condition serial connection W Error ZA-communication
Message 0 ms
xxxx Number of start attempts
Fault 3 0 ms X
T209 Generator-winding U Fault 500 ms [GK]
Fault 140 °C 10 s Limit value: Par. 13500
Alarm 135 °C 10 s Limit value: Par. 13500 - 5,0K
T210 Generator-winding V Fault 500 ms [GK]
Fault 140 °C 10 s Limit value: Par. 13500
Alarm 135 °C 10 s Limit value: Par. 13500 - 5,0K
T211 Generator-winding W Fault 500 ms [GK]
Fault 140 °C 10 s Limit value: Par. 13500
Alarm 135 °C 10 s Limit value: Par. 13500 - 5,0K
T459 Generator bearing A Fault 500 ms [GL]
Fault 60 °C 2s Limit value: Par. 13501
Alarm 55 °C 2s Limit value: Par. 13501 - 5.0K
T460 Generator bearing B Fault 500 ms [GL]
Fault 60 °C 2s Limit value: Par. 13501
Alarm 55 °C 2s Limit value: Par. 13501 - 5.0K
T487 Generator-air inlet Fault 500 ms [GLU]
Fault 80 °C 2s Limit value: Par. 13030
Alarm 75 °C 2s Limit value: Par. 13030 - 5.0K

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 TEM Evolution System
List of limit values

Identification Sensor Monitoring RA Monitoring Limit value Delay RA Comment

T488 Generator air outlet Fault 500 ms [GLU]

Fault 80 °C 2s Limit value: Par. 13030
Alarm 75 °C 2s Limit value: Par. 13030 - 5.0K
E121 Generator protection Input security chain
Fault 0 ms X
E198 Actual power generator Fault 500 ms X
E198.2 Actual power Filtered value
Fault 105 % 2 min Overload; limit value: Par. 13100 + 5%
Fault 120 % 5s Overload
Fault -5 % 12 s X Reverse power; delay Par. 13510
E198.8 Actual power in KW
Fault 1060 kW 15 min X Minmum load; V12: 800kW, V16: 1060
kW
Alarm 1060 kW 10 min Minmum load; V12: 800kW, V16: 1060
kW
Power reduction due to receiver temper- [GK]
ature
Message 0% 0 ms Enable with message T201/T378
Power reduction due to jacket water
temperature
Message 0% 0 ms Enable with message T207
Power reduction due to throttle
Fault -40 % 0 ms
Message 0% 2 min Island: delay 30s
Power reduction due to CH4-value [CH4]
Message 0% 0 ms Enable with message Q311

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 TEM Evolution System
List of limit values

Identification Sensor Monitoring RA Monitoring Limit value Delay RA Comment

Power reduction due to AKR [AKR]

Message 0% 2 min Island: delay 30s
Power reduction due to ATL speed [SATL]
Message 0% 0 ms Island: delay 30s
E199 Demand analog Fault 500 ms Only on demand 4..20mA
E199.7 Demand active
Message 30 % 0 ms
Deviation power control
Fault 5% 5 min On start and retrace of the engine: limit
value 20%
Synchronization
Fault 10 min X Timeout synchronization
E104 Mains fault [NA]
Fault 30 s
Alarm 0 ms
Message 0 ms
Mains fault sequencial fault [NA]
Fault 0 ms
P124 Gas pressure gas control system
A
Fault 0 ms X [CH4] Auto acknowledgement (par.
12900)
P125 Leakage check gas A [DK]
Fault 1 min Timeout leakage check
T147 Temperature monitor gas control
system

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 TEM Evolution System
List of limit values

Identification Sensor Monitoring RA Monitoring Limit value Delay RA Comment

Fault 0 ms
Q311 CH4-value Fault 2s [CH4]
Fault 38 % 5 min Limit value: Par. 12806
Message 38 % 0 ms Limit value: Par. 12806
Message 0% 30 s Deselection; enable/limit value: Par.
12810, Par. 12811
Message 50 % 5 min Power reduction.; limit value: Par. 12803;
Island: delay 30s
Stop due to CH4 calibration [CH4K]
Fault 75 min Timeout calibration
Alarm 75 min Timeout calibration
T289 Heating water-return Alarm 500 ms [HK] Enable with Par. 14009
Message 80 °C 0 ms [NK]; Limit value: Par. 24510
T290 Heating water before KWT Alarm 500 ms [VKWT]
T291 Heating water flow Fault 500 ms [HK] Enable with par. 14008
T384 Heat. water at emergency cooler Alarm 500 ms [NK+VNK]
T385 Heating water before AWT Alarm 500 ms [VAWT]
T386 Heating water before SWT Alarm 500 ms [VSWT]
T286 Exh. after engine Alarm 500 ms [NMOT]
Alarm 550 °C 2s Limit value: Par. 15111 / 15113
T287 Exhaust after KAT Fault 500 ms [NKAT]
Fault 550 °C 2s Limit value: Par. 15111 / 15113
T496 Exhaust gas after KAT B Fault 500 ms [NKAT]
Fault 550 °C 0 ms Limit value: Par. 15111 / 15113
T288 Exhaust after AWT Alarm 500 ms [NAWT]
Alarm 180 °C 2s Limit value: Par. 15112

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 TEM Evolution System
List of limit values

Identification Sensor Monitoring RA Monitoring Limit value Delay RA Comment

P157 Exhaust back press. too high Limit value switch

Alarm 50 mbar 2 min
Exhaust bypass AWT limit stop closed [HK+BY]
Message 500 ms
T276 Overtemperature limiter 1 [HK] Input security chain
Fault 0 ms X
T277 Safety temperature monitor [HK] Input security chain
Fault 0 ms X
P278 Overpressure limiter a [HK] Input security chain
Fault 0 ms X
P278.1 Overpressure limiter b [HK] Input security chain
Fault 0 ms X
P279 Overpressure limiter 1 [HK] Input security chain
Fault 0 ms X
L280 Low water heating circuit [HK] Input security chain
Fault 0 ms X
P281 Heating circuit pump [HK] Input security chain
Fault 0 ms X
P457 Pump coupling circuit [HK] Input security chain
Fault 0 ms X
T435 Overtemperature limiter 2 [HK] Input security chain
Fault 0 ms X
P437 Overpressure limiter 2 [HK] Input security chain
Fault 0 ms X
S397 Position HK-control valve Alarm 500 ms [HKV]

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 TEM Evolution System
List of limit values

Identification Sensor Monitoring RA Monitoring Limit value Delay RA Comment

HK Ctrl. valve limit stop cold [MK, HK]

Message 500 ms
HK Ctrl. valve limit stop warm [MK, HK]
Message 500 ms
P126 Jacket water pump
Fault 3s
L123 Low water engine cooling circuit Input security chain
Fault 0 ms X
T156 Pre-heating genset
Alarm 2s
S000 Position intercooler-control valve Alarm 500 ms [GKV] Position feedback
GK Ctrl. valve limit stop warm [GK]
Message 500 ms
GK Ctrl. valve limit stop cold [GK]
Message 500 ms
P309 Intercooler pump [GK]
Fault 3s X
L308 Low water intercooler circuit [GK] Input security chain
Fault 0 ms X
T405 Intercooler-dry cooler outlet Alarm 500 ms [GKS] Enable with par. 13085
S000 Position NK-control valve Alarm 500 ms [NKV] Feedback position
NK Control valve limit stop warm [NK]
Message 500 ms
NK Control valve limit stop cold [NK]
Message 500 ms

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 TEM Evolution System
List of limit values

Identification Sensor Monitoring RA Monitoring Limit value Delay RA Comment

T419 Emergency cooler-dry cooler- Alarm 500 ms [NKS] Enable with Par. 14055
outlet
Air inlet VW limit stop warm [AVW]
Message 500 ms
Air inlet VW limit stop cold [AVW]
Message 500 ms
T404 Cabin air Alarm 500 ms [RL1x] Enable with Par. 13092
Fault 40 °C 2s Limit value: Par. 13900
Alarm 35 °C 2s Limit value: Par. 13900 - 5,0K
Message 32 °C 2s Limit value: Par. 13900 - 8,0K
Cabin ventilation [RL]
Fault 3s Delay during start 60s
Cabin ventil. flap limit stop warm [RL1x]
Message 500 ms
Cabin ventil. flap limit stop cold [RL1x]
Message 500 ms
P127 Gas pressure gas control system [ZG]
B
Fault 0 ms X [CH4] Auto acknowledgement (Par.
12900)
P128 Leakage check gas B [ZG+DK]
Fault 1 min Timeout leakage check
T131 Temperature monitor gas control [ZG]
system B Fault 0 ms
E149 Supply voltage Fault 500 ms
Alarm 20 V 0 ms

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 TEM Evolution System
List of limit values

Identification Sensor Monitoring RA Monitoring Limit value Delay RA Comment

Alarm 30 V 0 ms
Exxx Earth leakage monitor switching Fault 0 ms
cabinet
Alarm 10 kOhm 5s
G143 Circuit breaker TEM swtiching
cabinet
Fault 0 ms
H141 Internal quick stop
Fault 0 ms
H117 Ext. quick stop without heat Input security chain
removal
Fault 0 ms
H116 Ext. quick stop with heat removal Input security chain
Fault 0 ms X
Security chain Security chain open
Fault 0 ms X
Parametrizable message 01 [xM] Par. message; free text
Message 0 ms X Limit value, delay, enable parametrizable
Parametrizable measured value 01 Alarm 500 ms [xMW] Par. measured value; free text
Message 0 0 ms X Limit value, delay, enable parametrizable
Message 0 0 ms X Limit value, delay, enable parametrizable
Control deviation parametrizable [xPR] control deviation par. governor;
controllers 1 XX=1..3
Message 10 0 ms X Limit value, delay, enable parametrizable

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