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ABSTRACT
This research presents the kinetics of the saponification reaction using mixed fats of olein
and stearin [in the ratio (3:1)] with NaOH solution . In this reaction , excess solution of NaOH
was used to ensure the reaction being irreversible . Three parameters were varied to show their
effects on the reaction rate .They are : percentage excess of NaOH solution (10 % - 100 %) ,
temperature (100-150)oC , and stirring speed (400-1100) rpm. It was noticed that increasing the
percentage excess of NaOH solution enhances the rate of reaction while increasing temperature
decreases the reaction rate since it is exothermic reaction. Increasing stirring speed also
improves the reaction rate because it is mass transfer controlled .Calculations of the activation
energy and the frequency factor were also performed.
A new mathematical model for calculation of the reaction – rate constant was derived . It is
shown that a good approximation was obtained between the experimental and calculated values
of the reaction – rate constant k .
Key words: kinetics, saponification reaction , mixed fats , olein and stearin , mathematical
model.
الخالصة
) ] يع يحهىل هٍذسوكسٍذ1:1( ٌقذو هزا انبحث حشكٍت حفبعم انصىبُت ببسخخذاو خهٍظ يٍ صٌخً االونٍٍ وانسخٍبسٌٍ [ بُسبت
حى حغٍٍش. ًٌسخخذو فً هزا انخفبعم َسبت صائذة يٍ يحهىل هٍذسوكسٍذ انصىدٌىو نضًبٌ كىٌ انخفبعم غٍش عكس. انصىدٌىو
, ) %100 - %10( ثالثت عىايم نبٍبٌ حأثٍشهى عهى سشعت انخفبعم وهى َسبت انضٌبدة انًئىٌت نًحهىل هٍذسوكسٍذ انصىدٌىو
وقذ نىحظ اٌ صٌبدة َسبت انضٌبدة انًئىٌت نًحهىل. دقٍقت/) دوسة1100-000( و سشعت انخهظ, ) ْو150-100( دسخت انحشاسة
.هٍذسوكسٍذ انصىدٌىو حؤدي انى صٌبدة سشعت انخفبعم بًٍُب صٌبدة دسخت انحشاسة حقهم سشعت انخفبعم ألَه حفبعم ببعث نهحشاسة
كزنك حى احخسبة.أٌضب صٌبدة سشعت انخهظ حؤدي انى صٌبدة سشعت انخفبعم ألَه يٍ انخفبعالث انخً ٌسٍطش عهٍهب اَخقبل انًبدة
نقذ حبٍٍ وخىد حقبسة خٍذ بٍٍ انقٍى. حى اشخقبق ًَىرج سٌبضً خذٌذ نحسبة ثببج سشعت انخفبعم.طبقت انخُشٍظ وعبيم انزبزبت
.انعًهٍت وانقٍى انًحسىبت نثببج سشعت انخفبعم
. ً ًَىرج سٌبض, ٌٍ االونٍٍ وانسخٍبس, يضٌح يٍ انضٌىث, حفبعم انصىبُت, انحشكٍت:الكلمات الرئيسية
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Number 6 Volume 20 June - 2014 Journal of Engineering
1. INTRODUCTION
It has been said that the use of soap is a gauge of the civilization of a nation . Many literature
were published in the field of saponification of various fats and fatty acids.Frost and
Schwemer,1952. had studied the differential rate equations for the kinetics of competitive
consecutive second – order reactions . Measurements of the rate of saponification of ethyl
adipate and ethyl succinate were used to verify the theoretical approach . Newberger and
Kadlec , 1973 had studied the kinetics of the saponification of diethyl adipate between 302K and
358K , for both stirred and tubular reactors . They had suggested numerical search method to
verify the proposed model. Vicente, et al., 2006. Studied the kinetics of Brassica Carinata oil
methanolysis . They found that the methanolysis reaction can be described as a pseudo –
homogeneous catalyzed reaction , following a second – order mechanism for the forward and
reverse reactions . They also found that higher temperature and catalyst concentrations increased
the reaction rates . Appleton Appleton, 2007, had published a handbook of soap manufacture .
He had made a review of oils and fats and their saponification . He had presented the steps of
soap – making even soap perfuming and molding . Lab. Report , 2012, was presented to
determine the order, rate constant , activation energy , and pre – exponential factor for the
reaction of ethyl acetate with base using conductance measurements. An experimental study of
the reaction kinetics of a simple homogenous liquid – phase system was published , Chem. Eng.
Lab. , 2013. The reaction kinetics of the saponification of isopropyl acetate with sodium
hydroxide was presented.
There are some aspects of interest still need to be studied . Determination the order , rate
constant and many other parameters in the saponification kinetics are of great importance . The
objective of this research is to study the parameters that affect saponification reaction. These
parameters can be used to model the reaction to a large – scale applications , enhance an existed
production and adopt an optimum set of parameters for a new production .
2. THEORITICAL ASPECTS
2.1 Saponification Reaction
The saponification reaction is of the form
Fat + sodium hydroxide = soap + glycerol
The fat used is a mixture of olein and stearin with a ratio (3:1) . These fats are the most important
ones from a soap –maker's point of view , Appleton , 2007 . Using (3:1) ratio ensures the
product (soap) to be soft enough (by using olein ) and solid enough (by using stearin ) for toilet
use. Appleton had published various types of fats and fatty acids . Olein (derived from olive and
cotton – seed oil ) is saponified according to the following reaction :
A + B = R + S
Where A , B refer to the reactants ( fat and caustic soda ) and R , S refer to the products ( soap
and glycerol). The reaction rate is , Smith ,1981.
rA = k CA CB – k ' CR CS
A + B → R + S
rA = k CA CB
rA = - dCA / dt = k CA CB (1)
under the variation of three parameters : the percentage excess of NaOH , the temperature and
the stirring speed.
The basic relation in kinetics study is the concentration –time relation of the reactants. The
concentration – time data can be detected using titration of samples and refractive indices
determination.
In this work, the differential equation will be dealt as it is and solved with somewhat tedious
integration method , as follows:
rA = - dCA / dt = k CA CB (1)
The fractional conversion , xA , is defined as :
xA = ( CAo – CA ) / CAo
Differentiation:
- dCA / dt = CAo dxA / dt (2)
CA and CB are defined through xA as:
CA = CAo (1 – xA) (3)
CB = CBo – 3 (CAo - CA ) (4)
Where Eq. (3) is the stoichiometric factor and CAo , CBo are the initial concentrations of
reactants A and B , respectively. Dividing Eq. (4) by CAo yields:
CB / CAo = CBo / CAo – 3( CAo - CA ) / CAo
CB / CAo = CBo / CAo – 3 xA
or CB = CBo – 3 xA CAo (5)
Substituting Eqs. (2) , (3) , and (5) into Eq. (1) , yields :
CAo dxA / dt = k CAo (1 – xA) (CBo –3xACAo)
Dividing by CAo leads to:
dxA/dt= k (1–xA) (CBo–3xACAo) (6)
Separating the variables , yields :
dxA/(1–xA)(CBo–3xACAo)=kdt (7)
Integrating from t = 0 , xA = 0 to t = t and xA = xA yields :
∫ ( )( )
∫ (8)
( )( )
(9)
1 = E CBo - 3 E xA CAo + F – F xA
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Number 6 Volume 20 June - 2014 Journal of Engineering
0 = - 3 E CAo - F (12)
Therefore; F = - 3 E CAo
Substituting into Eq. (11) , yields:
1 = E CBo – 3 E CAo (13)
or E = 1 / (CBo−3CAo) (14)
and F = - 3 CAo / (CBo−3CAo) (15)
Substituting Eqs. (14) and (15) into Eq. (9) , yields :
( )( ) ( )( ) ( )( )
and
∫ ∫ ∫
( )( ) ( ) ( ) ( ) ( )
Substituting into Eq. (8) , yields :
[∫ ∫ ] ∫
( ) ( ) ( )
Integrating , yields :
[ ( ) ( )]
( )
or ( )
* +
so * +( )
is the proposed model . This model can be verified through the experimental work .
3. EXPERIMENTAL WORK
3.1 Apparatus
The apparatus used in this work consists of 1000 ml- beaker (modified with lower tapped glass
tube to ensure the separation of the lower glycerol layer from the upper soap layer ) , hot plate
stirrer (RLABINCO , Model L-81,The Netherlands) . It's provided with two nobs ; one for
controlling the temperature (100 - 150 ) oC and the other for controlling the stirring speed (400 –
1100 ) rpm . The apparatus also consists of thermometer ( for measuring the actual temperature
of the reacting mixture ) , various glassware for preparation of solutions and titration of samples ,
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Number 6 Volume 20 June - 2014 Journal of Engineering
Refractometer ( Model Optika , no. 2WAJ SN 281006 , Italy ) . The refractometer is used to
measure the refractive index of the samples .
3.2 Materials
Materials used are : olein and stearin fats ( source: Republic Company of Vegetable Oils) ,
sodium hydroxide (NaOH) solution (Aldrich mark) standardized against standard hydrochloric
acid (HCl) solution (commercial grade ) , Vogel , 1961. , saturated solution of brine , distilled
water .
3.3 Procedure
The procedure consists of the following steps:
1-Weighing the required amounts of fats then transferring them to the beaker.
2- Switch on the heater and stirrer and fixing them on certain values.
3-Adding an excess amount of sodium hydroxide solution with changeable percentage excess
(10% - 100%).
4-Beginning the reaction for specified CAo and CBo .
5-Taking a sample every 5-10 minutes till the end of the reaction (soap formation). Samples
were titrated against standard HCl solution using methyl orange as an indicator ,Vogel , 1961.
also the refractive indices were measured for these samples.
6-Adding distilled water to cool the reaction mixture and to suppress the froth of the soap when
necessary .
7-Adding saturated brine solution to facilitate the separation of layers.
8-The soap was then molded, dried, and used.
respect to it (nB). Fig. 3 traces the concentration - time profile of reactant B. It is clear that
reactant B dose not tend to complete consumption , since it is the excess reactant. Table 4
shows (- dCB / dt) versus CB data . Similarly , the rate of reaction decreased with decrease in
concentration .Table 5 shows the variation of ln (-dCB/dt) with ln CB .Fig. 4 traces ln(-dCB/dt)
against lnCB. The relation is linear with slope equals nB. Again the value of nB is about 1 .
Experimental results showed that the order of reaction for each reactant n A , nB ≈1 , so the
overall order of reaction was second order . This result agreed with the fact that most of
esterification reactions are second order .Saponification reaction is an example of these
reactions. It was also noticed that the values of the refractive index RI decreases as the
conversion increases. After approximately 50% conversion, the values of RI increases again. To
explain this behavior, the relationship between RI and the density must be noticed. RI is a
physical property that inversely proportional to density. As NaOH solution was added to the
fat , the density of the fat is increased (RI is decreased).When the soap was produced the density
again decreased (RI is increased). The concentration - time data were substituted in the
mathematical model using conversions instead of concentrations.
∑ ( )
Av. Error =
Where N is the number of runs . The average error was approximately 20%. This figure may be
accepted because the experimental errors were thought to be lumped within it . Fortunately; the
underestimated values of kcalc resulted from the mathematical model allow safe design and
simulation calculations.
Fig. 6 shows the effect of increasing the percentage excess of NaOH solution on reaction – rate
constants ( kexp and kcalc ) . The calculated values trace lower curve than experimental ones
except at approximately 100% excess . Evidently, increasing NaOH solution enhances the rate
of reaction because it suppresses the backward reaction according to Le Chatelier rule .
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Number 6 Volume 20 June - 2014 Journal of Engineering
The effect of temperature is presented in Fig. 7 . The natural logarithms of k is plotted against
the reciprocal of the absolute temperature . This figure shows a linear relation between ln k and
1/T as it was predicted by Arrhenius.
( )
where the slope ( ) represents the negative value of the activation energy divided by the
universal perfect-gas law constant . The intercept of the plot ( ln Ao ) determines the frequency
factor . The values of the activation energy and the frequency factor were found to be as follows:
5. CONCLUSIONS
- The % excess of NaOH solution plays an important role in the saponification reaction. 88% of
increased value of the rate constant k can be achieved at 50% excess . Adding more solution of
NaOH seems to be unnecessary and costing .
- The saponification reaction is mass – transfer controlled and stirring speed appears as an
effective parameter , although excessive stirring may raise the froth of the soap .
- The derived mathematical model is adequately described the system especially at moderate
values of % excess of NaOH solution .
- The mathematical model can be applied to scale – up the laboratory batch reactor to a large –
scale continuously stirred tank reactor (CSTR).
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REFERENCES
- Appleton, H.A.,2007, The Handbook of Soap Manufacture , Scott , Greenwood & Son ,
London.
- Frost, A. A., and Schwemer, W. C.,1952, The Kinetics of Competitive Consecutive Second
Order Reactions:The saponification of Ethyl Adipate and of EthylSuccinate, Journal of
American Chemical Society, Vol.74, No.5, PP. 1268-1273.
- Smith, J. M., 1981, Chemical Engineering Kinetics , 3rd ed. , Mc-Graw Hill.
- Vicente,G. , Martinez, M. , and Aracil, J., 2006, Kinetics of Brassica Carinata Oil
Methanolysis , Energy Fuels ,Vol. 20,No.4 , PP. 1722 – 1726.
NOMENCLATURE
A limiting reactant (fat)
Ao frequency factor (l . mol-1 . min-1)
B excess reactant (NaOH solution)
C concentration (mol . l-1)
D expression ( * + )
E arbitrary constant
Ea activation energy (J . mol-1)
F arbitrary constant
k forward reaction-rate constant ( l . mol-1. min-1)
k' backward reaction-rate constant(l . mol-1 . min-1)
N number of runs
n order of reaction
R product 1 (soap)
Rg universal gas-law constant ( 8.314 J. mol-1. K-1)
RI refractive index
r reaction rate (mol . l-1. min-1)
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Table 1. Concentration – time data of reactant A (fat) with refractive indices and conversions for
run no.(4) [%excess=50 , Temp.=100oC , rpm=400].
t CA RI xA CB
-1
(min) (mol . l ) (-) (-) (mol . l-1)
0 0.3119 1.468 0 2.844
10 0.0815 1.42 0.7387 2.1528
20 0.0789 1.412 0.7471 2.1449
30 0.0577 1.428 0.8151 2.0813
35 0.0471 1.472 0.8490 2.0496
40 0.0259 1.52 0.917 1.986
1
Conc. of fat , CA (mol/l)
0
0 10 20 30 40 50
time , t (min
Figure 1.Concentration-time profile with respect to
reactant A (fat) of run no.(4) [% excess=50 , Temp.=100oC , rpm=400].
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Table 2.Rate of reaction with respect to reactant A(slope) versus the concentration of A of run
no.(4) [% excess=50 , Temp.=100oC , rpm=400].
Slope (dCA/dt) CA
-0.0115 0.22
- 0.0086 0.20
-0.0063 0.16
-0.0043 0.11
Table 3.Logarithm of reaction rate versus logarithm of concentration of reactant A (fat) of run
no.(4) [% excess=50 , Temp.=100oC , rpm=400].
ln(- dCA/dt) ln CA
-4.4654 -1.5141
-4.7560 -1.6094
-5.0672 -1.8326
-5.4491 -2.2073
lnCA
0
-2.5 -2 -1.5 -1 -0.5 0
-1
-2
ln(-dCA/dt)
y = 1.342x - 2.5311 -3
-4
-5
-6
Figure 2.The linear relation between ln(-dCA/dt) and ln CA gives the order of reaction with
respect to reactant A. nA(slope) and ln kexp (intercept) of run no. (4) [% excess=50 ,
Temp.=100oC, rpm=400].
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3
NaOH Conc. , CB (mol/l)
2.5
1.5
0.5
0
0 10 20 30 40 50
time , t (min)
Figure 3.Concentration-time profile with respect to reactant B (NaOH solution) of run no. (4)
[% excess=50 , Temp.=100oC , rpm=400].
Table 4. Rate of reaction with respect to reactant B(slope) versus the concentration of B of run
no.(4) [% excess=50 , Temp.=100oC , rpm=400].
Slope ( dCB / dt) CB
-0.1556 2.5
-0.1183 2.0
-0.0942 1.7
-0.0740 1.2
-0.0663 1.1
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ln(-dCB/dt) ln CB
-1.86 0.92
-2.13 0.69
-2.36 0.53
-2.60 0.18
-2.71 0.10
ln CB
0
0 0.2 0.4 0.6 0.8 1
-0.5
-1
ln(-dCB/dt)
-2
-2.5
-3
Figure 4 .The linear relation between ln (-dCB/dt) and ln CB gives the order of reaction with
respect to reactant B nB (slope).
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Number 6 Volume 20 June - 2014 Journal of Engineering
1.8
1.6
1.4
1.2
lnD 1
0.8
0.6
0.4 y = 0.0221x + 0.6511
0.2
0
0 10 20 30 40 50
time , t (min
0.14
reaction rate constant k , l.mol-1.min-1
0.12
0.1
0.08
0.06
0.04 kexp
0.02
kcalc
0
0 50 100 150
percentage excess of NaOH solution
Figure 6.The effect of % excess of NaOH solution on the experimental and calculated reaction -
rate constants kexp and kcalc.
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Number 6 Volume 20 June - 2014 Journal of Engineering
-1 ln kexp
ln kcalc
-1.5
-2
ln k
Figure 7.Plot of Arrhenius equation for saponification of mixed olein and stearin with NaOH
solution .The slope gives(-Ea/Rg) and the intercept gives ln Ao.
0.12
rate constant k , l.mol-1.min-1
0.1
0.08
0.06
0.04
kexp
0.02 kcalc
0
0 500 1000 1500
rpm
Figure 8.The effect of stirring speed on the experimental and calculated reaction- rate constants.
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