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PM/ IS 513(Pt.

1)/1 October 2018


PRODUCT MANUAL FOR
COLD REDUCED CARBON STEEL SHEET AND STRIP
PART 1 COLD FORMING AND DRAWING PURPOSE
According to IS 513(Pt.1):2016

This Product Manual shall be used as reference material by all Regional/Branch Offices & licensees
to ensure coherence of practice and transparency in operation of certification under Scheme-I of
Bureau of Indian Standards (Conformity Assessment) Regulations, 2018 for various products. The
document may also be used by prospective applicants desirous of obtaining BIS certification
licence/certificate.
1. Product : IS 513 (Part 1):2016

Title : Cold Reduced Carbon Steel Sheet and Strip Part 1 Cold Forming
and Drawing Purpose

No. of amendments : 1
2. Sampling Guidelines
a) Raw material : No specific requirement in case of steel producers
manufacturing CR sheets from billets/blooms/ingots.
Re-rollers carrying out only cold rolling uses HR coils
conforming to IS 11513:2017

b) Grouping Guidelines : Please refer Annex - A

c) Sample Size : For mechanical tests: 2 No.s of 0.5mX0.5m


For chemical tests: 5 pieces of 5 cm X 5 cm
or 50 g drillings
3. List of Test Equipment : Please refer Annex - B

4. Scheme of Inspection and : Please refer Annex - C


Testing
5. Possible tests in a day : All tests

6. Scope of the Licence :


Licence is granted to use Standard Mark as per IS 513(Pt.1):2016 with the following scope:

Name of the product Cold Reduced Carbon Steel Sheet and Strip Part 1 Cold Forming and
Drawing Purpose

Grade CR1, …

Surface Finish As-rolled etc..

Temper Designation 1/2H etc..


Thickness, Width, Thickness: from …mm to….mm, Width: From ….. mm to …. mm, Length:
Length(sheets) from ….m to ……m.

Condition Dull Finish (C), etc...

BUREAU OF INDIAN STANDARDS


Manak Bhawan, 9, Bahadur Shah Zafar Marg,
New Delhi – 110002
PM/ IS 513(Pt.1)/1 October 2018

ANNEXURE A
TO PRODUCT MANUAL FOR
COLD REDUCED CARBON STEEL SHEET AND STRIP
PART 1 COLD FORMING AND DRAWING PURPOSE
According to IS 513(Pt.1):2016

GROUPING GUIDELINES

PAGE 1 OF 2
Grouping has been done on the basis of Designation (quality) as under:

Group Designation(Quality) Grade No of sample


1 Cold Rolled CR0 i) One sample of any size of the Grade may be
drawn.
2 General Purpose CR1, CR2 CR3, CR4 & i) One sample of any size of any Grade may be
CR5 drawn. If sample is tested for grade of lower
tensile strength and higher drawability(r) &
stretch-ability(n),the recommendation may
include Grades with higher tensile strength and
lower drawability(r) & stretch-ability(n) also.

ii) For example, Sample of CR5 should be


drawn to cover CR1 to CR5.

3 Drawing Quality ISC260G,ISC270C, i) One sample of any size of any Grade may be
ISC270D,ISC270E drawn. If sample is tested for grade of higher
ISC270F. minimum tensile strength and higher
drawability(r) & stretch-ability(n), then the
recommendation may include lower Grades
also.

ii) For example, Sample of ISC270F should be


drawn to cover ISC260G to ISC270F.
4 Interstitial Free-High ISC340P,ISC370P i) One sample of any size of any Grade may
Strength steel ISC390P,ISC440P be drawn. If sample is tested for grade of
higher minimum tensile strength then the
recommendation may include lower Grades
also.
ii) For example, Sample of ISC440P should
be drawn to cover ISC340P to ISC440P.
5 Bake Hardening ISC270B,ISC300B i) One sample of any size of any Grade may
ISC320B,ISC340B, be drawn. If sample is tested for grade of
ISC360B,ISC390B higher minimum tensile strength then the
,ISC440B recommendation may include lower Grades
also.
ii) For example, Sample of ISC440B should
be drawn to cover ISC270B to ISC440B.
6 Re-phosphorized ISC280R,ISC320R, i) One sample of any size of any Grade may
ISC360R,ISC400R be drawn. If sample is tested for grade of
higher minimum tensile strength then the
recommendation may include lower Grades
also.
ii) For example, Sample of ISC400R should
be drawn to cover ISC280R to ISC400R.

Page 1 of 9
PM/ IS 513(Pt.1)/1 October 2018

7 C,Mn Steel ISC340W,ISC370W i) One sample of any size of any Grade may
ISC390W,ISC440W be drawn. If sample is tested for grade of
higher minimum tensile strength then the
recommendation may include lower Grades
also.
ii) For example, Sample of ISC440W should
be drawn to cover ISC340W to ISC440W.

1. During preliminary inspection, before drawing samples for independent testing, it shall be ensured by IO that
tests for Dimensions and Tolerances as per cl.11 of IS 513(Pt.1):2016 shall be carried out at factory premises on
the samples to be drawn for independent testing as it is difficult to transport bulky samples to laboratory. In case
of inclusion, factory test report for Dimensions and Tolerances as per cl.11 of IS 513(Pt.1):2016 may be
accepted and conformity of the grades included to the same has to be verified during next surveillance visit.

2. The sample tested may be any of the sizes (see Cl.11), Surface condition ( cl.9.5) and Temper condition (see
Cl.4.3) as mentioned in the specification. It is to be ensured that at least one sample of bright finish is to be
drawn/tested in case applicant/licensee has applied for bright finish. If the sample passes, the licence/inclusion
can be granted for all the sizes, temper conditions and surface finishes (cl.9.5) mentioned in the specification
and as applied by the applicant/licensee, provided that the firm is having all necessary manufacturing and testing
facilities for manufacture and testing of all other sizes, Temper conditions and surface finishes of sheets/strips
proposed to be included in the licence.

3. During the operation of licence, BO shall ensure that all the grades, sizes, temper conditions and surface
conditions of sheets/strips covered in the license are drawn for independent testing on rotation over a period of
time.

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PM/ IS 513(Pt.1)/1 October 2018

ANNEXURE B
TO PRODUCT MANUAL FOR
COLD REDUCED CARBON STEEL SHEET AND STRIP
PART 1 COLD FORMING AND DRAWING PURPOSE
According to IS 513(Pt.1):2016

LIST OF TEST EQUIPMENTS

Page 1 of 2

Major test equipment required to test as per requirements of Indian Standard.

Sl. No. Test Equipment/Chemicals and Identification Tests Used in with Clause
Numbers (Where applicable) Reference
1. Instrumental methods Chemical Composition Cl 7.1,7.2, 7.3
Spectrometer: atomic-absorption spectrometry, for C,S,P, Mn, Si, Al, B, N and
inductively coupled plasma atomic emission, Microalloying elements content
inductively coupled plasma mass spectrometry
techniques, spark source optical emission
spectrometry.

Spectrophotometer
Mn, S, P, Si
2. Strohlein or Leco apparatus with all attachments cl. 7.1,7.2, 7.3 –C& S
Barometer with chart, Hot plate, Muffle furnace, (chemical method, alternative to
Complete range of glass wares, measuring instrumental method)
cylinders, Desiccator, porcelain boats or ceramic
crucibles, Thermometer, Electronic Balance, Distilled
Water,Hot air oven, Oxygen - 99.5 percent minimum
purity,ether or acetone, Standard Reference Material
(NML) with certificate

Reagents for C: tin granules or pure iron fillings,


acidulated water/brine water, methyl red,caustic potash

Reagents for S: Ceramic boats/crucibles – desiccators,


Fluxes -Low sulphur copper, tin or iron, Dilute
hydrochloric acid, Starch Iodide solution, Potassium
iodate
3. Weighing balance, Heater/ Heating element along with Phosphorus content Cl 7.1,7.2, 7.3
energy regulator, Ice water bath, Vol Flask Cap – 1 (chemical method, alternative to
litre, (Whatman) filter paper No. 040,Suction Filtration instrumental method)
Facility, Filter paper pulp pad,Standard Reference
Material (NML) with certificate

Potassium Permanganate (KMnO4), Sodium Nitrite


(Na2NO3), Ammonium Molybdate [(NH4)2 Mo2O7],
Ammonium Phosphate [(NH4)3 PO4], Potassium
Nitrate (K2NO3), Phenolphthalein Solution, Rectified
spirit or methyl alcohol, Sodium Hydroxide (NaOH),
Hydrofluoric Acid (HF), Perchloric Acid (HClO4),
Sulphurous Acid, ,Hydrobromic Acid (HBr) , other
chemicals and reagent as applicable

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PM/ IS 513(Pt.1)/1 October 2018

4. Hot plate, Conical flask Manganese content Cl 7.1,7.2, 7.3


Reagents: (chemical method, alternative to
instrumental method)
silver nitrate, ammonium persulphate sodium arsenite
solution, Dilute Nitric Acid, Phosphoric Acid, Dilute
Sulphuric Acid,Concentrated .Nitric Acid, NaCl
Solution, Permanganic acid
5. Medium textured filter paper, Porcelain casserole, Silicon content Cl 7.1,7.2, 7.3
platinum crucible,filter paper pulp, hot plate, hot air (chemical method, alternative to
oven, muffle furnace instrumental method)

Reagents: Silver nitrate solution, concentrated nitric


acid, concentrated sulphuric
acid, Dilute Hydrochloric Acid,
Dilute SulphuricAcid, PerchloricAcid, Tartaric acid
and hydroflouric acid
6. Determination of Nitrogen by Thermal Conductivity Nitrogen Content Cl. 7.1,7.2, 7.3
Method/ By Inert gas fusion followed by thermal
conductivity detection/ By Steam Distillation Method
7. UTM (0-500kN) Tensile Test cl.8.1.
Plastic Strain Ratio cl.8.5,
Tensile Strain Hardening Component
cl.8.6,
Bake Hardening Index cl.8.7
8. Oven type furnace/Hot-air oven( upto 300 oC) with Bake Hardening Index cl 8.7
temperature controller of accuracy of ± 1oC
9. ERICHSEN Sheet Metal Testing Machine, bench Cupping test cl.8.2
mounted unit with a cast iron machine body and a
cylindrical test head(ᴓ-20mm) with Drawing force:
max. 45 kN, Blank holder force: 10 kN for Sheet
thickness: 0.1 - 2.0 mm
10. Rockwell Hardness Testing (HR 30 TM) 0-90 Hardness test cl. 8.3

(HRB Scale) 0-100


11. Steel Mandrels (for bend tests), Templates(for Bend Bend test cl. 8.4
test), UTM attachments/clamps/vice/Magnifying glass
12. Surface Roughness Tester Surface finish cl. 9.5
(in-house Calibration using roughness block)
13. i) Cord Dimensions & Tolerances cl. 11
ii) Vernier Caliper
iii) Flat bench
iv) Measuring Tape; and
v) Micrometer

Nitrogen content shall be occasionally tested.

Note: The above is an indicative list for the purpose of guidance only

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PM/ IS 513(Pt.1)/1 October 2018

ANNEXURE C
TO PRODUCT MANUAL FOR
COLD REDUCED CARBON STEEL SHEET AND STRIP
PART 1 COLD FORMING AND DRAWING PURPOSE
According to IS 513(Pt.1):2016

SCHEME OF INSPECTION AND TESTING

Page 1 of 5

LABORATORY - A laboratory shall be maintained which shall be suitably equipped (as per the
requirement given in column 2 of Table 1) and staffed, where different tests given in the specification
shall be carried out in accordance with the methods given in the specification.

1.1 The manufacturer shall prepare a calibration plan for the test equipments.

2. TEST RECORDS – The manufacturer shall maintain test records for the tests carried out to
establish conformity.

3. LABELLING & MARKING –


The Standard Mark as given in the Schedule of the license and Licence Number (i.e.
CM/L………….) shall be incorporated, and the marking shall be done as per the provisions of the
Indian Standard, provided always that the product thus marked conforms to all the requirement of the
specification. In addition, details of BIS website shall be marked as follows: “For details of BIS
certification please visit www.bis.gov.in”

4. CONTROL UNIT – For the purpose of this scheme, 50 tonnes of material or part there of
representing the same cast, grade quality, rolled to same thickness & processed in identical conditions
and heat-treatment (if any), shall constitute a control unit.
.
5. LEVELS OF CONTROL - The tests as indicated in column 1 of Table 1 and the levels of control
in column 3 of Table 1, shall be carried out on the whole production of the factory which is covered
by this plan and appropriate records maintained in accordance with paragraph 2 above.

5.1 All the production which conforms to the Indian Standards and covered by the licence should be
marked with Standard Mark.

6. TEST CERTIFICATE-For each consignment of BIS Certified material conforming to


IS 513(Pt.1):2016 there shall be a test certificate which shall contain the Standard Mark, the
cast/Control Unit number and the corresponding test results (as given in Annexure-I enclosed)

7. REJECTIONS – Disposal of non-conforming product shall be done in such a way so as to ensure


that there is no violation of provisions of BIS Act, 2016. Any rejected material which is potentially re-
salable be sheared or cut or deformed in such a manner that it cannot be used for any other purpose
except re-melting. A separate record shall be maintained giving information on quantity and cast
number/coil number/control unit number, as applicable, relating to all such rejections/defective/sub-
standard material of the production not conforming to the requirements of the Specification and the
method of its disposal. Such material shall in no case be stored together with that conforming to the
Specification. The Standard Mark (if already applied) on rejected material should be defaced.

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PM/ IS 513(Pt.1)/1 October 2018

ANNEXURE C
TO PRODUCT MANUAL FOR
COLD REDUCED CARBON STEEL SHEET AND STRIP
PART 1 COLD FORMING AND DRAWING PURPOSE
According to IS 513(Pt.1):2016
SCHEME OF INSPECTION AND TESTING

Page 2 of 5

TABLE 1: LEVELS OF CONTROL


(1) (2) (3) (4)
TEST LEVELS OF
DETAILS CONTROL
Claus Requirement Test Method Test No. of Frequen REMARKS
e s equipment Sample cy
requiremen s
t
R: required
(or) S: Sub-
contracting
permitted
Clause Reference
7 Chemical
Composition
Ladle 7.1 ,7.2 IS R One Each Applicable for primary
Analysis Table-3 513(Pt.1): Cast steel
2016 & producers only
Check 7.3, IS 228 R i) Nil i)Nil i) Applicable for
Analysis Table-4 (Various primary steel
Parts) / any producers with steel
established making and rolling
Chemical/ facilities,
Instr. wherever traceability
Method. to the
Alternativel heat is ensured by
y, method manufacturer.
specified in
relevant
ISO ii)One ii) Each ii)Applicable for
standard Cast manufacturers feeding
may also be to rolling mills(see
used. Note-3)

8.1 Tensile Test 8.1.1, IS 513(part R One Each To be carried out only
8.1.2,8. 1):2016 (from Control if specified by the
1.3 , IS 1608 every Unit purchaser
8.1.4 & 50
8.1.5 tonne
Table or less)
5A,5B,
5C

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PM/ IS 513(Pt.1)/1 October 2018

8.2 Cupping 8.2 IS 513(part R One Each Applicable for steel


Test Fig.1 1):2016 (from Control grades of quality CR2,
IS 10175 every Unit CR3, CR4 subject to
50 mutual agreement
tonne between purchaser and
or less) manufacturer.
8.3 Hardness 8.3 IS 513(part R -do- -do- Applicable for steel
Test Table 6 1):2016 grades of quality CR0,
IS 1586 CR1.
8.4 Bend Test 8.4.1, IS 513(part R -do- -do- Bend test can be
8.4.2, 1):2016 applied with mutual
8.4.3 & IS 1599 agreement between the
8.4.4 manufacturer and the
Table 7 purchaser
8.5 Plastic Strain 8.5.1 IS 513(part R -do- -do-
Ratio 8.5.2 1):2016
Table IS 11999
5A,5B,
5C
8.6 Tensile 8.6.1 IS 513(part -do- -do-
strain 8.6.2 1):2016 R
hardening Table IS 15756
component 5A,5B,
5C
8.7 Bake 8.7 IS 513(part -do- -do-
hardening Annex 1):2016 R
Index B
Table
5B, 5C
5 Non-ageing 5.1, IS 513(part Each Applicable for steel
characteristic 5.2& 1):2016 R - Control grades of CR2, CR3,
s 5.3 Unit delay ageing quality
Table 2 and non-ageing
quality.
9 Surface 9.1,9.2, IS 513(part Each Each
condition 9.3, 1):2016 R Sheet/ Sheet/
9.4, strip strip
9.4.1,9.
4.2,9.4.
3, 9.4.4
9.5 Surface 9.5.1, IS 513(part As agreed between the purchaser and the
Finish 9.5.2 1):2016 S supplier.
& 9.5.3 IS 15262
10 Freedom 10.1,10. IS 513(part As agreed between the purchaser and the
from 2& 1):2016 R supplier.
defects 10.3
11 Dimensions 11.1,11. IS 513(part Adequate inspection to ensure each item to
& 2& 1):2016 R be within the limits of specification.
Tolerances 11.3 IS/ISO1616
2

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PM/ IS 513(Pt.1)/1 October 2018

4 Supply of 4.1,4.2 IS 513(part As agreed to between the Records of


material & 4.3 1):2016 purchaser and the supplier mechanical properties
as agreed to between
purchaser and the
manufacturer as per
cl.4.3 of ISS shall be
maintained.
13.3 Packing Cl.13.3, IS 513(part R Each Each i) Weight of sheets
9.6 & 1):2016 Sheet/ Sheet/ and strips in bundles
Table 9 strip strip or packages shall be
as agreed to between
the purchaser and the
manufacturer.

ii) Each Sheet/strip


shall be treated on
both sides with non-
hardening type rust
preventive oil, which
can be easily washed
with aqueous alkali
solution.

iii) The product may


not be oiled, only if
required by the
purchaser.

Note-1: Whether test equipment is required or sub-contracting is permitted in column 2 shall be


decided by the Bureau and shall be mandatory. Sub-contracting is permitted to a laboratory
recognized by the Bureau or Government laboratories empaneled by the Bureau.

Note-2: The control unit and levels of control as decided by the Bureau are obligatory to which the
licensee shall comply with.

Note-3: No testing for product analysis is required if material fed to rolling mills is ISI marked and
received with test certificate.

Page 8 of 9
PM/ IS 513(Pt.1)/1 October 2018

ANNEXURE I BIS
Page 5 of 5 STANDARD
(Para 6 of the Scheme of Inspection and Testing) MARK
XYZ IRON AND STEEL COMPANY
(Registered office Address and works address)
TEST CERTIFICATE FOR COLD REDUCED CARBON STEEL SHEET AND STRIP
PART 1 COLD FORMING AND DRAWING PURPOSE
TEST CERTIFICATE No.__________________________________________________________ DATE_____________
To M/s_________________________________________________________________________________
We certified that the material described below fully conforms to 513(Pt.1):2016 Chemical composition and Physical properties of the product, as tested in
accordance with the Scheme of Inspection and Testing contained in the BIS Certification Marks LicenceNo.CM/L_____________________ are as indicated
below against each order No.

(PLEASE REFER TO IS 513(Pt.1):2016 FOR DETAILS OF SPECIFICATION REQUIREMENTS)


TEST RESULTS

#
Order (nom Control Grade Quantity CHEMICAL MECHANICAL n r BH Erichsen Hardness #Bend Temper
No. & Size) Unit (in tonnes) COMPOSITION PROPERTIES cupping test Designation/
Date No. test Condition

C S P Si Mn Al @Micro YP TS % elongation
% % % % % % Alloying
Elements
%

#
If required by purchaser
@
Micro-alloying element present should be indicated
REMARKS
WAGON NO.
TRUCK NO. FOR XYZ IRON AND STEEL COMPANY
(It is suggested that size A4 paper be used for this test certificate)

Page 9 of 9