Clear Water from

Industrial Waste
Water
80m3/hr,80m
 Design Actual
Blowdown Cooling 35 45

Coal Yard Dust Suspression 15 20

FGD Washing 5 5

Ash Dumping 2 10.5

Bottom Ash Dumping 8 8

Coal Handling Dust Suspression 4 4

Total Requirement 69 92.5

Applicable Code ASME B 31.3

Design Pressure P= 1.5 Mpa

Design Temperature T= 27 OC

Design Flow Rate G= 30.00 m3/h 132.261

8.33 kg/s

Optimum Diameter 293𝐺^0.53

d= 𝑝^(−0.37)

69.97 mm
2.75 Inches
69.97

Nominal Diameter d= 3.00 Inches

80 mm

𝐺/�
Water Velocity v=

1.83 m/s 1-3m/s

Dynamic Viscosity of Water µ 8.502x10-4 Ns/m2

Reynolds Number 4𝐺/(µƛd)

Re=

1.56E+05 >4000

Flow Turbulent
Absolute Roughness e= 0.05 mm

ⅇ/�
Relative Roughness =

= 0.000625

Friction Factor = 0.0185

Δ_𝑓^𝑃=8𝑓(𝐿/ⅆ_𝑖 ) (𝑝𝑢^2)/2
Pressure Drop

= 1855116.9 N/m2
(⋃12
Velocity Head = 8▒2)
/2�

= 0.1705384 m of liquid

Fitting Nos Velocity Head

Gate Valve 4 0.6
Check Valve 1 1
90° standard radius elbow 24 14.4
Tee Entry 3 3.6
19.6
Head Loss = Velocity Head x no of Velocity Heads

= 3.3425531 m
As pressure = 32757.02 N/m2

Total Pressure = 1889795.9 N/m2

1889.7959 kN/m2

Suction Side

Fitting Nos Velocity Head

Gate Valve 1 0.15
Check Valve 1 0.4
90° standard radius elbow 1 0.6
Tee Entry 0 0
1.15

0.1961192 m of liquid
1921.968
3.5386722
 Maximum Elevation Difference = �_1−�_2
= -9 m
Pressure Diffrence = -248675 N/m2

9Δ�+Δ_𝑃/𝑝 (+Δ_𝑃)/𝜌 𝑓_(−𝑊)=0

= 2226.671 J/kg

= 12988.91
= 13 kW
head required from the pumpΔ_(𝑃_𝑓
= )/𝑝𝑔−Δ𝑃/𝑝_𝑔 −Δ�

0.148 34.37536
7500 = 34 m
3.342553
3342.553
1671.277
1855117
Coulson & Richardson’s,CHEMICAL ENGINEERING,VOLUM
EERING,VOLUME 6,FOURTH EDITION,Chemical Engineering Design,R.
ering Design,R. K. SINNOTT, 221