VII INSULATOR STRINGS Guaranteed Technical Particular To be filled by the Bidder
1 No. of insulator discs
a) Single suspension 'I' 11 b) Double suspension 'II' 2x11 c) Single Tension 12 d) Double Tension 2x12 2 E.M. Strength - KN a) Single suspension 120 b) Double suspension 2x120 c) Single Tension 120 d) Double Tension 2x120 3 Power frequency one minute withstand voltage KV (rms) Dry/Wet i) Suspension 1) Single 2) Double ii) Tension 1) Single 2) Double 4 Power frequency flashover voltage KV (rms) Dry/Wet i) Suspension 1) Single 2) Double ii) Tension 1) Single 2) Double 5 Impulse withstand voltage (dry) KV (peak) Positive wave i) Suspension 1) Single 2) Double ii) Tension 1) Single 2) Double Negative wave i) Suspension 1) Single 2) Double ii) Tension 1) Single 2) Double 6 Impulse flashover voltage (dry) Positive wave - KV (peak) i) Suspension 1) Single 2) Double ii) Tension 1) Single 2) Double Negative wave - KV (peak) i) Suspension 1) Single 2) Double ii) Tension 1) Single 2) Double 7 Corona extinction voltage - KV (rms) a) Dry/Wet - KV (rms) i) Suspension 1) Single 2) Double ii) Tension 1) Single 2) Double 8 Maximum RIV for complete string i.e. including arcing horns, clamps etc. at 154 KV (rms) (in microvolt) a) Single Suspension b) Single Tension 9 Creepage distance of complete string a) Single suspension b) Double suspension c) Single Tension d) Double Tension 10 Detailed Dimensional drawing for insulator strings with tolerances attached for: a) Single Suspension (I) YES/NO b) Double Suspension (II) YES/NO c) Single Tension YES/NO d) Double Tension YES/NO 11 Weight (kg.) a) Single Suspension (I) b) Double Suspension (II) c) Single Tension d) Double Tension 12 Maximum percentage of line to earth voltage across insulator discs of insulator string for single (I), double(II) suspension and double tension. a) Ist insulator disc from line side b) 2nd insulator disc from line side c) 2nd last insulator disc from line side d) Last insulator disc from line side. 13 Mechanical strength of complete insulator string alongwith hardware fittings. a) Single Suspension insulator strings (I) b) Double Suspension insulator strings (II) c) Single Tension insulator strings d) Double Tension insulator strings 14 Whether end user certificate in support of performance attached. (YES/NO) 15 Certification Mark (BIS/BS/Any National Institution) VIII HARDWARE FITTINGS I. SUSPENSION CLAMP ASSEMBLY 1 Type Armour rod 2 Manufacturer's Name, address and country Guangzhou Xinyuan China 3 Suitable for (Conductor size) AAAC 500MCM Φ20.6mm 4 Governing standard IEC6924 5 Detailed dimensioned drawings of each Yes component showing tole-rances, material and the standard to which conforming enclosed. YES/NO 6 Weight of suspension clamp (kg.) a) Body 2.1 b) Supporting and clamping components 1.2 c) Total 3.3 7 Galvanization and standard to which conforming. a) Spring washers ASTM A-153 b) Other Ferrous Parts ASTM A-153 c) Weight – Zinc g/sqmm 610/480 d) Number of one-minute dips 50 e) Quality of zinc and standard to which conforming 8 Minimum failing load (No deformation) (kg.) & 90KN (KN) 9 Slip strength at recommended tightening torque 15KN (KN) 10 Whether clamp torque Vs slip curve enclosed Yes YES/NO 11 Magnetic power loss at: a) 500 amps Watts 12 Whether a graph showing relation between YES power losses in watts against current in amperes is enclosed YES/NO 13 Formed armour rod set a) Type Armor rod b) Manufacturer's name, address and country Guangzhou Xinyuan China c) Suitable for (Conductor size) AAAC 500MCM Φ20.6mm d) No. of rods per set (No.) 14 e) Direction of lay Left f) Overall length after fitting on conductor (mm) 2000 g) Actual length of each rod along its helix (mm) 4200 h) Diameter of each rod (mm) 6.3 i) Tolerance in i) Diameter of each rod (+/- mm) 0.3 ii) Length of each rod (+/- mm) 40 iii) Difference of length between the longest 10 and shortest rod in a set (+/- mm) j) Type of aluminium alloy used for manufacture of Formed armour rod set and standard to which conforming k) UTS of each rod (kg/mm2 ) 14 Elastomer for AGS clamps a) Supplier b) Type c) Moulded on insert YES/NO d) Shore hardness e) Temp. range for which designed (deg.C) 15 Particulars of insert a) Type of aluminium alloy used for manufacturing of insert and standard to which conforming. b) Manufacturing process 16 Packing details (No. of suspension clamp/formed armour rod set/elastomer etc. per package and gross weight of each package) 17 Whether end user certificate in support of performance enclosed YES/NO 18 Certification mark (BIS/BS/Any National Institution). II. TENSION CLAMP ASSEMBLY 1 Type Compression 2 Manufacturer's name address and country Guangzhou Xinyuan China 3 Suitable for (conductor size) AAAC 500MCM Φ20.6mm 4 Governing standard IEC6924 5 Detailed dimensioned drawings of each Yes component showing tolerances, material and standard to which conforming enclosed YES/NO 6 Materials composition and standard to which conforming. a) Outer Sleeve Al alloy b) Inner sleeve Steel 7 Slip strength (KN) 68.6KN 8 Minimum failing load (KN) (No deformation) 65KN 9 Shape of cross section a) Before compression (mm) i) Aluminium alloy Round b) After compression i) Aluminium alloy hexagon 10 Dimensions of sleeve (mm) a) Before compression (mm) i) Aluminium alloy sleeve 36 b) After compression (mm) i) Aluminium alloy sleeve 31.2 11 Length of sleeve a) Before compression (mm) i) Aluminium alloy sleeve 400 b) After compression (mm) i) Aluminium alloy sleeve 460 12 Galvanisation a) Process b) Weight of zinc (g/sq.m) 610 c) No. of dips i) 1 minute ii) 1/2 minute d) Quality of zinc and standard to which ASTM A-153 conforming. 13 Whether compression and non-compression yes (YES/NO) zones marked on the sleeves 14 Electrical resistance of tension clamp as a % of equivalent length of conductor. 15 Details of dies and hydraulic compressor required for compressing sleeves of tension clamp. 16 Packing details (Nos. of tension clamp assembly per package and gross weight) 17 Whether end user certificate in support of YES/NO performance enclosed 18 Certification mark (BIS/BS/Any National Institution) III. OTHER HARDWARE FITTINGS 1 Manufacturer's name, address and country. 2 Material, composition, mechanical strength and standard to which conforming. a) Anchor shackle Steel b) Chain link Steel c) Yoke plate Steel d) Arcing horn Steel e) Split pin Steel f) Socket clevis Steel g) Ball clevis Steel h) Clevis-Clevis Steel i) Clevis eye Steel j) Ball hook Steel k) Socket eye horn holder type Steel l) Ball eye Steel m) Twisted shackle Steel 3 Galvanisation and Standard to which conforming. a) Spring washers ASTM A-153 b) Other ferrous parts ASTM A-153 c) Weight of zinc g/sq.m 610 d) No. of one minute dips e) No. of 1/2 minute dips. 4 Quality of zinc and standard to which conforming. 5 Detailed dimensioned drawing of each fitting Yes showing tolerances, weight,strength etc. enclosed (YES/NO) 6 Whether components are interchangeable. Yes (YES/NO) 7 Packing details of each fitting per package and Wood boxes gross weight 8 Whether end user certificate in support of yes performance enclosed YES/NO 9 Certification mark (BIS/BS/Any National institution.)