Beruflich Dokumente
Kultur Dokumente
Table of Contents
Revision History .................................................................................................................................... 4
Related Documents and References ................................................................................................... 4
1. Introduction ................................................................................................................................... 5
2. Supplementary Data ..................................................................................................................... 5
2 Normative References ............................................................................................................. 5
5 Order of Precedence ............................................................................................................... 6
6 General Technical Requirements ............................................................................................ 6
6.1 General .................................................................................................................................... 6
6.2 Hazardous Area Classification ................................................................................................ 7
6.3 Materials .................................................................................................................................. 7
7 Transmitters ............................................................................................................................. 8
7.1 Conventional ............................................................................................................................ 8
7.2 Wireless Transmitters .............................................................................................................. 9
7.3 Foundation Fieldbus ................................................................................................................ 9
8 Temperature Instruments ...................................................................................................... 12
8.1 General .................................................................................................................................. 12
8.2 Thermowells .......................................................................................................................... 12
8.4 Thermocouples ...................................................................................................................... 13
8.6 Temperature Switches ........................................................................................................... 13
8.7 Temperature Transmitters ..................................................................................................... 13
8.8 Filled Thermal Systems ......................................................................................................... 13
8.9 Temperature Gauges............................................................................................................. 14
9 Pressure Instruments............................................................................................................. 14
9.1 General .................................................................................................................................. 14
9.2 Pressure Switches ................................................................................................................. 14
9.3 Pressure and Differential Pressure Transmitters .................................................................. 14
9.4 Pressure Gauges ................................................................................................................... 14
9.5 Diaphragm Seals ................................................................................................................... 14
10 Flow Instruments ................................................................................................................... 15
10.1 General .................................................................................................................................. 15
10.2 Differential Pressure Flow Measurement .............................................................................. 15
10.7 Ultrasonic Flow Meters .......................................................................................................... 15
10.9 Vortex Flow Meters ................................................................................................................ 15
10.14 Flow Element Identification .................................................................................................... 16
11 Level instruments................................................................................................................... 16
11.1 DP Level Transmitters ........................................................................................................... 16
11.5 Displacer Instruments ............................................................................................................ 16
11.7 Tension Wire Float Transmitter ............................................................................................. 16
Revision History
Amendment Revision Amender
Amendment
Date Number Initials
18-DEC-2014 B01 NM Comments Incorporated
07-NOV-2014 A01 DM No Comments from IDC
31-OCT-2014 01 DM First Issue
Holds
Hold Number Section Description
1. Introduction
This Technical Note is a supplement to BP GIS 30-253 Specification for Field Instruments
Rev B02 dated 03 September 2014.
The purpose of this document is to identify certain specific requirement for the modifications,
deletions and additions to the GIS 30-253 applicable to the West Nile Delta Onshore Gas
Development Project. Where a paragraph in the parent document is required to be amended,
modified or deleted, it will be identified in this document.
The clauses in Section 2 Supplementary Data outline the specific project requirements to be
added, modified or deleted. Paragraphs of GIS 30-253 that are not revised or mentioned in
this document remain applicable.
Following table describes the intent of the instructions used in this supplement:
Instruction Description
Add This supplement’s clause to be added to existing GIS’s
clause/section.
Modify This supplement’s clause to substitute existing GIS’s
clause/section.
Delete Existing clause/section to be deleted from GIS.
2. Supplementary Data
2 Normative References
Company Documents
Add
ASME BPVC Section VIII
Fourth Edition 01, 2010 Pressure Vessels
ASME B31.3, Edition
2008 Process Piping
ASME B16.5, Edition
2009 Pipe Flanges and Flanged Fittings
ASME PTC 19.3 2004 Temperature Measurement Instruments and Apparatus
ASME PTC 19.3 TW
2010 Thermowell Performance Test Codes
Delete
GIS 30-252 Specification for Instrument Tubing and Fittings – Customary Units
5 Order of Precedence
Modify
5.a. The order of precedence of the codes and standards quoted in the specifications
shall be:
1. International and local statutory regulations
2. Project data sheets
3. This Specification
4. Project specifications
5. Referenced Company documents
6. Referenced national and international codes
6.3 Materials
Modify
6.3.a.1 Suitable for the process and environmental conditions specified, as defined on the
data sheets. All wetted parts shall be minimum 316 stainless steel. Electrical enclosures may
use 316 stainless steel or epoxy coated aluminium. 304 stainless steel shall not be used for
any part.
Add
6.3.g Field panels, located outdoors, shall be made of 316 Stainless Steel. Instruments
which are panel or rack mounted inside buildings shall normally have material according to
the manufacturers standard.
Equipment or materials that contain or are coated with any of the following shall be
prominently tagged at openings to indicate nature of contents and precautions for shipping,
storage, and handling:
• Insulating oils
• Corrosion inhibitors
• Antifreeze solutions
• Desiccants
• Chemical substances
• Hydrocarbon substances
Before shipment, a current Material Safety Data Sheet (MSDS) shall be provided for each
substance shipped in or with equipment that may be locally regulated.
Copies shall be affixed in protective envelopes to the outside of the shipment. All chemical
safety data sheets shall fully comply with all local regulations and shall include a statement
that the substance is considered hazardous.
If any products are considered non-hazardous, a statement to that effect shall be included.
7 Transmitters
7.1 Conventional
Modify
7.1.b Field transmitters and positioners shall utilise Foundation Fieldbus (FF) for all signals
in and out of the Process Automation System (PAS), unless a suitable FF capable device
cannot be identified for the particular application. Full diagnostic information shall be available
for operator or technician review from the Human Machine Interface (HMI) and Engineering
Workstations in the Central Control Room (CCR) for all FF devices. FF instruments shall not
be used in Safety Instrumented System (SIS), Fire and Gas System (F&G) and Anti-Surge
Control applications.
Instruments connected to SIS, F&G and Anti-Surge Control shall be hard wired using 4-20mA
signal for analogue loops and 24V DC for digital signals. Transmitters interfaced with 4-20mA
signals shall be HART compatible and be configurable remotely from control room.
Instruments connected to SIS and FGS shall have a safety certificate from TUV, FMEDA or
other independent bodies. For SIS applications, the Proven in use instruments shall only be
used if an independent certified transmitter is unavailable for the specific application. The
Probability of Failure on Demand (PFD) data shall be available for Proven in use instruments
and the data shall be submitted by the instrument vendor for project approval. All HART
diagnostics shall be available from the Engineering Workstations.
Inputs to the SIS shall have separate and dedicated field sensors and final elements. The
physical principle of the process variable measurement may be shared with another loop;
however, the electronic processing must be segregated between the SIS and the PAS. An
example is a single orifice plate that may be used as the primary flow device with two
independent transmitters connected to two separate high and low pressure process taps. PAS
and SIS instruments shall have separate isolation from the process.
Transmitters are preferred to switches, however there may be instances where a switch may
be used; examples are: valve position limit switches and level (vibration) switches.
Current to pressure (I/P) converters, if required, should be from 4-20 mA, to a standard
pneumatic pressure signal, either from 0.2 barg to 1.0 barg, or from 0.4 barg to 2.0 barg.
P/I converters, if required, should be from 0.2 barg to 1.0 barg, or from 0.4 barg to 2.0 barg, to
standard DC electrical signals (for example, 4-20 mA).
Zirconia and % oxygen, AI (3) PID, LAS capability, input selector, set
combustibles and furnace point ramp generator, arithmetic,
temperature calculate.
Notes:
1. Due to high number of parameters from chromatograph, this device might be
better suited to HSE interface.
2. Primary and secondary component, oven temperature, sample flow, reference
cell voltage.
o Dynamic scan (online or offline method): cycles output device and in one test
collects all parameters for drive signal, dynamic error band, output signal, and output
device signature.
o Step scan (online or offline method): test moves output device in unique
patterns, which help examine device’s action in specific areas of travel. This action
shall be password protected and require approval of a process operator before
implementation.
• Process diagnostics: test that is run as the process is running. This test moves output
device within a range until the process exceeds its configured maximum deviation. It
allows maintenance personnel to compare host action, actuator action, output device
action, and process action. Process diagnostics should provide key information on the
impact that an output device has on the process, including but not limited to:
o Position accuracy.
o Operating resolution.
o Total valve travel.
o Packing friction and hysteresis.
o Static and sliding friction.
o Dead band.
8 Temperature Instruments
8.1 General
Modify
8.1.c.2 For remote transmitter mountings or direct reading instruments, allowable wire
resistance should be according to the manufacturer.
8.2 Thermowells
Delete
8.2.d.3 Be bored to achieve inside diameter of 6,8 mm (0,27 in) for stepped type.
Modify
8.2.i Thermowell material shall be stainless steel, 316 minimum and for fabricated flanged
or weld-in thermowells 316 L SS shall be specified except where process conditions require
other alloys.
Modify
8.2.o Length of thermowell shall comply with Instrument Process Connection Thermowell
Details EG001-IC-STD-11-0002-001 and the guidance of API RP 551, Section 5.2.3 for
maximum immersion length should not be followed.
The minimum immersion length shall be 50mm for liquid service and 80mm for gas service.
For thermowells installed upstream of rotating equipment, e.g. compressors, the immersion
length shall be limited to 125mm irrespective of pipe size, to prevent endangering the
downstream equipment.
For thermowells installed in columns, reactors, furnaces or vessels the immersion length shall
be in accordance with process requirements.
Delete
8.2.p
8.4 Thermocouples
Add
8.4.e All thermocouples should be provided with burnout protection and the temperature of
the cold junction shall be known and compensated for.
Safety and operability shall be considered in selection of burnout protection action. The
burnout selection should be done with following rules:
• In services that are for operator monitoring only and do not affect plant operation (for
example, indications, recordings, or alarms), burnout protection should drive
measured variable readings to plant fault condition.
• For shutdown and control duties, each application should be individually assessed to
ensure sensor, transmitter, or wiring failure modes inherently drives the plant to safe
condition (i.e. low temperature trips and alarms shall be downscale burn-out and high
temperature trips shall be upscale burnout) or that burnout protection initiates action
to protect the plant (for example, switching a controller to “Manual”). For each system,
an alarm on the thermocouple burnout should be included to alert the operator when
important functions trip controls to “Manual”.
• In services that affect plant operation (for example, control loops and trip functions),
the plant should neither trip nor any control malfunction be caused by thermocouple
burnout.
Designs should include detection of sensor failures and measurement circuit wiring faults.
Sensor failures should be alarmed.
Temperatur
e range:
–40°C to
80°C
0°C to
120°C
0°C to
200°C
0°C to
400°C
9 Pressure Instruments
9.1 General
Add
9.1.d Pressure instruments shall be capable of withstanding the maximum allowable
working pressure (MAWP) and an over range protection system shall be specified. The
method of over range protection shall be subject to approval by BP.
10 Flow Instruments
10.1 General
Add
10.1.d Flow indication sight glasses shall only be considered for:
• Cooling water.
• Lubricating oil at atmospheric pressure (such as in bearing drain lines).
• Sight glasses in lines that run full of liquid shall have a flow indicator such as a flapper
or ball.
Add
10.1.e Further guidance relating to Flow instrument selection is found within BP Technical
Note for Flow Instruments EG001-IC-TEC-00-1001.
• Vortex flow meters should not be considered for very viscous, waxy or erosive
services.
• Vortex flow meters shall be flanged type. Use of wafer design requires the approval
from Company.
• In selecting a vortex flow meter the following criteria shall be considered in order of
importance:
o Measurement performance (turn-down, minimum measurable flow due to the low
flow cut-off value).
o Pressure drop across the meter.
o Need for pipe reducers.
Add
11 Level instruments
Add
For selection of Level Instrument selection is found within BP Technical Note for Level
Instruments EG001-IC-TEC-00-1000.
Add
Test instruments and equipment, test leads, temporary wiring, tools, etc. shall be made
available by SUPPLIER, as required to permit 100% inspection and testing. All the above
items are to remain the property of SUPPLIER.
SUPPLIER scope shall include all legal requirements for certification of equipment including
hazardous area and material certificates.