Kuliah-9

Teknik Produksi II
(3 SKS)

HYDRAULIC PUMP

Dosen : Ir. Andry Halim, MM

STT MIGAS, Balikpapan
2016
 Objective/Sasaran
Pengenalan Hydraulic Pump, yg t/d :
– Hydraulic Piston Pump
– Hydraulic Jet Pump
 1. PENGENALAN
HYDRAULIC PUMP
HYDRAULIC PISTON PUMP
 Hydraulic Piston Lift Application
Considerations
Typical Range Maximum*
Operating
Depth 7,500 -10,000’ TVD 17,000’ TVD
Operating
Surface Power Volume 50 -500 BPD 4,000 BPD
Fluid Package
Operating
Temperature 100° - 250° F 500° F
Production
Wellbore 0 - 20° 0 - 90° Pump
Casing Deviation Landed Pump Placement -
<15°/100’
Build Angle
High Pressure
Packer Nose
Power Fluid
Corrosion Handling Good

Bottom Hole
Gas Handling Fair
Assembly Solids Handling Poor

Piston or Jet
Fluid Gravity >8° API
“Free Pump” Servicing Hydraulic or Wireline
Prime Mover Type Multi-Cylinder or Electric
Standing Valve *Special Offshore Application Good
Analysis
Required System Efficiency 40%-50%
 Hydraulic Piston Lift
Surface Power
Fluid Package
System Advantages
Production
Casing  Often “Free” or Wireline Retrievable
 Positive Displacement - Strong
Drawdown
High Pressure
Packer Nose
Power Fluid  Double-Acting High-Volumetric
Bottom Hole Efficiency
Assembly
 Good Depth/Volume Capability -
+15,000 ft.
Piston or Jet
“Free Pump”  Deviated Wells
 Multi-Well Production From
Single Surface Package
Standing Valve
 Horsepower Efficiency
Surface Power
Fluid Package
Hydraulic Piston Lift
System Limitations
Production
Casing
 Solids

 Requires Specific Bottom Hole

High Pressure
Packer Nose
Power Fluid
Assemblies
Bottom Hole  Medium Volume Potential
Assembly
(50 - 1000 BPD)

Piston or Jet  Require Service Facilities

“Free Pump”
 Free Gas

Standing Valve
 Requires High-Pressure
Surface Line
 Disadvantages of Hydraulic
Pumping
• Requires training
• Poor power fluid, increases maintenance
• High pressure piping
• Easy to over speed
 Application Considerations-
Positive Displacement Pumps

 Volume - Depth - Drawdown

 Production Fluid
Gas - Solids - Corrosion

 Power Fluid
Oil - Water - Solids
HYDRAULIC JET PUMP
Hydraulic Jet Lift Application Considerations
Typical Range Maximum*
Operating
Depth 5,000 - 10,000’ TVD 15,000’ TVD
Operating
Surface Power Volume 300 - 1,000 BPD >15,000 BPD
Fluid Package
Operating
Temperature 100° - 250° F 500° F
Production
Wellbore 0 - 20° 0 - 90° Pump
Casing Deviation Hole Angle Placement -
<24°/100’
Build Angle
High Pressure
Packer Nose Corrosion Handling Excellent
Power Fluid
Gas Handling Good
Bottom Hole
Assembly Solids Handling Good
Fluid Gravity >8° API
Piston or Jet
“Free Pump” Servicing Hydraulic or Wireline
Prime Mover Type Multi-Cylinder or Electric

Standing Valve *Special Offshore Application Excellent

Analysis
Required System Efficiency 10%-30%
Surface Power
Fluid Package

Hydraulic Jet Lift System

Production
Advantages
Casing

 No Moving Parts

Packer Nose
High Pressure  High Volume Capability
Power Fluid

Bottom Hole
Assembly
 “Free” Pump

 Deviated Wells
Piston or Jet
“Free Pump”
 Multi-Well Production from
Single Surface Package
Standing Valve

 Low Pump Maintenance

 Jet Pump Advantages
 No Moving Parts

 Tolerant To Solids

 Often Either “Free” or Wireline Retrievable

 Compact, Easy to Handle/Ship

 Tolerant to Corrosive Environments

 Adaptable to Various Existing BHA’s

 High Volume Potential

 Field Repairable

 Tolerant to Higher GOR’s

 Jet Pump Advantages
• Reverse Flow • Field repairable
• Deep Wells • Gas & water
• Remote & urban • DST, well cleaning &
locations testing
• Economical • Deviated & crooked wells
• Low profile • Offshore platforms
• Sand & solids • Multiple zones
• Corrosive fluids • Complex well
• Flexible production completions
capacity • No-moving parts
• Multiple wells • Paraffin & heavy oil
• Environmentally friendly • Low maintenance
• Unitized & transportable
Surface Power
Fluid Package

Hydraulic Jet Lift System

Production
Limitations
Casing

 Producing Rate Relative to

High Pressure
Bottomhole Pressure
Packer Nose
Power Fluid

Bottom Hole  Some Require Specific Bottomhole

Assembly
Assemblies

Piston or Jet  Lower Horsepower Efficiency

“Free Pump”

 High-Pressure Surface Line

Standing Valve
Requirements
 Application Considerations-
Jet Pumps
 Volume - Depth - Drawdown

 Production Fluid
Gas - Solids - Corrosion

 Power Fluid
Oil - Water - Solids
 Power Fluid

Pump Tubing

Casing

Nozzle
Production
Typical Single-Seal
Inlet Chamber
Throat
Diffuser
Downhole Jet Pump

Combined
Fluid Return

Packer
Well
Production
High Volume Jet Pump
 1-1/4” Coiled Tubing
Jet Pump
 Installs without pulling tubing

 Can be run in directional or

horizontally completed wells

 Capable of “Free Pump”

operation; circulates in and
out hydraulically

 Jet pump design adaptable

to a wide variety of well
conditions and configurations
 Coiled or
Conventional Tubing

Pump Cavity

1-1/4” Jet
“Free” Pump
1-1/4” Coiled Tubing Jet Pump
Power Fluid with Casing Used as Gas Vent
Well Fluid

Produced Fluid

Gas

Standing Valve

Tubing Packer
2. POWER FLUID SYSTEM
Hydraulic Pumping System
Schematic Flow

Power Fluid Power Fluid

Supply Energy
Pump Source

Production Power Fluid

+ Exhaust
Power Fluid

Energy Transfer Pump

 Power Fluid Systems
• Closed Power Fluid (CPF)
• Open Power Fluid (OPF)
CLOSED PF SYSTEMS OPEN PF SYSTEMS
REVERSE FLOW TUBING PACK COIL
SSD OFF TUBING
 Basic Downhole
Installations -
Open Power Fluid
Configurations

Casing Parallel T/T Annulus Casing

Return Return Return Return
Free Pump Tubing Conveyed
3. PRINSIP OPERASI
HYDRAULIC PUMP
 Piston Pump/Engine
Pressure Relationships
P/E = 1 P/E = 0.5 P/E = 2
1000 PSI 1000 PSI 1000 PSI

1000 PSI 2000 PSI 500 PSI

Down Stroke Up Stroke

Hydraulic
Piston Pump
Engine
Piston
Operation

Pump
Piston
 Oilmaster
Piston Pumps

Model 220
 Oilmaster
Piston Pumps

Type F
 How The Jet Pump Works
POWER
FLUID
PRESSURE

POWER
FLUID
VELOCITY
NOZZLE THROAT DIFFUSER
Jet Pump Nomenclature

NOZZLE THROAT DIFFUSER

 Nozzle/Throat Ratios
Volume/Pressure Relationships

"A" RATIO

"C" RATIO

"E" RATIO
 Nozzle/Throat Ratios
Volume/Pressure Relationships
"A" RATIO

LIFT
"C" RATIO

"E" RATIO

VOLUME
4. SURFACE FACILITY
Central Tank Battery System
 Dual Vessel Unidraulic System
Accumulator Gravity
Flow Restrictor
Dump Piping Cyclone
Reservoir Gravity
Dump Piping
Accumulator
Vessel

Differential
Pressure Valve Reservoir
Vessel
To Flowline

Back
Wellhead Pressure
Control Valve

Multiplex
Bypass Pulsation Plunger Pump Electric Motor
Dampener

High Pressure Produced Co-mingled Cleaned Produced

Power Fluid Fluid Fluid Power Fluid Gas
 Single Vessel Unidraulic System

Wellhead & Flowline

Oilmaster
Four-Way
Valve Triplex Suction
High Pressure
Power Fluid
Kobe/Oilmaster
Bottomhole Cleaner Feed
Assembly Cleaner
Underflow
Kobe/Oilmaster Produced Fluid
Piston or Jet (from well)
“Free” Pump
Flowline
 Single Vessel Unidraulic
Schematic Flow Diagram
Power Fluid Used 8
Valve No.
Oil Water
1 Closed Open
2 Open Closed 1
3 Closed Open Vessel
4 Open Closed Chem
Pump
9
2

10

5
Triplex
7
4
Other Valves
3
5 0-20 PSI Differential Pressure
6 Pressure Controller 6
Cyclone
7 5000 PSI Relief Valve Cleaners
8 200 PSI Relief Valve
9 Circulating Pump Inlet Shutoff Valve Circulating
From Pump
10 Triplex Inlet Shutoff Valve To Well Flow
Well Line
Horizontal Plunger Pumps
 KOBE
TRIPLEX
PUMPS
for
High
Pressure
Pumping
 KOBE Sizes & Ratings

SIZE 2 SIZE 3 SIZE 4

Max. Power Output 20 HP 100 HP 200 HP
Max. Pressure 2-30K 2-30K 2-30K
Max. Speed 450 rpm 450 rpm 455 rpm
Max. Volume 21 gpm 106 gpm 131 gpm
Surface Pumping Systems (SPS)
Typical / Reference Installations
QUESTIONS ?