Daldoss Microlift Installation Manual PDF

The service lift
Microlift
I N S TA L L AT I O N
MANUAL
Installation Manual
The service lift
First issue: 01/01/1995

Revision: March 2006
Text and lay-out: Microsoft® Word 2002 SP3
Dawings: Autodesk® Autocad
Produced by: Daldoss Elevetronic

Text and lay-out: Matteo Moser
Copyright © Daldoss Elevetronic S.p.A.

All rights reserved.
Installation Manual
Località Cirè 38057 Summary
Pergine Valsugana. (TN) Italy
Document Code: A_ML_010
The service lift Revision: 1
Date: March 2006
SUMMARY
1 TECHNICAL SPECIFICATION..................................................... 4
1.1 LIFT GENERALITIES...............................................................................................................................4
1.2 TABLES TO COMPLETE.........................................................................................................................5
1.3. MAIN CHARACTERISTICS ....................................................................................................................5
1.4 LAYOUT DRAWINGS ..............................................................................................................................6
1.4.1 50-100 Kg Models ........................................................................................................................6
1.4.2 200-300 KG Models .....................................................................................................................8
1.4.3 MIC 12 Model .............................................................................................................................10
1.4.4 DD 50 Model...............................................................................................................................11
1.4.5 GN 100 Models ..........................................................................................................................12
1.5 USEFUL ADDRESSES ..........................................................................................................................13
1.6 TRANSPORT .........................................................................................................................................14
1.7 WARNINGS............................................................................................................................................14
1.8 DECLARATION OF CONFORMITY ......................................................................................................15
2 REFERENEC TABLES............................................................... 16
2.1 DIMENSIONS OF CAR AND LANDING DOORS..................................................................................16
2.1.1 Hinged landing doors .................................................................................................................16
2.1.2 Bi-parting landing doors .............................................................................................................17
2.1.3 Machine room door ....................................................................................................................18
2.1.4 Vertical bi-parting car doors .......................................................................................................19
2.2 TECHNICAL CHARACTERISTICS........................................................................................................20
2.2.1 Technical characteristics of the lift. ............................................................................................20
2.2.2 Gears..........................................................................................................................................22
2.3 WARNINGS FOR INSTALLERS' SAFETY ............................................................................................24
2.3.1 Shaft ...........................................................................................................................................24
2.3.2 Car and counterweight ...............................................................................................................24
2.3.3 Machine room.............................................................................................................................24
2.3.4 Landing doors.............................................................................................................................24
2.3.5 Electrical wiring ..........................................................................................................................24
2.3.6 Warning labels............................................................................................................................25
2.4 PRE-OPERATION CHECK LIST ...........................................................................................................26
3 ASSEMBLING INSTRUCTION................................................... 27
3.1 MIC 12 MODEL ........................................................................ 27
3.1.1 Shaft dimensions.................................................................................................................................27
3.1.2 Components installation ......................................................................................................................28
3.1.2.1 Uprights ...................................................................................................................................28
3.1.2.2 Guides .....................................................................................................................................29
3.1.2.3 Power supply cabinet ..............................................................................................................30
3.1.2.4 Shaft on the top floor ...............................................................................................................30
3.1.2.5 Traction and selector rope ......................................................................................................30
3.1.2.6 Car guide shoes ......................................................................................................................32
3.1.2.7 Supports Removal...................................................................................................................32
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3.1.2.8 Safety facings ..........................................................................................................................32

3.1.2.9 Machine room door .................................................................................................................33
3.1.2.10 Hinged doors (with entrance in position B) ...........................................................................34
3.1.2.11 Hinged doors (with entrances in pos. A-C-AC) .....................................................................35
3.1.2.12 Connections ..........................................................................................................................36
3.1.2.13 Selector operation balls.........................................................................................................36
3.2 50-100 kg MODELS................................................................. 37

3.2.1.1 50-100 kg Mod. .......................................................................................................................37
3.2.1.2 DD50 Mod. ..............................................................................................................................39
3.2.1.3 GN100 Mod. ............................................................................................................................40
3.2.2.1 Uprights ...................................................................................................................................41
3.2.2.2 Assembling structure ring........................................................................................................43
3.2.2.3 Guides .....................................................................................................................................45
3.2.2.4 Power supply cabinet and motor gear (50-100 kg Mod.)........................................................47
3.2.2.5 Cabin on the top (50-100 kg Mod.) .........................................................................................47
3.2.2.6 Limit switch (50-100 kg Mod.) .................................................................................................47
3.2.2.7 Power supply cabinet and motor gear (DD50 Mod.)...............................................................48
3.2.2.8 Limit switch (DD50 Mod.) ........................................................................................................48
3.2.2.9 Counterweight .........................................................................................................................49
3.2.2.10 Traction ropes and the selector rope ....................................................................................49
3.2.2.11 Car guide shoes ....................................................................................................................50
3.2.2.12 Supports Removal.................................................................................................................50
3.2.2.13 Safety facings ........................................................................................................................50
3.2.2.14 Machine room door ...............................................................................................................51
3.2.2.15 Bi-parting doors .....................................................................................................................53
3.2.2.16 Push button stations, the door locks and frames ..................................................................53
3.2.2.17 Connections ..........................................................................................................................54
3.2.2.18 Selector balls regulation ........................................................................................................54
3.2.2.19 Pawl device ...........................................................................................................................55
3.2.2.20 Car and c/weight safety gear – assembly drawing ...............................................................56
3.2.2.21 Car and c/weight safety gear – Machine Room ....................................................................57
3.2.2.22 Car and c/weight safety gear – Car.......................................................................................58
3.2.2.23 Car and c/weight safety gear – Counterweight .....................................................................59
3.2.2.24 Car and c/weight safety gear – Pit ........................................................................................60
3.2.2.25 Counterweight .......................................................................................................................61
3.2.2.26 Overload device ....................................................................................................................62
3.3 200-300 kg MODELS............................................................... 64

3.3.2.1 Uprights ...................................................................................................................................66
Figure 413.3.2.2 Uprights....................................................................................................................66
3.3.2.2 Uprights ...................................................................................................................................67
3.3.2.3 Guides .....................................................................................................................................69
3.3.2.4 Power supply cabinet and motor gear (200-300 kg Mod.)......................................................70
3.3.2.5 Cabin on the top (200-300 kg Mod.) .......................................................................................70
3.3.2.6 Limit switch (200-300 kg Mod.) ...............................................................................................70
3.3.2.7 Counterweight .........................................................................................................................71
3.3.2.8 Traction ropes and the selector rope ......................................................................................71
3.3.2.9 Car guide shoes ......................................................................................................................72
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3.3.2.10 Support Removal...................................................................................................................72

3.3.2.11 Safety facings ........................................................................................................................72
3.3.2.12 Machine room door ...............................................................................................................73
3.3.2.13 Third guide installation ..........................................................................................................74
3.3.2.14 Bi-parting doors .....................................................................................................................77
3.3.2.15 Push button stations, the door locks and frames ..................................................................77
3.3.2.16 Connections ..........................................................................................................................78
3.3.2.17 Pawl device ...........................................................................................................................79
3.3.2.18 Car and c/weight safety gear – assembly drawing ...............................................................80
3.3.2.19 Car and c/weight safety gear – machine room .....................................................................81
3.3.2.20 Car and c/weight safety gear – counterweight......................................................................82
3.3.2.21 Car and c/weight safety gear – car .......................................................................................83
3.3.2.22 Car and c/weight safety gear – pit.........................................................................................84
3.3.2.23 Car frame cross beams and car floor....................................................................................85
3.3.2.24 Car frame cross beams and car top pulley frame .................................................................85
3.3.2.25 Car ceiling .............................................................................................................................86
3.3.2.26 Car upright.............................................................................................................................87
3.3.2.27 Car back wall.........................................................................................................................88
3.3.2.28 Car frame upright ..................................................................................................................89
3.3.2.29 Car guide shoes support .......................................................................................................90
3.3.2.30 Car pulley frame ....................................................................................................................91
3.3.2.31 Oveload device......................................................................................................................92
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Località Cirè 38057 Section 2. Technical specification
Date: March 2006
1 TECHNICAL SPECIFICATION
1.1 LIFT GENERALITIES
This User's Handbook is to meant to provide a better understanding of your lift installation and to ensure a
correct and safe use of it. Though this lift is not suitable for transporting people or animals, great care
has been taken to ensure the safety of lift users and for this reason it is essential that any
maintenance/service, repair or adjustment carried out are entrusted only to a competent person with the
relevant expert knowledge. Such competent persons will have undergone an industry recognised
programme of training on lift maintenance, and should have received appropriate training from the
manufacturer in order to be familiar with the design of this particular equipment. Especially where safety
might be affected it is important to ensure correct replacement parts are chosen. The original
supplier/manufacturer cannot be hold liable for any replacement of which they do not approve.
Referring to the current EC norms concerning safety, the lift is supplied together with declaration of
incorporation or conformity (depending if the lift will be installed directly from the manufacturer or by other
companies) in which the manufacturer declares under his own responsibility that:
1. "...THE LIFT HAS BEEN MANUFACTURED IN ACCORDANEC WITH THE PROVISIONS OF

MACHINERY DIRECTIVE 98/37/EC AND FURTHER AMENDMENTS" (Declaration of conformity).
2. "...THE LIFT TO WHICH THIS DECLARATION RELATES IS, IN ITS GENERAL CONFIGURATION, IN
CONFORMITY WITH MACHINERY DIRECTIVE 98/37/EC, WHICH BECOME COMPLETELY SATISFIED
AFTER INSTALLATION OF THE LIFT IN THE DIFFERENT COUNTRIES. AS FAR AS IT IS RELEVANT TO
ITS MANUFACTURE, IT IS NOT TO BE PUT INTO SERVIEC UNTIL INCORPORATED INTO A SUITABLE
CONSTRUCTION AND UNTIL COMPLETE AND FULLY IN ACCORDANEC WITH THE PROVISIONS OF
MACHINERY DIRECTIVE 98/37/EC
For safety reasons it is of great importance that all manuals and instructions supplied with the lift are
carefully read before any operation of transportation, installation, maintenance, repair, modernisation and
disassembly of the lift are carried out.
The installer must fill in the schedule contained in chapter 1.2 of this file, containing the reference of the
certifications issued for the lift and its main features. He must also make sure that the final user/owner of the
lift possesses or comes into posses of the file containing the user's instruction and the address of the lift
company which is in charge of the installation and maintenance.
In order to maintain reliability and efficient operation, the user/owner must make sure that the lift is inspected
and serviced by trained personnel every certain period which depends on the lift type and on the traffic it is
undertaken. We suggest servicing the lift at least every 6 months.
In order to ensure safety and efficient operation it is necessary that the owner of the building prevents
improper use of the lift and avoid that unauthorised people use the lift or gain access into the machine room.
Do not overload the lift.
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1 . 2 T A B L E S T O C O MPL E T E
Marking Data
Model / Product. Year Installed by Ref. (Order N°.) Ref. (Lift/Stock N°)
Number / Code of Conformity* of Incorporation Date of Certificate

Certificate
* to complete only if a certificate of Conformity has been issued
° to complete only if a certificate of Incorporation has been issued
1 . 3 . MA I N C H A R A C T E R I S T I C S
General Data
Client Install. place
Model Load Speed (m/s) Stops Entrances Shaft height
Headroom Travel Pit

Gear Red. ratio Vee sheave N°/Ф(Ropes) Traction Brake
(γ°°)
Motor voltage Power N° Pol./Phase Cooling Control panel
°° for all gears, the grooves of the traction pulley are conical, with an angle of 35°
Characteristics of the cabin

Material Type Processing/machining Thickness
Width Depth Height Car weight
C/weight
Frame code Configuration Dimensions/N° Blocks Weight of C/weight
Doors
N° of doors Model Door width Door height
Further information
Self-supporting structure
Electrical wiring
Commands and signals Safety circuit
Electrical circuit code**

* Compare with Appendix 1 of repair and maintenance manual
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1.4 LAYOUT DRAWINGS
1.4.1 50-100 Kg Models
A A
Machine room: Machine room door

position "C" preferred
B
Horizontal section: vertical bi-parting doors
A A
Self-supporting structure
Horizontal section: hinged doors
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1.4.1 50-100 Kg Models
Vertical Section A-A Vertical Section B-B
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1.4.2 200-300 KG Models
A A
Machine room: Machine room door

B position "C" preferred
Horizontal section: vertical bi-parting doors
A A
Horizontal section: hinged doors
NOTE: 1 or 2 possible entrances to the cabin;

example: A-B-C-AB-AC-BC Self-supporting structure
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1.4.2 200-300 Kg Models
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1.4.3 MIC 12 Model
A A
Machine room Horizontal Section
Vertical Section A-A Vertical Section B-B Self-supporting structure
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1.4.4 DD 50 Model
Machine Room
Horizontal Vertical
Section bi-parting door Machine room door
B position "C" preferred
A A
NOTE: for the drawing

of the self-supporting
structure see 50 Kg mod.
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1.4.5 GN 100 Models
Horizontal Machine room

Section
Vertical Machine room door
B bi-parting door position "C" preferred
A A
NOTE: for the drawing

of the self-supporting
structure see 100 Kg mod.
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1.5 USEFUL ADDRESSES
Manufacturer
DALDOSS ELEVETRONIC S.p.A:
Località Cirè
38057 Pergine Valsugana (TN) Italy
Tel : +39 0461 518 611
Fax: +39 0461 518 654
Supplier*
(* mark the box containing the supplier's address)
DALDOSS ELEVETRONIC S.p.A:
Località Cirè
38057 Pergine Valsugana (TN) Italy
Tel : +39 0461 518 611
Fax: +39 0461 518 654
DALDOSS ELEVETRONIC FRANEC S.A.
Z.A. Saint Aubin, Rue Jacqueline Mazè
49135 Les Ponts De Ce Cedex France
Tel : +33 241 436 263
Fax: +33 241 437 500
DALDOSS ELEVETRONIC NEDERLAND B.V.
P.O. BOX 24020
2490 AA Den Haag Nederland
Tel : +31 70 301 3059
Fax: +31 70 301 3051
DALDOSS ELEVETRONIC ASIA Sdn. Bhd.
27, Jalan 5/1 Taman Industri Selesa Jaya
43300 - Balakong – Selangor Malaysia
Tel : +60 3 896 272 77
Fax: +60 3 896 117 70
Installation Company
COMPANY...........................................................................................................
ADDRESS............................................................................................................
CITY/COUNTRY..................................................................................................
Tel.: ........../........../.........................
Fax: ........../........../.........................
Maintenance Company
COMPANY...........................................................................................................
ADDRESS............................................................................................................
CITY/COUNTRY..................................................................................................
Tel.: ........../........../.........................
Fax: ........../........../.........................
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1.6 TRANSPORT
The lift is normally supplied in two packages. One of them contains the guides, the other one the rest of the
installation. The weight is indicated on each package in order to choose the adequate mean of transport.
Caution: the packages containing different lifts cannot be superimposed.
The storage of the lifts must be carried out on shelves with a sufficient capacity.
1.7 WARNINGS
The Microlift dumbwaiter as mentioned in the introduction is subject to the provisions contained in the
European machinery directive 98/37/EC and further amendments. The manufacturer's "EC" declaration
which is supplied with every single lift states clearly that the environment where the machine is installed
must be in accordance with the machinery directive. It is therefore necessary that the customer (installer,
final user or other person) make sure that the following indications are observed:
1. if the shaft is completely closed with opaque walls a lighting system must be fitted (Art. 8.1 D.P.R.
1497/63)
2. the machine room and the divertor pulley room must be provided with a lighting system and a socket for
portable lamp. (EN 81-3:2001, art. 13.6.1)
3. the machine room and the pit bottom of the lift must be provided with an emergency switch which cuts off,
if necessary, the power supply of the whole installation, except the lighting circuit
(EN 81-3:2001, art. 14.2.2)
4. if a ladder is needed to gain access to the machine room, this must always be available near the entrance.
Once the ladder is put into its right position, it must form an angle of 70° - 75° with the ground. The step
dimensions must be at least 350x50 mm (refer also to the description contained in the technical norm A23 of
ex-ENPI, now ISPESL).
The contents mentioned in the above sections refer to the current Italian regulations and to the European
norm (EN 81.3) for small dumbwaiters. If the lift is exported in European countries with different regulations,
the customer must make sure that the lifts meet the current requirements of the country where the lifts has to
be installed.
After having checked the conformity of the shaft to the machinery directive 98/37/EC, the installer can
proceed with the installation of the lift. The CE label must be applied and the certificate of conformity must be
issued, before the lift begins its service. On the next page an example of the EC Declaration of Conformity is
represented.
UNI-EN ISO 9001

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1 . 8 D E C L A R A T I O N O F C O N F O R MIT Y
UNI-EN ISO 9001

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Località Cirè 38057 Section 2. Reference Tables
Date: March 2006
2 REFERENEC TABLES
2 . 1 D I MEN S I O N S O F C A R A N D L A N D I N G D O O R S
2.1.1 Hinged landing doors
The dimensions of the hinged landing doors are shown in Fig. 1.
Figure 1
A B C D A B C D A B C D
32/80 320 800 500 880 32/100 320 1000 500 1080 32/120 320 1200 500 1280
42/80 420 800 600 880 42/100 420 1000 600 1080 42/120 420 1200 600 1280
52/80 520 800 700 880 52/100 520 1000 700 1080 52/120 520 1200 700 1280
62/80 620 800 800 880 62/100 620 1000 800 1080 62/120 620 1200 800 1280
72/80 720 800 900 880 72/100 720 1000 900 1080 72/120 720 1200 900 1280
90/80 900 800 1080 880 90/100 900 1000 1080 1080 90/120 900 1200 1080 1280
100/80 1000 800 1180 880 100/100 1000 1000 1180 1080 100/120 1000 1200 1180 1280
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2.1.2 Bi-parting landing doors
The dimensions of the vertical bi-parting landing doors are shown in Fig. 2.
Figure 2
A B C D A B C D A B C D
32/80 320 775 440 910 32/100 320 975 440 1110 32/120 320 1175 440 1310
42/80 420 775 540 910 42/100 420 975 540 1110 42/120 420 1175 540 1310
52/80 520 775 640 910 52/100 520 975 640 1110 52/120 520 1175 640 1310
62/80 620 775 740 910 62/100 620 975 740 1110 62/120 620 1175 740 1310
72/80 720 775 840 910 72/100 720 975 840 1110 72/120 720 1175 840 1310
90/80 900 775 1020 910 90/100 900 975 1020 1110 90/120 900 1175 1020 1310
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2.1.3 Machine room door
Fig. 3 shows the machine room door.
Figure 3
Type: Q = Normal door grey backed enamel

QX = Normal door finished in polished stainless steel AISI 430
QR = Fire resistant door grey backed enamel
QRX = Fire resistant door finished in polished stainless steel AISI 430
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2.1.4 Vertical bi-parting car doors

The dimensions of the vertical bi-parting car doors are shown in Fig. 4.
Figure 4
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2.2 TECHNICAL CHARACTERISTICS
2.2.1 Technical characteristics of the lift.
MODELS
12 kg 50 kg 100 kg 200 kg 2:1 300 kg 2:1
1) MANUFACTURER DALDOSS Elevetronic S.p.A.
2) ELECTRIC MOTOR HP 0.45 HP 0.45 HP 0.9 HP 0.9
a) Construction AC MOTOR - SELF VENTILATED - FLANGED
b) N° of poles 4
c) RPM by 50 Hz 1450
d) Full load current A 1.20 A 1.20 A 2.15 A 2.15

by 380 V 50 Hz
e) Starting current 3.5*d) 3.5*d) 3.5*d) 3.5*d)
f) Power factor
by full load 0.72 0.72 0.78
by 3/4 load 0.62 0.62 0.72
by 1/2 load 0.50 0.50 0.62
g) Efficiency
by full load 65 % 65 % 72 %
by 3/4 load 65 % 65 % 71 %
by 1/2 load 59.5 % 59.5 % 68 %
h) Torque (Kgm) 0.21 0.21 0.43 0.43
i) Static torque 2.8*h) 2.8*h) 2.8*h) 2.8*h)
l) Moment of inertia (daN m2) 0.0024 0.0024 0.0064 0.0064
m) Insulation class B
n) Protection IP 44
o) Motor bearing Ball bearing

3) MOTOR COUPLING FLANGED
4) BRAKE:
FRONTAL DISK BRAKE
Ø int. - Ø ext. mm 50-110
5) GEAR UNIT TYPE M 100 M 200
a) Worm gear material C43 F/TR
b) Diametral pitch
normal speed 20 mm 30 mm
high speed 31 mm 30.5 mm
c) Worm gear diameter 15

(brake side) mm
d) Worm gear diameter 18 22

(motor side) mm
e) Worm bearing brake side BRONZE BEARING
motor side BALL BEARING
f) Thrust bearing BALL BEARING DOUBLE BALL BEARING

g) Ratio
normal speed 1:65 1:65
high speed 1:34 1:34
h) Wheel material CUAL UNI 5273
i) Wheel fastener 4 screws M8 R8.8 - UNI 5739
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MODELS 12 kg 50 kg 100 kg 200 kg 2:1 300 kg 2:1

l) Slow speed shaft bearing 2 bronze bearing 2 bronze + 1 ball bearing
m) Gear oil type MOBIL GEAR 629
6) VEE SHEAVE
a) Diametral pitch mm 250 300
b) Number of grooves 1 tapered + 2 tapered + 2 tapered + 2 tapered + 2 tapered +

1 for selector 1 for selector 1 for selector 1 for selector 1 for selector
c) Vee groove angle 35 ° 35 ° 35 ° 35 ° 35 °
d) Minimum diameter 30 mm 30 mm 30 mm 30 mm 30 mm
e) Vee sheave fastener feather key feather key

8x7x40 - UNI 6604 8x7x45 - UNI 6604
7) TRACTION ROPES
a) Number / Diameter 1 / 6 mm 2 / 6 mm
b) Type METALLIC - STRAND
c) Construction 6 STRANDS + 1 FIBRE CORE
d) Composition A + 6 x (1 + 6 + 12 + 18)
e) Wire diameter 0.28 mm 0.28 mm 0.28 mm 0.28 mm 0.28 mm
f) Total breaking load 1754 kg 1754 kg 1754 kg 1754 kg 1754 kg
8) CAR
a) Construction BENDED STEEL PLATE
b) Steel plate thickness 1-1.5 mm 1-1.5 mm 1-1.5-2 mm 1-1.5-2-3 mm 1-1.5-2-3 mm
c) Platform area mq. 0.072 0.228-0.590 0.260-0.672 0.600-1.000 0.600-1.000
d) Min. and max. weight 8-9 Kg 32-58 Kg 49-86 Kg 145-175 Kg 145-175 Kg
9) COUNTERWEIGHT WITHOUT
a) Material ===== steel steel steel steel
b) Execution ===== frame+block frame+block fr.+blocks fr.+blocks
c) Width/Thickness (mm) ===== 220/50 320/50 480/65 480/65
d) Weight in Kg ===== frame 6 frame 9 frame 39

block 40-68 block 112 blocks 230
10) GUIDES
a) Execution bended st. plate
b) Type delta 40 double ∆ 80 double ∆ 80 double ∆ 80 double ∆ 80
c) N° of guides / Pr. length (m) 2/3 2/3 2/3 3/3 3/3
d) Weight (Kg/m) / 1.6 each / 2.0 each / 2.0 each / 2.0 each / 2.0 each /
Anchorage distance (m) 1.00 1.00 1.00 0.75 0.75
11) HEAT DISSIPATION (Kcal/h)
a) At rest 25 25 25 25 25
b) Each starting 0.36 0.36 0.64 0.70 0.70
c) In continuous rate 380 380 680 700 700
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2.2.2 Gears
The technical characteristics and dimensions of the gears are shown in Fig. 5.
GEAR TYPE M100 / M200
G N
R
L
Q
I M
D D P O
B A A C MAXIMUM STATIC LOAD : M100 = 270 Kg

M200 = 450 Kg
48
V
11 17 12 8 6
35
Φ 300
S
T
DIMENSIONS (mm)
MOD A B C D E F G I L M N O P Q R S T U V Z
M100 160 27 50 30 187 210 295 20 247 80 297 197 93 92 75 112 397 350 177 527
M200 160 27 65 30 187 225 295 29 252 80 297 197 93 92 80 112 412 385 177 562
Figure 5
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GEAR TYPES M 100 / M 200

SINGLE PHASE MOTOR RUN CAPACITOR STARTING CAPACITOR
HP Volt MF Volt Tolerance MF Volt Tolerance
0.60 220-240 20 400 20 % 63/80 280 20 %
1.00 220-240 30 400 20 % 100/130 280 20 %
Reduct 2 SPEED - AC Traction Traction Selector
MOD. Load Speed MOTOR BRAKE CONTROL
.RATIO MOTOR PULLEY ROPES ROPES
RPM a
Kg m/sec Hp Ø Selector Kg AC HZ Vdc Vac Vdc
50 Hz
M100N 50 0.35 1:65 0.45 1450 300 2xØ6 1xØ4 51 3-Ph 50 48 24 48
M200N 100 0.35 1:65 0.90 1450 300 2xØ6 1xØ4 60 3-Ph 50 48 24 48
M100V 30 0.67 1:34 0.45 1450 300 2xØ6 1xØ4 51 3-Ph 50 48 24 48
M200V 60 0.61 1:37 0.90 1450 300 2xØ6 1xØ4 60 3-Ph 50 48 24 48
M100M 50 0.35 1:65 0.60 1450 300 2xØ6 1xØ4 58 1-Ph 50 48 24 48
M200M 100 0.35 1:65 1.00 1450 300 2xØ6 1xØ4 60 1-Ph 50 48 24 48
M100MV 30 0.67 1:34 0.60 1450 300 2xØ6 1xØ4 58 1-Ph 50 48 24 48
M200MV 60 0.61 1:37 1.00 1450 300 2xØ6 1xØ4 60 1-Ph 50 48 24 48
Service instructions for the lift gear.
The gear package contains the following components: motor gear, oil container, thermostatic switch; the last
one is supplied only after request. The motor gear must be installed on its bedplate, after the complete
assembly of the structure; afterwards the carter must be filled with oil type MOBILGEAR 629, which is
supplied in the same package.
Characteristics of the MOBILGEAR 629 oil

Specific weight Burning grade,°C Sliding point,°C Visc. Engler at 50°C Grade of viscosity Class. AGMA: N°
15°C
0.890 225 -23 10.5 95 3 EP
Note: use only the oil supplied by the manufacturer or one equivalent, taking as reference the comparing
tables available on the market.
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2.3 WARNINGS FOR INSTALLERS' SAFETY
2.3.1 Shaft
- Use gloves, helmet and special shoes while installing the lift.
- Follow carefully all instructions given by the manufacturer during installation.
- Fence the shaft entrances until the lift is completely installed and cladded. Prevent unauthorised people
from entering into the shaft.
- If the lift has been ordered without enclosure, the installer must have the shaft cladded in accordance to the
current regulation of the country in which the lift is installed. (D.P.R. 1497/63, TRA400, BS5655 or others)
before putting the lift into operation.
- Remove eventual hindrances which may appear in the shaft before putting it into operation.
- Do not stay in the lift pit if mechanical blocking devices are missing. Cut off the power supply before
carrying out any repair on the cabin roof. Do not run the lift while people are standing on the cabin roof or in
the pit. When mechanical blocks are missing do not stay on the cabin roof for repair.
- Once the lift is installed and cladded, before putting it into operation, apply all warning labels as shown on
fig. 6.
2.3.2 Car and counterweight
- The c/weight is supplied together with its fillers. The installation instructions are as follows: remove the
fillers from the c/weight frame, install the frame and put back the fillers in the frame. At the end of the
installation check that the fillers are well fixed through the top catch.
- Before running the lift, make sure that the pulley protection device is installed onto the cabin roof (available
on 200/300 Kg models).
2.3.3 Machine room
- Before running the lift make sure that the installation of the pulley protection devices has been carried out.
- Do not touch the motor if it has been running for a long time.
- Install the label showing emergency operation instruction into the machine room.
- N.B. The noise level of the gears is inferior to 70 dB. The testing procedures are reported on
Daldoss Quality Manual (see acceptance and testing instruction IC 041100, Ed. 3, 18/07/94).
2.3.4 Landing doors
- Landing push button stations and automatic bi-parting doors operate with low current.
2.3.5 Electrical wiring
- Make sure that the shaft does not contain different wiring from the ones belonging to the lift installation.
- Ensure the unipotentiality between metallic parts of the lift and the ground connection.
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2.3.6 Warning labels
Install the "CE" mark

well visible in the car
or on the gear bedplate
Figure 6
UNI-EN ISO 9001
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Installation Manual
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2.4 PRE-OPERATION CHECK LIST
Before running the lift perform the following tests (EN 81.3):
1) check the accuracy of the complete documentation supplied with the lift
2) check the correspondence to the current regulation
3) verify the following safety devices:
- closing of eventual inspection and emergency doors (traps)
- emergency switch in the pit (if required)
- emergency switch in the pulley room (if required)
- landing door locks
- landing door contacts
- closing of landing door panels without locks (if required)
- closing of cabin doors
- speed governor (if required)
- safety gear and its safety contacts (if required)
- overtravel switches
- rope slack contacts (if required)
4) verify the suspension components and its fixings
5) carry out measurements of current (absorbed current) and speed
6) measure the insulating resistance of the circuits
7) Verify the traction making the cabin stop in the following way:
- up travel with empty cabin
- down travel with loaded cabin (125% of rated load)
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Section 3. Assembling Instruction
Località Cirè 38057 MIC12 Model
Date: March 2006
3 ASSEMBLING INSTRUCTION
3.1 MIC 12 MODEL

3.1.1 Shaft dimensions
Check the shaft dimensions with the dimensions indicated in fig. 7
CONTROLLER
Universal, with call and send push buttons,
position indicators at every floor.
Antipatinage upon request..
POWER SUPPLY
380 Volt, 3-Phase 50 Hz.
SPEED
0.30 m/sec.
LANDINGS
Up to 6 stops (max. 15 meter travel).
CABIN
Made of grey baked enamel finished st. steel.
DOORS
Hinged, with door locks and electrical contacts.
Frame in grey baked enamel finished st. steel.
Door panel in plexiglas.
OPERATION
Motor gear with worm, direct, with
electromagnetic disc brake.
SELF SUPPORTING STRUCTURE

Galvanized self supporting structure.
INSTALLATION
Refer to the assembly instruction supplied
together with the lift.
Figure 7
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3.1.2 Components installation
3.1.2.1 Uprights
Measure the shaft height and cut the uprights as shown on fig. 8
Install the uprights, the rings, the motor gear support and the diverter pulley.
Figure 8
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3.1.2.2 Guides
Install the guides starting from the top as shown on fig. 9.
NOTE : Cut only the top section of the guides (if necessary) making sure that they are parallel to the
structure with a correct plumbing.
Figure 9
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3.1.2.3 Power supply cabinet
Fix the power supply cabinet (if required) to the motor room upright.
3.1.2.4 Shaft on the top floor
Place the car in the shaft on the top floor, loosening the top ring of the door. We suggest to use a timber
board to support the car.
3.1.2.5 Traction and selector rope
Install the traction and selector rope, as shown on fig. 10.
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Figure 10
UNI-EN ISO 9001

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3.1.2.6 Car guide shoes
Install the car guide shoes and carry out the needed adjustments.
3.1.2.7 Supports Removal

Remove the timber board.
3.1.2.8 Safety facings

Install the safety facings (where needed) as shown on fig. 11 (with entrance in position B) and on fig. 12
(with entrances on position A-C-AC).
(Entrance pos. B) (Entrances pos. A-C-AC)

Safety facing fixing Safety facing fixing
Figure 11 Figure 12
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3.1.2.9 Machine room door
Install the machine room door (if required) as shown on fig. 13
Figure 13
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3.1.2.10 Hinged doors (with entrance in position B)

Install the hinged doors as shown on fig. 14 (with entrance in position B) and assure a proper operation.
Figure 14
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3.1.2.11 Hinged doors (with entrances in pos. A-C-AC)
Install the hinged doors as shown on fig. 15 (with entrances in pos. A-C-AC) and assure a proper operation.
Figure 15
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3.1.2.12 Connections
Carry out the connections as shown on fig. 16.
3.1.2.13 Selector operation balls

Fix the selector operation balls, paying attention not to overtighten the screws.
Figure 16
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Installation Manual
Località Cirè 38057 50-100 kg Models
Date: March 2006
3.2 50-100 kg MODELS
3.2.1.1 50-100 kg Mod.

Check the shaft dimensions with the dimensions shown on fig. 17.
* *
* * *
*
* = WITH SAFETY GEAR

** = WITHOUT SAFETY GEAR
Figure 17
UNI-EN ISO 9001
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MODELS CAR DIMENSIONS

CONTROL PANEL
Capacity Capacity
Fully automatic push buttons, with call and
despatch facilities at each entrance; "lift arrival"
and "lift occupied" indicators fitted at each
entrance.
POWER SUPPLY
380 Volt, 3-phase 50 Hz.
SPEED
0.35 m/sec.
FLOORS
Can serve up to 12 stops (30 mt. travel max.)
CAR
Constructed in mild steel, with one removable
shelf in stainless steel AISI 430 forming two
equal compartments. Car finished in grey backed
enamel with bottom in stainless steel.
DOORS
Vertical bi-parting doors fitted with locks and
safety electrical contacts. Finished in grey
backed enamel.
MACHINE
Traction type, located on machine bedplate
attached to tower.
The motor drives through a reduction gear and
an electro-magnetic disc brake is fitted. A hand
winding wheel and brake release are
incorporated.

Constructed in galvanised cold rolled profiles.
INSTALLATION
Installation instructions are supplied.
* With hinged doors available models
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3.2.1.2 DD50 Mod.

For the dimensions of model DD50, refer to fig. 18.
CONTROL PANEL
entrance.
POWER SUPPLY
SPEED
0.35 m/sec.
FLOORS
CAR
Constructed in mild steel, with one removable
shelf in polished stainless steel AISI 430 forming
two equal compartments. Car finished in grey
backed enamel with bottom in stainless steel.
DOORS
backed enamel.
MACHINE
attached to tower.
incorporated.

INSTALLATION
Figure 18
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3.2.1.3 GN100 Mod.
For the dimensions of model GN100, refer to fig. 19.
CONTROL PANEL
entrance.
POWER SUPPLY
SPEED
0.35 m/sec.
FLOORS
CAR
Constructed in polished stainless steel AISI 430
with 6 shelf supports.
DOORS
safety electrical contacts. Finished in polished
stainless steel AISI 430.
MACHINE
attached to tower.
incorporated.

INSTALLATION
Figure 19
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3.2.2.1 Uprights
50-100 kg Mod.
Measure the shaft height and cut (if necessary) the uprights as shown on fig. 20.
Install the uprights, the rings and the motor bedplate, as shown on fig. 20.
Figure 20
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DD50 Mod.
For the cut and installation of the uprights for model DD50, refer to fig. 21.
Figure 21
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3.2.2.2 Assembling structure ring
UNI-EN ISO 9001

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Installation Manual
Date: March 2006
UNI-EN ISO 9001

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3.2.2.3 Guides
50-100 Kg Mod.
Install the guides starting from the top as shown on fig. 22.
NOTE : Cut only the lower section of the guides (if necessary), making sure that they are parallel to the
structure with a correct plumbing.
Figure 22
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DD50 Mod .
For the installation of the guides of model DD50, refer to fig. 23.
X
1
T
930
1 Guide brackets fixing
3000 1000
H = ( S + ΣR + T ) - X
2 2
LG = H -705 ΣR
3000 Guides fixing
S
10
320
Z = guide length to cut
Figure 23
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3.2.2.4 Power supply cabinet and motor gear (50-100 kg Mod.)

Fix the power supply cabinet (if required) on the machine room upright. Place the motor gear on the bedplate
between the guiding points, and put the insulation rubber .
3.2.2.5 Cabin on the top (50-100 kg Mod.)

Place the, loosening the top ring of the door. We suggest using a timber board to support the cabin.
3.2.2.6 Limit switch (50-100 kg Mod.)

Check the dimensions of the over travel and install the limit switch, as shown on fig. 24.
1
150
Removable buffer
stop (optional)
150
50 Kg MODELS
100 Kg MODELS
FIXED BUFFER STOP AND

OVERTRAVEL LIMIT
SWITCH ASSEMBLY
Figure 24
UNI-EN ISO 9001
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3.2.2.7 Power supply cabinet and motor gear (DD50 Mod.)

For the installation of the model DD50, refer to fig. 25.
3.2.2.8 Limit switch (DD50 Mod.)

For the installation of the limit switch of the model DD50, refer to fig. 25.
150
Removable buffer
stop (optional)
1
150
FIXED BUFFER STOP AND

OVERTRAVEL LIMIT
SWITCH ASSEMBLY
Figure 25
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3.2.2.9 Counterweight
Keep the counterweight 250 mm above the limit switch, and install the car guide fixings and car guide shoes,
making sure that the counterweight is placed as shown on fig. 26.
3.2.2.10 Traction ropes and the selector rope

Install the 2 traction ropes and the selector rope as shown on fig. 27.5 and 27.6.
Ropes attachment (car side)
Ropes attachment (c/weight side)
Self supporting structure assembly

Figure 26 Figure 27
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Date: March 2006
50-100 kg Mod.
Install the car guide shoes and carry out the needed adjustments. (fig. 28).
DD50 Mod.
For the installation of the car guide shoes for the model DD50, refer to fig. 29
Car shoe fixing Car shoe fixing
Figure 28 Figure 29
3.2.2.12 Supports Removal

Remove the timber board and the counterweight support.
50-100 kg Mod.
Install the safety facings (if required) as shown on fig. 30.
DD50 Mod.
For the installation of the safety facings for the model DD50, refer to fig. 31.
Safety facings fixing Safety facings fixing
Figure 30 Figure 31
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50-100 kg Mod.
Install the machine room door as shown on fig. 32.
Machine room door assembly
Vertical section A - B
Horizontal section
Figure 32
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DD50 Mod.
For the installation of the machine room door for the model DD50, refer to fig. 33
Machine room door assembly
Horizontal section
Figure 33
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3.2.2.15 Bi-parting doors

Install the as shown on fig. 34 and make sure that the door panels slide freely on the guides. The position of
the doors must be adjusted after phase 3.2.2.15.
DD50 Mod.
For the installation of the bi-parting doors of model DD50, refer to fig. 35.
Vertical bi-parting door fixing Vertical bi-parting door fixing
Figure 34 Figure 35
3.2.2.16 Push button stations, the door locks and frames

Fix the push button stations, the door locks and frames. Align the door lock roller with the operation shape of
the door lock, adjusting the position of the panels.
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Carry out the connections as shown on fig. 36.
3.2.2.18 Selector balls regulation

Fix the selector balls (pay attention not the tighten the fixing screw to much).
Figure 36
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3.2.2.19 Paw l device
Place the pawl device following fig. 37.
M8x20 BOLTS
SECT. A - A
Figure 37
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3.2.2.20 Car and c/weight safety gear – assembly drawing
For the installation of the car safety gear refer to fig. 38.
Figure 38
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3.2.2.21 Car and c/weight safety gear – Machine Room
UNI-EN ISO 9001

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3.2.2.22 Car and c/weight safety gear – Car
DETAIL A SEE DETAIL A
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3.2.2.23 Car and c/weight safety gear – Counterweight

For the installation of the c/weight safety gear refer to fig. 39.
CAR SIDE
STRUCTURE SIDE
Figure 39
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3.2.2.24 Car and c/weight safety gear – Pit
GUIDE RAIL
SAFETY GEAR
LEVER SET
UPRIGHT
STRUCTURE SIDE
CAUTION:
CAR SIDE hexagonal head M8x20 screws, M8 THE MINIMUM PIT DEPTH
growers, M8 double threaded hole
brackets
IS 600mm
UNI-EN ISO 9001

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Date: March 2006
UNI-EN ISO 9001

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Date: March 2006
3.2.2.26 Overload device
UNI-EN ISO 9001

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Installation Manual
Date: March 2006
UNI-EN ISO 9001

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Date: March 2006
3.3 200-300 kg MODELS

Check shaft size with the dimensions indicated on fig. 40.
Figure 40
UNI-EN ISO 9001

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MODELS CAR DIMENSIONS CONTROL PANEL

Capacity Capacity
entrance.
POWER SUPPLY
SPEED
0.17 m/s single speed AC motor for 200 Kg
models.
0.31-0.10 m/s 2 speed AC motor for 300 Kg
models.
FLOORS
CAR
Constructed in mild steel. Car finished in grey
backed enamel with bottom in stainless steel.
DOORS
backed enamel.
MACHINE
2:1 traction type for 200 Kg models; 1:1 traction
for 300 Kg models. Located above on machine
bedplate attached to tower.
electro-magnetic disc brake is fitted. A hand
incorporated.

INSTALLATION
UNI-EN ISO 9001

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3.3.2.1 Uprights
Measure the shaft height and cut (if necessary) the angular uprights following the dimensions of fig 41.
Install the uprights , the rings and the gear steel.
Figure 41
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3.3.2.2 Uprights
UNI-EN ISO 9001

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Date: March 2006
UNI-EN ISO 9001

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Date: March 2006
3.3.2.3 Guides
Install the guides and the guide brackets starting from the top (fig. 42).
NOTE: Cut the bottom section of the guides only (if necessary), ensuring that the guides are parallel to the
bearing structure and plumb.
Figure 42
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3.3.2.4 Power supply cabinet and motor gear (200-300 kg Mod.)

Fix the power supply cabinet (if required) on the machine room upright. Place the motor gear on the bedplate
between the guiding points, and put the insulation rubber .
3.3.2.5 Cabin on the top (200-300 kg Mod.)

Place the, loosening the top ring of the door. We suggest using a timber board to support the cabin.
3.3.2.6 Limit switch (200-300 kg Mod.)

Check the dimensions of the over travel and install the limit switch, as shown on fig. 43.
Figure 43
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Keep the counterweight 250 mm above the limit switch, and install the car guide fixings and car guide shoes,
making sure that the counterweight is placed as shown on fig. 45.
3.3.2.8 Traction ropes and the selector rope

Install the 2 traction ropes and the selector rope as shown on fig. 44.5 and 44.6.
Ropes attachment (car side)
Self supporting structure assembly

Ropes attachment (c/weight side)
Figure 44 Figure 45
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Install the car guide shoes and carry out the needed adjustments on car and counterweight guide shoes as
shown on fig. 46
Car shoe fixing
Figure 46
3.3.2.10 Support Removal

Remove the timber board and the counterweight support.

Install the safety facings (if required) as shown on fig. 47.
Safety facings fixing
Figure 47
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Install the machine room door as shown on fig. 48.
Installation of machine room door
Horizontal section
Figure 48
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3.3.2.13 Third guide installation
Install the third guide as shown on fig. 49
Figure 49
UNI-EN ISO 9001

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Car wall pos. B and car third guide shoes pos. A-C
UNI-EN ISO 9001

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Car wall pos. B and car third guide shoes pos. B
UNI-EN ISO 9001

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3.3.2.14 Bi-parting doors
Install the bi-parting doors as shown on fig. 50 and make sure that the door panels slide freely on the guides.
The position of the doors must be adjusted after phase 3.3.2.14.
Vertical bi-parting door fixing
Figure 50
3.3.2.15 Push button stations, the door locks and frames

Fix the push button stations, the door locks and frames. Align the door lock roller with the operation
shape of the door lock, adjusting the position of the panels.
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For the 200-300 Kg models, carry out the connections as shown on fig. 51.
Fix the selector balls (pay attention not the tighten the fixing screw to much).
Figure 51
UNI-EN ISO 9001

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3.3.2.17 Paw l device
Place the pawl device following fig. 52.
SCREWS M8x20
SEZ. A - A
Figure 52
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3.3.2.18 Car and c/weight safety gear – assembly drawing
For the installation of the car safety gear refer to fig. 53.
Figure 53
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Date: March 2006
3.3.2.19 Car and c/weight safety gear – machine room
For the installation of the c/weight safety gear refer to fig. 54.
Figure 54
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3.3.2.20 Car and c/weight safety gear – counterweight
CAR SIDE
STRUCTURE SIDE
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Date: March 2006
3.3.2.21 Car and c/weight safety gear – car
hexagonal head M10x30

screws, M10 growers, M10
double threaded hole
brackets
SAFETY GEAR HOLES
SHOE HOLES
UNI-EN ISO 9001

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3.3.2.22 Car and c/weight safety gear – pit
STRUCTURE SIDE
hexagonal head M8X20

screws, M8 growers, M8
double threaded hole brackets
CAR SIDE
CAUTION:
THE MINIMUM PIT DEPTH
IS 600mm
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3.3.2.23 Car frame cross beams and car floor
3.3.2.24 Car frame cross beams and car top pulley frame
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3.3.2.25 Car ceiling
UNI-EN ISO 9001

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3.3.2.26 Car upright
UNI-EN ISO 9001

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Date: March 2006
3.3.2.27 Car back wall
UNI-EN ISO 9001

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Installation Manual
Date: March 2006
3.3.2.28 Car frame upright
UNI-EN ISO 9001

Page:
Certification
N. 9102 DALD 89
Installation Manual
Date: March 2006
3.3.2.29 Car guide shoes support
UNI-EN ISO 9001

Page:
Certification
N. 9102 DALD 90
Installation Manual
Date: March 2006
3.3.2.30 Car pulley frame
UNI-EN ISO 9001

Page:
Certification
N. 9102 DALD 91
Installation Manual
Date: March 2006
3.3.2.31 Oveload device
UNI-EN ISO 9001

Page:
Certification
N. 9102 DALD 92
Daldoss Elevetronic SpA
Italy • Località Cirè
Pergine Valsugana (Tn)
Phone:

Fax:

info@daldosscom
wwwdaldosscom

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The service lift

First issue: 01/01/1995

Produced by: Daldoss Elevetronic

Copyright © Daldoss Elevetronic S.p.A.

UNI-EN ISO 9001

3.1.2.8 Safety facings ..........................................................................................................................32

3.2 50-100 kg MODELS................................................................. 37

3.3 200-300 kg MODELS............................................................... 64

UNI-EN ISO 9001

3.3.2.10 Support Removal...................................................................................................................72

UNI-EN ISO 9001

1. "...THE LIFT HAS BEEN MANUFACTURED IN ACCORDANEC WITH THE PROVISIONS OF

UNI-EN ISO 9001

Number / Code of Conformity* of Incorporation Date of Certificate

Headroom Travel Pit

Motor voltage Power N° Pol./Phase Cooling Control panel

Characteristics of the cabin

Width Depth Height Car weight

Electrical circuit code**

UNI-EN ISO 9001

1.4 LAYOUT DRAWINGS

1.4.1 50-100 Kg Models

Machine room: Machine room door

Horizontal section: vertical bi-parting doors

UNI-EN ISO 9001

1.4.1 50-100 Kg Models

Vertical Section A-A Vertical Section B-B

UNI-EN ISO 9001

1.4.2 200-300 KG Models

Machine room: Machine room door

Horizontal section: vertical bi-parting doors

Horizontal section: hinged doors

NOTE: 1 or 2 possible entrances to the cabin;

UNI-EN ISO 9001

1.4.2 200-300 Kg Models

Vertical Section A-A Vertical Section B-B

UNI-EN ISO 9001

1.4.3 MIC 12 Model

Machine room Horizontal Section

Vertical Section A-A Vertical Section B-B Self-supporting structure

UNI-EN ISO 9001

NOTE: for the drawing

Vertical Section A-A Vertical Section B-B

UNI-EN ISO 9001

1.4.5 GN 100 Models

Horizontal Machine room

NOTE: for the drawing

Vertical Section A-A Vertical Section B-B

UNI-EN ISO 9001

1.5 USEFUL ADDRESSES

UNI-EN ISO 9001

Caution: the packages containing different lifts cannot be superimposed.

UNI-EN ISO 9001

UNI-EN ISO 9001

2.1.1 Hinged landing doors

The dimensions of the hinged landing doors are shown in Fig. 1.

UNI-EN ISO 9001

2.1.2 Bi-parting landing doors

UNI-EN ISO 9001

2.1.3 Machine room door

Fig. 3 shows the machine room door.

Type: Q = Normal door grey backed enamel

UNI-EN ISO 9001

e) Starting current 3.5d) 3.5d) 3.5d) 3.5d)

i) Static torque 2.8h) 2.8h) 2.8h) 2.8h)